1,000,0
POWER
RECHAR
VEC117-AU
INSTRUCTION MAN
051005 ED8 PJ
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Description of symbols
Dear Customer
The rating plate on your tool may show symbols. These
represent important information about the product or
instructions on its use.
If you require any help with your product, whether it
is a Warranty claim, spare part or user information,
please phone our Help Line for an immediate response.
Phone 1300 880 001 in Australia or 0800 445 721 in
New Zealand.
Battery
Recycle unwanted materials instead of disposing
of them as waste. All tools, hoses and packaging
should be sorted, taken to the local recycling centre
and disposed of in an environmentally safe way.
Introduction
Your new GMC power tool will more than satisfy your
expectations. It has been manufactured under stringent
GMC Quality Standards to meet superior performance
criteria.
Do not throw into fire
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years of
dependable service.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Do not immerse in water
Do not dispose of as waste
Charger
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Conforms to relevant standards for
electromagnetic compatibility.
Must be used indoors
Is double insulated
3
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Specifications
Safety instructions
WARNING. Read and understand all instructions. Failure to
follow all instructions listed below may result in electric shock,
fire and/or serious injury. The term “power tool” in all of the
warnings below refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
Charger
Input
Output
240V AC 50Hz
12V DC 300mA
DC charger adaptor
fuse 0.5A
SAVE THESE INSTRUCTIONS
Work Area
SpotLight
Spotlight Bulb
Battery
1. Keep work area clean and well lit. Cluttered and dark
6V 55W Max Type H-3
areas invite accidents.
Maintenance free,
sealed lead acid,
6V, 3 Amp hour
0.5A
1.5kg
215.9mm
114.3mm
196.85mm
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
DC charger adaptor fuse
Weight
Length
Width
Height
3. Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
Charge Time
AC 15 hours
12-15 hours Approx
(after first use)
DC Approx 12 hours
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
Lighting Duration Spotlight Low
Approx 40 Min
Approx 30 min
Approx 15 Min
Med
High
Lighting Duration Area Light Approx 6 hours
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
5. When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of
electric shock.
4
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Personal Safety
Power Tool Use and Care
1. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result
in serious personal injury.
2. Use safety equipment. Always wear eye protection.
Safety equipment such as a dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools
with your finger on the switch or plugging in power
tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning
the tool on. A wrench or a key that is left attached to
a rotating part of the power tool may result in personal
injury.
1. Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
3. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
7. If devices are provided for the connection of dust
extraction and collection facilities ensure that
these are connected and properly used. Use of these
devices can reduce dust-related hazards.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed. Use of the power tool
for operations different from intended could result in a
hazardous situation.
Service
1. Have your power tool serviced by a qualified repair
personnel using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
5
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Additional safety instructions for the
spotlight
WARNING. Contains non-spillable sealed lead acid battery.
Must be recycled or disposed of properly.
Additional safety instructions for the
charger
• Before using the charger, read all the instructions and
cautionary markings on the charger and spotlight.
• Only charge your spotlight indoors as the charger is
designed for indoor use only.
• WARNING. Do not allow any liquid to come into
contact with the charger. There is a danger of electric
shock.
DO NOT dispose of batteries in fire, as this may result in
an explosion.
DO NOT open battery or short circuit, as this may cause
the battery to leak or get hot causing personal injury.
1.Do not substitute power cords or charging adapters.
Only charge with supplied AC and DC charging adapters.
Charging Adapters for this unit supply 12 volts DC.
2.Do not submerge in water. This unit is not waterproof
- it is water resistant.
3.Keep children away from spotlight. This is not a toy!
4.Lens gets very hot when spotlight is operating. Do not
touch lens while operating.
• Allow the battery pack to cool down after charging, do
not place it in a hot environment such as a metal shed
or open trailer left in the sun.
• The spotlight is not intended for any use other than
charging the exact type of rechargeable battery pack as
supplied with the charger. Any other use may result in
the risk of fire, electric shock or electrocution.
