Fisher Paykel Dishwasher V3 DD603 User Manual

US CA  
part number 526607 N  
05/2005  
(page 1 of 12)  
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INSTALLATION INSTRUCTIONS  
(NOTE: FOR INTEGRATED PANEL PREPARATION INSTRUCTIONS REFER TO SUPPLIED SHEET)  
SINGLE DS603 MODELS  
DS603 PREFINISHED (shown left)  
DS603 FLAT DOOR (not shown)  
DS603I INTEGRATED (shown right)  
DOUBLE DD603 MODELS  
DD603 PREFINISHED (shown left)  
DD603 FLAT DOOR (not shown)  
DD603I INTEGRATED (shown right)  
NOTE TO THE INSTALLER  
WARNING!  
Before installing the DishDrawer® , remove the house fuse or open  
the circuit breaker. Ensure all water connections are turned OFF. It is  
the responsibility of the plumber and electrician to ensure that each  
installation complies with all Codes and Regulations.  
1. Read these instructions completely and carefully.  
2. Installation of this DishDrawer® requires basic  
mechanical and electrical skills.  
3. Be sure to leave these Instructions with the Customer.  
4. At the completion of the DishDrawer® installation, the  
Installer must perform Final Check List as per Section 12  
of these Installation Instructions.  
5. Remove all packaging materials supplied with the  
DishDrawer®.  
Important!  
These instructions must be followed precisely to ensure correct  
venting and operation of the DishDrawer®  
related to the incorrect installation, the installer will be liable for any  
repairs.  
. In the event of a fault  
Important!  
The DishDrawer® MUST be installed to allow for future removal  
from the enclosure if service is required.  
6. This dishwasher is manufactured for indoor use only.  
Important!  
Improper installation is not covered under the Warranty.  
NOTE TO THE CUSTOMER  
Important!  
Keep these Installation Instructions with your User Guide  
for future reference. The DishDrawer® must be securely  
anchored before it is operated.  
If the DishDrawer® is to be relocated from one installation to  
another it must be kept upright to avoid damage from water spillage.  
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DOUBLE MODELS  
SERVICES SPECIFICATIONS  
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WATER CONNECTION  
Recommended HOT  
(Maximum 140°F/60°C).  
Supplied hose to suit 3/8(9mm)  
male compression fitting.  
**  
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WATER SOFTENER MODELS  
Refer to your DishDrawer® User Guide for  
how to set up your water softener.  
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WATER PRESSURE  
Water Softener Models  
Other Models  
Maximum  
145 p.s.i. (1000kPa)  
145 p.s.i. (1000kPa)  
Minimum  
14.5 p.s.i. (100kPa)  
4.3 p.s.i. (30kPa)  
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Prefinished model shown  
* For an Integrated DishDrawer® the  
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product depth is specified with an  
11  
/ ” (18mm) Integrated Panel thickness.  
16  
** Depth of product excludes Curvature (13/16” (30mm) Prefinished only,)  
or Handle.  
DRAIN CONNECTION  
3
5
5
5
Drain Hose Joiner to suit Ø /4± /64, Ø /8± /64” and  
5
Ø1± /64waste tees.  
TOE KICK DEPTH  
ELECTRICAL CONNECTION  
Prefinished & Flat Door 2”-43/8” (50-110mm);  
Integrated 5” (127mm) less the Toe Kick Panel thickness. Minimum Panel  
110-120 VAC power outlet, 9 Amps Minimum.  
3
thickness using the supplied screws is /8(9mm).  
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)  
Drain hose - 889/16” (2250mm)  
Inlet hose - 687/8” (1750mm)  
Power supply cord - 44” (1125mm)  
NOTE: Services approximately exit product 77/16” (189mm) from left;  
215/8” (550mm) from front; 311/4” (793mm) from top.  
# DOOR FRONT HEIGHT  
Prefinished & Flat Door 305/64” (764mm);  
Integrated 281/4” (717.5mm) minimum.  
