SERVICE MANUAL
INDUCTION COOKERS WITH RTCS TECHNOLOGY
(REAL TIME TEMPERATURE CONTROL SYSTEM
COUNTER TOP/BUILT IN/WOK MODELS
C
CM
86037
IMPORTANT NOTE:
INDUCTION COOKERS MANUFACTURED WITH RTCS TECHNOLOGY WILL HAVE
FIVE DIGITS IN THE CENTER OF THE SERIAL NUMBER: EXAMPLE: BA06.00001.0505
MODELS
GIU 1.5 (BH/BA 1500)
GIU 1.8 (BH/BA 1800)
GIU 2.5 (BH/BA 2500)
GIU 3.5 (SH/BA 3500)
GIU 5.0 (SH/BA 5000)
GIU 2.5 BI (BH/IN 2500)
GIU 3.5 BI (SH/IN 3500)
GIU 5.0 BI (SH/IN 5000)
GIWOK 3.5 (SH/WO 3500)
GIWOK 5.0 (SH/WO 5000)
GIWOK 3.5 BI (SH/WO/IN 3500)
GIWOK 5.0 BI (SH/WO/IN 5000)
GARLAND COMMERCIAL INDUSTRIES
185 East South Street
Freeland, Pennsylvania 18224
Phone: (570) 636-1000
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Enodis UK LTD.
Swallowfield Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: 081-561-0433
Phone: 905-624-0260
Fax: 081-848-0041
Fax: (570) 636-3903
Fax: 905-624-5669
Part # 4521635 (03/04/08)
© 2006 Garland Commercial Industries, Inc.
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SECTION 1 –SAFETY
Description Of Warning Signs
Safety Information, Installation And Service
Operators of the equipment must ensure that all installation,
service and as well as all inspections, are performed by
authorized and qualified personnel. Before attempting to
operate the equipment carefully read the information and
instructions outlined in the ”Installations and Operating”
manual. For all installations, service, maintenance, repair
and or overhaul of the induction cookers, personnel must
be specially qualified and must have attended a technical
training course authorized by Garland.
Identifies safety information about
dangers which may cause serious personal
injury if equipment is not operated
properly.
Dangerous voltage warning symbol,
indicates a risk of electric shock and
hazards from dangerous voltage.
Do not attempt to perform any repairs or replace any part of
the induction cooker unless, all power supply to the cooker
has been disconnected.
Indicates a hazard or unsafe practice
which could result in minor personal
injury or property damage.
CAUTION
Unauthorized Reconstruction And
Use Of Spare Parts
Reconstruction of the cooker or changes to the cooker are
not allowed. Contact the manufacturer if you intend to do
any changes to the cooker. To guarantee safety, use only
genuine OEM spare parts and accessories, authorized by the
manufacturer. Garland will not be held liable for any damage
or injury caused by used of other components.
Electromagnetic field.
Warning signs mounted directly on the cooker must be
observed at all times and kept in a fully legible condition.
Improper Operating Methods
Personnel Qualification And Training
The operating reliability of the cookers can only be
guaranteed when the cooker is used appropriately. The limit
values stated in this manual must not be exceeded.
All persons involved in assembly, installation, commissioning,
operation and maintenance must have the appropriate
qualifications. The scope of responsibility, competence and
supervision of the staff must be defined and controlled.
