Exmark Lawn Mower Self Propelled Mower User Manual

i
Download from Www.Somanuals.com. All Manuals Search And Download.  
READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
Decals........................................................................... 12  
Engine Deck Group...................................................... 6-8  
48" Mower Deck .......................................................... 4-5  
Hydraulics Group ............................................................ 9  
36" Mower Deck .......................................................... 2-3  
Upper Handles & Controls ....................................... 10-11  
Wiring Diagrams ........................................................... 13  
- 1 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
36” MOWER DECK  
Ref.  
No.  
Qty.  
Req'd.  
Ref.  
No.  
Qty.  
Req'd.  
Part No.  
Description  
Part No.  
Description  
11-304267  
Front Deck w/decals & dogleg....…1  
39  
40  
41  
42  
43  
44  
45  
46∇  
47  
48  
49  
50  
51  
52  
53∇  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
81  
82  
83  
1-323729  
323-4  
1-603843  
1-324265  
322-5  
Powder metal bearing .................. 2  
3/8-16 x 3/4 HH capscrew ........... 8  
Idler pulley (heavy duty)............... 1  
Cutter Housing Complete ........... 2  
5/16-18 x 1 HH capscrew............ 2  
Guard, bottom ............................. 2  
Retaining ring .............................. 2  
Bearing ........................................ 4  
Cutter housing............................. 2  
Spacer, 10” caster....................... 8  
Tube, spindle............................... 2  
Spacer ........................................ 2  
Flange , thrust bearing ............... 4  
Retaining washer, sheave ........... 2  
Pulley........................................... 2  
5/8-18 UNF hex nut..................... 2  
5/8-18 x 8 HH Capscrew (Gr 5)... 2  
Key, 1/4 x 3/16 x 1 1/4................. 2  
Spacer, blade drive...................... 8  
5/8 Spring disc washer................ 2  
Engagement bushing .................. 1  
Eye bolt (left hand thread)........... 1  
Turnbuckle body.......................... 1  
Eye bolt (right hand thread)......... 1  
Assist arm (36”)........................... 1  
Screw, 5/16-18 X 2...................... 1  
Assist arm linkage....................... 1  
Caster/mount, complete.............. 1  
Caster wheel support w/bearings 2  
1-302235-01 Deck weldmt .................................1  
1-302189-01 Baffle wldmnt, dogleg....................1  
2
3
322-2  
Screw, 5/16-18 x 5/8 .....................7  
5/16-18 Whizlock nut................... 23  
Engagement arm w/bushing (36”).1  
Grease Zerk, 1/8 NPT straight......2  
Grease Zerk, 1/4-28 straight....... 1  
Knob, belt cover.......................... 4  
Quick pin, 10" caster ................... 2  
5/16-18 Nyloc hex nut................. 2  
3/8-16 x 1 HH capscrew .............. 6  
3/8-16 whizlock nut ...................... 14  
Ring, push-on 7/16 .......................1  
3/8 Disc spring washer .................7  
5/16 x 1 Clevis pin.........................1  
Yoke ..............................................1  
Cotter hairpin............................... 3  
4
5
6
32128-20  
1-324408  
302-52  
1-633573  
32120-8  
1-513016  
1-323532  
1-303314  
1-323529  
1-323528  
1-303514  
1-323339  
1-403183  
3219-6  
1-800861  
1-807267  
1-323539  
1-513208  
1-303434  
1-303348  
1-303236  
1-303238  
1-322235  
322-10  
7
302-19  
8
9
1-323385  
1-809020  
3296-29  
323-6  
3290-357  
1-323748  
98-5975  
1-808280  
1-303105  
1-806003  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
32151-103 E-Ring for .875 rd........................ 1  
323-10  
3/8-16 x 2 capscrew.................... 1  
Blade, Notched air foil (36") ........ 2  
Blade, Solid air foil (36").............. 2  
Blade, Mulching (36").................. 2  
Blade, Low Lift (36") optional....... 2  
Washer, special .......................... 2  
1/2 spring lockwasher ................. 2  
1/2-13 Hex nut............................. 2  
