Grass Trimmer
Operator's Manual
MODEL
GT-200R
Serial Number 05001001 - 05147300
WARNING
DANGER
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesan
Operator'sManualandaSafetyManual. Bothmustbereadandunderstoodfor
properandsafeoperation.
X7702277201
X770000661
10/03
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GRASS TRIMMER
OPERATOR'S MANUAL
3
MANUALSAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful, informational messages preceded by symbols or key
words. The following is an explanation of those symbols and key words
and what they mean to you.
This symbol accompanied by the words WARNING
and DANGER calls attention to an act or condition that
can lead to serious personal injury to operator and
bystanders.
IMPORTANT
provides information necessary for the
protection of the unit.
The enclosed message
The circle with the slash symbol means whatever is
shown within the circle is prohibited.
NOTE This enclosed message provides
tips for use, care and maintenance of the
unit.
SAFETY
DECALS
Hot Decal (near muffler)
Locate these safety decals on your unit. Make sure the decals are
legible and that you understand and follow the instructions on them.
If a decal cannot be read, a new one can be ordered from your ECHO
dealer. SeePARTSORDERINGinstructionsforspecificinformation.
P/N 89016006361
ENGLISHTRANSLATION
SPANISHDECAL
ADVERTENCIA
PELIGRO
WARNING
DANGER
Esta unidad puede ser peligrosa y producir
lesiones personales graves si no se usa en
forma adecuada. Para reducir el riesgo de
lesionarse, los operadores, los ayudantes y los
espectadores deben leer y comprender el
Manual Del Operador y los Manuales De
Seguridad que se entregan escritos en español.
This unit can be dangerous and cause serious
injury if improperly used. To reduce injury
risk to operator, helpers and bystanders, read
and understand the Operator's and Safety
Manuals, which are provided in Spanish.
890228-09560
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4
Shaft Decal
P/N 89031744530
WARNING
DANGER
• This unit can be dangerous and cause serious injury if improperly
used. To reduce injury risk to operator, helpers and bystanders, read
and understand the Operator's and Safety manuals.
• Blindness can occur from objects that are thrown or ricocheted even
with shield in place. Operators, helpers and bystanders must wear
ANSI Z87.1 approved eye protection.
• Always wear hearing protection when operating unit.
• Prevent accidental contact with unit and any cutting attachment.
Maintaina15m(50ft.)radius,DANGERZONEsurroundingthe
operator. ONLY the operator, dressed in proper protective clothing
shouldbeintheDANGERZONE.
• DONOTINSTALLMETALBLADESONGT(GRASSTRIMMER)
MODELS.
• Cutting attachment does not stop immediately after releasingthrottle.
Keep hands and feet clear of blade/cutting attachment unless engine
is shut off and cutting attachment is not moving.
INTERNATIONAL SYMBOLS
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL FORM/
SHAPE
SYMBOL FORM/
SHAPE
SYMBOL FORM/
SYMBOL FORM/
SHAPE
SHAPE
CHOKE CONTROL
"COLD START"
POSITION
Read and understand
Operator's Manual.
FUEL AND OIL
MIXTURE
EMERGENCY STOP
(CHOKE CLOSED)
CHOKE CONTROL
"RUN"
WEAR EYES, EARS
AND HEAD
PROTECTION
IGNITION
ON/OFF
FINGER SEVERING
POSITION
(CHOKE OPEN)
WEAR SLIP
RESISTANT
FOOT WEAR.
HOT
SURFACE
CARBURETOR
ADJUSTMENT
- HIGH SPEED
MIXTURE
PRIMER
BULB
DO NOT SMOKE
NEAR FUEL.
CARBURETOR
ADJUSTMENT
- LOW SPEED MIXTURE
WEAR HAND AND
FOOTPROTECTION
DO NOT EXCEED
10,000 RPM.
DO NOT ALLOW
FLAMES OR
SPARKS NEAR
FUEL.
DO NOT OPERATE
WITHOUT GUARDS
AND SHIELDS IN
PLACE.
SAFETY/ALERT
CARBURETOR
ADJUSTMENT
- IDLE SPEED
BEWARE
-
THROWN,
KEEP BYSTANDERS AND HELPERS
AWAY 15 M (50 FT.).
