Echo Chipper PAS 230 User Manual

Pro Attachment SeriesTM  
Operator's Manual  
MODEL  
PAS-230  
WARNING  
DANGER  
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesanOperator's  
ManualwiththisunitandaseparateOperator'sManualandSafetyManual(ifavailable)  
with the attachment. All manuals must be read and understood for proper and safe  
operation. Failuretodosocouldresultinseriousinjury.  
X753002311  
X7532096801  
12/05  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
3
SAFETY  
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION  
Throughout this manual and on the product itself, you will find safety  
alerts and helpful, information messages preceded by symbols or key  
words. The following is an explanation of those symbols and key words  
and what they mean to you.  
This symbol accompanied by the words WARNING  
IMPORTANT  
and DANGER calls attention to an act or condition that  
can lead to serious personal injury to operator and  
bystanders.  
The enclosed message provides  
information necessary for the protection  
of the unit.  
The circle with the slash symbol means whatever is  
shown within the circle is prohibited.  
NOTE  
This enclosed message provides tips for  
use, care and maintenance of the unit.  
INTERNATIONAL SYMBOLS  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
Wear slip  
resistant foot  
wear.  
DONOTallow  
flamesorsparks  
nearfuel.  
Read and under-  
stand Operator's  
Manual.  
Fuel and oil  
mixture  
FingerSevering  
Ignition  
ON/OFF  
Weareyes,ears  
andhead  
Emergencystop  
protection  
Wear hand  
protection.Use  
twohanded.  
Choke Control  
"Cold Start"  
Position  
Hot  
Surface  
Primerbulb  
(Choke Closed)  
Choke Control  
"Run"  
Position  
Safety/Alert  
Carburetor  
adjustment  
-Highspeedmixture  
DO NOT smoke  
nearfuel.  
(ChokeOpen)  
Avoidallpower  
lines. This unit is  
not insulated  
againstelectrical  
current.  
Do not operate  
closerthan15m  
(50 ft.) from  
electrical  
Carburetor  
adjustment  
-Idlespeed  
Carburetor  
adjustment  
-Lowspeedmixture  
hazards.  
Keepbystanders  
atleast15m  
(50ft.)away.  
Planretreatpath  
from falling  
objects.  
PERSONAL CONDITION AND SAFETY EQUIPMENT  
WARNING  
DANGER  
Pro Attachment SeriesTM users risk injury to themselves and others if the Pro Attachment SeriesTM unit is used  
improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating  
a Pro Attachment SeriesTM unit.  
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4
Physical Condition  
Your judgment and physical dexterity may not be good:  
• if you are tired or sick,  
• if you are taking medication,  
• if you have taken alcohol or drugs.  
Operate unit only if you are physically and mentally well.  
Eye Protection  
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit.  
Hand Protection  
Wear no-slip, heavy-duty work gloves to improve your grip on the handles. Gloves also reduce the transmission of  
machine vibration to your hands.  
Hearing Protection  
ECHO recommends wearing hearing protection whenever unit is used.  
Proper Clothing  
Wear snug fitting, durable clothing;  
• Pants should have long legs, shirts with long sleeves.  
• DONOTWEARSHORTS,  
• DONOTWEARTIES,SCARFS,JEWELRY.  
Wear protective hair covering to contain long hair.  
Wear sturdy work shoes with nonskid soles;  
• DONOTWEAROPENTOEDSHOES,  
• DONOTOPERATEUNITBAREFOOTED.  
Hot Humid Weather  
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early  
morning or late afternoon hours when temperatures are cooler.  
Vibration and Cold  
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be  
brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensa-  
tions, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended,  
because the minimum exposure which might trigger the ailment is unknown.  
Keep your body warm, especially the head, neck, feet, ankles, hands,  
and wrists.  
Maintain good blood circulation by performing vigorous arm  
exercises during frequent work breaks, and also by not smoking.  
Limit the hours of operation. Try to fill each day with jobs where  
operating the trimmer or other hand-held power equipment is not  
required.  
If you experience discomfort, redness and swelling of the fingers  
followed by whitening and loss of feeling, consult your physician  
before further exposing yourself to cold and vibration.  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
5
Repetitive Stress Injuries  
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness,  
swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high  
risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which  
could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged  
exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.  
To reduce the risk of RSI/CTS, do the following:  
Avoid using your wrist in a bent, extended or twisted position.  
Instead try to maintain a straight wrist position. Also, when  
grasping, use your whole hand, not just the thumb and index finger.  
Take periodic breaks to minimize repetition and rest your hands.  
