AD-425S Automatic Door Operator
Instruction Manual
General Safety Precautions
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This instruction manual is intended solely for use by qualified professionals. All
installations, electrical connections and adjustments must follow the installation
instructions.
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Please read this manufacturer's instructions carefully before installing this unit. Incorrect
installation may result in severe personal injury and/or damage to property.
Packaging materials (plastic and polystyrene, etc) should be disposed of without causing
environmental damage and should be kept out of reach of children.
Do not install this unit in a chemical explosive environment or atmosphere to prevent a
risk of explosion. The location of this unit is important in achieving proper performance
and normal operating life. This unit should be installed in a safe operating condition
Make sure the construction‘s strength and stability are up to standard. Manufacturer will
not be held responsible for any damage resulting from incorrect use of this unit.
These safety devices (e.g. photocell and emergency stop) must follow the technical
safety regulations and current safety standards, including limiting of forces and speeds to
ensure the door operator works very well at all times.
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Encoder
Photocell
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The safety devices must protect any areas where the risk exits of being crushed, cut or
gagged or where there are any other risks generated by the motorized door or gate.
Apply hazard areas notices required by applicable regulations.
Each installation must clearly show the identification details of the motorized door/gate.
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All Packing materials
1. Construction Name
1
○
Cover ○2 Motor ○3 Reducer 4 Square Couplings 5 Control Board 6 Battery
○
○
○
7 Power Switch 8 Operating Arm 9 Sliding Rail 10 Stopper Ball 11 Baseplate
○
○
○
12 Transformer
○
○
○
2. Control Board
Make sure the voltage
specified as correct for the device.
For safety reasons, we recommend user not to install this operator with a Fail-Secure
Electric Locks (Power to open) in case of emergencies or power interruptions.
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3. Control Board Guide
Input/Output Contact
Explanation
Remark
Make sure the input is used correctly (AC110 or 220V).
When turn on the power switch, it enters a learning
mode.
Power Switch
AD-425S Operating Arm turns clockwise. (See Figure
5~8)
AD-425S Operating Arm turns counter-clockwise. (See
Figure 5~8)
DIP3 switch ON, when the external pressure force either
“WIND” or “MAN MADE FORCE” occurs, AD-425S will
automatically open and close.
DIP3 switch “2”, when the external pressure force either
“WIND” or “MAN MADE FORCE” occurs, AD-425S can
be manually opened and closed.
When Lock is
opened and wait
up
to
REDA1 internal connector links up the control unit.
0.7seconds, the
Motor will be
activated.
When Lock is
opened and wait
up
to
REDA2 external connector links up the control unit.
0.7seconds, the
Motor will be
activated.
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Input/Output Contact
Explanation
Remark
Jumper 1-2 is N.C. contact.
N. C. (default)
Jumper 1-3 is N.O. contact.
N. O. (default)
Jumper 1-8 is N.C., or using the “OPEN” switch.
AD-425S becomes automatic mode. When the
connector is N.O. or using the “HOLD” switch, and then
change to manual mode.
Jumper 1-9 is N.O., or using the “GO” switch.
AD-425S becomes manual mode. When the connector
is N.C. or using the “PUSH” switch, and then change to
automatic mode.
LED (Relay)
LED (DC in)
Relay(Lock) Action indicator.
PCB power status indicator.
See page 3
See page 3
This battery has
LED (Charge) indicates the battery charge is working an expected life
properly. The optimum operating temperature for the of 250 recharge
Battery Contact and
LED (Charge)
rechargeable battery is 5℃ up to 40 ℃.
cycles
at
full
charge.
Battery
BATTERY
Battery Contact.
Specification (12
V,1.2 Ah)
LED (Motor)
Motor power status indicator.
See page 3
All GEM electric
locks are
suitable.
N. C. is a normally closed contact, and it is for
fail-safe (Power to Lock) Electric Locks.
N. C.
N. O. is a normally open contact, and it is for
fail-secure (Power to Open) Electric Locks.