DO NOT USE
BLADES. STRING
LINE ONLY
RICOCHET
OBJECTS
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GRASS TRIMMER
OPERATOR'S MANUAL
5
SAFETY INSTRUCTIONS
PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING
DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or
safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.
Physical Condition
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DONOTWEARSHORTS,
• DONOTWEARTIES,SCARVES,andJEWELRY.
Wear sturdy work shoes with nonskid soles:
• DONOTWEAROPENTOEDSHOES,
• DONOTOPERATEUNITBAREFOOTED.
Keep long hair away from engine and blower intake. Retain
hair with cap or net.
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE
requirements whenever you operate the unit.
Hand Protection
Wear no-slip, heavy-duty work gloves to improve your
grip on the blower handle. Gloves also reduce the
transmission of machine vibration to your hands.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue,
which may lead to heat stroke. Schedule heavy work for
early morning or late afternoon hours when temperatures
arecooler.
Hearing Protection
ECHO recommends wearing hearing protection whenever
unit is used.
EXTENDED OPERATION/EXTREME CONDITIONS
To reduce the risk of RSI/CTS, do the
following:
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which
affects the fingers of certain individuals may be brought about by
exposure to vibration and cold. Exposure to vibration and cold may
cause tingling and burning sensations followed by loss of color and
numbness in the fingers. The following precautions are strongly
recommended because the minimum exposure which might trigger the
ailment is unknown.
• Avoid using your wrist in a bent, extended
or twisted position. Instead try to maintain
a straight wrist position. Also, when
grasping, use your whole hand, not just
the thumb and index finger.
• Takeperiodicbreakstominimizerepetition
and rest your hands.
• Reduce the speed and force in which you
do the repetitive movement.
• Keep your body warm, especially the head, neck, feet, ankles, hands
and wrists.
• Maintain good blood circulation by performing vigorous arm exer-
cises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where
operating the trimmer or other hand-held power equipment is not
required.
• If you experience discomfort, redness and swelling of the fingers
followed by whitening and loss of feeling, consult your physician
before further exposing yourself to cold and vibration.
• Do exercises to strengthen the hand and
armmuscles.
• Immediately stop using all power equip-
ment and consult a doctor if you feel
tingling, numbness or pain in the fingers,
hands, wrists or arms. The sooner RSI/
CTS is diagnosed, the more likely perma-
nent nerve and muscle damage can be
prevented.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers,
hands, arms and shoulders may cause soreness, swelling, numbness,
weakness and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury(RSI). AnextremeRSIconditionisCarpalTunnelSyndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years.
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6
EQUIPMENT
WARNING
DANGER
Use only ECHO approved attachments. Serious injury may result from the use of a non approved attachment combi-
nation. ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have
not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and safety
manual.
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or
replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks.
DO NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife issecurely
in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe
operating condition.
• Check that front (loop) handle and optional shoulder/waist harness
are adjusted for safe, comfortable operation. See Assembly for proper
adjustment.
• Have repairs done only by an authorized ECHO Service Dealer.
• Keep exhaust area clear of flammable debris. Avoid contact during
andimmediatelyafteroperation.
SAFE OPERATION
WARNING
DANGER
Do not operate this product indoors or in inadequately ventilated
areas. Engine exhaust contains poisonous emissions and can cause
serious injury or death.
ReadtheManuals
• Provide all users of this equipment with the Operator's Manual and
Safety Manual for instructions on Safe Operation.
CleartheWorkArea
• Spectators and fellow workers must be warned, and children and
animals prevented from coming nearer than 15 m (50 ft.) while the unit
is in use.
KeepaFirmGrip
• Hold the front and rear handles with both hands, with thumbs and
fingers tightly encircling the handles.
KeepaSolidStance
• Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on
ladders. Do not over reach.
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GRASS TRIMMER
OPERATOR'S MANUAL
7
EMISSION CONTROL
EPA Phase 2
The emission control system for this engine is EM (Engine
Modification).
IMPORTANTENGINEINFORMATION
ENGINE FAMILY: 3EHXS.0214EA DISPLACEMENT: 21.2 CC
EMISSION COMPLIANCE PERIOD : 300 HRS.
