Fitness Quest Home Gym Brutus 655 User Manual

655  
HOME GYM  
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IMPORTANT SAFETY INSTRUCTIONS  
Read all instructions before using this machine.  
CAUTION: Exercise of a strenuous nature, as is customarily done on this equipment,  
should not be undertaken without first consulting a physician. No specific health  
claims are made or implied as they relate to the equipment. Measurements  
made by the equipment are believed to be accurate, but only the measure-  
ments of your physician should be relied upon  
1.  
Know your heart rate and / or pulse, and your physician recommended target heart rate training  
zone.  
2.  
3.  
Proper medical clearance is recommended for anyone beginning and exercise program especially  
if you are over 35 years of age or suffer from heart respiratory problems.  
Warm up before any exercise programs with 8 minutes of aerobic activity, followed by stretching  
from head to toe.  
4.  
5.  
6.  
7.  
8.  
Wear comfortable clothes that allow freedom of movement and that are not tight or restricting.  
Wear comfortable shoes made of good support with nonslip soles.  
Breathe naturally, never holding your breath during an exercise.  
Perform exercises consistently with proper technique and pass through a full range of motion.  
Always use a spotter for safety.  
9.  
Avoid over training. You should be able to carry on a conversation while exercising.  
After an exercise session, cool down with slow stretching, cycling or walking.  
This machine should not be used by or near children.  
Invalids, or disabled persons must have medical approval before using this machine and should be  
under close supervision when using any exercise equipment.  
10.  
11.  
12.  
13.  
Use this machine only for its intended use as described in this manual. Do not use attachments not  
recommended by the manufacturer.  
14.  
15.  
16.  
17.  
18.  
Do not put hands, feet, or any foreign objects on or near this machine when in use by others.  
Always use this machine on a level surface.  
Never operate the machine if the machine is not functioning properly.  
Start exercise slowly and gradually increase the amount of resistance.  
If the user experiences dizziness, nausea, chest pain, or any other abnormal symptoms, stop exercis-  
ing at once and consult a physician immediately.  
KEEP THESE INSTRUCTIONS  
3
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Comments or Questions?  
Dear Customer,  
Congratulations on your purchase of the Brutus® 655 Home Gym.  
We’re sure that you will be completely satisfied with the product we invite your comments so that we can  
hear about your success.  
Please write or call our Customer Service Specialists at the address or phone number listed below, or  
contact us on our web site, with any comments or questions you may have.  
Brutus® 655 Home Gym  
Customer Service Department  
1400 Raff Road SW, Canton, OH 44750-0001  
1-800-321-9236, Monday through Friday - 9:00am to 4:30pm, Eastern Time  
Ordering Missing or Defective Parts  
When ordering parts, always provide the following information:  
1. NAME, MAILING ADDRESS AND TELEPHONE NUMBER  
2. DATE OF PURCHASE  
3. WHERE PRODUCT IS PURCHASED (NAME OF RETAIL STORE, CITY)  
4. MODEL NUMBER (EHG00655)  
5. PART ORDER NUMBER AND DESCRIPTION  
All details depicted in this Owner’s Manual, and of the product itself, are subject to change without notice.  
BOX 3 of 6  
BOX 1 of 6  
BOX 2 of 6  
Weight - 100 lbs.  
Length - 11”  
Weight - 179 lbs.  
Length - 52”  
Weight - 205 lbs.  
Length - 81”  
Width - 5-1/2”  
Height - 12-1/2”  
Width - 28”  
Height - 7-1/2”  
Width - 21”  
Height - 8-1/2”  
BOX 6 of 6  
BOX 4 of 6  
BOX 5 of 6  
Weight - 50 lbs.  
Length - 11”  
Width - 5-1/2”  
Height - 6”  
Weight - 100 lbs.  
Length - 11”  
Width - 5-1/2”  
Height - 12-1/2”  
Weight - 100 lbs.  
Length - 11”  
Width - 5-1/2”  
Height - 11-1/4”  
ASSEMBLED DIMENSIONS OF UNIT  
L 73” x W 100” x H 85”  
4
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Hardware Illustrations  
Page 1  
(49)M8X15 HEX BOLT  
(50)3/8"x3/4" HEX BOLT  
(47)M10x25mm SCREW  
(46)13mm BUSHING  
(67)3/8" LOCKNUT  
(48)M8X25 HEX BOLT  
(52)M8X63 HEX BOLT  
(70)3/4" BUSHING  
(69)M8mmLOCKNUT  
(53)3/8"x2-5/8" HEX BOLT  
(60)5/8"x5-3/4" SHAFT BAR  
(61)5/8"x7-3/4" SHAFT BAR  
mm  
5
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Hardware Illustrations  
Page 2  
(56)3/8"x3-1/2" HEX BOLT  
(66)5/8" LOCKNUT  
(57)3/8"x4-1/2" HEX BOLT  
(65)5/8" WASHER  
(58)3/8"x5-1/8" HEX BOLT  
(59)3/8"x6-1/8" HEX BOLT  
mm  
6
