Global Machinery Company Drill DP21 User Manual

250W  
5 SPEED  
DRILL PRESS  
DP2  
INSTRUCTION MANUAL  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols. These  
represent important information about the product or instruc-  
tions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Conforms to relevant standards  
for electromagnetic compatibility.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Read and understand instruction manual before  
using this product  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Voltage:  
230–240 V ~ 50 Hz  
250W (1/3HP) single phase  
13mm (1/2”)  
Environmental protection  
Motor:  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
Chuck capacity:  
Spindle axis to column distance: 104mm  
Max. spindle travel: .  
50mm  
15mm  
290mm  
Max. spindle nose to  
table distance:  
Max. spindle nose to  
base distance:  
Range of  
spindle speeds:  
500, 890,1400,  
1900, 2500/min  
Overall dimensions H x W x D): 435mm x 220mm x 350mm  
Net weight: . 17kg  
This tool is an earthed appliance.  
3
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5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
Safety Instructions  
WARNING. Read all instructions. Failure to follow all  
instructions listed below may result in electric shock, fire  
and/or serious personal injury. The term “power tool” in  
all of the warnings listed below refers to your mains-  
operated (corded) power tool or battery-operated (cordless)  
power tool.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
7. Dress correctly. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves  
and non-slip footwear are recommended when working  
outdoors. If you have long hair, wear a protective hair  
covering.  
General safety instructions  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the sanding operation creates dust.  
9. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the cord  
away from heat, oil and sharp edges.  
10. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and  
frees both hands to operate the tool.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important safety  
instructions.  
11. Do not overreach. Keep your footing secure and  
balanced at all times.  
12. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from  
oil and grease.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
13. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the tool  
is not in use.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
14. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
4
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2. This drill press is intended for use in dry conditions and  
indoor use only.  
15. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the tool  
to the power supply. Do not carry a plugged in tool with  
your finger on the switch.  
3. Always wear safety goggles which comply to a  
recognised standard. Use a face or dust mask along  
with safety goggles if the drilling operation is dusty. Use  
ear protectors, especially during extended periods of  
operation.  
16. Use outdoor rated extension cords. When a tool  
is used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
4. Do not try to drill material too small to be securely held.  
Do not drill material that does not have a flat surface  
unless it is clamped securely.  
17. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a power tool when you are tired.  
18. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage  
of parts, proper mounting and any other conditions  
that may affect the operation of the tool. A part that is  
damaged should be properly repaired or replaced by an  
authorised service facility, unless otherwise indicated in  
this Instruction Manual.  
5. Always keep hands out of the path of the drill bit. Avoid  
awkward hand positions where a sudden slip could cause  
your hand to move into the drill bit.  
6. Do not install or use any drill bit that exceeds 175mm (7  
inches) in length or extends more than 150mm (6 inches)  
below the chuck jaws. They can suddenly bend outwards  
or break.  
7. Do not use wire wheels, router bits, shaper cutters, circle  
(fly) cutters or rotary planers on this drill press.  
Defective switches must be replaced by an authorised  
service facility. Do not use a tool if the switch does not  
turn the tool on and off correctly.  
8. When cutting a large piece of material make sure it is  
fully supported at the table height.  
9. Do not perform any operation freehand. Always hold the  
workpiece firmly against the table so it will not rock or  
twist. Use clamps or a vice for unstable workpieces.  
19. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
cookers and refrigerator enclosures.  
10. Make sure there are no nails or foreign objects in the  
part of the workpiece to be drilled.  
20. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
11. Whenever possible, position the workpiece to contact  
the left side of the column; if it is too short or the table is  
tilted, clamp solidly to the table.  
Additional safety rules for drill presses  
WARNING. For your own safety, do not try to use your  
drill press or plug it in until it is completely assembled and  
installed according to the instructions and until you have  
read and understood the following:  
12. If the workpiece overhangs the table such that it will fall  
or tip if not held, clamp it to the table or provide auxiliary  
support.  
13. Set the drill press to a speed appropriate to the job.  
1. Your drill press must be bolted securely to a workbench.  
In addition, if there is any tendency for your drill press to  
move during certain operations, bolt the workbench to  
the floor.  
