Exmark Lawn Mower 4500 339 User Manual

QUEST®  
For Serial Nos.  
720,000 & Higher  
Part No. 4500-339 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT  
TABLE OF CONTENTS  
Description  
Page  
Cutter Housing Assembly ................................................7  
48” Deck Group ............................................................3-4  
52” Deck Group ............................................................5-6  
Decal Group ..................................................................17  
Electrical Diagram.....................................................19-20  
Electrical Group.............................................................18  
Electrical Logic Schematic........................................21-22  
Engine Group ...........................................................13-14  
Frame Group ................................................................8-9  
Fuel Group.....................................................................12  
Motion Control Group ....................................................10  
Seat Group ....................................................................11  
Transaxle Assembly ......................................................16  
Transaxle Group............................................................15  
-2-  
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48” DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
3:1  
3:2  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
109-6253  
52-2860  
109-9158  
302-40  
1-513034  
103-3330  
1-603384  
3231-11  
104-8301  
1-413113  
109-8891  
3231-31  
Asm, Deck W/Decals .............................1  
Washer ..................................................2  
Asm, Idler Arm W/Bearings....................1  
Zerk, 90° 1/4-28 .....................................1  
Bearing ..................................................2  
Spring, Extension...................................1  
Bushing..................................................1  
Bolt, Carriage 3/8-16 x 3 1/2 ..................1  
Nut, Nyloc 3/8-16 Flg .............................8  
Bushing..................................................1  
Asm, Pulley and Bearing........................2  
Bolt, Carriage 3/8-16 x 2 1/2 ..................1  
Bushing..................................................2  
Pulley, Idler............................................1  
Bolt, Carriage 3/8-16 x 3 ........................2  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
V
3231-25  
109-3449  
3230-23  
109-5667  
104-8300  
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4  
Shield, Belt ............................................ 2  
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6  
Ring, Bolt Retaining............................... 4  
Nut, Nyloc 5/16-18 Flg ........................... 10  
109-5498-03 Baffle, Discharge ................................... 1  
110-6691  
109-6459  
109-6034  
109-6035  
109-6036  
93-7009  
322-2  
109-9159  
1-303520  
109-8745  
Decal, Danger........................................ 2  
Decal, Belt Shield Warning .................... 2  
Decal, Deck 48 ...................................... 1  
Decal, Belt Routing................................ 1  
Decal, Anti-Scalp Roller......................... 1  
Decal, Danger........................................ 1  
Screw, HH 5/16-18 x 5/8........................ 4  
Decal, Hole Cover.................................. 3  
Decal, Trivantage................................... 1  
Asm, 48 Deck Complete  
109-6572  
1-603843  
109-6868  
109-3723-01 Strut, Deck.............................................1  
109-8788 Bushing, Flanged...................................4  
Exmark black touch up spray paint – gloss black.  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
V
Includes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.  
-3-  
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48” DECK GROUP (Continued)  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-6388  
112-3977  
1-603299  
104-8301  
109-8744  
103-6401  
109-6389  
109-6391  
109-3747  
109-3410  
109-8788  
Kit, Anti-Scalp Roller ..............................3  
Bolt, Shoulder ........................................1  
Roller, Anti-Scalp ...................................1  
Nut, Nyloc 3/8-16 Flg .............................1  
Asm, Cutter Housing Complete..............3  
Blade, Notched ......................................3  
Blade. Mulch..........................................3  
Blade, High Lift.......................................3  
Sheave, Blade Drive ..............................3  
Hanger, Deck.........................................4  
Bushing, Flanged...................................8  
7
8
9
10  
3231-25  
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8  
Nut, Nyloc 3/8-16 Flg............................. 8  
Belt........................................................ 1  
Kit, Washout Port................................... 1  
Fitting, Washout Port ............................. 1  
O-Ring................................................... 1  
Screw, HWH 1/2-20 x 1/2 Taptite........... 2  
Connector, Hose.................................... 1  
Pin, Chute.............................................. 1  
Spring.................................................... 1  
Chute, Deflector..................................... 1  
1:1  
1:2  
1:3  
2
104-8301  
109-5364  
109-6393  
10:1 95-2747  
10:2 46-6290  
10:3 93-6083  
10:4 95-3270  
13  
14  
15  
3
Q
4  
5
6
109-8854  
109-6886  
109-5151  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.  
