i
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
Decals........................................................................... 12
Engine Deck Group...................................................... 6-8
48" Mower Deck .......................................................... 4-5
Hydraulics Group ............................................................ 9
36" Mower Deck .......................................................... 2-3
Upper Handles & Controls ....................................... 10-11
Wiring Diagrams ........................................................... 13
- 1 -
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36” MOWER DECK
Ref.
No.
Qty.
Req'd.
Ref.
No.
Qty.
Req'd.
Part No.
Description
Part No.
Description
1★ 1-304267
Front Deck w/decals & dogleg....…1
39
40
41
42∗
43
44
45
46∇
47
48
49
50
51
52
53∇
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
81
82
83
1-323729
323-4
1-603843
1-324265
322-5
Powder metal bearing .................. 2
3/8-16 x 3/4 HH capscrew ........... 8
Idler pulley (heavy duty)............... 1
Cutter Housing Complete ........... 2
5/16-18 x 1 HH capscrew............ 2
Guard, bottom ............................. 2
Retaining ring .............................. 2
Bearing ........................................ 4
Cutter housing............................. 2
Spacer, 10” caster....................... 8
Tube, spindle............................... 2
Spacer ........................................ 2
Flange , thrust bearing ............... 4
Retaining washer, sheave ........... 2
Pulley........................................... 2
5/8-18 UNF hex nut..................... 2
5/8-18 x 8 HH Capscrew (Gr 5)... 2
Key, 1/4 x 3/16 x 1 1/4................. 2
Spacer, blade drive...................... 8
5/8 Spring disc washer................ 2
Engagement bushing .................. 1
Eye bolt (left hand thread)........... 1
Turnbuckle body.......................... 1
Eye bolt (right hand thread)......... 1
Assist arm (36”)........................... 1
Screw, 5/16-18 X 2...................... 1
Assist arm linkage....................... 1
Caster/mount, complete.............. 1
Caster wheel support w/bearings 2
1-302235-01 Deck weldmt .................................1
1-302189-01 Baffle wldmnt, dogleg....................1
2
3
322-2
Screw, 5/16-18 x 5/8 .....................7
5/16-18 Whizlock nut................... 23
Engagement arm w/bushing (36”).1
Grease Zerk, 1/8 NPT straight......2
Grease Zerk, 1/4-28 straight....... 1
Knob, belt cover.......................... 4
Quick pin, 10" caster ................... 2
5/16-18 Nyloc hex nut................. 2
3/8-16 x 1 HH capscrew .............. 6
3/8-16 whizlock nut ...................... 14
Ring, push-on 7/16 .......................1
3/8 Disc spring washer .................7
5/16 x 1 Clevis pin.........................1
Yoke ..............................................1
Cotter hairpin............................... 3
4
5
6
32128-20
1-324408
302-52
1-633573
32120-8
1-513016
1-323532
1-303314
1-323529
1-323528
1-303514
1-323339
1-403183
3219-6
1-800861
1-807267
1-323539
1-513208
1-303434
1-303348
1-303236
1-303238
1-322235
322-10
7
302-19
8
9
1-323385
1-809020
3296-29
323-6
3290-357
1-323748
98-5975
1-808280
1-303105
1-806003
10
11
12
13
14
15
16
17
18
19
20
32151-103 E-Ring for .875 rd........................ 1
323-10
3/8-16 x 2 capscrew.................... 1
Blade, Notched air foil (36") ........ 2
Blade, Solid air foil (36").............. 2
Blade, Mulching (36").................. 2
Blade, Low Lift (36") optional....... 2
Washer, special .......................... 2
1/2 spring lockwasher ................. 2
1/2-13 Hex nut............................. 2
1/2-13 x 6 HH capscrew.............. 2
Washer, spindle .......................... 1
Wheel & tire, complete................ 2
Wheel & hub................................ 1
Tire, 9 x 3.50-4 4-ply ................... 1
Roller bearing.............................. 1
Bushing........................................ 2
Drive belt (to blades) 36" Model.. 1