THIS ENGINE MEETS U.S. EPA PHASE 2 EMISSION
REGULATIONS FOR SMALL NONROAD ENGINES. REFER TO
OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS
AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an
EXAMPLEONLY,informationonlabel variesbyengineFAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the
engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures
are followed as listed in the Maintenance Section of this manual.
DESCRIPTION
The ECHO product you purchased has been partially assembled for your convenience. Due to packaging restrictions,
installation of the plastic debris shield, nylon line head, and positioning of the front handle are necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing
parts. Use the contents list to check for missing parts.
* Some units may be factory pre-assembled. No assembly tools are needed and the nylon line head, plastic debris shield,
and mounting hardware, shown in the contents list, are pre-assembled to the unit. Only the front handle may need to be
re-positioned for comfortable operation.
CONTENTS LIST
____ - TrimmerAssembly:
____
____
-
-
PowerHead
Drive Shaft Assembly
____ - PlasticBag(Co-Pack)
____ - Operator's Manual
____ - Safety Manual
____ - Warranty Card & Limited Warranty
____ - LockingTool,P/N89751801131(headlockingtool)
____ - Safety Glasses
____ - Echo Power Blend TM 2-stroke oil sample
____ - 12pcs. 8in. x.080Pre-cutNylonLine
* __ - RapidLoaderTM 2-lineHead
* __ - Shield Assembly
*
* __ - Line Head Mounting Hardware:
* ___
* ___
* ___
- 3/8-24Locknut
- Small Washer
- Large Washer
* ___ - LockingTool,P/N89751801131(wrenchhandle)
* ___ - Wrench17x14.5,P/NX602000031
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8
10
18
19
17
16
15
11
14
12
13
4
3
5
7
2
1
6
8
9
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GRASS TRIMMER
OPERATOR'S MANUAL
9
1. POWER HEAD - Factory Assembled to the Driveshaft assembly. Includes the Engine, Clutch, Fuel System, Ignition
System and Recoil Starter.
2. GRIP - Rear (right hand) handle.
3. FRONT HANDLE - The Front (loop) handle is factory assembled to the Drive Shaft assembly but must be re-
positioned for proper cutting attitude and operator comfort.
4. DRIVESHAFT ASSEMBLY - Factory Assembled to the Power Head. Includes the Rear (right hand) Handle Assem-
bly, Bearing Housing Assembly, Throttle Trigger, Front (loop, left hand) Handle Assembly, Flexible Drive Cable and
Safety Decals.
5. RAPIDLOADERTM HEAD-Containsreplaceablenylontrimminglines.
6. PLASTICDEBRISSHIELDASSEMBLY-Includedinplasticbag(co-pack).MUSTbeinstalledonunitbeforeuse,
see Assembly Instructions. Shield assembly includes the Cut-Off Knife. Mounts on the Gear Housing Assembly just
above the cutting attachment. Helps protect the operator by deflecting debris produced during the trimming opera-
tion.
7. CUT-OFFKNIFE-Trimslinetothecorrectlength.
8. THROTTLETRIGGER -Springloadedtoreturntoidlewhenreleased. Duringacceleration, presstriggergradually
for best operating technique.
9. STOP SWITCH - "TOGGLE SWITCH" mounted on the engine. Move switch UP to RUN, DOWN to STOP.
10. ARM REST - Provides arm rest during operation and protects arm from hot engine.
11. SPARKARRESTOR-CATALYTICMUFFLER/MUFFLER-Themufflerorcatalyticmufflercontrolsexhaustnoise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep
exhaust area clear of flammable debris.
12. FUELTANK-Containsfuelandfuelfilter.
13. RECOILSTARTERHANDLE-Pullhandleslowlyuntilrecoilstarterengages, thenquicklyandfirmly. Whenengine
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
14. FUELTANKCAP-Coverandsealsfueltankopening.
15. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an
additional 4 or 5 times.
16. AIRCLEANER-Containsreplaceablefilterelement.
17. CHOKE - Located at the rear of the air cleaner housing. Move choke lever to "Cold Start" (
cold starting. Move choke lever to "Run" ( ) position to open choke.