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Parts Identification  
Page 1  
(7)CENTER BASE  
TUBE (A)  
(2)RIGHT OBLIQUE  
FRAME  
(1)RIGHT BASE  
BEAM  
(6)LEFT BASE  
BEAM  
(8)CENTER BASE  
TUBE (B)  
(10)TOP CROSS  
FRAME  
(3)RIGHT  
VERTICAL  
FRAME  
(4)LEFT  
OBLIQUE  
FRAME  
(5)LEFT VERTICAL  
FRAME  
(9)GUIDE ROD  
(36)SHROUD  
(16)CONNECTOR  
TUBE  
(15)LEFT SEAT  
CUSHION FRAME  
(14) LEG EXTENSION  
FRAME  
(13)RIGHT SEAT  
CUSHION  
(11)RIGHT TOP  
CROSS FRAME  
(12)LEFT TOP  
CROSS FRAME  
FRAME  
(21) ADJUST  
TUBE  
(19)RIGHT PRESS  
ARM  
(18)SEAT  
CUSHION  
(20)RIGHT BENCH  
PRESS  
(17)FOAM ROD  
(22)FOOT  
PLATE  
FRAME  
7
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Parts Identification  
Page 2  
(29)LEFT  
ADJUSTABLE  
PLATE  
(28)RIGHT  
BUTTERFLY ARM  
(23)LEG  
PRESS  
SUPPORT  
(25)BUTTERFLY  
EXTENSION  
(26)HANDLE  
(24)SAFETY  
CLASP  
(33)LEFT BENCH  
PRESS FRAME  
(31)RIGHT  
BACKREST  
CUSHION  
(27)RIGHT  
ADJUSTABLE  
PLATE  
(32)PIVOT PULLEY  
BRACKET  
(30)LEFT  
BUTTERFLY ARM  
(35)STOP ROD  
(42)WEIGHT  
SELECTION  
ROD(A)  
(43)WEIGHT  
SELECTION  
ROD(B)  
(34)LEFT PRESS  
ARM  
(37)LAT BAR  
(44)WAIST BAND  
(39)DOUBLE  
PULLEY  
BRACKET(A)  
(38)CURL BAR  
(40)DOUBLE  
PULLEY  
BRACKET(B)  
(41)LEFT  
BACKREST  
CUSHION  
8
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Parts Identification  
Page 3  
(73)1"x2"  
END PLUG  
(74)1" ROUND  
END PLUG  
(75)2" ROUND  
END PLUG  
(71)2" SQUARE  
END PLUG  
(72)2"  
SQUARE  
END CAP  
(76) PULLEY  
(78)7/16"ALLEN  
CAP SCREW  
(77)TOP PLATE  
(79)WEIGHT  
(81)2"SQUARE  
RUBBER  
(80)PRESS BAR PIN  
BUMPER  
(85)SHORT FOAM  
GRIPS  
(84) LONG FOAM  
GRIPS  
(86)HAND GRIPS  
(83)FOAM ROLL  
(82)RUBBER  
DONUT  
(88) BUSHING  
PLASTIC(B)  
(89) POP PIN  
(90)CHAIN  
HOOK  
(91)CHAIN  
(87) BUSHING  
PLASTIC(A)  
(92)BUTTERFLY  
CABLE  
(55)PRESS CABLE  
(93)UPPER CABLE  
(68)SQUAT CABLE  
(94) LEG CABLE  
9
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Parts List  
Item Qty Part Name  
Item Qty Part Name  
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
12  
3
3
Right Base Beam  
Right Oblique Frame  
Right Vertical Frame  
Left Oblique Frame  
Left Vertical Frame  
Left Base Beam  
Center Base Tube A”  
Center Base Tube B”  
Guide Rod  
Top Cross Frame  
Right Top Cross Frame  
Left Top Cross Frame  
Right Seat Cushion Frame  
Leg Extension Frame  
Left Seat Cushion Frame  
Connector Tube  
Foam Rod  
Seat Cushion  
Right Press Arm  
Right Bench Press Frame  
Adjust Tube  
Foot Plate  
Leg Press Support  
Safety Clasp  
Butterfly Extension  
Handle  
Right Adjustable Plate  
Right Butterfly Arm  
Left Adjustable Plate  
Left Butterfly Arm  
Right Backrest Cushion  
Pivot Pulley Bracket  
Left Bench Press Frame  
Left Press Arm  
Stop Rod  
Shroud  
Lat Bar  
Curl Bar  
Double Pulley Bracket A”  
Double Pulley Bracket B”  
Left Backrest Cushion  
Weight Selection Rod A”  
Weight Selection Rod B”  
Waist Band  
Ankle Strap  
13mm Bushing  
M10 x 25mm Screw  
M8 x 25mm Hex Bolt  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
8
M8 x 15mm Hex Bolt  
3/8x 3/4Hex Bolt  
3/8x 2Hex Bolt  
M8 x 63mm Hex Bolt  
3/8x 2-5/8Hex Bolt  
3/8x 3Hex Bolt  
Press Cable  
3/8x 3-1/2Hex Bolt  
3/8x 4-1/2Hex Bolt  
3/8x 5-1/8Hex Bolt  
3/8x 6-1/8Hex Bolt  
5/8x 5-3/4Shaft Bar  
5/8x 7-3/4Shaft Bar  
3/8Washer  
2
3
4
5
6
7
8
9
18  
15  
4
7
25  
1
3
5
1
1
1
1
150  
2
22  
6
6
66  
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
3/8Big Washer  
M8 Washer  
5/8Washer  
5/8Locknut  
3/8Locknut  
Squat Cable  
M8 Locknut  
5
16  
18  
4
8
10  
2
32  
2
2
33  
2
3
4
4
2
2
6
4
2
2
3/4Copper Bushing  
2Square End Plug  
2Square End Cap  
1x 2End Plug  
1Round End Plug  
2Round End Plug  
Pulley  
Top Plate  
7/16Allen Cap Screw  
Weight  
Press Bar Pin  
2Square Rubber Bumper  
Rubber Donut  
Foam Roll  
Long Foam Grip  
Short Foam Grip  
Hand Grip  
Plastic Bushing A”  
Plastic Bushing B”  
Pop Pin  
Chain Hook  
Chain  
Butterfly Cable  
Upper Cable  
Leg Cable  
8
3
1
1
1
10  
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NOTES  
11  
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IMPORTANT  
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING  
FIGURE 1  
Step 1.  
Step 2.  
Push 2SQUARE END PLUGS (71) into ends of RIGHT BASE BEAM (1), LEFT BASE BEAM  
(6), and LEFT OBLIQUE FRAME (4).  
Attach CENTER BASE TUBE A(7) to RIGHT BASE BEAM (1) and LEFT BASE BEAM (6) with  
3/8x 2-5/8HEX BOLTS (53), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
NOTE: Do not tighten LOCKNUTS until CENTER BASE TUBE Bhas been attached.  
Step 3.  
Step 4.  