Part # 4521635 (03/04/08)
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SECTION 2 – TECHNICAL INFORMATION
Model BH/BA (Counter models)
Wattage kW
120 V/1 Ph
1.5/1.8 kW
12.5/15
>0.95
208 V/1 Ph
2.5/3.5 kW
12/14.5/17
>0.95
240 V/1 Ph
2.5/3.5 kW
10/12.5/14.5
>0.95
Current A
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
4
4
4
190 (7.5”)
190 (7.5”)
190 (7.5”)
Model BH/IN (Counter Models)
208 V/1 Ph
240 V/1 Ph
Wattage kW
2.5 kW
12
2.5 kW
10
Current A
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
>0.95
4
>0.95
4
190 (7.5”)
190 (7.5”)
Model SH/BA (Counter Models)
Wattage kW
208 V/1 Ph
3.5 kW
max. 16
>0.95
240 V/1 Ph
3.5 kW
14.5
208 V/3 Ph
5 kW
Current A
max. 16
>0.95
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
>0.95
4
4
4
190 (7.5”)
190 (7.5”)
190 (7.5”)
Model SH/IN (Built in Models)
Wattage kW
208 V/1 Ph
3.5 kW
max. 16
>0.95
240 V/1 Ph
3.5 kW
14.5
208 V/3 Ph
5 kW
Current A
max. 16
>0.95
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
>0.95
4
4
4
190 (7.5”)
190 (7.5”)
190 (7.5”)
Model SH/WO (Counter Wok Models)
Wattage kW
208 V/1 Ph
3.5 kW
max. 16
>0.95
240 V/1 Ph
3.5 kW
14.5
208 V/3 Ph
5 kW
Current A
max. 16
>0.95
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
>0.95
4
4
4
190 (7.5”)
190 (7.5”)
190 (7.5”)
Model SH/WO/IN (Built in Wok Models)
Wattage kW
208 V/1 Ph
3.5 kW
max. 16
>0.95
240 V/1 Ph
3.5 kW
14.5
208 V/3 Ph
5 kW
Current A
max. 16
>0.95
Power factor Cos ϕ
Discharge rate mA
∅ Coil mm
>0.95
4
4
4
190 (7.5”)
190 (7.5”)
190 (7.5”)
Page 4
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Maximum tolerance of power supply
Frequency
Nominal voltage +6/-10 %
50/60 Hz
Protection class
IP X0
Min. diameter of pans
Approx. 12 cm ( 4.7”)
-20°C to 70°C (-4°F to 158°F)
-5 °C to 40°C (23°F to 104 °F)
10 to 90 %
Max. ambient temperature: stockage
Max. ambient temperature: function
Max. relative humidity of air: stockage
Max. relative humidity of air: function
30 to 90 %
SECTION 3 – OPERATION
Adjusting The Performance Rate
Power board
The performance rate is adjusted by the potentiometer
(control knob). The inductive performance depends on the
position of the potentiometer:
The temperature of the power board is checked by a
temperature sensor. As soon as the heat sink is heated over
70°C (158°F), a cooling fan starts. A heat sink temperature of
more than 80°C (176°F) automatically reduces the power in
order to keep the induction cooker working under normal
conditions. The internal temperature of the unit is supervised
as well. The power is reduced by 50% if the temperature
reaches 75°C (167°F). As soon as the temperature reaches
90°C (194°F) the unit stops working and shows the error code
“E06”(See Error message, Section 6).
•
•
Position 1 = minimum power.
Position 9 (resp. Position 12) = maximum power.
Temperature Check
Induction coil
Protection Overload Current
The temperature of the induction coil is checked by a
temperature sensor. If the coil is heated over the maximum
temperature, the heating process stops. As soon as the
coil has cooled down, the Induction unit can be re-started.
Turn the position of the control knob to“0”and then to the
required power level (See Error Message, Section 6).
When inappropriate pan material or magnetic objects are
detected on the heating area, the current in the induction
coil may raise excessively. In order to protect the power
board, the coil current is checked and as soon as the current
in the coil exceeds the maximum tolerance, the generator
stops and there is no further active energy exchange. The
unit can be re-started as soon as normal working conditions
are reached.
Part # 4521635 (03/04/08)
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SECTION 4 – TESTS
Pan Material For Induction Cookers
Pan Detection
When cooking with induction it is very important to use
the appropriate pan material. The bottom of the pan is the
element that closes the magnetic field generated by the
induction coil. We highly recommend only appropriate
induction pans be used with this equipment.
The heating area is warmed up by the
hot pan. To avoid injuries (burns) do
not touch the heating area.
ATTENTION
These tests show whether the induction cooker is operating
correctly when small diameter pans are used and, when
small metallic objects are heated-up on the heating area.