DO NOT use a copper or nickel based anti-seize.  
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.  
-4-  
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52” DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
3:1  
3:2  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
109-6254  
52-2860  
109-9158  
302-40  
1-513034  
103-3330  
1-603384  
3231-11  
104-8301  
1-413113  
109-8891  
3231-31  
Asm,52 Deck W/ Decals.........................1  
Washer ..................................................2  
Asm, Idler Arm W/Bearings....................1  
Zerk, 90° 1/4-28 .....................................1  
Bearing ..................................................2  
Spring, Extension...................................1  
Bushing..................................................1  
Bolt, Carriage 3/8-16 x 3 1/2 ..................1  
Nut, Nyloc 3/8-16 Flg .............................8  
Bushing..................................................1  
Asm, Sheave and Bearing......................2  
Bolt, Carriage 3/8-16 x 2 1/2 ..................1  
Bushing..................................................2  
Pulley, Idler............................................1  
Bolt, Carriage 3/8-16 x 3 ........................2  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
V
3231-25  
109-3449  
3230-23  
109-5667  
104-8300  
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4  
Shield, Belt ............................................ 2  
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6  
Ring, Bolt Retaining............................... 4  
Nut, Nyloc 5/16-18 Flg ........................... 12  
109-5498-03 Baffle, Discharge ................................... 1  
110-6691  
109-6459  
109-6033  
109-6035  
109-6036  
93-7009  
322-2  
109-9159  
1-303520  
109-8746  
Decal, Danger........................................ 2  
Decal, Belt Shield Warning .................... 2  
Decal, Deck 52 ...................................... 1  
Decal, Belt Routing................................ 1  
Decal, Anti-Scalp Roller......................... 1  
Decal, Danger........................................ 1  
Screw, HH 5/16-18 x 5/8........................ 6  
Decal, Hole Cover.................................. 3  
Decal, Trivantage................................... 1  
Asm,52 Deck Complete  
109-6572  
1-603843  
109-6868  
109-3723-01 Strut, Deck.............................................1  
109-8788 Bushing, Flanged...................................4  
Exmark black touch up spray paint – gloss black.  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
V
Includes all item shown on pages 5, 6 & 7. Does not include struts or strut hardware.  
-5-  
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52” DECK GROUP (Continued)  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-6388  
112-3977  
1-603299  
104-8301  
109-8744  
103-6402  
109-6390  
109-6392  
109-3671  
109-3410  
109-8788  
Kit, Anti-Scalp Roller..............................3  
Bolt, Shoulder ........................................1  
Roller, Anti-Scalp...................................1  
Nut, Nyloc 3/8-16 Flg .............................1  
Asm, Cutter Housing Complete..............3  
Blade, Notched 18.0 ..............................3  
Blade. Mulch..........................................3  
Blade, High Lift ......................................3  
Sheave, Blade Drive ..............................3  
Hanger, Deck.........................................4  
Bushing, Flanged...................................8  
7
8
9
10  
3231-25  
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8  
Nut, Nyloc 3/8-16 Flg............................. 8  
Belt........................................................ 1  
Kit, Washout Port................................... 1  
Fitting, Washout Port ............................. 1  
O-Ring................................................... 1  
Screw, HWH 1/2-20 x 1/2 Taptite........... 2  
Connector, Hose.................................... 1  
Pin, Chute.............................................. 1  
Spring.................................................... 1  
Chute, Deflector..................................... 1  
1:1  
1:2  
1:3  
2
104-8301  
109-3661  
109-6393  
10:1 95-2747  
10:2 46-6290  
10:3 93-6083  
10:4 95-3270  
13  
14  
15  
3
Q
4ꢀ  
5
6
109-8854  
109-6886  
109-5151  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT  
use a copper or nickel based anti-seize.  
