Exmark Lawn Mower 000 Higher User Manual

TURF TRACER HP  
®
For Serial Nos.  
790,000 & Higher  
Part No. 4500-359 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
36" Mower Deck ........................................................................3-4  
48" Mower Deck ........................................................................5-6  
52" Mower Deck ........................................................................7-8  
Decals....................................................................................17-18  
Electrical Group...........................................................................15  
Engine Deck Group..................................................................9-12  
Hydraulics Group.........................................................................19  
Upper Handles & Controls, ECS.............................................13-14  
Wiring Diagrams..........................................................................16  
2
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36” MOWER DECK  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
1-414386  
1-323385  
1-323417  
1-414309  
Shield, Belt (1-413098-01) W/Decals .....1  
Knob ......................................................4  
Washer ..................................................4  
Wld, Support (1-412108-01)  
41 116-0962  
42 32128-20  
43 109-8854  
44 1-603001  
45 1-806332  
46 322-2  
Spring.................................................... 1  
Nut, Whizlock 5/16-18............................ 3  
Pin, Chute.............................................. 1  
Rod, Deck Support ................................ 2  
Rollpin, 1/4 x 1 1/2................................. 2  
Screw, HH 5/16-18 x 5/8........................ 3  
Wld, Deck (116-0613-01) W/Decals,  
W/Bushings & Decals.............................1  
Spacer, Front Deck Support...................2  
Bushing, Deck Support ..........................2  
Zerk, 45° 1/4-28 .....................................2  
Spacer ...................................................2  
Link, Deck Support.................................2  
Screw, HH 3/8-16 x 1 1/4.......................20  
Nut, Jam 3/8-24 .....................................2  
Ring, Retaining ......................................2  
Hairpin, Cotter #206...............................4  
Zerk, 1/8-27 Str......................................2  
Screw, HH 3/8-16 x 1.............................2  
Washer, Lock 3/8 Heavy ........................2  
Nut, Nyloc 3/8-16 Flg .............................2  
Bearing, Flange......................................4  
Nut, Hex 1/2-13......................................2  
Washer, Lock 1/2...................................2  
5
6
7
8
9
1-413425  
1-513336  
302-61  
47 1-414383  
Discharge Baffle & Support Rods........... 1  
1-323539  
1-413525  
48 1-522480-01 Baffle, Discharge ................................... 1  
49 1-613204  
50 323-13  
Balljoint.................................................. 2  
Screw, HH 3/8-16 x 2 3/4....................... 1  
Screw, HH 3/8-16 x 4 Gr8...................... 1  
Roller, Antiscalp..................................... 1  
Spacer................................................... 1  
Bearing. Roller Bearing.......................... 2  
Bushing Spacer ..................................... 2  
Screw, HH 3/8-16x1 3/4......................... 2  
Link, Assembly....................................... 2  
Kit, Link Assembly ................................. 2  
Asm, Deck Complete............................. 1  
Nut, HH 3/4-16 Heavy............................ 2  
Washer, Spring Disc 3/4 ........................ 2  
Sheave W/ Hub...................................... 2  
Guard, Bearing Top ............................... 2  
Asm, Cutter Housing W/Bearings........... 2  
Asm, Cutter Housing Complete.............. 2  
Kit, Tire & Wheel Asm W/Spacer ........... 2  
Spacer, Guard Bottom ........................... 2  
Kit, Spindle ............................................ 2  
Key, Machine 1/4 x 3/16 x 1................... 2  
Blade, 18.00 Notched ............................ 2  
Blade, 18.00 Mulching ........................... 2  
Blade, 18.00 Low Lift ............................. 2  
Blade, 18.00 Solid.................................. 2  
Blade, 18.00 Extreme ............................ 2  
Spacer................................................... 2  
Bushing ................................................. 4  
O-Ring................................................... 2  
Spacer................................................... 1  
Seal, Double, Lip ................................... 1  
Guard, Top ............................................ 1  
10 323-7  
11 3220-3  
12 32120-33  
13 1-806009  
14 302-52  
15 323-6  
51 98-5961  
52X 1-603299  
53 99-2842  
54 1-513809  
55 1-603050  
56 323-9  
16 3253-5  
17 109-6658  
18 1-303514  
19 3217-9  
20 3253-7  
57+ 1-414521  
58 1-411532  
59 103-0320  
60 3217-46  
61 103-2802  
621-413424  
63103-1330  
64 103-8280  
65 103-9081  
66 103-2171  
67 103-2535  
21 1-522143-01 Wld, Caster............................................2  
22 325-20  
23 3290-357  
24 98-5975  
25 109-9220  
26 103-3037  
27 109-5151  
28 1-413094  
29 103-3330  
30 3296-39  
31 103-3506  
32 32120-10  
33 302-40  
Screw, HH 1/2-13 x 6.............................2  
Nut, Whizlock 3/8-16..............................11  
Washer, Spring Disk 3/8.........................11  
Screw, SEMS 1/2-20 x 2.19 ...................2  
Bushing, Splined....................................2  
Deflector, Discharge...............................1  
Belt, Deck Drive .....................................1  
Spring, Extension...................................1  
Nut, Nyloc 3/8-16 ...................................13  
Seal, Single Lip......................................1  
Ring, Retaining ......................................2  
Zerk, 90° 1/4-28 .....................................1  
Screw, HH FLG 3/8-16 x 1 .....................1  
Washer, 3/8 SAE ...................................2  
Pulley, Idler............................................1  
Kit, Idler Arm (103-7327-03) W/Brgs ......1  
Bearing, Spherical..................................2  
Pulley, Idler............................................1  
Bushing, Idler.........................................1  
68ꢁT  
103-9071  
69 1-807268  
70 103-6402  
O
103-6392  
103-6387  
103-6382  
103-6397  
34 3234-11  
35 3256-24  
36 1-413099  
37103-8584  
38 103-3504  
39 1-613098  
40 1-413113  
71 1-513547  
72 1-513810  
73 106-7159  
74 103-5677  
75 103-3505  
76 103-2916  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
X
Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.  