A quick test can be performed to determine if a pan is
appropriate. For this test you will need 1- Liter (34 ounces)
of water at a temperature of 20°C (68°F). Heat up the pan
with the cooker set to maximum power and measure the
time it takes for the water to boil. Compare your time that
This test will require the following material:
An appropriate pan with a bottom diameter of 12cm (4.7”) or
two untreated round iron plates, approximately 4mm (0.16”)
thick:
referenced by Garland: (2.5kW approx. 240 sec., 3.5kW
➔
approx. 140 sec., 5kW approx. 80 sec., 8kW approx.
➔
➔
➔
60 sec.). This heat-up time gives you information regarding
the efficiency of the pan tested. Bad pans have considerably
longer heating-up times for the same quantity of water.
•
•
iron plate 1:
iron plate 2:
diameter d = 12 cm (4.7”)
diameter d = 7 cm (2.75”)
A magnet can be used to determine whether the pan
material is appropriate for induction cooking. The magnet
must attach its self to the bottom of the pan. Please note, this
magnet test will not determine the material structure of the
pan or its efficiency. In some cases the magnet will attach
itself to the bottom of the pan however, the pan may not
be suitable for use with induction cooking. Always use pans
which are suitable and designed for induction cooking.
Test With Pans
Step
Action
Place the pan in
Level
Result
1
1...9 (12) Heat, the indicator
lights
the middle of the
heating area
2
Push the pan
until the edge of
the pan is in the
middle of the
heating area
1...9 (12) No heating, the
indicator does not
light
Test With Metallic Plates
Step
Action
Level
Result
1
Place the metallic
plate 1 in the
middle of the
heating area
1...9 (12) Heat, the indicator
lights
2
Place the metallic
plate 2 in the
middle of the
heating area
1...9 (12) No heating, the
indicator does not
light
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Power Rating
Test Of The Components
The heating area is warmed up by the
hot pan. To avoid injuries (burns) do
not touch the heating area.
The power cord must be disconnected
from the power supply.
CAUTION
ATTENTION
Rectifier
Step
Action
Level
Result
1
Place the pan
on the heating
area until water is
boiling
9 (12)
Heat, water is
boiling
2
Reduce the power (12) 9...1 Heat rating
by turning slowly
the control knob
reduces (water
does not boil
anymore), phase
current reduces
continuously
The rectifier is fixed at the power board with four wires.
Rectifier connections must be unsoldered for correct test
results To begin, you have to measure the forward voltage
between anode – cathode by means of the multimeter
(please use only multimeters with diode check as an
additional function).
Fan
With this test, the fan observation as well as the degree of
soiling is verified. At the beginning of the test, the induction
cooker should be cold. You need a pan with a bottom
diameter of 28 cm (11”).
Step
Action
Level
Result
The forward voltage for this diode is of about 0.5VDC in
direction A – K, in the opposite direction is“NO”current flow.
1
Place a pan on the 9 (12) Heat
heating area and
fill it up with 1-
Liter or (34 oz) of
water
If one of the four diodes shows a short circuit or an
interruption, the rectifier is defective and must be
replaced.
2
3
Measure the time
until the fan starts
working
9 (12) The fan should start
working after 6-8
minutes
Go on cooking for
about 30 minutes
9 (12) The heating process
may periodically
be interrupted for a
period of 2 seconds.
Unit keeps working.
4
Stop the induction
cooker
0
The fan keeps
working.
Part # 4521635 (03/04/08)
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Transistor module (IGBT)
CU (RTCS) Sensors
G
E
C
CU Sensor 1 (Center)
4 – 5.5 Ohms
CU Sensor 2 (Outer)
4 – 5.5 Ohms
The IGBT (Insulated Gate Bipolar Transistor) is fixed onto the
power print (board) with three solder connections.
The IGBT Transistor has as a supplementary protection an
integrated recovery diode. To begin, measure the on-state
voltage of this diode. The forward voltage of this diode is
approximately 0.5VDC.
The two CU sensors are mounted directly on top of the coil
for base-line, (counter top) cookers. Both the center and
outer sensors, will measure approximately 4 - 5.5 Ohms.
Potentiometer
If the recovery diode shows a short circuit or an
interruption, the IGBT transistor is defective and must be
replaced.
The potentiometer is mounted onto the main power switch.
