Series SR42, SR52 & SR62
NON-CE &
Price: $10.00
MARCH 2008
For Service, Call (318) 865-1711
Dean, 8700 Line Avenue, PO Box 51000,
Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue,
Shreveport, Louisiana 71106
PRINTED IN THE
UNITED STATES
* 8 1 9 5 9 9 9 *
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
1.1 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual you will
find notations enclosed in double-bordered boxes with the symbol The information contained in the box concerns
.
actions or conditions that may cause or result in injury to personnel or damage to your system, and/or cause your system
to malfunction.
1.2 General Installation Instructions
DANGER
Building codes prohibit a fryer with its open frypot of hot oil being installed beside an open flame of any
type, including those of broilers and ranges.
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to the health of personnel in the room where it is installed.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer
under a hood.
DANGER
Single fryers must be restrained to prevent tipping when installed in order to avoid the splashing of hot
liquid. The means of restraint may be the manner of installation, such as connection to battery of
appliances or installing the fryer in an alcove, or by separate means, such as straps or chains.
DANGER
Do not attach an apron drainboard to a single unit. The appliance may become unstable, tip over, and
cause injury. The appliance area must be free and clear of combustible material at all times.
NOTICE
This appliance is only for professional use and shall be used by qualified personnel only.
CLEARANCE AND VENTILATION
This fryer must be installed with a 6-inch (150-mm) clearance at both sides and back when installed adjacent to
combustible construction. No clearance is required when installed adjacent to non-combustible construction.
minimum of 24-inches (600-mm) clearance should be provided at the front of the fryer.
A
The fryer flue opening must not be placed close to the intake of an exhaust fan, and the fryer must never have its flue
extended in a "chimney" fashion. An extended flue will change the combustion characteristics of the fryer. To provide
the airflow necessary for good combustion and burner operation, the areas surrounding the fryer front, sides, and rear
must be kept clear and unobstructed.
The fryer must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances must be
maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters should be installed at
an angle of 45°. Place a drip tray beneath the lowest edge of the filter. For U.S. installation, NFPA standard No. 96
states, "A minimum distance of 18-inches (450-mm) should be maintained between the flue outlet and the lower edge of
the grease filter". Frymaster recommends that the minimum distance be 24-inches (600-mm) from the flue outlet to the
bottom edge of the filter.
INSTALLATION
NOTE: Unless special ordered, this fryer is designed for operation at altitudes of 2000 feet (610 meters) and below.
The unit must be modified for operation above 2000 feet (610 meters).
1-1
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
For units equipped with legs: Lift the unit and move it into its final position. Do not drag or push the fryer into position.
Doing so may damage the legs. Level the unit front to back and side to side. If the fryer is not level, the unit will not
function efficiently. Super Runner Series gas fryers cannot be curb mounted and must be equipped with either legs or
casters provided.
A. Adjust leg height with an adjustable or 1-1/16-inch (27-mm) open-end wrench by turning the hexagon-shaped foot
on the bottom of the leg. NOTE: The foot is for minor leg height adjustment only. Do not adjust outward more
than ¾-inch (19-mm).
B. When leveling the unit, the leg body should be held firmly to keep the leg from bending or rotating while turning the
foot to the required height.
For units equipped with casters: Roll the unit into its final position and lock the front casters.
1.3 Pre-Connection Preparation
WARNING
If the incoming gas pressure is in excess of ½" PSI (3.45 kPa/35 mbar), a step-down regulator will be
required.
CE UNITS ONLY:
Dean Super Runner gas fryers have obtained CE markings for countries and gas categories shown below:
Countries
Supply Pressures and Gas (mbar)
Appliance Categories
G20
G31
20/25
37
BE
Belgium
IIE(R)B3P
G20
G31
G20
G20
G31
G20/G25
G31
G20
G31
G20
G31
G20
G31
20
50
20
20
37 and 50
20/25
37 and 50
20
I2E
I3P
I2H
DE
DK
ES
Germany
Denmark
Spain
II2H3P
II2ESI3P
II2H3P
II2H3P
FR
GB
GR
France
Great Britain
Greece
37
20
37 and 50
20
37
IR
IT
Ireland
II2H3P
I2H
Italy
G20
20
G20/G25
G31
20/25
50
LU
Luxembourg
II2E3P
G25
G31
G20
G31
25
50
20
37
NL
PT
The Netherlands
Portugal
II2L3P
II2H3P
NON-CE UNITS ONLY:
NATIONAL CODE REQUIREMENTS:
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug
Administration.