• The charger and spotlight are specifically designed to
work together. Do not attempt to charge the spotlight
with any other charger than the one supplied.
5.Keep combustibles away from spotlight lens - extreme
heat can cause fires.
• Do not place the charger near any heat source.
6. Do not stand the spot light when turned on with the
lens face downward.
7. Keep sharp objects away from lens - it is glass and it
can break.
• Make sure that the charger cable is positioned where
it will not be stepped on, tripped over or otherwise
subjected to damage or stress.
• Do not use an extension cord unless it is absolutely
necessary. The use of an improper extension cord could
cause the risk of fire, electric shock or electrocution.
• Do not use the charger if it has been subjected to a
heavy knock, dropped or otherwise damaged in any
way. Take the charger to an authorised service centre
for a check or repair.
• Do not disassemble the charger. Take it to an
authorised service centre when service or repair is
required. Incorrect re-assembly may result in the risk of
fire, electric shock or electrocution.
8. Do not drop or throw spotlight, it contains glass and a
sealed lead acid battery.
9. Dispose of unusable batteries in a responsible manner
(See battery disposal section).
10. Do not crush, cut, pull or expose charging adapter
cords to extreme heat.
11. Keep charging adapter cords away from sharp edges.
12. Position charge adapter cords so that they do not
become entangled or become a safety hazard.
13. Do not shine spotlight in eyes.
14. Do not operate while recharging.
6
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• To reduce the risk of an electric shock, unplug the
charger from the power supply before attempting to
clean it.
• Never attempt to connect two chargers together.
• Do not store or use the tool and battery pack in
locations where the temperature may reach or exceed
104°F (40°C) such as alongside sheds or metal
structures in the summer.
• The charger is designed for use from a standard
household electrical supply (230–240 volts). Do not
attempt to connect the charger to a supply with a
different supply.
7
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Know your product
1. Trigger switch
2. Area light switch
3. Area light
2
3
4
4. LED indicator
5. Recharge port
6. Trigger switch lock
7. Pistol grip handle
8. Lanyard
9. AC charge adapter
10. DC charge adapter
5
6
1
7
9
10
8
8
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4.Turn off the charger power supply from the main.
Disconnect the barrel connecter from the recharge port
(5). Wait 5 minutes before use. Store adaptor in a safe
place.
Do not overcharge – Charge until LED light green status
(max 12 – 15 hours).
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is
missing. If you find anything wrong, do not operate the
tool until the parts have been replaced or the fault has
been rectified. Failure to do so could result in serious
personal injury.
Important. Do not operate when charging.
Operation
DC Power Charging
CAUTION. Use only with DC Charging Adapters that are
approved with unit.
Important. For first time operation of spotlight, the
average charge time is 15 hours.
Charge time after first use is 12 - 15 hours.
Important. The DC source (jump starter, battery pack,
vehicle accessory socket, etc.) must be 12 Volt DC and
should be able to supply at least one half Amp at 12
VDC for 10 hours. This means a battery pack should be
charged with at least 5 Amp hours capacity.
1.Plug the DC fused recharge adapter (10) into the
recharge port at the base of the housing (5).
2.Insert the power plug into the accessory socket of your
power source. The LED indicator (4) will show power
and that charging is taking place.
If unit is not used for two months, it is suggested the
battery be recharged for approx 4 hours and repeated
every 2 months of non use.
Important. Do not charge with AC and DC chargers at the
same time.
AC Power Charging
CAUTION. Use only with AC Charging Adapters that are
approved with unit.
Important. Before plugging in the power supply from
the charger to the spotlight always ensure that the plug
is switched off at the main as well as the spotlight and
trigger switch is in the off position.
1.Connect the power supply from the charger to the
spotlight via the barrel connecter .Plug into the
recharge port socket at the base of the housing (5).
3.Charge for approximately 10-12 hours maximum or
until the green LED is lit.
