Eaton Electrical Marine Radio IB 29C892B User Manual

Cutler-Hammer

Instructions for Operation of OPTIMizer

I.B. 29C892B

Hand Held Programmer

(For Use with Digitrip OPTIM Trip Units)

P R O T E C T I O N

A N D

C O O R D I N A T I O N

Effective 8/99 Supersedes I.B. 29C892A dated October 1996

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I.B. 29C892B

TABLE OF CONTENTS

Page

SECTION 1:

INTRODUCTION

1-1 Common Terms...................................................................................................................................................1

1-2 Preliminary Comments and Safety Precautions..................................................................................................1

1-2.1 Safety Precautions .................................................................................................................................1

1-3 Product Overview................................................................................................................................................2

1-4 Features and Functions.......................................................................................................................................2

SECTION 2:

HARDWARE DESCRIPTION

2-1 General ...............................................................................................................................................................3

2-2 Package and External Connections ....................................................................................................................3

2-2.1 Internal Battery Power............................................................................................................................4

2-2.2 External Connections .............................................................................................................................5

2-3 Operator Panel....................................................................................................................................................6

2-3.1 Pushbuttons ...........................................................................................................................................6

2-3.2 General Pushbuttons..............................................................................................................................6

2-3.3 View Function Pushbuttons....................................................................................................................6

2-3.4 Edit Values Pushbuttons ........................................................................................................................7

2-3.5 Display....................................................................................................................................................8

2-4 Specification Summary......................................................................................................................................10

SECTION 3:

OPERATION AND USE

3-1 General .............................................................................................................................................................11

3-2 Getting Started ..................................................................................................................................................11

3-3 Power Application..............................................................................................................................................11

3-4 Function Overview.............................................................................................................................................14

3-4.1 Select Address .....................................................................................................................................14

3-4.2 Find Baud/Address...............................................................................................................................14

3-4.3 Find Product ID ....................................................................................................................................14

3-4.4 Change Baud/Addr...............................................................................................................................14

3-4.5 Rating Plug...........................................................................................................................................14

3-4.6 Metered Value......................................................................................................................................15

3-4.7 Test Mode ............................................................................................................................................15

3-4.8 Setpoints Menu ....................................................................................................................................15

3-4.9 Password..............................................................................................................................................15

3-4.10 Trip Event Count ..................................................................................................................................15

3.4-11 Cause of Trip........................................................................................................................................15

3-4.12 Firmware Version/Revision ..................................................................................................................16

3-5 Security Password.............................................................................................................................................16

3-5.1 Change Security Password..................................................................................................................17

3-6 Assign Address/Select Baud Rate ....................................................................................................................17

3-6.1 Directly Connected Breaker Address and Baud Rate ..........................................................................17

3-6.2 INCOM Connected Address and Baud Rate........................................................................................18

3-7 Configure Trip Unit ............................................................................................................................................19

3-8 Displayed Information........................................................................................................................................20

3-9 Test Trip Unit.....................................................................................................................................................21

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I.B. 29C892B

TABLE OF CONTENTS (Continued from previous page)

3-10 Copy and Download Commands.......................................................................................................................22

3-10.1 Using the Copy Command ...................................................................................................................22

3-10.2 Using the Download Command............................................................................................................22

3-11 Reset Trip Unit ..................................................................................................................................................22

SECTION 4:

TROUBLESHOOTING AND MAINTENANCE

4-1 Level of Repair ..................................................................................................................................................23

4-2 Troubleshooting.................................................................................................................................................23

4-3 Maintenance and Care......................................................................................................................................23

4-4 Return Procedure..............................................................................................................................................23

4-5 Technical Assistance.........................................................................................................................................23

APPENDIX A INSTRUCTIONAL REFERENCES .....................................................................................................25

LIST OF FIGURES

Figure

Title

Page

1-1

Hand Held Programmer in Use with Series C R-Frame Circuit Breaker ...................................................2

2-1

2-2

2-3

2-4

2-5

2-6

2-7

2-8

2-9

2-10

2-11

OPTIMizer Operator Panel ........................................................................................................................3

OPTIMizer Top View..................................................................................................................................4

OPTIMizer Hinged Protective Cover (Open Position)................................................................................4

OPTIMizer Battery Compartment with Battery Installed ............................................................................5

Auxiliary Power Module Shown Connected to OPTIMizer.........................................................................5

OPTIMizer Shown Connected to Series C L-Frame Circuit Breaker.........................................................6

General Pushbuttons.................................................................................................................................6

View Functions Pushbuttons .....................................................................................................................7

Top Level Main Menu Display ...................................................................................................................7

Edit Values Pushbuttons ...........................................................................................................................7

Main Menu Options Screens .....................................................................................................................8

3-1

3-2

3-3

3-4

3-5

3-6

3-7

3-8

OPTIMizer Menu Diagram.......................................................................................................................12

Initial Power Application Message Display ..............................................................................................14

Momentary Connect Failure Message Display........................................................................................14

Address Invalid Display ...........................................................................................................................14

Typical Momentary Successful Connection Message Display ................................................................14

Cursor on Password in Main Menu..........................................................................................................14

Password Menu.......................................................................................................................................15

Present Valid Password Entry Screen.....................................................................................................15

Password Accepted Display ....................................................................................................................15

Password Error Display ...........................................................................................................................15

Password Change Display.......................................................................................................................15

Password Code Change Display.............................................................................................................16

Cursor on CHANGE BAUD/ADDR in Main Menu....................................................................................16

