EH1721, BIH1721 & FPH1721 Series
NON-CE &
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
* 8 1 9 5 7 1 3 *
24 Hour Service Hotline 1-800-551-8633
PRINTED IN
THE UNITED
STATES
Email: [email protected]
APRIL 2005
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DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers
equipped with casters must be stabilized by installing restraining chains
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending on
or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the
restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC)
for part number 826-0900.
DANGER
This fryer may have two power cords and prior to movement, testing, maintenance and any
repair on your Frymaster fryer; disconnect BOTH electrical power cords from the electrical
power supply.
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EH1721 SERIES ELECTRIC FRYERS
INSTALLATION & OPERATION MANUAL
TABLE OF CONTENTS
Page #
1-1
1.
INTRODUCTION
1.1
1.2
1.3
1.4
1.5
General
1-1
Safety Information
1-1
Computer Information
Shipping Damage Claim Procedure
Service Information
1-2
1-2
1-3
2.
INSTALLATION INSTRUCTIONS
General
2-1
2-2
2-4
2-5
2-6
2-7
2.1
2.2
2.3
2.4
2.5
Fryer Installation
Power Requirements
Frypot Boil-Out
Equipment Setup and Shutdown Procedures
3.
PREVENTATIVE MAINTENANCE
Cleaning Fryer
3-1
3-1
3-3
3-4
3.1
3.1
3.1
Periodic/Annual Maintenance
Stainless Steel Care
4.
UNDER-FRYER-FILTER (UFF) FILTRATION
Filter Preparation
4-1
4-1
4-2
4-3
4.1
4.2
4.3
Daily Filtration Operation
Operating the Filter
5.
OPERATOR TROUBLESHOOTING
Introduction
5-1
5-1
5-2
5-7
5.1
5.2
5.3
Troubleshooting
Recommended Spare Parts
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.1 General
Read the instructions in this manual thoroughly before attempting to operate this equipment. This
manual covers all EH1721 Series electric fryers.
EH1721 Series electric fryers feature easy to clean, open frypots with tilt-up elements. The fryers
are controlled by multi-product cooking computers and come in full-pot configurations.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.
Fryers in this series are equipped with automatic safety features:
1. Two high-temperature detection features shut off power to the elements should the temperature
controls fail.
2. An inline circuit breaker shuts off power to the filter-pump motor (if equipped) if the motor clogs
or overheats.
1-1
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.3 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at their own expense.
The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for
additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.4 Shipping Damage Claim Procedure
What to do if your equipment arrives damaged:
Please note that this equipment was carefully inspected and packed by skilled personnel before
leaving the factory. The freight company assumes full responsibility for safe delivery upon
acceptance of the equipment.
1. File Claim for Damages Immediately—Regardless of extent of damage.
2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed
by the person making the delivery.
3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the
freight company or carrier immediately and file a concealed damage claim. This should be done
within 15 days of date of delivery. Be sure to retain container for inspection.
1-2
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.5 Service Information
For non-routine maintenance or repairs, or for service information, contact your local Frymaster
Authorized Service Center (FASC). Service information may also be obtained by calling the
Frymaster Technical Services Department (1-800-551-8633). The following information will be
needed in order to assist you efficiently:
Model Number_________________________
Serial Number _________________________
Voltage ______________________________
Nature of the Problem ___________________
____________________________________
____________________________________
1.6 After Purchase
In order to improve service, have the following chart filled in by the Frymaster Dean Authorized
Service Technician who installed this equipment.
Authorized Service
Technician/FASC
Address
Telephone/Fax
Model Number
Serial Number
Gas Type
1-3
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 1: INTRODUCTION
1.7 SERVICE PERSONNEL
1.7.1 Definitions
A. Qualified and/or Authorized Operating Personnel
1. Qualified/authorized operating personnel are those who have carefully read the information
in this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.
B. Qualified Installation Personnel
1. Qualified installation personnel are individuals, or firms, corporations, or companies that,
either in person or through a representative, are engaged in and are responsible for the
installation of electrical appliances. Qualified personnel must be experienced in such work,
be familiar with all electrical precautions involved, and have complied with all requirements
of applicable national and local codes.
C. Qualified Service Personnel
1. Qualified service personnel are those who are familiar with Frymaster Dean equipment and
have been authorized by Frymaster Dean to perform service on Frymaster Dean equipment.
All authorized service personnel are required to be equipped with a complete set of service
parts manuals and stock a minimum amount of parts for Frymaster Dean equipment. A list
of Frymaster Dean Factory Authorized Service Centers (FASCs) was included with the fryer
when shipped from the factory. Failure to use qualified service personnel will void the
Frymaster Dean warranty on your equipment.
RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.