This equipment is manufactured to use the type of gas specified on the rating plate attached to the door. Connect
equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP (Propane) gas.
1-2
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
AUSTRALIAN REQUIREMENTS:
To be installed on a firm, level surface in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any
other relevant statutory regulations. The Australian orifice size and manifold pressures are listed below for the SR62.
Model
SR62
SR62
Gas Type
Nat
Prop
Orifice Size
2.53 mm
1.6 mm
Manifold Pressure KPa
0.9 KPa
2.4 KPa
Manifold Pressure Inches WC
3.6”
9.6”
CE UNITS ONLY:
Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Pressures and Adjustments, Orifice Quantity/Color, Burner Markings
and Pilot Markings are listed in the table below:
NOMINAL
HEAT INPUT-
MANIFOLD GAS PRESSURE
ORIFICE
SIZE (MM)
ORIFICE
BURNER
PILOT
MODEL*
GAS TYPE
QTY/ COLOR MARKING MARKING
Qn
(kW)
MBAR
INCH W.C.
G20
G25
G31
G20
G25
G31
G20
G25
G31
2.40
2.40
1.51
2.40
2.40
1.51
2.40
2.40
1.51
12,0
17,5
22,0
12,0
17,5
22,0
12,0
17,5
22,0
4,8
7,0
8,8
4,8
7,0
8,8
4,8
7,0
8,8
5/BLUE
5/BLUE
5/RED
4/BLUE
4/BLUE
4/RED
3/BLUE
3/BLUE
3/RED
Blue
Blue
Red
Blue
Blue
Red
Blue
Blue
Red
26N
26N
16LP
26N
26N
16LP
26N
26N
16LP
SR62 GM
SR52 GM
SR42 GM
37.5
30
26
*SR prefix- Super Runner Series
*GM suffix- gas millivolt system with no electrical supply connections required
NON-CE UNITS ONLY:
Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Pressures and Adjustments, Orifice Quantity, and Pilot Markings are
listed in the table below:
NOMINAL
HEAT INPUT-
Qn
MANIFOLD GAS
PRESSURE
(INCH W.C.)
ORIFICE
SIZE (MM)
ORIFICE
QUANTITY
PILOT
MARKING
MODEL*
GAS TYPE
(BTU)
NAT
LP
NAT
LP
NAT
LP
2.53(#39)
1.51(#53)
2.53(#39)
1.51(#53)
2.80(#35)
1.70(#51)
4
11
4
11
4
5
5
4
4
3
3
26N
16LP
26N
16LP
26N
SR62 GM
SR52 GM
SR42 GM
150
120
105
11
16LP
*SR prefix- Super Runner Series
*GM suffix- gas millivolt system with no electrical supply connections required
NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is
operating.
Propane Applications;
Proper Regulator Must Be Installed
1.4 Connection to the Gas Supply Line
NOTE: The gas supply (service) line must be the same size or greater
than the fryer inlet line. This appliance is equipped with a ½-inch (15-
mm) inlet. The gas supply line must be sized to accommodate all gas-
fired equipment connected to the line. Consult the local gas company
or supplier, or your local contractor for minimum supply line
requirements.
NOTE: If quick-disconnect supply lines or flex lines are used,
increase supply line size to ¾-inch (22-mm) or larger.
1-3
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
DANGER
A manual shut-off valve must be installed in the gas supply (service) line upstream of this appliance and in
a position where it can be reached quickly in the event of an emergency.
DANGER
The fryer must be connected to the gas supply specified on the rating and serial number plate located on
the inside of the appliance door. DO NOT ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS
NOT CONFIGURED!
DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign
material. Foreign material in the burner and gas valve will cause improper and potentially dangerous
operation.
DANGER
All connections must be sealed with a joint compound suitable for the gas being used and all connections
must be tested for leaks using a solution of soapy water before lighting any pilots. Never use matches,
candles, or any other ignition source to check for leaks. If gas odors are detected, shut off the gas supply
to the appliance at the main shut-off valve and immediately contact the local gas company or an authorized
service agency for service.
Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a
flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. NOTE: The
installation must be inspected after it is complete to ensure it meets the intent of these instructions. The on-site
supervisor and/or operator(s) should be informed that the appliance is installed with restraints. If restraints are
removed to move fryer (cleaning beneath and behind, relocation, etc.), ensure that they are re-installed when
fryer is returned to its permanently installed position.