1/2-13 x 6 HH capscrew.............. 2  
Washer, spindle .......................... 1  
Wheel & tire, complete................ 2  
Wheel & hub................................ 1  
Tire, 9 x 3.50-4 4-ply ................... 1  
Roller bearing.............................. 1  
Bushing........................................ 2  
Drive belt (to blades) 36" Model.. 1  
Setscrew, 5/16-18 x 3/8 .............. 2  
5/16-18 x 1 1/4 HH capscrew ..... 9  
Spacer, front caster..................... 2  
Stud, belt shield (short) ............... 2  
Stud, belt shield (long)................. 2  
Kit,shield w/decals 36”................. 1  
1-633482  
1-613251  
1-633484  
1-633485  
1-513338  
3253-7  
21  
22  
23  
24  
25  
26  
3217-9  
325-20  
1-323303  
1-322153  
1-302203  
1-303352  
1-513648  
1-513807  
1-513808  
1-513809  
1-513810  
1-323735  
1-803310  
322-6  
1-302194-01 Caster wheel support wldmnt...... 2  
1-303334  
1-323533  
1-634619  
3256-3  
1-323715  
1-323071  
1-323747  
1-323746  
3296-42  
1-324372  
321-4  
5/16 Spring disc washer.............. 8  
Spacer......................................... 2  
Housing w/Brg, Spacer and Ring 2  
Wshr, flat std 5/16 ....................... 1  
Rod, brake 36”............................. 1  
Spring.......................................... 1  
Spring, compression ................... 1  
Spacer, flanged .......................... 2  
Nut, nyloc ¼ - 20 ......................... 2  
Pad/spring assy........................... 1  
Screw, HHCap ¼-20 X 3/4.......... 2  
Tube, pivot................................... 1  
Wshr, flt SAE 5/16....................... 1  
E-ring .......................................... 1  
27  
28  
29  
30  
31  
32  
33  
1-513547  
1-303537  
1-303536  
1-302218  
1-302213-01 Shield weldmt, 36" ..................... 1  
1-323417 Washer, belt cover mount........... 4  
1-322145-01 Fork wldmnt, caster..................... 2  
1-322154 Caster wheel assembly............... 2  
1-302233-01 Chute........................................... 1  
3296-56 Nut, nyloc ¼-20 thin..................... 1  
1-403179  
3256-23  
32120-35  
34  
35  
36  
37  
38  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36”)  
Cutter housing complete includes sheave, washer, and nut and does not include blade.  
Deck weldment does include welded in flow control baffles.  
Use antisieze on bore of sheaves & bearings  
Exmark red touch up spray paint - P/N 1-850337  
- 2 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
36” MOWER DECK  
- 3 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
48” MOWER DECK  
Ref.  
No.  
*1  
*
2
3
4
5
6
7
8
9
10  
11  
12  
13  
Qty.  
Ref.  
No.  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
Qty.  
Req'd.  
Part No.  
1-404257  
Description  
Req'd.  
Part No.  
302-19  
3256-24  
323-20  
3296-56  
Description  
Front Deck w/decals & dogleg….. 1  
1-402108-01 Deck Weldmt, (48”)...................... 1  
1-402107-01 Baffle, dogleg ............................... 1  
Zerk 1/4-28 strt .......................... 1  
3/8 Flatwasher ............................. 2  
3/8-16 x 3¼ HH Capscrew........... 1  
Nut, nyloc ¼-20 ......................... 1  
322-2  
5/16-18 x 5/8 HH capscrew.......... 7  
5/16-18 Whizlock nut....................15  
5/16-18 Nyloc hex nut....................3  
3/8-16 x 1 1/4 HH capscrew.........18  
3/8-16 whizlock nut ......................17  
3/8 disc spring washer..................10  
5/16 x 1 Clevis pin.........................1  
Yoke ..............................................1  
Idler pulley "V" ...............................1  
32128-20  
3296-29  
323-7  
3290-357  
98-5975  
1-808280  
1-303105  
1-613098  
1-402106-01 Chute wldmt................................. 1  
1-403179  
3256-3  
Tube, pivot ................................ 1  
Washer, Flat Std 5/16.................. 1  
Rod brake 48” LH ..................... 1  
Pad/spring assy............................ 1  
5/16 SAE flat washer ................... 1  
Pulley, idler (heavy duty).............. 1  
Drive belt (main deck) 48"............ 1  