1-4
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
FINDING YOUR WAY AROUND THE EH1721 SERIES ELECTRIC FRYER
Flue Cap
Basket Hangers
Elements
Top Cap
Computer Panel
(CM4-S Computer
shown)
Drain and Filter Control
Handles
Fryer Identification
Data Label (Model and
Serial Number)
Under Fryer Filtration Unit
TYPICAL CONFIGURATION (FPH31721 SHOWN)
NOTE: The appearance of your fryer may differ slightly from that shown depending upon
configuration and date of manufacture.
2-1
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1 General
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section
1.7 of this manual, should perform all installation and service on Frymaster equipment.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as
defined in Section 1.7 of this manual) to install or otherwise service this equipment will void
the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or
national codes or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Factory Authorized Service Center.
NOTICE
All fryers shipped without factory supplied cords and plug assemblies must be hardwired
using flexible conduit to the terminal block located on the rear of the fryer. These fryers
should be wired to NEC specifications. Hardwired units must include installation of restraint
devices.
DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized
Service Center (FASC) for part number 826-0900.
NOTICE
If this equipment is wired directly into the electrical power supply, a means for
disconnection from the supply having a contact separation of at least 3-mm in all poles must
be incorporated in the fixed wiring.
NOTICE
This equipment must be positioned so that the plug is accessible unless other means for
disconnection from the power supply (e.g., a circuit breaker) is provided.
DANGER
The electrical power supply for this appliance MUST be the same as indicated on the rating
and serial number plate located on the inside of the fryer door.
NOTICE
If this appliance is permanently connected to fixed wiring, it MUST be connected by means
of copper wires having a temperature rating of not less than 167°F (75°C).
2-2
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
NOTICE
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean
Factory Authorized Service Center technician or a similarly qualified person in order to avoid
a hazard.
DANGER
This appliance must be connected to a power supply having the same voltage and phase as
specified on the rating plate located on the inside of the appliance door.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside
of the appliance door when installing or servicing this equipment.
DANGER
Frymaster appliances equipped with legs are for stationary installations. Appliances fitted
with legs must be lifted during movement to avoid damage to the appliance and bodily
injury. For movable installations, optional equipment casters must be used. Questions?
Call 1-800-551-8633.
WARNING
Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over
and cause injury. The appliance area must be kept free and clear of combustible material at
all times.
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the
power switch "OFF". Do not attempt to start the fryer(s) until power is restored.
This appliance must be kept free and clear of combustible material, except that it may be installed on
combustible floors.
A clearance of 6 inches (15 cm) must be provided at both sides and back adjacent to combustible
construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for
servicing and proper operation.
WARNING
Do not block the area around the base or under the fryers.
2.1.2 Electrical Grounding Requirements
All electrically operated appliances must be grounded in accordance with all applicable national and
local codes, and, where applicable, CE codes. A wiring diagram is located on the inside of the fryer
door. Refer to the rating plate on the inside of the fryer door for proper voltages.
2-3
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.1.3 Australian Requirements
To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other
relevant statutory regulations.
2.2 Fryer Installation
WARNING
Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs
must be lifted during movement to avoid damage and possible bodily injury. For a moveable
or portable installation, Frymaster optional equipment casters must be used. Questions?
Call 1-800-551-8633
1. To level fryers equipped with legs, the bottom of the legs can be screwed out up to 1-inch for
leveling. Legs should be adjusted so that the fryer is at the proper height in the frying station.
For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryer
is installed must be level.
NOTE: If you need to relocate a fryer installed with legs, remove all the weight from each leg
before moving. If a leg becomes damaged, contact your service agent for immediate repair or
replacement.
WARNING
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil
must be removed from the fryer before attempting to move it to avoid oil spills and
the falls and severe burns that could occur. This fryer may tip and cause personal
injury if not secured in a stationary position.
2. When the fryer is leveled in its final position, install the restraints provided with the unit to limit
its movement so that it does not depend on or transmit stress to the electrical conduit or
connection as well as to prevent tipping. Install the restraints in accordance with the provided
instructions (see illustration on the following page). If the restraints are disconnected for service
or other reasons, they MUST be reconnected before the fryer is used.
DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is
provided with the fryer. If the restraint kit is missing contact your local Frymaster
Factory Authorized Service Center (FASC) for part number 826-0900.
2-4
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
3. Close fryer drain-valve and fill frypot with water to the bottom OIL LEVEL line.
4. Boil out frypot prior to first use. See Frypot Boil-Out instructions in Section 2.4.
5. Drain, clean, and fill frypot(s) with cooking oil. See Section 2.5, Equipment Setup and Shutdown
Procedures.
2.3 Power Requirements
DANGER
Copper wire suitable for at least 167°F (75°C) MUST be used for power connections.
MODEL
VOLTAGE
PHASE
WIRE
SERVICE
MIN.