THE CAVITY  
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These marks indicate mounting tab screw  
locations (refer to step 1 page 7)  
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NOTE: All depth measurements are taken  
from the front face of the adjacent cabinetry.  
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WARNING!  
Be sure the edges of the services hole  
are smooth or covered. If the services  
hole is through a metal partition the hole  
must be protected with the Edge Protector  
provided to prevent damage to the power  
cord or hoses.  
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3
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DOUBLE MODELS  
PLUMBING OPTIONS  
OPTION 1  
DishDrawer® and Standpipe Ø11/2(38mm) with Air Gap.  
OPTION 2  
DishDrawer® with Waste Disposal.  
OPTION 3  
DishDrawer® using Air Break with Drain Hose Joiner.  
NOTE: Prefinished Model is shown. There is no variation  
in plumbing between models. Option 1 is the preferred  
option. Drains will need to be separated to satisfy Kosher  
requirements. We suggest you confirm acceptability with  
your local Rabbi in respect to Kosher installations.  
4
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SINGLE MODELS  
SERVICES SPECIFICATIONS  
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WATER CONNECTION  
Recommended HOT  
(Maximum 140°F/60°C).  
Supplied hose to suit 3/8”(9mm) male  
compression fitting.  
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**  
5BC  
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WATER SOFTENER MODELS  
Refer to your DishDrawer® User Guide  
for how to set up your water softener.  
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Maximum  
145 p.s.i. (1000kPa)  
145 p.s.i. (1000kPa)  
Minimum  
14.5 p.s.i. (100kPa)  
4.3 p.s.i. (30kPa)  
WATER PRESSURE  
Water Softener Models  
Other Models  
Prefinished model shown  
*For an Integrated DishDrawer® the product depth is specified with an  
/ ” (18mm) Integrated Panel thickness.  
16  
11  
** Depth of product excludes Curvature (13/16” (30mm) -  
prefinished only), or Handle.  
DRAIN CONNECTION  
3
5
5
5
Drain Hose Joiner to suit Ø /4± /64and Ø /8± /64waste tees.  
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)  
Drain hose - 889/16” (2250mm)  
Inlet hose - 687/8” (1750mm)  
ELECTRICAL CONNECTION  
110-120 VAC power outlet, 4.5 Amps Minimum.  
Power supply cord - 44” (1125mm)  
NOTE: Services approximately exit product 77/16” (189mm) from left;  
215/8” (550mm) from front; 151/2” (393mm) from top.  
WEIGHT  
Full 93 lb (42kg) Prefinished  
Empty 62 lb (28kg) Prefinished  
THE CAVITY  
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Important!  
Adjacent cabinetry must  
not extend above  
cavity base.  
WARNING!  
Be sure the edges of the services hole  
are smooth or covered. If the services  
hole is through a metal partition the  
hole must be protected with the Edge  
Protector provided to prevent damage to  
the power cord or hoses.  
These marks indicate mounting  
tab screw locations  
(refer to step 1 page 7)  
NOTE: All depth measurements are taken  
from the front face of the adjacent cabinetry.  
NOTE: To align drawer front to adjacent  
cabinetry, the product to countertop  
clearance can be increased from 1/8” (3mm).  
5
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SINGLE MODELS  
PLUMBING OPTIONS  
OPTION 1  
DishDrawer® and Standpipe Ø11/2(38mm) with Air Gap.  
OPTION 2  
DishDrawer® with Waste Disposal.  
OPTION 3  
DishDrawer® using Air Break with Drain Hose Joiner.  
NOTE: Prefinished Model is shown. There is no variation  
in plumbing between models. Option 1 is the preferred  
option. Drains will need to be separated to satisfy Kosher  
requirements. We suggest you confirm acceptability with  
your local Rabbi in respect to Kosher installations.  