18. SPARKPLUG-Providessparktoignitefuelmixture.
) to close choke for
19. SAFETYVIDEO-(Notincludedwithunit)P/N99922202540EnglishversionandP/N99922203508Spanishversion
are available at a cost of $5.00 from ECHO, INC. or any authorized ECHO dealer. The video overviews safety precau-
tions and proper operating techniques and is supplemental to the Safety Manual. Read and understand the Safety
Manual for complete information on safe operation.
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10
SPECIFICATIONS
MODEL ------------------------------------------ GT-200R
Length -------------------------------------------- 1400mm(55.1in.)
Width--------------------------------------------- 310mm(12.2in.)
Height -------------------------------------------- 385mm(15.2in.)
Weight (dry) w/Cutter Head ------------------- 4.1kg(9.04lb.)
Engine Type ------------------------------------- Air cooled, two-stroke, single cylinder gasoline engine
Bore ----------------------------------------------- 32.2mm(1.27in.)
Stroke--------------------------------------------- 26.0mm(1.02in.)
Displacement ------------------------------------ 21.2cc(1.29cu.in.)
ExhaustSystem --------------------------------- SparkArrestorMuffler
Carburetor --------------------------------------- ZamadiaphragmmodelRBw/primer
Ignition System --------------------------------- Flywheel magneto, capacitor discharge
SparkPlug --------------------------------------- NGK BPM-8Y Gap0.65mm(0.026in.)
Fuel ----------------------------------------------- Mixed(GasolineandTwo-strokeOil)
Fuel/OilRatio ------------------------------------ 50:1 two-stroke air cooled engine oil
Gasoline ------------------------------------------ 89 Octane unleaded. DO NOT use fuel containing methyl alcohol, more than
10%ethylalcoholor15%MTBE.
Oil ------------------------------------------------- PowerBlendTM PremiumUniversal2-StrokeOil
Fuel Tank Capacity ----------------------------- 0.45lit.(15.2USfl.oz.)
Starter System ----------------------------------- AutomaticRewindStarter
Clutch -------------------------------------------- CentrifugalType
DriveShaft --------------------------------------- 1/4in. FlexShaft
RotatingDirection ------------------------------ Clockwiseviewedfromtop
Cutter Head -------------------------------------- Nylonlinehead(2-line)with.080Linecapacity203mm(8in.)
Handle -------------------------------------------- Left-D-Loop,Right-Grip
Shoulder Harness ------------------------------- Optional P/N99944200201
IdleSpeed(RPM) ------------------------------- 2,400-3,200RPM
Wide Open Throttle Speed (W.O.T.)
with Nylon Line Head (RPM) ----------------- 6,800-8,800RPM
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GRASS TRIMMER
OPERATOR'S MANUAL
11
ASSEMBLY
Tools Required: LockingTools(2), Wrench17x14.5(9/16in.)
Parts Required: Rapid LoaderTM Head, Large washer, Small washer,
3/8-24Locknut,(2)Pre-cutNylonLine8in.x.080in.
WARNING
DANGER
Cut-off knife on debris shield has sharp edges. Avoid contact
when installing or removing line head.
PLASTIC SHIELD INSTALLATION
B
1. Remove wing nut (A), washer (B), and bolt (C).
2. Snap the shield over the bearing housing.
3. Install bolt (C), washer (B), and wing nut (A).
C
A
NYLON LINE HEAD INSTALLATION
1. Remove plastic threaded shaft sleeve from threaded PTO shaft.
A
C
2. Align locating hole in upper plate with hole in bearing housing and
insert5mm(3/16in.)diameterlockingtool(A).
3. Place large washer (B) then line head (C) on threaded shaft,
followed by small metal washer (D) and locknut (E).
D
B
4. Install3/8-24locknutusing14.5mm(9/16in.)wrench. Turnlocknut
clockwise, and tighten securely.
E
IMPORTANT
Remember to remove the locking tool.
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12
NYLON LINE INSTALLATION
1. Shut engine off. Lay unit on the ground with head assembly up.
2. Remove old nylon line through center recess of head.
3. Thread new lines through outside holes (A) in housing until ends
meet in center of recess.
NOTE
Insert cutting line ends to center of head recess to insure easy
removal of used lines.
A
FRONT (LOOP) HANDLE
NOTE
A
Front handle is pre-installed. Re-positioning and tightening is all
that is required.