Com. contact is a dry contact compatible with N. O. and
N. C. contacts.
N. O.
Com.
The 15V AC power is transformed from 110 or 220 VAC
by the transformer to the Control Board.
AC 15V IN
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The opening, closing and maintain -open time illustration table.
VM
Opening and
Maintain -open
time
Total Opening and
Closing Time (VM+
Brake Time)
TC Time
(Maintain -open
time adjustment)
Closing
Operating
Time
(Opening and
Closing Time
Adjustment )
(See Figure 4)
2
3
5
7
2
3
5
7
4.5
6.0
8.0
9.5
1
5
10
15
20
25
30
35
4.5 (With high torque
output)
6.0 (With high torque
output)
8.0 (With high torque
output)
9.5 (With high torque
output)
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For the wider door leaf, we suggest that you can extend the opening and closing time or
adjust the high torque output. For the 95cm~120cm door width, please refer the gray
region for setting. The high torque output enhanced the door stability.
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The opening operation based on 90° angle; however, there would be time difference from
the setting angles.
Please refer to the below table for TC settings.
Door weight (kg)
Door width
(cm)
50 kg
20 s
60 kg
20 s
70 kg
22 s
80 kg
22 s
90 kg
25 s
100 kg
28 s
75 cm
85 cm
100 cm
120 cm
20 s
22 s
22 s
20 s
22 s
22 s
22 s
24 s
24 s
22 s
24 s
24 s
25 s
27 s
27 s
28 s
30 s
30 s
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5. Specification
110V (or 220V) AC，50-60Hz
Power Input
Current (See Figure 2)
Torque
3.5A max., 0.6A average
30Nm
4.5~9.5 s （90°）
1~35 seconds
12V 1.2AH
Opening/Closing time (VM)
Maintain - Open time (TC)
Battery Specification
Temperature
Degree of Protection
Product Weight
-20℃~+55℃ (Battery 5℃~40℃)
IP 12D
6.5 kg
Voltage: 8~24VDC
Maximum current : 4A
Motor specification
Power consumption : 65W
Maximum rotation frequency: 2400 RPM
12V=0.15A (Normal); 0.3A (Peak)
Operator: 526(L) x 100(W) x 96(D) mm
Arm: 375 mm
Battery charge
Dimensions
Door Dimensions
Door width : 75~120 cm
(Figure 1)
Door weight : 50~100 kg
Figure 1
Door Width（cm）
Door Weight（kg）
Service Class A: average of up to 600 cycles
per day
Service Class B: average of under 200 cycles
per day
This warranty is only for our specified door leaf
width and door leaf weight.
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Figure 2: Automatic door operator power consumption graph. When activated the current
will increase from 0 to 3.5A, and will decrease to 0.5~0.6A afterward. The deceleration
time will cause the current up to 1.8A.
Figure 2
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Installation instructions
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Refer to figure 3 for in-swing door (right-hand).
Figure 3
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Opening, Closing action time and Maintain time illustration. AD-425S will be
automatically counted the round trip distance and can be adjusted the opening, closing
and break time.
Figure 4
„
„
„
„
„
Opening angle: 90 degrees.
Beginning
Destination
Brake for wall blanking function.
VM action time is the opening and closing time.
„
TC Maintain time of 1-35 seconds.
Prepare the installation
To mount the AD-425S depends on the direction way of the doors, out-swing, in-swing, right-
open and left-hand doors by adjusting the F/R switch and the direction of the Operating Arm.
For the safety reason, AD-425S must be installed indoor.
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Figure 5: For right-hand and out-swing door. F/R switch set 「ON」. Operating Arm mounts to
left-side.
Figure 6: For left-hand and out-swing door. F/R switch set 「1」. Operating Arm mounts to
right-side.
Figure 7: For right-hand and in-swing door. F/R switch set 「1」. Operating Arm mounts to
left-side.
Figure 8: For left-hand and in-swing door. F/R switch set 「ON」. Operating Arm mounts to
right-side.