6
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INSTALLATION INSTRUCTIONS  
PLEASE NOTE: Your model of DishDrawer® may differ from the model shown in the installation  
diagrams. Installation is similar for all models for either Single or Double models. Information referring  
to Single models only is highlighted in blue. Installation diagrams have been simplified to enable  
clearer instruction. FOR INTEGRATED PRODUCTS FOLLOW THE INTEGRATED PANEL PREPARATION  
INSTRUCTIONS P/N 526608, BEFORE MOVING THE PRODUCT INTO THE CAVITY.  
READ THESE INSTRUCTIONS  
COMPLETELY AND CAREFULLY.  
STEP 1: MOVING THE PRODUCT INTO THE CAVITY  
MOUNTING TAB OPTIONS  
The mounting tabs are in pairs, one on each side of the product. They are  
used to secure the product to the cavity sides. Installation requires two  
sets of tab pairs be used. DOUBLE MODELS ONLY - A and B tab pairs  
OR B and C tab pairs may be used. All tabs would be optimum.  
2
If the top installation tabs C are to be used, fit to the chassis by  
inserting into the top slots as shown. Ensure the tabs are fully  
locked in place.  
1
1
Optional Flexible Extrusion  
2
If the cavity is 24” x 341/2(610mm x 876mm) flexible extrusions  
can be attached along the top and sides of the product. Open the  
drawer(s) to expose the chassis trim. Remove extrusion backing  
and adhere to the side and top of DishDrawer®. Refer to the  
drawing for correct placement.  
Be sure that extrusions do not prevent the drawer from closing  
completely.  
3
Check cavity for any obstructions that may interfere with sliding  
the product back. DOUBLE MODELS ONLY - loosen the feet first.  
3
4
Push product into cavity to suit adjacent cabinetry. Do not push  
4
middle of drawer(s). Be sure inlet, drain hose(s) and power supply  
cord are not restricted or damaged by carefully pulling all excess  
length through the services hole, while the product is being pushed  
back into the cavity.  
Important!  
DO NOT push  
middle of drawer(s).  
WARNING!  
Be careful of  
sharp edges.  
FOR SINGLE MODELS, check that the base of the product is not  
bowed. Do not rest single models on your knee when moving them  
into the cavity.  
STEP 2: REMOVING THE TUB  
Important! (SINGLE MODELS ONLY).  
The product may move. Mark chassis position on cavity.  
5
6
SINGLE MODELS ONLY. Gently open the drawer and mark the  
chassis position on the cavity, before removing the tub.  
5
7
Open the drawer (bottom drawer in DOUBLE MODELS). Release  
the tub by depressing the right hand tub clip and pushing it back  
13/16” (30mm). Repeat on the left hand side.  
6
7
8
9
Lift the tub up off the drawer runners.  
Slide both runners back into the product.  
Place the tub onto the floor.  
For SINGLE MODELS, depending on the height of the cavity, the tub  
will need to be supported, eg on a chair.  
9
8
7
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INSTALLATION INSTRUCTIONS  
STEP 3: ADJUSTING THE FEET (DOUBLE MODELS ONLY)  
DOUBLE MODELS ONLY  
Adjust the height of the product to suit the cabinetry, by turning the  
feet from inside the product using a wrench or M5 socket.  
10  
TIP - gently take the load off each foot using the slide and  
then turn by hand.  
3
/ ” (5mm)  
16  
NOTE: For integrated products, the upper panel may be  
aligned with the top of the adjacent cabinetry, provided  
3
a minimum  
maintained.  
/16(5mm) clearance from the counter is  
Important!  
The product must be levelled to within 3/32” (2.5mm) from front to  
back, and side to side.  
Important!  
The product should NOT support any part of the kitchen cabinetry.  
TIP - Place a spirit level on the drawer runners to level the  
product.  
10  
STEP 4: SECURING THE PRODUCT  
SINGLE MODELS ONLY  
Check the position of the chassis is still where marked on the cavity,  
before securing the product.  
11  
11  
There are four 5/8(16mm) round holes, two on the left and two on  
the right hand side in the sound insulation. These provide access to  
the mounting tabs.  