Spacer, flanged ........................... 1  
Bushing ....................................... 2  
5/16-18 x 1 HH capscrew............. 2  
Spacer.......................................... 3  
1-323714  
1-324372  
3256-23  
1-603843  
1-403174  
1-323746  
1-403184  
322-5  
32151-103 E-Ring for .875 rd..........................1  
1-323515  
1-413438  
1-403148  
1-403149  
1-323303  
Blade, Notched air foil (48")...........3  
Blade, Solid air foil (48")................3  
Blade, mulching (48")....................3  
Blade, Low Lift (48”) optional........3  
Assist arm linkage....................... 1  
Setscrew, 5/16-18 x 3/8.................3  
3/8-16 x 2 3/4 HH capscrew..........2  
Nut, nyloc ¼ - 20............................2  
Idler pulley ...................................1  
Cutter Housing Complete..............2  
Guard, bottom .............................. 3  
Retaining ring ............................... 3  
Bearing......................................... 6  
Cutter housing.............................. 3  
3/8-16 x 2 HH Capscrew ............. 1  
Cutter spindle tube ....................... 3  
Spacer ........................................ 3  
Nut, nylock 3/8-16 ........................18  
Key, 1/4 x 3/16 x 1 1/4.................. 3  
Pulley............................................ 3  
5/8 Spring disc washer................. 3  
5/8-18x8 HH Capscrew(Gr5).........3  
Spacer, blade drive ......................12  
Washer, retainer (sheave)............ 3  
Assist arm (48”)............................ 1  
5/8-18 UNF hex nut...................... 3  
Engagement bushing ....................1  
Eye bolt (left hand thread).............1  
Turnbuckle body............................1  
Eye bolt (right hand thread)...........1  
Spring, compression ....................1  
Cotter hairpin.................................3  
Washer, spindle ............................1  
Screw, 5/16-18 X 2........................1  
Powder metal bearing .................. 2  
Washer, Sprg Disc 5/16 ................1  
Engagement arm w/bushings....... 1  
5/16-18 1 1/4 HH capscrew.......... 1  
1-323533  
1-634619  
Housing w/Brg, Spacer and Ring  
Caster/mount, complete................ 2  
Caster wheel support w/bearings. 2  
3
14  
65 1-322153  
66  
67  
68  
69  
70  
71  
72  
73  
74  
1-302203  
15 1-803310  
16  
17  
18  
1-302194-01 Caster wheel support wldmnt ...... 2  
302-52  
1-303514  
1-303314  
1-322154  
323-13  
3296-42  
1-403186  
Grease zerk, 1/8 N.P.T. ............... 2  
Flange, thrust bearing.................. 4  
Spacer, 10" caster........................ 8  
Caster wheel assembly................ 2  
191-324265  
20  
21  
221-513016  
23 1-323532  
24 323-10  
25  
26  
27  
28  
1-633573  
32120-8  
1-322145-01 Fork wldmnt, caster ..................... 2  
1-513547  
1-513648  
1-513807  
1-513808  
1-513809  
1-513810  
1-323417  
323-4  
325-20  
3217-9  
3253-7  
1-513338  
1-809020  
1-303537  
1-303536  
1-323385  
1-404237  
Spacer, front caster...................... 2  
Wheel & tire, complete................. 2  
Wheel & hub ................................ 2  
Tire, 9 x 3.50-4 4-ply.................... 2  
Roller bearing............................... 2  
Bushing........................................ 4  
Washer, belt cover mount............ 5  
3/8-16 x 3/4 HH capscrew............ 8  
1/2-13 x 6 HH capscrew............... 2  
1/2-13 Hex nut ............................. 2  
1/2 spring lockwasher .................. 2  
Washer, special ........................... 2  
Quick pin, 10" caster.................... 2  
Stud, belt shield (short)................ 2  
Stud, belt shield (long)................. 3  
Knob, belt cover........................... 5  
1-323529  
1-323528  
3296-39  
1-807267  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
291-403183  
30 1-513208  
31 1-800861  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
1-323539  
1-323339  
1-322230  
3219-6  
1-303434  
1-303348  
1-303236  
1-303238  
1-323747  
1-806003  
1-303352  
322-10  
Kit,shield w/decals 48"..................  
