Edelbrock Automobile Parts 16211 MBN 640 User Manual

INSTRUCTION SUPPLEMENT FOR 2000-  
LATER HONDA XR650R  
SPECIAL NOTE!!!!!!  
The Edelbrock carb you have  
purchased was designed to be used  
with the Honda Power-Up manifold.  
Honda part #16211-MBN-640.  
Removing stock carburetor and cables.  
9. Remove rag from manifold.  
10. Install carburetor into manifold. Do not  
tighten yet.  
11. Install the pull cable (long shoulder on cable)  
into the 4:00 position and the return cable  
end into the 1:00 position of the cable  
wheel. Secure cables to cable bracket by  
replacing end piece and phillips screw. See  
figure 2.  
1. Remove seat and gas tank. Make sure fuel  
petcock is in “off” position.  
2. Remove throttle cables paying close  
attention to routing, as the new cables will  
need too be routed the same.  
3. Remove stock carburetor and stock throttle  
housing.  
4. Stuff a dry, clean rag into the intake  
manifold to keep debris from entering  
engine.  
Figure 2.  
NOTE: It may be easier to remove sub-frame  
prior to installation.  
Installing the Edelbrock Carburetor and  
Throttle Cables  
5. Install the throttle cables into the supplied  
throttle housing and place onto clean  
handlebar end.  
6. Remove the rubber carburetor alignment  
tabs from the manifold using a razor blade or  
sharp cutters. This should be done with the  
rag left in the manifold. Be very careful not  
to damage the manifold or your hands  
while doing this!!  
7. Remove the hex pipe plug from the carb cap  
using a 11mm or 7/16 wrench. Do not  
discard plug, as it will be needed later.  
Install the metering adjustment tool included  
in the hardware kit. Do not over-tighten as  
damage may occur to cap.  
12. Align carburetor as close to vertical as  
possible and tighten manifold clamp.  
13. Adjust cable until wide-open throttle is  
achieved. Adjust return cable to take up the  
slack. Note: When throttle cables are  
properly adjusted, there should be  
approx. 1/8” of free play in the throttle.  
14. After throttle cables have been adjusted the  
handle bars should be rotated from full right  
stop to full left stop while opening and  
closing throttle to ensure smooth operation.  
Also check to make sure the cables do not  
catch or bind on anything, i.e., hand guards,  
stabilizers.  
8. Install stock fuel line onto fuel banjo with the  
elbow pointed up and secure with clamp.  
See figure 1.  
15. Secure clamp around air boot onto back of  
carburetor.  
16. Install Remote Idle Cable into threaded tab  
on top of carburetor. Refer to main  
instruction manual for remote idle cable  
installation and adjustment.  
Figure 1.  
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