SIZE
AWG
AMPS PER LEG
L2 L3
2
L1
48
41
21
26
24
25
(mm )
17 kW
17 kW
17 kW
17 kW
17 kW
17 kW
208
240
480
220/380
240/415
230/400
3
3
3
3
3
3
3
3
3
4
4
4
6
6
6
6
6
6
(16)
(16)
(16)
(16)
(16)
(16)
48
48
41
21
26
24
25
41
21
26
24
25
21 kW
21 kW
21 kW
21 kW
21 kW
21 kW
208
240
480
220/380
240/415
230/400
3
3
3
3
3
3
3
3
3
4
4
4
4
4
6
6
6
6
(25)
(25)
(16)
(16)
(16)
(16)
58
51
25
32
29
30
58
51
25
32
29
30
58
51
25
32
29
30
DANGER
The electrical power supply for this appliance MUST be the same as indicated on the rating
and serial number plate located on the inside of the fryer door.
DANGER
This appliance MUST be connected to the voltage and phase specified on the rating and
serial number plate located inside the fryer door.
DANGER
All wiring connections for this appliance MUST be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are located inside the fryer door.
2-5
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.4 Frypot Boil Out
Before the fryer is first used for cooking product, it should be boiled out to ensure that residue from
the manufacturing process has been eliminated.
Also, after the fryer has been in use for a period of time, a hard film of caramelized oil will form
inside the frypot. This film should be periodically removed by following the boil-out procedure.
Clean frypot(s) as follows before filling with oil for the first time and at least once a month
thereafter:
1. Before switching the fryer "ON", close the frypot drain valve, then fill the empty frypot with a
mixture of cold water and detergent. Follow instructions on detergent bottle when mixing.
2. Press computer ON/OFF switch to "ON".
3. Program computer for Boil-out Operation as outlined in the computer manual that shipped with
the fryer.
4. Simmer the solution for 45 minutes to 1 hour. Do not allow water level to drop below the
bottom OIL LEVEL line in frypot during boil-out operation.
CAUTION
Do not leave fryer unattended. The boil-out solution may foam and overflow. Press
ON/OFF switch to the "OFF" position to control boil over.
CAUTION
All drops of water MUST be removed from frypot before filling with oil.
CAUTION
Water or boil-out solution MUST not be allowed to drain into the filter pan or filter
system. Irreversible damage will result if water is allowed into the filtration system
and all applicable warranties will be voided.
5. Turn the fryer ON/OFF switch(s) to the "OFF" position.
6. Add two gallons of water. Drain out the solution and clean the frypot(s) thoroughly.
7. Refill the frypot(s) with clean water. Rinse the frypot(s) twice, drain and wipe down with a
clean towel. Remove all traces of water prior to filling frypot with oil.
For computer/controller operational procedures, consult the manual that shipped
with the computer/controller.
2-6
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 2: INSTALLATION INSTRUCTIONS
2.5 Equipment Setup and Shutdown Procedures
Setup
WARNING
Fill the frypot to the bottom OIL LEVEL line with oil before pressing the ON/OFF
switch
to the "ON" position. Failure to do so could damage the frypot and
elements.
1. Fill the frypot with oil to the bottom OIL LEVEL line located on the rear of the frypot. This will
allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line;
overflow may occur as heat expands the oil. If solid shortening is used, first raise the elements,
then pack solid shortening into the bottom of the frypot. Lower the elements, and then pack
solid shortening around and over the elements. Never insert a solid block of shortening into
frypot on top of the elements. Hot spots and element damage will occur, and the potential for
flash-fire increases.
WARNING
NEVER set a complete block of solid shortening on top of heating elements. To do
so will damage the elements and increase the potential for flash-point shortening
temperatures and subsequent fire.
2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the
face of the plug is flush with the outlet plate, with no portion of the prongs visible.
3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its programmed cooking
temperature. It may be necessary to add oil to bring the level up to the proper mark, after the oil
has reached the programmed cooking temperature. If solid shortening is used, the MELT cycle
MUST be used exclusively to melt the shortening. It may be necessary to add solid shortening
to bring the level up to the proper mark after the packed shortening has melted. DO NOT
DISABLE OR CANCEL THE MELT CYCLE.
Shutdown
1. Press the ON/OFF switch
to the "OFF" position. (The display will show "OFF" if the CM4-S
computer is used. If using a CMIII.5, the display will be blank.)
2. Filter oil (if applicable) and clean fryers (See Chapter 3).
3. Place the frypot covers on frypots.
2-7
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Cleaning Fryer
3.1.1 Clean Inside and Outside of Fryer Cabinet— Daily
1. Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and
components to remove accumulated oil and dust.
2. Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent.
Wipe with a clean, damp cloth.
3.1.2 Clean Frypot and Heating Elements— Weekly
WARNING
NEVER operate the fryer(s) with an empty frypot. Irreparable damage to the heating
elements will result.
Boiling Out the Frypot:
See Section 2.4 for boil-out procedure. For computer/controller operational procedures, consult the
manual that shipped with the computer/controller.
