Earlex Paint Sprayer ASG55 User Manual

Outdoor Paint Sprayer  
ASG55  
OPERATING INSTRUCTIONS  
Thank you for purchasing an Earlex Outdoor Paint Sprayer.  
Please read all these instructions before operating  
this product and retain them for future reference.  
Earlex Ltd will accept no responsibility for the use of this product if used  
for any other purposes than those detailed herein.  
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PARTS AND ACCESSORIES  
1/2  
3b  
3a  
3c  
4
6
5
7
1. 1.0mm Nozzle  
2. 0.6mm Nozzle  
3a. Valve Assembly - 3 parts  
3b. Piston Spring 55W  
3c. Piston Assembly  
SG209  
4. Suction Tube and Filter Assembly SG240  
SG211  
SG612  
SG612  
SG612  
5. 1.0 Litre Paint Container  
6. Lubricating Oil  
7. Metal Punch  
SG242  
SG244  
SG318  
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ABOUT THE PAINT SPRAYER  
TO OBTAIN ThE BEST RESuLTS FROm YOuR PAINT SPRAYER READ ThESE INSTRucTIONS  
cAREFuLLY BEFORE uSE.  
The Paint Sprayer can be used to spray many different materials including varnishes, wood  
preservatives, fence treatments and stains. The Paint Sprayer can be used for a variety of applications  
including, fences, sheds and garden furniture.  
PLEASE NOTE  
We have done all we can to ensure that used correctly and according to these instructions, the Earlex  
Outdoor Paint Sprayer will give long trouble free service. We accept no responsibility for damage  
caused by the use of incorrect or unsuitable substances, paint or fluids which have not been thinned  
correctly or are unsuitable for the surfaces to which they are applied, health hazards arising from lack  
of ventilation when working in confined spaces, or failure of the equipment due to inadequate cleaning  
of components after use. If in doubt, always test a small inconspicuous area first. Always read the paint  
manufacturer’s instructions first. Neither our guarantee nor the above statement affect your statutory  
rights.  
ImPORTANT - Selecting the paint  
Many paints and other materials can be sprayed but some cannot. Always check the manufacturer’s  
recommendations before using products with your Paint Sprayer.  
THE SPRAY GUN MUST NOT BE USED FOR SPRAYING EXTERIOR TEXTURED WALL PAINTS OR  
TEXTURED COATINGS. USING THESE MATERIALS WILL CAUSE PREMATURE WEAR ON THE  
PISTON AND WILL INVALIDATE YOUR GUARANTEE.  
IF YOu hAVE ANY PROBLEmS WITh YOuR SPRAY GuN OR IF YOu BELIEVE A PART IS  
mISSING, DO NOT RETuRN TO STORE. PLEASE cONTAcT EARLEx LTD ON 01483 454666.  
SAFETY WARNING  
<21˚C  
Do not direct the Paint  
Sprayer at yourself or  
anyone else.  
Do not use your Paint  
Sprayer in wet weather.  
Do not use your Paint Sprayer for  
spraying flammable materials. i.e  
those with a flashpoint less than  
21˚C.  
(Risk of injection).  
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PREPARING AND USING YOUR PAINT SPRAYER  
Preparation of the surface and thinning of the paint are the two most important areas to be concerned  
with to obtain the best results from your Paint Sprayer. Ensure all surfaces are free from dust, dirt, rust  
and grease. If necessary rub down with sandpaper, or similar. Mask areas you do not wish to be  
painted.  
As some wood preservatives and other sprayable products contain particles, please ensure that when  
filling the Paint Container of the Paint Sprayer, that the paint is filtered through either a funnel with a  
filter on it or through nylon tights or stockings. This will ensure that no large particles enter the Paint  
Container, so preventing blockages and providing you with trouble free spraying.  
This Paint Sprayer can be used with water and solvent based wood products, fence treatments,  
varnishes and stains.  
SAFETY WARNING!  