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.  
-6-  
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CUTTER HOUSING ASSEMBLY  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
1:1  
109-9380  
62-3661  
Asm, Cutter Housing..............................1  
Spacer, Bearing.....................................1  
Bearing, Ball ..........................................2  
Spacer...................................................1  
Shield, Bearing ......................................1  
4
109-7431  
109-7429  
116-0005  
3219-6  
Spindle, Hex Pilot .................................. 1  
Washer, Blade Drive.............................. 1  
Bolt, Sems Blade ................................... 1  
Nut, Hex 5/8-18...................................... 1  
Screw, HWH 3/8-16 x 7/8 Taptite........... 6  
5
6
7
8
1:2109-9379  
2
3
80-4380  
80-4360  
32144-41  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT  
use a copper or nickel based anti-seize.  
-7-  
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FRAME GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-8825  
109-6008  
106-5517  
109-8965  
109-8845  
109-9182  
109-9173  
109-9120  
109-6014  
109-6210  
32144-70  
109-3678  
Asm, Frame W/ Decal............................1  
Decal, Drive Release .............................2  
Decal, Surface, Hot................................2  
Decal, Safety Warning ...........................1  
Asm, Seat Box W/ Decals ......................1  
Decal, Control, Motion............................1  
Decal, Control/Brake..............................1  
Decal, Fuse Block..................................1  
Decal, Belt Routing ................................1  
Decal, Danger........................................1  
Screw, HWH 5/16-18 x 3/4 TF................16  
Bearing, Ball ..........................................4  
8:1:4 302-5  
Zerk 1/4-28 Str Thrd Forming................. 1  
Tube, Inner............................................ 1  
Spanner, Wheel..................................... 1  
1:2  
1:3  
1:4  
2
8:1:5 93-4244  
8:2  
104-3667  
8:3  
8:4  
8:5  
325-20  
Screw, HH 1/2-13 x 6............................. 1  
Washer.................................................. 2  
Nut, Nyloc 1/2-13 Thin........................... 1  
92-2651  
3296-45  
2:2  
2:3  
2:4  
2:5  
2:6  
3
9
109-3667  
104-8300  
322-5  
Bearing, Flange ..................................... 4  
Nut, Nyloc 5/16-18 Flg........................... 21  
Screw, HH 5/16-18 x 1........................... 10  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
109-6045-03 Bracket, Tank Mount.............................. 1  
3230-23 Bolt, Carriage 5/16-18 x 3/4, Short Neck. 2  
109-6867-01 Bracket, Rear Tank (LH)........................ 1  
109-3406-01 Bracket, Rear Console (RH) .................. 1  
109-3381-01 Guard, Engine (LH)................................ 1  
109-3391-01 Guard, Engine (RH)............................... 1  
109-5363-01 Casting, Rear ........................................ 1  
4
5
109-6218-01 Wld, Caster Fork....................................2  
6
109-3724  
109-6405  
105-1863  
Washer ..................................................2  
Asm, Caster Wheel ................................2  
Asm, Caster Wheel W/Bearings.............1  
Tire ........................................................1  
Bearing ..................................................2  
Bearing ..................................................1  
8
8:1  
109-3709  
109-3707  
109-3708  
Panel, Front........................................... 1  
Fender, Exmark (LH)............................. 1  
Fender, Exmark (RH)............................. 1  
8:1:1 105-1864  
8:1:2 62-5580  
8:1:3 83-4740  
Exmark black touch up spray paint – gloss black.  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
-8-  
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FRAME GROUP (Continued)  
Item Part No.  
Description  
Qty.  
Item Part No.  
38 93-4696  
39109-6177  
Description  
Qty.  