12  
To secure the product to the cabinetry use a 5/8(16mm)  
Phillips screw in each mounting tab.  
Make sure the sound insulation is positioned correctly before  
continuing installation.  
12  
13  
DOUBLE MODELS ONLY  
13  
Screw the two top tabs to the underside of bench. Use the supplied  
5
Phillips /8(16mm) screws. Tabs can accommodate a maximum of  
3/4(19mm) vertical gap.  
8
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INSTALLATION INSTRUCTIONS  
STEP 5: ELECTRICAL CONNECTION  
WARNING!  
If permanently connecting be  
sure the power is isolated.  
WARNING!  
The product MUST NOT be  
plugged in at this stage.  
14  
14  
Be sure there is a power outlet in reach of the supplied power cord.  
If there is not a suitable outlet available then have one installed by a  
qualified electrician.  
Do not use an extension cord.  
This view shows the bottom left-hand rear corner with the cover removed  
Alternatively, the DishDrawer® may be permanently connected to a  
flexible conduit.  
15  
Remove the power supply cord. Remove round knock-out for cable  
clamp. Fit suitable cable clamp for the conduit and terminate the  
wiring as shown. Terminate the ground wire using the saddle that  
was used on the existing earth.  
15  
WARNING!  
This must only be done by a certified person.  
STEP 6: REFITTING THE TUB  
Important!  
Before refitting the tub, be sure the hoses are not twisted and the  
latches at the rear of each drawer runner are facing forward.  
To refit the tub, make sure both of the latches at the rear of each  
16  
drawer runner are facing forward. Ensure hoses are hooping  
upward. Place the tub on the half open drawer runners and close  
the drawer.  
16  
17  
17  
Check the tub clips have reset on both sides of the tub. If not, pull  
the tub clips forward until the tub clip button is reset.  
Important!  
Be sure the tub clips on both sides are reset.  
9
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INSTALLATION INSTRUCTIONS  
STEP 7: CONNECTING THE DRAIN HOSE(S)  
DishDrawer® with Hose Joiner (see Plumbing Options).  
Remember to slip the wire clip(s) on the drain hose(s) first.  
18a  
18a Slip a wire clip over each drain hose, then push the hoses into  
the Drain Hose Joiner firmly, 5 clicks. Position the wire clip(s)  
between the two positioning ribs on the Drain Hose Joiner.  
Attach the Drain Hose Joiner to the waste tee (see Plumbing  
Options). Ensure a snug fit. If required a hose clamp may be used.  
18b  
When using the standpipe option (see Plumbing Options), hose(s)  
19  
should not extend further than 43/4(120mm) down the standpipe,  
in order to prevent siphoning.  
19  
Attach the Drain Hose Support to the cabinetry (with the screw  
supplied) to prevent siphoning and to keep the drain hose(s)  
from kinking. If required, the Drain Hose(s) may be trimmed to a  
suitable length.  
18b  
Important!  
1
Minimum hole size to be connected to the waste tee is /2”  
(12.7mm).  
Be sure the Drain Hose(s) are fully extended to prevent sagging  
(see diagram to the left).  
The Drain Hose support must be used.  
Drain Hose joiner must not support weight of hoses. Keep  
excess length of Drain Hose on the DishDrawer® side of the  
Drain Hose support or trim to suit.  
STEP 8: CONNECTING THE INLET HOSE  
Important!  
WARNING!  
DO NOT cut the inlet hose.  
DO NOT plug the product in  
at this stage.  
20  
Connect the Inlet Hose to the water supply. Be sure the sealing  
washer is in place. The hose coupling must be tightened a further  
half turn after seal contact.  
TIP - Turn the water valve ON to check for any leaks.  
Alternatively flexible stainless steel hose can be plumbed directly to  
the inlet valve using a 3/8” brass adaptor (p/n 526161) available from  
the nearest Fisher & Paykel Authorized Service Agent.  
WATER  
SUPPLY  
20  
NOTE: SINGLE MODELS DO NOT HAVE A TOE KICK TO  
INSTALL. PROCEED TO STEP 12 FINAL CHECK LIST.  