WARNING
DO NOT leave the fryer unattended during the boil-out process. If the solution foams
excessively and overflows, press the ON/OFF switch to the "OFF" position
immediately. Allow solution to settle, and then continue with the boil-out
process.
WARNING
Do not run water or boil-out solution through the filtration system. Doing so will
cause irreparable damage to the pump and all applicable warranties will be
voided.
3.1.3 Clean Detachable Parts and Accessories— Weekly
Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth saturated with
detergent to remove accumulated carbonized oil on detachable parts and accessories. Rinse the parts
and accessories thoroughly with clean water and wipe dry before reinstalling.
3-1
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1.4 Draining and Manual Filtering: Non-Filtration Fryers
DANGER
Allow oil to cool to 100ºF (38ºC) or lower before draining into an appropriate
container for disposal.
If your fryer is not equipped with a built-in filtration system [Under Fryer Filter (UFF)], the oil
must be drained into another suitable container. (For safe, convenient draining and disposal of used
oil or shortening, Frymaster recommends using the Frymaster Shortening Disposal Unit (SDU). The
SDU is available through your local distributor.)
1. Turn the fryer power switch to the "OFF" position. Screw the drainpipe (provided with your
fryer) into the drain valve. Make sure the drainpipe is firmly screwed into the drain valve and
that the opening is pointing down.
2. Position a metal container under the drainpipe. The metal container must be able to withstand
the heat of the oil and have a sealing lid. If you intend to reuse the oil, Frymaster recommends
that a Frymaster filter cone holder and filter cone be used when a filter machine is not available.
If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the
metal container.
3. Open the drain valve slowly to avoid splattering. If the drain valve becomes clogged with food
particles, use the Fryer’s Friend (clean-out rod) to clear the blockage.
DANGER
DO NOT insert anything into the drain from the front to unclog the valve. Hot oil will
rush out, creating an extreme hazard.
WARNING
DO NOT hammer on the drain valve with the Fryer’s Friend. This will damage the
drain valve ball and prevent the valve from sealing securely, resulting in a leaky
valve.
4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL,
this material may still cause severe burns if it comes in contact with bare skin.
5. Close the drain valve securely and fill the frypot with clean, filtered or fresh oil or solid
shortening to the bottom OIL LEVEL line.
For frying systems with built-in filtration, see Chapter 4 for detailed
operational procedures.
3-2
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.2 Periodic/Annual Maintenance
Frymaster recommends that the fryer be inspected annually by a Factory Authorized Service
Technician for the following checks and adjustments:
• Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration.
• Verify that the heating element wires are in good condition and that leads have no visible fraying
or insulation damage and that they are free of oil migration build-up.
• Verify that heating elements are in good condition with no carbon/caramelized oil build-up.
Inspect the elements for signs of extensive dry-firing.
• Verify that the tilt mechanism is working properly when lifting and lowering elements and that
the element wires are not binding and/or chafing.
• Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s
rating plate.
• Verify that the temperature and high-limit probes are properly connected, tightened and
functioning properly, and that the mounting hardware and probe guard is present and properly
installed.
• Verify that component box and contactor box components (i.e. computer/controller, relays,
interface boards, transformers, contactors, etc.) are in good condition and free from oil migration
build-up and other debris.
• Verify that component box and contactor box wiring connections are tight and that wiring is in
good condition.
• Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.)
are present and functioning properly.
• Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in
serviceable condition.
• Verify that all wiring harnesses and connections are tight and in good condition.
Built-in Filtration:
• Inspect all oil-return and drain lines for leaks and verify that all connections are tight.
• Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the
crumb basket, advise the owner/operator that the crumb basket should be emptied into a fireproof
container and cleaned daily.
• Verify that all O-rings and seals (including those on quick-disconnect fittings) are present and in
good condition. Replace O-rings and seals if worn or damaged.
3-3
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.2 Periodic/Annual Maintenance (cont.)
• Check filtration system integrity as follows:
− With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify
that the pump activates and that bubbles appear in the oil of the associated frypot.
− Close all oil return valves (i.e., place all oil return handles in the OFF position). Verify proper
functioning of each oil return valve by activating the filter pump using the lever on one of the oil
return handle microswitches. No air bubbles should be visible in any frypot.
− Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to
350°F (177°C) into the filter pan and close the frypot drain valve. Place the oil return handle in
the ON position. Allow all oil to return to the frypot (indicated by bubbles in the oil). Return the
oil return handle to the OFF position. The frypot should refill in no more than 2 minutes and 30
seconds.
To ensure good fryer health and a safe environment, the fryer should be checked and adjusted
periodically by qualified service personnel as part of a regular kitchen maintenance program.
3.3 Stainless Steel Care
All stainless steel fryer outer parts should be wiped regularly with hot, soapy water during the day
and with a liquid cleaner designed for this material at the end of each day.