1.5 Gas Conversion Procedures
DANGER
This appliance was configured at the factory for a specific type of gas. Converting from one gas type to
another requires the installation of specific gas-conversion components.
Switching to a different type of gas without installing the proper conversion components may result in fire
or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED!
Conversion of this appliance from one type of gas to another should only be performed by qualified,
licensed, and authorized installation or service personnel, as defined in Section 1.5 of this manual.
CE UNITS ONLY:
See gas valve illustration and gas valve, burner and orifice location when performing the following conversions.
When converting from G20 to G25 gas, the following procedures apply:
♦
♦
Equipment replacement is not required.
Adjust orifice gas pressure to the appropriate value listed in the table on page 1-3 by turning the gas valve
"adjustment screw".
♦
After adjustment, replace the adjustment-screw cover.
1-4
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
When converting from G20 (or G25) gas to G31 propane (or vice-versa), the following procedures apply:
♦
♦
Burner orifices and pilot orifice MUST be replaced.
Adjust orifice gas pressure to the appropriate value listed in the table on page 1-3 by turning the gas-valve
adjustment screw.
♦
♦
After adjustment, replace the adjustment-screw cover.
Affix the new label included with the conversion kit next the existing rating plate stating that the gas type has
been converted. Remove any references to the previously used gas from the existing rating plate.
When converting from G20 (20 mbar) to G25 (25 mbar), or vice-versa, or G31 (37 mbar) to G31 (50 mbar), the
following procedures apply:
♦
♦
Check pilot-adjustment and adjust as necessary.
Other adjustments are not necessary.
Conversion from one gas family to another (i.e. changing from natural gas to propane) requires special components.
Obtain the necessary components using the cross-reference in Section 1.6, Gas Conversion Components.
Conversions can only be executed by qualified, factory-authorized personnel.
NON-CE UNITS ONLY:
See gas valve illustration below and gas valve, burner and orifice location on page 1-6 when performing the following
conversions.
When converting from natural gas to propane (or vice-versa), the following procedures apply:
♦
♦
Burner orifices and pilot orifice MUST be replaced (see page 1-6 for required component part numbers).
Adjust orifice gas pressure by turning the gas-valve adjustment screw (see page 1-3 for gas types and
pressures).
♦
♦
After adjustment, replace the adjustment-screw cover.
Affix the new label included with the conversion kit next the existing rating plate stating that the gas type has
been converted. Remove any references to the previously used gas from the existing rating plate.
Conversion from one gas family to another (i.e. changing from natural gas to propane) requires special components.
Obtain the necessary components using the table on page 1-6.
Conversions can only be executed by qualified, factory-authorized personnel.
Vent tube
connection
ON/PILOT/OFF
Knob
Pressure Flow
Adjustment
OFF Button
Vent Tube
Connection
ON Button
(pilot gas flow)
Thermocouple
Connection
Pilot Flow
Adjustment
Pressure Tap
Typical Non-CE Gas Valve
Typical CE Gas Valve
1-5
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 1: INSTALLATION INSTRUCTIONS
Frypot Assembly
1/2—3/4 Reducer
Bushing
Manifold Support Bracket
Gas Valve
Gas Burner
Burner
See Detail A
1.63-inch [41-mm]
Orifice
1.30-inch [33-mm]
Pressure
Test
Spigot
Gas Manifold
Orifice
Gas
Manifold
Assembly
Detail A
Burner/Orifice Location
Temperature
Control
Typical gas valve, burner and orifice locations (SR42 shown above).
Propane Applications:
Proper Regulator Must Be Installed
1.6 Gas Conversion Components
Use the following components to convert from natural gas to propane and vice-
versa. See Section 1.5 for orifice quantities required for conversion.
Natural Gas to Propane Kit. 826-1817
Propane To Natural Gas Kit, 826-2017
Bushing, NPT Flush, SR 42 series only
Bushing, NPT Flush, SR 42 series only
Pilot Orifice (16LP) CE & Non-CE
Pilot Orifice (26N) CE & Non-CE
Burner Orifice, 1.51mm- CE ONLY: All Super Runner
Burner Orifice, 2.40mm- CE ONLY: All Super Runner
Series
Series
Burner Orifice, 1.51mm (#53)- NON-CE ONLY: SR52 Burner Orifice, 2.53mm (#39)- NON-CE ONLY: SR52
& SR62 Series Only & SR62 Series Only
Burner Orifice, 1.70mm (#51)- NON-CE ONLY: SR42 Burner Orifice, 2.80mm (#35)- NON-CE ONLY: S42
Series Only
Series Only
Rating label, contact factory at time of conversion
Rating label, contact factory at time of conversion
* Burner orifices listed above are for fryers operating at altitudes of 2000 feet (610 meters) or less. For altitudes
greater than 2000 feet (610 meters), contact the factory for the correct orifice size.