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest  
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are  
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK363Q(36”).  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.  
Idler arm kit also includes items 24 & 51.  
O
S
Kit includes items 25, 26, 60, 61, & 69.  
3
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36” MOWER DECK  
4
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48” MOWER DECK  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
1-414387  
1-323385  
1-323417  
1-414310  
Shield, Belt (1-413101-01) W/Decals .....1  
Knob ......................................................4  
Washer ..................................................4  
Wld, Support (1-412110-01)  
44 1-603001  
45 1-806332  
46 322-2  
Rod, Deck Support ................................ 2  
Rollpin, 1/4 x 1 1/2................................. 2  
Screw, HH 5/16-18 x 5/8........................ 3  
Wld, Deck (116-0614-01) W/Decals,  
47 1-414384  
W/Bushings & Decals.............................1  
Spacer, Front Deck Support...................2  
Bushing, Deck Support ..........................2  
Zerk, 45° 1/4-28 .....................................2  
Spacer ...................................................2  
Link, Deck Support.................................2  
Screw, HH 3/8-16 x 1 1/4.......................26  
Nut, Jam 3/8-24 .....................................2  
Ring, Retaining ......................................2  
Hairpin, Cotter #206...............................4  
Zerk, 1/8-27 Str......................................2  
Screw, HH 3/8-16 x 1.............................2  
Washer, Lock 3/8 Heavy ........................2  
Nut, Nyloc 3/8-16 Flg .............................4  
Bearing, Flange......................................4  
Nut, Hex 1/2-13......................................2  
Washer, Lock 1/2...................................2  
Discharge Baffle & Support Rods........... 1  
5
6
7
8
9
1-413425  
1-513336  
302-61  
48 1-522480-01 Baffle, Discharge ................................... 1  
49 1-613204  
50 323-13  
Balljoint.................................................. 2  
Screw, HH 3/8-16 x 2 3/4....................... 2  
Screw, HH 3/8-16 x 4 Gr8...................... 1  
Roller, Antiscalp..................................... 4  
Spacer................................................... 4  
Bearing. Roller Bearing.......................... 2  
Bushing Spacer ..................................... 2  
Screw, HH 3/8-16x1 3/4......................... 2  
Link, Assembly....................................... 2  
1-323539  
1-413525  
51 98-5961  
52X 1-603299  
53 99-2842  
54 1-513809  
55 1-603050  
56 323-9  
10 323-7  
11 3220-3  
12 32120-33  
13 1-806009  
14 302-52  
15 323-6  
57+ 1-414521  
58 103-2970-01 Shield, Belt ............................................ 2  
16 3253-5  
17 109-6658  
18 1-303514  
19 3217-9  
20 3253-7  
59 3256-3  
Washer, 5/16 Std................................... 6  
Bolt, HH 5/16-18 x 3 1/4 Tap.................. 2  
Kit, Link Assembly ................................. 2  
Asm, Deck Complete............................. 1  
Nut, HH 3/4-16 Heavy............................ 3  
Washer, Spring Disc 3/4 ........................ 3  
Sheave W/ Hub...................................... 3  
Guard, Bearing Top ............................... 3  
Asm, Cutter Housing W/Bearings........... 3  
Asm, Cutter Housing Complete.............. 3  
Kit, Tire & Wheel Asm W/Spacer ........... 2  
Spacer, Guard Bottom ........................... 3  
Kit, Spindle ............................................ 3  
Key, Machine 1/4 x 3/16 x 1................... 3  
Blade, 16.25 Notched ............................ 3  
Blade, 16.25 Mulching ........................... 3  
Blade, 16.25 Low Lift ............................. 3  
Blade, 16.25 Solid.................................. 3  
Blade, 16.25 Extreme ............................ 3  
Spacer................................................... 2  
Bushing ................................................. 4  
O-Ring................................................... 2  
Spacer................................................... 1  
Seal, Double, Lip ................................... 1  
Guard, Top ............................................ 1  
Pulley, Idler............................................ 1  
Spring.................................................... 1  
60 1-800017  
61 1-411532  
62 103-0321  
63 3217-46  
64 103-2802  
651-413424  
66103-1330  
67 103-8280  
68 103-9081  
69 103-2171  
70 103-2535  
21 1-522143-01 Wld, Caster............................................2  
22 325-20  
23 3290-357  
24 98-5975  
25 109-9220  
26 103-3037  
27 109-5151  
28 1-413093  
29 103-3330  
30 3296-39  
31 103-3506  
32 32120-10  
33 302-40  
Screw, HH 1/2-13 x 6.............................2  
Nut, Whizlock 3/8-16..............................13  
Washer, Spring Disk 3/8.........................15  
Screw, SEMS 1/2-20 x 2.19 ...................3  
Bushing, Splined....................................3  
Deflector, Discharge...............................1  
Belt, Deck Drive .....................................1  
Spring, Extension...................................1  
Nut, Nyloc 3/8-16 ...................................19  
Seal, Single Lip......................................1  
Ring, Retaining ......................................2  
Zerk, 90° 1/4-28 .....................................1  
Screw, HH FLG 3/8-16 x 1 .....................1  
Washer, 3/8 SAE ...................................3  
Pulley, Idler............................................1  
Kit, Idler Arm (103-7356-03) W/Brgs ......1  
Bearing, Spherical..................................2  
Pulley, Idler............................................1  
Bushing, Idler.........................................2  
Nut, Nyloc 5/16-18 .................................6  
Nut, Whizlock 5/16-18............................3  
Pin, Chute..............................................1  
71ꢁT  
103-9071  
72 1-807268  
73 103-6401  
O
103-6391  
103-6386  
103-6381  
103-6396  
34 3234-11  
35 3256-24  
36 1-413099  
37103-8585  
38 103-3504  
39 1-613098  
40 1-413113  
41 3296-29  
42 32128-20  
43 109-8854  
74 1-513547  
75 1-513810  
76 106-7159  
77 103-5677  
78 103-3505  
79 103-2916  
80 109-0977  
81 116-0962  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  

Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.  