Do not use steel wool, abrasive cloths, cleansers or powders!
Do not use a metal knife, spatula or any other metal tool to scrape stainless steel! Scratches are
almost impossible to remove.
If it is necessary to scrape the stainless steel to remove any encrusted materials, soak the area first to
loosen the material, then use a wood or nylon scraper only.
3-4
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.1 Filtration Preparation
On initial installation and before each use, remove all loose parts from the filter, wash the filter pan
and all accessories in hot, soapy water and dry thoroughly.
4.1.1 Assembling the Filter
The Single Under Fryer/Under Fryer Filter (SUFF/UFF) uses filter paper held in place by a hold-
down ring to filter impurities and debris from the cooking medium. The filter pan is assembled with
the following components (see illustration below):
1. Filter pan.
6
2. Filter support grid.
3. Filter paper.
7
4. Hold-down ring.
5. Crumb screen.
6. Front pan cover.
5
7. Rear pan cover.
4
3
2
1
4-1
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.2 Daily Filtration Operation
WARNING
Use caution and wear proper protective clothing. The oil to be filtered is at or near
350°F (177°C). Ensure all hoses are connected properly and drain handles are in
their proper position prior to operating any switches or valves. Failure to do this can
result in severe burns.
WARNING
Drawings and photos used in this manual are intended to illustrate operational,
cleaning and technical procedures and may not conform to on-site management
operational procedures.
4.2.1 General Overview
The filter pump is turned on only after the oil is brought to operating temperature and drained into
the prepared filter pan. The filter motor is then engaged and oil is drawn through filter paper and
pumped back into the frypot. The frypot drain valve remains open during the filtering process.
Allow the oil to cycle through the filter paper for approximately 5 minutes. At the end of 5 minutes,
close the drain valve and allow the pump to fill the frypot to the bottom OIL LEVEL line. Leave the
pump running for ten to fifteen seconds after bubbles appear in the frypot to ensure all oil is pumped
from the drain pan and the lines.
4.2.2 Filtering Tools
Assemble tools to be used for filtering. These are supplied with the filter starter kit included with
the fryer/filter system:
•
•
Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements,
and to dislodge sediment during filtration or oil change.
Clean-Out Rod (design may vary)- used to dislodge heavy debris in the drain tube (when
needed).
•
•
Filter Powder.
Filter Paper.
4-2
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.2.2 Filtering Tools
The following tools are not required, but are recommended to make the filtering task easier.
•
•
Measuring Cup — used to measure filter powder.
Stainless Steel Crumb Scoop — for removing large debris.
Note: Always wear oil-resistant, insulated gloves and/or protective gear when
working with hot oil.
4.3 Operating the Filter
4.3.1 Pan Preparation
1. Pull the filter pan outward until the slip fitting
disconnects. Allow any residual oil left in the
fittings to drip into the pan. Remove the filter
pan from fryer cabinet. Use caution and wear
protective gear.
Pull the filter pan from the fryer cabinet.
2. Remove both pan covers from the pan.
Pan covers removed from the pan.
4-3
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.1 Pan Preparation (cont.)
3. Remove the crumb screen, hold-down ring
and filter paper from pan. Lift the support
grid, remove and set aside. Clean all
components in hot, soapy water and dry
thoroughly. Clean the pan and sump,
ensuring the air hole in the pickup (suction)
tube is clear of debris.
Clean the pan thoroughly after removing crumb
screen, hold-down ring, filter paper and support
grid. Ensure the air hole in the suction tube is free
of debris (arrow).
4. Replace the support grid in pan bottom,
ensuring both the grid and filter pan is free of
water.
Cleaned support grid in place.
5. Place the filter paper over top of pan.
Place the filter paper over the top of filter pan, and
then seat the paper with the hold-down ring.
4-4
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.1 Pan Preparation (cont.)
6. Seat the filter paper with the hold-down ring,
ensuring that the paper extends beyond all
sides of the hold-down ring.
Filter paper properly seated under the hold-down
ring. Note that the paper extends beyond hold-
down ring on all sides.
7. Sprinkle 8 ounces of filter powder evenly
over the surface of the filter paper.
Applying filter powder to filter paper.
Ensure that the O-rings
(arrow) on the slip fitting
are intact. Replace the
O-rings if they are worn
or damaged.
8. Inspect the O-rings on slip fittings and
replace them if worn or damaged.
4-5
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.1 Pan Preparation (cont.)
9. Install the crumb tray in the pan, ensuring
proper placement over the slip fitting tube.
Replace the crumb tray in the pan.
10. Replace the front and back pan covers on the
pan. Ensure that the pan covers properly
overlap the filter pan (arrows), indicating
correct placement.
Replace front and rear pan covers on pan.
11. Install the prepared filter pan into the fryer
cabinet. Ensure that the slip fittings engage
properly prior to activating filter pump.