22  
23  
24  
25  
26  
27  
28  
29  
30  
109-8870-01 Wld, Shaft Front.....................................1  
109-8871-01 Wld, Shaft Rear......................................1  
114-1658-03 Guard, Muffler........................................1  
Pin, Hitch............................................... 1  
Pin, Spring............................................. 1  
Asm, Wheel And Tire (48" Only) ............ 2  
Asm, Wheel And Tire (52" Only) ............ 2  
Wheel (48" Only).................................... 1  
Wheel (52" Only).................................... 1  
Tire, 20 X 8-8 (48" Only) ........................ 1  
Tire, 20 X 10-8 (52" Only) ...................... 1  
Nut, Lug 1/2-20...................................... 8  
40  
40  
109-5486  
109-5268  
9266714  
3234-5  
Screw, HWH 1/4-20 x .50.......................6  
Screw, HH FLG 5/16-18 x 3/4 ................11  
Nut, Nyloc 3/8-16 Flg .............................4  
Bolt, Carriage 3/8-16 x 2 3/4 ..................4  
Washer, 5/16 Std ...................................2  
Asm, Height Adjust W/ Decal .................1  
Decal, Cut Height...................................1  
Pin, Clevis..............................................2  
Washer, 1/2 SAE ...................................3  
Ring, Retaining ......................................3  
Stop, Height Adjust ................................1  
Arm, Float Link.......................................1  
Pin, Pivot................................................1  
Pin, Clevis..............................................1  
40:1 109-5487  
40:1 109-5270  
40:2 109-5488  
40:2 109-5269  
104-8301  
3231-9  
3256-3  
109-8758  
41  
42  
43  
44  
45  
46  
47  
48  
242-50  
30:2 109-8759  
109-6190-03 Cover, Hydro Fan .................................. 1  
31  
32  
33  
34  
35  
36  
37  
109-5819  
3256-26  
99-6810  
92-7054  
109-6214  
1-303435  
321-2  
Screw, HH 1/4-20 x 5/8.......................... 2  
Spring, Compression ............................. 3  
Stop, Motion Control.............................. 2  
Washer, Spring Disc 1/4 ........................ 4  
Screw, HH 1/4-20 x 1/2.......................... 4  
Decal, Quest Logo................................. 1  
32120-47  
109-8755  
109-5814  
109-5818  
109-6172  
109-6280  
Exmark black touch up spray paint – gloss black.  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on Spring Pin hub threads.  
-9-  
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MOTION CONTROL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-6915  
109-6914  
103-9928  
52-2900  
109-3689  
5-0838  
Wld, Motion Control Pivot (LH)...............1  
Wld, Motion Control Pivot (RH) ..............1  
Bearing ..................................................4  
Washer ..................................................8  
Post, Lever Mount..................................2  
Washer ..................................................4  
Screw, HH 3/8-16 x 1 3/4.......................4  
Nut, Nyloc 3/8-16 Flg .............................4  
Asm, Lever W/Grip (RH) ........................1  
Grip, Control Lever.................................1  
Asm, Lever W/Grip (LH).........................1  
Grip, Control Lever.................................1  
Washer, Spring Disc 3/8.........................4  
Screw, HH 3/8-16 x 1.............................4  
Rod, Steering.........................................2  
Balljoint LH.............................................2  
Screw, HH 5/16-18 x 1 1/4 .....................2  
Nut, Nyloc 5/16-18 Flg ...........................4  
Nut, Rod Adjustment..............................2  
Screw, Shoulder 5/16-18 x 5/8 ...............2  
Nut, Jam 5/16-24 ...................................2  
Nut, Jam 5/16-24 ...................................2  
21  
22  
23  
24  
25  
26  
27  
28  
109-6220  
109-3705  
3272-10  
Wld, Brake Pivot .................................... 2  
Pin, Control Pivot................................... 2  
Pin, Cotter 1/8 x 3/4............................... 2  
Nut, Whizlock 5/16-18............................ 12  