1
1-402100-01 Shield weldmt, 48"....................... 1  
86  
87  
88  
89  
90  
91  
1-403188  
323-6  
1-323071  
32120-35  
321-4  
Spacer, belt guide........................ 1  
3/8-16 x 1 HH capscrew............... 6  
Spring 5sp/dr idler........................ 1  
................................ 6  
1/4-20 X 3/4 HH capscrew ........... 2  
Ring, push-on 7/16....................... 1  
E - ring  
1-323729  
1-303334  
1-402109  
322-6  
1-323748  
Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483  
Exmark red touch up spray paint - P/N 1-850337  
*
Deck weldmt does include welded in flow control baffles.  
Cutter housing complete includes sheave, washer, and nut and does not include blade.  
Use antisieze on bore of sheaves & bearings.  
- 4 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
48” MOWER DECK  
- 5 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ENGINE DECK GROUP  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
35  
36  
37  
38  
39  
40  
41  
42  
43  
1
2
3
4
5
1-807019  
1-803040  
1-806800  
242-50  
1-413473  
1-413474  
1-603715  
1-602997  
1-633926  
3234-12  
323-6  
Key, woodruff 1 x 1/4........ 2  
Nut, slotted 3/4-16............ 2  
Pin, cotter 9/64 x 1-1/2 ..... 2  
Nut, wheel 1/2-20 ............ 8  
Tire & Wheel Assembly.... 2  
Tire 16 x 6.50-8 ................ 1  
Wheel............................... 1  
1-807272  
322-7  
1-603044  
3290-357  
1-653035  
Key, 5mm sq. x 25mm...... 2  
Screw, 5/16-18x1½ HHCS. 3  
Bushing - Idler pivot .......... 1  
3/8-16 Whizlock Nut.......... 19  
Pulley, pump drive............. 1  
1-402113-01 Deck, engine wldmt .......... 1  
1-809062  
302-40  
Bolt, .500 x 1.75(shoulder) 1  
Zerk................................... 1  
Bellcrank assy. w/zerk ...... 1  
6
Hub,tapered(4 bolt)w/stds  
Stud, wheel 1/2-20 ........... 8  
Screw, whizloc 3/8-16x3/4  
2
1-322108  
7
8
9
8
1-322086-01 Bellcrank weldmt............... 1  
Screw, 3/8-16 x 1.............. 8  
Washer, 3/8 spring disc.... 8  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
1-806003  
1-323172  
3296-29  
Hairpin............................... 2  
Linkage, blade engmnt. .... 1  
Nut, nylock 5/16-18 ........... 3  
Spring, compression ......... 1  
98-5975  
10  
1-322162-01 Mount, motor (36”) ........... 2  
1-402062-01 Mount, motor (48”) ........... 2  
1-323245  
11  
12  
13  
14  
1-523157  
1-373034  
1-303334  
1-603610  
1-403160  
1-643292  
Washer, spacer................ 2  
Washer, swivel................. 2  
Washer, 5/16 spring disc.. 4  
Washer, 7/16 spring disc.. 2  
Sheave, blade drive (48”). 1  
Sheave, blade drive (36”). 1  
Setscrew, 5/16-18 x 1....... 1  
Key, 1/4 sq. x 1................. 2  
Setscrew, 5/16-18 x 3/4.... 1  
Setscrew, 5/16-18 x 3/8.... 2  
Idler, pulley....................... 1  
Bushing, idler.................... 1  
Screw, 3/8-16 x 1-3/4 ....... 1  
Lockwasher, 3/8 ............... 1  
Screw, 3/8-16 x 2-1/2 ....... 1  
Washer, swivel................. 1  
Bearing, pivot ................... 2  
1-322090-01 Bellcrank........................... 1  
322-10  
Screw, 5/16-18 x 2............ 1  
Switch, blade engagement 1  
Nut nylock 10-24 ............... 3  
Bracket, switch.................. 1  
Screw, 10-24 x 5/8............ 2  
Screw, 1/4-20 x 5/8 ........... 2  
Screw, 7/16-20 x 1 1/2 ...... 1  
Washer, 3/8 (SAE)............ 1  
Nut, whizlock 1/4-20.......... 2  
Washer, 5/16 flat............... 2  
Screw, 5/16-18 x 3/4 ......... 2  
Screw, 3/8-16 x 3/4 ........... 2  
Arm ................................... 1  
Shield, Trailing ................. 1  
Zerk, 1/4-28 STRT ............ 1  
Screw, 3/8-16 x 2 1/4 ........ 1  
Split ring ............................ 1  
Nut, 3/8-16 nylock ............. 1  
Screw, 3/8-16 x 4 1/2 ........ 1  
Chain, twist link ................. 1  
Washer, #10...................... 1  