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest  
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are  
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483Q(48”).  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.  
Idler arm kit also includes items 24 & 51.  
O
S
Kit includes items 25, 26, 63, 64, & 72.  
5
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48” MOWER DECK  
6
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52” MOWER DECK  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
1-414388  
1-323385  
1-323417  
1-414311  
Shield, Belt (1-413303-01) W/Decals .....1  
Knob ......................................................5  
Washer ..................................................5  
Wld, Support (1-412317-01)  
43 109-8854  
44 1-603001  
45 1-806332  
46 322-2  
Pin, Chute.............................................. 1  
Rod, Deck Support ................................ 2  
Rollpin, 1/4 x 1 1/2................................. 2  
Screw, HH 5/16-18 x 5/8........................ 6  
Wld, Deck (116-0615-01) W/Decals,  
W/Bushings & Decals.............................1  
Spacer, Front Deck Support...................2  
Bushing, Deck Support ..........................2  
Kit, Link Assembly..................................2  
Spacer ...................................................2  
Link, Deck Support.................................2  
Screw, HH 3/8-16 x 1 1/4.......................26  
Nut, Jam 3/8-24 .....................................2  
Ring, Retaining ......................................2  
Hairpin, Cotter #206...............................4  
Zerk, 1/8-27 Str......................................2  
Screw, HH 3/8-16 x 1.............................2  
Washer, Lock 3/8 Heavy ........................2  
Washer ..................................................2  
Bearing, Flange......................................4  
Nut, Hex 1/2-13......................................2  
Washer, Lock 1/2...................................2  
47 1-414385  
5
6
7
8
9
1-413425  
1-513336  
1-411532  
1-323539  
1-413525  
Discharge Baffle & Support Rods........... 1  
48 1-602913-01 Baffle, Discharge ................................... 1  
49 1-613204  
50 323-13  
Balljoint.................................................. 2  
Screw, HH 3/8-16 x 2 3/4....................... 2  
Screw, HH 3/8-16 x 4 G8....................... 1  
Roller, Antiscalp..................................... 6  
Spacer................................................... 6  
Bearing. Roller Bearing.......................... 2  
Bushing Spacer ..................................... 2  
Screw, HH 3/8-16x1 3/4......................... 2  
Link, Assembly....................................... 2  
51 98-5961  
52X 1-603299  
53 99-2842  
54 1-513809  
55 1-603050  
56 323-9  
10 323-7  
11 3220-3  
12 32120-33  
13 1-806009  
14 302-52  
15 323-6  
57+ 1-414521  
16 3253-5  
17 1-373034  
18 1-303514  
19 3217-9  
20 3253-7  
58 103-2971-01 Shield, Belt ............................................ 2  
59 103-0322  
60 302-61  
Asm, Deck Complete............................. 1  
Zerk, 45° 1/4-28..................................... 2  
Nut, HH 3/4-16 Heavy............................ 3  
Washer, Spring Disc 3/4 ........................ 3  
Sheave W/ Hub...................................... 3  
Guard, Bearing Top ............................... 3  
Asm, Cutter Housing W/Bearings........... 3  
Asm, Cutter Housing Complete.............. 3  
Kit, Tire & Wheel Asm W/Spacer ........... 2  
Spacer, Guard Bottom ........................... 3  
Kit, Spindle ............................................ 3  
Key, Machine 1/4 x 3/16 x 1................... 3  
Washer, 5/16 Std................................... 8  
Blade, 18.00 Notched ............................ 3  
Blade, 18.00 Mulching ........................... 3  
Blade, 18.00 Low Lift ............................. 3  
Blade, 18.00 Solid.................................. 3  
Blade, 18.00 Extreme ............................ 3  
Spacer................................................... 2  
Bushing ................................................. 4  
O-Ring................................................... 2  
Spacer................................................... 1  
Seal, Double, Lip ................................... 1  
Guard, Top ............................................ 1  
Pulley, Idler............................................ 1  
Spring.................................................... 1  
61 3217-46  
62 103-2802  
631-413424  
64103-1330  
65 103-8280  
66 103-9081  
67 103-2171  
68 103-2535  
21 1-522143-01 Wld, Caster............................................2  
22 325-20  
23 3290-357  
24 98-5975  
25 109-9220  
26 103-3037  
27 109-5151  
28 1-413308  
29 103-3330  
30 3296-39  
31 103-3506  
32 32120-10  
33 302-40  
Screw, HH 1/2-13 x 6.............................2  
Nut, Whizlock 3/8-16..............................18  
Washer, Spring Disc 3/8.........................17  
Screw, SEMS 1/2-20 x 2.19 ...................3  
Bushing, Splined....................................3  
Deflector, Discharge...............................1  
Belt, Deck Drive .....................................1  
Spring, Extension...................................1  
Nut, Nyloc 3/8-16 ...................................19  
Seal, Single Lip......................................1  
Ring, Retaining ......................................2  
Zerk, 90° 1/4-28 .....................................1  
Screw, HH FLG 3/8-16 x 1 .....................1  
Washer, 3/8 SAE ...................................3  
Pulley, Idler............................................1  
Kit, Idler Arm (103-7356-03) W/Brgs ......1  
Bearing, Spherical..................................2  
Pulley, Idler............................................1  
Bushing, Idler.........................................2  
Nut, Nyloc 5/16-18 .................................8  
Nut, Whizlock 5/16-18............................6  
69ꢁT  
103-9071  
70 1-807268  
71 3256-3  
72 103-6402  
O
103-6392  
103-6387  
103-6382  
103-6397  
34 3234-11  
35 3256-24  
36 1-413099  
37103-8585  
38 103-3504  
39 1-613098  
40 1-413113  
41 3296-29  
42 32128-20  
73 1-513547  
74 1-513810  
75 106-7159  
76 103-5677  
77 103-3505  
78 103-2916  
79 109-0977  
80 116-0962  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  

Kit 103-4051 includes antiscalp roller, spacer, & mounting hardware.  