On setting“0”the reading will be 0 - Ohms and on the
maximum level, the resistor will read 10kOhm (10,000 Ohms).
Resistor is proportional (linear) to swing angle. (see following
photo for measurement points).
Page 8
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Measurements taken across points
shown.
SECTION 5 – MAINTENANCE/SERVICE
Maintenance work must only be completed by authorized
personnel. Before beginning any maintenance work, ensure
that all power supply is disconnected and the appliance
has had an opportunity, to cool down. It is important that
the following maintenance procedures be performed as
recommended. Such preventative maintenance measures
will extend the life of this equipment and will provide
trouble free operation. The length of time used each and
the use frequency will determine how often maintenance
is required. Every cooker must be checked at least once a
year. The following routine maintenance should and must be
completed periodically.
•
•
The airducts must be free of dirt.
The air must circulate unhindered through the heat sink
(no hindrance).
•
•
The fan is correctly installed and in good operation.
The heat sinks are installed correctly and in place.
Check Induction coil
•
•
•
•
•
Mechanical, screw mountings (screws all tightened)?
Coil adhesive (coil wire in place o.k.)?
Ferrites (all mounted and in place o.k.)?
Copper coil (wire in place o.k.)?
Fan
Function of the cooker can only be guaranteed if all
electronic components are operated within their normal
working conditions (temperatures).
Coil connections to power board ok? (Refer to the
following Figures #1 and #2 for correct and incorrect, coil
connections).
•
•
The air inlet and air outlet slots must not be blocked.
The air filter must not be blocked by dirt or grease.
Part # 4521635 (03/04/08)
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General Checks
•
•
•
•
•
Protection connection grounded?
Screwed connections all tight?
Isolations of cables?
Any kind of liquids that have entered the cooker?
Dirt in the cooker?
Figure # 1 - Correct Coil (Spoil) Connection
This connection must be well insulated and slightly bent upwards so the terminal end, does
not make contact with the high voltage section on the power board.
Coil terminals must be connected in the direction shown
in photo.
Coil wires must be tightly twisted together and precisely
placed.
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Figure # 2 – Examples of Incorrect Coil (Spoil) Connections
Coil wires not twisted tightly together or precisely
placed.
Coil terminals connected in the
incorrect direction.
Coil terminals connected in the
incorrect direction.
Coil terminals connected in the
incorrect direction.
Part # 4521635 (03/04/08)
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SECTION 6 – FAULT FINDING
General Information
Do not attempt to open the cooker when it is connected to the power supply. Dangerous
high voltage components will be exposed!
CAUTION
The induction cooker may only be serviced by authorized service personnel.
Should the (Ceran Glass) become broken or cracked, turn off the cooker immediately and disconnect the electrical power
supply to the unit. Do not touch any parts inside the cooker.
Before replacing a part, check the wiring. Pay close attention to the following faults:
•
•
•
•
Broken cables
Squeezed cables
Defective isolations of cables
Bad soldering joints
You must not attempt to do any repairs on the circuit boards. It is important, however to do routine maintenance after every
repair see Section 5 Maintenance/Service for details.
Error Messages
Order of error message for error code 1-8:
The indicator lamp located directly above the control knob flashes for an interval of 0.6 seconds. The number of the following
short flashes have to be counted in order to determine the type of failure. These flashes will inform you about the kind of error
or failure, corresponding to the code system below.
Number Of
Significance
Flashing Signals (Asterisk Refers To Notes At End
Measures To Take
Error Code
Of Chart)
3
Temperature heat sink***
a. Heat sink temperature too high – wait until the temperature
has cooled down under 40°C/104°F
-...-...-
b. Check supply of cooling air – perhaps blocked – check
function of fan
c. Check temperature of heat sink – replace power circuit.
a. Temperature of the cooking surface too high
4
Temperature cooking surface***
-....-....-
b. Check CU measure coil – index value at 20°C (68°F) – approx. 5
- Ohms
6
Temperature inside the unit too
high ***
a. Check whether the unit is next to a source of heat ex: fryer,
broiler etc.
