Global Machinery Company Cordless Drill DP250LS User Manual

1/3 HP  
5 SPEED  
DRILL PRESS  
WITH REDEYE®  
DP250LS  
INSTRUCTION MANUAL  
Code: DP250LS  
Date: 071120  
Black  
Cyan  
Magenta  
Yellow  
Edition: 05  
Op: DCR  
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Description of symbols  
Introduction  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Voltage:  
230–240Vac ~ 50Hz  
Input Power:  
250W  
Speeds:  
5
Environmental protection  
No Load Speed:  
Chuck Size:  
500, 890, 1400, 1900, 2500 RPM  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
13mm  
Keyed  
13mm  
50mm  
II  
Chuck Type:  
Drilling Capacity:  
Stroke Length:  
Laser Class:  
WARNING  
1. It may be more difficult to see the laser line in conditions  
of bright sunshine and on certain surfaces.  
Laser Wavelength:  
Laser Output Power:  
650nm  
≤1mW  
3
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Safety rules for laser lights  
General safety instructions  
The laser light/laser radiation used in the GMC REDEYE®  
system is Class 2 with maximum 1mW power and 650nm  
wavelengths. These lasers do not normally present an  
optical hazard, although staring at the beam may cause  
flash blindness.  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
WARNING. Do not stare directly at the laser beam.  
A hazard may exist if you deliberately stare into the beam,  
please observe all safety rules as follows;  
The laser shall be used and maintained in accordance  
with the manufacturer’s instructions.  
Never aim the beam at any person or an object other  
than the work piece.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important  
safety instructions.  
LASER LIGHT. LASER RADIATION  
Do not stare into beam.  
Only turn laser beam on when tool  
is on workpiece. Class 2 laser product  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
The laser beam shall not be deliberately aimed at  
personnel and shall be prevented from being directed  
towards the eye of a person for longer than 0.25s.  
Always ensure the laser beam is aimed at a sturdy  
work piece without reflective surfaces. i.e. wood or rough  
coated surfaces are acceptable. Bright shiny reflective  
sheet steel or the like is not suitable for laser use as  
the reflective surface could direct the beam back at the  
operator.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
Do not change the laser light assembly with a different  
type. Repairs must only be carried out by the laser  
manufacturer or an authorised agent.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
CAUTION. Use of controls or adjustments or performance  
of procedures other than those specified herein may result  
in hazardous radiation exposure.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
Please refer to the relevant Australian standards, AS 2397  
and AS/NZS2211 for more information on Lasers.  
4
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7. Dress correctly. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves  
and non-slip footwear are recommended when working  
outdoors. If you have long hair, wear a protective hair  
covering.  
17. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a power tool when you are tired.  
18. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage  
of parts, proper mounting and any other conditions  
that may affect the operation of the tool. A part that is  
damaged should be properly repaired or replaced by an  
authorised service facility, unless otherwise indicated in  
this Instruction Manual.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the sanding operation creates dust.  
9. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the cord  
away from heat, oil and sharp edges.  
10. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and  
frees both hands to operate the tool.  
Defective switches must be replaced by an authorised  
service facility. Do not use a tool if the switch does not  
turn the tool on and off correctly.  
11. Do not overreach. Keep your footing secure and  
19. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
cookers and refrigerator enclosures.  
balanced at all times.  
12. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from oil  
and grease.  
20. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
Additional safety rules for drill presses  
WARNING. For your own safety, do not try to use your  
drill press or plug it in until it is completely assembled and  
installed according to the instructions and until you have  
read and understood the following:  
13. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the tool  
is not in use.  
1. Your drill press must be bolted securely to a workbench. In  
addition, if there is any tendency for your drill press to move  
during certain operations, bolt the workbench to the floor.  
14. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
2. This drill press is intended for use in dry conditions and  
indoor use only.  
15. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the tool  
to the power supply. Do not carry a plugged in tool with  
your finger on the switch.  
3. Always wear safety goggles which comply to a recognised  
standard. Use a face or dust mask along with safety  
goggles if the drilling operation is dusty. Use ear protectors,  
especially during extended periods of operation.  
16. Use outdoor rated extension cords. When a tool  
is used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
4. Do not try to drill material too small to be securely held.  
Do not drill material that does not have a flat surface  
unless it is clamped securely.  
5
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5. Always keep hands out of the path of the drill bit. Avoid  
awkward hand positions where a sudden slip could cause  
your hand to move into the drill bit.  
your drill press makes an unfamiliar noise or if it vibrated  
excessively, stop immediately, turn the drill press off and  
unplug it. Do not restart until the problem is corrected.  