Reduce the speed and force with which you do the repetitive  
movement.  
Do exercises to strengthen the hand and arm muscles.  
Immediately stop using all power equipment, and consult a doctor if  
you feel tingling, numbness or pain in the fingers, hands, wrists or  
arms. The sooner RSI/CTS is diagnosed, the more likely permanent  
nerve and muscle damage can be prevented.  
WARNING  
DANGER  
Do not operate this product indoors or in inadequately ventilated  
areas. Engine exhaust contains poisonous emissions and can  
cause serious injury or death.  
ReadtheManuals  
• Provide all users of this equipment with the Operator’s Manual and  
Safety Manual for instructions on Safe Operation.  
Clear the Work Area  
• Spectators and fellow workers must be warned, and children and  
animals prevented from coming nearer than 15 m (50 ft.) while the unit  
is in use.  
KeepaFirmGrip  
• Hold the front and rear handles with both hands, with thumbs and  
fingers encircling the handles.  
KeepaSolidStance  
• Maintain footing and balance at all times. Do not stand on slippery,  
uneven or unstable surfaces. Do not work in odd positions or on  
ladders. Do not over reach.  
AvoidHotSurfaces  
• Keep exhaust area clear of flammable debris. Avoid contact during  
and immediately after operation.  
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6
EQUIPMENT  
WARNING  
DANGER  
Use only ECHO approved attachments for Pro Attachment SeriesTM models. Serious injury may result from the use of  
a non-approved attachment combination. Read and comply with all safety instructions listed in this manual and  
attachmentmanual.  
NOTE  
ECHO, INC. will not be responsible for the failure of cutting devices, attachments, or accessories which have not  
been tested and approved by ECHO for use with this Pro Attachment SeriesTM.  
• Check unit for loose/missing nuts, bolts and screws. Tightenand/or replace as needed.  
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.  
• Inspect guards for damage and ensure that they are securely in place. Replace if guard is damaged or missing.  
• Check that the attachment is firmly attached and in safe operating condition.  
EMISSION CONTROL  
EPA Phase 2  
The emission control system for these engines are EM/TWC (Engine Modification and Catalyst).  
IMPORTANTENGINEINFORMATION  
ENGINE FAMILY: 5EHXS.0234KA DISPLACEMENT: 22.8 cc  
EMISSION COMPLIANCE PERIOD: 300 Hours  
THIS ENGINE MEETS U.S. EPA PH2 AND 2005 - 2006  
CALIFORNIA EMISSION REGULATIONS FOR SORES. REFER  
TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS  
AND ADJUSTMENTS.  
An Emission Control Label is located on the engine. (This is  
anEXAMPLEONLY, informationonlabelvariesbyengine  
FAMILY).  
PRODUCT EMISSION DURABILITY  
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the  
engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are  
followed as listed in the Maintenance Section of this manual.  
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PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
7
DESCRIPTION  
Locate these safety decals on your unit. Make sure the decals are legible and that you understand and follow the  
instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDER-  
INGinstructionsforspecificinformation.  
9
8
Hot Decal (near muffler)  
P/N 89016006361  
7
6
1
5
4
3
2
15  
11  
12  
13  
14  
10  
16  
18  
17  
Shaft Decal  
Spanish Decal  
P/N X505001930  
English Translation  
P/N 89022809560  
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8
1. MUFFLER, SPARKARRESTOR- The muffler controls the exhaust noise while the spark arrestor prevents hot,  
glowing particles of carbon from leaving the muffler where they could possibly start a fire.  
2. FUELTANK-Containsfuelandfuelfilter.  
3. FUEL TANK CAP - Covers and seals fuel tank opening.  
4. RECOILSTARTERHANDLE-Pullhandleslowlyuntilrecoilstarterengages, thenquicklyandfirmly. Whenengine  
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.  
5. PURGE BULB - Pumping purge bulb before starting engine draws fresh fuel from the fuel tank, purging air from the  
carburetor. Pump purge bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump purge bulb  
an additional 4 or 5 times.  
6. AIRCLEANER-Containsreplaceablefilterelement.  
7. CHOKE - The choke control lever is located on the top of the air cleaner case. Move choke lever to COLD START  
(
) position to close choke for cold starting. Move choke lever to the RUN (  
) position to open choke.  
8. SPARKPLUG-Providessparktoignitefuelmixture.  
9. TOP GUARD - Protects arm from the hot engine.  
10. DRIVESHAFTCOUPLER-IncludesLocatorPinandClampingKnob.  
11. FRONT HANDLE - The Front Handle is assembled to the Upper Drive Shaft assembly and must be positioned for  
proper cutting attitude and operator comfort.  