Slide RIGHT VERTICAL FRAME (3) onto RIGHT BASE BEAM (1) and attach with CENTER BASE  
TUBE B(8) using 3/8x 3HEX BOLTS (54), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Slide LEFT VERTICAL FRAME (5) onto LEFT BASE BEAM (6) and attach with CENTER BASE  
TUBE B(8) using 3/8x 3HEX BOLTS (54), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 5.  
Step 6.  
Tighten 3/8LOCKNUTS (67) attached in Step 2.  
Attach RIGHT OBLIQUE FRAME (2) to RIGHT BASE BEAM (1) with 3/8x 2-5/8HEX BOLTS  
(53), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 7.  
Attach LEFT OBLIQUE FRAME (4) to LEFT BASE BEAM (6) with 3/8x 2-5/8HEX BOLTS (53),  
3/8WASHERS (62) and 3/8LOCKNUTS (67).  
12  
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3
RIGHT  
VERTICAL  
FRAME  
2
RIGHT  
OBLIQUE  
FRAME  
5
LEFT  
VERTICAL  
FRAME  
4
LEFT  
OBLIQUE  
FRAME  
54  
71  
3/8x 3”  
HEX BOLT  
2SQUARE  
END PLUG  
7
CENTER  
BASE TUBE  
(A)  
53  
62  
3/8”  
WASHER  
3/8x 2-5/8”  
HEX BOLT  
67  
3/8”  
LOCKNUT  
71  
2SQUARE  
END PLUG  
67  
3/8”  
LOCKNUT  
8
CENTER  
BASE TUBE  
(B)  
1
71  
RIGHT  
BASE  
BEAM  
2SQUARE  
END PLUG  
53  
71  
62  
3/8”  
WASHER  
3/8x 2-5/8”  
HEX BOLT  
2SQUARE  
END PLUG  
6
LEFT  
BASE  
BEAM  
FIGURE 1  
13  
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FIGURE 2  
Step 8.  
Slide RUBBER DONUTS (82) onto one end of each GUIDE ROD (9) and insert into CENTER  
BASE TUBE B(8).  
Step 9.  
Step 10.  
Slide a total of 14 WEIGHTS (79), ONE AT A TIME, down GUIDE RODS (9) on the RIGHT BASE  
BEAM (1) side, with SLOT on bottom and facing forward as shown.  
9
Slide the other 19 WEIGHTS (79),  
ONE AT A TIME, down GUIDE  
GUIDE  
ROD  
RODS (9) on the LEFT BASE BEAM  
(6) side, with SLOT on bottom and  
facing forward as shown.  
Step 11.  
Step 12.  
Insert WEIGHT SELECTOR ROD A”  
(42) through center of 14 high  
WEIGHT (79) stack.  
42  
WEIGHT  
SELECTOR  
55  
PRESS  
CABLE  
Insert WEIGHT SELECTOR ROD B”  
(43) through center of 19 high  
WEIGHT (79) stack.  
WARNING: Someone will need to  
hold this stack until Step 21 is com-  
pleted.  
ROD  
A”  
55  
PRESS  
CABLE  
77  
TOP  
PLATE  
Step 13.  
Step 14.  
Slide TOP PLATES (77) onto both  
WEIGHT (79) stacks.  
79  
WEIGHT  
(14 total)  
78  
7/16”  
ALLEN  
CAP  
SCREW  
Fasten TOP PLATES (77) through  
top hole of WEIGHT SELECTOR  
RODS (42 & 43) with 7/16ALLEN  
CAP SCREW (78).  
43  
WEIGHT  
SELECTOR  
ROD  
B”  
Step 15.  
Step 16.  
Thread PRESS CABLES (55) into  
WEIGHT SELECTOR RODS (42 &  
43).  
79  
WEIGHT  
(19 total)  
Insert PRESS BAR PIN (80) into de-  
sired SLOT in WEIGHTS (79) and  
through WEIGHT SELECTOR  
SLOT  
RODS (42 & 43).  
1
RIGHT  
BASE  
BEAM  
82  
RUBBER  
DONUT  
82  
RUBBER  
DONUT  
80  
PRESS  
BAR PIN  
80  
PRESS  
BAR PIN  
8
CENTER  
BASE TUBE  
(B)  
FIGURE 2  
6
LEFT BASE  
BEAM  
14  
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FIGURE 3  
Step 17. Push 2SQUARE END PLUG (71) into end of TOP CROSS FRAMES (11 RIGHT and 12 LEFT).  
Step 18. Attach RIGHT TOP CROSS FRAME (11) to RIGHT OBLIQUE FRAME (2) with 3/8x 2-5/8HEX  
BOLTS (53), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 19. Attach LEFT TOP CROSS FRAME (12) to LEFT OBLIQUE FRAME (4) with 3/8x 2-5/8HEX  
BOLTS (53), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
11  
RIGHT TOP  
CROSS  
FRAME  
53  
62  
3/8”  
WASHER  
3/8x 2-5/8”  
HEX BOLT  
62  
3/8”  
WASHER  
12  
LEFT TOP  
CROSS  
FRAME  
71  
2SQUARE  
END PLUG  
62  
3/8”  
WASHER  
67  
3/8”  
LOCKNUT  
62  
3/8”  
WASHER  
2
RIGHT  
OBLIQUE  
FRAME  
71  
2SQUARE  
END PLUG  
53  
3/8x 2-5/8”  
HEX BOLT  
4
LEFT  
OBLIQUE  
FRAME  
FIGURE 3  
15  
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FIGURE 4  
Step 20. Push 2SQUARE END PLUGS (71) into each end of TOP CROSS FRAME (10).  
Step 21. Place TOP CROSS FRAME (10) into top of VERTICAL FRAMES (3 RIGHT & 5 LEFT) and over  
GUIDE RODS (9) with SHROUD BRACKETS facing front as shown.  