4.Disconnect charger from power supply. Unplug the
barrel connecter from the recharge port (5) Wait 5
minutes before use. Store adaptor in a safe place.
Do not overcharge – Charge
until LED light green status.
DO NOT charge for more than
24 hours with DC charger.
Note. Some vehicles must
have the ignition switch on
to power the vehicle accessory
outlet.
2.Plug in the charger and
switch on. The LED indicator
(4) will show power and
that charging is taking place.
3.Charge for approximately
12 – 15 hours maximum
or until the green LED is lit.
9
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The spotlight’s circuitry will automatically dim the light
when the battery’s power is reducing. This preserves the run
time of the spotlight.
The circuit also prevents deep discharge of the battery even
if the light turns off from battery discharge. Recharge as
soon as possible, as allowing a discharged battery to remain
so will reduce the battery life.
LED
The spotlight has 3 LED indicators
(4) which indicates battery level
when in operation and status
whilst charging.
Red LED indicates battery is in a
low level of charge.
Replacing the Spotlight
Amber LED indicates battery is
partially charged.
Green LED indicates battery is fully charged.
There is also an area light (GMC Part VEC117AU-AREA)
which illuminates the work area, improving vision which
can continuously operate for approx 6 hours on a fully
charged battery.
To replace the H3 type 6V bulb
you will need a small Phillips type
screwdriver and a replacement
bulb (GMC Part VEC117-AUBUL).
Bulb life may be shortened by
installing a bulb with dirt or
C
fingerprints on it. The bulb
can be wiped clean with a
cloth moistened with alcohol.
During bulb installation, avoid
touching the glass part of
the bulb
To turn the LED and area light on and off, depress the light
switch (2)
Using the Spotlight
The Spotlight has a digital
electronic control dimmer with
three levels of brightness.
Depressing the trigger switch
(1) advances the brightness of
1. Disconnect the unit from
any charging adapters.
D
E
2. Pull backward the rubber
bezel away from the front of
the spotlight to reveal two
small Phillips screws in the
Retaining Ring (fig. C).
3.Using the screwdriver, remove
(counter-clockwise) the two
screws and set them aside
(fig. D).
4.Lift off the retaining ring,
glass lens and rubber “O”
ring and set them aside
(fig. E & F).
the spotlight to dim, brighter,
brightest (fig. A). This allows the
user to set the desired brightness
of the light. Depressing trigger at
one second intervals to allow the
internal circuits to set to the next
level. Lower brightness operation
extends the run time.
A
B
The Trigger Switch may be locked
in the ON position (fig. B) to
provide continuous light at any
level without continuously depressing the Trigger Switch.
To lock trigger switch slide trigger switch lock upwards.
This can be done in the on or off position. To release lock,
slide lock downwards.
F
10
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G
H
J
N
M
12. Connect the white bulb power wire to the red power
wire (fig. L).
13. Tighten the retaining screw on the flange
(fig. M).
14. Reassemble in reverse order.
15. Operate switch to ensure proper operation of spotlight
(fig. N).
I
Replacing the Battery Pack
The Sealed Lead Acid Battery has a life of several years, if
recharged promptly after each use. When a fully charged
battery only provides about five minutes or less of spotlight
operation, it should be replaced with a new one.
K
L
5. Carefully remove the reflector and bulb assembly (fig. G).
6. Disconnect the bulb wire from the red power wire
(fig. H).
7. Unsnap the hairpin retaining wires from the reflector’s
flange (fig. I).
8. Using the screwdriver, loosen the retaining screw
to remove the bulb from the reflector (no need to
completely remove this screw).
O
P
To replace the battery, you will need a narrow shaft
Phillips type screwdriver and a replacement battery
(GMC Part VEC117-AUBAT). The battery pack can be
replaced by doing the following:
9. Lift out the bulb and the attached wire (fig. J).
10. Insert the replacement bulb into the reflector’s flange.
1. Remove the rubber end cap from the back of the body,
noting the location of the Recharge Port (fig. O).