6. Do not install or use any drill bit that exceeds 175mm  
(7 inches) in length or extends more than 150mm  
(6 inches) below the chuck jaws. They can suddenly  
bend outwards or break.  
21. Do not perform layout assembly or setup work on the  
table while the drill press is in operation.  
22. Do not exceed the rpm stated on the bit or accessory.  
See the instructions that come with the accessory.  
7. Do not use wire wheels, router bits, shaper cutters, circle  
(fly) cutters or rotary planers on this drill press.  
23. When drilling large diameter holes, clamp the workpiece  
firmly to the table. Otherwise, the bit may grab and spin  
the workpiece at high speed. Do not use fly cutters or  
multiple-part cutters, as they can come apart or become  
unbalanced in use.  
8. When cutting a large piece of material make sure it is  
fully supported at the table height.  
9. Do not perform any operation freehand. Always hold the  
workpiece firmly against the table so it will not rock or  
twist. Use clamps or a vice for unstable workpieces.  
24. Make sure the spindle has come to a complete stop  
before touching the workpiece.  
10. Make sure there are no nails or foreign objects in the  
part of the workpiece to be drilled.  
25. To avoid injury from accidental starting, always turn the  
switch off and unplug the drill press before installing  
or removing any accessory attachment or making any  
adjustment.  
11. Whenever possible, position the workpiece to contact  
the left side of the column; if it is too short or the table  
is tilted, clamp solidly to the table.  
CAUTION! Do not expose to rain or use in damp locations.  
12. If the workpiece overhangs the table such that it will  
fall or tip if not held, clamp it to the table or provide  
auxiliary support.  
WARNING! For your own safety read instruction manual  
before operating drill press. Wear eye protection, do not  
wear gloves, necktie or loose clothing, clamp workpiece or  
brace against column to prevent rotation, use recommended  
speed for drill accessory and workpiece material.  
13. Set the drill press to a speed appropriate to the job.  
14. Do not start the drill press while the drill bit is touching  
the workpiece.  
15. When using a drill press vice, always fasten it to the table.  
16. Make sure all clamps and locks are firmly tightened  
before drilling.  
17. Securely lock the head and table support to the column,  
and the table to the table support before operating your  
drill press.  
18. Never turn your drill press on before clearing the table of  
all objects (tools, scraps of wood etc.)  
19. Before starting the operation, jog the motor switch to  
make sure the drill bit does not wobble or vibrate.  
20. Let the spindle reach full speed before starting to drill. If  
6
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Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
Required tools  
The following tools are required to assemble the drill press:  
3mm, 4mm, 5mm Hex Keys (Supplied)  
Wrench (Not Supplied)  
Phillips Head Screwdriver (Not Supplied)  
Assembly time  
The DP250LS drill press will take approximately  
10-15 minutes to assemble.  
4
5
6
Components  
The DP250LS drill press is supplied with  
the following components:  
1. Motor Head  
2. Base  
3. Column  
9
4. Table  
5. Table Lock (fitted)  
6. Belt (fitted)  
7. Handle Rods (x3)  
8. Keyed Chuck  
9. Chuck Key  
12  
10. Hex Keys (x3)  
11  
10  
11. Bolts for attaching column to base (x3)  
12. Instruction manual  
7
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Know your product  
1. Laser light on/off switch  
2. Laser aperture (x2)  
3. On/off switch  
4
5
4. Pulley cover  
5. Pulley cover knob  
6. Base  
13  
11  
14  
7. Column  
8. Table/Support Assembly  
9. Table Lock  
3
1
2
15  
16  
10. Belt (x1)  
11. Belt Tension Knob  
12. Keyed Chuck  
13. Motor Head  
19  
12  
18  
14. Feed Handle  
15. Depth Scale  
16. Depth Locking Knob  
17. Bevel Scale  
18. Chuck Key  
19. Hex Keys (3mm, 4mm, 5mm)  
7
17  
9
8
10  
6
8
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7. Fit the chuck (12) onto the  
spindle and secure it by  
pushing it and giving it a  
sharp tap.  
Assembly  
1. Place base (6) on floor.  
2. Place column assembly (7) on  
base and align the 3 holes in  
the column assembly with the  
holes in the base.  
Note. Ensure both surfaces are  
clean before putting the chuck on  
the spindle.  
3. Using the 3 bolts secure  
the column support to the  
base and tighten with a  
13mm wrench.  
Adjusting the table height  
CAUTION. Always ensure that the drill press is switched  
off and the plug is removed from the power point before  
making any adjustments.  
1. Loosen the table lock (9).  
2. Raise or lower the table to the required height  
4. Fit the table (8) over the  
column and secure to the  
column using the table  
lock (9).  