DO NOT SPRAY FLAmmABLE mATERIALS (FLASh POINT < 21˚c). ALWAYS SPRAY IN A WELL  
VENTILATED AREA. NEVER SPRAY NEAR NAKED FLAmES. ALWAYS WEAR PROTEcTIVE  
FAcE mASK, GOGGLES, GLOVES & EAR PROTEcTORS WhEN uSING YOuR PAINT SPRAYER.  
mASK ThE AREAS OF ThE ITEm ThAT YOu DO NOT WANT TO SPRAY AND PROTEcT ANY  
ADJAcENT AREAS ThAT cOuLD BE AFFEcTED BY OVERSPRAY.  
OPERATION  
Turn the gun upside down and place a few drops of Lubricating Oil (6) in both  
the apertures on the underside of the Paint Sprayer (see Fig.2). Connect to  
mains and momentarily trigger the Paint Sprayer to disperse the oil around the  
piston and cylinder, then disconnect the ASG55 from the mains and firmly  
push the Suction Tube (4) into the tapered hole of the raised boss. Fill the  
Paint Container with the paint, filtering the paint through a piece of nylon  
stocking or a funnel which incorporates a filter to remove any lumps or  
particles. DO NOT OVERFILL. Screw the Paint Sprayer on to the Paint  
Container tightly. Ensure the Nozzle (1/2) and clamping knob are hand  
Fig.2  
tightened before use. Plug in the unit and before you start depress switch fully, aiming the Paint Sprayer  
at a piece of cardboard or newspaper until the paint comes out. Adjust the output control knob on the  
back accordingly to control the volume of paint that you wish to apply (Fig.3).  
This will also affect the spray pattern. A poor spray pattern will concentrate the paint in the centre of the  
spray and give a blotchy finish. A good spray pattern is achieved when there is an even amount of  
material in a fine spray throughout the pattern.  
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USING THE OUTPUT CONTROL KNOB  
Turning the output control knob clockwise reduces the flow of material whilst turning it anti-clockwise  
increases the flow. To adjust the pattern undertake the following:  
1. Turn the output control knob anti-clockwise to the maximum position.  
2. Pull the trigger and test the pattern on a piece of cardboard or  
newspaper.  
3. Turn the output control knob clockwise from the maximum position until  
the spray pattern is correct.  
If you have undertaken the above and you still cannot obtain a good spray  
pattern then the material being sprayed probably requires further thinning.  
Fig.3  
SPRAYING TECHNIQUE  
To obtain best results keep the Paint Sprayer level and square to the surface being sprayed. The Paint  
Sprayer works best if the Nozzle is kept about 25 – 30 cms (10” – 12”) from the surface being sprayed;  
(See Fig. 4) This will result in consistent, even coverage. To avoid overlap of the paint and therefore  
uneven coverage, we recommend that the Paint Sprayer be momentarily turned off whenever you  
change direction.  
Move the Paint Sprayer at an even speed. A fast speed will give a thin coat and a slow speed will give  
a thicker coat. Never tilt the spray gun more than 45˚ as this could result in paint getting into the motor  
and cause serious damage.  
Fig.4  
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HELPFUL HINTS  
1) Only apply one coat at a time. If more than one coat is required follow the paint manufacturer’s  
instructions for drying times.  
2) If spraying small objects keep the output setting low as this will avoid  
excessive use of paint and will minimise overspray.  
3) When spraying large areas or objects use a criss-cross pattern  
either left to right then up and down or vice-versa. Remember to  
momentarily stop spraying as you change direction. This will ensure  
maximum coverage. (See Fig. 5)  
4) Avoid stopping and starting when spraying as this can lead to too  
much or not enough material on a surface.  
5) To ensure edges are covered begin spraying just outside the area being  
sprayed and do not stop until you have just passed the opposite edge.  
Fig.5  
SPRAY NOZZLE SELECTION  
The Earlex Outdoor Paint Sprayer is supplied with 0.6mm and 1.0mm nozzles.  