1-6
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 2: OPERATION
2.1 Initial Startup
Wash the unit and accessories thoroughly with hot, soapy water to remove any film residue, dust or debris. Rinse and
wipe dry. Close the drain valve completely. Ensure the operating thermostat and high-limit thermostat sensing bulbs
inside the frypot are securely seated in the holding clamp.
2.1.1 Operating the Gas Valve
NON-CE UNITS ONLY:
Rotate the knob counter-clockwise to the ON or PILOT positions. Depress and rotate the knob clockwise to turn the
valve OFF.
T
P I L O
T O P I L
PILOT Position
ON Position
CE UNITS ONLY:
Depress white button to light pilot and turn gas valve on. Depress red button to turn the valve off.
Pilot/On Button
Off Button
2.1.2 Pilot Lighting Procedures
NOTE: This fryer was tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments
may be necessary to meet local conditions, and are to be performed only by qualified service personnel. Adjustments are
the responsibilities of the customer or dealer and are not covered by Dean warranty.
The pilot is located high in the cabinet center, at the base of the frypot. Use a long match or taper to light the pilot.
Perform the following steps in sequence before lighting the pilot:
NON-CE UNITS ONLY:
1. Turn off the manual shut-off valve on the incoming gas supply line.
2. Turn the operating thermostat to the OFF position.
3. Depress and turn the gas valve knob to the OFF position.
4. Wait at least 5 minutes for any accumulated gas to disperse.
2-1
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 2: OPERATION
5. Fill the frypot with oil, shortening or water to the bottom OIL LEVEL line scribed on the frypot back. Ensure
heating tubes are covered in liquid prior to engaging burners.
NOTE: If solid shortening is used, pack the shortening into the frypot, ensuring the shortening is packed beneath,
between and above the tubes prior to operating fryer.
6. Open the manual shut-off valve on the incoming gas supply line and rotate the gas valve knob to the PILOT
position.
7. Push and hold the knob in and apply a lighted match or taper to the pilot burner head. Continue to hold the knob in
for about 60 seconds after the flame appears on the pilot. Release the knob. The pilot should remain lit.
DANGER
If the pilot fails to remain lit, turn the gas valve "OFF" and wait 5 minutes before attempting to re-light.
CE UNITS ONLY:
1. Ensure that the following steps are done in sequence before lighting or re-lighting the pilot:
2. Turn off the manual shut-off valve on the incoming service line.
3. Turn the operating thermostat "OFF".
4. Depress the red button on the safety control valve to turn "OFF".
5. Wait at least 5 minutes for any accumulated gas to disperse.
6. Fill the frypot with oil, shortening or water to the bottom OIL LEVEL line scribed on the frypot back. Ensure
heating tubes are covered in liquid prior to engaging burners.
NOTE: If solid shortening is used, pack the shortening into the frypot, ensuring the shortening is packed beneath,
between and above the tubes prior to operating fryer.
7. Open the manual shut-off valve on the incoming service line.
8. Apply a lighted match or taper to the pilot burner head. (If fryer is equipped with a piezo ignitor, go to Step 9).
9. Press the white button on the gas valve and hold approximately 45 seconds to 1 minute, until the pilot stays lit. (If
fryer is equipped with a piezo ignitor, press and hold the white button, then repeatedly press the piezo ignitor button
until the pilot lights. Release the white button after approximately 45 seconds to 1 minute.)
10. If the pilot does not stay lit, depress the white button and re-light the pilot, holding the button in longer before
releasing. Trapped air may necessitate re-lighting the pilot several times until a constant gas flow is attained.
11. When the pilot stays lit, release the white button.
2.1.3 Lighting the Burners
WARNING
NEVER set a complete block of solid shortening on top of the heating tubes. To do so will damage the
heating tubes and frypot, and void the warranty.
1. Ensure the frypot is filled with oil or shortening to the lower of the two oil level lines embossed on the back wall of
the frypot. NOTE: If solid shortening is used, pack the shortening into the frypot, ensuring the shortening is packed
beneath, between and above the tubes prior to operating fryer.
2-2
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 2: OPERATION
DANGER
"Dry-firing" the fryer will cause damage to the frypot and can cause a fire. Always ensure that shortening,
cooking oil or water covers the burner tubes before lighting the burners.