Install the prepared filter pan into fryer cabinet.
4-6
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.2 Filter Operation
CAUTION
NEVER operate the filter unit unless oil is at operating temperature [~350°F (177°C)].
1. Ensure the filter pan assembly is prepared as described in Section 4.3.1- Pan Preparation.
2. Ensure the oil is at operating temperature and turn the fryer off.
3. Remove fry baskets from frypot. Prior to
filtering, skim any large debris from the oil.
Use extreme caution, as oil is at or near
operating temperature [350°F (177°C)].
Prior to filtering, skim any large debris from oil in
frypot.
4. After ensuring the filter pan is correctly
positioned under the drain tubes, pull the red
handle to drain the frypot into the filter pan.
Drain ONLY one frypot at a time. The filter
pan is designed to hold the contents of one
frypot only.
Pull the red handle to open the drain valve.
4-7
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.2 Filter Operation (cont.)
5. After all oil has drained from the frypot into
the filter pan, pull the yellow handle to open
the oil return lines and activate the filter
pump.
Pull the yellow handle to open the oil return valve
and activate the filter pump.
6. Oil will begin to pump from the filter pan
into the frypot. Allow the oil to circulate for
approximately 5 minutes to remove
suspended particles. If the frypot sides and
bottom have sediment deposits, lift the
heating elements and clean the frypot with
the cleaning brush included with the fryer.
Allow the oil to circulate for 5 minutes to ensure all
sediment and suspended particles are removed.
7. After the oil is filtered, close the drain valve
(push the red handle until it stops) and allow
the fryer to refill.
Frypot refilling with filtered oil.
4-8
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.2 Filter Operation (cont.)
8. After all the oil is pumped back into the
frypot, bubbles will form, indicating air in the
oil return lines. Allow the oil to bubble for
10-15 seconds to ensure oil is evacuated from
the return lines. Push the yellow handle to
close the oil return valve and deactivate the
filter pump.
Allow the oil to bubble for 10-15 seconds to
ensure evacuation of all oil in the return lines.
9. If the oil level is low, add oil until the level is
at the top OIL LEVEL line. Remember, the
oil is at operating temperature. Turn the fryer
on.
Add oil until the oil level is at the top OIL LEVEL
line. DO NOT OVERFILL THE FRYPOT.
10. Do not allow crumbs to accumulate in the
crumb tray. The crumb tray MUST be
emptied into a fireproof container at the end
of frying operations EACH day.
Never allow crumbs to accumulate in the crumb
tray. Empty the tray at the end of each working
day.
4-9
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 4: BUILT-IN FILTRATION
4.3.2 Filter Operation (cont.)
11. Three-battery and larger systems may come
equipped with an optional drain flush. After
filtering frypot #3 (farthest from the filter) for
5 minutes, close the oil return valve to stop
the filtering process. Do not refill the frypot.
Close the drain valve (red handle) on the
frypot being filtered. Ensure all other valves
(red and yellow handles) are closed. Pull the
blue handle to open the flush valve. After the
drain line is clear of sediment (approximately
2 minutes), push the blue handle to close
flush valve. Open the oil-return valve
(yellow handle) to refill the frypot.
Drain-flush handle (blue) location.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a
fireproof container at the end of frying operations each day. Some food particles
can spontaneously combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is
present to seal the joint between the frypots. Banging fry baskets on the strip to
dislodge shortening will distort the strip, adversely affecting its fit. It is designed for
a tight fit and should only be removed for cleaning.
4-10
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.1 Introduction
This section provides an easy reference guide to some of the common problems that may occur
during the operation of this equipment. The troubleshooting guides that follow are intended to help
correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers
the most common problems reported, you may encounter problems that are not covered. In such
instances, the Frymaster Technical Services staff will make every effort to help you identify and
resolve the problem.
When troubleshooting a problem, always use a process of elimination starting with the simplest
solution and working through to the most complex. Never overlook the obvious – anyone can forget
to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear
idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure
that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all
other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure
of a small component may often be indicative of potential failure or incorrect functioning of a more
important component or system.
Before calling a service agent or the Frymaster Dean HOTLINE (1-800-551-8633):
• Verify that electrical cords are plugged in and that circuit breakers are on.
• Verify that frypot drain valves are fully closed.
DANGER
Hot oil will cause severe burns. Never attempt to move this appliance when filled
with hot oil or to transfer hot oil from one container to another.
DANGER
This equipment should be unplugged when servicing, except when electrical circuit
tests are required. Use extreme care when performing such tests.
This appliance may have more than one electrical power supply connection point.
Disconnect all power cords before servicing.
Inspection, testing, and repair of electrical components should be performed by an
authorized service agent only.