Screw, HH 5/16-18 x 1 1/4 Sp................ 4  
Damper, Motion Control......................... 2  
Tube, Brake Pivot .................................. 1  
Asm, Lever W/Grip ................................ 1  
Grip, Brake Lever................................... 1  
Bushing ................................................. 2  
Wld, Bellcrank........................................ 1  
E-Ring ................................................... 4  
Spacer................................................... 1  
Bolt, Carriage 1/4-20 x 9........................ 1  
Nut, Nyloc 1/4-20 Flg............................. 1  
Spacer................................................... 1  
Asm, Brake Shaft................................... 1  
Link, Brake Actuation............................. 2  
Arm, Brake............................................. 1  
Spacer................................................... 1  
Pin, Clevis 5/16 x 5/8............................. 2  
Spring.................................................... 2  
2
3
4
32128-20  
1-403180  
109-5957  
109-5825  
109-5918  
5
6
7
323-9  
8
104-8301  
109-7098  
109-5192  
109-7099  
9
28:2 1-633268  
9:2  
10  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
107-7581  
109-5824  
701197  
10:2 109-5192  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
98-5975  
323-6  
109-5834  
109-5868  
104-7201  
109-5914  
109-8765  
109-6907  
109-5833  
99-4958  
109-3414  
2411-53  
322-6  
104-8300  
109-3728  
37-8771  
3220-2  
109-6887  
1-603693  
3220-20  
-10-  
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SEAT GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-6916  
109-2628  
321-5  
Asm, Seat Plate .....................................1  
Cable-Stop, Seat....................................1  
Screw, HH 1/4-20 x 7/8..........................2  
Nut, Nyloc 1/4-20 Flg .............................2  
Asm, Seat W/Decals ..............................1  
Kit, Seat Tracks......................................1  
Seat .......................................................1  
Armrest Kit.............................................1  
5:3:1 110-6569  
5:3:2 110-6570  
5:3:3 108-6179  
LH Armrest Kit ....................................... 1  
RH Armrest Kit....................................... 1  
Screw, Button Head 5/16-18 x 1/2 ......... 6  
Nut, Nyloc 5/16-18 Flg ........................... 8  
Bumper-Seat ......................................... 2  
Screw, Shoulder 5/16-18 x 1 Sp............. 2  
Decal, Exmark Logo............................... 1  
Decal, Service Aid ................................. 1  
2
3
4
104-7201  
109-6399  
107-1880  
109-6382  
108-6163  
6
104-8300  
103-9376  
27-0410  
5
7
5:1  
5:2  
5:3  
8
9
103-3999  
109-6016  
10  
-11-  
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FUEL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-5510  
103-2605  
103-2784  
109-0346  
3230-3  
Asm, Fuel Tank......................................1  
Fitting, Fuel Bulkhead W/Strainer...........1  
O-Ring ...................................................1  
Cap, Fuel ...............................................1  
Bolt, Carriage 5/16-18 x 1 1/4.................2  
Washer, 5/16 SAE..................................2  
Spring, Compression..............................2  
Nut, Nyloc 5/16-18 Thin..........................2  
Bolt, Carriage 5/16-18 x 7/8 ...................1  
7
104-8300  
1-303077  
Nut, Nyloc 5/16-18 Flg ........................... 1  
Clamp, Fuel Line.................................... 4  
Clamp, Fuel Line.................................... 1  
Hose, Fuel Line 2 1/2"............................ 1  
Valve, Fuel............................................. 1  
Hose, Fuel Line 35" ............................... 1  
Part No. 695666 Fuel Filter.................... 1  
Part No. 24 050 10 Fuel Filter................ 1  
1:1  
8
9
105-1853  
1:2  
2
10  
11  
12  
13)  
109-0304  
1-603770  
3
3256-23  
1-633349  
3296-47  
3230-16  
109-0286  
4
Briggs & Stratton  
Kohler Command  
5
6
)
Refer to Engine Owner’s manual. (Fuel filter Must be 30 Micron).  