14. Do not start the drill press while the drill bit is touching  
the workpiece.  
15. When using a drill press vice, always fasten it to the  
table.  
5
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16. Make sure all clamps and locks are firmly tightened  
before drilling.  
17. Securely lock the head and table support to the column,  
and the table to the table support before operating your  
drill press.  
18. Never turn your drill press on before clearing the table of  
all objects (tools, scraps of wood etc.)  
19. Before starting the operation, jog the motor switch to  
make sure the drill bit does not wobble or vibrate.  
20. Let the spindle reach full speed before starting to drill. If  
your drill press makes an unfamiliar noise or if it vibrated  
excessively, stop immediately, turn the drill press off and  
unplug it. Do not restart until the problem is corrected.  
21. Do not perform layout assembly or setup work on the  
table while the drill press is in operation.  
22. Do not exceed the rpm stated on the bit or accessory.  
See the instructions that come with the accessory.  
23. When drilling large diameter holes, clamp the workpiece  
firmly to the table. Otherwise, the bit may grab and spin  
the workpiece at high speed. Do not use fly cutters or  
multiple-part cutters, as they can come apart or become  
unbalanced in use.  
24. Make sure the spindle has come to a complete stop  
before touching the workpiece.  
25. To avoid injury from accidental starting, always turn the  
switch off and unplug the drill press before installing  
or removing any accessory attachment or making any  
adjustment.  
CAUTION! Do not expose to rain or use in damp locations.  
WARNING! For your own safety read instruction manual  
before operating drill press. Wear eye protection, do not  
wear gloves, necktie or loose clothing, clamp workpiece or  
brace against column to prevent rotation, use recommended  
speed for drill accessory and workpiece material.  
6
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1
Know your product  
Before using the drill press, familiarise  
yourself with all the operating features  
and safety requirements.  
21  
13  
Use the tool only for the applications  
intended. All other applications are expressly  
ruled out.  
2
3
12  
22  
1. Pulley cover  
2. Belt tension lock knob  
3. Head lock set screw  
4. Feed handle x 3  
5. Column  
19  
4
20  
15  
11  
6. Column support  
7. Column support bolts x 3  
8. Base  
5
9. Support lock  
10  
10. Table assembly  
11. Chuck  
12. Depth scale  
13. Head assembly  
14. ON/OFF Switch  
15. Collar stop  
18. Hex key  
19. Feed wheel hub  
20. Depth scale nut  
6
7
8
21. Pulley cover knob  
22. Quill  
16. Collar screw  
17. Collar nut  
23. Chuck key  
9
14  
17  
15  
18  
23  
16  
7
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Assembly time  
Accessories  
The DP2 drill press will take  
approximately 15 minutes to  
assemble.  
The tool is supplied with the  
following accessories:  
- 4mm Hex key  
- Chuck Key  
IMPORTANT. If any parts are  
missing , please contact the place  
of purchase. DO NOT attempt  
to operate the machine until the  
missing parts are available.  
Unpacking  
Carefully remove all parts from  
the packaging and check that  
they are in good condition.  
Check that the following parts  
are supplied.  
WARNING. Ensure the machine  
is disconnected from the mains  
plug at all times during assembly  
and maintenance.  
Bags of fittings comprising:  
- 4mm hex key  
Place the base (8) on a flat  
surface.  
- Belt tension lock knob  
- Support lock  
Place the column support (6) on  
base and align the 3 holes in the  
column support with the holes in  
the base (8).  
- 3 x 8mm x 20mm bolts  
- 3 x feed handles  
- Keyed chuck  
Using the 3 x 8mm diameter x  
20mm long column support bolts  
secure the column support to the  
base and tighten with a wrench  
(not supplied).  
- Chuck key  
- Collar stop  
- Collar screw  
Slide the table assembly (10)  
onto the column (5).  
- Collar nut  
We recommend that you purchase your accessories in the  
store from where you purchased the tool. Use good quality  
accessories and the brand recommended by the vendor.  
Assembly  
The following tools are required  
to assemble the drill press  
4mm hex key (supplied)  
Wrench (not supplied)  
Phillips head screwdriver  
(not supplied)  
Install the support lock (9) handle, from the right side into  
the rear of the table support (10) and tighten by hand. Once  
tightened, ensure the table is fixed and cannot move.  