Step 22. Attach RIGHT TOP CROSS FRAME (11), LEFT TOP CROSS FRAME (4) and TOP CROSS  
FRAME (10) to RIGHT VERTICAL FRAME (3) and LEFT VERTICAL FRAME with 3/8x 3HEX  
BOLTS (54), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
71  
2SQUARE  
END PLUG  
54  
3/8x 3”  
HEX BOLT  
10  
62  
TOP  
3/8”  
CROSS  
FRAME  
11  
WASHER  
RIGHT TOP  
CROSS  
FRAME  
71  
2SQUARE  
END PLUG  
54  
3/8x 3”  
HEX BOLT  
67  
3/8”  
SHROUD  
BRACKET  
LOCKNUT  
9
GUIDE  
ROD  
62  
3
3/8”  
WASHER  
RIGHT  
VERTICAL  
FRAME  
67  
3/8”  
LOCKNUT  
5
LEFT  
VERTICAL  
FRAME  
12  
LEFT TOP  
CROSS  
FRAME  
FIGURE 4  
16  
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FIGURE 5  
Step 23. Attach 2SQUARE RUBBER BUMPERS (81) to RIGHT SEAT CUSHION FRAME (13) with M10  
x 25mm SCREW (47).  
Step 24. Attach RIGHT SEAT CUSHION FRAME (13) to RIGHT OBLIQUE FRAME (2) with 3/8x 2-5/8”  
HEX BOLTS (53) 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 25. Attach SEAT CUSHION (18) to RIGHT SEAT CUSHION FRAME (13) with M8 x 15mm HEX  
BOLTS (49) and M8 WASHERS (64).  
18  
SEAT  
CUSHION  
2
RIGHT  
OBLIQUE  
FRAME  
62  
3/8”  
WASHER  
53  
3/8x 2-5/8”  
HEX BOLT  
13  
RIGHT  
SEAT  
81  
2”  
62  
3/8”  
SQUARE  
RUBBER  
BUMPER  
WASHER  
CUSHION  
FRAME  
81  
2”  
SQUARE  
RUBBER  
BUMPER  
64  
M8  
WASHER  
47  
64  
M8  
WASHER  
M10 x 25mm  
SCREW  
67  
3/8”  
LOCKNUT  
49  
M8 x 15mm  
HEX BOLT  
FIGURE 5  
17  
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FIGURE 6  
Step 26.  
Push 2SQUARE END PLUGS (71) into each end of LEG EXTENSION FRAME (14).  
Step 27. Attach LEG EXTENSION FRAME (14) to RIGHT SEAT CUSHION FRAME (13) with 3/8x 2-5/8”  
HEX BOLT (53), 3/8WASHER (62) and 3/8LOCKNUT (67).  
Step 28. Place a PULLEY (76) into SLOT in LEG EXTENSION FRAME (14) and fasten with 3/8x 2HEX  
BOLTS (51), 3/8WASHERS (62), 13mm BUSHINGS (46) and 3/8LOCKNUTS (67).  
Step 29. Push 1ROUND END PLUGS (74) into ends of FOAM RODS (17).  
NOTE: Liquid soap applied to FOAM RODS (17) will help FOAM ROLLS (83) slide on easier.  
Slide one FOAM ROLL onto one end of FOAM ROD, insert one FOAM ROD through RIGHT  
SEAT CUSHION FRAME (13) and the other through the LEG EXTENSION FRAME (14) and  
slide other FOAM ROLL onto other end.  
Step 30.  
62  
3/8”  
WASHER  
53  
62  
3/8”  
WASHER  
3/8x 2-5/8”  
HEX BOLT  
83  
FOAM  
ROLL  
71  
2”  
67  
SQUARE  
3/8”  
END PLUG  
LOCKNUT  
14  
LEG  
EXTENSION  
FRAME  
83  
FOAM  
ROLL  
17  
FOAM  
ROD  
13  
RIGHT  
SEAT  
74  
1”  
ROUND  
74  
1”  
ROUND  
END PLUG  
CUSHION  
FRAME  
END PLUG  
17  
FOAM  
ROD  
83  
51  
FOAM  
ROLL  
3/8x 2”  
HEX BOLT  
83  
FOAM  
ROLL  
74  
1”  
76  
PULLEY  
ROUND  
END PLUG  
SLOT  
62  
3/8”  
WASHER  
67  
3/8”  
LOCKNUT  
71  
2”  
46  
FIGURE 6  
13mm  
BUSHING  
SQUARE  
END PLUG  
18  
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FIGURE 7  
Step 31. Attach 2SQUARE RUBBER BUMPER (81) to LEFT SEAT CUSHION FRAME (15) with M10 x  
25mm SCREW (47).  
Step 32. Attach LEFT SEAT CUSHION FRAME (15) to LEFT OBLIQUE FRAME (4) with 3/8x 2-5/8”  
HEX BOLTS (53) 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 33. Attach SEAT CUSHION (18) to LEFT SEAT CUSHION FRAME (15) with M8 x 15mm HEX BOLTS  
(49) and M8 WASHERS (64).  
Step 34. Push 1-3/8x 2END CAP (72) into ends of CONNECTOR TUBES (16).  
Step 35. Attach CONNECTOR TUBES (16) to LEFT SEAT CUSHION FRAME (15)  
and LEFT BASE BEAM (6) with 3/8x 4-1/2HEX BOLTS (57),  
3/8WASHERS (62) and 3/8LOCKNUTS (67).  
18  
SEAT  
4
CUSHION  
LEFT  
OBLIQUE  
FRAME  
62  
3/8”  
WASHER  
53  
3/8x 2-5/8”  
HEX BOLT  
73  
1x 2”  
62  
3/8”  
WASHER  
END PLUG  
15  
LEFT  
SEAT  
CUSHION  
FRAME  
81  
2”  
SQUARE  
RUBBER  
BUMPER  
64  
M8  
57  
WASHER  
3/8x 4-1/2”  
HEX BOLT  
62  
3/8”  
67  
3/8”  
WASHER  
LOCKNUT  
47  
49  
73  
1x 2”  
END PLUG  
M10 x 25mm  
SCREW  
M8 x 15mm  
HEX BOLT  
16  
CONNECTOR  
TUBE  
73  
1x 2”  
END PLUG  
62  
3/8”  
WASHER  
16  
67  
3/8”  
CONNECTOR  
TUBE  
LOCKNUT  
6
LEFT BASE  
BEAM  
FIGURE 7  
73  
1x 2”  
END PLUG  
19  
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FIGURE 8  
Step 36. Attach RIGHT BACKREST CUSHION (31) to RIGHT OBLIQUE FRAME (2) with 3/8x 2-5/8”  
HEX BOLTS (53) and 3/8WASHERS (62).  