-......-......-......
b. Check whether hot air is taken in – generator has no air
exhaust system
7
Empty cooking sensor*
a. Check cooking material in the pan
-.......-.......-.......
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Number Of
Flashing Signals (Asterisk Refers To Notes At End
Error Code Of Chart)
Sensor error***
Significance
Measures To Take
8
a. Check Cu coil
-........-........-........
b. Check heat sink sensor
c. Check RTCS-sensor
d. Check board sensor
12
13
Power reduction, heat sink
temperature **
a. Turn the power level down
b. Check fan
Power reduction, temperature of
cooking surface **
a. Take pan off until cooking area has cooled down
b. Wait until it has cooled down
c. Check coil
CU sensor 1
Warning temperature
17
18
19
20
CU sensor 1 over
temperature ***
a. Temperature of the cooking field too high
b. Check CU sensor 1, index value 5 -Ohms at 25°C (77°F)
a. Temperature of the cooking field too high
b. Check CU sensor 2, index value 5 -Ohms at 25°C (77°F)
a. Temperature of the cooking field too high
b. Turn the power down
CU sensor 2 over
temperature ***
CU sensor 2, high temperature
warning
Power reduction generator inside a. Check for heat sources around the generator and remove
temperature **
them if any
b. Check air circulation
a. Contact the factory
a. Exchange power unit
21
24
25
Heat sink sensor error ***
Board temp. sensor error ***
CU sensor 1 error ***
a. Check CU sensor 1 for short circuit or discontinuation, index
value 5 Ohms at 25°C (77°F).
26
27
28
CU Sensor 2 error ***
a
Check CU sensor 2 for short circuit or discontinuation, index
value 5 Ohms at 25°C (77°F)
Empty cooking detector CU
sensor 1 *
a. Check cooking material in the pan
Empty cooking detector CU
sensor 2 **
a. Check cooking material in the pan
* The induction unit can only be restarted by turning the control knob first to the “OFF”position, and then back to
the “ON”position to reset.
** The induction unit continues working
*** The induction unit does not heat.
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Flow chart to fault finding
Unit does not
operate
Check
Power Supply
Replace
Fuse
Short circuit
connection
Potentiometer?
Yes
Check
potentiometer
connection
No
No
Check if fuse is
installed correctly
and power supply
Connection OK?
Defective
Check LED
Replace LED
OK
Yes
OK
OK
Check power
cord/plug &
socket
Disassemble
Cooker top
assembly
Replace
Power Board
Connect Unit
Defective
DefectIve
Defective
Contact
Electrician
Check fuse
T10A
Check rectiꢀer
OK
No
Is there any
LED
Indication?
OK
Check electric
Potential DC
Volts
Error
Error
Check fuse
T1A
Yes
OK
No
Is there any
Errorcodes ?
Error code in
IR Mode ?
Check power
Print (board)
visually
Yes
Yes
Utilize error
code and go
ahead
according to list
Check IGBT
Transistor’s
Check wiring
Wired
Cooker operates
Cooker does
not operate
incorrectly
Unit works.
Continuous test for
about 10 minutes is
necessary
Replace
Power Board
Replace
Power board
Correct wiring,
connections
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SECTION 7 – EXCHANGE OF SPARE PARTS
•
•
Turn induction unit back in normal position.
All spare parts and or accessories, may
only be replaced by authorized service
personnel.
CAUTION
Lift cover, turn away at the right side, put it at the side
panel.
•
•
•
•
Remove coil carrier: remove 2 stop nuts at the left.
Remove M4 screws.
In order to guarantee safety, use only
genuine OEM spare parts and accessories
purchased directly from a Garland
authorized part/service distributor. If other
components are used, no liability will be
accepted.
CAUTION
CAUTION
Remove screws A1 and A2.
Turn away coil carrier at the left.
To Open The Induction Unit
(Built In Models)
The electrical supply must be
disconnected.
•
•
•
•
Remove M4 screws on the right side.
Lift cover with the glass.
To Open The Induction Unit
(Counter Top Models)
Remove M4 screws, remove coil carrier.
Remove PT-sensor and coil connections.
•
•
Turn the induction unit.
Remove M4x8 screws.