1) 0.6mm - This size works best for stains and water-proofers for small application areas.  
2) 1.0mm - This nozzle is suitable for spraying woodcare treatments.  
If when spraying you find that the spray pattern is small and splattery, and adjusting the output control  
knob does not solve the problem, try a different nozzle size before further thinning the material.  
GENERAL CLEANING INSTRUCTIONS  
After every use it is essential that you clean the Paint Sprayer thoroughly  
When you have finished spraying, empty any remaining material out of the Paint Container and clean  
it thoroughly using the thinners required for the job.  
Rinse the Paint Sprayer Paint Container with the thinners required for the job and spray through the  
Paint Sprayer onto cardboard or newspaper, and follow the instructions below.  
Refer to spare parts section on page 3 when carrying out the following.  
When you have finished spraying, empty any  
remaining material out of the Paint Container.  
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Rinse the Paint Sprayer Paint Container with the  
thinner that was used and spray through the Paint  
Sprayer onto cardboard or newspaper.  
Remove the top knob, slightly push the nozzle  
towards the switch and pull down and forward to  
release the piston cylinder assembly from the main  
Paint Sprayer assembly.  
Take care not to allow the piston assembly and  
spring to fall out.  
Remove the piston assembly and spring, unscrew  
the spray nozzle to release the Valve Assembly,  
pull out Suction Tube and unclip filter.  
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Submerge all of the components into a cleaning  
fluid compatible with the fluid being sprayed.  
Thoroughly clean all of these parts. Lightly oil the  
piston and slide it in and out of the cylinder to  
distribute the oil over the mating parts, reassemble  
all of the components to their original  
positions (see page 8).  
MAINTENANCE AND REPAIR  
Please be aware that certain parts of this Paint Sprayer will wear, requiring replacement and that these  
parts are not covered by guarantee. These parts include the Valve Assembly (3a), Nozzle (1 & 2),  
Piston and Spring (3b & 3c). The wear on these parts depends on the abrasiveness of the paints being  
sprayed. You would normally expect to replace an atomiser valve after spraying between 25-45 litres  
of materials.  
A worn valve will cause a poor spray pattern and will require replacing. Replacement valves are  
available from the Earlex Service Department (see page 11 for contact details).  
You will need to check the spray nozzles, Piston and Spring from time to time to check for wear.  
Replace if necessary.  
NEVER DISPOSE OF PAINTS OR SOLVENTS INTO DRAINS. CONTACT YOUR LOCAL COUNCIL  
TO ARRANGE COLLECTION.  
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TROUBLESHOOTING  
PROBLEm  
cAuSE  
AcTION REQuIRED  
Paint Sprayer hums but Piston sticking (3c)  
does not operate  
Remove the large knob at the top of the unit. Pull Nozzle  
and Piston Assembly down and back to release from main  
gun assembly. Insert the metal punch (7), supplied in the  
spares pack, into the front of the cylinder housing and  
gently tap the punch to eject the seized piston. Clean and  
lubricate piston and cylinder. Re-assemble carefully in  
reverse order. Remember to replace the compression  
spring onto the piston before fitting the piston. Ensure you  
have not dropped any parts into main Paint Sprayer  
assembly.  
No suction feed  
Liquid too thick  
Thin liquid as recommended or contact paint manufacturer  
No Valve Assembly  
(3a)  
Remove Nozzle, and insert Valve Assembly and refit  
Nozzle  
Paint Suction Tube  
and Filter Assembly  
(4) blocked  
Clean filter  
Paint Sprayer motor  
operates, but nothing  
comes out  
Nozzle blocked part Clean thoroughly with thinners or if water based paint,  
(1/2)  
clean with water.  
Clean thoroughly with thinners.  