Step 37. Push 3/4BUSHINGS (70) into RIGHT BENCH PRESS FRAME (20).  
Step 38. Attach PULLEY (76) to RIGHT BENCH PRESS FRAME (20) with 3/8x 6-1/8HEX BOLT (59), 3/  
8WASHERS (62) and 3/8LOCKNUT (67).  
Step 39. Attach RIGHT BENCH PRESS FRAME (20) to RIGHT BASE BEAM (1) with 5/8x 7-3/4SHAFT  
BAR (61), 5/8WASHERS (65) and 5/8LOCKNUTS (66).  
Step 40. Attach RIGHT PRESS ARM (19) to RIGHT BENCH PRESS FRAME (20) with 3/8x 3HEX  
BOLTS (54), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 41. Push 1ROUND END PLUGS (74) into ends of RIGHT PRESS ARM (19) and slide 2SQUARE  
END CAPS (72) over ends.  
Step 42. NOTE: Liquid soap applied to RIGHT PRESS ARM (19) will help LONG FOAM GRIPS (84) slide  
on easier.  
Slide LONG FOAM GRIPS onto ends of RIGHT PRESS ARM (19) until flush with end.  
20  
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74  
1”  
ROUND  
END PLUG  
84  
LONG  
FOAM  
GRIP  
19  
RIGHT  
PRESS  
ARM  
62  
3/8”  
WASHER  
72  
2”  
67  
3/8”  
LOCKNUT  
2
RIGHT  
OBLIQUE  
FRAME  
SQUARE  
END CAP  
62  
3/8”  
31  
RIGHT  
54  
3/8x 3”  
WASHER  
BACKREST  
CUSHION  
HEX BOLT  
62  
3/8”  
WASHER  
59  
62  
3/8”  
WASHER  
3/8x 6-1/8”  
66  
5/8”  
HEX BOLT  
20  
LOCKNUT  
53  
RIGHT BENCH  
PRESS FRAME  
3/8x 2-5/8”  
HEX BOLT  
65  
5/8”  
WASHER  
62  
3/8”  
61  
5/8x 7-3/4”  
SHAFT BAR  
WASHER  
67  
3/8”  
LOCKNUT  
62  
3/8”  
WASHER  
70  
3/4”  
BUSHING  
66  
5/8”  
LOCKNUT  
76  
PULLEY  
65  
5/8”  
WASHER  
FIGURE 8  
1
RIGHT  
BASE  
BEAM  
21  
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FIGURE 9  
Step 43.  
Step 44.  
Attach LEFT BACKREST CUSHION (41) to LEFT OBLIQUE FRAME (4) with 3/8x 2-5/8HEX  
BOLTS (53) and 3/8WASHERS (62).  
Push PLASTIC BUSHINGS B(88) into LEFT BASE BEAM (6).  
Step 45. Push 2SQUARE END PLUG (71) and 1x 2END PLUGS (73) into LEG PRESS SUPPORT  
(23).  
Step 46. Attach LEG PRESS SUPPORT (23) to LEFT BASE BEAM (6) with 3/8x 3-1/2HEX BOLT (56),  
3/8WASHERS (62) and 3/8LOCKNUT (67).  
Step 47. Attach ADJUST TUBE (21) to FOOT PLATE (22) with 3/8x 2-5/8HEX BOLTS (53) and 3/8”  
WASHERS (62).  
Step 48. Attach ADJUST TUBE (21), at desired position, to LEG PRESS SUPPORT (23) with SAFETY  
CLASP (24).  
62  
3/8”  
WASHER  
Step 49. Push 2SQAURE END PLUG (71) into  
end of ADJUST TUBE (21).  
41  
LEFT  
24  
BACKREST  
CUSHION  
SAFETY  
CLASP  
53  
3/8x 2-5/8”  
HEX BOLT  
53  
21  
ADJUST  
TUBE  
3/8x 2-5/8”  
HEX BOLT  
71  
2”  
SQUARE  
END PLUG  
62  
3/8”  
23  
WASHER  
LEG PRESS  
SUPPORT  
62  
3/8”  
WASHER  
67  
3/8”  
4
LOCKNUT  
LEFT  
22  
FOOT  
PLATE  
OBLIQUE  
FRAME  
67  
3/8”  
LOCKNUT  
73  
1x 2”  
END PLUG  
71  
2”  
62  
3/8”  
WASHER  
SQUARE  
END PLUG  
6
LEFT  
BASE  
BEAM  
88  
56  
PLASTIC  
BUSHING  
3/8x 3-1/2”  
HEX BOLT  
FIGURE 9  
B”  
22  
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NOTES  
23  
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FIGURE 10  
Step 50. Attach PIVOT PULLEY BRACKETS (32) to RIGHT OBLIQUE FRAME (2) with M8 x 63mm HEX  
BOLTS (52), M8 WASHERS (64) and M8 LOCKNUTS (69).  
Step 51. Attach PULLEYS (76) to PIVOT PULLEY BRACKETS (32) with 3/8x 2HEX BOLTS (51), 3/8”  
WASHERS (62) and 3/8LOCKNUTS (67).  
NOTE: Do not overtighten. PULLEYS must rotate freely.  
Step 52. Push 2SQUARE END PLUGS (71) into ends of BUTTERFLY EXTENSION (25) and attach to  
RIGHT OBLIQUE FRAME (2) with 3/8x 3-1/2HEX BOLTS (56), 3/8WASHERS (62) and 3/8”  
LOCKNUTS (67).  
Step 53. Push 3/4BUSHINGS (70) into BUTTERFLY EXTENSION (25) and ADJUSTABLE PLATES (27  
RIGHT and 29 LEFT).  