Figure 5
Figure 6
Figure 7
Figure 8
To mount the operator on a right-hand door, Operating Arm mounts to left-side. (See Figure 9)
To mount the operator on a left-hand door, Operating Arm mounts to right-side. (See Figure 10)
Mount the Operating Arm
Figure 9
Figure 10
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Required Tools
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Figure 11~13 showing an operator installation of a minimum door leaf width and a
maximum opening angle. The opening angle is recommended not excess to 120∘.
Figure 11
Figure 12
Figure 13
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Figure 14: Automatic door operator dimension
Figure 14
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Install AD-425S on an out-swing door, make sure that the distance between the header
and leaf is not more than 60mm, and the space between the header and Sliding Rail
mounting hole must be 60mm. (See Figure 15)
Install AD-425S on an in-swing door, make sure that the distance between Square
Couplings and hinge is not more than 74mm , the space between header and the bottom
of AD-425S must be 23mm, and the space between header and Sliding Rail mounting
hole must be 39mm (See Figure 16)
Figure 15
Figure 16
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All dimensions and units are in millimeters unless otherwise specified.
Make sure AD-425S performance is effectively; no extra door closer required.
Warning: The AD-425S installation should regard the external and internal pressure
conditions. To assure the proper operation and the finest performance, please make a
regular check for your operator.
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AD-425S Template Installation Instruction
Figure 17 Out-swing door (Right-Hand Open)
Figure 18 Out-swing door (Left-Hand Open)
Figure 19 In-swing door (Right-Hand Open)
Figure 20 In-swing door (Left-Hand Open)
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Installation Steps Out-swing door( Right-Hand Open )
Step
Figures
Explanation
Place the AD-425S template to the right position on
the door header. See the figure presented for an
out-swing door (Right-Hand Open), more details
shown in Figure 17.
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Step 6.
Mark for pilot holes. (Use the center pointer)
Mark six pilot holes, one cable hole and center line.
Drill a pilot hole.
Drill six Ø 9.5mm pilot holes and one Ø 18mm cable
hole.
Tap and insert a Blind Nut.
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Steps
Figures
Explanation
Use Allen Wrench to tighten the Blind Nut. This will
compress the screw so that it remains permanently
fixed in the hole. Repeat these steps on other Blind
Nuts. (Do not over tighten the Blind Nut.)
Step 7.
Blind Nuts Installation illustration
Step 8.
Step 9.
Step 10.
Step 11.
Blind Nuts installation completed.
Place the sliding rail template to the right position on
the door. See the figure presented for an out-swing
door (Right-Hand Open), more details shown in Figure
17.
Mark for pilot holes. (Use the center pointer)
Drill three Ø 9.5mm pilot holes.
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Steps
Figures
Explanation
Use Allen Wrench to tighten the Blind Nut. This will
compress the screw so that it remains permanently
fixed in the hole. Repeat these steps on other Blind
Nuts. (Do not over tighten the Blind Nut.)
Step 12.
Step 13.
Step 14.
Step 15.
Step 16.
Step 17.
Blind Nuts installation completed.
Insert two mounting screws. (Screw specification: 6 X
20 mm)
This is the position of Mounting Hanger.
Mount the automatic door operator.
Tighten the other 4 screws. (Screw specification: 6 X
20 mm)
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Steps
Figures
Explanation
Step 18.
Tighten screws.
Insert screws (6 x 95 mm) to the Operating Arm on
Square See the figure presented for a out-swing door
(Right-Hand Open), more details shown in Figure 9.
Step 19.
Step 20.
Step 21.
Step 22.
Step 23.
Tighten nut at other end of screw.
Use the 10mm wrench to tighten nuts.
Insert pin to avoid the screws from loosing.
Slide the Operating Arm to Sliding Rail.
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Steps
Figures
Explanation
Fix the Sliding Rail on the door leaf. (Screw
specification: 6 X 20 mm)
Step 24.
Step 25.
Slide in the Sliding Rail Cover.
Step 26.
Attach two Side Ends.
Depending on the door leaf opening angle, there may
need a Stopper Ball.
Step 27.