-12-  
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ENGINE GROUP –BRIGGS & STRATTON  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
104-8300  
5-7280  
Nut, Nyloc 5/16-18 Flg ...........................1  
Key, Machine 1/4 SQ x 1........................1  
Sheave ..................................................1  
Clutch-Electric........................................1  
Asm, Muffler W/Gaskets.........................1  
Gasket ...................................................2  
11  
12  
13  
14  
15  
16  
17  
109-3397  
1-603384  
3231-11  
3256-4  
Pulley, Flat Idler 3.50 Dia....................... 2  
Bushing, Pivot Idler................................ 1  
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1  
Washer, 3/8 Std..................................... 1  
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2  
Nut, Nyloc 3/8-16 Flg............................. 3  
Spring.................................................... 1  
Elbow, 90° ............................................. 1  
Belt........................................................ 1  
Washer, Spring Disc 5/16 ...................... 1  
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 3  
Plug, Pipe.............................................. 1  
2
3
109-3386  
110-6766  
109-8851  
104-3226  
4
5
3231-5  
5:1  
6
104-8301  
1-603402  
109-8855-03 Anchor, Clutch .......................................1  
7
322-10  
Screw, HH 5/16-18 x 2...........................1  
Washer, Spring Disc 7/16.......................2  
Screw, HH 7/16-20 x 2 3/4 .....................1  
Asm, Idler Arm W/Bearings....................1  
Zerk, 90° 1/4-28 .....................................1  
Sleeve, Bearing......................................2  
18W 1-403124  
8
1-603610  
3212-11  
109-9162  
19  
20  
109-3388  
1-303334  
9X  
10  
21X 32144-109  
22W 281-2  
10:1 302-40  
10:2 1-513034  
Exmark black touch up spray paint – gloss black.  
W
X
Use a Teflon Pipe Sealant or equivalent on threads.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.  
-13-  
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ENGINE GROUP – KOHLER COMMAND  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1W  
2
288-10  
Cap, Pipe...............................................1  
Key, Machine 1/4 SQ x 1........................1  
Sheave ..................................................1  
Clutch-Electric........................................1  
Asm, Muffler W/Gaskets.........................1  
Gasket ...................................................2  
10:2 1-513034  
Sleeve, Bearing ..................................... 2  
Pulley, Flat Idler 3.50 Dia....................... 2  
Bushing, Pivot Idler................................ 1  
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1  
Washer, 3/8 Std..................................... 1  
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2  
Nut, Nyloc 3/8-16 Flg............................. 3  
Spring.................................................... 1  
Asm, Hydraulic Hose ............................. 1  
Belt........................................................ 1  
Washer, Lock 5/16................................. 4  
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 4  
5-7280  
11  
12  
13  
14  
15  
16  
17  
109-3397  
1-603384  
3231-11  
3256-4  
3
109-3386  
110-6766  
109-8951  
110-6697  
4
5
5:1  
6
3231-5  
109-8855-03 Anchor, Clutch .......................................1  
104-8301  
1-603402  
7
33014-00  
1-603610  
3212-11  
Nut, Hex M8-1.25...................................4  
Washer, Spring Disc 7/16.......................2  
Screw, HH 7/16-20 x 2 3/4 .....................1  
Asm, Idler Arm W/Bearings....................1  
Zerk, 90° 1/4-28 .....................................1  
8
18W 82-4201  
9X  
10  
19  
20  
109-3388  
3253-4  
109-9162  
10:1 302-40  
21X 32144-109  
Exmark black touch up spray paint – gloss black.  
W
X
Use a Teflon Pipe Sealant or equivalent on threads.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.  
-14-  
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TRANSAXLE GROUP  
Part No.  
Description  
Part No.  
Description  
Item  
Qty.  
Item  
Qty.  