12. STOP SWITCH - "SLIDE SWITCH" mounted on top of the Throttle Trigger Housing. Move switch FORWARD  
toRUN,BACKtoSTOP.  
13. THROTTLETRIGGERLOCKOUT-Thislevermustbeheldduringstarting.Operationofthethrottletriggeris  
prevented unless throttle trigger lockout lever is engaged.  
14. GRIP - Rear (right hand) handle.  
15. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Recoil Starter.  
16. UPPERDRIVESHAFTASSEMBLY-IncludestheRear(RightHand)HandleAssembly,Front(LeftHand)Handle  
Assembly, Flexible Drive Cable, Drive Shaft Assembly Coupler, Harness Ring, and Power Head.  
17. THROTTLETRIGGER-Springloadedtoreturntoidlewhenreleased. Duringacceleration, presstriggergradually  
for best operating technique.  
18. BARRIER BAR - Helps keep the cutting attachment away from the operator's legs and feet by limiting rearward  
movement of the unit if kick out occurs. Not for use as a handle. May be used with all Echo-approved attachments  
unless instructed otherwise in the attachment Operator's Manual.  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
9
CONTENTS  
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions,  
other assembly may be necessary.  
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing  
parts. Use the contents list to check for missing parts.  
1 - Power Head w / Upper Drive Shaft Assembly  
1 - PlasticBag(co-pack)  
- 1, BarrierBar  
- 1, Operator's Manual  
- 1, Warranty Registration Card  
- 1, ECHO Emissions and Warranty Statement  
- 1, Safety Glasses  
- 1, Echo Power Blend TM 2-stroke oil sample  
ASSEMBLY  
ATTACHMENT SHAFT ASSEMBLY  
Tools Required: None  
Parts Required: PAS Attachment Assembly  
B
C
1. Set Power Head/Shaft Assembly on a level surface.  
2. Pull locator pin (A) out, and turn counter-clockwise 1/4 turn to lock-  
out position.  
3. Remove vinyl cap from attachment drive shaft.  
4. Remove cardboard spacer, if necessary.  
A
5. Carefully fit attachment drive shaft assembly into coupler (B)  
making sure that the inner lower drive shaft engages into the  
square upper drive shaft socket.  
B
A
C
6. Rotate locator pin (A) 1/4 turn clockwise to engage lower shaft  
hole. Insure locator pin is fully engaged by twisting lower drive  
shaft. Locator pin should snap flush in coupler. Full engagement  
will prevent further shaft rotation.  
7. Secure lower shaft assembly to coupler by tightening clamping  
knob(C).  
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10  
FRONT HANDLE ADJUSTMENT/BARRIER BAR ASSEMBLY  
Tools Required: Screwdriver.  
Parts Required: BarrierBar  
MIN  
SPACING  
Handle Adjustment  
NOTE  
Label shows minimum spacing for front handle location.  
1. Stand in a comfortable operating position with attachment as-  
sembled, and position front handle for comfortable operation.  
Tighten handle screws.  
Barrier Bar Assembly  
NOTE  
The barrier bar may be used with all attachments unless instructed  
otherwise in the attachment Operator's Manual.  
1. Unscrew bottom bracket of handle, and replace with Barrier Bar as  
shown. Adjust handle and secure as described above.  
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TM  
PRO ATTACHMENT SERIES  
11  
OPERATOR'S MANUAL  
OPERATION  
NOTICE:Useofunmixed,improperlymixed,orfuelolderthan90  
days, (stale fuel), may cause hard starting, poor performance, or  
severe engine damage and void the product warranty. Read and  
follow instructions in the Storage section of this manual.  
Fuel to Oil Mix - 50:1 Ratio  
U.S.  
METRIC  
GAS  
GAS  
OIL  
OIL  
cc.  
Gallons  
Fl. oz.  
Liter  
FUEL  
Fuel Requirements  
1
2
5
2.6  
5.2  
13  
4
8
20  
80  
160  
400  
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline  
known to be good quality. Gasoline may contain up to 15% MTBE  
(methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol  
is NOT approved.  
Mixing Instructions  
1. Fill an approved fuel container with half  
of the required amount of gasoline.  
2. Add the proper amount of 2-stroke oil  
to gasoline.  
3. Close container and shake to mix oil  
with gasoline.  
