Frymaster Fryer RE80 User Manual

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using

CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633

JAN 2011

* 8 1 9 6 6 6 6 *

www.frymaster.com

E-mail: service@frymaster.com

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DANGER

Adequate means must be provided to limit the movement of this appliance without depending

on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If

the restraint kit is missing contact your local Frymaster Factory Authorized Service Center

(FASC) for part number 826-0900.

DANGER

Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all

electrical power from the fryer.

ELECTRICAL POWER SPECIFICATIONS

Three (3) Phase Requirements

MINIMUM SIZE

AMPS PER LEG

WIRE

SERVICE

VOLTAGE

208

PHASE

AWG

N/A

240

480

220/380

240/415

230/400

208

240

480

220/380

240/415

230/400

N/A N/A

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF

CONTENTS

CAUTIONARY STATEMENTS........................................................................................................ i

ELECTRICAL POWER SPECIFICATIONS................................................................................. ii

CHAPTER 1: Service Procedures

1.1 General .............................................................................................................................. 1-1

1.2 Replacing a Controller....................................................................................................... 1-1

1.3 Replacing Component Box Components .......................................................................... 1-1

1.4 Replacing a High-Limit Thermostat.................................................................................. 1-3

1.5 Replacing a Temperature Probe ........................................................................................ 1-3

1.6 Replacing a Heating Element............................................................................................ 1-5

1.7 Replacing Contactor Box Components ............................................................................. 1-6

1.8 Replacing a Frypot ............................................................................................................ 1-7

1.9 Built-In Filtration System Service Procedures.................................................................. 1-9

1.9.1

1.9.2

1.9.3

Filtration System Problem Resolution ............................................................... 1-9

Replacing the Filter Motor, Filter Pump and Related Components................. 1-10

Replacing the Filter Transformer or Filter Relay............................................. 1-12

1.10 Basket Lift Service Procedures ....................................................................................... 1-12

1.11 Interface Board Diagnostic Chart.................................................................................... 1-15

1.12 Probe Resistance Chart.................................................................................................... 1-16

1.13 Wiring Diagrams ............................................................................................................. 1-17

1.13.1 Basket Lift (480V/120V Control Supply)........................................................ 1-17

1.13.2 PBI Basket Lift................................................................................................. 1-18

1.13.3 Standard Component Wiring............................................................................ 1-18

1.13.4 Component Wiring – Single Phase .................................................................. 1-18

1.13.5 Component Wiring – 480V Non-Filter ............................................................ 1-21

1.13.6 Component Wiring – Fast Ready ..................................................................... 1-22

1.13.7 Component Wiring – KFC-1............................................................................ 1-23

1.13.8 Contactor Box – Domestic 17 kW ................................................................... 1-24

1.13.9 Contactor Box – Domestic 21 kW ................................................................... 1-24

1.13.10 Contactor Box – Export.................................................................................... 1-25

CHAPTER 2: Parts List

2.1 Accessories........................................................................................................................ 2-1

2.2 Cabinetry ........................................................................................................................... 2-2

2.2.1

2.2.2

2.2.3

Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps........ 2-2

Cabinet Bases, Braces and Associated Parts...................................................... 2-5

Basket Lift Assembly and Associated Parts....................................................... 2-7

2.3 Filtration System Components.......................................................................................... 2-9

2.3.1

Filter Pan ............................................................................................................ 2-9

Filter Pump....................................................................................................... 2-11

2.4 Drain System Components.............................................................................................. 2-12

2.4.1

2.4.2

Drain Valves and Associated Parts .................................................................. 2-12

Drain Tube Sections and Associated Parts....................................................... 2-14

2.5 Oil Return System Components...................................................................................... 2-15

2.5.1

2.5.2

2.5.3

Oil Disposal Wand ........................................................................................... 2-15

KFC Over-the-Top Return ............................................................................... 2-18

Drain Flush....................................................................................................... 2-19

iii

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS

TABLE OF CONTENTS (cont.)

2.6 Heating Elements ............................................................................................................ 2-20

2.6.1

2.6.2

Element Assemblies and Hardware.................................................................. 2-20

Element Tube Assembly .................................................................................. 2-22

2.7 Frypots and Associated Components .............................................................................. 2-33

2.8 Controllers....................................................................................................................... 2-24

2.9 Electronics and Electrical Components........................................................................... 2-25

2.9.1

2.9.2

2.9.3

2.9.4

2.9.5

Component Boxes ............................................................................................ 2-25

Contactor Boxes ............................................................................................... 2-27

Fuse Boxes ....................................................................................................... 2-29

Terminal Blocks ............................................................................................... 2-30

Cordsets............................................................................................................ 2-31

2.10 Wiring ............................................................................................................................. 2-31

2.10.4 Contactor Box Wiring Assemblies 6-Pin (Left) & 9-Pin (Right) Elements..... 2-31

2.10.5 Main Wiring Harnesses.................................................................................... 2-32

2.11 Pin Connectors ................................................................................................................ 2-33

2.12 Fasteners.......................................................................................................................... 2-34

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical

power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to

facilitate re-assembly.

1.2 Replacing a Controller

1. Disconnect the fryer from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3. Remove the two screws from the upper corners of the control panel. The control panel is hinged

at the bottom and swings open from the top.

4. Unplug the wiring harness from the connector on the back of the controller and disconnect the

grounding wire from terminal adjacent to the connector. Remove the control panel assembly by

lifting it from the hinged slots in the control panel frame.

5. Remove the controller from the control panel assembly and install the replacement controller.

Reinstall the control panel assembly by reversing steps 1 and 2.

1.3 Replacing Component Box Components

1. Disconnect the fryer from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3. Remove the two screws from the upper corners of the control panel and allow the control panel

to swing down.

4. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the

grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.

Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

5. Disconnect the wiring from the component to be replaced, being sure to make a note of where

each wire was connected.

6. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

1-1

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NOTE: If more room to work is required, the control panel frame assembly may be removed by

removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this

option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The

cover plate on the lower front of the component box may also be removed if desired. Removing

the component box itself from the fryer is not recommended due to the difficulty involved in

disconnecting and reconnecting the oil-return valve rods, which pass through openings in the

component box.

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

7. Reconnect the wiring disconnected in Step 3, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring

was disconnected accidentally during the replacement process.

8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.