1. Position front handle (A) in comfortable operating position and
tighten wing nut (B). The cutting attachment should be 5-7.5 cm
(2-3 in.) above the ground and as level as possible.
B
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GRASS TRIMMER
OPERATOR'S MANUAL
13
PRE - OPERATION
FUEL
Fuel Requirements
IMPORTANT
Spilled fuel is a leading cause of
hydrocarbon emissions. Some states
may require the use of automatic fuel
shut-off containers to reduce fuel
spillage. Contact your ECHO dealer for
orderinginformation.
R + M
2
Gasoline - Use 89 Octane [
] (mid grade or higher) gasoline known
to be good quality. Gasoline may contain up to 15% MTBE (methyl
tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT
approved.
TwoStrokeOil-Atwo-strokeengineoilmeetingISO-L-EGD(ISO/CD
13738) and J.A.S.O. FC Standards must be used. Echo brand premium
Power Blend TM Universal 2-Stroke Oil meets these standards. Engine
problems due to inadequate lubrication caused by failure to use an ISO-
L-EGDandJ.A.S.O.FCcertifiedoil,suchasEchopremiumPower
BlendTM, will void the two-stroke engine warranty. (Emission related
parts only are covered for two years, regardless of two-stroke oil used,
per the statement listed in the Emission Defect Warranty Explanation.)
After refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling
location before starting the engine.
After use;
• DO NOT store a unit with fuel in its tank.
Leaks can occur. Return unused fuel to an
approved fuel storage container.
IMPORTANT
EchopremiumPowerBlendTM Universal2-StrokeOilmaybemixed
at 50:1 ratio for application in all Echo engines sold in the past
regardless of ratio specified in those manuals.
Storage -
Fuel storage laws vary by locality. Contact
your local government for the laws affecting
your area. As a precaution, store fuel in an
approved, air tight container. Store in a well
ventilated, unoccupied building, away from
sparks and flames. Do not store fuel longer
than 30 days.
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of
gasoline.
2. Add the proper amount of 2-stroke oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Addremaininggasolineandremix.
5. Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
IMPORTANT
Stored fuel ages. Do not mix more fuel
than you expect to use in thirty (30)
days, ninety (90) days when a fuel
stabilizer is added.
Handling Fuel
IMPORTANT
WARNING
DANGER
Stored two-stroke fuel may separate.
ALWAYS shake fuel container
thoroughly before each use.
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling, or serious personal injury may result.
• Use an approved fuel container.
• DONOTsmokenearfuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors
over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
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14
OPERATION
STARTING COLD ENGINE
WARNING
DANGER
The attachment will operate immediately when the engine starts and
could result in loss of control and possible serious injury. Keep
movable parts of the attachment off the ground and away from
objects that could become entangled or thrown.
1. Stop Switch
Move stop switch (A) away from the STOP position.
A
B
2. Choke
Move choke (B) to “Cold Start” (
) Position.
3. Primer
Pump primer bulb (C) until fuel will be visible and flows freely in
the clear fuel tank return line. Pump bulb an additional 4 or 5
times.
C
4. Recoil Starter
Lay the unit on a flat area and keep movable attachment parts clear
of all obstacles. Firmly grasp right hand grip with left hand and fully
depress throttle trigger to wide open position. Rapidly pull recoil
starterhandle/rope(D)untilenginefires(ormaximumfive[5]pulls).
5. Choke
After engine fires or five (5) pulls, move choke lever back to “Run”
D
(
) position. Hold throttle trigger fully depressed and pull starter
handle/rope until engine starts and runs. Release throttle trigger
and allow unit to warm up at idle for several minutes.
NOTE
If engine does not start with choke in “Run” position after 5 pulls,
repeat instructions.
6. After engine warm up, gradually depress throttle trigger to increase
engine RPM to operating speed.
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GRASS TRIMMER
OPERATOR'S MANUAL
15
STARTING WARM ENGINE
The starting procedure is the same as Cold Start except DO NOT close
the choke, and do not depress throttle trigger to wide open position.
WARNING
DANGER
The attachment should not move at idle, otherwise serious personal
injury may result.
A
NOTE
If attachment moves, readjust carburetor according to “Carburetor
Adjustment” instructions in this manual or see your ECHO Dealer.