TwoStrokeOil-Atwo-strokeengineoilmeetingISO-L-EGD(ISO/CD  
13738) and J.A.S.O. FC Standards must be used. Echo brand premium  
Power Blend TM Universal 2-Stroke Oil meets these standards. Engine  
problems due to inadequate lubrication caused by failure to use an  
ISO-L-EGDandJ.A.S.O.FCcertifiedoil,suchasEchopremiumPower  
Blend TM, will void the two-stroke engine warranty. (Emission related  
parts only are covered for two years, regardless of two-stroke oil used,  
per the statement listed in the Emission Defect Warranty Explanation.)  
4. Add remaining gasoline, close fuel  
container,andremix.  
IMPORTANT  
Spilled fuel is a leading cause of  
hydrocarbon emissions. Some states  
may require the use of automatic fuel  
shut-off containers to reduce fuel  
spillage.  
IMPORTANT  
EchopremiumPowerBlendTM Universal2-StrokeOilmaybemixed  
at 50:1 ratio for application in all Echo engines sold in the past  
regardless of ratio specified in those manuals.  
After use  
• DO NOT store a unit with fuel in its tank.  
Leaks can occur. Return unused fuel to an  
approved fuel storage container.  
Handling Fuel  
Storage - Fuel storage laws vary by locality.  
Contact your local government for the laws  
affecting your area. As a precaution, store  
fuel in an approved, airtight container. Store  
in a well-ventilated, unoccupied building,  
away from sparks and flames.  
WARNING  
DANGER  
FuelisVERYflammable.Useextremecarewhenmixing,storingor  
handling or serious personal injury may result.  
• Use an approved fuel container.  
• DONOTsmokenearfuel.  
• DO NOT allow flames or sparks near fuel.  
• Fuel tanks/cans may be under pressure. Always loosen fuel caps  
slowly allowing pressure to equalize.  
• NEVERrefuelaunitwhentheengineisHOTorRUNNING!  
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors  
over bare ground.  
IMPORTANT  
Stored fuel ages. Do not mix more fuel  
than you expect to use in thirty (30)  
days, ninety (90) days when a fuel  
stabilizer is added.  
• DO NOT overfill fuel tank. Wipe up spills immediately.  
• Securely tighten fuel tank cap and close fuel container after  
refueling.  
• Inspect for fuel leakage. If fuel leakage is found, do not start or  
operate unit until leakage is repaired.  
• Move at least 3m (10 ft.) from refueling location before starting  
the engine.  
IMPORTANT  
Stored two-stroke fuel may separate.  
ALWAYS shake fuel container  
thoroughly before each use.  
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12  
STARTING COLD ENGINE  
WARNING  
DANGER  
The attachment will operate immediately when the engine starts and  
could result in loss of control and possible serious injury. Keep  
movable parts of the attachment off the ground and away from  
objects that could become entangled or thrown.  
A
1. Stop Switch  
Move stop switch button (A) forward, away from the STOP  
position.  
2. Choke Lever  
Move choke lever (B) to Cold Start (  
) Position.  
3. Purge Bulb  
B
Pump purge bulb (C) until fuel is visible and flows freely in the clear  
fuel tank return line. Pump bulb an additional 4 or 5 times.  
C
4. Recoil Starter  
Lay the unit on a flat area and keep movable attachment parts clear  
of all obstacles. Firmly grasp right hand grip and throttle trigger  
lockout with left hand and fully depress throttle trigger to wide  
open position. Rapidly pull recoil starter handle/rope (D) until  
enginefires(ormaximumfive[5]pulls).  
5. Choke  
D
After engine fires (or 5 pulls), move choke lever back to Run (  
)
position. Hold throttle trigger and throttle trigger lockout fully  
depressed, and pull recoil starter starter handle/rope until engine  
starts and runs. Release throttle trigger, and allow unit to warm up  
at idle for several minutes.  
NOTE  
If engine does not start with choke in “Run” position after 5 pulls,  
repeat instructions 2 - 5.  
6. Throttle Trigger  
After engine warm-up, gradually depress throttle trigger to increase  
engine RPM to operating speed.  
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TM  
PRO ATTACHMENT SERIES  
13  
OPERATOR'S MANUAL  
STARTING WARM ENGINE  
The starting procedure is the same as Cold Start except DO NOT close  
the choke, and do not depress throttle trigger to wide open position.  
WARNING  
DANGER  
The attachment should not move at idle, otherwise serious personal  
injury may result.  
A
NOTE  
If attachment moves, readjust carburetor according to “Carburetor  
Adjustment” instructions in this manual or see your ECHO Dealer.  
1. Stop Switch  
Move stop switch button/lever (A) away from the STOP position.  