1.4 Replacing a High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the four screws from both the left and right sides of the lower back panel.

1-2

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4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin

connector C-6. Note where the leads are connected prior to removing them from the connector.

Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of

the connector.

5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.

6. Apply Loctite^™PST 567 or equivalent sealant to the threads of the replacement and screw it

securely into the frypot.

7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the

left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and

2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the

leads go into positions 7 and 8. In either case, polarity does not matter.

8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

9. Reinstall the back panels reposition the fryer under the exhaust hood, and reconnect it to the

electrical power supply to return the fryer to service.

1.5 Replacing a Temperature Probe

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the four screws from both sides of the lower back panel. Then remove the two screws

on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to

remove from the fryer.

4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads

are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and

using a pin-pusher push the pins of the temperature probe out of the connector.

1-3

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5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the

probe to the element (see illustration below).

6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and

through the element tube assembly.

7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the

grommet is in place. Secure the probe to the elements using the bracket which was removed in

Step 5 and the metal tie wraps which were included in the replacement kit.

8. Route the probe wires out of the tube assembly following the element wires down the back of the

fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing

with wire ties.

9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For

full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead

goes into position 3 and the white lead into position 4 of the connector. For the left half of a

dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the

white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the

movement of the springs. Rotate the elements up and down making sure that movement is not

restricted and that the wires are not pinched.

11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

1.6 Replacing a Heating Element

1. Perform steps 1-3 of section 1.5, Replacing a Temperature Probe.

1-4

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2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element

being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,

disconnect the probe wires from the 12-pin connector C-6.

3. Remove screws holding element wiring cover in place and remove cover.

4. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left

element (as viewed from the front of the fryer) or the 9-pin connector for the right element.

Press in on the tabs on each side of the connector while pulling outward on the free end to extend

the connector and release the element leads (see photo below). Pull the leads out of the

connector and out of the wire sleeving.

5. Raise the element to the full up position and support the elements.

6. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the

element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped

together. For full-vat units, remove the element clamps before removing the nuts and screws that

secure the element to the tube assembly.

7. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element. Install the replacement element in the frypot, securing it with

the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the

tube and element assembly.

8. Route the element leads through the element tube assembly and into the wire sleeving to prevent

chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear

from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to

prevent the edge of the tube assembly from chafing the wires. Press the pins into the connector

in accordance with the diagram on the following page, and then close the connector to lock the

leads in place. NOTE: It is critical that the wires be routed through the sleeving to prevent

chafing.

1-5

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Index Marker marks

Position 1

6L 5L 4L 3L 2L 1L

9. Reconnect the element connector ensuring that the latches lock.

10. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration

below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and

the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and

the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.

11. Lower the element down onto the basket rack.

12. Reinstall the tilt housing, upper cover and back panels, reposition the fryer under the exhaust

hood, and reconnect it to the electrical power supply.

1.7 Replacing Contactor Box Components

1. If replacing a contactor box component above the built-in filter system, remove the filter pan and

lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate

metal container. If replacing a contactor box component in a non-filter unit or a frypot that’s not

over the filter pan, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other

appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the

filter pan are accessed by sliding under the fryer. They are located to the left and right above the

1-6

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guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the

filter pan are accessed by opening the fryer door directly under the affected frypot.

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is

required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

1.8 Replacing a Frypot

1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a

Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over

the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the

upper tabs.

4. Remove the two screws from the upper corners of the control panels and allow them to swing

down (see illustration and photo on page 1-1).

5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the

controllers by lifting them from the hinge slots in the control panel frame.

6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel.

7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The

housing can be lifted straight up and off the fryer.

8. Remove the control panel by removing the screw in the center and the nuts on both sides.

9. Loosen the component boxes by removing the screws, which secure them in the cabinet.

10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

12. Remove the top-connecting strip that covers the joint with the adjacent frypot.

13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of

each section of drain tube, and remove the tube assembly from the fryer.

1-7

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14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the

switch(es).

15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the

high-limit thermostat leads.

16. Disconnect the oil return flexline(s) at the frypot end(s).

17. Raise the elements to the “up” position and disconnect the element springs.

18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.

Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of

the fryer with wire ties or tape.

19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)

from the frypot. Clean threads and apply Loctite^™PST 567 or equivalent sealant to the threads

of the recovered parts and install them in the replacement frypot.

21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in

step 7 to attach the frypot to the fryer.

22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts

removed in step 14.

23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to

secure heater strips to the flexlines.

24. Insert the high-limit thermostat leads disconnected in step 13 (see illustration on page 1-3 for pin

positions).

25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below

then reinstall the switch covers.

RIGHT

DRAIN SAFETY SWITCH

ORANGE Pin 15 J4

BLUE Pin 1 C6

LEFT

DRAIN SAFETY SWITCH

(DUAL-VAT ONLY)

ORANGE Pin 7 J4

BLUE Pin 7 C6

26. Reinstall the drain tube assembly.

27. Reinstall the top connecting strips, top cap, control panel, component box, tilt housing and back

panels.

28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground

wires.

29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1-8

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1.9 Built-in Filtration System Service Procedures

1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter paper on the bottom of the

filter pan rather than over the filter screen.

CAUTION

Ensure that filter screen is in place prior to filter paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation

of the filter paper, and ensure that the correct size is being used. While you are checking the filter

paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. Missing or

worn O-rings allow the pump to take in air and decrease its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is

reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the

motor at the front of the fryer.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to

overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating

the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.

Pump overheating can be caused by:

Sediment Particle

• Solidified shortening in the pan or

filter lines, or

• Attempting to filter unheated oil

Oil Flow

(cold oil is more viscous,

overloading the pump motor and

causing it to overheat).

If the motor runs but the pump does not

return oil, there is a blockage in the pump.

Incorrectly sized or installed paper/pads will

allow food particles and sediment to pass

Sediment Particle

Up for reverse

through the filter pan and into the pump.

When sediment enters the pump, the gears

bind, causing the motor to overload, again

tripping the thermal overload. Shortening

that has solidified in the pump will also

cause it to seize, with the same result.

Down for forward

A pump seized by debris or hard shortening

can usually be freed by manually moving

the gears with a screwdriver or other

instrument.

1-9

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Disconnect power to the filter system, remove the input plumbing from the pump, and use a

screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the

pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through

and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction

tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is

left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item

out with an auger or drain snake. Compressed air or other pressurized gases should not be used to

force out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as

the pump suction flexline at the end of the filter pan connection (see photo below).