Setscrew, 5/16-18 x 3/8 .............. 2
5/16-18 x 1 1/4 HH capscrew ..... 9
Spacer, front caster..................... 2
Stud, belt shield (short) ............... 2
Stud, belt shield (long)................. 2
Kit,shield w/decals 36”................. 1
1-633482
1-613251
1-633484
1-633485
1-513338
3253-7
•
21
22
23
24
25
26
3217-9
325-20
1-323303
1-322153
1-302203
1-303352
1-513648
1-513807
1-513808
1-513809
1-513810
1-323735
1-803310
322-6
1-302194-01 Caster wheel support wldmnt...... 2
1-303334
1-323533
1-634619
3256-3
1-323715
1-323071
1-323747
1-323746
3296-42
1-324372
321-4
5/16 Spring disc washer.............. 8
Spacer......................................... 2
Housing w/Brg, Spacer and Ring 2
Wshr, flat std 5/16 ....................... 1
Rod, brake 36”............................. 1
Spring.......................................... 1
Spring, compression ................... 1
Spacer, flanged .......................... 2
Nut, nyloc ¼ - 20 ......................... 2
Pad/spring assy........................... 1
Screw, HHCap ¼-20 X 3/4.......... 2
Tube, pivot................................... 1
Wshr, flt SAE 5/16....................... 1
E-ring .......................................... 1
27
♦28
29
30
31
32
33
1-513547
1-303537
1-303536
1-302218
1-302213-01 Shield weldmt, 36" ..................... 1
1-323417 Washer, belt cover mount........... 4
1-322145-01 Fork wldmnt, caster..................... 2
1-322154 Caster wheel assembly............... 2
1-302233-01 Chute........................................... 1
3296-56 Nut, nyloc ¼-20 thin..................... 1
1-403179
3256-23
32120-35
34
35
36
37
38
♦ Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews
• Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36”)
∗ Cutter housing complete includes sheave, washer, and nut and does not include blade.
★ Deck weldment does include welded in flow control baffles.
∇ Use antisieze on bore of sheaves & bearings
Exmark red touch up spray paint - P/N 1-850337
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36” MOWER DECK
- 3 -
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48” MOWER DECK
Ref.
No.
*1
*
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
Ref.
No.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Qty.
Req'd.
Part No.
1-404257
Description
Req'd.
Part No.
302-19
3256-24
323-20
3296-56
Description
Front Deck w/decals & dogleg….. 1
1-402108-01 Deck Weldmt, (48”)...................... 1
1-402107-01 Baffle, dogleg ............................... 1
Zerk 1/4-28 strt .......................... 1
3/8 Flatwasher ............................. 2
3/8-16 x 3¼ HH Capscrew........... 1
Nut, nyloc ¼-20 ......................... 1
322-2
5/16-18 x 5/8 HH capscrew.......... 7
5/16-18 Whizlock nut....................15
5/16-18 Nyloc hex nut....................3
3/8-16 x 1 1/4 HH capscrew.........18
3/8-16 whizlock nut ......................17
3/8 disc spring washer..................10
5/16 x 1 Clevis pin.........................1
Yoke ..............................................1
Idler pulley "V" ...............................1
32128-20
3296-29
323-7
3290-357
98-5975
1-808280
1-303105
1-613098
1-402106-01 Chute wldmt................................. 1
1-403179
3256-3
Tube, pivot ................................ 1
Washer, Flat Std 5/16.................. 1
Rod brake 48” LH ..................... 1
Pad/spring assy............................ 1
5/16 SAE flat washer ................... 1
Pulley, idler (heavy duty).............. 1
Drive belt (main deck) 48"............ 1
Spacer, flanged ........................... 1
Bushing ....................................... 2
5/16-18 x 1 HH capscrew............. 2
Spacer.......................................... 3
1-323714
1-324372
3256-23
1-603843
1-403174
1-323746
1-403184
322-5
32151-103 E-Ring for .875 rd..........................1
1-323515
1-413438
1-403148
1-403149
1-323303
Blade, Notched air foil (48")...........3
Blade, Solid air foil (48")................3
Blade, mulching (48")....................3
Blade, Low Lift (48”) optional........3
