Generac Power Systems Automobile Parts 0D9727 User Manual

0D972
7.5  
LITER  
D I E S E L  
ENGINE  
PARTS  
MANUAL  
P.O. BOX 8 WAUKESHA WI 53187  
PRINTED IN U.S.A.  
ISSUED: 03/01/02  
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7.5L DIESEL TABLE OF CONTENTS  
QUICK REFERENCE GUIDE .............................................................................................................................. 2  
SERVICE RECOMMENDATIONS ........................................................................................................................ 4  
CYLINDER HEAD ASSEMBLY ............................................................................................................................ 8  
CYLINDER BLOCK ASSEMBLY .......................................................................................................................... 9  
LINER AND PISTON KIT .................................................................................................................................... 10  
CRANKSHAFT ASSEMBLY ................................................................................................................................ 11  
ROCKER COVER AND BREATHER .................................................................................................................. 12  
CYLINDER HEAD .............................................................................................................................................. 13  
CYLINDER BLOCK ............................................................................................................................................ 14  
OIL PAN ASSEMBLY .......................................................................................................................................... 16  
ENGINE GASKET KIT ........................................................................................................................................ 17  
FLYWHEEL AND HOUSING .............................................................................................................................. 18  
PISTON AND CONNECTING ROD .................................................................................................................... 20  
CRANKSHAFT .................................................................................................................................................... 21  
CAMSHAFT AND VALVE .................................................................................................................................... 22  
TIMING GEAR .................................................................................................................................................... 24  
ATTACHING PARTS ............................................................................................................................................ 26  
OIL PUMP AND STRAINER .............................................................................................................................. 28  
OIL FILTER ........................................................................................................................................................ 30  
OIL COOLER ...................................................................................................................................................... 31  
OIL LINE ............................................................................................................................................................ 32  
FUEL FILTER AND HOSE .................................................................................................................................. 34  
FUEL INJECTION PUMP .................................................................................................................................. 36  
INJECTION PIPE ................................................................................................................................................ 38  
INJECTION NOZZLE .......................................................................................................................................... 40  
FUEL RETURN HOSE ........................................................................................................................................ 42  
ENGINE MOUNTING AND SUPPORT .............................................................................................................. 43  
WATER PUMP AND FAN .................................................................................................................................... 44  
WATER PIPE AND THERMOSTAT .................................................................................................................... 45  
INTAKE MANIFOLD ............................................................................................................................................ 46  
EXHAUST MANIFOLD ........................................................................................................................................ 47  
TURBOCHARGER .............................................................................................................................................. 48  
EXHAUST PIPE .................................................................................................................................................. 49  
STARTER ............................................................................................................................................................ 50  
ALTERNATOR .................................................................................................................................................... 51  
ENGINE COMMON PARTS ................................................................................................................................ 52  
ELECTRONIC GOVERNOR .............................................................................................................................. 54  
AIR CLEANER .................................................................................................................................................... 55  
LEGEND  
“AR” AS REQUIRED  
(STD) STANDARD SIZE  
“O. S. OVERSIZE  
“U. S. UNDERSIZE  
NOTICE!  
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF  
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR  
WITHOUT NOTICE.TO OBTAINTHE PROPER PARTS, PLEASE BE SURETO USETHE MODEL  
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.  
1
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7.5L DIESEL QUICK REFERENCE GUIDE  
SPECIFICATIONS:  
CRANKCASE OIL CAPACITY:  
COOLING SYSTEM CAPACITY:  
6.0 U.S. GALLONS (22.7 LITERS)  
11.2 U.S. GALLONS (42.4 LITERS)  
RECOMMENDED FLUIDS  
COOLANT:  
USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUALITY  
RUST INHIBITOR MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE REC-  
OMMENDED 50/50 MIXTURE.  
ENGINE OIL:  
USE A HIGH QUALITY DETERGENT OIL HAVING AAPI CLASSIFICATION “FOR SERVICE CC OR CD.THE SAE VISCOSITY RATING OF  
THE OIL SHOULD BE CAREFULLY SELECTED, BASED ON THE PREVAILING AMBIENT TEMPERATURE RANGE ANTICIPATED BEFORE  
THE NEXT OIL CHANGE. RECOMMENDED SAE VISCOSITY GRADES ARE AS FOLLOWS:  
TEMPERATURE  
RECOMMENDED OIL GRADE  
ABOVE 90°F  
SAE 40  
32°F TO 90°F  
12°F TO 32°F  
SAE 30  
SAE 20  
2
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7.5L DIESEL QUICK REFERENCE GUIDE  
QUICK REFERENCE ENGINE PARTS  
PART NUMBER  
DESCRIPTION  
QTY  
0D57030309  
090625  
OIL FILTER  
AIR FILTER  
1
1
0D57030353  
0D57030416  
0D57030468  
0D57030463  
0D57030436  
0D57030424  
0D57030106  
FUEL FILTER  
WATER PUMP  
ALTERNATOR  
STARTER  
THERMOSTAT & GASKET KIT  
ALTERNATOR BELT  
ENGINE OVERHAUL GASKET KIT  
1
1
1
1
1
1
AR  
3
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7.5L DIESEL SERVICE RECOMMENDATIONS  
40 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS  
Following is a recommended maintenance schedule for Generac standby diesel engine driven generator sets  
from 40 kW to 400 kW in size. The established intervals in the schedule are the maximum recommended  
when the unit is used in an average service application. They will need to be decreased (performed more fre-  
quently) if the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs  
first, from the previous maintenance interval to determine the next required maintenance interval.  
Service Maintenance Interval Information:  
The various service maintenance intervals are designated by interval numbers as follows:  
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any  
potential problem areas.  
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5  
man-hours per unit to complete.  
This inspection may be performed by the end user providing the following safety steps are taken to pre-  
vent the engine from starting automatically without warning:  
To prevent injury, perform the following steps in the order indicated before starting any maintenance:  
Disable the generator set from starting and/or connecting to the load by setting the control panel  
Auto-Off-Manual switch to the “OFF” position.  
Remove the control panel fuse.  
Turn off the battery charger.  
Remove the negative battery cable.  
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi  
ion from burning out sensitive control panel components and circuits.  
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal  
operation when required.  
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when  
required, and to identify any potential problem areas.  
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase  
of the unit and requires approximately 2.5 man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when  
required, and to identify any potential problem areas.  