+
Link assembly nominal length is 6.89” (or approximately 6 7/8”) between center of ball joint and center of furthest  
hole. See diagram on next page. Initially adjust both links to this dimension, then adjust to where both links are  
equally supporting rear of mower deck by lengthening one link and shortening the other by an equal amount.  
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK523Q(52”).  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-sieze) between the spindles & bearings  
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-sieze.  
Idler arm kit also includes items 24 & 51.  
O
S
Kit includes items 25, 26, 61, 62, & 70.  
7
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52” MOWER DECK  
8
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ENGINE DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1* 323-11  
Screw, HH 3/8-16 x 2-1/4.......................2  
Screw, HH 3/8-16 x 2-1/4.......................1  
Washer, Spring Disc 3/8.........................11  
Washer, Spring Disc 3/8.........................13  
Seal, Single Lip......................................1  
Bearing, Pivot.........................................2  
Zerk, 1/4-28 Str......................................1  
45 109-4077  
46 1-603496  
47 103-8599  
48 109-1296  
49 1481  
Pulley, Idler............................................ 1  
Bushing, Idler......................................... 1  
Spring, Extension................................... 1  
Kit, Idler Arm (109-1208-03) W/Brgs ...... 1  
Zerk, 45° 1/4-28..................................... 2  
Screw, HH 3/8-16 x 4 Gr8...................... 1  
Screw, HH 3/8-16 x 1-3/4....................... 2  
Screw, HSH #10-24 x 7/8....................... 1  
Chain, Cold Start ................................... 1  
Washer, #10 Std.................................... 1  
Nut, Nyloc #10-24.................................. 1  
Key, 5mm x 5mm x 25mm ..................... 2  
Setscrew, 5/16-18 x 3/4 ......................... 4  
Belt, Pump Drive.................................... 1  
Sheave, Pump Drive.............................. 2  
Belt, Blade Clutch .................................. 1  
Key, 1/4 x 1/4 x 1................................... 1  
Sheave W/Shaft..................................... 1  
Bearing, Clutch...................................... 2  
Ring, Retaining...................................... 2  
Spacer, Bearing..................................... 1  
Washer, Spacer..................................... 1  
323-11  
2* 98-5975  
98-5975  
103-3506  
1-513034  
302-19  
3
4
5
6
7
8
9
50 98-5961  
51 323-9  
1-414143  
322-6  
Asm, Bellcrank (1-412285-03) W/Brgs  
1
52* 1-809069  
53* 1-323365  
54* 3256-14  
55* 3296-2  
56 1-807272  
571-803050  
58 109-1057  
591-413010  
60 103-6317  
61 1-807259  
62103-6308  
631-413111  
64 32120-8  
65 1-413012  
66 1-523157  
Screw, HH 5/16-18 x 1-1/4.....................1  
Screw, HH 1/4-20 x 1.............................2  
Nut, Whizlock 1/4-20..............................4  
Spring, Motion Control ...........................1  
Spring, Belt Tension...............................1  
Spacer ...................................................1  
Washer ..................................................1  
Nut, Nyloc 5/16-18 .................................3  
Washer, 3/8 Std .....................................2  
Nut, Whizlock 3/8-16..............................19  
Linkage..................................................1  
Hairpin, Cotter........................................1  
Asm, Deck (103-7345-01) W/Decals ......1  
Screw, HH 3/8-16 x 3/4..........................2  
Arm........................................................1  
Nut, Whizlock 5/16-18............................15  
Washer, Spring Disc 5/16.......................5  
Wld, Belt Guide......................................1  
Screw, HH 5/16-18 x 1-1/2.....................3  
Screw, HH 5/16-18 x 1-1/2.....................4  
Screw, HH 5/16-18x 1-3/4......................1  
Washer, 5/16 Std ...................................2  
Ring, Split ..............................................1  
Nut, Nyloc 3/8-16 ...................................5  
Screw, HH 3/8-16 x 1.............................8  
Screw, HH 3/8-16 x 1.............................10  
321-6  
32128-33  
10 1-523498  
11 103-7398  
12 1-543007  
13 1-213069  
14 3296-29  
15 3256-4  
16 3290-357  
17 1-413282  
18 1-806003  
19 109-1297  
20 323-4  
21 1-633068  
22 32128-20  
23 1-303334  
24* 1-322110  
25* 322-7  
67 1-413049-01 Plate, Clutch Pivot ................................. 1  
68 322-5  
Screw, HH 5/16-18 x 1........................... 6  
Pivot, Bearing ........................................ 2  
Asm, Clutch Arm (1-412417-03)  
69 1-413207  
70 1-414418  
W/Bearings............................................ 1  
Washer, Spacer..................................... 1  
322-7  
71 1-413235  
26* 322-9  
27 3256-3  
28* 1-323366  
29 3296-39  
30* 323-6  
72 1-412138-03 Wld, Pivot Pin ........................................ 1  
73 322-3  
Screw, HH 5/16-18 x 3/4........................ 3  
Band, Brake........................................... 1  
Screw, HH 3/8-16 x 1 1/2....................... 2  
Wld, Belt Guide...................................... 1  
Sheave W/Drum (36” & 52”)................... 1  
Sheave W/Drum (48”)............................ 1  
Screw, HH 3/8-24 x 1............................. 1  
74 1-413062  
75 323-8  
