Triplex Ceramic
Plunger Pump
OperatingInstructions/
Repair and Service
Manual
Series
P200A
For Models:
P217
P218
P219
P220
P221
P223
Contents:
InstallationInstructions:
PumpSpecifications:
Exploded View:
PartsList:
page 2
pages 3-7, 10
page 8
page 9
Kits & Torque Specifications: page 11
TroubleShooting:
RepairInstructions:
Dimensions:
page 12
pages 13-14
page 15
WarrantyInformation:
back page
Updated 3/01
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Specifications
Model P217A
Volume ........................................................................................................ Up to 3.4 GPM
Discharge Pressure (Continuous)............................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .............................................................. Up to 2320 PSI*
Inlet Pressure.............................................................................................. 14 to 140 PSI
RPM ........................................................................................................... Up to 3450 RPM
Plunger Diameter........................................................................................ 18mm
Stroke.......................................................................................................... 5.5mm
Temperature of Pumped Fluids................................................................... Up to 160o F
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports .......................................................................................... (2) 3/8" BSP
Shaft Rotation ................................................................................ Top of Pulley Towards Fluid End
Crankshaft Diameter .................................................................................. 24mm
KeyWidth ................................................................................................... 8mm
Shaft Mounting ........................................................................................... Right Side Facing Manifold
Weight......................................................................................................... 11 lbs. 11oz.
Crankcase Oil Capacity .............................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity.............................................................. 9.0 fl.oz.
Volumetric Efficiency @ 3450 RPM.......................................................... 0.88
Mechanical Efficiency @ 3450 RPM......................................................... 0.86
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
P217A HORSEPOWER REQUIREMENTS
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2320 PSI*
1725 1.7
3000 3.0
3200 3.2
3450 3.4
1.2
2.1
2.2
2.3
1.8
3.1
3.3
3.5
2.3
4.2
4.4
4.7
2.7
4.8
5.1
5.4
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.0009855.
To find specific outputs at various RPM,
use the formula: GPM =0.0009855xRPM
HP = (GPM X PSI) / 1450
3
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Specifications
Model P218A
Volume ........................................................................................................ Up to 3.4 GPM
Discharge Pressure (Continuous)............................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .............................................................. Up to 2320 PSI*
Inlet Pressure.............................................................................................. - 4.35 to 140 PSI
RPM ........................................................................................................... Up to 1750 RPM
Plunger Diameter........................................................................................ 18mm
Stroke.......................................................................................................... 10.0mm
Temperature of Pumped Fluids................................................................... Up to 160oF
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports .......................................................................................... (2) 3/8" BSP
Shaft Rotation ................................................................................ Top of Pulley Towards Fluid End
Crankshaft Diameter .................................................................................. 24mm
KeyWidth ................................................................................................... 8mm
Shaft Mounting ........................................................................................... Right Side Facing Manifold
Weight......................................................................................................... 11 lbs. 11oz.
Crankcase Oil Capacity .............................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity.............................................................. 9.0 fl.oz.
Volumetric Efficiency @ 1750 RPM.......................................................... 0.96
Mechanical Efficiency @ 1750 RPM......................................................... 0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
P218A HORSEPOWER REQUIREMENTS
engine power outputs must be
approximately twice the pump
power requirements shown above.
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2320 PSI*
1150 2.2
1450 2.8
1750 3.4
1.5
1.9
2.3
2.3
2.9
3.5
3.1
3.9
4.7
3.6
4.5
5.4
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00193.
To find specific outputs at various RPM,
use the formula: GPM = 0.00193 x RPM
HP = (GPM X PSI) / 1450
4
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Specifications
Model P219A
Volume ............................................................................................................ Up to 4.2 GPM
Discharge Pressure (Continuous) ................................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .................................................................. Up to 2320 PSI*
Inlet Pressure .................................................................................................. - 4.35 to 140 PSI
RPM................................................................................................................ Up to 1750 RPM
Plunger Diameter ............................................................................................ 18mm
Stroke .............................................................................................................. 12.4mm
Temperature of Pumped Fluids ....................................................................... Up to 160oF
Inlet Ports........................................................................................................ (2) 1/2" BSP
Discharge Ports .............................................................................................. (2) 3/8" BSP
Shaft Rotation .................................................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter....................................................................................... 24mm
KeyWidth ....................................................................................................... 8mm
Shaft Mounting ................................................................................................ Right Side of Manifold
Weight ............................................................................................................. 11 lbs. 11oz.