Performed semi-annually or following each 50 hours of operation of the unit and requires approximate-  
ly 1.5 man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,  
and to identify any potential problem areas.  
Performed annually or following each 100 hours of operation of the unit and requires approximately 5.0  
man-hours per unit to complete.  
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowl-  
edge to accomplish and should be performed only by an authorized Generac Service Dealer.  
NOTE: Add 20% to all times for 8 cylinder or larger engines.  
4
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7.5L DIESEL SERVICE RECOMMENDATIONS  
GENERAC POWER SYSTEMS, INC.  
RECOMMENDED SCHEDULED MAINTENANCE PROGRAM  
SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.  
DEALER INFORMATION  
OWNER INFORMATION  
NAME:  
NAME:  
ACCOUNT #:  
ADDRESS:  
ADDRESS:  
SITE:  
PHONE:  
PHONE:  
TECHNICIAN:  
SIGNATURE:  
SIGNATURE:  
PURCHASE DATE:  
APPLICATION:  
START-UP DATE:  
Prime Power  
Standby Power  
Rental/Trailerized  
GENERATOR & TRANSFER SWITCH INFORMATION  
GENERATOR  
TRANSFER SWITCH  
MODEL NUMBER:  
SERIAL NUMBER:  
MODEL NUMBER:  
SERIAL NUMBER:  
HOUR METER READING at Completion of the Inspection:  
!
!
WARNING!  
To prevent injury, perform the following steps in the order indicated before starting any maintenance:  
• Disable the generator set from starting and/or connecting to the load by setting the control panel  
Auto-Off-Manual switch to the “OFF” position.  
• Remove the control panel fuse.  
• Turn off the battery charger.  
• Remove the negative battery cable.  
NOTE:  
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current con-  
dition from burning out sensitive control panel components and circuits.  
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal  
operation when required.  
5
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7.5L DIESEL SERVICE RECOMMENDATIONS  
Maintenance  
Tasks  
Level 1  
Recom-  
mended  
Level 2  
Required  
Level 3  
Required  
Level 4  
Task  
Task  
Task  
Task  
Comp.  
Comp. to be done Comp. to be done Comp.  
Required  
to be done (Date-  
3 months/  
Break-in  
30 hrs.  
(Date-  
Initials)  
Semi-  
annually/  
50 hrs.  
(Date-  
Initials)  
to be done (Date-  
Annually/ Initials)  
100 hrs.  
monthly/  
10 hrs.  
Initials)  
1. Disable the unit from  
operating per the first page  
warning.  
2. Check the engine oil level.  
Adjust as necessary.  
3. Check the engine coolant  
level. Adjust as necessary.  
4. Check the engine coolant  
thermal protection level.  
Correct as necessary.  
5. Check the diesel fuel  
supply level. Fill as  
necessary.  
6. Drain water and sediment  
from the diesel fuel tank.  
7. Drain water from the fuel  
line water separator if the  
unit is equipped with one.  
8. Check the air inlets and  
outlets for debris. Clean as  
necessary.  
9. Check the battery  
electrolyte level if  
accessible. Adjust as  
necessary.  
10. Check the battery posts,  
cables, and charger for  
loose connections,  
corrosion, and proper  
operation. Correct as  
necessary.  
11. Check the unit wiring for  
loose connections,  
corrosion, and damage.  
Correct as necessary.  
12. Check the engine  
accessory drive belts for  
wear, weather cracking,  
and damage. Replace as  
necessary.  
13. Visually inspect the unit  
looking for leaks, wear or  
damage, loose connections  
or components, and  
corrosion. Correct as  
necessary.  
14. Test the engine and  
transfer switch safety  
devices. Correct and/or  
adjust as necessary.  
6
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7.5L DIESEL SERVICE RECOMMENDATIONS  
Maintenance  
Tasks  
Level 1  
Recom-  
mended  
Level 2  
Required  
Level 3  
Required  
Level 4  
Task  
Task  
Task  
Task  
Comp.  
Comp. to be done Comp. to be done Comp.  
Required  
to be done (Date-  
3 months/  
Break-in  
30 hrs.  
(Date-  
Initials)  
Semi-  
annually/  
50 hrs.  
(Date-  
Initials)  
to be done (Date-  
Annually/ Initials)  
100 hrs.  
monthly/  
10 hrs.  
Initials)  
15. Initiate an automatic start  
and transfer of the unit to  
site load and exercise it for  
at least 1 hour looking for  
leaks, loose connections or  
components, and abnormal  
operating conditions.  
Correct as necessary.  
16. Start and exercise the unit  
at full rated load (use a  
load bank if the site load is  
not enough) for at least 2  
hours looking for leaks,  
loose connections or  
components, and abnormal  
operating conditions.  
Correct as necessary.  
17. Change the engine oil.  
18. Replace the engine oi  
filter(s).  
19. Replace the engine fuel  
filter(s) and re-prime the  
fuel system.  
20. Replace the engine air  
filter(s).  
21. Perform a 5 minute no-load  
operational run of the unit  
looking for any post service  
problems.  
22. Return the unit to standby  
setup for operation when  
required.  