2. Purge Bulb  
Pump purge bulb (C) until fuel is visible and flows freely in the clear  
fuel tank return line. Pump bulb an additional 4 or 5 times.  
C
3. Recoil Starter  
Lay the unit on a flat area and keep movable attachment parts clear  
of all obstacles. Rapidly pull recoil starter handle/rope (D) until  
engine fires.  
NOTE  
If engine does not start after 5 pulls, use Cold Start Procedure.  
D
STOPPING ENGINE  
1. Throttle  
A
Release throttle and allow engine to return to idle before shutting  
off engine.  
2. Stop Switch  
Move stop switch button/lever (A) to STOP position.  
WARNING  
DANGER  
If engine does not stop when stop switch is moved to STOP  
position, close choke - COLD START position - to stall engine.  
Have your ECHO dealer repair stop switch before using unit again.  
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14  
MAINTENANCE  
Your ECHO unit is designed to provide many hours of trouble-free service. Regular scheduled maintenance will help your  
unit achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to  
an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO  
Dealer do it, each maintenance task has been graded. If a task is not listed, see your ECHO Dealer for repairs.  
SKILL LEVELS  
Level 1 = Easy to do. Most required tools come with unit.  
Level 2 = Moderate difficulty. Some specialized tools may be required.  
Level 3 = Experiencerequired.Specializedtoolsarerequired.ECHOrecommends  
that the unit be returned to your ECHO dealer for service.  
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Below each task heading  
are listed the various part numbers required for that task. See your ECHO dealer for these parts.  
MAINTENANCE INTERVALS  
3
6
REQ'D  
SKILL  
LEVEL  
DAILY OR  
BEFORE  
USE  
YEARLY  
600  
HOURS  
COMPONENT/  
SYSTEM  
MAINTENANCE  
PROCEDURE  
EVERY  
REFUEL  
MONTHS  
OR 90  
HOURS  
MONTHS  
OR 270  
HOURS  
Recommended Echo Dealer Maintenance Procedures  
Inspect/Clean/Decarbon  
Do-It-Yourself Maintenance Procedures  
Cylinder Exhaust Port  
3
I / C  
R*  
Air Filter  
Inspect/Clean/Replace  
Inspect/Clean  
1
2
1
1
2
2
2
1
2
1
I / C  
I / C  
Choke  
Fuel Filter  
Inspect/Replace  
Inspect/Replace  
Inspect/Clean  
I
I
I / R *  
Fuel System, leaks  
Cooling System  
Muffler Spark Arrestor  
Drive Shaft  
I *  
I
I / C  
Inspect/Replace  
Grease  
I / R *  
I (1)  
Recoil Starter Rope  
Spark Plug  
Inspect/Clean  
I / C *  
I / R *  
Inspect/Clean  
I / C  
R *  
Screws/Nuts/Bolts  
Inspect/Tighten/Replace  
MAINTENANCE PROCEDURE LETTER CODES: I = INSPECT, R = REPLACE, C = CLEAN  
IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required  
maintenance.  
MAINTENANCE PROCEDURE NOTES:  
(1) Apply ECHO® LUBETM every 25 hours of use.  
* All recommendations to replace are based on the finding of damage or wear during inspection..  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
15  
AIR FILTER  
Level1.  
Tools required: 25 or 50 mm (1 or 2 in.) medium bristle cleaning brush  
Parts required: 90008REPOWERTM AirandFuelFilterKit  
1. Close choke (Cold Start Position [  
]). This prevents dirt from  
entering the carburetor throat when the air filter is removed. Brush  
accumulated dirt from the air filter area.  
2. Remove the air filter cover. Lightly brush debris from filter. If filter  
is fuel soaked, deformed, or very dirty, replace it.  
3. If filter can be reused, be certain it:  
• fits tightly in the air filter cavity.  
• is installed with the original side out.  
FUEL FILTER  
Level1.  
Tools required: 200-250mm(8-10in.)lengthofwirewithoneendbent  
into a hook, Clean rag, funnel, an approved fuel  
container,  
Parts required: 90008REPOWERTM AirandFuelFilterKit  
WARNING  
DANGER  
FuelisVERYflammable.Useextremecarewhenmixing,storingor  
handling, otherwise serious personal injury may result.  
1. Use a clean rag to remove loose dirt from around fuel cap and  
empty fuel tank.  
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.  
3. Remove the filter from the line and install the new filter.  
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16  
SPARK PLUG  
Level2.  
Tools required: T-Wrench, Feeler gauge, Soft metal brush.  
Parts Required: REPOWERTM Tune-UpKit P/N90074  
IMPORTANT  
UseonlyNGKBPM-8Ysparkplug(BPMR-8YinCanada)other-  
wise severe engine damage may occur.  