Step 54. Insert RIGHT BUTTERFLY ARM (28) through RIGHT ADJUSTABLE PLATE (27), BUTTERFLY  
EXTENSION (25) and fasten with 5/8WASHER (65) and 5/8LOCKNUT (66).  
NOTE: Do not overtighten. RIGHT BUTTERFLY ARM must pivot freely.  
Step 55. Insert LEFT BUTTERFLY ARM (30) through LEFT ADJUSTABLE PLATE (29), BUTTERFLY EX-  
TENSION (25) and fasten with 5/8WASHER (65) and 5/8LOCKNUT (66).  
NOTE: Do not overtighten. LEFT BUTTERFLY ARM must pivot freely.  
Step 56. NOTE: Liquid soap applied to HANDLES (26) will help HAND GRIPS (86) slide on easier.  
Slide HAND GRIPS onto HANDLES.  
Step 57. Push 1ROUND END PLUG (74) into HANDLES (26).  
Step 58. Push PLASTIC BUSHINGS A(87) into BUTTERFLY ARMS (28 RIGHT and 30 LEFT).  
Step 59. Insert HANDLES (26) through PLASTIC BUSHINGS A(87) and fasten with M8 x 25mm HEX  
BOLT (48) and 3/8BIG WASHER (63) and 5/8WASHER (65).  
Step 60. Push 2ROUND END PLUG (75) into end of BUTTERFLY ARMS (28 RIGHT and 30 LEFT).  
Step 61. Use POP PIN (89) in BUTTERFLY ARMS (28 RIGHT and 30 LEFT) to select desired hole in  
ADJUSTABLE PLATES (27 RIGHT and 29 LEFT).  
24  
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52  
M8 x 63mm  
HEX BOLT  
32  
PIVOT  
PULLEY  
BRACKET  
64  
M8  
WASHER  
56  
62  
3/8”  
WASHER  
3/8x 3-1/2”  
HEX BOLT  
51  
76  
PULLEY  
3/8x 2”  
HEX BOLT  
64  
M8  
WASHER  
66  
5/8”  
67  
3/8”  
LOCKNUT  
LOCKNUT  
69  
M8  
LOCKNUT  
62  
3/8”  
32  
65  
PIVOT  
PULLEY  
BRACKET  
5/8”  
WASHER  
WASHER  
67  
3/8”  
LOCKNUT  
2
76  
PULLEY  
71  
2”  
RIGHT  
OBLIQUE  
FRAME  
SQUARE  
END PLUG  
62  
3/8”  
WASHER  
48  
M8 x 25mm  
HEX BOLT  
70  
3/4”  
BUSHING  
67  
3/8”  
29  
LEFT  
ADJUSTABLE  
PLATE  
LOCKNUT  
25  
63  
BUTTERFLY  
EXTENSION  
3/8BIG  
WASHER  
27  
30  
65  
RIGHT  
ADJUSTABLE  
PLATE  
LEFT  
BUTTERFLY  
ARM  
5/8”  
WASHER  
28  
RIGHT  
BUTTERFLY  
ARM  
75  
2”  
87  
PLASTIC  
BUSHING  
A”  
26  
HANDLE  
ROUND  
END PLUG  
89  
POP  
PIN  
74  
1”  
ROUND  
END PLUG  
86  
HAND  
GRIP  
26  
HANDLE  
86  
HAND  
GRIP  
FIGURE 10  
25  
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FIGURE 11  
Step 62. Push 1x 2END PLUGS (73) into ends of LEFT BENCH PRESS FRAME (33).  
Step 63. Push 3/4BUSHINGS (70) into LEFT BENCH PRESS FRAME (33).  
Step 64. Attach LEFT BENCH PRESS FRAME (33) to LEFT VERTICAL FRAME (5) with 5/8x 6-3/4”  
SHAFT BAR (60), 5/8WASHERS (65) and 5/8LOCKNUTS (66).  
Step 65. Lift LEFT BENCH PRESS FRAME (33), insert STOP ROD (35) and lower LEFT BENCH PRESS  
FRAME until it rest on STOP ROD.  
NOTE: Make sure STOP ROD is locked around LEFT OBLIQUE FRAME (4).  
Step 66. Attach two PULLEYS (76) to LEFT BENCH PRESS FRAME (33) with 3/8x 5-1/8HEX BOLT  
(58), 3/8WASHERS (62) and 3/8LOCKNUT (67).  
Step 67. Attach LEFT PRESS ARM (34) to LEFT BENCH PRESS FRAME (33) with 3/8x 3HEX BOLT  
(54), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 68. Push 1ROUND END PLUGS (74) into ends of LEFT PRESS ARM (34) and slide 2SQUARE  
END CAPS (72) over ends.  
Step 69. NOTE: Liquid soap applied to LEFT PRESS ARM (34) will help SHORT FOAM GRIPS (85)  
slide on easier.  
5
Slide SHORT FOAM GRIPS onto ends of  
LEFT PRESS ARM until flush with end.  
LEFT  
VERTICAL  
FRAME  
65  
5/8”  
WASHER  
73  
1x 2”  
END PLUG  
66  
5/8”  
LOCKNUT  
76  
PULLEY  
70  
3/4”  
BUSHING  
FIGURE 11  
67  
3/8”  
LOCKNUT  
62  
3/8”  
WASHER  
54  
60  
3/8x 3”  
HEX BOLT  
5/8x 6-3/4”  
SHAFT BAR  
74  
1”  
35  
62  
3/8”  
34  
ROUND  
END PLUG  
STOP ROD  
LEFT  
PRESS  
ARM  
65  
5/8”  
WASHER  
WASHER  
62  
3/8”  
WASHER  
66  
5/8”  
LOCKNUT  
67  
3/8”  
LOCKNUT  
33  
72  
2”  
85  
58  
LEFT BENCH  
PRESS FRAME  
SHORT  
FOAM  
GRIP  
3/8x 5-1/8”  
HEX BOLT  
SQUARE  
END CAP  
4
LEFT  
OBLIQUE  
FRAME  
74  
1”  
85  
SHORT  
FOAM  
GRIP  
ROUND  
END PLUG  
26  
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FIGURE 12  
Step 70. Attach SHROUDS (36), with SLOT at bottom, to TOP CROSS FRAME (10) and CENTER BRACE  
TUBE B(8) using 3/8x 3/4HEX BOLTS (50) and 3/8WASHERS (62).  