5-1
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.2 Troubleshooting
5.2.1 Control and Heating Problems
Problem
Probable Causes
A. Power cord is not plugged in or circuit A. Plug power cord in and verify that
Corrective Action
breaker is tripped.
circuit breaker is not tripped.
B. Controller has failed.
B. Call FASC.
C. If any of the components in the
power supply system (including the
transformer and interface board)
fail, power will not be supplied to
the controller and it will not
function. Determining which
component has failed is beyond the
scope of operator troubleshooting.
Call FASC.
Controller won't
activate.
C. Power supply component or interface
board has failed.
A. This fryer is equipped with a drain
safety switch that prevents the
heating element from being
energized if the drain valve is not
fully closed. Verify that the drain
valve is fully closed.
A. Drain valve is open.
B. Controller has failed.
B. Call FASC.
C. If the circuitry in the fryer control
system cannot determine the frypot
temperature, the system will not
allow the element to be energized
or will de-energize the element if it
is already energized. If the
Fryer does not heat.
C. One or more other components have
failed.
contactor, element, or associated
wiring fails, the element will not
energize. Determining which
specific component is
malfunctioning is beyond the scope
of operator troubleshooting. Call
FASC.
5-2
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.2.1 Control and Heating Problems (cont.)
Problem
Probable Causes
Corrective Action
This is normal for fryers equipped
with CM III.5 computers and Digital
Controllers. The default operational
mode for these controllers is for the
elements to cycle on and off until the
temperature in the frypot reaches
180°F (82°C). In CM III.5 computers,
CYCL will appear in the display
when in the melt-cycle mode Refer to
the separate Frymaster Fryer
Fryer repeatedly
cycles on and off when Fryer is in melt-cycle mode.
Controllers User's Manual for the
procedure for canceling the melt-cycle
for the particular controller installed
on your fryer.
first started.
In fryers equipped with Solid State
(Analog) controllers, the melt-cycle is
controlled manually by means of the
rocker switch to the right of the
temperature control knob. If not using
solid shortening, press the rocker
switch to the OFF position to turn off
the melt-cycle.
This fryer is equipped with a drain
safety switch that prevents the heating
element from being energized if the
drain valve is not fully closed. Verify
that the drain valve is fully closed.
Determining which specific
component is beyond the scope of
operator troubleshooting. Call FASC.
Determining which specific
Fryer does not heat
Drain valve is open.
after filtering.
Fryer heats until high-
Temperature probe or controller has
limit trips with heat
failed.
indicator ON.
Fryer heats until high-
component is malfunctioning is
beyond the scope of operator
troubleshooting. Call FASC.
limit trips without Contactor or controller has failed.
heat indicator ON.
The fact that the heat indicator is ON
indicates that the controller is
functioning properly and is calling for
heat. The high-limit thermostat
functions as a normally closed switch.
If the thermostat fails, the "switch"
opens and power to the elements is
shut off. If the contactor fails to close,
no power is supplied to the elements.
Determining which component has
failed is beyond the scope of operator
troubleshooting. Call FASC.
Fryer stops heating
The high-limit thermostat or contactor
with heat indicator
has failed.
ON.
5-3
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.2.2 Error Messages and Display Problems
Problem
Probable Causes
Corrective Action
Computers may be programmed to
display in either Fahrenheit or Celsius.
Refer to the computer manual that
shipped with the fryer for instructions
on changing the display.
Display is in wrong
temperature scale
(Fahrenheit or
Celsius).
Incorrect display option programmed.
CM III.5
or
Digital Controller
Verify that the drain valve is fully
closed. The fryer will not function if
the drain valve is not fully closed. If
the drain valve is fully closed, the
problem is within the latching
Open drain valve or problem with
latching circuitry.
display shows HELP
.
CM4-S and KFC-1
display shows
OPEN DRAIN
circuitry and is beyond the scope of
operator troubleshooting. Call FASC.
This display is normal if the fryer
setpoint has been changed to a lower
temperature. The display should
revert to the normal four dashes when
the frypot temperature cools to the
setpoint. If the setpoint has not been
changed, this indicates a problem with
the temperature control circuitry.
Turn the fryer off and call FASC.
Fryer is more than 21°F (12°C) above
setpoint.
Display shows hi
.
CM III.5
or
Digital Controller
This in an indication of a malfunction
in the temperature control circuitry,
including a failure of the high-limit
thermostat. Shut the fryer down
immediately and call FASC.
Frypot temperature is more than 410°F
(210°C) or, in CE countries, 395°F
(202°C).
display shows hot
.
CM4-S and KFC-1
display shows HI-
TEMP or HI-Temp
probe failure.
This display is normal when the fryer
is first turned on and may appear for a
short while if a large batch of frozen
product is added to the frypot. If the
display never goes out, the fryer is not
heating. Look for a decimal in the
LED display between digits 1 and 2.