Screw, 10-24x7/8HxSktHd 1  
Clip, loom 1/2.................... 2  
Screw, 3/8-16 x 2 3/4 ........ 3  
Screw, 5/16-18 x 1 ¾…….. 1  
Guide,Belt………………….. 1  
1-513051  
3296-2  
1-323213  
3290-500  
321-3  
15  
1630-1710  
17  
181-803050  
191-803310  
20  
21  
22  
23  
24  
25  
26  
27  
1-807259  
3212-6  
3256-24  
32128-33  
3256-23  
322-3  
1-603843  
1-603496  
3231-29  
3253-5  
323-12  
1-373034  
1-513034  
323-4  
1-633068  
1-323607  
302-19  
323-11  
1-602521-01 Arm, assy idler (w/brgs) ... 1  
1-323366  
3296-39  
323-23  
1-323365  
3256-14  
1-809069  
1-413510  
323-13  
1-602458  
1-603402  
322-5  
1-603801  
32128-20  
1-653163  
Arm, assy idler (w/o brgs). 1  
Spring, extension.............. 1  
Screw, 5/16-18 x 1............ 1  
Anchor, spring .................. 1  
Nut, whizlock 5/16-18....... 6  
Belt, pump drive ............... 1  
Setscrew, 5/16-18 x 3/4.... 4  
Sheave - pump................. 2  
28  
29  
30  
31  
32  
331-803050  
34  
1-413010  
322-9  
74 1-322110  
Use anti-seize compound on pulley bore.  
Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube) on setscrew threads.  
Exmark red touch up spray paint - P/N 1-850337  
- 6 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ENGINE DECK GROUP  
- 7 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ENGINE DECK GROUP (cont.)  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
1
2
1-413151  
Knob, tracking .................... 1  
24 322-6  
Screw, 5/16-18 x 1-1/4 ....... 2  
Spring, extension ............... 2  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
1-412203-01 Crank weldmt ..................... 1  
1-603693  
31-809056  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Bolt, .375 x .375 (shoulder) 2  
Washer, 3/8 (sae) .............. 2  
Bushing, nylon flanged....... 2  
Spring, neutral return.......... 2  
Bolt, neutral return.............. 2  
Washer, 1/4(std) ................ 6  
Nut, 5/16-24........................ 7  
Rod, control arm ................ 2  
Spacer................................ 1  
Yoke, adjustable................. 2  
Pin, clevis 5/16-1................ 2  
Nut, jam 5/16-24................. 2  
Pin, cotter 3/32 x 1/2 .......... 2  
Swivel................................. 2  
Nut, 1/4-20 whizlock........... 2  
Screw, 5/16-18 1 3/8 special 2  
Klipring ............................... 2  
1-323197-01 Spacer, short...................... 4  
323-16  
322-3  
1-413201-01 Shield, hydro control .......... 2  
1-323195-01 Spacer, long....................... 4  
1-633102  
302-19  
3256-24  
1-603735  
1-603807  
1-603737  
3256-2  
Screw, 3/8-16 x 4 ............... 7  
5/16-18 x 3/4...................... 4  
Bearing, flange................... 2  
Zerk, 1/4-28........................ 2  
Washer, 5/16 (SAE)........... 7  
Lockwasher, 5/16 (heavy) . 4  
3219-2  
1-413350  
1-603903  
1-303105  
1-808280  
3220-2  
3256-23  
1-805005  
1-402111-01 Arm weldmt, RH................. 1  
32128-20  
1-613089  
1-806003  
3296-29  
Nut, whizlock 5/16.............. 18  
Anchor, spring.................... 2  
Hairpin................................ 2  
Nut, nyloc 5/16-18.............. 4  
Setscrew, 5/16-18 x 5/8 ..... 2  
3272-5  
1-603676  
32128-33  
1-403180  
32151-73  
401-803022  
41 1-323240-01 Spacer, shield .................... 4  
42 3290-357  
43 323-6  
44 1-323245  
45 1-413219  
46 1-413227  
47 1-800016  
Nut, whizlock 3/8-16........... 11  
Screw, 3/8-16 x 1................ 4  
Spring................................. 1  
Linkage, drive..................... 2  
Swivel, drive lever .............. 2  
Tapbolt, 5/16-18 x 1 1/4 ..... 2  
1-402110-01 Arm weldmt, left hand ........ 1  
1-301022 Sulky hitch kit, (Vik Hydro) . 1  
1-373036-01 Mount, hitch........................ 1  
1-323238-01 Bracket, hitch adapter ........ 2  
Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.  