Disconnect flexlines indicated by the arrows.

4. Remove the cover plate from the front of the motor and disconnect the motor wires.

5. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the

vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.

1-10

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6. When complete, reverse steps to reinstall the bridge. NOTE: The black motor wires go on the

top terminal, the white on the bottom. The pump solenoid valve wires go in positions 1 and 4 of

the 6-pin connector C-2; the vent vacuum-breaker solenoid valve wires go in positions 2 and 5;

the red/black heater tape wires go into position 3 and the violet/white wires go into position 6

(see illustration on the following page).

7. Disconnect any heater tape wiring from connectors and remove heater tape. Motor and pump can

be separated and removed individually or as one unit.

Rib marks position 1

Oil Return Solenoid, Vent Solenoid

and Heater Lead Positions

8. Reconnect the unit to the electrical power supply, and verify that the pump is functioning

correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there

should be strong suction at the intake fitting and outflow at the rear flush port.)

9. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

10. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to

return the fryer to service.

1.9.3 Replacing the Filter Transformer or Filter Relay

Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to

expose the interior of the left component box. The filter transformer and relay are behind the

controller on a single fryer or just right of the filter in a bank of two or more. The filter transformer

and relay are located as shown in the illustration below. .

RE Control Box

1-11

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1.10 Basket Lift Service Procedures

High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts

always come in pairs, although each operates independently.

A modular basket lift (illustrated on the following page) is a self-contained sub-assembly

consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible-

drive gear motors, and four microswitches. The gear motors engage the teeth of the rods, moving

them up or down depending upon the motors’ direction of rotation. The microswitches at the upper

and lower limits of movement stop the motors when the basket is in the full up or full down position.

Timing circuitry in the controller initiates and stops basket lift operation depending upon the

variables programmed by the operator. When the product button is pressed, the timing circuitry

activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches

stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus

reversing the motor direction.

When the product button is pushed on the computer/controller, current flows through a coil in the

basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the

normally open upper-micro-switch. When the downward-moving rod opens the lower normally

closed microswitch, the power to the motor ceases to flow. When the computer/controller times out,

the current to the relay coil is cut, allowing the upper circuit to be activated. The basket lift then

raises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch,

the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button

restarts the cycle.

Problems with the basket lift can be grouped into three categories:

●

Binding/jamming problems

Motor and gear problems

Electronic problems

208-250V Configuration

100-120V Configuration

1-12

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BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their

bushings. Apply a light coat of Lubriplate^®or similar lightweight white grease to the rod and

bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor,

which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen

the screws that hold the motor in place and move it forward or backward until the rod has just

enough slack to be rotated slightly.

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic

motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly

lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn

gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles

back down into the frypot), the problem is a failed motor brake. A failed motor brake cannot be

repaired and requires replacement of the motor itself.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be

replaced.

ELECTRONIC PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors,

interface board, wiring, and controls. The most common problem in this category is a lift that

continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow

through the individual components up to and including the motor. Using a multimeter set to the 250

VAC range, check the connections on both sides of the component for the presence of the applied

line voltage. The schematic below and the wiring diagram on page 1-16 can identify the

components and wiring connection points.

1-13

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1.11 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only

a multimeter.

Diagnostic LED Legend

CMP indicates power from 12V transformer

indicates power from 24V transformer

(RH) indicates output (closed) from right latch

relay

(LH) indicates output (closed) from left latch relay

(RH) indicates output from right heat relay

(LH) indicates output from left heat relay

(RH) indicates output (open) from right latch relay

(LH) indicates output (open) from left latch relay

PN 106-6664

NOTE – ^{When testing the test points on J1}

and J2 test use the illustration above dis-

regarding any silk-screened numbers on

the board depicting the location of Pin 1.

Pin 1 is located in the bottom right corner of

both J1 and J2. These test points are ONLY

for RE Series boards with J1 and J2 plugs on

the front of the board.

Meter Setting

12 VAC Power

24 VAC Power

Test

50 VAC Scale

R X 1000 OHMS

R X 1 OHMS

3 of J2

2 of J2

Results

1 of J2 12-16 VAC

Chassis 24-30 VAC

*Probe Resistance (RH)

*Probe Resistance (LH)

High-Limit Continuity (RH)

High-Limit Continuity (LH)

Latch Contactor Coil (RH)

Latch Contactor Coil (LH)

Heat Contactor Coil (RH)

Heat Contactor Coil (LH)

11 of J2 10 of J2 See Chart

1 of J1

9 of J2

6 of J1

8 of J2

5 of J1

7 of J2

4 of J1

2 of J1 See Chart

6 of J2 0 - OHMS

9 of J1 0 - OHMS

Chassis 3-10 OHMS

Chassis 11-15 OHMS

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-14

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1.12 Probe Resistance Chart

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

OHMS

1059

1070

1080

1091

1101

1112

1122

1133

1143

1154

1164

1174

1185

1195

OHMS

1204

1216

1226

1237

1247

1258

1268

1278

1289

1299

1309

1320

1330

1340

OHMS

1350

1361

1371

1381

1391

1402

1412

1422

1432

1442

1453

1463

1473

1483

OHMS

1493

1503

1514

1524

1534

1544

1554

1564

1574

1584

1594

1604

1614

1624

OHMS

1634

1644

1654

1664

1674

1684

1694

1704

1714

1724

1734

1744

1754

1764

130

135

140

145

150

155

160

165

170

175

180

185

190

195

200

205

210

215

220

225

230

235

240

245

250

255

260

265

270

275

280

285

290

295

300

305

310

315

320

325

330

335

132

135

138

141

143

146

149

152

154

157

160

163

166

168

340

345

350

355

360

365

370

375

380

385

390

395

400

405

171

174

177

179

182

185

188

191

193

196

199

202

204

207

102

104

107

110

113

116

118

121

124

127

129

100

105

110

115

120

125

1-15

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1.13 Wiring Diagrams

1.13.1 Basket Lift

1-16

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1.13.2 PBI Basket Lift

1-17

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1.13.3

Standard Component Wiring

1-18

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1.13.4 Component Wiring – Single Phase

1-19

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1.13.5 Component Wiring – 480V Non-Filter