SECTION 8 – ADJUSTMENT OF PROCESS PARAMETERS
The induction unit (excluding all WOK-units) with new
Cu sensors can be adjusted. This can be done either by
means of the short circuit service plug (Poti-LED) part
number (94900096) or by PC/Laptop. In addition, the pan
detection and the power performance, can be adjusted by
the hyperterminal program of the PC/Laptop. Please refer
to Section 9“IR Interface”for instructions on how to use the
hyperterminal program.
Initializing CU Sensors
By The Short Circuit Plug
If only the CU sensor is exchanged, the new CU sensor can be
initialized by means of the short circuit service plug (Poti-
LED). For this, you will not need the PC or Laptop. The pan
detection and the performance will not have to be changed.
Procedure of Initialization:
•
•
The cooking area must be clear of any items.
Surrounding temperature 25°C (+/- 3°C) or 77°F
(+/- 37.4°F).
•
Disconnect the induction unit from the main power
supply.
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•
Place short circuit service plug into the power print board
across the (Poti-LED) as showed in the photo below.
IMPORTANT NOTE: When replacing the power board and
or induction coil with RTCS sensors, you must reset all
parameters.
IMPERATIVE! Pay close attention to whether you receive a
feedback signal from the PC or Laptop after every change.
This will be your signal that the change has been accepted
successfully.
12345 Entry to the mode of adjustment (password)
;
Initialize Cu sensor (temperature of the coil ca.
25°C/77°F) excluding WOK.
N
n
“
Increase the limit of the mains current (+)
Decrease the limit of the mains current (-)
Save the limit of the mains (power) current
Increase pan detector (+)
T
t
•
•
•
Connect the induction unit to the main power supply.
The CU sensors initialize automatically.
Decrease pan detector (-)
=
-?
.
Save pan detector
After successful initialization, the green LED on the small
CPU-print (board) illuminates.
Leave the mode of adjustment
State software version
•
•
•
In case the system finds an error during initialization, the
red LED will illuminate.
Change Of The Parameters
1. Connect the RS232 connection cable to the
Disconnect the induction unit from the main power
supply.
PC/Laptop and straighten the IR-adapter to the left lower
corner of the ceran glass. For counter top cookers, refer to
Section (9) figure #3 for correct IR adapter positioning. For
all Wok cookers, you will be required to remove the top
wok bowl assembly. Place the IR-adapter in the left hand
corner directly over the rectangular opening located on
the metal sheet with ferrit stripes. Please refer to Section
(9) figure #4 for Wok cooker IR adapter positioning.
Check the CU sensors at the plug by means of the Ohm
meter.
•
•
•
Re-start the procedure of initialization.
Disconnect the unit from the main power supply.
Remove the short circuit service plug from both the Poti
and LED connections.
2. Start HT2400 (see chapter 9) and turn unit on!
3. Input“12345”and the mode of adjustment will now
Initializing The Induction Unit
By PC Or Laptop
begin. The following message will appear on the monitor:
IR= On
WELCOME REPAIRMEN
The initialization of the CU (RTCS) sensors (excluding all
WOK models), as well as adjustments of the pan detection
and power performance, can be performed by means of
the hyperterminal program. Please refer to Section 9“IR
Interface”for instructions on how to use the hyperterminal
program The following adjustments must be done in the
hyperterminal program: 2400bps, 8bit, no parity, 1 stop bit,
hardware protocol.
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4. Not valid for WOK cookers. The parameters on the CPU
can now be changed! The unit temperature and the
ambient temperature must amount to 25°C (+/- 4°C) or
77°F (+/- 39°F). Press the key [ ; ]. On the console appears
the message“please confirm”. Press the key [ ; ] again. The
CU (RTCS) sensor will now be initialized on 25°C (77°F).
The following message now appears on the monitor:
9. By input [ -? ] the mode of adjustment will be left. The
following message appears on the monitor:
see you again!
10 The mode for adjustment has a time-out function.
After a 10 minute period, the mode of adjustment will
automatically reset.
save CU sensor : 25°C
The adjustments are now completed and it is not possible
to make any other adjustments at this point. If further
adjustments are necessary, you will be required to start from
the beginning again!