1. Stop Switch
Move stop switch (A) away from the STOP position
2. Primer
C
Pump primer bulb (C) until fuel will be visible and flows freely in
the clear fuel tank return line. Pump bulb an additional 4 or 5
times.
3. Recoil Starter
Lay the unit on a flat area and keep movable attachment parts clear
of all obstacles. Rapidly pull recoil starter handle/rope (D) until
engine fires.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
STOPPING ENGINE
1. Throttle
Release throttle and allow engine to return to idle before shutting
off engine.
2. Stop Switch
Move stop switch button (A) backward to STOP position.
A
WARNING
DANGER
If engine does not stop when stop switch is moved to STOP
position, close choke - COLD START position - to stall engine.
Have your ECHO dealer repair stop switch before using trimmer
again.
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16
MAINTENANCE
Your ECHO trimmer is designed to provide many hours of trouble free service. Regular scheduled maintenance will help
your trimmer achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your
unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the
ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your Echo dealer for repairs.
SKILL LEVEL
Level1=
Level2=
Level3=
Easy to do. Most required tools come with unit.
Moderate difficulty. Some specialized tools may be required.
Experiencerequired.Specializedtoolsarerequired.ECHOrecommends
that the unit be returned to your ECHO dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
3
6
REQ'D
SKILL
LEVEL
DAILY OR
BEFORE
USE
YEARLY
600
HOURS
COMPONENT/
SYSTEM
MAINTENANCE
PROCEDURE
EVERY
REFUEL
MONTHS
OR 90
HOURS
MONTHS
OR 270
HOURS
Recommended Echo Dealer Maintenance Procedures
Carburetor
Inspect/Clean/Replace
Inspect/Clean/Decarbon
3
3
I / C (1)
R (1)
Cylinder Exhaust Port
I / C
R*
I
Do-It-Yourself Maintenance Procedures
Air Filter
Inspect/Clean/Replace
Inspect/Clean
Inspect/Replace
Inspect/Replace
Inspect/Clean
Inspect/Replace
Grease
1
2
1
1
2
2
2
2
1
1
2
1
I / C
I / C
Choke
Fuel Filter
R *
Fuel Line
I *
I
Cooling System
Muffler Spark Arrestor
Drive Shaft
I / C
I / R *
I (2)
Gear Housing
Recoil Starter Rope
Fuel Leaks
Grease
I (3)
Inspect/Clean
Inspect
I / C *
I *
I / R *
I *
Spark Plug
Inspect/Clean
Inspect/Tighten/Replace
I / C
R *
Screws/Nuts/Bolts
I / R *
MAINTENANCE PROCEDURE LETTER CODES: I = INSPECT, R = REPLACE, C = CLEAN
IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required
maintenance.
MAINTENANCE PROCEDURE NOTES:
(1) Replacement will be required for Commercial use after 600 hours. For Consumer use, cleaning every 6 months is required.
(2) Apply ECHO® LUBETM every 50 hours of use.
(3) Apply ECHO® LUBETM every 15-25 hours of use.
* All recommendations to replace are based on the finding of damage or wear during inspection..
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GRASS TRIMMER
OPERATOR'S MANUAL
17
AIR FILTER
Level1.
Tools required: 25 or 50 mm (1 or 2 in.) Cleaning brush
Parts required: 90008REPOWERTM AIR&FUELFILTERKIT.
1. Close choke (Cold Start Position). This prevents dirt from entering
the carburetor throat when the air filter is removed. Brush accumu-
lated dirt from the air cleaner area.
2. Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3. If element can be cleaned and reused, be certain it:
• still fits the cavity in the air cleaner cover.
• is installed with the original side out.
NOTE
Carburetor adjustment may be needed after air filter cleaning/
replacement. See Carburetor Adjustment Section.
FUEL FILTER
Level1.
Tools required: 200-250mm(8-10in.)lengthofwire with one end bent
into a hook, clean rag, funnel, and an approved fuel
container.
Parts required: 90008REPOWERTM AIR&FUELFILTERKIT
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling.
1. Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.
3. Remove the filter from the line and install the new filter.
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18
SPARK PLUG
Level2.
Tools Required: Spark Plug socket wrench and screw driver, feeler
gauge, soft wire brush.