76 103-6310  
771-412031  
1-412028  
323-6  
31 1-412080-01 Mount, Wheel Motor (36”) ......................2  
1-412082-01 Mount, Wheel Motor (48”& 52”)..............2  
781-800521  
32 323-6  
33 1-602997  
1-633926  
Screw, HH 3/8-16 x 1.............................8  
Hub, W/Studs.........................................2  
Stud, Wheel 1/2-20 ................................8  
Asm, Wheel & Tire (36”).........................2  
Tire 16 x 6.50-8 (36”) .............................2  
Asm, Wheel & Tire (48” & 52”) ...............2  
Tire 16 x 7.50-8 (48” & 52”)....................2  
Wheel ....................................................2  
Nut, Lug 1/2-20 ......................................8  
Nut, Slotted 3/4-16.................................2  
Pin, Cotter 9/64 x 1-1/2 ..........................2  
Key, 1/4 x 1/4 x 2-5/8 .............................1  
Asm, Drive Sheave ................................1  
Bushing..................................................1  
Washer ..................................................2  
Washer, Spring Disk 7/16.......................2  
Screw, HH 7/16-20 x 2-1/2.....................1  
Washer, 3/8 SAE ...................................2  
79 1-413009-01 Plate, Guard .......................................... 1  
80 103-2056  
81 1-413510  
82 1-413511  
83103-3442  
841-543792  
851-413541  
86103-1098  
871-543882  
88 323-7  
Shield, Trailing....................................... 1  
Clip, Loom 1/2 ....................................... 2  
Hanger, Drag Shield .............................. 2  
Battery, Cover (1-543891) W/Decal ....... 1  
Wingnut, Nyloc 1/4-20............................ 2  
Trim-Lok, 1/8 x 5.................................... 1  
Stand W/ Trim-Lok................................. 1  
Bolt, Hold Down..................................... 2  
Screw, HH 3/8-16 x 1 1/4....................... 1  
Ring, Retaining...................................... 2  
Key, Woodruff 1 x 1/4 ............................ 2  
34 1-413473  
1-413474  
1-613263  
1-613264  
1-603715  
35 242-50  
36 32136-5  
37 1-806800  
38 1-807264  
39103-6309  
40 1-603609  
41 1-373034  
42 1-603610  
433212-10  
44 3256-24  
89 32120-10  
90 1-807019  
103-3504  
Bearing, Spherical .................................  
91  
2
92 106-7159  
93 103-5677  
94 103-3505  
95 103-2916  
96 95-5975  
O-Ring................................................... 2  
Spacer................................................... 1  
Seal, Double, Lip ................................... 1  
Guard, Top ............................................  
Washer, Spring Disc..............................  
1
8
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
*
Manual start only.  
Electric start only.  
Apply antiseize:  
Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube):  
ƒ
ƒ
ƒ
between engine crankshaft and pump and blade drive sheave.  
between sheave w/shaft and bearing bores and sheave w/drum.  
between pump shafts and sheaves.  
ƒ
ƒ
ƒ
on setscrew threads.  
on sheave retaining bolt in engine crankshaft.  
on sheave retaining bolt on clutch arm.  
9
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ENGINE DECK GROUP  
10  
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ENGINE DECK GROUP (cont.)  
.
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-323245  
32128-20  
3296-29  
Spring ....................................................1  
Nut, Whizlock 5/16-18............................24  
Nut, Nyloc 5/16-18 .................................2  
Tab, Spring Extension............................2  
Spring, Extension...................................2  
391-809056  
40 3256-24  
41 1-413151  
42 1-323161  
Screw, SH Shld 5/16-18 x 1 3/8............. 2  
Washer, 3/8 SAE ................................... 4  
Knob...................................................... 1  
Spring.................................................... 1  
1-613089  
1-603693  
43 103-2085-03 Wld, Brake (36”)..................................... 1  
103-2004-03 Wld, Brake (48” & 52”) ........................... 1  
110-4897-01 Shield, Hydro .........................................2  
323-16  
302-19  
322-3  
Screw, HH 3/8-16 x 4.............................6  
Zerk, 1/4-28 Str......................................2  
Screw, 5/16-18 x 3/4 ..............................8  
Washer, Lock 5/16 Heavy ......................4  
Washer, 1/4 Std .....................................6  
Nut, Whizlock 3/8-16..............................15  
44 109-0877  
45 109-1012  
46 1-413492  
47* 323-23  
Asm, Oil Drain W/Plug ........................... 1  
Plug....................................................... 1  
Linkage, Upper Brake............................ 1  
Screw, HH 3/8-16 x 4 1/2....................... 1  
Screw, HH 3/8-16 x 4............................. 1  
Nut, Nyloc 3/8-16................................... 2  
Nut, Nyloc 3/8-16................................... 1  
Rod, Drive Lever.................................... 2  
Screw, HH 3/8-16 x 1 1/2....................... 2  
Joint, 3/8 LH Ball End ............................ 2  
Tube, Pump Link Spacer ....................... 2  
Nut, Jam 3/8-24 LH................................ 2  
Screw, HH 3/8-16 x 4............................. 1  
Screw,3/8-16 x 4 1/2.............................. 1  
Grip, Lever............................................. 1  
Screw, HH 3/8-16 x 1 3/4....................... 2  
Screw, HH 3/8-16 x 3/4.......................... 3  