Assist arm linkage....................... 1
Setscrew, 5/16-18 x 3/8.................3
3/8-16 x 2 3/4 HH capscrew..........2
Nut, nyloc ¼ - 20............................2
Idler pulley ...................................1
Cutter Housing Complete..............2
Guard, bottom .............................. 3
Retaining ring ............................... 3
Bearing......................................... 6
Cutter housing.............................. 3
3/8-16 x 2 HH Capscrew ............. 1
Cutter spindle tube ....................... 3
Spacer ........................................ 3
Nut, nylock 3/8-16 ........................18
Key, 1/4 x 3/16 x 1 1/4.................. 3
Pulley............................................ 3
5/8 Spring disc washer................. 3
5/8-18x8 HH Capscrew(Gr5).........3
Spacer, blade drive ......................12
Washer, retainer (sheave)............ 3
Assist arm (48”)............................ 1
5/8-18 UNF hex nut...................... 3
Engagement bushing ....................1
Eye bolt (left hand thread).............1
Turnbuckle body............................1
Eye bolt (right hand thread)...........1
Spring, compression ....................1
Cotter hairpin.................................3
Washer, spindle ............................1
Screw, 5/16-18 X 2........................1
Powder metal bearing .................. 2
Washer, Sprg Disc 5/16 ................1
Engagement arm w/bushings....... 1
5/16-18 1 1/4 HH capscrew.......... 1
•
1-323533
1-634619
Housing w/Brg, Spacer and Ring
Caster/mount, complete................ 2
Caster wheel support w/bearings. 2
3
14
65 1-322153
66
67
68
69
70
71
72
73
74
1-302203
♦15 1-803310
16
17
18
1-302194-01 Caster wheel support wldmnt ...... 2
302-52
1-303514
1-303314
1-322154
323-13
3296-42
1-403186
Grease zerk, 1/8 N.P.T. ............... 2
Flange, thrust bearing.................. 4
Spacer, 10" caster........................ 8
Caster wheel assembly................ 2
19∗ 1-324265
20
21
22★ 1-513016
23 1-323532
24 323-10
25
26
27
28
1-633573
32120-8
1-322145-01 Fork wldmnt, caster ..................... 2
1-513547
1-513648
1-513807
1-513808
1-513809
1-513810
1-323417
323-4
325-20
3217-9
3253-7
1-513338
1-809020
1-303537
1-303536
1-323385
1-404237
Spacer, front caster...................... 2
Wheel & tire, complete................. 2
Wheel & hub ................................ 2
Tire, 9 x 3.50-4 4-ply.................... 2
Roller bearing............................... 2
Bushing........................................ 4
Washer, belt cover mount............ 5
3/8-16 x 3/4 HH capscrew............ 8
1/2-13 x 6 HH capscrew............... 2
1/2-13 Hex nut ............................. 2
1/2 spring lockwasher .................. 2
Washer, special ........................... 2
Quick pin, 10" caster.................... 2
Stud, belt shield (short)................ 2
Stud, belt shield (long)................. 3
Knob, belt cover........................... 5
1-323529
1-323528
3296-39
1-807267
75
76
77
78
79
80
81
82
83
84
85
29★ 1-403183
30 1-513208
31 1-800861
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
1-323539
1-323339
1-322230
3219-6
1-303434
1-303348
1-303236
1-303238
1-323747
1-806003
1-303352
322-10
Kit,shield w/decals 48"..................
1
1-402100-01 Shield weldmt, 48"....................... 1
86
87
88
89
90
91
1-403188
323-6
1-323071
32120-35
321-4
Spacer, belt guide........................ 1
3/8-16 x 1 HH capscrew............... 6
Spring 5sp/dr idler........................ 1
................................ 6
1/4-20 X 3/4 HH capscrew ........... 2
Ring, push-on 7/16....................... 1
E - ring
1-323729
1-303334
1-402109
322-6
1-323748
♦ Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews
• Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483
Exmark red touch up spray paint - P/N 1-850337
*
Deck weldmt does include welded in flow control baffles.
∗ Cutter housing complete includes sheave, washer, and nut and does not include blade.
Use antisieze on bore of sheaves & bearings.