1-20

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1.13.6 Component Wiring - Fast Ready

1-21

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1.13.7 Component Wiring – KFC-1

1-22

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1.13.8 Contactor Box – Domestic, 17 kW

1.13.9 Contactor Box – Domestic, 21 kW

1-23

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1.13.10 Contactor Box – Export

1-24

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

2.1 Accessories

ITEM

PART #

809-0985

810-2794

230-4318

809-0941

803-0197

803-0278

COMPONENT

Thumbscrew, ¼ -20 X 1⅜-inch

Basket Hanger

Basket Hanger, KFC

Spacer, Basket Hanger

Cleanout Rod, 27-inch

Brush, Teflon, L-shaped

Joiner Strip

230-4766

823-7066

230-5382

823-7100

823-6341

108-0220

108-0217

803-0304

803-0387

810-3066

803-0293

803-0342

823-7169

Standard

Church’s/Popeye’s

Battering Strip (Standard, 1 per 5-vat or 6-vat unit)

Battering Strip (Church’s, 1 per 5-vat or 6-vat unit)

Caster Battering Plate

Frypot Cover

Frypot Cover, Church’s

Basket, Twin

Grid, Basket Support

Grid, Basket Support, Church’s

Gloves, Hot Oil/Neoprene (pair)

Powder, Filter (25 count box)

Splash Guard, Church’s or Popeye’s

* Not illustrated.

2-1

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2.2 Cabinetry

2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors

2-2

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2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.)

ITEM

PART #

COMPONENT

Back, Cabinet

Standard

220-5033

220-5034

220-5149

220-5618

x2, x4 (2), x5 (1)

x3, x5 (1), x6 (2)

KFC with Over the Top Filtration (2-vat)

Church’s/Popeye’s

220-5313

220-5314

220-5315

220-7582

220-5617

x2, x5 (1), x4 (2)

x3, x5 (1), x6 (2)

Single Filter Cabinet

With Basket Lift

Tilt Housing

823-7019

823-6947

823-6874

823-7022

KFC with Over the Top Filtration

823-7014

823-6782

823-7133

Church’s/Popeye’s

823-7022

823-7073

823-7074

823-7075

823-5440

x2, x5 (1)

x3, x5 (1), x6 (2)

Cove, Element Tilt Housing

Top Cap

Frymaster

108-0026

106-9429

106-9602

108-0027

x2, x5 (1)

x3, x5 (1), x6 (2)

Dean

108-0034

108-0040

108-0042

108-0036

x2, x5 (1)

x3, x5 (1), x6 (2)

Church’s/Popeye’s

x2, x5 (1)

x3, x5 (1), x6 (2)

108-0128

108-0126

108-0127

108-0130

Control Frame

Standard

106-5492

106-5907

106-6085

106-4574

x2, x5 (1)

x3, x5 (1), x6 (2)

* Not illustrated.

2-3

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2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.)

ITEM

PART #

COMPONENT

FAST

106-8427

106-7166

Computer Bezel

Standard

230-0489

210-8175

x1, x3 (1), x5 (1)

x2, x3 (1), x4 (2), x5 (2), x6 (3)

KFC

230-5478

230-5477

x1, x3 (1), x5 (1)

x2, x3 (1), x4 (2), x5 (2), x6 (3)

K3000

230-7720

230-7721

230-4771

106-4309

210-8075

200-8076

106-4067

810-0275

210-8077

810-2346

x1, x3 (1), x5 (1)

x2, x3 (1), x4 (2), x5 (2), x6 (3)

With Switch Cut-out (1 per wand connection for Church’s/Popeye’s)

Door, Left or Right (Left shown – move handle to opposite side for Right) - Standard

Panel, Door

Panel, Liner

Pin Assembly

Spring, Door Hinge/Pin

Handle

Magnet

* Not illustrated.

2-4

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2.2.2 Cabinets, Bases, Braces, and Associated Parts (FINAL)

Three-vat unit shown here.

ITEM

PART #

COMPONENT

Base Assembly

106-8224

106-6534

106-5622

106-4424

106-5622

106-6643

106-6436

106-9425

x1, Filter Cabinet

x2, Filter Cabinet

x3, Filter Cabinet

x4, Filter Cabinet

x5, Filter Cabinet

x6, Filter Cabinet

x1, Non-filter Cabinet

x2, Non-filter Cabinet

x3, Non-filter Cabinet

Oil Return Manifold

x2, x5 (1)

810-3118

810-3121

810-3120

220-2082

x3, x5 (1), x6 (2)

Strap, Manifold Brace (x2, x3)

* Not illustrated.

2-5

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2.2.2 Cabinets, Bases, Braces, and Associated Parts cont.

ITEM

PART #

COMPONENT

Cabinet Sides

231-4896

232-4896

221-5073

222-5073

221-5170

222-5170

220-5983

Side, Stainless Steel, Left

Side, Stainless Steel, Right

Side, Painted, Left

Side, Painted, Right

Side, Inner, Left (x5 and x6 units)

Side, Inner, Right (x5 and x6 units)

Divider (multi-vat units)

Post

220-5112

220-2250

220-5032

220-5210

220-4937

220-5979

220-5490

220-4860

Front (all x2, x4, x5, x6 units and x3 filter cabinet)

Front (x3 non-filter cabinet)

Rear, Standard

Rear, Church’s/Popeye’s

Brace, Frypot Locating

Brace, Pump Motor Support

Mount, Contactor Box (x1)

Bracket, Lower Spring

Brace, Upper Cabinet, Front

220-0274

200-9590

220-0608

x2, x5 (1)

x3, x5 (1), x6 (2)

Brace, Upper Cabinet, Rear

x2, x3, x4, x5, x6

Brace, Lower Cabinet, Front

220-0274

220-1809

220-5267

220-4999

200-8100

x2, x3 (1), x5 (1)

x3 (1), x4 (2), x5 (3), x6 (4)

Brace, Lower Cabinet, Rear

220-4570

220-4569

824-1966

Bridge, Filter

Filter Pan Lid (see next section)

Rail, Left

Rail, Right

Frame, Slide Base

221-2576

222-2576

823-3347

823-6450

826-1115

826-1118

826-1117

826-0900

Bracket, Disconnect

Leg Assembly (includes 810-3168)

Caster Assembly with Brake (includes 810-0357)

Caster Assembly without Brake (includes 810-0356)

Chain Restraint Kit (required for all caster installations)

* Not illustrated.