7
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7.5L DIESEL — CYLINDER HEAD ASSEMBLY  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01200A  
0D57030100  
CYLINDER HEAD ASSY  
1
8
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7.5L DIESEL — CYLINDER BLOCK ASSEMBLY  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01300A  
0D57030101  
CYLINDER BLOCK ASSY  
1
9
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7.5L DIESEL — LINER AND PISTON KIT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01340  
0D57030102  
0D57030103  
0D57030104  
LINER AND PISTON KIT (SIZE 1)  
LINER AND PISTON KIT (SIZE 2)  
LINER AND PISTON KIT (SIZE 3)  
AR  
AR  
AR  
10  
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7.5L DIESEL — CRANKSHAFT ASSEMBLY  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
03000A  
0D57030105  
CRANKSHAFT ASSY  
1
11  
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7.5L DIESEL — ROCKER COVER AND BREATHER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01100  
01110  
01124  
01134  
01182B  
01198B  
01951B  
01978  
01978C  
01981B  
01981C  
01981D  
01987  
0D57030107  
0D57030108  
0D57030109  
0D57030110  
0D57030111  
0D57030112  
0D57030113  
0D57030114  
0D57030115  
0D57030116  
0D57030117  
0D57030118  
0D57030119  
0D57030120  
0D57030121  
COVER, ROCKER  
1
1
1
4
4
4
1
3
2
1
1
1
3
1
1
GASKET, ROCKER COVER  
JOINT, ROCKER COVER BREATHER HOSE  
SEAL, ROCKER COVER BOLT  
WASHER, ROCKER COVER  
BOLT, ROCKER COVER  
HOSE, ENGINE BREATHER  
BOLT, ENGINE BREATHER  
BOLT, ENGINE BREATHER  
STAY, ENGINE BREATHER  
STAY, ENGINE BREATHER  
STAY, ENGINE BREATHER  
CLIP, ENGINE BREATHER  
CLAMP, ENGINE BREATHER  
CAP ASSY, OIL FILLER  
01988  
04903A  
12  
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7.5L DIESEL — CYLINDER HEAD  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01210  
01282C  
01287  
01296C  
01296E  
01298B  
01298C  
01298E  
03407  
0D57030122  
0D57030123  
0D57030124  
0D57030125  
0D57030126  
0D57030127  
0D57030128  
0D57030129  
0D57030130  
0D57030131  
0D57030132  
0D57030133  
GASKET, CYLINDER HEAD  
STUD, CYLINDER HEAD  
PLUG, CYLINDER HEAD  
CAP, CYLINDER HEAD  
CAP, CYLINDER HEAD  
BOLT, CYLINDER HEAD  
BOLT, CYLINDER HEAD  
BOLT, CYLINDER HEAD  
SEAT, EXHAUST VALVE  
SEAT, INLET VALVE  
1
12  
6
5
18  
20  
6
6
6
6
6
6
03411  
03460  
03470  
GUIDE, INLET VALVE  
GUIDE, EXHAUST VALVE  
13  
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7.5L DIESEL — CYLINDER BLOCK  
14  
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7.5L DIESEL — CYLINDER BLOCK  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01305  
01307  
01342  
0D57030134  
0D57030135  
0D57030136  
0D57030137  
0D57030138  
0D57030139  
0D57030140  
0D57030141  
0D57030142  
0D57030143  
0D57030144  
0D57030145  
0D57030146  
0D57030147  
0D57030148  
0D57030149  
0D57030150  
0D57030151  
0D57030152  
0D57030153  
0D57030154  
0D57030155  
0D57030156  
0D57030157  
0D57030158  
0D57030159  
0D57030160  
0D57030161  
0D57030162  
0D57030163  
0D57030164  
0D57030165  
0D57030166  
0D57030167  
0D57030168  
0D57030169  
0D57030170  
0D57030171  
0D57030172  
CHECK VALVE  
COVER, CYLINDER BLOCK  
CYLINDER LINER (SIZE 1)  
CYLINDER LINER (SIZE 2)  
CYLINDER LINER (SIZE 3)  
OIL SEAL, CYLINDER BLOCK FR COVER  
OIL JET, CYLINDER BLOCK  
PLUG, CYLINDER BLOCK  
6
1
AR  
AR  
AR  
1
6
2
3
6
2
1
1
2
1
5
1
1
1
1
9
1
1
1
1
5
5
14  
2
1
1
AR  
AR  
AR  
AR  
3
AR  
AR  
AR  
01361  
01381  
01385M  
01385N  
01386M  
01386N  
01387H  
01387K  
01387M  
01395BB  
01395H  
01395J  
01395K  
01395M  
01395N  
01395NB  
01396B  
01396C  
01396D  
01396E  
01397J  
01397K  
01397N  
01399N  
03033  
PLUG, CYLINDER BLOCK  
SPRING PIN, CYLINDER BLOCK  
SPRING PIN, CYLINDER BLOCK  
PIN, CYLINDER BLOCK  
PIN, CYLINDER BLOCK  
PIN, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
CAP, CYLINDER BLOCK  
BUSHING, CYLINDER BLOCK  
BUSHING, CYLINDER BLOCK  
BUSHING, CYLINDER BLOCK  
BUSHING, CYLINDER BLOCK  
BOLT, CYLINDER BLOCK  
BOLT, CYLINDER BLOCK  
BOLT, CYLINDER BLOCK  
GASKET, CYLINDER BLOCK  
OIL SLINGER, CRANKSHAFT, FR  
BEARING SET, CRANKSHAFT STD  
BEARING SET, CRANKSHAFT U/S 0.25  
BEARING SET, CRANKSHAFT U/S 0.50  
BEARING SET, CRANKSHAFT U/S 0.75  
BEARING SET, CRANKSHAFT U/S 1.00  
PLATE, CRANKSHAFT THRUST STD  
PLATE, CRANKSHAFT THRUST O/S 0.15  
PLATE, CRANKSHAFT THRUST O/S 0.30  
PLATE, CRANKSHAFT THRUST O/S 0.45  
03040  
03044  
15  
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7.5L DIESEL — OIL PAN ASSEMBLY  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01500  
01521  
01597B  
01598  
01598C  
01598F  
01598G  
04911  
04912  
04956  
04957  
0D57030173  
0D57030174  
0D57030175  
0D57030176  
0D57030177  
0D57030178  