Parts Required: REPOWERTM Tune-UpKit P/N90074
1. Remove spark plug and check for fouling, worn and rounded center
electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4. Tightensparkplugto145-155kg/cm(125-135in.lb.).
0.65 mm
(0.026 in.)
COOLING SYSTEMS CLEANING
Level2.
Tools required: Cross head screwdriver, 3 mm Hexagon wrench,
pointedwoodwtick, 25-50mm(1-2in.)cleaningbrush
Parts Required: None.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is
considered “Normal Maintenance.” Any failure attributed to lack of
maintenance is not warranted.
1. Remove spark plug lead from spark plug.
2. Removemufflercoverbolt(A)
3. Remove four screws that retain the engine cover. Two at the top of
the Recoil Starter, two on either side of the front. Lift the cover from
the engine.
A
NOTE
The spark plug lead and grommet remain in the engine cover.
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GRASS TRIMMER
OPERATOR'S MANUAL
19
IMPORTANT
DO NOT use a metal scraper to remove dirt from the cylinder fins.
4. Use the brush to remove dirt from the cylinder fins.
5. Remove grass and leaves from the grid between the recoil starter
and fuel tank.
6. Assemble components in reverse order.
NOTE
When installing the cover, be certain the tabs of the deflector
shield are in the slot of the cover.
EXHAUST SYSTEM
Spark Arrestor Screen
Level2.
Tools Required: Cross head screwdriver, soft metal brush
Parts Required: ScreenP/N14586240630,Gasket P/N14586642031
WARNING
DANGER
During operation the muffler or catalytic muffler and surrounding
cover become hot. Always keep exhaust area clear of flammable
debris during transportation or when storing, otherwise serious
property damage or personal injury may result.
1. Remove engine cover, see "Cooling System Cleaning" pages 18
and 19 for step by step instructions.
C
B
A
2. Remove spark arrestor screen cover (A), gasket (B), and screen (C)
frommufflerbody.
3. Clean carbon deposits from muffler components.
4. Replace screen if it is cracked, plugged or has holes burned
through.
5. Assemble components in reverse order.
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20
Cylinder Exhaust Port
Level3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess
carbon every 3 months or 90 hours of operation in order to
maintain this engine within the emissions durability period. ECHO
strongly recommends that you return your unit to your ECHO
dealer for this important maintenance service.
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel
break-in before carburetor adjustments can be made. During the break-in
period your engine performance will increase and exhaust emissions will
stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this
engine.
Level2.
Tools required: Screwdriver,Tachometer(ECHOP/N99051130017)
Parts required: None.
NOTE
Every unit is run at the factory and the carburetor is set in compli-
ance with emissions regulations. This carburetor does not have
acceleration and high speed adjustment needles.
1. Before adjusting the carburetor, clean or replace the air filter and
spark arrestor screen.
2. Start engine and run for several minutes to reach operating
temperature.
3. Check idle speed and reset if necessary. If a tachometer is avail-
able, idle speed screw (A) should be set to the specifications found
on page 10 "Specifications" of this manual. Turn idle screw (A)
clockwise to increase idle speed; counter clockwise to decrease idle
speed.
A
WARNING
DANGER
When carburetor adjustment is completed, the cutting attachment
should not turn at idle, otherwise serious personal injury may result
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GRASS TRIMMER
OPERATOR'S MANUAL
21
LUBRICATION
Level1.
Tools Required: 8mm Open end wrench, screwdriver, clean rag.
Parts Required: ECHO® LUBETM 8oz.(P/N91014)orLithiumBase
Grease.
1. Remove plastic shield.
2. Loosen bearing housing locating screw (A), at the top of the
housing, loosen mounting screw (B) and remove gear case from
drive housing.
B
A
3. Pull the flexible drive shaft (C) from the drive housing, wipe clean
and recoat with a thin coating [1/2 oz. (15 ml)] of grease.
4. Slide the flexible drive shaft back in the drive housing being careful
not to get dirt on the flexible drive shaft.