Lever, Park Brake  
10 1-805005  
11 3256-2  
323-16  
48* 3296-39  
3296-39  
12 3290-357  
13 1-323195-01 Spacer, Shield........................................4  
14 1-633102 Bearing, Side Flange..............................2  
15 1-323197-01 Spacer, Shield........................................4  
49 103-1148  
50 323-8  
16 1-603737  
17 103-0265  
18 1-603735  
19 3219-2  
Bolt, Neutral Return................................2  
Spring, Neutral Return ...........................2  
Bushing, Nylon.......................................2  
Nut, Hex 5/16-24....................................7  
Yoke ......................................................2  
Clevis Pin, 5/16 x 1 ................................2  
Hairpin, Cotter........................................5  
Nut, Jam 5/16-24 ...................................2  
Rod, Control...........................................2  
51 103-1167  
52 103-1166  
53 3220-16  
54* 323-16  
20 1-303105  
21 1-808280  
22 1-806003  
23 3220-2  
323-23  
55 1-303020  
56 323-9  
57 323-4  
24 1-413350  
58 103-3495  
25 1-412203-01 Wld, Crank.............................................1  
(1-412501-03) W/Decals........................ 1  
Asm, ParkBrake Bracket (1-412502-03)  
W/Bushings ........................................... 1  
Sleeve, Bushing..................................... 2  
Bushing, Pivot........................................ 1  
Screw, HH 3/8-16 x 2............................. 1  
Bellcrank, W/ Bushings.......................... 1  
Bushing, Plastic ..................................... 1  
Nut, 3/8-16 Flanged Side Lock............... 1  
Pin, Clevis Spring 3/8............................. 1  
Nut, Jam 5/16-18 ................................... 2  
Clip, Loom ............................................. 1  
26 1-633131  
27 3256-23  
28 1-603676  
29 1-800016  
30 1-413489  
Yoke, Brake Linkage..............................1  
Washer, 5/16 SAE..................................7  
Swivel, Short..........................................2  
Bolt, HH 5/16-18 x 1-1/4 Tap..................2  
Linkage, Lower Brake ............................1  
Setscrew, 5/16-18 x 5/8..........................2  
59 1-414504  
60 1-413347  
61 1-413344  
62 323-10  
311-803022  
63 1-414508  
64 1-303548  
65 32128-21  
66 103-2399  
67 3218-2  
32 103-1190-01 Wld, Arm LH ..........................................1  
33 103-4796-01 Wld, Arm RH..........................................1  
34 3218-3  
35 322-6  
Nut, Jam 3/8-16 .....................................1  
Screw, HH 5/16-18 x 1-1/4.....................3  
Pin, Cotter 3/32 x 1/2 .............................2  
Spacer ...................................................1  
Screw, HH 5/16-18 x 1 3/8 .....................2  
36 3272-5  
37 1-603903  
38 1-403180  
68 1-643312  
69 116-1180-03 Guard, Muffler........................................ 1  
70 115-4154-03 Bracket, Muffler...................................... 1  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.  
*
Manual start only.  
Electric start only.  
11  
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ENGINE DECK GROUP (cont.)  
12  
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ECS UPPER HANDLES and CONTROLS  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303020  
1-414234  
3256-4  
Grip........................................................1  
Asm, Lever (1-412295-03) W/Grip..........1  
Washer, 3/8 Std .....................................2  
Screw, HH 3/8-16 x 2-1/4.......................1  
Screw, HH 5/16-18 x 1 3/4 .....................2  
Nut, Nyloc 3/8-16 ...................................1  
Hairpin, Cotter........................................3  
Link, Blade Engagement ........................1  
Turnbuckle.............................................1  
Nut, Hex 3/8-16......................................1  
37 3220-3  
38 322-10  
Nut, Jam 3/8-24..................................... 4  
Screw, 5/16-18 x 2................................. 2  
Washer, Friction Disc............................. 1  
Washer, Friction..................................... 2  
Asm, Console (109-4649-03)W/ Decals .. 1  
Asm, Console (109-4649-03)W/ Decals .. 1  
Wld, Speed Shift.................................... 1  
Knob Nyloc 3/8-16 ................................. 1  
Nut, Nyloc 5/16-18................................. 4  
Spring, Compression ............................. 2  
Washer 5/16 SAE .................................. 5  
Screw, HH 1/4-20 x 5/8.......................... 10  
Screw, HH 1/4-20 x 5/8.......................... 12  
Rod, Speed Control ............................... 1  
Nut, Jam 5/16-24 ................................... 1  
Yoke...................................................... 1  
Pin, Clevis 5/16 x 1................................ 1  
Cap, Fuel............................................... 1  
Asm, Fuel Tank W/Fitting....................... 1  
Stud, Fuel Tank ..................................... 2  
Spring, Fuel Tank .................................. 2  
Washer, Lock 5/16 Heavy...................... 2  
Screw, HH 5/16-18 x 3/4........................ 2  
Cable, Choke......................................... 1  
39 1-603716  
40 1-323244  
41109-4650  
323-11  
322-9  
3296-39  
1-806003  
103-1149  
1-413279  
109-4651  
*
42 103-0773  
43 103-0423  
44 3296-29  
45 1-323245  
46 3256-23  
47321-3  
10 3217-7  
11103-1566-03 Wld, OPC Lever LH................................1  