10  
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INSTALLATION INSTRUCTIONS  
STEP 9: MEASURING THE TOE KICK (DOUBLE MODELS ONLY)  
Partially open the bottom drawer. Turn Prefinished Toe Kick  
upside down and hold vertically against the bottom edge of the  
21  
Tub side (not the drawer front).  
Mark the position of the bottom edge of the Tub side on the Toe Kick.  
Choose the nearest groove to the pencil mark which will result  
in the shortest Toe Kick.  
21  
Bottom edge  
of tub side  
STEP 10: TRIMMING THE TOE KICK (DOUBLE MODELS ONLY)  
Important!  
22  
Before cutting ensure the Toe Kick is positioned on a wooden  
chopping board to avoid damage to surrounding area.  
On the chosen groove cut down the vertical ribs at the centre and  
22  
the ends using a knife. Cut along full length with a knife. Turn Toe  
Kick over, bend and then cut from front. Sand or scrape bottom edge  
to remove rough patches.  
WARNING!  
Remove all sharp edges  
23  
23 To avoid a cutting hazard remove all sharp edges after trimming.  
24  
Remove Toe Kick tabs by snapping them off.  
24  
11  
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INSTALLATION INSTRUCTIONS  
STEP 11: FITTING THE TOE KICK TO THE PRODUCT (DOUBLE MODELS ONLY)  
Toe kick  
mounting rails  
25  
Partly open bottom drawer. Position Toe Kick behind door and slide  
onto the mounting rails on the underside of tub.  
25  
Close bottom drawer, check if flush with adjacent cabinetry.  
If required open drawer and adjust.  
26  
Note: Clearance between Toe Kick and floor must be  
15  
/ ” (12mm) minimum.  
32  
When Toe Kick is in position, open bottom drawer and gently fasten  
the Toe Kick screws, on each side.  
Important!  
DO NOT over tighten screws.  
26  
Overtightening will damage the plastic mounting detail.  
STEP 12: FINAL CHECKLIST (DOUBLE AND SINGLE MODELS)  
Be sure product is level, securely fastened to the cabinetry and  
opens and closes freely. The DishDrawer® must be free to close  
with no resistance from the cabinetry.  
TROUBLE SHOOTING  
Excessive water remaining above the filter plate, after the  
rinse cycle; check for kinked drain hoses or blocked waste  
connection.  
Be sure the inlet hose to valve connection is tightened a further half  
turn after seal contact.  
No water supply; check water is connected, ON and there is  
the specified water pressure.  
Be sure any knock-outs or plugs in drain connection have been  
drilled out and drain connection has been made.  
Turn ON the power and water supply. The DishDrawer® should  
beep and light up.  
DishDrawer® does not light up when the tub is opened;  
be sure power is connected and is switched ON.  
Open the drawer(s) and check operation of Wash Program Control  
Panel and check the sprayarm(s) are in place and free to rotate.  
Water around water supply and drainage connections -  
check connections, existing plumbing and hoses for leaks.  
On the Wash Program Control Panel select Rinse and close the  
drawer(s). Start the program by pressing the Start/Pause button.  
If a fault occurs, consult the Fault Code Section of the  
User Guide.  
After the Rinse program has finished, be sure the machine has run  
and drained correctly.  
If unable to resolve, contact your Customer Care Centre.  
Check water supply and drainage connection for leakage.  
Repeat for each Drawer.  
LEAVE ALL LITERATURE WITH CUSTOMER.  
STEP 13: CUSTOMER CARE  
If you have any questions concerning the installation of this DishDrawer®,  
please contact your Fisher & Paykel Authorized Service Agent.  
FOR THE UNITED STATES OF AMERICA (USA) & CANADA  
Fisher & Paykel Appliances  
5900 Skylab Road  
Huntington Beach  
CA 92647  
PHONE TOLL FREE 1888 9 FNP USA  
1888 9 367 872  
12  
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