★
- 4 -
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48” MOWER DECK
- 5 -
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ENGINE DECK GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
35
36
37
38
39
40
41
42
43
1
2
3
4
5
1-807019
1-803040
1-806800
242-50
1-413473
1-413474
1-603715
1-602997
1-633926
3234-12
323-6
Key, woodruff 1 x 1/4........ 2
Nut, slotted 3/4-16............ 2
Pin, cotter 9/64 x 1-1/2 ..... 2
Nut, wheel 1/2-20 ............ 8
Tire & Wheel Assembly.... 2
Tire 16 x 6.50-8 ................ 1
Wheel............................... 1
1-807272
322-7
1-603044
3290-357
1-653035
Key, 5mm sq. x 25mm...... 2
Screw, 5/16-18x1½ HHCS. 3
Bushing - Idler pivot .......... 1
3/8-16 Whizlock Nut.......... 19
Pulley, pump drive............. 1
1-402113-01 Deck, engine wldmt .......... 1
1-809062
302-40
Bolt, .500 x 1.75(shoulder) 1
Zerk................................... 1
Bellcrank assy. w/zerk ...... 1
6
Hub,tapered(4 bolt)w/stds
Stud, wheel 1/2-20 ........... 8
Screw, whizloc 3/8-16x3/4
2
1-322108
7
8
9
8
1-322086-01 Bellcrank weldmt............... 1
Screw, 3/8-16 x 1.............. 8
Washer, 3/8 spring disc.... 8
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
1-806003
1-323172
3296-29
Hairpin............................... 2
Linkage, blade engmnt. .... 1
Nut, nylock 5/16-18 ........... 3
Spring, compression ......... 1
98-5975
10
1-322162-01 Mount, motor (36”) ........... 2
1-402062-01 Mount, motor (48”) ........... 2
1-323245
11
12
13
14
1-523157
1-373034
1-303334
1-603610
1-403160
1-643292
Washer, spacer................ 2
Washer, swivel................. 2
Washer, 5/16 spring disc.. 4
Washer, 7/16 spring disc.. 2
Sheave, blade drive (48”). 1
Sheave, blade drive (36”). 1
Setscrew, 5/16-18 x 1....... 1
Key, 1/4 sq. x 1................. 2
Setscrew, 5/16-18 x 3/4.... 1
Setscrew, 5/16-18 x 3/8.... 2
Idler, pulley....................... 1
Bushing, idler.................... 1
Screw, 3/8-16 x 1-3/4 ....... 1
Lockwasher, 3/8 ............... 1
Screw, 3/8-16 x 2-1/2 ....... 1
Washer, swivel................. 1
Bearing, pivot ................... 2
1-322090-01 Bellcrank........................... 1
322-10
Screw, 5/16-18 x 2............ 1
Switch, blade engagement 1
Nut nylock 10-24 ............... 3
Bracket, switch.................. 1
Screw, 10-24 x 5/8............ 2
Screw, 1/4-20 x 5/8 ........... 2
Screw, 7/16-20 x 1 1/2 ...... 1
Washer, 3/8 (SAE)............ 1
Nut, whizlock 1/4-20.......... 2
Washer, 5/16 flat............... 2
Screw, 5/16-18 x 3/4 ......... 2
Screw, 3/8-16 x 3/4 ........... 2
Arm ................................... 1
Shield, Trailing ................. 1
Zerk, 1/4-28 STRT ............ 1
Screw, 3/8-16 x 2 1/4 ........ 1
Split ring ............................ 1
Nut, 3/8-16 nylock ............. 1
Screw, 3/8-16 x 4 1/2 ........ 1
Chain, twist link ................. 1
Washer, #10...................... 1
Screw, 10-24x7/8HxSktHd 1
Clip, loom 1/2.................... 2
Screw, 3/8-16 x 2 3/4 ........ 3
Screw, 5/16-18 x 1 ¾…….. 1
Guide,Belt………………….. 1
1-513051
3296-2
1-323213
3290-500
321-3
15ꢀ
16∇ 30-1710
17
18∇ 1-803050
19∇ 1-803310
20
21
22
23
24
25
26
27
1-807259
3212-6
3256-24
32128-33
3256-23
322-3
1-603843
1-603496
3231-29
3253-5
323-12
1-373034
1-513034
323-4
1-633068
1-323607
302-19
323-11
1-602521-01 Arm, assy idler (w/brgs) ... 1
1-323366
3296-39
323-23
1-323365
3256-14
1-809069
1-413510
323-13
1-602458
1-603402
322-5
1-603801
32128-20
1-653163
Arm, assy idler (w/o brgs). 1
Spring, extension.............. 1
Screw, 5/16-18 x 1............ 1
Anchor, spring .................. 1
Nut, whizlock 5/16-18....... 6
Belt, pump drive ............... 1
Setscrew, 5/16-18 x 3/4.... 4
Sheave - pump................. 2
28
29
30
31
32
33∇ 1-803050
34
1-413010
322-9
74 1-322110
ꢀ Use anti-seize compound on pulley bore.