121-803322  
Setscrew, 5/16-24 x 5/16........................2  
Bushing, Nylon.......................................2  
13 1-303365  
321-3  
*
14 103-0769-03 Wld, OPC Lever Axle .............................1  
15 1-303363 Spring, Opc Extension ...........................1  
16103-1567-03 Wld, OPC Lever RH...............................1  
48 1-413225  
49 3220-2  
50 1-303105  
51 1-808280  
52 109-0346  
53 103-2893  
541-633023  
55 1-633349  
56 1-805005  
57 322-3  
17 1-807513  
18103-2605  
19 109-3958  
20 3296-2  
Bolt, Carriage #10-24 x 1/2 ....................2  
Fitting, Fuel Bulkhead W/Strainer...........1  
Cable, Throttle .......................................1  
Nut, Nyloc #10-24 ..................................2  
21 103-0770-03 Wld, ECS Upper Handle.........................1  
22 103-0815  
23 1-413152  
Grip, Handle Bar ....................................2  
Bearing ..................................................4  
24 103-2466-03 Lever, Drive LH......................................1  
58 103-1796  
25 103-0027  
26 321-14  
Bushing, Drive Lever..............................2  
Screw, HH 1/4-20 x 2 3/4.......................2  
Nut, Whizlock 1/4-20..............................12  
Nut, Whizlock 1/4-20..............................14  
Pin, Spring 1/8 x 1/2...............................2  
Washer 1/4 SAE ....................................10  
Washer, Spring Disc 1/4.........................6  
Asm, Thumb Latch RH (Shown).............1  
Asm, Thumb Latch LH (Not Shown).......1  
Screw, HH 1/4-20 x 1-1/8 W/Nylon.........2  
59 103-1797-01 Bracket, Choke Cable............................ 1  
60 1-303077  
61 109-0306  
62 1-603770  
63 109-0293  
64 Kawasaki  
65 3296-47  
66 1-303287  
67 103-2513  
103-2514  
Clamp, Fuel Line.................................... 4  
Hose, Fuel Line 6” ................................. 1  
Valve, Fuel............................................. 1  
Hose, Fuel Line 8.5”............................... 1  
PN 41019-1055 Filter W/6” Fuel Line..... 1  
Nut, Nyloc 5/16-18 Thin ......................... 2  
Tie, Cable 5 1/2 ..................................... 1  
Asm, Drive Lever RH............................. 1  
Asm, Drive Lever LH.............................. 1  
Balljoint.................................................. 2  
Bracket, Shifter Slide ............................. 1  
2732128-33  
32128-33  
*
28 103-0464  
29 3256-22  
30 1-303435  
31 103-1371  
103-1372  
32103-0235  
33 103-2465-03 Lever, Drive RH .....................................1  
68 103-2463  
69 103-0503  
34 3290-357  
35 98-5975  
36 323-6  
Nut, Whizlock 3/8-16..............................4  
Washer, Spring Disc 3/8.........................4  
Screw, HH 3/8-16 x 1.............................4  
70 103-0489-03 Bracket, Opc Axle.................................. 1  
71 3219-3 Nut, Hex 3/8-24...................................... 2  
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).  
Use Pro-Lock nut type, Part no. 1-840022 (.5cc tube) on setscrew threads, on thumblatch screws and on fuel fitting.  
Use Pro-Lock retaining type, Part no. 1-840023 (.5cc tube) on inside of bore of OPC hub and on fuel tank studs,  
where studs are inserted into tank.  
Manual start only.  
Electric start only.  
*
13  
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ECS UPPER HANDLES and CONTROLS  
14  
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ELECTRICAL GROUP  
Qty.  
Item Part No.  
Description  
1
1-543070  
1-603511  
103-2106  
1-303335  
321-3  
Switch, Ignition ...................... 1  
Key, Ignition........................... 1  
Key, Exmark Logo ................. 1  
ELECTRIC START  
2
2
3
4
5
6
7
8
9
Tie, Plastic Large...................  
Screw, HH 1/4-20 x 5/8.......... 2  
Nut, Nyloc 1/4 20................... 3  
3296-42  
1-323442-01 Bracket, Fuse ........................ 1  
1-816001  
321-4  
1-613198  
3256-22  
Fuse, 20A.............................. 2  
Screw, HH 1/4-20 x 3/4.......... 5  
Module .................................. 1  
Washer, 1/4 SAE................... 1  
Harness, Wiring..................... 1  
Cable, Solenoid/Starter +....... 1  
Nut, Whizlock 1/4-20.............. 5  
Cable, Battery +..................... 1  
Switch, 12V Solenoid............. 1  
Insulator, Solenoid +.............. 3  
Clip, Loom ............................. 1  
Insulator, Battery + ............... 1  
Tie, Cable.............................. 2  
Battery Cable......................... 1  
Switch, N.C............................ 1  
Screw, PPH #10-24 x 5/8 ...... 8  
Nut, Hex #10-32 .................... 2  
Washer, Lock 5/16................. 2  
Nut, Jam 5/16-24................... 2  
Washer, Lock 3/16................. 2  
Washer, 1/4 Std..................... 2  
Plate, Tapped........................ 4  
Nut, Ignition Switch................ 1  
Switch, N.O. .......................... 2  
Switch N.O / N.C. .................. 1  
10O 103-2006  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
109-9415  
32128-33  
109-7628  
1-513075  
1-543393  
1-603727  
109-2407  
1-303287  
1-413540  
1-513152  
3290-500  
3219-14  
3253-4  
3220-2  
3253-17  
3256-2  
1-633181  
103-0498  
1-513051  
1-633111  
z
Use dielectric grease on all electrical connectors.  
Item Part No.  
Description  
Qty.  
8
MANUAL START  
1
2
3
4
5
6
7
8
9
3290-500  
1-513051  
1-633181  
1-303287  
1-323229  
103-2005  
1-805004  
1-323430  
3296-42  
Screw, HH #10-24 x 5/8.........  