0D57030179  
0D57030475  
0D57030476  
0A45310210  
0D57030477  
OIL PAN, ENGINE  
1
3
35  
1
1
1
1
1
1
1
GASKET, ENGINE OIL PAN DRAIN PLUG  
BOLT, ENGINE OIL PAN  
PLUG, ENGINE OIL PAN  
PLUG, ENGINE OIL PAN  
PLUG, ENGINE OIL PAN  
PLUG, ENGINE OIL PAN  
GAUGE, OIL LEVEL  
GUIDE, OIL LEVEL GAUGE  
BOLT, OIL FILLER  
BUSHING, OIL FILLER  
1
16  
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7.5L DIESEL — ENGINE GASKET KIT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01070  
0D57030106  
ENGINE OVERHAUL GASKET KIT  
AR  
17  
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7.5L DIESEL — FLYWHEEL AND HOUSING  
18  
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7.5L DIESEL — FLYWHEEL AND HOUSING  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01395  
02100A  
02116  
02122  
02124  
02178C  
02179  
02179B  
02183  
02185  
02185B  
02188  
02191  
02192  
02192B  
02192C  
0D57030180  
0D57030181  
0D57030174  
0D57030182  
0D57030183  
0D57030184  
0D57030185  
0D57030186  
0D57030187  
0D57030188  
0D57030178  
0D57030189  
0D57030190  
0D57030191  
0D57030192  
0D57030193  
0D57030194  
0D57030195  
0D57030196  
0D57030197  
0D57030198  
0D57030199  
0D57030200  
0D57030201  
0D57030202  
0D57030203  
0D57030204  
0D57030141  
0D57030174  
CAP, CYLINDER BLOCK  
1
1
1
1
1
12  
12  
1
1
1
1
12  
1
8
5
1
5
1
1
1
1
1
1
1
1
6
6
HOUSING ASSY, FLYWHEEL  
GASKET, FLYWHEEL HOUSING  
PLATE, CYLINDER BLOCK, RR  
POINTER, FLYWHEEL HOUSING ENG TIMING  
WASHER, FLYWHEEL HOUSING  
STUD, FLYWHEEL HOUSING  
STUD, FLYWHEEL HOUSING  
SCREW, FLYWHEEL HOUSING  
PLUG, FLYWHEEL HOUSING  
PLUG, FLYWHEEL HOUSING  
NUT, FLYWHEEL HOUSING  
CAP, FLYWHEEL HOUSING  
BOLT, FLYWHEEL HOUSING  
BOLT, FLYWHEEL HOUSING  
BOLT, FLYWHEEL HOUSING 10 x 50  
BOLT, FLYWHEEL HOUSING 10 x 55  
BOLT, FLYWHEEL HOUSING 10 x 65  
FLYWHEEL ASSEMBLY  
OIL SLINGER, CRANKSHAFT, RR  
RING GEAR, FLYWHEEL  
OIL SEAL, CRANKSHAFT, RR  
COUPLING ASSY, FLYWHEEL  
WASHER, FLYWHEEL  
PIN, FLYWHEEL  
BOLT, FLYWHEEL  
BOLT, FLYWHEEL  
PLUG, TACHOMETER DRIVE  
GASKET, SPEEDOMETER GEAR  
03030A  
03034  
03057  
03080  
03764A  
03794  
03796  
03797  
03797B  
81976  
81984  
1
1
19  
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7.5L DIESEL — PISTON AND CONNECTING ROD  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
03006  
03010A  
03016  
03036  
03037  
0D57030205  
0D57030206  
0D57030207  
0D57030209  
0D57030210  
0D57030211  
0D57030213  
0D57030214  
0D57030215  
0D57030216  
0D57030217  
0D57030218  
0D57030219  
0D57030223  
BOLT, CONNECTING ROD  
CONNECTING ROD ASSY  
BUSHING, CONNECTING ROD  
PIN, PISTON  
PISTON SIZE A  
PISTON SIZE B  
BEARING SET, CONN ROD STD  
BEARING SET, CONN ROD U/S 0.25  
BEARING SET, CONN ROD U/S 0.50  
BEARING SET, CONN ROD U/S 0.75  
BEARING SET, CONN ROD U/S 1.00  
RING SET, PISTON  
12  
6
6
6
AR  
AR  
6
AR  
AR  
AR  
AR  
6
03050  
03060  
03772  
03798  
PIN, CONNECTING ROD  
SNAP RING, PISTON  
12  
12  
20  
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7.5L DIESEL — CRANKSHAFT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
03022  
03047  
03775  
03787  
03788  
03788B  
03788C  
0D57030208  
0D57030212  
0D57030220  
0D57030221  
0D57030202  
0D57030222  
0D57030147  
DAMPER, CRANKSHAFT TORSIONAL  
PULLEY, CRANKSHAFT  
BOLT, TORSIONAL DAMPER  
BOLT, CRANKSHAFT PULLEY  
PIN, CRANKSHAFT  
1
1
8
6
1
1
1
PIN, CRANKSHAFT  
PIN, CRANKSHAFT  
21  
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7.5L DIESEL — CAMSHAFT AND VALVE  
22  
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7.5L DIESEL — CAMSHAFT AND VALVE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
03100  
03146  
03172  
03196  
03198  
03264B  
03264C  
03266B  
03266C  
03267B  
03268B  
03275  
03276  
03277  
03299  
03300  
03302B  
03302C  
03302D  
03302E  
03316  
03323  
03356  
03405  
03410  
03416  
03417  
03420  
03440  
03450  
0D57030224  
0D57030225  
0D57030226  
0D57030227  
0D57030228  
0D57030229  
0D57030230  
0D57030231  
0D57030232  
0D57030233  
0D57030234  
0D57030235  
0D57030236  
0D57030237  
0D57030238  
0D57030239  
0D57030240  
0D57030241  
0D57030242  
0D57030243  
0D57030244  
0D57030245  
0D57030246  
0D57030247  
0D57030248  
0D57030249  
0D57030250  
0D57030251  
0D57030252  
0D57030253  
CAMSHAFT  
PLATE, CAMSHAFT THRUST  
TAPPET, VALVE  
KEY, CAMSHAFT  
BOLT, CAMSHAFT  
1
1
12  
1
2
2
6
12  
1
2
2
12  
12  
6
12  
1
1
3
1
1
12  
12  
5
12  
6
12  
12  
6
12  
24  
WASHER, VALVE GEAR TRAIN  
WASHER, VALVE GEAR TRAIN  
SCREW, VALVE GEAR TRAIN  
SCREW, VALVE GEAR TRAIN  
SNAP RING, VALVE GEAR TRAIN  
PLUG, VALVE GEAR TRAIN  
CAP, VALVE GEAR TRAIN  
BUSHING, VALVE GEAR TRAIN  
BOLT, VALVE GEAR TRAIN  
NUT, VALVE GEAR TRAIN  
SHAFT, ROCKER ARM  
BRACKET, ROCKER SHAFT  