Crankcase Oil Capacity .................................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity .................................................................. 9.0 fl.oz.
Volumetric Efficiency @ 1750 RPM .............................................................. 0.96
Mechanical Efficiency @ 1750 RPM ............................................................. 0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
P219A HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 2000 PSI 2320 PSI*
1150 2.7
1450 3.5
1750 4.2
1.9
2.4
2.9
2.8
3.6
4.3
3.8
4.8
5.8
4.4
5.5
6.7
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00239.
To find specific outputs at various RPM,
use the formula: GPM = 0.00239 x RPM
HP = (GPM X PSI) / 1450
5
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Specifications
Model P220A
Volume ............................................................................................................ Up to 4.7GPM
Discharge Pressure (Continuous) ................................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .................................................................. Up to 2320 PSI*
Inlet Pressure .................................................................................................. 14 to 140 PSI
RPM................................................................................................................ Up to 1750 RPM
Plunger Diameter ............................................................................................ 18mm
Stroke .............................................................................................................. 14.1mm
Temperature of Pumped Fluids ....................................................................... Up to 160oF
Inlet Ports........................................................................................................ (2) 1/2" BSP
Discharge Ports .............................................................................................. (2) 3/8" BSP
Shaft Rotation .................................................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter....................................................................................... 24mm
KeyWidth ....................................................................................................... 8mm
Shaft Mounting ................................................................................................ Right Side Facing Manifold
Weight ............................................................................................................. 11 lbs. 11oz.
Crankcase Oil Capacity .................................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity .................................................................. 9.0 fl.oz.
Volumetric Efficiency @ 1750 RPM .............................................................. 0.95
Mechanical Efficiency @ 1750 RPM ............................................................. 0.86
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
P220A HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 1500 PSI 1700 PSI 2000 PSI* 2320 PSI*
1150 3.1
1450 3.9
1750 4.7
2.1
2.7
3.2
3.2
4.0
4.8
3.6
4.5
5.5
4.2
5.3
6.4
4.9
6.2
7.4
power requirements shown above.
*Intermittent duty only
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00266.
To find specific outputs at various RPM,
use the formula: GPM = 0.00266 x RPM
HP = (GPM X PSI) / 1450
6
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Specifications
Model P221A
Volume ........................................................................................................ Up to 2.21 GPM
Discharge Pressure (Continuous)............................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .............................................................. Up to 2320 PSI*
Inlet Pressure.............................................................................................. - 4.35 to 140 PSI
RPM ........................................................................................................... Up to 1750 RPM
Plunger Diameter........................................................................................ 18mm
Stroke.......................................................................................................... 7.0mm
Temperature of Pumped Fluids................................................................... Up to 160oF
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports .......................................................................................... (2) 3/8" BSP
Shaft Rotation ............................................................................................. Top of PulleyTowards Fluid End
Crankshaft Diameter .................................................................................. 24mm
KeyWidth ................................................................................................... 8mm
Shaft Mounting ........................................................................................... Right Side Facing Manifold
Weight ......................................................................................................... 11 lbs. 11oz.
Crankcase Oil Capacity .............................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity.............................................................. 9.0 fl.oz.
Volumetric Efficiency @ 1750 RPM .......................................................... 0.96
Mechanical Efficiency @ 1750 RPM......................................................... 0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
P221A HORSEPOWER REQUIREMENTS
engine power outputs must be
approximately twice the pump
power requirements shown above.
RPM GPM 1000 PSI 1500 PSI 2000 PSI* 2320 PSI*
1150 1.4
1450 1.8
1750 2.2
1.0
1.3
1.5
1.5
1.9
2.3
2.0
2.5
3.0
2.3
2.9
3.5
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00126.
To find specific outputs at various RPM,
use the formula: GPM = 0.00126 x RPM
HP = (GPM X PSI) / 1450
7
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Exploded View - P200A Series
8
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P200A SERIES PARTS LIST
ITEM PARTNO. DESCRIPTION
QTY.
ITEM PARTNO. DESCRIPTION
QTY.