2-6

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2.2.3 Basket Lift Assembly and Associated Parts

2-7

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2.2.3 Basket Lift Assembly and Associated Parts (cont.)

ITEM

PART #

106-3775

106-4147

106-4148

810-1012

813-0035

807-2513

901-8499

902-8499

807-0159

900-5529

812-0442

807-2572

806-5964SP

200-6455

826-1366

809-0247

807-1683

COMPONENT

Basket Lift Assembly, 100-120VAC

Basket Lift Assembly, 208-220VAC

Basket Lift Assembly, 230-240VAC

Rod, Basket Lift

Bushing, Bronze

Capacitor, 12.5 μFarad 330VAC

Chassis, Left Basket Lift

Chassis, Right Basket Lift

Connector, 12-Pin Female

Gusset, Basket Lift Motor

Insulation, Microswitch

Microswitch

Motor Assembly, 208-240VAC Modular Basket Lift

Mount, Modular Basket Lift

Nut, 4-40 Hex Keps (Pkg. of 25)

Nut, 8-32 Hex Keps

Relay, 12VDC

Resistor Assembly

806-8530SP

106-2770SP

106-2771SP

809-0082

826-1374

826-1359

826-1361

826-1371

809-0503

809-0186

WIR-0166SP

910-4776

809-0127

823-2704

823-2705

810-0179

100-120VAC Modular Basket Lift

208-220VAC Modular Basket Lift

230-250VAC Modular Basket Lift

Ring, Bushing Retainer

Screw, #10 X ½-inch Hex Washer Head (Pkg. of 25)

Screw, 4-40 X ¾-inch Slotted Round Head (Pkg. of 25)

Screw, 8-32 X 1-inch Slotted Truss Head (Pkg. of 25)

Screw, #8 X ½-inch Drill Point Hex Head (Pkg. of 25)

Screw, 8-32 X ½-inch Hex Head

Washer, #8 Lock

Wire Bundle, 200-250VAC Basket Lift w/Relay

Cover, Modular Basket Lift Rear S/S (Use 900-4776 for Mild Steel)

Screw, ¼-20 X ½-inch Slotted Round Head

Arm, Left Basket Lift

Arm, Right Basket Lift

Button, Plug

806-9110SP Roller Assembly, Basket Lift

910-8112

810-0194

810-0374

809-0508

809-0190

809-0047

106-3776

824-1353

824-1351

Bracket, Basket Lift Roller

Roller, Basket Lift

Spacer, Basket Lift Roller

Bolt, ¼-20 X 1¼ -Inch

Washer, ¼-inch Flat

Nut, ¼-20 Cap

Wiring Harness, RE Series Electric Basket Lift (Plugs into Item 6)

Basket Lift Drip Weldment, Right

Basket Lift Drip Weldment, Left

* Not illustrated.

2-8

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2.3.1 Filter Pan Assemblies

Single-vat Filter Assembly

Multi-vat Filter Assembly

2-9

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2.3.1 Filter Pan Assemblies (cont.)

ITEM

PART #

COMPONENT

106-7674SP Filter Assembly, Multi-vat, Paper Filtration

823-6943

823-6172

810-3195

106-7330

823-7534

106-8398

823-6508

823-7386

810-3328

108-1029

823-7359

108-0253

823-6466

810-2350

823-7112

810-2583

810-2582

823-7111

Lid, Filter Pan

Crumb Basket

Hold-down Ring

Sana Grid

Filter Pan

Filter Assembly, Single-vat, Paper Filtration

Lid, Filter Pan

Crumb Basket

Hold-down Ring

Sana Grid

Filter Pan

Filter Assembly, Multi-vat, Screen Filtration

Crumb Basket

Filter Screen/Leaf

Suction Tube

Fitting, Bottom, Filter Screen/Leaf

Fitting, Bulk Head, Filter Screen/Leaf

Filter Pan

809-0823 Nut

810-2805 Caster

826-1979

Roller Kit (includes 4 rollers, 4 nuts and 4 lock washers)

Filter Pan Roller Kit (four each of Items 7 and 8)

* Not illustrated.

2-10

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2.3.2 Filter Pump

ITEM

PART #

COMPONENT

Filter Pump Components

Pump Gasket

816-0093

810-3347

826-1264

826-1712

826-1756

826-1270

809-1020

106-9918

813-0265

813-0298

813-0698

813-0838

813-0304

813-0763

813-0889

813-0342

813-0165

813-0331

813-0003

810-3257

810-1339

810-1680

810-1668

810-1669

106-3470

813-0436

8GPM Pump

4 GPM Pump

120V Filter Motor, Gasket

208V Filter Motor, Gasket

220-240V Filter Motor, Gasket

Cap Screw to Connect Pump to Motor

Harness Assembly, Filter Pump

Nipple, ½” x 2.5” NPT BM

Nipple, ½” x 2.0” NPT BM

Nipple, ½” x 10.5” NPT BM

Nipple, ¼” NPT BM, Close

Bushing, ½” x ¼” BM, Flush

Bushing, ¾” OD x ½” ID NPT, Flush

Elbow, ½”, 90°

Elbow, Street, 45°, ½”NPT

Elbow, Street, ½” x ½” NPT, 90° BM

Elbow, Side Outlet, ½” NPT

Tee, ½” x ½” x ½” BM

Fitting, ¼” NPT

Flexline, ⅝” x 4.5” Long

Flexline, ⅝” OD x 4.5” Long

Adaptor, Male, ⅝” OD x ½”

Adaptor, Female, ⅞” OD x ½”

Solenoid Valve (with Female Pins)

Plug, ½” Counter Sink

* Not illustrated.

2-11

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2.4 Drain System Components

2.4.1 Drain Valve Assemblies

108-0179

810-2126

108-0124

108-1999 &

108-2086

2-12

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2.4.1 Drain Valve Assemblies (cont.)