Present Baud Rate and Address Displayed ............................................................................................16

3-9

3-10

3-11

3-12

3-13

3-14

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I.B. 29C892B

LIST OF FIGURES (Continued from previous page)

3-15

3-16

3-17

3-18

3-19

3-20

3-21

3-22

3-23

3-24

3-25

3-26

3-27

3-28

3-29

3-30

3-31

3-32

Address/Baud Rate Change Accepted Display .......................................................................................17

Network Address Selection Display.........................................................................................................17

Cursor on Setpoints in Main Menu ..........................................................................................................18

Initial Setpoints Menu ..............................................................................................................................18

Setpoints Menu with Long Delay Slope Active ........................................................................................18

Long Delay Slope Present Setting Displayed..........................................................................................18

Long Delay Slope with New Setting Displayed........................................................................................18

Cursor on Metered Values in Main Menu ................................................................................................19

First Display in Metered Values...............................................................................................................19

Cursor Indicating Phase B Current Active ...............................................................................................19

PHASE B (IB) Current Selected and Displayed.......................................................................................19

Cursor on Test Mode in Main Menu ........................................................................................................20

First Display in Test Mode .......................................................................................................................20

Displayed Choices After Phase or Ground..............................................................................................20

Momentary Notice Displayed...................................................................................................................20

Displayed Choice After Trip or No Trip....................................................................................................20

Typical Cause of Trip Message ...............................................................................................................21

LIST OF TABLES

Figure

Title

Page

2.1

2.2

Programmable Categories.........................................................................................................................9

OPTIMizer/Accessory Specifications.......................................................................................................10

4.1

A.1

Troubleshooting Guide ............................................................................................................................24

Instructional References..........................................................................................................................25

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I.B. 29C892B

tem. Pay particular attention to all WARNINGS and

SECTION 1: INTRODUCTION

CAUTIONS. They are intended to help insure personnel

safety and equipment protection. Refer to the WARN-

ING and CAUTION in Paragraph 1-2.1 before proceed-

ing to any other section in this manual or any other man-

ual. If further information is required by the purchaser

regarding a particular installation, application or mainte-

nance activity, a Cutler-Hammer representative should

be contacted.

1-1 COMMON TERMS

Several commonly used terms or phrases are used

throughout this manual. They are defined here to elimi-

nate any confusion that might arise when reading the

text.

IMPACC (Integrated Monitoring, Protection and

Control Communications) – A family of communicat-

ing electrical power distribution protective devices,

meters, motor control devices, communications net-

works and protocols and software packages to provide

power distribution monitoring and control.

1-2.1 SAFETY PRECAUTIONS

All safety codes, safety standards and/or regulations

must be strictly observed in the installation, operation

and maintenance of any device in this system.

INCOM (Industrial Communications) – A noise

immune communications system designed specifically

for power distribution monitoring and control applications.

WARNING

PONI (Product Operated Network Interface) – A

plug-in communications module that enables network

communications.

THE WARNINGS AND CAUTIONS INCLUDED AS

PART OF THE PROCEDURAL STEPS IN THIS DOCU-

MENT ARE FOR PERSONNEL SAFETY AND PRO-

TECTION OF EQUIPMENT FROM DAMAGE. AN

EXAMPLE OF A TYPICAL WARNING LABEL HEAD-

ING IS SHOWN ABOVE IN REVERSE TYPE TO

FAMILIARIZE PERSONNEL WITH THE STYLE OF

PRESENTATION. THIS WILL HELP TO INSURE

THAT PERSONNEL ARE ALERT TO WARNINGS,

WHICH MAY APPEAR THROUGHOUT THE DOCU-

MENT. IN ADDITION, CAUTIONS ARE ALL UPPER

CASE AND BOLDFACE AS SHOWN BELOW.

1-2 PRELIMINARY COMMENTS AND SAFETY

PRECAUTIONS

This instructional manual is intended to present specific

descriptive, operational and maintenance information

associated with the Hand Held Programmer (OPTIMizer)

only. The OPTIMizer is used exclusively with the Digitrip

OPTIM Trip Unit System. For a general overview of the

entire Digitrip OPTIM Trip Unit System and certain spe-

cific application possibilities, refer to Instruction Book

29C890 entitled “Instructional Overview for Use of the

Digitrip OPTIM Trip Unit System.”

CAUTION

Detailed instructional material relative to the installation,

use and maintenance of specific devices is included

under separate cover by a manual dedicated to each

device. A series of four manuals brings together the

wide array of capabilities offered by the most advanced

programmable trip unit system - Digitrip OPTIM. Refer

to Appendix A for all instructional material references.

COMPLETELY READ AND UNDERSTAND THE

MATERIAL PRESENTED IN THIS DOCUMENT

BEFORE ATTEMPTING INSTALLATION, OPERATION

OR APPLICATION OF THE EQUIPMENT. IN ADDI-

TION, ONLY QUALIFIED PERSONS SHOULD BE

PERMITTED TO PERFORM ANY WORK ASSOCIAT-

ED WITH THE EQUIPMENT. ANY WIRING INSTRUC-

TIONS PRESENTED IN THIS DOCUMENT MUST BE

FOLLOWED PRECISELY. FAILURE TO DO SO

COULD CAUSE PERMANENT EQUIPMENT DAMAGE.