1
2
08300
08301
Crankcase
1
16B
16B
16C
16D
17
08455
07778
08456
07676
08442
07770
PlungerPipe(ExcludingP223) 3
DipstickandGasket, Black
(ExceptP217&P223)
Dipstick and Gasket, Red
(P217& P223)
PlungerPipe(P223Only)
Tension Screw
CopperGasket
Wrist Pin
3
3
3
3
3
3
3
3
3
1
2
08480
1
1
1
1
1
1
1
4
4
2
3
08302
08302-L
07190
08005
06273
08192
07188
01176-2
08303
08490
Crankcase Cover, Short
Crancase Cover, Long
Drain Plug & Gasket
O-Ring
18
O-Ring
3
19
08356-0010 OilSeal
3A
4
20
08444
06563
08443
08477
SealCase(ExcludingP223)
20
SealCase(P223Only)
O-Ring
5
OilDrainPlug
21
5A
6
Gasket
23
V-Sleeve,Weep
(ExcludingP223)
V-Sleeve(P223Only)
V-Sleeve,Brown
(ExcludingP223)
Screw,CrankcaseCover
Spring Washer
3
6
6A
7
23
06315
08087
Bearing Cover I
23A
8
Sight Glass
3
(ExcludingP217&P223)
Lid(P217&P223Only)
O-Ring
1
1
24
24
25
07904
06290
08445
PressureRing(ExcludingP223) 3
8
9
08439
08492
PressureRing(P223Only)
Weep Return Ring
(ExcludingP223)
3
(ExcludingP217&P223)
Screw with Lock Washer
RadialShaftSeal
BallBearing
1
8
1
1
1
1
1
1
1
1
1
1
3
3
10
07225
01166
08020
01020
08465
08440
08466
08467
12258
06547
06207
08333
08469
25
26
06564
06582+
WeepReturnRing(P223Only) 3
ValveCasing(ExcludingP223)
11
12A
12B
13
1/2" Inlet Ports
ValveCasing(P223Only)
ValveSeat
1
1
6
6
6
6
6
6
6
6
8
1
1
1
1
BallBearing
26
06565
07849
07491
07906
07907
07853
07928
07946
07913
08316
13338
08486
07109
07661
Crankshaft(P217A)
Crankshaft(P218A)
Crankshaft(P219A)
Crankshaft(P220A)
Crankshaft(P221)
Crankshaft (P223)
Woodruff Key
27
13
28
ValvePlate
13
29
ValveSpring
13
30
ValveSpringRetainer
O-Ring
13
31
13
32
ValvePlug
14
32X
33
ValveAssemblyComplete
O-Ring
15
Connecting Rod
Plunger,Complete,18mm
(ExcludingP223)
PlungerComplete,16mm
(P223Only)
16
34
HexHeadCapScrew
Plug, 3/8"BSP
Copper Crush Washer, 3/8”
Plug, 1/2"BSP
Seal
3
3
38
16
06561
38A
39
16A
16A
08468
06562
PlungerBase(ExcludingP223) 3
PlungerBase(P223Only)
39A
3
+For pumps w/ 3/8" Inlet, order p/n 08446
9
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Specifications
Model P223A
Volume ........................................................................................................ Up to 3.0 GPM
Discharge Pressure (Continuous)............................................................... Up to 2000 PSI
Discharge Pressure (Intermittent) .............................................................. Up to 2320 PSI*
Inlet Pressure.............................................................................................. 14 to 140 PSI
RPM ........................................................................................................... Up to 3450 RPM
Plunger Diameter........................................................................................ 16mm
Stroke.......................................................................................................... 6.3mm
Temperature of Pumped Fluids................................................................... Up to 160oF
Inlet Ports ................................................................................................... (2) 1/2" BSP
Discharge Ports .......................................................................................... (2) 3/8" BSP
Shaft Rotation ................................................................................ Top of Pulley Towards Fluid End
Crankshaft Diameter .................................................................................. 24mm
KeyWidth ................................................................................................... 8mm
Shaft Mounting ........................................................................................... Right Side Facing Manifold
Weight......................................................................................................... 11 lbs. 11oz.
Crankcase Oil Capacity .............................................................................. 7.5 fl.oz.
Extended Crankcase Oil Capacity.............................................................. 9.0 fl.oz.