8
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Lift the head assembly (13) and slide it onto the column  
assembly (5) as far as possible.  
Fit the collar stop (15) over the quill (22). Place the collar nut  
(17) into the designated position of the collar stop and in the  
other of side of the collar stop feed the collar screw (16) in  
and tighten into the collar nut.  
Align the head assembly with the table assembly (10) and  
base (8). Using the hex key (18) tighten the head lock set  
screw (3) into the head assembly. This will secure the head  
onto the column.  
Screw the feed handles (4) into  
the threaded holes of the feed  
wheel hub (19) and tighten.  
Clean the spindle nose of the  
chuck (11) with a clean cloth.  
Push the chuck up into the  
spindle nose as far as possible.  
Lightly tap the nose of the chuck  
with a piece of wood to ensure  
proper fitting of the chuck on the spindle lock.  
Insert the depth scale (12) into the depth collar stop (15) and  
fit into the depth collar and place the depth scale nut (20)  
onto the end of the depth scale.  
2500 RPM  
1900 RPM  
1400 RPM  
890 RPM  
500 RPM  
Open the pulley cover to discover the motor speed pulleys  
and belt. Refer to the inside of the pulley cover for speed  
reference.  
9
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Rotate the handle in an anti-clockwise direction to loosen  
the table support (10).  
Note. When fitting belts it is  
easier to place the belt onto the  
small pulley and then turn it onto  
the larger pulley.  
Raise/Lower the table support  
to the desired height.  
Unscrew the screw from the  
pulley cover knob (21) and  
place it through the hole on the  
right side of the pulley cover (1)  
and tighten.  
Tighten the support lock to  
secure the table.  
Adjusting the table angle  
CAUTION. Always ensure that the drill press is switched off  
and the plug is removed from the power point before making  
any adjustments.  
Loosen the screw under the table by rotating it in an anti-  
clockwise direction.  
Tilt the table to the desired angle as indicated on the bevel  
scale.  
To apply tension to the belt, loosen the belt tension lock knob  
(2) and push the motor housing backwards. Tighten belt  
tension lock knob.  
Replace and secure the pulley cover.  
Adjusting the table height  
CAUTION. Always ensure that the  
drill press is switched off and the  
plug is removed from the power  
point before making  
any adjustments.  
Loosen the support lock (9).  
Tighten the screw under the table by rotating it in a clockwise  
direction.  
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To change the maximum permitted depth of travel, first  
loosen the depth scale nut (20).  
Note. When the table is tilted the work piece should be  
clamped to the table.  
Rotate the feed wheel (4) to the desired depth on the depth  
scale (12).  
Installing and removing drill bits  
CAUTION. Always ensure that the drill press is switched off  
and the plug is removed from the power point before making  
any adjustments.  
Using the chuck key loosen the chuck (11) so that the  
jaws are open wide enough to allow a bit to be inserted.  
The chuck is loosened by rotating the collar in an anti-  
clockwise direction.  
Ensuring the drill bit is tight in the chuck use the feed  
wheel to lower the spindle until the drill bit just touches the  
work piece.  
Changing the speed  
CAUTION. Always ensure that the drill press is switched off  
and the plug is removed from the power point before making  
any adjustments.  
The speed of the drill press is  
determined by the size of the  
pulley steps that the belt is  
2500 RPM  
attached to. Using a smaller  
pulley step on the front pulley  
1900 RPM  
1400 RPM  
890 RPM  
means a faster drill speed; using  
500 RPM  
a larger pulley step on the front  
pulley means a slower drill speed.  
The table indicates the speed  
of the drill in the various belt  
positions.  
Place the bit into the open chuck as far as it will go.  
Tighten the chuck by rotating it with the use of the chuck key  
in a clockwise direction.  
Remove the plug from the mains socket.  
To remove the bit, loosen the chuck by rotating the collar in  
an anti-clockwise direction.  
Setting the drilling depth  
CAUTION. Always ensure that the drill press is switched  
off and the plug is removed from the power point before  
making any adjustments.  
Lift up the pulley cover (1).  