∇ Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube) on setscrew threads.
Exmark red touch up spray paint - P/N 1-850337
- 6 -
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ENGINE DECK GROUP
- 7 -
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ENGINE DECK GROUP (cont.)
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
1-413151
Knob, tracking .................... 1
24 322-6
Screw, 5/16-18 x 1-1/4 ....... 2
Spring, extension ............... 2
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1-412203-01 Crank weldmt ..................... 1
1-603693
3∗ 1-809056
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Bolt, .375 x .375 (shoulder) 2
Washer, 3/8 (sae) .............. 2
Bushing, nylon flanged....... 2
Spring, neutral return.......... 2
Bolt, neutral return.............. 2
Washer, 1/4(std) ................ 6
Nut, 5/16-24........................ 7
Rod, control arm ................ 2
Spacer................................ 1
Yoke, adjustable................. 2
Pin, clevis 5/16-1................ 2
Nut, jam 5/16-24................. 2
Pin, cotter 3/32 x 1/2 .......... 2
Swivel................................. 2
Nut, 1/4-20 whizlock........... 2
Screw, 5/16-18 1 3/8 special 2
Klipring ............................... 2
1-323197-01 Spacer, short...................... 4
323-16
322-3
1-413201-01 Shield, hydro control .......... 2
1-323195-01 Spacer, long....................... 4
1-633102
302-19
3256-24
1-603735
1-603807
1-603737
3256-2
Screw, 3/8-16 x 4 ............... 7
5/16-18 x 3/4...................... 4
Bearing, flange................... 2
Zerk, 1/4-28........................ 2
Washer, 5/16 (SAE)........... 7
Lockwasher, 5/16 (heavy) . 4
3219-2
1-413350
1-603903
1-303105
1-808280
3220-2
3256-23
1-805005
1-402111-01 Arm weldmt, RH................. 1
32128-20
1-613089
1-806003
3296-29
Nut, whizlock 5/16.............. 18
Anchor, spring.................... 2
Hairpin................................ 2
Nut, nyloc 5/16-18.............. 4
Setscrew, 5/16-18 x 5/8 ..... 2
3272-5
1-603676
32128-33
1-403180
32151-73
40∗ 1-803022
41 1-323240-01 Spacer, shield .................... 4
42 3290-357
43 323-6
44 1-323245
45 1-413219
46 1-413227
47 1-800016
Nut, whizlock 3/8-16........... 11
Screw, 3/8-16 x 1................ 4
Spring................................. 1
Linkage, drive..................... 2
Swivel, drive lever .............. 2
Tapbolt, 5/16-18 x 1 1/4 ..... 2
1-402110-01 Arm weldmt, left hand ........ 1
1-301022 Sulky hitch kit, (Vik Hydro) . 1
1-373036-01 Mount, hitch........................ 1
1-323238-01 Bracket, hitch adapter ........ 2
∗
Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.