Please read and understand this manual and all other

relevant manuals before proceeding with the installation

and operation of any device included in the trip unit sys-

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I.B. 29C892B

1-3 PRODUCT OVERVIEW

The OPTIMizer Hand Held Programmer is required for all

OPTIM Trip Unit Systems. It plugs into the front of

OPTIM 550, 750 or 1050 Trip Units and is powered by a

standard nine volt battery (Figure 1-1) or auxiliary power

module. The OPTIMizer accesses, displays, and config-

ures information from OPTIM Trip Units. The OPTIMizer

Hand Held Programmer provides a broad range of pro-

gramming possibilities available with the OPTIM Trip Unit

System and the range of compatible circuit breakers.

1-4 FEATURES AND FUNCTIONS

An OPTIMizer must be used to configure the trip unit for

communications on the INCOM Network. This requires

an operator, during initial start-up, to:

• Assign Unique Device Addresses

• Select Baud Rates

In addition, the OPTIMizer can be used to:

Figure 1-1 Hand Held Programmer in Use with Series C

R-Frame Circuit Breaker

• Configure OPTIM Trip Unit

- Select frequency (50/60 Hz)

- Set security passwords

- Change time-current setpoints

- Select protection options

- Select High Load Alarm level

• Display Information

- Breaker description

- Time-current setpoints

- Metered values

- Trip event information

• Test OPTIM Trip Unit Performance

- Phase and ground

- Trip or no trip

• Communicate over INCOM

• Copy Trip Unit Settings

- To download to any OPTIM breaker of any type

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SECTION 2: HARDWARE DESCRIPTION

CAUTION

2-1 GENERAL

THIS IS A SOPHISTICATED PIECE OF ELECTRICAL

EQUIPMENT. AS SUCH, IT SHOULD BE HANDLED

CAREFULLY AT ALL TIMES TO AVOID POSSIBLE

DEVICE DAMAGE.

The purpose of this section is to familiarize the reader

with OPTIMizer hardware, its nomenclature, and any

applicable specifications. The information presented is

divided into the following three sections:

• Package and External Connections

• Operator Panel

2-2 PACKAGE AND EXTERNAL CONNECTIONS

• Specification Summary

The OPTIMizer Hand Held Programmer is packaged in

a high strength plastic housing with approximate dimen-

sions of 5.75 inches by 3.5 inches by 1.25 inches. An

operator panel with a display and associated pushbut-

tons are located on the front of the device (Figure 2-1).

External connections are made on the top of the hand

held programmer (Figure 2-2). A top hinged protective

cover is provided to protect external connections from

the entrance of foreign matter. The protective cover is

opened through the use of a thumb nail notch (Figure 2-

3). A storage case holds the hand held programmer and

its phone type connection cord.

Notice: Integral to the OPTIMizer Hand Held Program-

mer is the ability to lock out changes to a

breaker’s settings through the use of a pass-

word. The correct password must be entered

to proceed with setpoint changes, baud rate

changes or the initiation of a test. The pass-

word entry field contains four digits that can be

changed. The factory installed password 1000

can be used until a new password is selected

by the user.

On/Off Pushbutton

Save Pushbutton

Select Pushbutton

View Functions

Up-Arrow Pushbutton

Right-Arrow

Pushbutton

Left-Arrow

Pushbutton

Edit Values Up and

Down Pushbuttons

Liquid Crystal Display

Figure 2-1 OPTIMizer Operator Panel

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I.B. 29C892B

Custom Phone Jack Port (HDR1)

2-Pin Auxiliary Power Receptacle

3-Pin Network Receptacle (J2)

Communication Indicating LED

Display Intensity

Figure 2-2 OPTIMizer Top View

Notice: A small red LED located on the top of the hand

held programmer near the external connections

blinks when the hand held programmer is com-

municating with a trip unit.

2-2.1 INTERNAL BATTERY POWER

A 9-volt battery compartment with a slide out access

cover located on the back of the device provides easy

access to an internal 9-volt battery (Figure 2-4). The

number of continuous operation hours the 9-volt battery

will support depends upon the type of battery used.

Refer to Table 2.2 for information about battery choices.

When an auxiliary power supply is not being used, the

programmer will automatically turn off to save battery

power or provide an indication of insufficient power

under the following conditions:

1. The programmer turns itself off when the battery

power available is not sufficient to carry out all pro-

grammer functions, including both powering of the

programmer and the trip unit. When this occurs the

battery should be replaced.

Figure 2-3 OPTIMizer Hinged Protective Cover (Open

Position)

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Figure 2-4 OPTIMizer Battery Compartment with

Battery Installed

Figure 2-5 Auxiliary Power Module Shown Connected

to OPTIMizer

2. If none of the pushbuttons on the operator panel are

used for approximately 2 1/2 minutes, the program-

mer turns itself off. This includes the performance of

a non-trip test. External power is required to perform

a trip test. Refer to the next paragraph for external

power details.

Direct Breaker Connection

The first method for connecting the hand held program-

mer to the trip unit is by means of the 8 conductor cus-

tom phone cord provided with the programmer. One end

plugs into the front panel of the trip unit and the other

end into a custom phone jack port (HDR1) on the top of

the programmer. This direct connection is intended only

for use with the hand held programmer, and is normally

associated with the direct programming of individual trip

units (Figures 1-1, 2-2 and 2-6).

2-2.2 EXTERNAL CONNECTIONS

Three receptacles are provided on the top of the device,

one for an external power connection and two different

means for connecting the programmer to the trip unit

(Figure 2-2).