ITEM

PART#

COMPONENT

Drain Valve (units equipped with filtration)

Valve, 1 ½” Full Port

810-2783

816-0544PK

807-2103

106-3745

200-5694

210-7077

230-7413

816-0405

809-0349

809-0237

809-0988

200-6116

O-ring (pack of 5)

Microswitch, Straight Lever, Drain Safety Switch

Bracket, Drain Safety Switch

Cover, Drain Safety Switch

Handle (multi-vat unit)

Handle (single unit)

Sleeve, Drain Handle, Red

Spacer, 4.0 mm x 6.0 mm

Nut, 4-40 Keps Hex (with extended teeth)

Washer, 1" x .525" ID, Teflon

Strap, Drain Valve Connecting, 1 ½” (single unit)

Drain Valve (units NOT equipped with filtration)

Valve, 1 ¼” Full Port

810-2126

807-2103

106-9017

901-2348

809-0349

809-0237

Microswitch, Straight Lever, Drain Safety Switch

Bracket, Drain Safety Switch

Cover, Drain Safety Switch

Spacer, 4.0 mm x 6.0 mm

Nut, 4-40 Keps Hex (with extended teeth)

Drain Valve (K3000)

810-2783

816-0544PK

807-2103

807-4936

823-7749

809-0237

200-6116

108-2006

816-0220

Valve, 1 ½” Full Port

O-ring (pack of 5)

Microswitch, Straight Lever, Drain Safety Switch

Microswitch, Gold Plated, Sealed

Handle

Nut, 4-40 Keps Hex (with extended teeth)

Strap, Drain Valve Connecting, 1 ½” (single unit)

Stud Assembly

Insulation, Drain Safety Switch

Drain Safety Harness

106-9924

108-0250

807-5123

106-7718

Standard, K3000

KFC

K3000

Wire Assembly, Jumper (for units with no float switch or drain switch)

* Not illustrated.

2-13

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2.4.2 Drain System Plumbing

ITEM

PART#

COMPONENT

Drain Plumbing

With Drain Flush

Downspout, Center

812-2078

823-4681

823-5188

200-9365

823-4844

Right, 8” Long (with coupling)

Right, 10.5” Long

Right, 9” Long (no drain connection)

Left, 12.5” Long (with coupling)

Without Drain Flush

812-2078

823-7016

823-5188

200-9365

823-7015

823-4844

200-6615

812-2131

816-0772

809-0969

816-0665

812-1226

220-5944

Downspout, Center

Right, 8” Long

Right, 10.5” Long

Right, 9” Long (no drain connection)

Left, 12.5” Long

Left, 12.5” Long (with coupling)

9” Long (no drain connection)

Downspout, Multi-height

Sleeve, Drain Connecting

Clamp, T-bolt

Vinyl Cap

Drain Extension, 1.25-inch

Drain Support (for spreader cabinets)

* Not illustrated.

2-14

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2.5 Oil Return System Components

2-15

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2.5 Oil Return System Components (cont.)

ITEM

PART #

COMPONENT

Oil Return Plumbing Assembly

106-9711

106-9712

108-0717

106-9928

106-9929

220-4955

200-8929

816-0638

809-0601

810-1668

813-0062

813-0165

813-0265

813-0087

813-0247

813-0281

810-1067

813-0003

106-4006

901-2772

807-2103

220-2459

106-3962

816-0220

826-1366

900-2935

810-0278

Left Assembly

Right Assembly

Single Assembly

Rear Harness

Jumper Harness

Handle Mount

Handle, Oil Return

Vinyl Cap, Yellow

Clevis Clip, Rod End

Adapter, Male, 5/8” OD x ½”

Elbow, ½”, 90° BM

Elbow, Street, ½ NPT, 90° BM

Nipple, ½ NPT x 2½” BM

Nipple, ½ NPT x 1½” BM

Nipple, ½ NPT x 3.5” BM

Nipple, ½ NPT x 5” BM

Flexline, 8.5”

Tee, ½ NPT BM

Valve Assembly

Handle

Microswitch, Straight Lever

Cover, Drain Safety Switch

Bracket Assembly, Microswitch

Insulation, Oil Return Microswitch

Nut, 4-40 Keps Hex (Pkg. of 25)

Retainer, Nut

Valve, ½” Ball

Oil Return Manifold

x2, x5 (1)

810-3118

810-3121

810-3120

x3, x5 (1), x6 (2)

* Not illustrated.

2-16

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2.5.1 Oil Disposal Wand

ITEM

PART #

108-0528

106-1454

810-1434

816-0631

823-7153

810-0487

COMPONENT

Oil Disposal Wand Assembly

Nozzle assembly with handle

Hose assembly

Cap, red vinyl

Handle

Coupling

* Not illustrated.

2-17

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2.5.2 Over-the-Top Oil Return (KFC)

ITEM

PART #

COMPONENT

106-9693 Plumbing Assembly

810-3468

810-2513

813-0165

810-1668

810-2700

810-2699

106-3470

106-4006

826-1712

810-3347

810-1159

810-1669

810-3160

810-3257

813-0003

Tubing, Over the Top

Tubing, Faucet Upper

Elbow, Street, ½” x ½” NPT, 90°

Adapter, Male, ⅝” OD x ½”

Nipple, Quick Disconnect

Coupling, Quick Disconnect

Valve, Solenoid, Female Pins

Valve, ½” Oil Return

8ump

120V Motor, Gasket

8 GPM Pump

Flexline, 5” Oil Return

Adapter, Female, ⅞ OD x ½”

Adaptor, ½” NPT x 15

Fitting, ¼” NPT, ⅜” OD

Tee, ½” x ½” BM

2-18

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2.5.3 Drain Flush Plumbing

ITEM

PART #

COMPONENT

106-4006 Valve Assembly, Oil Return, 1/2"

200-8929 Handle, Oil Return

809-0601 Clevis Clip, Rod End

810-1069 Flexline, 5/8" x 29.50" Long

810-1668 Adapter, Male 5/8" OD x 1/2"

810-3160 Adapter, 1/2" NPT

813-0022 Nipple, 1/2" x Close NPT BM

813-0062 Elbow, 1/2", 90

813-0165 Elbow, Street, 1/2" x 1/2" NPT, 90 BM

813-0460 Nipple, 1/2" x 3.00 NPT BM

816-0637 Cap, Vinyl, Blue

220-4955 Handle Mount

106-9929 Wiring Harness, Drain Flush

* Not illustrated.

2-19

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2.6 Heating Element Assemblies and Associated Parts

2.6.1 Element Assemblies and Hardware

NOTE: These elements apply only to the RE series fryers.

For the previous model elements see manual PN 819-5990.