10  
TOP  
CROSS  
FRAME  
36  
SHROUD  
62  
3/8”  
WASHER  
50  
3/8x 3/4”  
HEX BOLT  
FIGURE 12  
SLOT  
62  
3/8”  
WASHER  
8
CENTER  
BRACE  
TUBE  
B”  
50  
3/8x 3/4”  
HEX BOLT  
27  
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FIGURE 13  
Step 71. Attach two PULLEYS (76) to LEG PRESS SUPPORT (23) with 3/8x 4-1/2HEX BOLT (57), 3/  
8WASHERS (62) and 3/8LOCKNUTS (67).  
Step 72. Attach a PULLEY (76) to four SINGLE BRACKETS with 3/8x 2HEX BOLT (51), 3/8WASH-  
ERS (62) and 3/8LOCKNUT (67).  
Step 73. Insert PULLEY (76) into SLOT of LEFT OBLIQUE FRAME (4) and fasten with 3/8x 2-5/8HEX  
BOLT (53), 3/8WASHERS (62), 13mm BUSHINGS (46) and 3/8LOCKNUT (67).  
Step 74. Attach two PULLEYS (76) to DOUBLE BRACKET with 3/8x 3-1/2HEX BOLT (56), 3/8WASH-  
ERS (62) and 3/8LOCKNUT (67).  
Step 75. Attach one end of SQUAT CABLE (68) to CABLE LOCK on LEFT BASE BEAM (6) with M8 x  
25mm HEX BOLT (48), M8 WASHERS (64) and M8 LOCKNUT (69).  
Step 76. The other end of the SQUAT CABLE (68) can be inserted around all remaining PULLEYS (76) as  
shown in FIGURE 13 and DETAIL. Follow the cable route starting at position Aand ending with  
position K.  
Step 77. Attach CHAIN (91) to end of SQUAT CABLE (68) with CHAIN HOOK (90).  
Step 78. Attach other end of CHAIN (91) to PRESS CABLE (55) with CHAIN HOOK (90).  
NOTE: The CHAIN is used to remove large amounts of slack in cable. The HEFT CABLE AD-  
JUSTER is used to remove small amounts of slack.  
Step 79. Make sure SQUAT CABLE (68) is riding in groove of PULLEYS (76).  
28  
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76  
PULLEY  
SINGLE  
BRACKET  
90  
CHAIN  
HOOK  
91  
CHAIN  
FIGURE 13  
76  
PULLEY  
4
55  
LEFT  
PRESS  
CABLE  
OBLIQUE  
FRAME  
K”  
68  
SINGLE  
BRACKET  
SQUAT  
CABLE  
23  
LEG  
PRESS  
SUPPORT  
SINGLE  
BRACKET  
76  
PULLEY  
67  
3/8”  
LOCKNUT  
DOUBLE  
BRACKET  
67  
3/8”  
LOCKNUT  
G”  
46  
13mm  
SLOT  
E”  
62  
BUSHING  
3/8”  
WASHER  
J”  
53  
62  
3/8”  
WASHER  
3/8x 2-5/8”  
HEX BOLT  
SINGLE  
BRACKET  
I”  
62  
3/8”  
WASHER  
CABLE  
LOCK  
57  
3/8x 4-1/2”  
HEX BOLT  
76  
PULLEY  
H”  
F”  
6
LEFT  
BASE  
BEAM  
C”  
D”  
DETAIL  
B”  
A”  
29  
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FIGURE 14  
Step 80. Attach two PULLEYS (76) to DOUBLE BRACKET on RIGHT BENCH PRESS FRAME (20) and  
DOUBLE BRACKET on RIGHT OBLIQUE FRAME (2) with 3/8x 3-1/2HEX BOLTS (56), 3/8”  
WASHERS (62) and 3/8LOCKNUTS (67).  
Step 81. Insert PULLEY (76) into SLOT of RIGHT OBLIQUE FRAME (2) and LEG EXTENSION FRAME  
(14) and fasten with 3/8x 2-5/8HEX BOLTS (53), 3/8WASHERS (62), 13mm BUSHINGS (46)  
and 3/8LOCKNUTS (67).  
Step 82. Attach a PULLEY (76) to five SINGLE BRACKETS with 3/8x 2HEX BOLT (51), 3/8WASH-  
ERS (62) and 3/8LOCKNUT (67).  
Step 83. Attach a PULLEY (76) to one side of DOUBLE PULLEY BRACKET A(39) and one side of  
DOUBLE PULLEY BRACKET B(40) with 3/8x 2HEX BOLT (51), 3/8WASHERS (62) and 3/  
8LOCKNUT (67).  
Step 84. Insert EYE END of LEG CABLE (94) under PULLEY (76) in LEG EXTENSION FRAME (14), and  
then insert around all remaining PULLEYS as shown in FIGURE 14 and DETAIL. Follow the cable  
route starting at position Aand ending with position N.  
Step 85. Attach CHAIN (91) to end of LEG CABLE (94) with CHAIN HOOK (90).  
Step 86. Attach other end of CHAIN (91) to PRESS CABLE (55) with CHAIN HOOK (90).  
NOTE: The CHAIN is used to remove large amounts of slack in cable. The HEFT CABLE AD-  
JUSTER is used to remove small amounts of slack.  
Step 87.  
Make sure LEG CABLE (94) is riding in groove of PULLEYS (76).  
30  
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SINGLE  
BRACKET  
94  
LEG  
CABLE  
39  
DOUBLE  
PULLEY  
BRACKET  
A”  
EYE  
END  
2
RIGHT  
OBLIQUE  
FRAME  
90  
CHAIN  
HOOK  
91  
CHAIN  
40  
DOUBLE  
PULLEY  
BRACKET  
B”  
N”  
20  
RIGHT  
BENCH  
PRESS  
FRAME  
55  
PRESS  
CABLE  
DOUBLE  
BRACKET  
SINGLE  
BRACKET  
14  
LEG  
EXTENSION  
FRAME  
J”  
SINGLE  
BRACKET  
SLOT  
76  
PULLEY  
H”  
L”  
M”  
K”  
C”  
E”  
D”  
FIGURE 14  
F”  
B”  
I”  
G”  
A”  
DETAIL  
31  
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FIGURE 15  
Step 88.  