Network Connection

The second means for connecting the hand held pro-

grammer is through the 3-pin male connector (J2) locat-

ed on the top of the programmer. This connection is

made through an INCOM shielded twisted-pair. The

hand held programmer has an internal INCOM trans-

former permitting it to communicate over the network.

This is the method normally associated with network pro-

gramming (Figure 2-2). Auxiliary power to the OPTIMizer

is required to communicate over the INCOM network.

External Power Connection

Use external power to:

• Save internal battery power

• Perform trip test on circuit breaker

• Communicate over INCOM

External power is provided by connecting an Auxiliary

Power Module (Catalog Number PRTAAPM) to the

OPTIMizer through the 2-pin male receptacle. The

Auxiliary Power Module requires a 120 Vac 50/60 Hz

input and delivers a 32 Vdc 4 VA output (Figures 2-2

and 2-5). Note that OPTIM trip units with external

power connections (K, L and N) operate from a 24 Vdc

power source.

Notice: A direct connection will override an INCOM

connection. This will also signal a no response

alarm on other network devices.

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Figure 2-7 General Pushbuttons

Figure 2-6 OPTIMizer Shown Connected to Series C L-

Frame Circuit Breaker

2-3 OPERATOR PANEL

On/Off Pushbutton

The On/Off pushbutton turns the hand held programmer

on and off. To achieve power-up, the pushbutton must

be pushed and held for approximately one second. The

programmer cannot be turned off while Find Baud/Addr

is displayed. When the programmer is on, power is

delivered to the trip unit.

The operator panel provides a means to initially assign

addresses, select baud rates, configure trip units, dis-

play information, and perform testing (Figure 2-1). For

the purpose of familiarization, the panel is divided into

two sub-sections:

• Pushbuttons

• Display

Save Pushbutton

The Save pushbutton is used in conjunction with the

Select pushbutton to cause any programmer initiated

change to be saved to memory. The Save pushbutton

must be pressed and held followed by depression of the

Select pushbutton to accomplish the saving function.

Changes must be saved individually before moving to

another menu. This feature minimizes the possibility that

re-programming would be required if the programmer

turns itself off during the programming process.

2-3.1 PUSHBUTTONS

The operator panel contains eight membrane pushbut-

tons. Pushbuttons generally accomplish their function

when pressed and released. Variations in the use of a

particular pushbutton are detailed in the description for

that particular pushbutton. The pushbuttons are catego-

rized as follows:

• General Pushbuttons

2-3.3 VIEW FUNCTIONS PUSHBUTTONS

(Figure 2-8)

• View Functions Pushbuttons

• Edit Values Pushbuttons

Select Pushbutton

The Select pushbutton performs two functions. First, it is

used in conjunction with the Save pushbutton to save

2-3.2 GENERAL PUSHBUTTONS

(Figure 2-7)

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I.B. 29C892B

changes to memory as previously described. In addition,

the Select pushbutton by itself causes the programmer to

select a particular category indicated by the blinking cur-

sor and move further into that particular selected menu.

SELECT ADDRESS

Up-Arrow Pushbutton

The Up-Arrow pushbutton is used to move the blinking

cursor back to the first selection Select Address (SA)

when the programmer is displaying the top level menu

(Figure 2-9). It is similar to the Escape Key of a PC. If

the programmer is displaying a lower level menu, use of

this pushbutton moves the display back one menu level,

eventually ending at SA.

Figure 2-9 Top Level Main Menu Display

2-3.4 EDIT VALUES PUSHBUTTONS

(Figure 2-10)

Right-Arrow Pushbutton

The Right-Arrow pushbutton moves the blinking cursor

horizontally to the right in the display from category to

category. Continued use of this pushbutton will wrap

around and eventually return to the starting category.

Up Pushbutton

The Up pushbutton is used to edit already programmed

values and/or selections. Use of this pushbutton

increases the value and/or selection presently pro-

grammed. When this pushbutton is held depressed, the

displayed values scroll at a more rapid rate. Eventually,

the display will wrap around to the original starting point.

Left-Arrow Pushbutton

The Left-Arrow pushbutton performs the same function

as the previously described Right-Arrow pushbutton

except movement of the blinking cursor is horizontally to

the left.

Figure 2-10 Edit Values Pushbuttons

Figure 2-8 View Functions Pushbuttons

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I.B. 29C892B

sages. The brightness of the display can be adjusted

through the use of a small, recessed adjusting screw

located in the top side of the programmer (Figure 2-2).

Down Pushbutton

The Down pushbutton performs the same function as

the previously described Up pushbutton except move-

ment is in the opposite direction down through the val-

ues and/or selections.

The first line of the display is normally used to show the

main menu selection possibilities. A blinking cursor indi-

cates which category on the first line is active. The sec-

ond line of the display either defines the first line catego-

ry highlighted by the blinking cursor or, in lower level

menus, presents a field that is capable of being changed,

as indicated by a blinking cursor. Note in Figure 2-9 that

the blinking cursor is positioned just to the left of SA in

the top line of the display. Note also that the second dis-

play line defines that category as Select Address. Table

2.1 outlines all the displayed menu items that can be

encountered in the OPTIMizer display along with their

specific definitions. Figure 2-11 shows the twelve avail-

able options accessible from the main menu.

2-3.5 DISPLAY

Notice: This manual utilizes a gray rectangular box

underlined in black to represent a blinking

cursor in all illustrations of the programmer’s

display (Figure 2-9).