1
109-3372  
109-3371  
Asm, Transaxle (LH) .............................. 1  
Asm, Transaxle (RH).............................. 1  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
3230-30  
Bolt, Carriage 5/16-18 x 4 1/2 ................ 2  
Tube, Spacer......................................... 1  
Nut, Nyloc 3/8-16 Flg............................. 1  
Nut, Whizlock 3/8-16.............................. 1  
Rod, Tension ......................................... 1  
Clamp, Hose.......................................... 4  
Arm, Hydro Bypass................................ 2  
Bolt, Carriage 1/4-20 x 3/4..................... 2  
Knob...................................................... 2  
Hairpin, Cotter ....................................... 2  
Hose, Hydraulic ..................................... 1  
Hose, Hydraulic ..................................... 1  
Trim,.13 X 2.0 Edge............................... 1  
2
109-3710  
104-8301  
3290-357  
109-3711  
109-3322  
109-5395  
3229-1  
3
109-6570-03 Bracket, Fender Support ........................ 1  
4
109-2250  
109-3320  
104-7201  
3256-22  
321-6  
Tank, Hydraulic...................................... 1  
Cap, Hydraulic Reservoir ....................... 1  
Nut, Nyloc 1/4-20 Flg ............................. 2  
Washer, 1/4 SAE ................................... 2  
Screw, HH 1/4-20 x 1............................. 2  
Nut, Nyloc 5/16-18 Flg ........................... 8  
Bolt, Carriage 5/16-18 x 2 3/4................. 4  
Washer, 5/16 Std ................................... 2  
Screw, HH 5/16-18 x 2 1/2 ..................... 2  
Spacer ................................................... 2  
4:1  
5
6
7
8
104-8300  
3230-9  
108-6402  
1-806003  
109-5577  
109-5578  
109-2985  
9
10  
11  
12  
3256-3  
322-12  
109-3652  
Exmark black touch up spray paint – gloss black.  
-15-  
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TRANSAXLE ASSEMBLY  
Part No.  
Description  
Part No.  
Description  
Item  
Qty.  
Item  
Qty.  
1
109-3321  
109-3278  
1-603921  
109-3540  
109-5592  
Filter, Hydraulic......................................1  
Adapter, Straight....................................1  
O-Ring, SAE #6 .....................................1  
O-Ring, Charge Seal Cover ...................1  
Spring ....................................................1  
5
109-5939  
109-3536  
109-5938  
109-5940  
109-3537  
Kit, Hub.................................................. 1  
Nut, Hub ................................................ 1  
Kit, Fan And Pulley ................................ 1  
Fan, Hydro............................................. 1  
Kit, Complete Seal................................. 1  
2
5:1  
6
2:1  
3
6:1  
7Q  
4
Note: The above numbers can be used on both right and left hand transaxle assemblies.  
Not shown  
Q
-16-  
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DECAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-6016  
109-8759  
109-9173  
93-7009  
Decal, Service Aid.................................. 1  
Decal, Cut Height................................... 1  
Decal, Control/Brake.............................. 1  
Decal, Danger........................................ 1  
Decal, Danger........................................ 1  
Decal, Belt Shield Warning..................... 2  
Decal, Drive Release ............................. 2  
Decal, Motion Control............................. 1  
Decal, Deck 48" ..................................... 1  
Decal, Deck 52" ..................................... 1  
Decal, Belt Routing ................................ 1  
Decal, Exmark Logo............................... 1  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
109-6029  
109-6036  
1-303520  
109-6280  
106-5517  
109-6035  
109-8965  
109-9159  
109-9120  
Decal, Console ...................................... 1  
Decal, Anti-Scalp Roller......................... 1  
Decal, Trivantage................................... 1  
Decal, Quest Logo................................. 1  
Decal, Hot Surface................................. 2  
Decal, Belt Routing................................ 1  
Decal, Safety Warning ........................... 1  
Decal, Hole Cover.................................. 3  
Decal, Fuse Block.................................. 1  
2
3
4
5
109-6210  
109-6459  
109-6008  
109-9182  
109-6034  
109-6033  
109-6014  
103-3999  
6
7
8
9
10  
11  
12  
110-6691  
109-8889  
Decal, Danger........................................ 2  
Decal Kit  
-17-  
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ELECTRICAL GROUP  
Item Part No.  