Step 89.  
Step 90.  
Insert one BALL end of UPPER CABLE (93) down through one SLOT in RIGHT TOP CROSS  
FRAME (11) and the other BALL down through other SLOT.  
Place a PULLEY (76) into each SLOT in RIGHT TOP CROSS FRAME (11) and fasten with 3/8x  
2HEX BOLTS (51), 3/8WASHERS (62), 13mm BUSHINGS (46) and 3/8LOCKNUTS (67).  
Insert BALL end of UPPER CABLE (93) through SLOT in RIGHT OBLIQUE FRAME (2) and  
fasten with 3/8x 2HEX BOLTS (51), 3/8WASHERS (62), 13mm BUSHINGS (46) and 3/8”  
LOCKNUTS (67).  
Step 91.  
Step 92.  
Step 93.  
Step 94.  
Place UPPER CABLE (93) in groove of PULLEY (76) and attach to DOUBLE PULLEY BRACKET  
A(39) with 3/8x 2HEX BOLT (51), 3/8WASHERS (62) and 3/8LOCKNUTS (67).  
Attach PULLEY (76) to DOUBLE PULLEY BRACKET B(40) with 3/8x 2HEX BOLT (51), 3/8”  
WASHERS (62) and 3/8LOCKNUT (67).  
Attach one end of BUTTERFLY CABLE (92) to either ADJUSTABLE PLATE (27 RIGHT or 29  
LEFT) with M8 x 25mm HEX BOLT (48), M8 WASHERS (64) and M8 LOCKNUT (69).  
Insert BUTTERFLY CABLE (92) down through PIVOT PULLEY BRACKET (32), under PULLEY  
(76) in DOUBLE PULLEY BRACKET A(39), up through other TURN PULLEY BRACKET, and  
attach to other ADJUSTABLE PLATE (27 RIGHT or 29 LEFT) with M8 x 25mm HEX BOLT (48),  
M8 WASHERS (64) and M8 LOCKNUT (69).  
Step 95. Make sure cables are riding in groove of PULLEYS (76).  
Step 96. See DETAIL for proper cable routing.  
32  
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93  
UPPER  
CABLE  
SLOT  
46  
13mm  
BUSHING  
51  
3/8x 2”  
HEX BOLT  
76  
PULLEY  
11  
RIGHT  
TOP  
CROSS  
FRAME  
62  
3/8”  
WASHER  
32  
SLOT  
PIVOT  
PULLEY  
BRACKET  
BALL  
27  
RIGHT  
ADJUSTABLE  
PLATE  
48  
67  
3/8”  
LOCKNUT  
64  
M8  
WASHER  
M8 x 25mm  
HEX BOLT  
29  
LEFT  
ADJUSTABLE  
PLATE  
39  
DOUBLE  
PULLEY  
BRACKET  
A”  
BALL  
SLOT  
69  
M8  
LOCKNUT  
93  
UPPER  
CABLE  
92  
BUTTERFLY  
CABLE  
2
RIGHT  
OBLIQUE  
FRAME  
40  
DOUBLE  
PULLEY  
BRACKET  
B”  
92  
BUTTERFLY  
CABLE  
FIGURE 15  
DETAIL  
33  
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FIGURE 16  
Step 97. Slide HAND GRIPS (86) over ends of LAT BAR (37) and CURL BAR (38).  
Step 98. The following items can be attached to BALL end of UPPER CABLE (93)  
with CHAIN HOOK (90):  
a. LAT BAR (37) (shown attached)  
b. CURL BAR (38)  
c. WAIST BAND (44) (shown attached)  
d. CHAIN (91)  
93  
UPPER  
CABLE  
86  
HAND  
GRIP  
Step 99. The following items can be attached to  
BALL end of LEG CABLE (94) with  
CHAIN HOOK (90):  
a. CURL BAR (38) (shown attached)  
b. CHAIN (91)  
c. WAIST BAND (44)  
90  
CHAIN  
HOOK  
86  
HAND  
GRIP  
d. ANKLE STRAP (45)(not shown)  
37  
LAT  
BAR  
44  
WAIST  
BAND  
FIGURE 16  
94  
LEG  
CABLE  
86  
HAND  
GRIP  
91  
CHAIN  
90  
CHAIN  
HOOK  
38  
86  
HAND  
GRIP  
CURL  
BAR  
34  
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FIGURE 16  
Step 100. Apply LABELS to both stacks of WEIGHTS starting with 20lb at top weight as shown.  
20 lb.  
30 lb.  
40 lb.  
50 lb.  
60 lb.  
20 lb.  
30 lb.  
40 lb.  
50 lb.  
60 lb.  
70 lb.  
80 lb.  
90 lb.  
100 lb.  
110 lb.  
120 lb.  
130 lb.  
140 lb.  
150 lb.  
70 lb.  
80 lb.  
90 lb.  
100 lb.  
110 lb.  
120 lb.  
130 lb.  
140 lb.  
150 lb.  
160 lb.  
170 lb.  
180 lb.  
190 lb.  
200 lb.  
35  
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Owners Purchase Record  
Brutus® 655 Home Gym (Model # EHG00655)  
Date Purchased_______________________________  
Purchased From_______________________________  
IMPORTANT  
Save your sales receipt.  
You may wish to tape or staple it into this manual.  
COLOR: White  
©1999 and 2000 Fitness Quest® Inc.All rights reserved.  
Brutus® is a registered trademark of Fitness Quest® Inc. Made in China.  
No part of this booklet may be reproduced or utilized in any form by any means, electronic,  
mechanical or otherwise, without the express written consent of the copyright holder.  
Revised 11-28-00  
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