A 2-line, 16-character per line liquid crystal display is

used to display all trip unit data, setpoints and mes-

Figure 2-11 Main Menu Option Screens

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Table 2.1 Programmable Categories

Displayed

Menu Items

Display

Definition

Additional Comments

SELECT ADDRESS

Network use only – permits selection of specific trip unit address within network

FIND BAUD/ADDR

Search to identify address and baud rate of connected trip unit (8 conductor custom phone cord only)

Identification of type and frame rating of connected breaker

FIND PRODUCT ID

CHANGE BAUD/ADDRESS

Permits the initial setup or changing of address and baud rate of connected trip unit –

valid password required to setup or change address

RATING PLUG

Rating plug size installed in connected trip unit

METERED VALUES

• Current (A)

• Energy (kWh)

• Power (kW)

Depending on trip unit connected, some or all of the values are displayed:

Phases A, B, C, Ground and Neutral

Total, Forward and Reverse

Power and Peak Demand

• Power Factor

• THD Currents (%)

• Harmonic Content

Phases A, B, C and Neutral

TEST MODE

SETPOINTS

Provides for Phase or Ground, Trip or Non-Trip Test (valid password)

Permits viewing, initial setup and changing of setpoints for connected trip unit – valid password

required to setup or change setpoints:

• LD

Long Delay Setting

Long Delay Time

Long Delay Action

Long Delay Slope

Short Delay Setting

Short Delay Time

• LDTI

• LDA

• LDS

• SDPU

• SDTI

• SDA

• SDS

• IN

• INA

• DSC

• GFP

• GFT

• GFA

• GFS

• HLA

• PTM

• UPM

• FRQ

• NR

Short Delay Action

Short Delay Slope

Instantaneous Setting

Instantaneous Action

Discriminator

Ground Fault Setting

Ground Fault Time

Ground Fault Action

Ground Fault Slope

High Load Setting

Powered Thermal Memory

Unpowered Thermal Memory

Line Frequency

Neutral Ratio

Auto Waveform Capture

Phase A Identification

• AWC

• PI

PASSWORD

Permits authorized personnel to change or enter 4 digit password

Display of number of circuit breaker automatic trip operations

TRIP EVENT COUNT

CAUSE-OF-TRIP

Displays one of four possible modes of trip on most recent automatic trip operation:

•

Long Delay

• Short Delay

• Instantaneous

•

Ground Fault

FIRMWARE REV/VER

COPY COMMAND

Displays Firmware Revision and Version of OPTIMizer or connected trip unit

Loads trip unit settings into OPTIMizer

DOWNLOAD COMMAND

RESET TRIP UNIT

Sends stored settings in OPTIMizer to trip unit (valid password)

Resets trip unit LEDs, historical current etc.

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2-4 SPECIFICATION SUMMARY

Refer to Table 2.2.

Table 2.2 OPTIMizer/Accessory Specifications

Power Supply:

➀

• Battery

ULTRALIFE Batteries Inc.

Lithium Power Cell

(+9 volts dc)

Part #U9VL

• Auxiliary Power Module

Cutler-Hammer

Catalog #PRTAAPM

Input 120 Vac

Output +32 Vdc, 4 VA

➀ Alkaline type batteries can be used but will require more

frequent replacement.

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SECTION 3: OPERATION AND USE

Notice: Keep in mind that an Auxiliary Power Module

is always required if a “Trip” Test is to be per-

formed on a circuit breaker.

3-1 GENERAL

This section specifically describes the effective operation

and functional use of the OPTIMizer Hand Held Pro-

grammer. The OPTIMizer is used to access the many

capabilities of OPTIM 550, 750 and 1050 Trip Units.

Specific details associated with the trip units are covered

in Instruction Book 29C891 entitled “Instructions for

Installation, Operation and Maintenance of Cutler-

Hammer Digitrip OPTIM Trip Units.” It is recommended

that the operator review the material presented in

Section 2 prior to operating and using the hand held pro-

grammer.

Step 3: When a Direct Breaker Connection is being

made, plug either end of the custom phone

cord into the phone jack port on the top of the

programmer first, and then plug the other end

into the port provided on the trip unit. The con-

nections should be made before power is

applied. Refer to paragraph 2-2.2 for details on

a Direct Breaker Connection.

Notice: A direct breaker connection will override an

INCOM connection. This will also signal a no

response alarm on other network devices.

Clear the alarms when finished.

Familiarization with the information presented in Table

2.1 will prove helpful. Table 2.1 outlines the menu items

accessed from the top level menu (Figure 2-9). Menu

item definitions are provided in the user friendly display

with additional explanatory information provided in Table

2.1. In addition, an OPTIMizer Menu Diagram provides

an overall picture of the device’s capabilities (Figure 3-1).

This diagram is also shown on the OPTIMizer back

panel for quick and easy reference (Figure 2-4).

Step 4: If a Network Connection is being made using

an INCOM twisted-pair connection to the 3-pin

connector located on the top of the program-

mer, refer to paragraph 2-2.2 for details on a

Network Connection.

Step 5: No matter which connection approach is used,

be certain that all plug-in connections are

properly seated. This includes trip unit, exter-

nal power and INCOM connections to the pro-

grammer as well as connections from the pro-

grammer to the trip unit or INCOM.

Section 3 covers the operation and use of the OPTIMizer.

It is broken down into the following general categories:

• Getting Started

• Power Application

• Security Password

• Assign Address/Select Baud Rate

• Configure Trip Unit

• Displayed Information

• Test Trip Unit

The programmer is now ready to have power applied.