BRACKET, ROCKER SHAFT  
BRACKET, ROCKER SHAFT  
BRACKET, ROCKER SHAFT  
PUSH ROD, ROCKER ARM  
ROCKER ARM, INLET & EXHAUST VALVE  
SPRING, ROCKER SHAFT  
RETAINER, VALVE SPRING  
VALVE, INTAKE  
SPRING, VALVE, INNER  
SPRING, VALVE, OUTER  
VALVE, EXHAUST  
SEAL, VALVE STEM  
LOCK, VALVE SPRING RETAINER  
23  
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7.5L DIESEL — TIMING GEAR  
24  
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7.5L DIESEL — TIMING GEAR  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
03026  
0D57030254  
0D57030255  
0D57030256  
0D57030257  
0D57030258  
0D57030259  
0D57030260  
0D57030261  
0D57030262  
0D57030263  
0D57030264  
0D57030265  
0D57030266  
0D57030227  
0D57030267  
0D57030268  
0D57030269  
0D57030270  
GEAR, CRANKSHAFT  
1
03107B  
03107C  
03133A  
03134A  
03136  
03156  
03157  
03174  
03271  
BUSHING, TIMING GEAR TRAIN  
BUSHING, TIMING GEAR TRAIN  
GEAR ASSY, CAM IDLER 1ST  
GEAR ASSY, CAM IDLER 2ND  
GEAR, CAMSHAFT  
SHAFT, CAM IDLER 1ST GEAR  
SHAFT, CAM IDLER 2ND GEAR  
THRUST WASHER, TIMING GEAR TRAIN  
COLLAR, TIMING GEAR TRAIN  
O-RING, TIMING GEAR TRAIN  
O-RING, TIMING GEAR TRAIN  
NUT, TIMING GEAR TRAIN  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
03295  
03295B  
03296  
03297  
KEY, TIMING GEAR TRAIN  
03298C  
03298D  
03298E  
03298F  
BOLT, TIMING GEAR TRAIN  
BOLT, TIMING GEAR TRAIN  
BOLT, TIMING GEAR TRAIN  
BOLT, TIMING GEAR TRAIN  
25  
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7.5L DIESEL — ATTACHING PARTS  
26  
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7.5L DIESEL — ATTACHING PARTS  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
01307D  
01385B  
01385C  
01385D  
01392  
0D57030271  
0D57030272  
0D57030273  
0D57030274  
0D57030275  
0D57030276  
0D57030277  
0D57030162  
0D57030278  
0D57030279  
0D57030280  
0D57030281  
0D57030277  
0D57030282  
0D57030283  
0D57030284  
0D57030285  
COVER, CYLINDER BLOCK  
PLUG, CYLINDER BLOCK  
PLUG, CYLINDER BLOCK  
PLUG, CYLINDER BLOCK  
JOINT, CYLINDER BLOCK  
1
1
1
1
1
20  
2
1
1
1
2
4
1
4
1
1
2
01397  
BOLT, CYLINDER BLOCK  
01399B  
01399C  
02200B  
02200C  
02251  
02299B  
04203  
04296  
GASKET, CYLINDER BLOCK  
GASKET, CYLINDER BLOCK  
ENGINE HANGER  
ENGINE HANGER  
GASKET, ENGINE HANGER  
BOLT, ENGINE HANGER  
GASKET, ENGINE OIL PRESSURE GAUGE  
PLUG, ENGINE OIL PRESSURE GAUGE  
JOINT, ENGINE OIL PRESSURE GAUGE  
JOINT, ENGINE OIL PRESSURE GAUGE  
BOLT, ENGINE OIL PRESSURE GAUGE  
04298  
04298B  
04299  
27  
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7.5L DIESEL — OIL PUMP AND STRAINER  
28  
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7.5L DIESEL — OIL PUMP AND STRAINER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
04000A  
04037L  
0D57030288  
0D57030289  
0D57030290  
0D57030291  
0D57030292  
0D57030293  
0D57030294  
0D57030193  
0D57030195  
0D57030295  
0D57030296  
0D57030297  
0D57030298  
0D57030299  
0D57030300  
0D57030301  
0D57030228  
0D57030302  
0D57030303  
0D57030304  
OIL PUMP ASSEMBLY  
1
AR  
AR  
AR  
AR  
1
2
1
2
1
1
1
1
1
1
4
4
1
SHIM, ENGINE OIL PUMP CASE, LH, T=0.1  
SHIM, ENGINE OIL PUMP CASE, LH, T=0.2  
SHIM, ENGINE OIL PUMP CASE, RH, T=0.1  
SHIM, ENGINE OIL PUMP CASE, RH, T=0.2  
TUBE, ENGINE OIL PUMP OUTLET  
PIN, ENGINE OIL PUMP  
BOLT, ENGINE OIL PUMP  
BOLT, ENGINE OIL PUMP  
STRAINER, ENGINE OIL PAN  
STAY, OIL STRAINER  
STAY, OIL STRAINER  
GASKET, OIL STRAINER  
GASKET, OIL STRAINER  
GASKET, OIL STRAINER  
WASHER, OIL STRAINER  
BOLT, OIL STRAINER  
BOLT, OIL STRAINER  
BOLT, OIL STRAINER  
BOLT, OIL STRAINER  
04037R  
04045  
04089  
04096B  
04096C  
04124  
04135B  
04135C  
04161B  
04161C  
04161D  
04171  
04178B  
04178C  
04178D  
04178F  
1
6
29  
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7.5L DIESEL — OIL FILTER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
04100A  
04101  
04121A  
04143  
04150  
04181  
04182B  
04183  
04184  
04184B  
04191  
04191B  
04191C  
04192  
0D57030305  
0D57030306  
0D57030307  
0D57030308  
0D57030309  
0D57030310  
0D57030311  
0D57030312  
0D57030313  
0D57030174  
0D57030314  
0D57030315  
0D57030316  
0D57030277  
0D57030285  
0D57030317  
OIL FILTER AND HEAD ASSY  
SWITCH, OIL FILTER BY-PASS  
HEAD ASSEMBLY, OIL FILTER  
VALVE, OIL FILTER DRAIN  
OIL FILTER  
PLUG, OIL FILTER INNER  
O-RING, OIL FILTER INNER  
NUT, OIL FILTER INNER  
GASKET, OIL FILTER INNER  
GASKET, OIL FILTER INNER  
O-RING, OIL FILTER  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
O-RING, OIL FILTER  
O-RING, OIL FILTER  
GASKET, OIL FILTER  
BOLT, OIL FILTER  
04199  
04199B  
BOLT, OIL FILTER  
30  
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7.5L DIESEL — OIL COOLER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