Exmark red touch up spray paint - PN 1-850337  
- 8 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
HYDRAULIC GROUP  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
1
2
1-603991  
1-603919  
1-603992  
1-603718  
1-000138  
1-000119  
1-603827  
1-603721  
1-513510  
Fitting, straight connector... 4  
Boss O-Ring....................... 1  
Flare O-Ring....................... 1  
Wheel motor....................... 2  
Kit, Bearing......................... 1  
Kit, seal............................... 1  
Clamp, hose (5/8)............... 5  
Fitting, Hose Tee (3/8 I.D)..1  
Connector, male................. 1  
Head, filter.......................... 1  
Element, oil filter................. 1  
Element, oil filter(winter)..... 1  
Cap, hydraulic reservoir ..... 1  
Gasket, tank cap................ 1  
Elbow, 90° .......................... 1  
17 1-613042  
Pump, hydro....................... 2  
Elbow, 90°.......................... 2  
O-Ring................................ 1  
Hose, high pressure........... 4  
Adapter, straight thread ..... 4  
Boss O-Ring ...................... 1  
Flare O-Ring ...................... 1  
Elbow, 90°.......................... 1  
Hose, supply...................... 1  
Hose, charge line............... 1  
Spacer, hydraulic tank ....... 2  
Nut, whizlock 5/16-18......... 2  
Screw, 1/4-20 x 2............... 2  
Screw, 3/8-16 x 1-1/4......... 4  
Screw, 5/16-18 x 1............. 2  
Nut, whizlock 1/4-20........... 2  
Nut, whizlock 3/8-16........... 4  
Grip, dump valve................ 2  
Washer, 5/16 std ............... 8  
Hose, case drain................ 1  
Hose assy, lo pressure ...... 1  
Hose, lo pressure............... 2  
Hose assy, lo pressure ...... 1  
18  
1-603989  
1-603923  
1-403102  
1-603990  
1-603920  
1-603992  
1-603988  
1-602985  
1-602754  
1-323218  
32128-20  
321-11  
19  
20  
3
4
5
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
61-603720  
7
8
9
10  
1-513211  
1-523541  
1-513167  
1-523103  
1-603987  
323-7  
322-5  
111-512166-03 Reservoir, hydraulic fluid.... 1  
32128-33  
3290-357  
1-613073  
3256-3  
12  
13  
14  
1-603826  
1-603722  
1-513840  
1-603921  
3296-42  
Hose Clamp 1/2 ................. 3  
Fitting - Hose Tee(1/4 I.D)..1  
Elbow - 90°......................... 2  
O-Ring................................ 1  
Nut, nylock 1/4-20 .............. 2  
Screw, 1/4-20x2 pan head . 2  
1-602750  
1-632286  
1-413273  
1-632285  
15  
16  
1-801063  
Use Teflon Pipe Sealant or equivalent on hydraulic reservoir and filter head fittings.  
Use only for operation below 32°F(0°C)  
Emark black touch up spray paint - gloss black  
- 9 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
UPPER HANDLE and CONTROLS  
Ref.  