1. Remove spark plug and check for fouling, worn and rounded  
center electrode.  
2. Clean the plug or replace with a new one. DO NOT sand blast to  
clean. Remaining sand will damage engine.  
0.65 mm  
(0.026 in.)  
3. Adjust spark plug gap by bending outer electrode.  
4. Tightensparkplugto150-170kg/cm(130-150in.lb.).  
COOLING SYSTEM  
Level2.  
Tools required: 25 or 50 mm (1 or 2 in.) medium bristle cleaning brush,  
Cross-HeadScrewdriver,4mmHexWrench  
Parts Required: None if you are careful.  
IMPORTANT  
To maintain proper engine operating temperatures, cooling air must  
pass freely through the cylinder fin area. This flow of air carries  
combustion heat away from the engine.  
Overheating and engine seizure can occur when:  
• Air intakes are blocked, preventing cooling air from reaching the  
cylinder.  
• Dust and grass build up on the outside of the cylinder. This build up  
insulates the engine and prevents the heat from leaving.  
Removal of cooling passage blockages or cleaning of cooling fins is  
considered “Normal Maintenance”. Any failure attributed to lack of  
maintenance is not warranted.  
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TM  
PRO ATTACHMENT SERIES  
17  
OPERATOR'S MANUAL  
1. Remove spark plug lead.  
2. Remove two (2) muffler cover screws and muffler cover (A).  
3. Remove screw and arm rest (B).  
C
4. Remove engine cover (C).  
B
A
IMPORTANT  
DO NOT use a metal scraper to remove dirt from the cylinder fins.  
5. Use brush to remove dirt from the cylinder fins.  
6. Remove grass and leaves from the grid between the recoil starter  
and fuel tank.  
7. Assemble components in reverse order.  
EXHAUST SYSTEM  
Spark Arrestor Screen  
Level2.  
Tools required: Cross-HeadScrewdriver,Softmetalbrush,4mmHex  
Wrench.  
Parts Required: Screen,Gasket  
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18  
1. Removemufflercover.  
A
2. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from  
entering cylinder.  
B
C
3. Remove spark arrestor screen cover (A), muffler gasket (B), and  
screen(C)frommufflerbody.  
4. Clean carbon deposits from muffler components.  
NOTE  
When cleaning carbon deposits, be careful not to damage the  
catalyticelementinsidemuffler.  
5. Replace screen if it is cracked, plugged or has holes burned  
through.  
6. Assemble components in reverse order.  
Cylinder Exhaust Port  
Level3.  
IMPORTANT  
The cylinder exhaust port must be inspected and cleaned of excess  
carbon every 3 months or 90 hours of operation in order to maintain  
this engine within the emissions durability period. ECHO strongly  
recommends that you return your unit to your ECHO dealer for this  
important maintenance service.  
CARBURETOR ADJUSTMENT  
Engine Break-In  
New engines must be operated a minimum duration of two tanks of fuel  
break-in before carburetor adjustments can be made. During the break-in  
period your engine performance will increase and exhaust emissions will  
stabilize. Idle speed can be adjusted as required.  
High Altitude Adjustment  
High altitude adjustment is not required for proper operation of this  
engine.  
Level2.  
Tools required: Screwdriver,Tachometer(ECHOP/N99051130017).  
Parts required: None.  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
19  
NOTE  
Every unit is run at the factory and the carburetor is set in compli-  
ance with emission regulations. This carburetor does not have  
acceleration and high speed adjustment needles.  
1. Check idle speed and reset if necessary. If a tachometer is avail-  
able, idle speed screw (A) should be set to the specifications found  
on page 22 "Specifications" of this manual. Turn idle screw (A)  
clockwise to increase idle speed; counter clockwise to decrease idle  
speed.  
A
WARNING  
DANGER  
When carburetor adjustment is completed, the attachment should  
not rotate at idle, otherwise serious personal injury may result.  
LUBRICATION  
Level1.  
Tools required: 5mmHexWrench,CleanRag  
Parts Required: ECHO® LUBETM 8oz.(P/N91014)orLithiumBase  
Grease.  
C
A
D
B
Drive Shaft Upper  
IMPORTANT  
The drive shaft must be lubricated with high temperature automo-  
tive grease every 25 hours of operation, otherwise drive shaft  
assembly overheating and failure can result.  
1. Loosen clamping knob (A).  
E
2. Pull locator pin (B) and rotate 1/4 turn counter clockwise to lockout  
position.  