2-20

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2.6.1 Heating Element Assemblies and Associated Parts (cont.)

ITEM

PART #

COMPONENT

Element Assemblies

208V, 17kW

208V, 21kW

240V, 17kW

240V, 21kW

480V, 17kW

480V, 21kW

Elements

106-9757

106-9974

106-9961

106-9963

106-9962

106-9964

807-3652

807-4656

807-5185

807-4711

807-4713

807-4712

807-4714

812-1794

Element, 208V/8.5kW (for 17kW)

Element, 208V/10.25kW (for 21kW)

Element, 230V/10.25kW (for 21kW)

Element, 240V/8.5kW (for 17kW)

Element, 240V/10.25kW (for 21kW)

Element, 480V/8.5kW (for 17kW)

Element, 480V/10.25kW (for 21kW)

Element Sleeving

Temperature Probe

807-4955

807-4757

809-0567

816-0681

816-0480

816-0688

230-5041

910-2042

230-0781

230-4902

230-4101

809-0567

810-1212

810-3030

810-3031

220-4860

220-0733

810-2189

108-0317

Standard

FAST

Ty-wrap

Grommet, Probe

Plug, .375-inch Dome

Gasket, Element

Bracket, Temperature Probe

Clamp, Element (Short)

Clamp, Element (Long)

Support, Full-Vat Element Rear

Support, Full-Vat Element Front (use 823-5621 for 17kW Front Support)

Ty-Wrap, Metal

Pin, .125 X .5-inch Split

Spring, Element Lift Left

Spring, Element Lift Right

Bracket, Lower Spring

Bracket, Wire Mating

Handle, Element Lift

Tilt Switch Assembly

* Not illustrated.

2-21

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2.6.2 Element Tube Assemblies

ITEM

PART #

COMPONENT

106-7653SP Tube Assembly RE Element, Full-Vat

106-5329

106-5330

220-0122

220-0123

106-7651

106-7652

810-2992

810-2993

809-0766

106-6587

106-6588

810-3007

230-0794

Bracket Assembly, LH Element Tube Support

Bracket Assembly, RH Element Tube Support

Plate, Element Tube Support Inner

Plate, Element Tube Support Outer

Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)

Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)

Tube, FV Element Mounting

Bushing, Tube End Teflon

Nut, 10-32 Hex HD SS

Magnetic Position Sensor Assembly

Magnetic Position Sensor Assembly with Bracket

Magnet

Bracket, Magnetic Position Sensor Wire

* Not illustrated.

2-22

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2.7 Frypot Assemblies and Associated Parts

ITEM

PART #

COMPONENT

Frypot Assembly

Frypot, Non-filter

Frypot, Filter

Frypot, Church’s/Popeye’s

Thermostat Assembly, High-Limit (CE, 806-8132)

Side Insulation

Center Insulation

Heat Shield, Left

Heat Shield, Right

823-6935SP

823-6721SP

823-6936SP

806-8035

816-0785

816-0786

221-7274

222-7274

Topcap Heat Shield

220-5464

220-5460

220-5461

823-7109

823-7169

108-0213

x2, x4 (2), x5 (1)

x3, x5 (1), x6 (2)

Splash Guard, Standard

Splash Guard, Church’s/Popeye’s

Float Switch

* Not illustrated.

2-23

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2.8 Controllers

ITEM

PART #

COMPONENT

Computers

826-2429

106-4343

826-2329

108-0267

106-4070

108-0232

108-0218

826-2401

108-2087

Computer Magic III.5, Full-Vat, non-CE

Computer Magic III.5, Full-vat, CE

Digital Controller, Full-Vat

FAST Computer

KFC-1 Computer

Church’s CM4S Computer

Popeye’s CM4S Computer

Basket Lift Timer

K3000

K3000 Locator Harness

Position 2

108-0485

108-0486

108-0487

108-0488

108-0489

802-2021

Position 3

Position 6

Position 8

Position 10

Graphic Sheet of Symbols

* Not illustrated.

2-24

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2.9 Electronics and Wiring Components

2.9.1 Component Boxes

2-25

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2.9.1 Component Boxes

ITEM

PART #

COMPONENT

Component Box Assemblies (for reference)

208/240V, Filter

106-9730

106-9732

108-0279

108-0278

108-0420

108-0421

108-0330

208/240V, Non-filter

220/250V, Filter

220/250V, Non-filter

480V, Filter

480V, Non-filter

480V, no switch, no basket lift

Component Box Parts

Interface Board

106-6666

106-9930

106-9965

220-4465

230-4346

807-4036

220-5805

807-4114

807-0922

807-4765

809-0963

810-1164

823-6745

807-2278

807-1597

Harness, Filter

Harness, Non-filter

Panel, Switch

Guard, Switch

Switch

Standoff, Relay, Filter

Relay, 24VAC Coil, Filter

Holder, Screw-Type Buss Fuse

Harness, Control

Standoff, 6-32, ¼” x 2.00 NP

Block, Screwless Terminal

Box, Component

Fuse, 20 Amp

Fuse, Slo-blo, Filter (220-250V)

Transformers

807-0979

807-0680

807-2180

807-2191

807-0800

807-0855

807-3892

810-3141

108-0273

208/240V, 12V

208/240V

208/240V, 24V, 50VA

V&F, 208/230/240V, 12V

120V, 50/60 Hz-24V, 50VA

120V, 50/60 Hz-12V, 20VA

440/480V to 12/24V

Sound Device, SMT

Sound Device, KFC

* Not illustrated.

2-26

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2.9.2

Contactor Boxes

2-27

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NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the

box itself, most components of a left-hand assembly are the same as those in the corresponding right-hand

assembly and vice versa. The configuration illustrated shows most possible components, but a particular

configuration may not have all the components shown.