04300A  
04311A  
04322  
04334  
04338  
04346  
04353  
04375  
04377  
04379B  
04379C  
04379E  
04385  
04399  
0D57030318  
0D57030319  
0D57030320  
0D57030321  
0D57030322  
0D57030323  
0D57030324  
0D57030325  
0D57030326  
0D57030327  
0D57030328  
0D57030329  
0D57030330  
0D57030331  
OIL COOLER ASSEMBLY  
1
1
1
1
1
1
1
3
4
5
3
2
3
COVER ASSEMBLY, OIL COOLER  
ELEMENT, ENGINE OIL COOLER  
GASKET, ENGINE OIL COOLER COVER  
PLUG, ENGINE OIL COOLER  
SPRING, ENGINE OIL COOLER BY-PASS VALVE  
VALVE, ENGINE OIL COOLER BY-PASS  
O-RING, ENGINE OIL COOLER  
NUT, ENGINE OIL COOLER INNER  
O-RING, ENGINE OIL COOLER INNER  
O-RING, ENGINE OIL COOLER INNER  
O-RING, ENGINE OIL COOLER INNER  
PLUG, ENGINE OIL COOLER INNER  
BOLT, ENGINE OIL COOLER  
23  
31  
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7.5L DIESEL — OIL LINE  
32  
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7.5L DIESEL — OIL LINE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
04232  
0D57030332  
0D57030333  
0D57030334  
0D57030335  
0D57030336  
0D57030337  
0D57030338  
0D57030339  
0D57030340  
0D57030341  
0D57030342  
0D57030344  
0D57030345  
0D57030346  
0D57030347  
0D57030160  
0D57030228  
0D57030277  
0D57030348  
0D57030349  
0D57030350  
0D57030351  
0D57030352  
VALVE, ENGINE OIL PRESSURE REGULATING  
TUBE, ENGINE OIL LINE  
TUBE, ENGINE OIL LINE  
STAY, ENGINE OIL LINE  
STAY, ENGINE OIL LINE  
PROTECTOR, ENGINE OIL LINE  
O-RING, ENGINE OIL LINE  
NUT, ENGINE OIL LINE  
JOINT, ENGINE OIL LINE  
JOINT, ENGINE OIL LINE  
CLAMP, ENGINE OIL LINE  
EYEBOLT, ENGINE OIL LINE  
EYEBOLT, ENGINE OIL LINE  
BOLT, ENGINE OIL LINE  
BOLT, ENGINE OIL LINE  
BOLT, ENGINE OIL LINE  
1
1
1
1
2
2
1
1
1
1
2
1
1
4
2
2
2
9
1
1
1
1
1
04925B  
04925C  
04973B  
04973C  
04975  
04978  
04979  
04987B  
04987D  
04994B  
04996D  
04996G  
04997B  
04997C  
04997D  
04997E  
04998D  
04998E  
12537  
BOLT, ENGINE OIL LINE  
GASKET, ENGINE OIL LINE  
GASKET, ENGINE OIL LINE  
GASKET, T/C OIL RETURN TUBE  
GASKET, T/C OIL RETURN PIPE TO CYL BLOCK  
TUBE, T/C OIL FEED  
12548  
12617  
12621  
TUBE, T/C OIL RETURN  
33  
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7.5L DIESEL — FUEL FILTER AND HOSE  
34  
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7.5L DIESEL — FUEL FILTER AND HOSE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
05300  
05300A  
05302  
05314  
05392  
05394C  
05398  
05399  
05399C  
0D57030353  
0D57030354  
0D57030355  
0D57030356  
0D57030357  
0D57030358  
0D57030359  
0D57030360  
0D57030361  
0D57030362  
0D57030363  
0D57030364  
0D57030365  
0D57030366  
0D57030367  
0D57030368  
FUEL FILTER  
1
1
1
1
1
4
2
2
1
3
1
1
2
1
1
1
FUEL FILTER ASSEMBLY  
BRACKET, FUEL FILTER  
HEAD, FUEL FILTER  
PLUG, FUEL FILTER  
GASKET, FUEL FILTER  
EYEBOLT, FUEL FILTER  
BOLT, FUEL FILTER  
BOLT, FUEL FILTER 8 x 20  
BOLT, FUEL FILTER 8 x 75  
NUT, FUEL LINE  
JOINT, FUEL LINE  
CLAMP, FUEL LINE  
BOLT, FUEL LINE  
HOSE, INJECTION PUMP FUEL FEED  
HOSE, INJECTION PUMP FUEL FEED  
05488  
05491B  
05494  
05496B  
07501M  
07501N  
35  
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7.5L DIESEL — FUEL INJECTION PUMP  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
07000A  
07022  
07236  
07307  
07329  
07332D  
07332E  
07338C  
07339B  
07342  
0D57030369  
0D57030371  
0D57030372  
0D57030277  
0D57030373  
0D57030376  
0D57030377  
0D57030379  
0D57030326  
0D57030380  
0D57030381  
0D57030160  
0D57030382  
PUMP ASSY, FUEL INJECTION  
DISC, INJECTION PUMP DRIVING  
LEVER, INJECTION PUMP GOVERNOR  
GASKET, INJECTION PUMP FUEL FEED PUMP  
WASHER, INJECTION PUMP  
STAY, INJECTION PUMP BODY  
STAY, INJECTION PUMP BODY  
O-RING, INJECTION PUMP  
NUT, INJECTION PUMP  
HOSE, INJECTION PUMP  
EYEBOLT, INJECTION PUMP  
BOLT, INJECTION PUMP  
BOLT, INJECTION PUMP  
1
1
1
2
2
1
1
1
5
1
1
4
2
07346  
07347  
07347B  
36  
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7.5L DIESEL — FUEL INJECTION PUMP  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
07013A  
07331B  
0D57030370  
0D57030374  
0D57030375  
0D57030378  
0D57030326  
0D57030191  
0D57030383  
0D57030285  
CASE ASSY, INJECTION PUMP DRIVE  
STUD, INJECTION PUMP  
STUD, INJECTION PUMP  
O-RING, INJECTION PUMP  
NUT, INJECTION PUMP  
BOLT, INJECTION PUMP  
BOLT, INJECTION PUMP  
BOLT, INJECTION PUMP  
1
2
4
1
2
1
1
2
07331C  
07338B  
07339BB  
07347BB  
07347CB  
07347DB  
37  
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7.5L DIESEL — INJECTION PIPE  
38  
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7.5L DIESEL — INJECTION PIPE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
07429  
0D57030394  
0D57030395  
0D57030396  
0D57030397  
0D57030398  
0D57030399  
0D57030363  