2. With the pilot lit, push down and slowly turn the gas valve knob to the ON position.
3. Rotate the operating thermostat knob to the desired frying temperature. The burner should light and burn with a
strong blue flame.
DANGER
If the pilot and burners go out, the fryer must be completely shut down at least five minutes before re-
lighting.
2.2 Shutting the Fryer Down
For temporary shutdown, turn the operating thermostat to the OFF position and cover the frypot.
For complete shutdown, turn the operating thermostat to the OFF position, turn the gas valve knob to the OFF position
(Non-CE) or press the red button (CE) and cover the frypot.
2.3 Daily Operation
1. Do not allow grease to accumulate or harden on the frame, body, or flue of the fryer. Clean the fryer inside and out
with a solution of detergent and hot water daily.
2. Filter the cooking oil by draining the frypot through a filter cone at least daily. After the oil has been drained from
the frypot, remove any residue from the pot, using a scraper if necessary.
3. Clean the frypot at least once each week by filling it to just below the upper oil level mark with water. Add one cup
of detergent and bring the solution to a boil. Allow the solution to simmer for 10-15 minutes, then drain and rinse
the frypot with clean water twice. Add ¼ cup of white vinegar to the last rinse to neutralize any alkalinity remaining
from the detergent. Wipe the frypot surfaces with a dry towel before refilling with cooking oil. If the fryer is not to
be used immediately after cleaning, it is suggested that the inside of the frypot be wiped down with a light coat of
cooking oil to prevent rust.
2.4 Recommended Spare Parts
PART #
SR42- NON-
CE
PART #
SR42- CE
PART #
SR52/SR62- NON-CE
PART #
SR52/SR62- CE
DESCRIPTION
Operating Thermostat
High-Limit Thermostat
Thermopile
807-3515
807-3516
810-2033
N/A
810-2032
810-2155
N/A
N/A
N/A
N/A
N/A
810-2040
810-3097
810-2064
810-3099
807-1603
807-1604
810-2053
810-0356
810-0357
807-1692
807-3560
807-3565
812-1284
810-2032
810-2155
200-6564
810-2401
810-1001
200-1868
807-3540
810-2060
810-3101
810-2059
810-3102
807-2122
807-2121
810-2053
810-0356
810-0357
807-3515
807-3680
810-2033
N/A
810-2032
810-2155
N/A
N/A
N/A
N/A
N/A
810-2048
N/A
810-2059
N/A
807-1603
807-1604
810-2053
810-0356
810-0357
807-1692
807-3560
807-3565
812-1284
810-2032
810-2155
200-6564
810-2401
810-1001
200-1868
807-3540
810-2060
N/A
Thermocouple
Pilot Burner, Natural Gas
Pilot Burner, Propane Gas
Pilot Bracket, AGA
Pilot Thermopile Bracket
Piezo Ignitor Trigger
Piezo Ignitor Bracket
Piezo Ignitor Electrode
Orifice, Natural
Orifice, Natural, units built after 4/07
Orifice, Propane
Orifice, Propane, units built after 4/07
Gas Valve, Natural
810-2059
N/A
807-2122
807-2121
810-2053
810-0356
810-0357
Gas Valve, Propane
Leg
Caster, 5-inch w/o Brake
Caster, 5-inch w/Brake
2-3
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SUPER RUNNER SERIES GAS FRYERS
CHAPTER 2: OPERATION
2.5 Wiring Diagram
CE UNITS ONLY:
WARNING
DO NOT CONNECT ANY EXTERNAL
ELECTRICAL POWER TO THIS UNIT
TH
PP
PP
TH
THERMOPILE
HONEYWELL 807-3565
OPERATING
THERMOSTAT
COAXIAL LEAD TO
THERMOCOUPLE 812-1284
HIGH-LIMIT
HONEYWELL CE
NON-CE UNITS ONLY:
CONTROL CIRCUIT
PILOT
GENERATOR
.
J
A D
T O L P I
. I . S .
L L E
1 / 2 P
N E H O
W
Y
T O L P I
C
3C
4C
1/2 P.S.I.
HONEYWELL
1C
2C
OFF
HIGH-LIMIT
COM
N/C
N/O
OPERATING
THERMOSTAT
2-4
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Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-219-7140
FAX (Tech Support) 1-318-219-7135
Price: $10.00
819-5999
PRINTED IN THE UNITED STATES
MARCH 08
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