5. Install the bearing housing and shield.
C
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22
TROUBLESHOOTING
ENGINE PROBLEM TROUBLESHOOTING CHART
Status Cause
Problem
Check
Remedy
Clean or replace
Clean or replace
See your Echo dealer
No fuel at carburetor Fuel strainer clogged
Fuel line clogged
Fuel at carburetor
Carburetor
No fuel at cylinder
Carburetor
See your Echo dealer
Muffler wet with fuel Fuel Mixture too rich
Open choke
Fuel at cylinder
Engine
cranks -
starts hard/
doesn't
Clean/replace air filter
Adjust carburetor
See your Echo dealer
No spark
No spark
Stop switch off
Electrical problem
Interlock switch
Turn switch to ON
See your Echo dealer
See your Echo dealer
start
Spark at end
of plug wire
Spark gap incorrect
Covered with carbon
Fouled with fuel
Adjust to .65mm (0.026 in.)
Clean or replace
Clean or replace
Spark at plug
Plug defective
Replace plug
Air filter
Air filter dirty
Normal wear
Clean or replace
Fuel filter dirty
Contaminants/residues in Replace
fuel
Fuel filter
Fuel vent plugged
Plug dirty/worn
Contaminants/residues in Clean or replace
fuel
Fuel vent
Engine runs,
but dies or
does not
accelerate
properly
Normal wear
Clean and adjust or replace
Spark Plug
Carburetor
Improper adjustment Vibration
Adjust
Clean
Cooling system
dirty/plugged
Extended operation in
Cooling System
dirty/dusty locations
Spark arrestor
screen plugged
Normal wear
Replace
Spark Arrestor
Screen
Engine does
not
N/A
Internal engine problem
See your Echo dealer
N/A
crank
WARNING
DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open
spark plug opening, otherwise serious personal injury may result.
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GRASS TRIMMER
OPERATOR'S MANUAL
23
STORAGE
Long Term Storage (over 30 days)
WARNING
DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear
of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may
result.
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte-
nance which includes the following:
1. Store unit in a dry, dust free place, out of the reach of children.
WARNING
DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch in the "OFF" position.
7. Remove the spark plug and pour 7 cc (1/4 oz.) of
fresh, clean, two-stroke engine oil into the cylinder
through the spark plug hole.
3. Remove accumulation of grease, oil, dirt and debris
fromexteriorofunit.
A. Place a clean cloth over the spark plug hole.
4. Perform all periodic lubrication and services that are
required.
B. Pull the recoil starter handle 2-3 times to distribute
the oil inside the engine.
5. Tighten all the screws and nuts.
C. Observe the piston location through the spark plug
hole. Pull the recoil starter handle slowly until the
piston reaches the top of it's travel and leave it
there.
6. Drain the fuel tank completely and pull the recoil
starter handle several times to remove fuel from the
carburetor.
8. Install the spark plug (do not connect spark plug
cable).
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SERVICING INFORMATION
PARTS
GenuineECHOPartsandECHOREPOWER™PartsandAssembliesfor
your ECHO products are available only from an Authorized ECHO
Dealer. When you do need to buy parts always have the Model
Number, Type and Serial Number of the unit with you. You can find
these numbers on the engine housing. For future reference, write them
in the space provided below.
Model No. _____________ Type _________SN. ______________
SERVICE
DEALER?
Call
1-800-432-ECHO
or
Service of this product during the warranty period must be performed
by an Authorized ECHO Service Dealer. For the name and address of
the Authorized ECHO Service Dealer nearest you, ask your retailer or
call:1-800-432-ECHO(3246). Dealerinformationisalsoavailableonour
Web Site. When presenting your unit for Warranty service/repairs,
proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
If you require assistance or have questions concerning the application,
operation or maintenance of this product you may call the ECHO
ConsumerProductSupportDepartmentat1-800-673-1558from8:30am
to 4:30 pm (Central Standard Time) Monday through Friday. Before
calling, please know the model and serial number of your unit to help
your Consumer Product Support Representative.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration
direct link between you and ECHO if we find it necessary to contact
you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at
Operator'sandPartsManualsareavailableby:
• Downloadingfreefromwww.echo-usa.com
• Purchasing from your Echo Dealer.
• Manuals are available by sending a written request stating the model number and serial number of your Echo unit, part
number of the manual, your name and address, and mail to the address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
GT-200R
S/N 05001001 - 05999999
Part Number 99922203366
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047-1564
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