Volumetric Efficiency @ 1750 RPM.......................................................... 0.96
Mechanical Efficiency @ 1750 RPM......................................................... 0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
In order to drive the pump from the side opposite the present
shaft extension, simply remove the valve casing from the crank-
case and rotate the pumps 180 degrees to the desired position.
Be certain to rotate the seal case (item #20) as well, so that the
weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as
necessary for the proper assembly sequence.
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the pump. Gas
engine power outputs must be
approximately twice the pump
P223A HORSEPOWER
REQUIREMENTS
RPM GPM 1000 PSI 2000 PSI 2320 PSI*
1750 1.5
3200 2.8
3450 3.0
1.0
1.9
2.1
2.1
3.8
4.1
2.4
4.5
4.8
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
*Intermittent duty only
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.000870
To find specific outputs at various RPM,
use the formula: GPM = 0.000870 x RPM
HP = (GPM X PSI) / 1450
10
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P200A SERIES REPAIR KITS
Plunger Packing Kit
Valve Assembly Kit
Part # 09164 (Excluding P223)
Part # 09116
Item # Qty.
Part # Description
Item # Qty.
Part # Description
23
23A
24
3
3
3
08477 V-Sleeve, weep
08087 V-Sleeve, brown
07904 Pressure Ring
32X
31
6
6
07946 ValveAssembly Complete
07853 O-Ring
Plunger Packing Kit
Oil Seal Kit
Part #09525 (P223 Only)
Part # 09144
Item # Qty.
Part #
06315
06920
Description
V-Sleeve
Pressure Ring
Item # Qty.
Part #
08356-0010
Description
Oil Seal
23
24
6
3
19
3
Teflon Plunger Packing Kit
Part # 09164-0020 (Excluding P223)
Item # Qty.
Part #
Description
23
24
6
3
08087-0020
07904
V-Sleeve
Pressure Ring
P200A SERIES TORQUE SPECIFICATIONS
Position
Item#
08456/07778
07928
Description
Torque Amount
220 (in.-lbs.)
33 or 59* (ft.-lbs.)
105 (in.-lbs.)
16C
32
Tension Screw, Plunger
Valve Plug
34
08316
Hex Head Cap Screw, Valve Casing
* For pumps manufactured prior to 5/97, tighten plugs to 33 ft.lbs. Otherwise, tighten to 59 ft.-lbs.
11
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PUMPSYSTEMMALFUNCTION
CAUSE
MALFUNCTION
REMEDY
Wornpackingseals
Brokenvalvespring
Beltslippage
WornorDamagednozzle
Fouleddischargevalve
Fouledinletstrainer
WornorDamagedhose
WornorPluggedreliefvalveonpump
Cavitation
ThePressureand/or
theDeliveryDrops
Replacepackingseals
Replacespring
TightenorReplacebelt
Replacenozzle
Cleanvalveassembly
Cleanstrainer
Repair/Replacehose
Clean,Reset,andReplacewornparts
Checksuctionlinesoninletof
pumpforrestrictions
Checkforproperoperation
Unloader
Highhumidity
Wornseals
Waterincrankcase
NoisyOperation
Reduceoilchangeinterval
Replaceseals
Wornbearings
Cavitation
Replacebearings,Refillcrankcase
oilwithrecommendedlubricant
Checkinletlinesforrestrictions
and/orpropersizing
Wornpacking
Inletrestriction
Rough/Pulsating
Operationwith
PressureDrop
Replacepacking
Checksystemforstoppage,air
leaks,correctlysizedinletplumbing
topump
Accumulatorpressure
Unloader
Cavitation
Recharge/Replaceaccumulator
Checkforproperoperation
Checkinletlinesforrestrictions
and/orpropersize
Restricteddischargeplumbing
PressureDropat
Gun
Re-sizedischargeplumbingto
flowrateofpump
Wornplungers
ExcessiveLeakage
Replaceplungers
Wornpacking/seals
Excessivevacuum
Crackedplungers
Inletpressuretoohigh
AdjustorReplacepackingseals
Reducesuctionvacuum
Replaceplungers
Reduceinletpressure
Wrong Grade of oil
Improper amount of oil in crankcase
HighCrankcase
Temperature
Giant oil is recommended
Adjust oil level to proper amount
12
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REPAIR INSTRUCTIONS - P200A SERIES
NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.
This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting
and scoring.