5. Fit the motor head (13) to the  
top of the column and tighten  
the 2 grub screws using the  
4mm hex key. This will secure  
the head on the column.  
3. Tighten the table lock to secure the table.  
Adjusting the table angle  
CAUTION. Always ensure that  
the drill press is switched off and  
the plug is removed from the  
power point before making any  
adjustments.  
1. Loosen the screw under the  
table by rotating it in an  
anti-clockwise direction using  
a 19mm wrench.  
6. Fit the 3 handle rods to the handle hub on the drill  
press head, attach them by rotating each handle in a  
clockwise direction.  
9
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2. Tilt the table to the desired  
angle as indicated on the  
bevel scale.  
Setting the drilling depth  
CAUTION. Always ensure that  
the drill press is switched off  
and the plug is removed from  
the power point before making  
any adjustments.  
3. Tighten the screw under  
the table by rotating it in a  
clockwise direction.  
Note. When the table is tilted the  
workpiece should be clamped to  
the table.  
1. Loosen the handle screw half  
a turn using the depth locking  
knob (16).  
2. Ensuring the drill bit is tight  
in the chuck use the feed  
wheel to lower the spindle until  
the drill bit just touches the  
workpiece.  
Installing and  
removing drill bits  
CAUTION. Always ensure that  
the drill press is switched off and  
the plug is removed from the  
power point before making any  
adjustments.  
1. Using chuck key (18) loosen  
the chuck jaws by rotating  
the chuck key in an anti-  
clockwise direction.  
3. Holding the handle in that  
position rotate the depth  
scale (15) to the desired  
drilling depth.  
4. Tighten the depth locking  
knob (16) firmly to secure the  
handle in position.  
2. Fit the drill bit into the  
chuck (12) and ensure it is  
fully inserted.  
5. Lift the handle up and then  
proceed with the drilling  
operation.  
3. Rotate the top collar by hand  
in an anti-clockwise direction  
to grab hold of the drill bit.  
6. To disable the depth lock loosen the depth locking knob  
and rotate the depth scale to the maximum depth.  
7. Tighten the depth locking knob firmly to secure the  
handle in position.  
Note. If the depth locking knob needs to be tighter use  
the 5mm hex key supplied to tighten the hex screw on the  
inside of the depth locking knob.  
4. Using the chuck key tighten all 3 holes to secure the  
drill bit. Tighten the holes by rotating the chuck key in a  
clockwise direction.  
10  
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5. To select a slower drill speed, move the belt down to a  
smaller step on the rear pulley. Then move it down to a  
larger step on the front pulley. Rotating the pulleys and  
“rolling” the belt onto the larger pulley will make this easier.  
Changing the speed of the drill press  
The speed of the drill press is determined by the size of  
the pulley steps that the belt is attached to. Using a smaller  
pulley step on the front pulley means a faster drill speed;  
using a larger pulley step on the front pulley means a slower  
drill speed. The below table indicates the speed of the drill  
in the various belt positions.  
Note. The belt should always be on the same relative step  
on the front and rear pulleys, for example if it is on the top  
step of the front pulley then it should also be on the top step  
of the rear pulley.  
2500  
1900  
6. Tighten the belt tension knob (11) to secure the motor  
in position  
7. Rotate the pulley by hand to ensure everything is aligned  
and correct.  
1400  
8. Lower the pulley cover and replace the pulley cover knob.  
Tighten the pulley cover knob to secure the pulley cover  
in the closed position.  
890  
500  
Note. The drill press features a micro switch that disables the  
on/off switch if the cover is not in the fully closed position.  
1. Remove the plug from the mains socket.  
2. Loosen and remove the pulley cover knob (5) and lift  
the pulley cover (4).  
Turning on and off  
3. Loosen the belt tension knob (11) and push the motor  
housing towards the front of the drill press to make belt  
changes easier.  
1. Insert the switch disabling insert and ensure the switch  
(3) is in the OFF position.  
2. Ensure the pulley cover is in  
the fully closed position.  
3. Lift the switch to the ON  
position (I) to turn on and  
operate the drill press.  
4. Push the switch down to the  
OFF position (0) to turn off the  
drill press.  
4. To select a faster drill speed,  
move the belt up to a smaller  
step on the front pulley. Then  
move it up to the equivalent  
step on the rear pulley.  
ON  
OFF  
Rotating the pulleys and  
“rolling” the belt onto the larger  
pulley will make this easier.  
11  
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8. Rotate the laser beam until  
it intersects the mark in the  
workpiece.  
Turning on the REDEYE®  
laser line generator  
1. The REDEYE® laser line  
generator emits two intense  
narrow beams of pure red  
light that intersect at the  
drilling point.  