Qty.  
Ref.  
Qty.  
No. Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
38  
39  
1
2
3
ƒ
4
5
6
ƒ
7
8
9
10  
11  
12  
13  
103-0212  
1-303097  
1-612168  
1-612167  
1-303019  
1-303435  
321-10  
Handle w/decals(1-322226). 1  
Grip, handle........................ 2  
Latch, thumb w/grip (RH) ... 1  
Latch, thumb w/grip (LH).... 1  
Grip, latch........................... 2  
Washer, 1/4 spring disc ..... 6  
Screw, 1/4-20 x 1-3/4 ......... 2  
1-303022  
Kawasaki PN 49019-1055 fuel filter  
with 6.0” fuel line ................ 1  
Fuel line, 8.5"..................... 1  
40  
41  
42  
43  
44  
45  
46  
47  
48  
1-403121  
1-413179  
1-513508  
1-543296  
1-323430  
321-3  
1-303287  
1-303335  
1-403181  
Switch, on/off w//key.......... 1  
Tank, gas........................... 1  
Cap, gas............................. 1  
Grommet............................ 1  
Module, Interlock ............... 1  
Screw, ¼-20 x 5/8.............. 3  
Tie, plastic 5 1/2” (Kaw)..... 5  
Tie, plastic 7 5/16” ............. 2  
1-412159-03 Lever, drive (LH) ................ 1  
1-412161-03 Lever, drive (RH)................ 1  
1-603749  
1-806003  
32128-33  
1-807513  
321-9  
Bushing, drive lever............ 2  
Hairpin................................ 5  
Nut, whizlock 1/4-20........... 5  
Screw, #10-24x½ carriage . 2  
Screw, 1/4-20 x 1-1/2......... 2  
Spring, fuel tank ................. 2  
Stud, fuel tank .................... 2  
Pin, clevis ........................... 2  
Bearing............................... 4  
Switch................................. 2  
Plate, tapped ...................... 1  
Spring, actuator.................. 1  
Knob, (push/pull)................ 1  
Nut, jam 5/16-18................. 1  
Bushing, nylon .38 I.D. ....... 1  
Push Nut (.50 shaft) ........... 1  
Nut, nylock 1/4-20 .............. 3  
Linkage, blade push/pull .... 1  
Screw, 3/8-16 x 1 ............... 4  
Washer, 3/8 spring disc ..... 4  
Clip, loom 3/8” (Kaw).......... 1  
Washer 1/4” std flat........... 3  
Nut, nyloc thin 5/16............. 2  
Nut, whizlock 3/8-16........... 4  
Nut, Sq Reg 10-24 ............. 2  
Bushing, fuel valve ............. 1  
Elbow, fuel tank.................. 1  
Clamp, gas line .................. 4  
Fuel line, 6" ........................ 1  
Valve, gas........................... 1  
Harness wiring (Kawasaki)  
1
491-803322  
Setscrew, 5/16-24 x 5/16... 2  
501-412185-03 Lever, OPC (RH) ............... 1  
51  
52  
53  
1-633349  
1-303365  
1-322192-03 Rod weldmt, connecting .... 1  
322-3 Screw, 5/16-18 x 3/4.......... 2  
Bushing, nylon ................... 2  
141-633023  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
1-613055  
1-413152  
1-513051  
1-633181  
1-303363  
1-323134  
3218-2  
1-323143  
1-323142  
3296-42  
1-323181  
323-6  
541-412183-03 Lever, OPC (LH)................ 1  
55  
56  
1-603727  
3296-2  
Clip, .56 Loom.................... 1  
Nut, nylock #10-24............. 2  
Knob, 1-3/8 ........................ 1  
Nut, nylock 5/16-18............ 2  
Spring, compression.......... 2  
Lever, shift ......................... 1  
Washer, 5/16 SAE............. 5  
Washer, friction.................. 2  
Plate, shift lever ................. 1  
Washer, friction.................. 1  
Screw, 5/16-18 x 2............. 2  
Rod, speed control............. 1  
Nut, jam 5/16-24 ................ 1  
Pin, clevis........................... 1  
Yoke, adjustable ................ 1  
Knob, red ball..................... 1  
Cable, throttle (15hp Kaw) . 1  
Screw, 1/4-20 x 3/4............ 1  
Washer, 5/16 lock.............. 2  
Screw, #10-24 x 5/8........... 4  
Asm,Drive Lever RH ..……. 1  
Asm,Drive Lever LH ………. 1  
571-603175  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
3296-29  
1-323245  
1-602733  
3256-23  
1-323244  
1-603730  
1-603716  
322-10  
98-5975  
1-323229  
3256-2  
1-323522  
3220-2  
3296-47  
3290-357  
1-804002  
1-513645  
1-543277  
1-303077  
1-603955  
1-603770  
1-808280  
1-303105  
1-513592  
1-413428  
321-4  
1-805005  
3290-500  
103-0219  
103-0218  
ƒ
Not Illustrated.  