0D57030407  
0D57030408  
0D57030409  
0D57030410  
0D57030411  
TUBE, FUEL INJECTION NO. 4  
TUBE, FUEL INJECTION NO. 5  
TUBE, FUEL INJECTION NO. 3  
TUBE, FUEL INJECTION NO. 6  
TUBE, FUEL INJECTION NO. 2  
TUBE, FUEL INJECTION NO. 1  
NUT, FUEL INJECTION TUBE  
CLAMP, FUEL INJECTION TUBE  
CLAMP, FUEL INJECTION TUBE  
CLAMP, FUEL INJECTION TUBE  
CLAMP, FUEL INJECTION TUBE  
BOLT, FUEL INJECTION TUBE  
1
1
1
1
1
1
1
3
1
2
2
5
07497  
07498B  
07498C  
07498H  
07498J  
07499  
39  
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7.5L DIESEL — INJECTION NOZZLE  
40  
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7.5L DIESEL — INJECTION NOZZLE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
07400A  
07403  
07404  
0D57030384  
0D57030385  
0D57030386  
0D57030387  
0D57030388  
0D57030389  
0D57030390  
0D57030391  
0D57030392  
0D57030393  
0D57030400  
0D57030401  
0D57030402  
0D57030403  
0D57030404  
0D57030405  
0D57030406  
NOZZLE AND HOLDER ASSY  
DUST SEAL, NOZZLE HOLDER  
6
6
6
6
6
6
12  
6
6
6
6
6
6
12  
6
EYEBOLT, FUEL INJECTION NOZZLE  
GASKET, FUEL INJECTION NOZZLE  
GASKET, FUEL INJECTION NOZZLE INNER  
GASKET, FUEL INJECTION NOZZLE INNER  
GASKET, FUEL INJECTION NOZZLE INNER  
HOLDER ASSY, FUEL INJECTION NOZZLE  
JOINT, FUEL INJECTION NOZZLE HOLDER  
NOZZLE, FUEL INJECTION  
PUSH ROD, NOZZLE HOLDER  
SPRING, NOZZLE HOLDER  
SCREW, FUEL INJECTION NOZZLE  
PIN, FUEL INJECTION NOZZLE  
NUT, FUEL INJECTION NOZZLE  
07405  
07406B  
07406C  
07406D  
07410A  
07414  
07420  
07432B  
07434B  
07488B  
07491  
07493B  
07493C  
07494  
NUT, FUEL INJECTION NOZZLE  
BOLT, FUEL INJECTION NOZZLE  
6
12  
41  
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7.5L DIESEL — FUEL RETURN HOSE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
05467  
05473  
05477  
07511  
07512  
0D57030412  
0D57030413  
0D57030114  
0D57030414  
0D57030415  
STAY, FUEL RETURN LINE  
CLIP, FUEL RETURN LINE  
BOLT, FUEL RETURN LINE  
TUBE, INJECTION PUMP FUEL RETURN  
TUBE, FUEL INJECTION NOZZLE FUEL RETURN  
1
1
1
1
1
42  
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7.5L DIESEL — ENGINE MOUNTING AND SUPPORT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
02101  
02880  
0D57030286  
0D57030287  
BRACKET, FLYWHEEL HOUSING ENG MOUNTING  
BOLT, ENGINE RR MOUNTING  
2
8
43  
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7.5L DIESEL — WATER PUMP AND FAN  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
10000A  
10001B  
10001C  
10010  
10012  
10016  
10021  
10025  
10040  
10041  
10043  
10044  
10051  
10078  
10088B  
10088C  
10096B  
10098C  
10134  
10175  
10592  
0D57030416  
0D57030417  
0D57030418  
0D57030419  
0D57030420  
0D57030421  
0D57030422  
0D57030423  
0D57030424  
0D57030425  
0D57030426  
0D57030427  
0D57030428  
0D57030429  
0D57030302  
0D57030331  
0D57030430  
0D57030431  
0D57030432  
0D57030433  
0D57030160  
WATER PUMP ASSEMBLY  
BEARING, WATER PUMP  
BEARING, WATER PUMP  
WATER PUMP KIT  
CASE, WATER PUMP  
FLANGE, WATER PUMP PULLEY DRIVE  
GASKET, WATER PUMP  
IMPELLER, WATER PUMP  
BELT, ALTERNATOR  
PULLEY, WATER PUMP  
SEAL UNIT, WATER PUMP SHAFT  
SHAFT, WATER PUMP  
THRUST WASHER, WATER PUMP INNER  
NIPPLE, WATER PUMP INNER  
BOLT, WATER PUMP  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
2
1
1
1
2
4
BOLT, WATER PUMP  
SPACER, WATER PUMP INNER  
SNAP RING, WATER PUMP INNER  
HOSE, THERMOSTAT WATER BY-PASS  
CLAMP, THERMOSTAT  
BOLT, COOLING FAN  
44  
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7.5L DIESEL — WATER PIPE AND THERMOSTAT  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
10100A  
10106  
10110  
10115  
10122  
10177B  
10177E  
10177F  
10898B  
0D57030434  
0D57030435  
0D57030436  
0D57030280  
0D57030437  
0D57030438  
0D57030439  
0D57030440  
0D57030441  
CASE ASSY, THERMOSTAT  
COVER, THERMOSTAT CASE  
THERMOSTAT KIT  
GASKET, THERMOSTAT CASE TO CYL HEAD  
GASKET, THERMOSTAT COVER  
BOLT, THERMOSTAT  
BOLT, THERMOSTAT  
BOLT, THERMOSTAT  
PLUG, WATER TEMPERATURE GAUGE  
1
1
1
1
1
3
2
2
2
45  
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7.5L DIESEL — INTAKE MANIFOLD  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
11400  
11424  
11424B  
11424E  
11442C  
0D57030442  
0D57030443  
0D57030304  
0D57030444  
0D57030445  
MANIFOLD, INTAKE  
1
12  
3
2
1
BOLT, INTAKE MANIFOLD  
BOLT, INTAKE MANIFOLD  
BOLT, INTAKE MANIFOLD  
STUD, INTAKE MANIFOLD  
46  
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7.5L DIESEL — EXHAUST MANIFOLD  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
12000  
12010  
12043B  
12089E  
12096  
0D57030446  
0D57030447  
0D57030448  
0D57030449  
0D57030450  
0D57030451  
MANIFOLD, EXHAUST  
1
6
1
4
12  
5
GASKET, EXHAUST MANIFOLD  