Exmark red touch up spray paint - PN 1-850337
- 8 -
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HYDRAULIC GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
1-603991
1-603919
1-603992
1-603718
1-000138
1-000119
1-603827
1-603721
1-513510
Fitting, straight connector... 4
Boss O-Ring....................... 1
Flare O-Ring....................... 1
Wheel motor....................... 2
Kit, Bearing......................... 1
Kit, seal............................... 1
Clamp, hose (5/8)............... 5
Fitting, Hose Tee (3/8 I.D)..1
Connector, male................. 1
Head, filter.......................... 1
Element, oil filter................. 1
Element, oil filter(winter)..... 1
Cap, hydraulic reservoir ..... 1
Gasket, tank cap................ 1
Elbow, 90° .......................... 1
17 1-613042
Pump, hydro....................... 2
Elbow, 90°.......................... 2
O-Ring................................ 1
Hose, high pressure........... 4
Adapter, straight thread ..... 4
Boss O-Ring ...................... 1
Flare O-Ring ...................... 1
Elbow, 90°.......................... 1
Hose, supply...................... 1
Hose, charge line............... 1
Spacer, hydraulic tank ....... 2
Nut, whizlock 5/16-18......... 2
Screw, 1/4-20 x 2............... 2
Screw, 3/8-16 x 1-1/4......... 4
Screw, 5/16-18 x 1............. 2
Nut, whizlock 1/4-20........... 2
Nut, whizlock 3/8-16........... 4
Grip, dump valve................ 2
Washer, 5/16 std ............... 8
Hose, case drain................ 1
Hose assy, lo pressure ...... 1
Hose, lo pressure............... 2
Hose assy, lo pressure ...... 1
18
1-603989
1-603923
1-403102
1-603990
1-603920
1-603992
1-603988
1-602985
1-602754
1-323218
32128-20
321-11
19
20
3
4
5
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
6∗ 1-603720
7
∇
8
9
10
1-513211
1-523541
1-513167
1-523103
1-603987
323-7
322-5
11∗ 1-512166-03 Reservoir, hydraulic fluid.... 1
32128-33
3290-357
1-613073
3256-3
12
13
14
1-603826
1-603722
1-513840
1-603921
3296-42
Hose Clamp 1/2 ................. 3
Fitting - Hose Tee(1/4 I.D)..1
Elbow - 90°......................... 2
O-Ring................................ 1
Nut, nylock 1/4-20 .............. 2
Screw, 1/4-20x2 pan head . 2
1-602750
1-632286
1-413273
1-632285
15
16
1-801063
∗
Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings.
∇
Use only for operation below 32°F(0°C)
Emark black touch up spray paint - gloss black
- 9 -
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UPPER HANDLE and CONTROLS
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
38
39
1
2
3
ƒ
4
5
6
ƒ
7
8
9
10
11
12
13
103-0212
1-303097
1-612168
1-612167
1-303019
1-303435
321-10
Handle w/decals(1-322226). 1
Grip, handle........................ 2
Latch, thumb w/grip (RH) ... 1
Latch, thumb w/grip (LH).... 1
Grip, latch........................... 2
Washer, 1/4 spring disc ..... 6
Screw, 1/4-20 x 1-3/4 ......... 2
1-303022
Kawasaki PN 49019-1055 fuel filter
with 6.0” fuel line ................ 1
Fuel line, 8.5"..................... 1
40
41
42
43
44
45
46
47
48
1-403121
1-413179
1-513508
1-543296
1-323430
321-3
1-303287
1-303335
1-403181
Switch, on/off w//key.......... 1
Tank, gas........................... 1
Cap, gas............................. 1
Grommet............................ 1
Module, Interlock ............... 1
Screw, ¼-20 x 5/8.............. 3
Tie, plastic 5 1/2” (Kaw)..... 5
Tie, plastic 7 5/16” ............. 2
1-412159-03 Lever, drive (LH) ................ 1
1-412161-03 Lever, drive (RH)................ 1
1-603749
1-806003
32128-33
1-807513
321-9
Bushing, drive lever............ 2
Hairpin................................ 5
Nut, whizlock 1/4-20........... 5
Screw, #10-24x½ carriage . 2
Screw, 1/4-20 x 1-1/2......... 2
Spring, fuel tank ................. 2
Stud, fuel tank .................... 2
Pin, clevis ........................... 2
Bearing............................... 4
Switch................................. 2
Plate, tapped ...................... 1
Spring, actuator.................. 1
Knob, (push/pull)................ 1
Nut, jam 5/16-18................. 1
Bushing, nylon .38 I.D. ....... 1
Push Nut (.50 shaft) ........... 1
Nut, nylock 1/4-20 .............. 3
Linkage, blade push/pull .... 1