11. Put back and secure the hairpin retaining wires
(fig. K).
2. Remove the four Phillips screws (clockwise) that fasten
the inner hard plastic end cap (fig. P).
11
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3. Separate the hard plastic cap from the body (fig. Q).
4. Note the battery can slide out of the body so keep the
body level (fig. R).
5. Slowly lift the lens end of the light so the battery slides
out of the body (fig. S).
6. The battery terminals are attached to two wires. These
wires must be disconnected from the terminals of the
battery.
10. Replace hard plastic battery compartment cover. Make
sure wires are not crushed.
11. Replace four Phillips screws in battery compartment
cover; do not over tighten.
12. Replace Rubber End Cap so the Recharge Port is
accessible. Charge the recommended time for a new
battery. This is typically 12 - 15 hours or until the
green Battery Status LED is lit.
Replacing the DC Plug Fuse
WARNING: DO NOT
ALLOW BARE WIRES OR
CONNECTORS TO CONTACT
EACH OTHER DANGEROUS
SPARKING CAN OCCUR. NOTE
WHICH WIRES ARE ON THE
BATTERY TERMINALS
The fuse in the DC plug (10) protects the charging circuit
of the DC Recharge Adapter. If the AC recharger operates
but the DC charging adapter does not, then the fuse may
be opened. To replace the fuse:
1. Unscrew the end cap of the DC Plug
(counter-clockwise) (fig.T).
2. Remove spring center contact and fuse (fig. U).
3. Check fuse with a continuity checker.
4. If blown, locate replacement fuse with same type
and rating (0.5A)
Q
R
S
7. Note polarity of battery.
Note which color wire is on
which terminal.
8. Disconnect the wires from
the battery and set the
battery aside.
9. Connect the replacement
battery, making sure the
correct color wires are on
the new battery terminals.
Make sure POS (+) is red
and NEG (-) is black.
5. Replace the fuse, spring, contact and end cap.
6. Screw end cap clockwise until it is finger tight.
DO NOT OVER-TIGHTEN
7. Check for proper operation of DC Charger Adapter.
CAUTION: Incorrectly
connected wires will not
allow the spotlight to operate.
Incorrect battery polarity
will damage the circuits
inside the spotlight. Double
check battery polarity before
reassembly!
T
U
12
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Maintenance
Store the spotlight, instruction manual and where
necessary the accessories in the original packaging.
In this way you will always have all the information
and parts ready to hand.
Do not throw used batteries into fire or water. There is
a danger of explosion! Please hand in non-working or
used batteries, or tools with built-in batteries, to the
environmentally-safe disposal unit at a municipal waste-
disposal centre, or to your dealer.
Important. All batteries lose charge over time, especially
when they are warm. AC recharge is recommended every
two months, when not in frequent use. Use the AC
recharger and charge for the recommended time.
If the unit has dirt on it, gently clean the outer surfaces
of the spotlight unit with a soft cloth moistened with a
mild solution of water and detergent. Periodically inspect
the condition of recharge adapters, connectors, and wires.
Replace any components that may have become worn or
broken.
13
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14
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15
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Carefully read the entire Instruction Manual
before using this product.
Before returning this product for a Warranty Claim or any other reason
Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
When you make your call, please have the following information at hand:
GMC Product Type GMC Product Code
A GMC Service Engineer will take your call and, in most cases, will be able to
solve your problem over the phone.
You are welcome to use this phone-in service to make suggestions or give
comments about any GMC product.
With continuing product development changes may have occurred which render
the product received slightly different to that shown in this instruction manual.
The manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Helpline 1300 880 001 (Australia) or 0800 445 721 (New Zealand)
The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST). This allows you to contact
GMC directly with any queries and technical questions you have regarding products.
Save this Manual for future reference
GMC Head Office:
45-55 South Centre Road, Melbourne Airport, Victoria, Australia 3045
Telephone (03) 8346 1100 Fax (03) 8346 1200
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