5. Set the limit of the (mains) power current. (see mains
current parameters in this section):
N
n
increase the limit of the mains current (+)
decrease the limit of the mains current (-)
Technical information regarding the induction cooker is
also available in real-time, in the clients mode. The following
parameters listed below can be read:
The following message appears on the monitor:
Output on the hyperterminal:
linecurrent limit= .......
1: KK:68 CU1:22 CU2:22 B:33 --- --- F:20080
1: KK:68 CU1:22 CU2:24 B:33 --- --- F:20080
1: KK:67 CU1:22 CU2:24 B:33 --- --- F:20080
1: KK:67 CU1:22 CU2:24 B:33 --- --- F:20080
6. Save the limit of the (mains) power current with the key [
“ ]. On the console appears the message“please confirm”.
Press the key [ “ ] again. The following message appears
on the monitor:
Meaning:
save linecurrent limit: .......
CU Sensor 2 - Outside
Temperature of the Coil
Heat Sink
Temperature
7. Set the pan detector (see pan detector, Section 4):
Error Message
T
t
increase pan detector (+)
decrease pan detector (-)
1:KK:68 CU1:22 CU2:22 B:33 --- --- F:20080
Frequency
The following message appears on the monitor:
Active
Field
CU Sensor 1 - Inside
Temperature of the coil
Board
Status Message
pan detector limit= .......
The internal cooling fan will be activated once the heat sink
temperature rises to 70°C (158°F).
8. Save the pan detector with the key [ = ].On the console
appears the message“please confirm”. Press the key [ = ]
again. The following message appears on the monitor:
save pan detector limit: .......
Part # 4521635 (03/04/08)
Page 17
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Parameters For (Mains) Power Current And Pan Detector
Item Number
(Article No.)
Mains-Power
Current
Induction Cooker Model
Pan Detector
99560101
99560102
99560103
99560104
99560105
99560106
99560107
99560108
99560109
99560110
99560111
99560112
BH/BA 1500, 120VAC, 1N, 1,5kW (GIU 1.5)
BH/BA 1800, 120VAC, 1N, 1,8kW (GIU 1.8)
BH/BA 2500, 208VAC, 1N, 2,5kW (GIU 2.5)
BH/BA 2500, 230VAC, 1N, 2,5kW (GIU 2.5)
BH/BA 2500, 240VAC, 1N, 2,5kW (GIU 2.5)
BH/BA 3000, 208VAC, 1N, 3kW (GIU 3.0)
BH/BA 3000, 230VAC, 1N, 3kW (GIU 3.0)
BH/BA 3000, 240VAC, 1N, 3kW (GIU 3.0)
BH/BA 3500, 208VAC, 1N, 3,5kW (GIU 3.5)
BH/BA 3500, 230VAC, 1N, 3,5kW (GIU 3.5)
BH/BA 3500, 240VAC, 1N, 3,5kW (GIU 3.5)
BH/BA 2300, 230VAC, 1N, 2,3kW (GIU 3.5)
162
187
153
140
192
180
163
21
21
23
27
26
26
28
192
187
26
28
99580001
99580002
99580003
BH/IN 2500, 208VAC, 1N, 2,5kW (GIU 2.5BI)
BH/IN 2500, 230VAC, 1N, 2,5kW (GIU 2.5BI)
BH/IN 2500, 240VAC, 1N, 2,5kW (GIU 2.5BI)
99560004
99560005
99560006
99560007
99560008
99560009
SH/BA 3500, 208VAC, 1N, 3,5kW (GIU 3.5)
SH/BA 3500, 230VAC, 1N, 3,5kW (GIU 3.5)
SH/BA 3500, 240VAC, 1N, 3,5kW (GIU 3.5)
SH/BA 5000, 208VAC, 3N, 5kW (GIU 5.0)
SH/BA 5000, 400VAC, 3N, 5kW (GIU 5.0)
SH/BA 5000, 440VAC, 3N, 5kW (GIU 5.0)
192
192
185
167
36
35
23
21
99580004
99580005
99580006
99580007
99580008
99580009
SH/IN 3500, 208VAC, 1N, 3,5kW (GIU 3.5BI)
SH/IN 3500, 230VAC, 1N, 3,5kW (GIU 3.5BI)
SH/IN 3500, 240VAC, 1N, 3,5kW (GIU 3.5BI)
SH/IN 5000, 208VAC, 3N, 5kW (GIU 5.0BI)
SH/IN 5000, 400VAC, 3N, 5kW (GIU 5.0BI)