Optional electric lock, wireless push button, microwave
sensor, reader and other accessories can be used with
the AD-425S operator. See the Control Board guide
above on Page 3-5 to wire this application.
Step 28.
After the initial installation, please connect AC power
and turn the switch on.
Step 29.
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Steps
Figures
Explanation
First opening movement, the AD-425S will be
automatically set the opening angle and distance.
Step 30.
Step 31.
Attach the cover.
Step 32.
Attach the Operating Arm cap.
Make final
settings and
adjustments
Please refer to page 4~6 for more details of the setting.
Battery is located on the back of Control Board.
Remove the Fixing Plug and old battery, replace the
new battery, then tighten the Fixing Plug.
Change
battery
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Trouble shooting
Problem
Possible Cause
Solution
Make sure the Control Board and fuse are
working properly and connected properly.
No AC power
Make sure all motor terminals are connected
properly.
Motor have no power
(LED motor light not on.)
The door does not
respond.
Jumper 1-9 is N.O., or using the “GO” switch.
AD-425S becomes manual mode. When the
connector is N.C. or using the “PUSH” switch,
and then change to automatic mode.
Jumper 1-9, or PUSH Switch
setting is incorrect.
Attach any flexible items (eg, rubber or others) to
the Door-stop for increasing damping capacity.
Door accidentally locked. We recommend you to use the electromagnetic
lock.
Turn to “OPEN” Mode.
Safety contacts are open
The
door
can
automatically open
but doesn’t close.
Check Jumper 1-2 (N. C.)
The automatic close function
does not respond.
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Problem
Possible Cause
Solution
Contact your local distributor to check the
Photocell and Safety Device. (keep the device
clean)
Safety devices are on
The
automatically
door
open but doesn’t
close.
“REDA 1”, “REDA 2” contacts Check the “REDA 1”, “REDA 2” contacts are
are on. working properly. Remove the obstacles.
The
door
automatically opens
and closes by itself.
The sensor detects something Check the “REDA 1”, “REDA 2” contacts are
moving.
working properly. Remove the obstacles.
The
incorrect.
Encoder
may
be When the encoder is incorrect, please contact
your local distributor.
The
door
The AD-425S stops operating
automatically when the door
is interrupted for three times.
automatically stops
before reaching the
preset destination.
Make sure the door swing freely without any
obstruction.
The input power is low.
Make sure the Power input is working properly.
Adjust the F/R. (Restart the power)
Replace fuse.（250V, 5A）
LED(Relay)
indicates in the
opposite status.
The direction of Operating
Arm is incorrect.
Fuse burn out.
Wires loose
LED(Charge)
working.
not
Check the wiring
Maintenance ( every 6 months)
Turn the power off. Please ensure and switches are “OFF”
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Clean and lubricate all moving components.
Check that all screws are well tightened.
Check all wiring is working normally.
Turn the power on. Please ensure that switches are “ON”.
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Check the door movement stability.
Check the condition of the hinges.
Check all functions of the AD-425 are working normally.
.
Normal Operation:
During maintenance, in case of malfunction or emergency, please ensure the power is “OFF”
and the operator is working manually. For the safety reason, we recommend user do not install
this operator with a Fail-Secure Electric Locks (Power to open).
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General Safety Precautions
The following precautions are essential for the user.
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Read the precaution below carefully as it contains important
information about safe installation and maintenance.
This instruction must be conducted to all potential users.
The product must be used in visible place.
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The manufacturer will not be held responsible for any
damage caused by improper use of this unit.
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Do not use the door closer with the AD-425S.
Do not put any obstacle in the door path when operating.
Do not allow children to play or stay within the field of action
of the motorized door or gate. Keep remote control or any
other control devices out of the reach of children, in order to
avoid an unexpected accident happened. Do not attempt to
modify or fix this unit. Contact your local distributor when
any service is needed.
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To assure the finest performance, please follow the
operation instructions. Contact qualified personnel to make
regular maintenance checks. All installation, maintenance
and repair work must be documented and made available
to the user.
Distributor:
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