1xV 109-8786  
xO 109-8963  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
Harness .................................................1  
Harness .................................................1  
Diode, TVS ............................................1  
Grommet, Rubber ..................................2  
Screw, HWH #10-24 x 1/2 Taptite..........3  
Screw, HWH #10-24 x 1/2 Taptite..........4  
Nut, Nyloc #10-24 ..................................4  
Relay, 12VDC 40 Amp...........................1  
Relay, 12VDC 40 Amp...........................2  
Switch, Solenoid ....................................1  
Washer, 1/4 SAE ...................................2  
Screw, HH 1/4-20 x 3/4..........................2  
Screw, HHF 1/4-20 X 1/2 .......................2  
Nut, Retainer-Panel 1/4-20.....................4  
Asm, Control Panel W/Decal..................1  
Decal, Console.......................................1  
Screw, PPH 1/4-20 x 3/4........................4  
Meter, Engine Hours ..............................1  
Switch, PTO...........................................1  
Switch, Ignition W/Nut............................1  
Nut, Ignition............................................1  
Control, Throttle .....................................1  
Control, Choke.......................................1  
Control, Choke.......................................1  
19  
20  
21  
22  
23  
24  
1-807513  
614249  
Bolt, Carriage #10-24 x 1/2 .................... 4  
Tie, Cable.............................................. 2  
Nut, Whizlock 1/4-20.............................. 2  
Switch.................................................... 1  
Clamp.................................................... 1  
Insulator, Battery +................................. 1  
Asm, Cable, Battery +............................ 1  
Asm, Cable, Battery +............................ 1  
Cable, Ground -..................................... 1  
Cable, Starter + ..................................... 1  
Insulator, Solenoid +.............................. 3  
Insulator, Solenoid +.............................. 1  
Switch.................................................... 2  
Switch.................................................... 1  
1:2  
2
109-9186  
240-3  
32128-33  
99-7408  
105-1853  
109-2407  
3V  
O
32144-1  
32144-1  
3296-2  
4
25V 109-7653  
5V  
O
1-643275  
1-643275  
1-513075  
3256-22  
321-4  
109-7621  
103-0705  
O
26  
6V  
7
27V 109-9415  
28V 1-543393  
8
1-543393  
110-6765  
82-2190  
O
9V  
10  
11  
46-8560  
107069  
109-6398  
29  
30  
31  
32  
33  
34  
103-1311-03 Holddown, Battery ................................. 1  
11:2 109-6029  
103-2106  
1-633651  
1-543792  
1-603511  
Key, Exmark Logo ................................. 1  
Bolt, Battery Holddown .......................... 2  
Wingnut, Nyloc 1/4-20............................ 2  
Key, Ignition........................................... 1  
Nut, Whizlock 1/4-20.............................. 1  
Nut, Jam M8-1.25 .................................. 1  
12  
13  
14  
15  
16  
17  
3258-166  
1-513374  
103-5221  
109-4736  
103-0498  
109-3987  
35V 32128-33  
57-6390  
O
18V 109-8747  
109-9147  
O
x
V
O
Use dielectric grease on all wiring harness connectors  
For Briggs & Stratton engines  
For Kohler Command engines.  
Exmark black touch up spray paint – gloss black.  
-18-  
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ELECTRICAL DIAGRAM – BRIGGS & STRATTON  
-19-  
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ELECTRICAL DIAGRAM – KOHLER COMMAND  
-20-  
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ELECTRICAL SCHEMATIC – BRIGGS & STRATTON  
-21-  
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ELECTRICAL SCHEMATIC – KOHLER COMMAND  
-22-  
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© 2007—2008 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-339 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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