ITEM

PART #

COMPONENT

Contactor Box Assemblies (for reference only)

17 kW, 3-wire, Left

17 kW, 3-wire, Right

21kW, 3-wire, Left

21kW, 3-wire, Right

17 kW, 4-wire, Left

17 kW, 4-wire, Right

21kW, 4-wire

17kW, Single

21kW, Single

21kW, 4-wire, Single, Export

Contactor Box Parts

106-9967

106-9966

106-9756

106-9755

108-0427

108-0426

108-0037

108-1861

108-0684

108-0868

106-9601

106-9600

106-9735

106-9736

200-6648

200-6809

221-5553

220-5103

807-0070

807-0501

807-2283

807-2284

807-3610

807-1268

807-4017

810-1202

108-1786

220-6545

810-0519

220-5484

Stud Assembly, Left Contactor Box

Stud Assembly, Right Contactor Box

Harness, 6-pin

Harness, 9-pin

Bracket, Fuse Block

Bracket, Ground Lug Holder

Cover, 21kw Contactor Box

Cover, 17kw Contactor Box

Terminal Lug

Fuse Block

Contactor, 63 AMP, Mechanical, 24V Coil (21kw)

Contactor, 50 AMP, Mechanical, 24V Coil (17kw)

Terminal Block

Terminal Block, Splicer Single (4-wire)

Fuse, 50 AMP, 300 VDC

Contactor, 40 AMP, 3-pole

Harness, Contactor Box

Door, Fuse Access

Hinge, Fuse Access

Mount, Contactor Box (2 per box)

* Not illustrated.

** Full Vat has three relays 826-1562, Dual-Vat has six relays.

2-28

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2.9.3 Fuse Boxes

Left 22kW and

Single Phase

Right 22kW and

Single Phase

Fuse Box Assembly

106-5505/106-6678

Fuse Box Assembly

106-5506/106-6679

ITEM

PART #

COMPONENT

200-2334

810-0519

221-0523

222-0523

809-0434

823-5585

823-5557

823-5797

807-3970

807-0501

807-2240

807-0070

807-0128

Door

Hinge

Cover, LH Fuse Box

Cover, RH Fuse Box (Used on Single Station Fryers also)

Nut, RH Fuse Holder

Box, LH Fuse

Box, RH Fuse

Box, Single Station Fryer Only

Block, 3 Pole 600V 175A Terminal

Fuse Block, Buss #2968 3-Pole

Fuse, 60 AMP 300VAC

Terminal, Ground Lug

Bushing, Insulating Heyco

2-29

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2.9.4 Terminal Blocks

ITEM

PART #

823-5631

823-5632

823-5797

220-0801

807-3970

807-0070

807-0128

COMPONENT

Box, LH Rear Terminal Block

Box, RH Rear Terminal Block

Box, Single Station Fryer Only (see previous page for cover 222-0523)

Cover, Rear Terminal Block Box

Block, 3 Pole 600V 175A

Terminal, Ground Lug

Bushing, Insulating Heyco

2-30

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2.9.5 Cordsets

ITEM

PART #

COMPONENT

807-4658

OPT11295

OPT37413

Domestic

Generic Export

Church’s Cord Connect Box

* Not illustrated.

2.10 Wiring

2.10.1 Contactor Box Wiring Assemblies (Left Element)

BLUE

BLACK

BLUE

BLACK

ITEM

PART #

106-9735

106-9736

COMPONENT

6-pin

9-pin

2-31

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2.10.2 Component Box, Filter Pump and Basket Lift Wiring Harnesses

ITEM

PART #

106-9930

106-9965

807-4765

106-9918

106-9924

108-0255

106-9928

COMPONENT

Component Box Harness, Filter

Component Box Harness, Non-filter

Component Box Harness, Control

Filter Pump Harness

Drain Safety Harness

Drain Safety Harness, KFC-1, Popeye’s, Church’s

Oil Return Harness, Rear

2-32

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2.11 Wiring Connectors and Pin Connectors

ITEM

PART #

807-1068

807-0158

807-0156

807-0159

807-0875

807-1067

807-0157

807-0155

807-0160

807-0804

826-1341

826-1342

807-2518

807-0928

806-4855

230-2345

COMPONENT

2-Pin Female

6-Pin Female

9-Pin Female

12-Pin Female

15-Pin Female

2-Pin Male

6-Pin Male

9-Pin Male

12-Pin Male

15-Pin Male

Terminal, Female Split Pin (pkg. of 25)

Terminal, Male Split Pin (pkg. of 25)

Plug, Mate-N-Lock (Dummy Pin)

Extract Tool Pin Pusher

Pin Pusher Screwdriver Assembly

SMT Pin Extractor

807-4660PK SMT Pin Service Repair Kit

* Not illustrated.

2-33

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2.12 Fasteners

ITEM

PART #

COMPONENT

Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap

Capscrew, 5/16-inch-18 NC Hex

809-0429

809-0514

809-0448

826-1366

826-1358

809-0247

826-1376

809-0766

809-0581

809-0020

826-1372

809-0417

809-0535

809-0540

826-1359

826-1365

809-0357

809-0359

809-0360

826-1371

809-0364

809-0518

809-0104

826-1363

826-1360

826-1330

809-1003

826-1375

809-1000

826-1374

809-0266

809-0434

809-0123

826-1389

809-0582

809-0184

809-0190

809-0191

809-0193

809-0194

Clip, Tinnerman

Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)

Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)

Nut, 8-32 Keps Hex

Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)

Nut, 10-32 Keps Hex SS

Nut, ½ NPT Locking

Nut Cap 10-24 NP

Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)

Nut Flange ¼-inch 1/4-20 Serr

Nut, "T" ¼-inch-20 x 7/16 SS

Nut, Lock ½-inch-13 Hex 2-Way ZP

Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)

Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)

Screw, 6 x ⅜-inch Phillips Head NP

Screw, 8 x ¼-inch Hex Washer Head

Screw, 8 x ⅜-inch Hex Washer Slot Head

Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)

Screw, 8 x ⅝-inch Hex Washer Head ZP

Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS

Screw, 8-32 x ½-inch Slotted Head ZP

Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)

Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)

Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)

Screw, 10-32 x ⅜-inch Hex Trim Head SS

Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)

Screw, 10-32 x 1¼-inch Hex Sck C/S

Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)

Screw, 10 x ½-inch Phillips Head ZP

Screw, 10 x ⅜-inch Hex Washer Head NP

Screw, 10 x ¾-inch Slot Head

Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)

Washer ½ NPT Locking

Washer, #10 LK ZP

Washer, .625 X .275 X 40 Flat SS

Washer, Lock 1/4 Spring ZP

Washer, Flat 1/4 Nylon

Washer, Flat 5/16 ZP

2-34

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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711

FAX (Parts) 1-318-219-7140

(Tech Support) 1-318-219-7135

819-6666

JAN 2011

SERVICE HOTLINE

1-800-551-8633

PRINTED IN THE UNITED STATES

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