A
3. Removeattachment.  
4. Remove coupler (E) from upper drive shaft assembly by loosening  
clamping screw (C) and removing set screw (D).  
D
B
5. Remove upper flex cable (F), wipe clean, and apply a thin coating of  
1/2oz.(15ml)ofgrease.  
F
6. Install cable. Make sure that the flex cable fully engages into the  
clutch square drive socket.  
7. Slide coupler on upper drive shaft until fully seated, and align set  
screw hole in coupling with hole in upper drive shaft.  
8. Install and tighten set screw (D), and tighten clamping screw (C).  
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20  
TROUBLESHOOTING  
ENGINE PROBLEM TROUBLESHOOTING CHART  
Problem  
Check  
Status  
Cause  
Remedy  
Clean or replace  
Clean or replace  
See your Echo dealer  
Fuel strainer clogged  
Fuel line clogged  
Carburetor  
No fuel at  
carburetor  
Fuel at carburetor  
No fuel at cylinder Carburetor  
See your Echo dealer  
Open choke  
Fuel at cylinder  
Engine  
cranks -  
starts hard/  
doesn't  
Clean/replace air filter  
Adjust carburetor  
See your Echo dealer  
Muffler wet with fuel Fuel Mixture too rich  
Stop switch off  
Turn switch to ON  
See your Echo dealer  
See your Echo dealer  
start  
Spark at end  
of plug wire  
Electrical problem  
Interlock switch  
No spark  
Spark gap incorrect  
Covered with carbon  
Fouled with fuel  
Adjust to .65mm (0.026 in.)  
Clean or replace  
Clean or replace  
Spark at plug  
No spark  
Plug defective  
Replace plug  
Air filter  
Air filter dirty  
Fuel filter dirty  
Fuel vent plugged  
Plug dirty/worn  
Normal wear  
Clean or replace  
Replace  
Contaminants/residues  
in fuel  
Fuel filter  
Contaminants/residues  
in fuel  
Fuel vent  
Spark Plug  
Clean or replace  
Clean and adjust or replace  
Adjust  
Engine  
runs,  
but dies or  
does not  
accelerate  
properly  
Normal wear  
Vibration  
Improper  
adjustment  
Carburetor  
Excessive  
dirt/debris  
Extended operation in  
dirty/dusty locations  
Cooling System  
Clean  
Screen cracked,  
plugged, or  
Spark Arrestor  
Screen  
Normal wear  
Replace  
perforated  
Engine  
d
oes  
not  
N/A  
N/A  
Internal engine problem See your Echo dealer  
c
rank  
WARNING  
DANGER  
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark by ground-  
ing spark plug near cylinder plug hole, otherwise serious personal injury may result.  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
21  
STORAGE  
Long Term Storage (over 30 days)  
WARNING  
DANGER  
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear  
of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may  
result.  
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte-  
nance which includes the following:  
1. Store unit in a dry, dust free place, out of the reach of children with drive shaft housing in an upright or horizontal  
position to prevent grease leakage.  
WARNING  
DANGER  
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.  
7. Remove the spark plug and pour 7 cc (1/4 oz.) of  
2. Place the stop switch in the "OFF" position.  
fresh, clean, two-stroke engine oil into the cylinder  
through the spark plug hole.  
3. Remove accumulation of grease, oil, dirt and debris  
fromexteriorofunit.  
A. Place a clean cloth over the spark plug hole.  
4. Perform all periodic lubrication and services that are  
required.  
B. Pull the recoil starter handle 2-3 times to  
distribute the oil inside the engine.  
C. Observe the piston location through the spark  
plug hole. Pull the recoil starter handle slowly  
until the piston reaches the top of its travel and  
leave it there.  
5. Tighten all the screws and nuts.  
6. Drain the fuel tank completely and pull the recoil  
starter handle several times to remove fuel from the  
carburetor.  
8. Install the spark plug (do not connect ignition cable).  
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22  
SPECIFICATIONS  
MODEL ----------------------------------------------------- PAS-230  
Unit Length ------------------------------------------------- 1025mm(40.4in.)  
Width-------------------------------------------------------- 250mm(9.84in.)  
Height ------------------------------------------------------- 250mm(9.84in.)  
Weight (dry) ------------------------------------------------ 4.0kg(8.82lb.)  
Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine  
Bore ---------------------------------------------------------- 32.2mm(1.27in.)  
Stroke -------------------------------------------------------- 28.0mm(1.10in.)  
Displacement ----------------------------------------------- 22.8cc(1.39cu.in.)  