Switch, N.O. .......................... 4  
Plate, Tapped........................ 4  
Tie, Cable 5 1/2..................... 5  
Clip, Loom 3/8 ....................... 1  
Harness, Wiring..................... 1  
Washer, Lock 1/4 Heavy........ 1  
Module, Interlock ................... 1  
Nut, Nyloc 1/4-20................... 1  
Washer, 1/4 SAE................... 1  
Screw, HH 1/4-20 x 3/4.......... 1  
Switch, On/Off ....................... 1  
Key, Ignition........................... 1  
Key, Exmark Logo ................. 1  
Washer, #10 Std.................... 1  
Tie, Cable 7 5/16................... 2  
Nut, Ignition Switch................ 1  
Clip, Loom 1/2 ....................... 1  
Screw, HH M8-1.25 x 16mm.. 1  
Screw, HH M6-1.00 x 16mm.. 1  
10  
11  
12  
3256-22  
321-4  
1-403121  
1-603511  
103-2106  
3256-14  
1-303335  
103-0498  
1-413510  
33114-016  
33113-016  
13  
14  
15  
16  
17  
18  
15  
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WIRING DIAGRAMS  
16  
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DECALS  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
103-2242  
103-2243  
1-303520  
109-3148  
1-303508  
1-413421  
103-2103  
Decal, ECS Instruction LH......................1  
Decal, ECS Instruction RH.....................1  
Decal, Trivantage...................................1  
Decal, Bolt Torque .................................1  
Decal, Discharge Warning......................1  
Decal, Indicator......................................1  
Decal, Park Brake..................................1  
Decal, Ecs Console................................1  
Decal, Hydraulic Tank............................1  
Decal, Tthp Model..................................1  
Decal, Throttle........................................1  
Decal, Exmark Logo...............................1  
Decal, Belt Drive ....................................1  
Decal, Ecs Console................................1  
Decal, Caution Hot Surface....................2  
16 1-413214  
17 1-553049  
18 1-323411  
19 1-403131  
20 1-403132  
21 1-403143  
221-513747  
23 103-4935  
24 98-5954  
98-5954  
Decal, Tracking...................................... 1  
Decal, Mower Deck................................ 1  
Decal, Commercial 36............................ 1  
Decal, Commercial 48............................ 1  
Decal, Commercial 52............................ 1  
Decal, Sulky Warning............................. 1  
Decal, Battery........................................ 1  
Decal, Drive Wheel Release .................. 1  
Decal, Missing Cover (36”)..................... 1  
Decal, Missing Cover (48” & 52”) ........... 3  
Decal, Belt Routing (36”)........................ 1  
Decal, Belt Routing (48” & 52”) .............. 1  
Decal, Danger........................................ 2  
Decal Kit  
8103-1976  
116-0404  
9
10 103-2939  
11 103-1798  
12 103-2882  
13 1-303517  
14* 103-1977  
15 103-2076  
25 1-413206  
26 1-413327  
27 1-403005  
103-2461  
*
Manual start only.  
Electric start only.  
17  
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DECALS  
18  
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HYDRAULIC GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
1-603991  
1-603919  
1-603992  
1-603718  
1-000138  
1-000119  
103-2191  
32128-33  
1-603990  
1-603920  
1-603992  
103-1799  
1-603921  
103-1802  
1-603921  
109-4988  
103-2664  
94-6922  
Fitting, Straight Connector......................4  
O-Ring ...................................................1  
O-Ring ...................................................1  
Wheel Motor ..........................................2  
Kit, Bearing ............................................1  
Kit, Seal .................................................1  
Spacer, Hydraulic Tank..........................2  
Nut, Whizlock 1/4-20..............................2  
Adapter, Straight Thread........................4  
O-Ring ...................................................1  
O-Ring ...................................................1  
Elbow, 90°..............................................2  
O-Ring ...................................................1  
Elbow, 90°..............................................2  
O-Ring ...................................................1  
Pump, Hydro..........................................1  
Kit, Input Shaft 10A ................................1  
Kit, Thrust Bearing 10A..........................1  
Kit, Cylinder Block 10A...........................1  
Kit, Overhaul Seal..................................1  
Nut, Whizlock 3/8-16..............................4  
Washer, 5/16 Std ...................................8  
Screw, HH 3/8-16 x 1-1/4.......................4  
Hose, Hydro...........................................2  
Hose, Hydro...........................................2  
Asm, Charge Hose.................................1  
15 103-4019  
16 109-4180  
Asm, Case Drain Hose .......................... 1  
Element, Oil Filter .................................. 1  
Element, Oil Filter(Winter)...................... 1  
Asm, Filter Head.................................... 1  
Adapter, Straight.................................... 2  
O-Ring................................................... 1  
Screw, HH 1/4-20 x 5/8.......................... 2  
Washer, Lock 1/4 Heavy........................ 2  
Pump, Hydro.......................................... 1  
Kit, Input Shaft 10A ............................... 1  
Kit, Thrust Bearing 10A ......................... 1  
Kit, Cylinder Block 10A ......................... 1  
Kit, Overhaul Seal ................................. 1  
Screw, HH 1/4-20 x 2 1/2....................... 2  
Hose, Charge ........................................ 1  
Elbow, 45° ............................................. 1  
O-Ring................................................... 1  
Washer, 1/4 SAE ................................... 2  
Clamp, Hose 11/16................................ 3  
Clamp, Hose 17/32................................ 3  
Adapter, Straight.................................... 1  
O-Ring................................................... 1  
Asm, Cap W/Gasket .............................. 1  
Gasket, Reservoir Cap........................... 1  
Asm, Reservoir W/Decal........................ 1  
V
1-523541  
2
17 103-2889  
103-1912  
1-603921  
3
4
5
18 321-3  
19 1-805004  
20 109-4987  
103-2664  
94-6922  
6
7
8
103-2666  
105-6184  
21 321-15  
22 103-2959  
23 103-1807  
1-603921  
24 3256-22  
25 103-1988  
26 103-1716  
27 103-1801  
1-603921  
103-2666  
105-6184  
3290-357  
9
10 3256-3  
11 323-7  
28 103-7615  
29 103-1949  
30 103-1947  
12 1-613034  
13 1-323241  
14 103-3914  
Exmark black touch up spray paint – Gloss black.  
Use only for operation below 32°F (0°C).  
V
19  
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HYDRAULIC GROUP  
20  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
21  
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-22-  
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© 2008 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-359 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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