1. With a 22mm socket
wrench, remove the (3)
discharge valve plugs and
(3) inlet valve plugs (32)
Inspect the o-ring (33) for
wear and replace if
3. By inserting a small screw
driver between the valve
seat (27) and the valve
spring retainer (30), the
valve assembly can be
separated.
2. Using a needle nose pliers,
remove the inlet and
discharge valve assemblies
(32X).
damaged.
4. Remove the o-ring (31).
Inspect all parts for wear
and replace as necessary.
For pumps manufactured
prior to 5/97, tighten plugs
(32) to 33 ft-lbs. otherwise,
apply one drop of Loctite
243 to the valve plugs (32)
and tighten to 59 ft.-lbs.
5. Next, use a 5mm allen
wrench to remove the 8
socket head cap screws
(34).
6. Carefully slide the valve
casing (26) out over the
plungers.
Inspect all parts, including
o-ring (21) for wear and
replace as necessary
8. Check surfaces of plunger
(16). A damaged surface
will cause accelerated
wear on the seals. Depos-
its of any kind must be
carefully removed from
the plunger surface. A
damaged plunger must be
replaced!
7. Remove the weep return
ring (25), pressure ring
9. If the crankcase oil seals
(19) are to be replaced,
they can be removed by
prying loose with a flat
screwdriver. Take care
not to make contact with
the plunger.
(24), and v-sleeve (23)
from the valve casing (26).
Remove the v-sleeve (23)
from the seal case (20).
13
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REPAIR INSTRUCTIONS - P200A SERIES
NOTE: If there are
deposits of any kind (i.e.,
lime deposits) in the
valve casing, be certain
that the weep holes in the
weep return ring (25)
and valve casing (26)
have not been plugged.
9. If the ceramic plunger pipe
(16B) is damaged, remove
the plunger bolt (16C).
Discard the old plunger
pipe (16B) and copper
gasket (16D), and clean the
old locktite from the
plunger bolt (16C) and
plunger base (16A).
Replace the plunger with
the new one and locktite
the plunger bolt and torque
to 220 inch-pounds.
Reassembly sequence of the P200A series pump
1)
2)
If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing.
Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before
reassembly. Replace v-sleeve (23) over plungers (16)..
3)
4)
Generously lubricate v-sleeve (23). Assemble v-sleeves (22) into valve casing (#26). Assemble weep
return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat
firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing
pattern.
Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings
( 33). For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of
Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.
Formaintenance of the gearend of yourpump contact Giant Industries or yourlocal distributor.
Phone: 419/531-4600
NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600
14
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P200A DIMENSIONS (inches)
15
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GIANTINDUSTRIESLIMITEDWARRANTY
Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from
defects in workmanship and material as follows:
1. For portable pressure washers and self-serve car wash applications, the discharge
manifolds will never fail, period. If they ever fail, we will replace them free of charge.
Our other pump parts, used in portable pressure washers and in car wash applica-
tions, are warranted for five years from the date of shipment for all pumps used in NON-
SALINE, clean water applications.
2. One (1) year from the date of shipment for all other Giant industrial and consumer
pumps.
3. Six (6) months from the date of shipment for all rebuilt pumps.
4. Ninety (90) days from the date of shipment for all Giant accessories.
This warranty is limited to repair or replacement of pumps and accessories of which the
manufacturer’s evaluation shows were defective at the time of shipment by the manufacturer. The
following items are NOT covered or will void the warranty:
1. Defects caused by negligence or fault of the buyer or third party.
2. Normal wear and tear to standard wear parts.
3. Use of repair parts other than those manufactured or authorized by Giant.
4. Improper use of the product as a component part.
5. Changes or modifications made by the customer or third party.
6. The operation of pumps and or accessories exceeding the specifications set forth
in the Operations Manuals provided by Giant Industries, Inc.
Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those
products returned freight prepaid to Giant Industries which are deemed to be defective due to
workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and
completed warranty evaluation form is required prior to the return to Giant Industries of all products
under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.
number.
Repair or replacement of defective products as provided is the sole and exclusive remedy provided
hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES,
OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR
INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.
THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR
REPRESENTATION,EXPRESSORIMPLIED,INCLUDINGWITHOUTLIMITATIONANYWARRAN-
TIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH
WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.
GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607
Ó Copyright 2001 Giant Industries, Inc.
03/01P200A.PM6
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