Nozzle Valve  
Assembly blocked  
(3a)  
Paint Sprayer motor  
operates but spluttering  
Paint Container  
almost empty  
Refill Paint Container  
Hold at correct angle  
Paint Sprayer held at  
wrong angle  
Liquid too thick  
Thin liquid as recommended  
Adjust regulator at back of Paint Sprayer  
Incorrectly set  
regulation control  
Incorrect Nozzle  
fitted  
Worn Nozzle (1/2)  
Replace Nozzle with other size  
Replace Nozzle  
Worn Valve  
Assembly (3a)  
Replace Valve Assembly  
Tighten Nozzle  
Paint dripping from  
Nozzle  
Nozzle loose  
Keep Paint Sprayer upright  
Paint Sprayer held  
at more than 45˚  
Excessive overspray  
Pressure too high  
Turn output knob clockwise to reduce pressure.  
Holding Paint  
Sprayer too far from  
surface  
Hold Paint Sprayer about 25-30cm (10”-12”) from work  
Runs and sags in paint Arm movement too  
slow  
See section on spraying. (See page 6 and 7).  
Paint Sprayer too  
close to work surface  
Applying too much  
paint in one go  
10  
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MAINS CONNECTION  
This unit is a Class II appliance which means it is double insulated for your protection, no earthing wire  
is necessary.  
If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents.  
Your unit has been supplied with a mains lead with a fitted fused plug. Please read the following safety  
instructions before use.  
1. If the fitted plug is cut off from the mains lead then the plug must be disposed of safely. NEVER  
under any circumstances insert such a plug into a 13 Amp socket.  
2. NEVER under any circumstances use the appliance or mains lead without the fuse cover fitted.  
This is the little cover fixed into the base of the plug to hold the fuse in place.  
3. If you lose the fuse cover then please contact any electrical dealer for a replacement or ring our helpline.  
4. A replacement fuse must be rated at 5 Amp. These must be manufactured and approved to BS 1362.  
5. IF IN ANY DOuBT cONTAcT AN ELEcTRIcIAN.  
If you need to fit a plug to the mains lead, this should be fitted in accordance  
with the wiring instructions below, and will need to be used with a 5 Amp fuse.  
If in doubt consult an electrician.  
If you are using an extension lead it must be rated at a minimum of 6 Amps and  
fully unwound. Do not operate with a lead rated at less than 6 Amps as this will  
cause premature failure of the motor which is not covered by the guarantee.  
EARLEX LTD. WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF USED  
FOR ANY OTHER PURPOSES THAN THOSE DETAILED HEREIN  
Information on the disposal of waste electrical equipment known as WEEE:  
Your attention is brought to new directives applicable to the disposal of this electrical  
equipment, where in accordance with the legislation this product must not be disposed  
of in your normal household waste. Instead it is your responsibility to dispose of this  
type of waste by handing it over to special designated collection points for recovery and  
recycling. This product is marked with a ‘Wheelie bin’ symbol with a cross on it to  
remind you of this action. The objective of this directive is to help conserve resources  
and ensure that it is recycled in a manner that protects human health and the  
environment. For more information about where you can drop off your waste please  
contact your local authority, take back facilities are free of charge.  
GuARANTEE  
This product is guaranteed for a period of 12 months against faulty manufacture and materials. It is  
not guaranteed for industrial or hire purposes. The guarantee does not affect your statutory rights.  
For further information please contact us on our Helpline No between 08.30 a.m. and 5.00 p.m.  
hELPLINE No 01483 – 454666  
British Registered Design No’s: GB 2097621, DE 4103820.3, FR 013052, US 29/141,500  
Copyright & Design Right Reserved 2010 ©  
Ec Declaration of conformity  
We declare that the units ASG55 conform to: 2006/95/EC, EN50144-1, EN50144-2-7 2004/108/EC,  
EN61000-3-2, EN61000-3-3, EN55014-1, EN55014-2.  
Tim Hopper-Technical Director  
Earlex Ltd., Opus Park, Moorfield Road, Guildford, Surrey, GU1 1SZ.  
Tel: 01483-454666 Fax: 01483-454548  
© Earlex Ltd 2010  
SG216 10/10  
11  
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NOTES  
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