SH/IN 5000, 440VAC, 3N, 5kW (GIU 5.0BI)
99570001
99570002
99570003
99570004
99570005
99570006
99570008
SH/WO 3500, 208VAC, 1N, 3,5kW (GIWOK 3.5)
SH/WO 3500, 230VAC, 1N, 3,5kW (GIWOK 3.5)
SH/WO 3500, 240VAC, 1N, 3,5kW (GIWOK 3.5)
SH/WO 5000, 208VAC, 3N, 5kW (GIWOK 5.0)
SH/WO 5000, 400VAC, 3N, 5kW (GIWOK 5.0)
SH/WO 5000, 440VAC, 3N, 5kW (GIWOK 5.0)
SH/WO 8000, 400VAC, 3N, 8kW (GIWOK 8.0)
192
192
185
167
90
29
31
41
23
11
10
78
99580016
99580017
99580018
99580019
99580020
99580021
99580025
SH/WO/IN 3500, 208VAC, 1N, 3,5kW (GIWOK 3.5BI)
SH/WO/IN 3500, 230VAC, 1N, 3,5kW (GIWOK 3.5BI)
SH/WO/IN 3500, 240VAC, 1N, 3,5kW (GIWOK 3.5BI)
SH/WO/IN 5000, 208VAC, 3N, 5kW (GIWOK 5.0BI)
SH/WO/IN 5000, 400VAC, 3N, 5kW (GIWOK 5.0BI)
SH/WO/IN 5000, 440VAC, 3N, 5kW (GIWOK 5.0BI)
SH/WO/IN 8000, 400VAC, 3N, 8kW (GIWOK 8.0BI)
192
192
185
167
29
20
41
23
141
15
Page 18
Part # 4521635 (03/04/08)
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SECTION 9 – IR (INFRARED) INTERFACE
To begin the IR communication, you will need the HyperTerminal software which is available in Microsoft Windows under,
Start =>Program=>Accessories => HyperTerminal. Prior to the first use, HyperTerminal should be configured properly.
Garland service requires the following settings listed below: 2400bps, 8bit, no parity,
1 stop bit, hardware protocol.
First connect the IR adapter into your PC or laptop computer. Place the IR sensor section onto the ceran glass towards the
bottom left hand corner for counter top cookers. Position the IR sensor to the generator. Refer to figure #3 in this section for
correct positioning. For all Wok cookers, you will be required to first remove the top wok bowl assembly. Place the IR adapter
into the left hand corner, directly over the rectangular opening located on the metal sheet with ferrit stripes. For Wok cookers
please refer to figure #4 for IR adapter positioning.
Start HyperTerminal and put the access
name, e. g. IR2400.ht.
Select the communication via COM1 (or where
your IR adapter has been connected).
Part # 4521635 (03/04/08)
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Select the following settings: 2400 Bits/sec., 8 Databits,
no parity, 1 Stop bit, Hardware protocol.
Setting IR 2400.ht should be saved so that there will be no need to put them again and the connection can be built-up by
selecting symbol IR2400.ht.
Figure # 3 – IR Adapter position for counter top (base-line) cookers
For all counter top induction cookers (excluding all WOK models), position the IR adapter tool to the lower left hand corner of
the ceran glass as shown in photo.
Page 20
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Figure # 4 – IR Adapter position for built-in (install-line) cookers
IR Adapter to be positioned directly over
rectangular opening, shown in photo.
IR Adapter tool in position.
Place Wok Bowl top assembly back
onto cooker as shown and, begin
testing using IR adapter tool.
Part # 4521635 (03/04/08)
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SECTION 10 – WIRING BLOCK SCHEMATIC
Page 22
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Part # 4521635 (03/04/08)
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