Screw, 3/8-16 x 1 ............... 4
Washer, 3/8 spring disc ..... 4
Clip, loom 3/8” (Kaw).......... 1
Washer 1/4” std flat........... 3
Nut, nyloc thin 5/16............. 2
Nut, whizlock 3/8-16........... 4
Nut, Sq Reg 10-24 ............. 2
Bushing, fuel valve ............. 1
Elbow, fuel tank.................. 1
Clamp, gas line .................. 4
Fuel line, 6" ........................ 1
Valve, gas........................... 1
Harness wiring (Kawasaki)
1
49♦ 1-803322
Setscrew, 5/16-24 x 5/16... 2
50∇ 1-412185-03 Lever, OPC (RH) ............... 1
51
52
53
1-633349
1-303365
1-322192-03 Rod weldmt, connecting .... 1
322-3 Screw, 5/16-18 x 3/4.......... 2
Bushing, nylon ................... 2
14∇ 1-633023
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1-613055
1-413152
1-513051
1-633181
1-303363
1-323134
3218-2
1-323143
1-323142
3296-42
1-323181
323-6
54∇ 1-412183-03 Lever, OPC (LH)................ 1
55
56
1-603727
3296-2
Clip, .56 Loom.................... 1
Nut, nylock #10-24............. 2
Knob, 1-3/8 ........................ 1
Nut, nylock 5/16-18............ 2
Spring, compression.......... 2
Lever, shift ......................... 1
Washer, 5/16 SAE............. 5
Washer, friction.................. 2
Plate, shift lever ................. 1
Washer, friction.................. 1
Screw, 5/16-18 x 2............. 2
Rod, speed control............. 1
Nut, jam 5/16-24 ................ 1
Pin, clevis........................... 1
Yoke, adjustable ................ 1
Knob, red ball..................... 1
Cable, throttle (15hp Kaw) . 1
Screw, 1/4-20 x 3/4............ 1
Washer, 5/16 lock.............. 2
Screw, #10-24 x 5/8........... 4
Asm,Drive Lever RH ..……. 1
Asm,Drive Lever LH ………. 1
57♦ 1-603175
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
3296-29
1-323245
1-602733
3256-23
1-323244
1-603730
1-603716
322-10
98-5975
1-323229
3256-2
1-323522
3220-2
3296-47
3290-357
1-804002
1-513645
1-543277
1-303077
1-603955
1-603770
1-808280
1-303105
1-513592
1-413428
321-4
1-805005
3290-500
103-0219
103-0218
ƒ
Not Illustrated.
♦ Use Pro-Lock ,nut type (Part no. 1-840022 on setscrew threads and on shifter knob threads.
∇ Use Pro-lock, retaining type (Part no. 1-840023 .5cc tube) on inside bore of OPC hub and on fuel tank studs.
Apply dielectric grease on all electrical connectors.
Exmark black touch up spray paint - Gloss black
- 10 -
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UPPER HANDLE and CONTROLS
- 11 -
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DECALS
Ref.
Qty.
Ref.
Qty.
No. .Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
12 1-303293 Decal, Caution ...................... 1
13 1-403005 Decal, Danger (36”) .............. 1
1-403005 Decal, Danger (48”) .............. 2
14 103-0170 Decal, Console...................... 1
15 1-413214 Decal, Tracking..................... 1
1
2
3
4
5
6
7
8
1-523552 Decal, Hydraulic Tank........... 1
1-323319 Decal, Large Vik Hydro ......... 1
1-323411 Decal, Commercial “36” ........ 1
1-403131 Decal, Commercial “48” ........ 1
1-323691 Decal, Throttle/Choke ........... 1
1-303102 Decal, Neutral Lock Label..... 2
1-303520 Decal, TriVantage ................. 1
1-303517 Decal, Belt Drive.................... 1
1-303508 Decal, Discharge Warning .... 1
1-323321 Decal, Small Viking ............... 1
1-403143 Decal, Sulky Warning............ 1
16
17 1-513746 Decal, Muffler........................ 1
1-603845 Decal, Drive Wheel Release. 1
18
19
20
1-643289 Decal, Patent No................... 1
1-323427 Decal, Belt routing (36”Deck) 1
1-403170 Decal, Belt routing (48”)........ 1
1-302210 Decal Kit, Viking Hydro
9
10
11
- 12 -
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WIRING DIAGRAMS
- 13 -
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SEE EXMARK’S COMPLETE
LINE OF PRODUCTS FOR TURF CARE
LAZER Z®
LAZER Z® HP
TURF RANGER®
TURF TRACER®
TURF TRACER® HP
VIKING HYDRO
METRO®
METRO® HP
SELF STEERING SULKY
GRASS CATCHER
MICRO-MULCH ™ ACCESSORY
©1997,1998,1999
PART NO. 103-0581
(402) 223-6300
FAX (402) 223-5489
EXMARK MFG. CO. INC.
INDUSTRIAL PARK BOX 808
BEATRICE, NE 68310
ALL RIGHTS RESERVED
®
PRINTED IN U.S.A.
MFG. CO. INC.
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