3-3 POWER APPLICATION

Turn the programmer on by holding the red On/Off

pushbutton in the depressed position for approximately

one second. Upon release of the pushbutton, the first

message will be displayed.

3-2 GETTING STARTED

The OPTIMizer Hand Held Programmer is a simple to

use device. Before applying power and using the

device, it is recommended that the following preliminary

steps be taken:

Three different types of messages can be displayed

before the top level menu appears (Figure 2-9). The

messages displayed will depend on the programmer

connection or lack of a proper connection as follows:

Step 1: If the programmer is to be operated by battery

power only, be sure that a fresh battery is

properly installed. Refer to paragraph 2-2.1 for

battery information.

• If the programmer detects the lack of a proper con-

nection, two consecutive messages will be displayed.

Figure 3-2 shows the first message displayed while

the programmer searches for a compatible device. If

the programmer is unable to make a connection,

Figure 3-3 shows the second message that appears

momentarily before the top level main menu is dis-

played (Figure 2-9).

Step 2: If power will be supplied by an Auxiliary Power

Module, be certain that the Auxiliary Power

Module is connected to the appropriate 120

Vac source and the OPTIMizer Hand Held

Programmer. Refer to paragraph 2-2.2 for

details on an external power connection.

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➀

M A I N M E N U

FIND PRODUCT ID

METERED VALUES

TEST MODE

SELECT ADDRESS

FIND BAUD/ADDR

CHANGE BAUD/ADDR

RATING PLUG

SETPOINTS

➁

➁ ➆

➁

➁ ➆

Identification of Baud

Rate/Address

Identification of

Type/Frame of Breaker

Setup or Change to

Address/Baud Rate

INCOM Only

Installed Plug Size

Phase A Current

Phase or Ground

Trip or No Trip

Test Current

Long Delay Setting

➂

➂ ➃ ➄ ➅

➂

➂ ➃ ➄ ➅

Phase B Current

Phase C Current

Ground Current

Neutral Current

Total Energy

➂

Long Delay Time

Long Delay Action

Long Delay Slope

Short Delay Setting

Short Delay Time

Short Delay Action

Short Delay Slope

Instantaneous Setting

Instantaneous Action

Discriminator

➂ ➃ ➄ ➅

Forward Energy

Reverse Energy

Power

Peak Demand

Power Factor

Harmonic Distortion

A, B, C and N

Ground Fault Setting

Ground Fault Time

Ground Fault Action

Ground Fault Slope

High Load Setting

Harmonic Content

A, B, C and N

➂ ➃

Powered Thermal

Memory

Unpowered Thermal

Memory

Line Frequency

Neutral Ratio

Auto Waveform

Capture

➂ ➃ ➄ ➅

Phase A Identification

Figure 3-1 OPTIMizer Menu Diagram — continued to next page

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➀

M A I N M E N U

CAUSE OF TRIP

DOWNLOAD

RESET

PASSWORD

TRIP EVENT COUNT

FIRMWARE REV/VER

COPY

➁

Reason for

➁

Number of

Send Stored Settings

of OPTIMizer to

Product

Present Revision

and Version

Copy Trip Unit

Settings into

OPTIMizer

Trip Unit Reset

Change or Enter

Automatic Trips

Automatic Trip

➁

➁ ➅

➂ ➃ ➄ ➅

➂

➂ ➃

➂

➀ Use Right-Arrow or Left-Arrow Pushbuttons to move from one Main Menu item to another.

➁ Use Select Pushbutton to enter a specific Main Menu item.

➂ Use View Functions Up-Arrow Pushbutton to return to Main Menu or return is automatic.

➃ Use Right-Arrow or Left-Arrow Pushbuttons to move to different selections.

➄ Use Edit Values Up or Down Pushbuttons to alter active item or value.

➅ Use Select and Save Pushbuttons simultaneously to save to memory or initiate test.

➆ Some entries in Metered Values and Setpoints may not be visible due to other settings.

(continued from previous page)

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FI ND BAUD/ ADDR

TARGET = 9 6 B/ 0 1 2

** WORKI NG **

Figure 3-5 Typical Momentary Successful Connection

Message Display

Figure 3-2 Initial Power Application Message Display

PASSWORD

CONNECT FAI LURE

Figure 3-3 Momentary Connect Failure Message

Display

Figure 3-6 Cursor on Password in Main Menu

3-4.2 FIND BAUD/ADDRESS (FI)

This menu item is used to retrieve the address and baud

rate of the OPTIM trip unit connected to the OPTIMizer’s

custom phone cord. The OPTIMizer executes this func-

tion automatically when the OPTIMizer is first turned on.

Several attempts will be made to retrieve the address

and baud rate. If no trip unit is connected to the

OPTIMizer at the time the OPTIMizer is turned on,

an error message will be displayed.

ADDRESS I NVALI D

OVER INCOM PORT

Figure 3-4 Address Invalid Display

• If the programmer is connected to an INCOM Network,

the message shown in Figure 3-2 will first be displayed

followed by the INCOM message shown in Figure 3-4.

The top level menu will then be displayed (Figure 2-9).

3-4.3 FIND PRODUCT ID (ID)

The breaker frame type is displayed when this menu

item is selected.

• If the programmer is successful in its device search,

the same in progress type message is displayed as

shown in Figure 3-2. Refer to Figure 3-5 for a typical

baud rate and address message momentarily dis-

played once the trip unit is identified. The top level

main menu is ultimately displayed and the program-

mer is ready for use (Figure 2-9).