Use Pro-Lock ,nut type (Part no. 1-840022 on setscrew threads and on shifter knob threads.  
Use Pro-lock, retaining type (Part no. 1-840023 .5cc tube) on inside bore of OPC hub and on fuel tank studs.  
Apply dielectric grease on all electrical connectors.  
Exmark black touch up spray paint - Gloss black  
- 10 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
UPPER HANDLE and CONTROLS  
- 11 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DECALS  
Ref.  
Qty.  
Ref.  
Qty.  
No. .Part No.  
Description  
Req'd.  
No. Part No.  
Description  
Req'd.  
12 1-303293 Decal, Caution ...................... 1  
13 1-403005 Decal, Danger (36”) .............. 1  
1-403005 Decal, Danger (48”) .............. 2  
14 103-0170 Decal, Console...................... 1  
15 1-413214 Decal, Tracking..................... 1  
1
2
3
4
5
6
7
8
1-523552 Decal, Hydraulic Tank........... 1  
1-323319 Decal, Large Vik Hydro ......... 1  
1-323411 Decal, Commercial “36” ........ 1  
1-403131 Decal, Commercial “48” ........ 1  
1-323691 Decal, Throttle/Choke ........... 1  
1-303102 Decal, Neutral Lock Label..... 2  
1-303520 Decal, TriVantage ................. 1  
1-303517 Decal, Belt Drive.................... 1  
1-303508 Decal, Discharge Warning .... 1  
1-323321 Decal, Small Viking ............... 1  
1-403143 Decal, Sulky Warning............ 1  
16  
17 1-513746 Decal, Muffler........................ 1  
1-603845 Decal, Drive Wheel Release. 1  
18  
19  
20  
1-643289 Decal, Patent No................... 1  
1-323427 Decal, Belt routing (36”Deck) 1  
1-403170 Decal, Belt routing (48”)........ 1  
1-302210 Decal Kit, Viking Hydro  
9
10  
11  
- 12 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WIRING DIAGRAMS  
- 13 -  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SEE EXMARK’S COMPLETE  
LINE OF PRODUCTS FOR TURF CARE  
LAZER Z®  
LAZER Z® HP  
TURF RANGER®  
TURF TRACER®  
TURF TRACER® HP  
VIKING HYDRO  
METRO®  
METRO® HP  
SELF STEERING SULKY  
GRASS CATCHER  
MICRO-MULCH ACCESSORY  
©1997,1998,1999  
PART NO. 103-0581  
(402) 223-6300  
FAX (402) 223-5489  
EXMARK MFG. CO. INC.  
INDUSTRIAL PARK BOX 808  
BEATRICE, NE 68310  
ALL RIGHTS RESERVED  
®
PRINTED IN U.S.A.  
MFG. CO. INC.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Echo Bear Cat Chipper 74500 User Manual
Fellowes Binding Machine TB 100 User Manual
Fellowes Paper Shredder SB 83I User Manual
Fender Musical Instrument Amplifier FM 65 DSP User Manual
Gateway Server GT150 F1 User Manual
GE Barcode Reader TS0861 User Manual
GE Microwave Oven 164D2966P212 User Manual
GE Microwave Oven JES1339 User Manual
GE Monogram Oven ZGU48L6RDSS User Manual
GE Monogram Refrigerator ZISS360NXSS User Manual