2. The intersection is clearly  
visible and will not be  
obscured by dust. It improves  
operator drilling vision, enables  
faster set-up, increases  
accuracy and  
9. Repeat the process for the  
opposite side.  
Operation  
CAUTION. Always ensure that the drill press is switched  
off and the plug is removed from the power point before  
making any adjustments.  
CAUTION. For through drilling always ensure that the hole  
in the centre of the table is aligned with the drill bit.  
improves safety.  
WARNING. On start-up over-tightening the belt may prevent  
the drill press from starting.  
3. To turn the laser line on press  
the laser light on/off switch (1).  
4. To turn off the laser line press the laser light on/off switch (1).  
WARNING. Don’t force the drill, allow the drill bit to do  
the work.  
Adjusting the laser  
1. Clamp a scrap piece of  
material to the table.  
2. Insert a drill bit into the  
chuck jaws.  
1. Adjust the table height, table angle, drilling depth and  
speed as required for the application.  
2. Insert the drill bit required for the application.  
3. Mark the drilling points on the workpiece.  
4. Switch on the laser line and line up the drilling point with  
the intersection point of the two beams.  
3. Turn on the drill press.  
4. Using the feed handle lower  
the spindle and make a small  
mark in the workpiece.  
5. Where possible secure the workpiece in position with vice  
or clamps.  
6. Turn on the drill press using the on/off switch.  
5. Turn on the laser line  
generator.  
7. Rotate the feed wheel to bring the drill bit down to the  
workpiece.  
6. If the laser is not aligned with  
the mark in the workpiece,  
adjust as follows.  
8. Apply pressure to the feed wheel and slowly drill through  
the workpiece. Don’t force the drill, allow the drill bit to do  
the work.  
7. Using the 3mm hex key loosen  
the set screw that secures the  
laser light assembly.  
9. After drilling the hole release the feed wheel and allow  
the spindle to return to its original position.  
10. Turn off the drill press.  
11. Turn off the laser line generator.  
12  
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Wood drilling  
Maintenance  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making  
and adjustments or maintenance procedures.  
For maximum performance, use high speed steel bits  
for wood drilling.  
Secure the workpiece to prevent it from turning  
when drilling.  
Power cord maintenance  
If the supply cord needs replacing, the task must be carried  
out by the manufacturer, the manufacturer’s agent, or an  
authorised service centre in order to avoid a safety hazard.  
When drilling through holes, place a block of wood  
behind the workpiece to prevent ragged or splintered  
edges on the back side of the hole.  
Metal drilling  
For maximum performance, use high speed steel bits for  
metal or steel drilling.  
Cleaning  
Use a centre punch to mark the hole location on the  
workpiece.  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a soft brush or a rag.  
Maintain a speed and pressure which allows cutting  
without overheating the bit. Applying too much  
pressure will:  
3. Re-lubricate all moving parts at regular intervals.  
4. Never use caustic agents to clean plastic parts.  
Overheat the drill  
Wear the bearings  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the tool. A mild detergent on a damp cloth is  
recommended.  
Bend or burn bits  
Produce off-centre or irregular shaped holes  
When drilling large holes in metal it is recommended to  
drill with a small bit at first, then finish with a larger bit.  
Also, lubricate the bit with oil to improve drilling action  
and increase bit life.  
General inspection  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
13  
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Trouble shooting  
WARNING. Turn the on/off switch to the off position and unplug the tool from the power supply before performing trouble  
shooting procedures.  
Trouble shooting  
Problem  
Cause  
Solution  
Drill press will not start  
Power cord not plugged in  
Ensure that the cord is connected to  
the power supply  
Power fault, fuse or circuit breaker  
tripped  
Check the power supply  
Cord damaged  
Use authorised service centre to repair  
or replace  
Faulty switch  
Use authorised service centre to repair  
or replace  
Faulty motor  
Use authorised service centre to repair  
or replace the motor  
Noisy operation  
Drill bit burns  
Incorrect belt tension  
Incorrect speed  
Adjust tension as required  
Change speed, refer to the “Changing  
the speed” section  
Chips not coming out of hole  
Dull drill bit  
Retract drill bit frequently to clear holes  
Resharpen or replace drill bit  
Replace with new drill bit  
Excessive drill bit wobble  
Bent drill bit  
Drill bit not properly installed in chuck  
Install drill bit properly and ensure it  
is secure  
Chuck not properly installed  
Install chuck properly  
Wood splinters under workpiece  
Workpiece torn from hand  
No “packing” material below workpiece Use “packers” below the workpiece  
Workpiece not supported or clamped  
properly  
Support the workpiece or clamp it  
Drill bit binds in workpiece  
Improper belt tension  
Adjust the belt tension  
14  
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15  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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