3-4.4 CHANGE BAUD/ADDR (BA)

The baud rate of the trip unit can be changed to that of

the system by using this menu item. The baud rate is

programmable to either 1200 or 9600 baud. All breakers

connected together on a line must communicate at the

same baud rate.

3-4 FUNCTION OVERVIEW

The address of a given breaker can be changed by

using this menu item. Valid addresses of 001-FFE

Hexadecimal (001 to 4094 decimal) can be used, how-

ever, when OPTIM trip units are connected to a Breaker

Interface Module (BIM) the range of usable addresses is

from 1-32 hexadecimal (1-50 Decimal).

3-4.1 SELECT ADDRESS (SA)

The Select Address menu item is used when it is

desired to communicate over the 3-pin INCOM connec-

tion to an OPTIM trip unit. The address of the breaker

you desire to communicate to is entered here. Note that

an auxiliary power module must be plugged into the

OPTIMizer for the OPTIMizer’s INCOM transceiver to

work. Selectable addresses are in the range 001-FFE

hexadecimal (001 to 4094 decimal).

3-4.5 RATING PLUG (RP)

The rating plug installed in a trip unit can be read using

this command.

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*** PASSWORD ***

PASSWORD

<=CHANGE ENTER=>

Figure 3-7 Password Menu

* * * AC C EP TE*D**

Figure 3-9 Password Accepted Display

*PASSWORD ERROR*

ENTER CODE AGAI N

Figure 3-10 Password Error Display

PASSWORD ENTER

SET CODE

0 0 0 0

Figure 3-8 Present Valid Password Entry Screen

3-4.6 METERED VALUE (ME)

PASSWORD CHANGE

The phase, neutral and ground currents are displayed

in the Metered Values menu, as well as Total Energy,

Forward Energy, Reverse Energy, Power, Peak

Demand, Power factor, %THD of each phase, and

Harmonic Content of each phase.

SET CODE

0 0 0 0

Figure 3-11 Password Change Display

3-4.7 TEST MODE (TM)

settings or use certain features. To change the baud

rate or trip unit address, setpoints, run test mode, or

download copied setpoints, a correct password must be

used. The OPTIMizer’s factory default setting is 1000.

See section 3-5 for additional details.

Simulations of either a long delay, short delay, or

instantaneous fault condition can be performed by using

Test Mode. This can be done by first reading

the setpoints and noting their adjustment. The trip mode

menu item can then be selected and a current above

the noted settings can be entered. A trip or no trip test

can be performed. A test in progress may be terminated

if the currents through the breaker under test are above

40% of the rating plug value. See section 3-9.

3-4.10 TRIP EVENT COUNT (TC)

The trip unit records the number of times that the trip

unit has initiated a trip. This is displayed when the

Trip Event Count is selected.

3-4.8 SETPOINTS MENU (SE)

The trip unit can be adjusted for various time-current

characteristic curves. This is done within the Setpoints

Menu. See section 3-7, and Figure 3-1.

3-4.11 CAUSE OF TRIP (CT)

The OPTIMizer can display the cause of trip, similar

to the cause of trip LEDs of the trip unit, but in some

cases with more specific information. This information is

available as long as the trip unit Reset pushbutton has

not been pressed after a trip condition. For example, a

non-compliant rating plug may cause an instantaneous

trip to occur which will light the Instantaneous LED of

the trip unit. However, the OPTIMizer in this case

would display that the instantaneous trip is a result of

a Bad Plug.

Notice: 1) Short Delay and Instantaneous Action can

not be turned off at the same time.

2) When long delay is set to I t, the short

delay slope must be set to Flat.

3-4.9 PASSWORD (PA)

For system security, a password is required to change

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PASSWORD CHANGE

CODE BEI NG SAVED

Figure 3-12 Password Code Change Display

CHANGE BAUD/ ADDR

96B/ FFE

Figure 3-14 Present Baud Rate and Address Displayed

can be entered in either of the two following methods:

CHANGE BAUD/ ADDR

Figure 3-13 Cursor on CHANGE BAUD/ADDR in Main

Method 1: Proceed directly to Password (PA) in the

main menu to enter a valid password. Entry of a valid

password in this manner will apply to any procedure

requiring a valid password as long as the programmer

does not turn off. To initially enter a valid password, pro-

ceed with the following steps:

Notice: If the programmer automatically turns off or is

intentionally turned off, the procedure must be

repeated from the beginning. Use of an Auxiliary

Power Module will eliminate Auto-Power Down

and retain password while unit is on.

The Cause-of-Trip function may also be used in

conjunction with the Metered Values menu item. After

reading the cause of trip, the operator should enter the

Metered Values menu to read the last current that the

trip unit recorded before a trip was initiated. In this way

the type of trip as well as the magnitude of the current

on each phase is known. Pressing the Reset push-

button clears these values.

Step 1: With the programmer turned on and the main

menu displayed, use the Right-Arrow or Left-

Arrow pushbuttons to move the blinking cursor

to Password (PA) (Figure 3-6).

3-4.12 FIRMWARE VERSION /REVISION (FW)

Step 2: Use the Select pushbutton to enter Password

(PA) (Figure 3-7).

This feature allows the operator to read the firmware

version and revision of either the trip unit or the

OPTIMizer.

Step 3: Use the Right-Arrow pushbutton to select

Enter= in the display. A screen that permits en-

try of a valid password is displayed (Figure 3-8).

3-5 SECURITY PASSWORD

Step 4: The blinking cursor indicates which of the four

displayed zeros is active and able to be altered.