Loosen belt tension lock knob (2).  
Move the belt to the correct pulley step for the desired speed.  
Push motor backward until moderate belt tension is  
acquired. Tighten the belt tension lock knob.  
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Note. The belt should push down no more than 13mm.  
To select a faster drill speed, move the belt up to a higher  
step on the front and central pulleys and lower step on the  
central and rear pulleys. Rotating the pulleys and “rolling”  
the belt onto the larger pulley will make this easier.  
To select a slower drill speed, move the belt down to a  
smaller step on the front and central pulleys and a higher  
step on the central and rear  
pulleys. Rotating the pulleys and  
“rolling” the belt onto the larger  
Remove the switch disabling  
insert to prevent unauthorised  
use and store it in a secure  
location out of reach of children.  
pulley will make this easier.  
To tighten the belts on  
the pulleys pull the motor  
backwards. This is best done by  
grabbing hold of the top of the  
rear pulley and the bottom of the  
motor housing.  
CAUTION. Always ensure that  
the drill press is switched off and  
the plug is removed from the  
power point before making any  
adjustments.  
Rotate the pulley by hand to  
ensure everything is aligned  
and correct.  
CAUTION. For through drilling  
always ensure that the hole in the  
centre of the table is aligned with  
the drill bit.  
Tighten the belt tension  
lock knob.  
WARNING. On start-up over-  
tightening the belts may prevent  
the drill press from starting.  
Replace the pulley cover.  
Turning on and off  
WARNING. Don’t force the drill,  
allow the drill bit to do the work.  
To start the drill press insert  
the switch disabling insert and  
move the switch up to the ‘ON’  
position.  
Operation  
Adjust the table height, table angle, drilling depth and speed  
as required for the application.  
Move the ON/OFF switch (14)  
down to the ‘OFF’ position to  
turn the drill press off.  
Insert the drill bit required for the application.  
Mark the drilling points on the work piece.  
Where possible secure the workpiece in position with vice  
or clamps.  
Turn on the drill press using the on/off switch.  
Rotate the feed wheel to bring the drill bit down to the  
workpiece.  
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Apply pressure to the feed wheel and slowly drill through  
the workpiece. Don’t force the drill, allow the drill bit to do  
the work.  
Maintenance and repair  
Repairs  
Only an authorised service centre should replace the cordset  
or effect other repairs. If the cordset is damaged or worn,  
have it repaired or replaced by an authorised service centre.  
After drilling the hole release the feed wheel and allow the  
spindle to return to its original position.  
Turn off the drill press.  
Maintenance  
Wood drilling  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making and  
adjustments or maintenance procedures.  
For maximum performance, use high speed steel bits for  
wood drilling.  
Secure the workpiece to prevent it from turning when  
drilling.  
Cleaning  
Keep the tool’s air vents  
unclogged and clean at  
all times.  
When drilling through holes, place a block of wood behind  
the workpiece to prevent ragged or splintered edges on  
the back side of the hole.  
Remove dust and dirt regularly.  
Cleaning is best done with a soft  
brush or a rag.  
Metal drilling  
For maximum performance, use high speed steel bits for  
metal or steel drilling.  
Re-lubricate all moving parts at  
regular intervals.  
Use a centre punch to mark the hole location on  
the workpiece.  
Never use caustic agents to clean  
plastic parts.  
Maintain a speed and pressure which allows cutting  
without overheating the bit. Applying too much  
pressure will:  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the tool. A mild detergent on a damp cloth is  
recommended.  
- Overheat the drill  
- Wear the bearings  
General inspection  
- Bend or burn bits  
Regularly check that all the fixing screws are tight.  
They may vibrate loose over time.  
- Produce off-centre or irregular shaped holes  
If the supply cord needs replacing, the task must be carried  
out by the manufacturer, the manufacturer’s agent, or an  
authorised service centre in order to avoid a safety hazard.  
When drilling large holes in metal it is recommended to  
drill with a small bit at first, then finish with a larger bit.  
Also, lubricate the bit with oil to improve drilling action and  
increase bit life.  
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GMC customer assist  
If your product needs repairing or you simply need help  
or advice, please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair is required, you must  
provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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