INSULATOR, EXHAUST MANIFOLD HEAT  
STUD, EXHAUST MANIFOLD  
NUT, EXHAUST MANIFOLD  
BOLT, EXHAUST MANIFOLD  
12099B  
47  
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7.5L DIESEL — TURBOCHARGER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
12500A  
12779B  
12784B  
0D57030452  
0D57030450  
0D57030453  
TURBOCHARGER ASSEMBLY  
NUT, T/C  
GASKET, T/C  
1
4
1
48  
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7.5L DIESEL — EXHAUST PIPE  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
12515  
13010  
13085  
13085B  
13099C  
13321  
0D57030454  
0D57030455  
0D57030456  
0D57030457  
0D57030458  
0D57030459  
COUPLING, T/C TURBINE SIDE  
GASKET, EXHAUST PIPE  
SEAL RING, EXHAUST PIPE  
SEAL RING, EXHAUST PIPE  
BOLT, EXHAUST PIPE  
1
1
1
1
4
1
SUPPORT, EXHAUST PIPE ELBOW  
49  
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7.5L DIESEL — STARTER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
11607  
11610  
11631  
11682  
14000A  
14191E  
14195C  
14195E  
14199B  
0D57030460  
0D57030461  
0D57030462  
0D57030363  
0D57030463  
0D57030464  
0D57030465  
0D57030466  
0D57030467  
WASHER, INTAKE AIR HEATER  
HEATER, INTAKE AIR  
PLATE, INTAKE AIR HEATER CABLE EARTH  
NUT, INTAKE SILENCER  
STARTER ASSEMBLY  
WASHER, STARTER  
NUT, STARTER  
NUT, STARTER  
BOLT, STARTER  
1
1
1
2
1
1
1
2
1
50  
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7.5L DIESEL — ALTERNATOR  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
14200A  
14216  
14223  
14384B  
14788B  
14788C  
14799B  
14799D  
14799E  
0D57030468  
0D57030469  
0D57030470  
0D57030471  
0D57030472  
0D57030466  
0D57030160  
0D57030473  
0D57030474  
ALTERNATOR ASSEMBLY  
1
BRACE, ALTERNATOR ADJUSTING  
BRACKET, ALTERNATOR MOUNTING  
WASHER, ALTERNATOR  
NUT, ALTERNATOR  
NUT, ALTERNATOR  
BOLT, ALTERNATOR  
1
1
1
1
1
2
1
1
BOLT, ALTERNATOR  
BOLT, ALTERNATOR  
51  
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7.5L DIESEL — ENGINE COMMON PARTS  
52  
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7.5L DIESEL — ENGINE COMMON PARTS  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
0D5703  
0D5760  
021322  
078417  
0D6661  
0D5341  
051698  
022145  
0D8199  
022129  
051769  
053666  
042574  
0A8584  
0D2168  
0D4739  
053667  
065809  
035606  
0D2244M  
0D2244F  
068406  
045773  
049808  
046526  
071623  
022131  
059981  
0D8427  
043097  
059355  
0536210860  
051756  
025507  
045771  
0D3936  
7.5L MITSUBISHI ENGINE  
HOUSING, FLYWHEEL ADAPTER MACH 7.5  
PLATE, FLEX SAE 11-1/2  
FAN REWORK 30”  
SPACER, COOLING FAN  
INTAKE ADAPTER, MACHINED  
SCREW HHC M8-1.25 x 75 G8.8  
WASHER FLAT 5/16 ZINC  
ENGINE MOUNT  
WASHER LOCK M8-5/16  
WASHER LOCK M12  
SENDER OIL PRESSURE  
ADAPTOR 1/8 NPTF TO 1/8-28  
SWITCH, OIL PRESSURE  
OIL DRAIN M18 x 1.5  
WASHER FLAT M18 COPPER 1.5 THK  
SENDER, WATER TEMPERATURE  
ADAPTOR, WATER TEMP SENDER  
SENSOR, HIGH COOLANT SHUTDOWN  
MAGNETIC PICKUP ASSY (3/8-24 MALE)  
MAGNETIC PICKUP ASSY (3/8-24 FEMALE)  
SCREW HHC M12-1.75 x 60 G10.9  
NUT HEX M12-1.75 G8 YEL CHR  
WASHER FLAT M12  
1
1
5
1
1
1
2
2
2
2
16  
1
2
1
1
1
1
1
1
1
1
12  
8
8
22  
4
18  
6
8
8
12  
1
10  
2
2
9
10  
11  
12  
13  
14*  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
WASHER LOCK M10  
SCREW SHC M10-1.50 x 55 G12.9  
WASHER FLAT 3/8-M10 ZINC  
SCREW HHC M10-1.5 x 30 G10.9  
WASHER LOCK M10 RIBBED  
SCREW SHC 3/8-16 x 1 G8.8NZ  
SCREW SHC M10-1.50 x 50 G12.9  
GROUND WIRE ASSY  
SCREW HHC M10-1.5 x 20 G8.8  
WASHER SHAKEPROOF EXT 7/16 STL  
NUT HEX M8-1.25 G8 YEL CHR  
BRACKET, GOVERNOR  
1
* USED FOR C-PANEL ONLY  
53  
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7.5L DIESEL — ELECTRONIC GOVERNOR  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
067708  
084753  
0D7657  
084754  
038750  
049811  
022097  
049813  
ACTUATOR 24V CCW  
1
1
1
2
6
8
6
8
LEVER ACTUATOR CLAMP  
STUD TH 1/4-28 x 15-1/2 G2 ZINC  
ROD, END, BRG 1/4”-28  
SCREW HHC M6-1.0 x 30 G8.8  
WASHER FLAT M6  
WASHER LOCK M6-1/4  
NUT HEX M6 x 1.0 G8 YEL CHR  
54  
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7.5L DIESEL — AIR CLEANER  
ITEM  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
090625  
090624  
0D6749  
072448  
0D6383  
086133G  
086133D  
049814  
022131  
045772  
046526  
AIR CLEANER 7 3/4  
MOUNTING CLAMP 7 3/4  
1
1
INTAKE TUBE 4” OD x 10 LG  
HOSE RUBBER HUMP RDCR 4-2-3/4  
BRACKET AIR CLEANER  
CLAMP HIGH TORQUE 3.75-4.625  
CLAMP HIGH TORQUE 2.25-3.125  
SCREW HHC M10-1.5 x 25 G8.8  
WASHER FLAT 3/8-M10 ZINC  
NUT HEX M10-1.5 G8 YEL CHR  
WASHER LOCK M10  
1
1
1
2
1
2
4
2
2
9
10  
11  
55  
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Notes  
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Notes  
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