If the decimal is present, the computer
is calling for heat and is functioning
properly. See Fryer Does Not Heat in
Control and Heating Problems
CM III.5
or
Digital Controller
Frypot temperature is more than 21°F
(12°C) below setpoint.
display shows lo
.
(Section 5.2.1). If the decimal is not
present, the computer is not calling for
heat and may be malfunctioning. Shut
the fryer off and call FASC.
5-4
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.2.2 Error Messages and Display Problems (cont.)
Problem
Probable Causes
Corrective Action
This display is normal when the fryer
is first turned on. If the display never
goes out, the fryer is not heating and
may be malfunctioning. Shut the fryer
off and call FASC.
CM4-S and KFC-1
display shows LOW.
Fryer temperature is below 255°F
(124°C).
CM4-S and KFC-1
display shows
Ignition
Fryer’s ignition module has failed. Fryer
will not ignite or heat.
Shut the fryer off and call FASC.
Failure.
CM III.5
or
Digital Controller
This indicates a problem within the
temperature measuring circuitry that is
beyond the scope of operator
troubleshooting. Shut the fryer off
and call FASC.
Problem with the temperature measuring
circuitry including the probe.
display shows
.
CM4-S and KFC-1
display shows
PROBE FAILURE.
The CM III.5 computer may be
programmed for constant temperature
display or countdown timer display.
Refer to the separate Frymaster Fryer
Controllers User's Manual for
instructions on toggling between these
display options.
CM III.5 frypot
temperature is
displayed constantly.
Computer is programmed for constant
temperature display.
5.2.3 Basket Lift Problems
Problem
Basket lift movement
Probable Causes
Corrective Action
Apply a light coating of Lubriplate or
similar lightweight white grease to the
rod and bushings.
is noisy, jerky, or Lack of lubrication on basket lift rods.
erratic.
5.2.4 Built-in Filtration Problems
Problem
Probable Causes
Corrective Action
A. Verify that the power cord is fully
plugged in. If so, verify that circuit
breaker is not tripped.
A. Power cord is not plugged in or circuit
breaker is tripped.
B. If the motor is too hot to touch for
more than a few seconds, the
thermal overload switch has
Filter pump won't
start.
B. Pump motor has overheated causing
the thermal overload switch to trip.
probably tripped. Allow the motor
to cool at least 45 minutes then
press the Pump Reset Switch.
5-5
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.2.4 Built-in Filtration Problems (cont)
Problem
Probable Causes
C. Blockage in filter pump.
Corrective Action
C. Pump blockages are usually caused
by sediment buildup in the pump
due to improperly sized or installed
filter paper and failure to use the
crumb screen. Call FASC.
Test: Close the drain valve and pull
the filter pan out from the fryer.
Activate the pump. If the pump motor
hums for a short time then stops, the
probable cause is blockage of the
pump itself.
Filter pump won’t
start. (cont)
5-6
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EH1721 SERIES ELECTRIC FRYERS
CHAPTER 5: OPERATOR TROUBLESHOOTING
5.3 Recommended Spare Parts
Below is a list of recommended spare parts that might need replacing during the life of EH1721
Series Electric Fryers.
ELEMENTS: Determine what elements are required and order from the list
below.
Part Number
807-3652
807-3675
807-3655
807-3657
807-3658
807-2557
807-3655
807-3660
807-3661
807-3662
807-3663
807-3664
807-2637
807-3660
826-1791
Description
Element- 208V 8.5 kW
Element- 480V 10.25 kW
Element- 240V 8.5 kW
Element- 208V 9.0 kW
Element- 240V 9.0 kW
Element- 208V 10.25 kW
Element- 240V 8.5 kW (USE FOR 220V 7 kW)
Element- 220V 8.5 kW
Element- 220V 10.25 kW
Element- 230V 7 kW
Element- 230V 8.5 kW
Element- 230V 10.25 kW
Element- 240V 10.25 kW
Element- 220V 8.5 kW (USE FOR 200V 7 kW)
Probe, Temperature- 15" (Includes Ty Wrap)
806-8035
806-8132
806-8536
807-0979
807-0680
807-1071
807-0884
810-1202
807-3611
High Limit- 435°F (224°C)- All Units Non-CE
High-Limit- 415°F (213°C)- All but 21kW Units CE
High-Limit- 405°F (207°C)- 21kW Units Only CE
Transformer, 208-240V, 50/60Hz –12V 20VA
Transformer, 208-240V, 50/60Hz –24V 20VA
Contactor, Mercury- 240VAC 30-Amp (17 kW Units)
Contactor, Mercury- 240VAC 50-Amp (21 kW Units)
Contactor, Latching- 40-Amp, 3-Pole
Relay, MEC GL-DPDT-24A
5-7
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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-219-7140
FAX (Tech Support) 1-318-219-7135
Price: $12.00
SERVICE HOTLINE
1-800-551-8633
PRINTED IN THE UNITED STATES
819-5713
APRIL 2005
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