Exhaust ------------------------------------------------------ Spark Arrestor Muffler with catalyst  
Carburetor -------------------------------------------------- Zama w/purge pump  
Ignition System -------------------------------------------- CDI (capacitor discharge ignition)  
SparkPlug -------------------------------------------------- NGKBPM-8YGap0.65mm(0.026in.)  
Fuel ---------------------------------------------------------- Mixed(GasolineandTwo-strokeOil)  
Fuel/OilRatio ----------------------------------------------- 50:1 two-stroke air cooled engine oil  
Gasoline ----------------------------------------------------- 89 Octane unleaded. DO NOT use fuel containing methyl alcohol,  
more than 10% ethyl alcohol or 15% MTBE.  
Oil ------------------------------------------------------------ PowerBlendTM PremiumUniversal2-StrokeOil  
Fuel Tank Capacity ---------------------------------------- 0.58lit.(19.6USfl.oz.)  
Starter System ---------------------------------------------- AutomaticRewindStarter  
Clutch ------------------------------------------------------- CentrifugalType  
DriveShaft -------------------------------------------------- 6.35mm(1/4in.)flexibleshaft  
Idle Speed --------------------------------------------------- 2,750-3,250  
Wide Open Throttle Speed (W.O.T.) RPM ------------- 8,500-10,500  
ECHO APPROVED OPTIONAL ATTACHMENTS  
WARNING  
DANGER  
• Use only ECHO approved attachments for Pro Attachment SeriesTM models. Serious injury may result from the use  
of non-approved attachment combinations. Read and comply with all safety instructions listed in this manual and  
in the attachment manual.  
RECOMMENDED OPTIONAL ATTACHMENTS  
• PAS Edger  
PASCultivator  
PASTrimmer  
• PAS Hedge Clipper  
• PAS Power PrunerTM  
Model 99944200470  
Model 99944200510  
Model 99944200540  
Model 99944200480  
Model 99944200530  
• PAS Pro SweepTM  
• PAS Pro ThatchTM  
Model 99944200550  
Model99944200560  
• PAS Articulating Hedge Clipper Model99944200590  
• PAS Rapid LoaderTM  
• PAS Brush Cutter  
• PAS ProPaddle  
Model 99944200610  
Model99944200600  
Model99944200620  
NOTE  
ECHO, INC. will not be responsible for the failure of cutting devices, attachments, or accessories which have not been  
tested and approved by ECHO for use with this Pro Attachment SeriesTM unit.  
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TM  
PRO ATTACHMENT SERIES  
OPERATOR'S MANUAL  
23  
NOTES  
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SERVICING INFORMATION  
PARTS/SERIAL NUMBER  
GenuineECHOPartsandECHOREPOWERPartsandAssembliesfor  
your ECHO products are available only from an Authorized ECHO  
Dealer. When you do need to buy parts always have the Model  
Number and Serial Number of the unit with you. You can find these  
numbers on the engine housing. For future reference, write them in the  
space provided below.  
Model No. _____________ SN. ____________  
SERVICE  
Service of this product during the warranty period must be performed  
by an Authorized ECHO Service Dealer. For the name and address of  
the Authorized ECHO Service Dealer nearest you, ask your retailer or  
call:1-800-432-ECHO(3246). Dealerinformationisalsoavailableonour  
Web Site. When presenting your unit for Warranty service/repairs,  
proof of purchase is required.  
DEALER?  
Call  
1-800-432-ECHO  
or  
ECHO CONSUMER PRODUCT SUPPORT  
If you require assistance or have questions concerning the application,  
operation or maintenance of this product you may call the ECHO  
ConsumerProductSupportDepartmentat1-800-673-1558from8:30am  
to 4:30 pm (Central Standard Time) Monday through Friday. Before  
calling, please know the model and serial number of your unit to help  
your Consumer Product Support Representative.  
CONSUMER PRODUCT  
SUPPORT  
1-800-673-1558  
8:30 - 4:30 Mon - Fri C.S.T.  
WARRANTY REGISTRATION  
You may register your Echo equipment using the warranty registration  
direct link between you and ECHO if we find it necessary to contact  
you.  
ADDITIONAL OR REPLACEMENT MANUALS  
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at  
Operator'sandPartsManualsareavailableby:  
• Downloadingfreefromwww.echo-usa.com  
• Purchasing from your Echo Dealer.  
• Manuals are available by sending a written request stating the model number and serial number of your Echo unit, part  
number of the manual, your name and address, and mail to the address below.  
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.  
ECHO, INCORPORATED  
400OAKWOOD ROAD  
LAKE ZURICH,IL 60047  
06001001/06999999  
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