Use the Up or Down pushbuttons to change

the active number. Use the Right-Arrow or

Left-Arrow pushbuttons to move the cursor

from one digit to another.

The OPTIMizer Hand Held Programmer utilizes a pass-

word to restrict access to certain functional options. A

valid password is required to make changes or initiate

certain actions within the following main menu options:

• Change Baud/Address

• Test Mode

• Setpoints

• Password

• Download

Step 5: Once the password displayed is correct, hold

Save pushbutton depressed and depress

Select pushbutton. This simultaneous use of

the two pushbuttons will enter the password. If

the password entered is valid, Password

Accepted will be displayed (Figure 3-9). If the

password is not valid, a Password Error mes-

sage will be displayed momentarily. In both

cases the display will automatically return to

the main menu (Figure 3-10).

The OPTIMizer Hand Held Programmer is supplied with

a factory programmed password of 1000. If it is desir-

able to establish a new password, follow the procedure

outlined in paragraph 3-5.1.

Method 2: Enter a valid password when requested

When the programmer is being used, a valid password

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CHANGE BAUD/ ADDR

SELECT ADDRESS

*** ACCEPTED ***

I NCOM ONLY 0 0 0

Figure 3-15 Address/Baud Rate Change Accepted

Display

Figure 3-16 Network Address Selection Display

during use of the programmer. To accomplish this, fol-

low Steps 4 and 5 just outlined for Method 1.

displayed zeros is active and able to be altered.

Use the Up or Down pushbuttons to change the

active number. Use the Right-Arrow or Left-

Arrow pushbuttons to move the cursor from one

digit to another.

3-5.1 CHANGE SECURITY PASSWORD

Step 1: With the programmer turned on and the main

menu displayed, use the Right-Arrow or Left-

Arrow pushbuttons to move the blinking cursor

to Password (PA) (Figure 3-6).

Step 8: Once the password displayed is as required,

hold Save pushbutton depressed and depress

Select pushbutton. This simultaneous use of

the two pushbuttons will enter the new pass-

word, and Password Code Change Being

Saved will be momentarily displayed (Figure 3-

12). When the new password is saved, the dis-

play automatically returns to the main menu.

Step 2: Use the Select pushbutton to enter Password

(PA) (Figure 3-7).

Step 3: Use the Left-Arrow pushbutton to select

=Change in the display. A screen that permits

entry of the present valid password is dis-

played (Figure 3-8).

3-6 ASSIGN ADDRESS/SELECT BAUD RATE

The OPTIMizer Hand Held Programmer must be used

to initially establish the baud rates and unique address-

es of connected circuit breakers. Assigning or changing

circuit breaker addresses and/or baud rates takes place

within the same category of the main menu, Change

Baud/Addr (BA). Each circuit breaker must have a

unique address with all addresses containing three dig-

its. The three digit address will be in a HEXADECIMAL

Format with choices of 0 through 9 and A through F.

The two baud rate choices are 1200 or 9600, displayed

as 96B or 12B.

Step 4: The blinking cursor indicates which of the four

displayed zeros is active and able to be altered.

Use the Edit Values Up or Down pushbuttons

to change the active number. Use the Right-

Arrow or Left-Arrow pushbuttons to move the

cursor from one digit to another.

Step 5: Once the present password is displayed cor-

rectly, hold Save pushbutton depressed and

depress Select pushbutton. This simultaneous

use of the two pushbuttons will enter the pass-

word. If the password entered is valid, Pass-

word Accepted will be displayed (Figure 3-9).

If the password is not valid, a Password Error

message will be displayed momentarily and

the display will automatically return to the main

menu (Figure 3-10).

Notice: All circuit breakers are supplied from the facto-

ry with a 9600 baud rate “96B” and an address

of “FFE” (Hex Form) already programmed.

Keep in mind, however, when assigning

addresses, the Breaker Interface Module will

only recognize addresses at or below 32 HEX

(two digits).

Step 6: If the password entered in Step 5 was valid,

Password Accepted will continue to be dis-

played until the Up-Arrow pushbutton of View

Functions is pressed and released. When the

pushbutton is used, Password Change is dis-

played (Figure 3-11). This display permits the

entry of a new password.

3-6.1 DIRECTLY CONNECTED BREAKER ADDRESS

AND BAUD RATE

Use the following steps as a guide to assigning or

changing addresses and selecting baud rates when the

programmer is directly connected to a circuit breaker:

Step 7: The blinking cursor indicates which of the four

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LDA

LDS

LD SLOPE

SETPOI NTS

Figure 3-19 Setpoints Menu with Long Delay Slope

Active

Figure 3-17 Cursor on Setpoints in Main Menu

LDA

LDS

LDTI

LD SLOPE

I 2 T

LD SET

Figure 3-20 Long Delay Slope Present Setting

Displayed

Figure 3-18 Initial Setpoints Menu

Step 1: Use the On/Off pushbutton to turn the program-

mer on. The baud rate/address of the connect-

ed circuit breaker will automatically be identified

and momentarily displayed (Figure 3-4), before

the main menu is displayed (Figure 2-9).

LDA

LDS

LD SLOPE

I 4 T

Step 2: Use the Right-Arrow or Left-Arrow pushbut-

tons to move the cursor to Change Baud/Addr

(BA) in the main menu (Figure 3-13).

Figure 3-21 Long Delay Slope with New Setting

Displayed

Step 3: Use the Select pushbutton to enter Change

Baud/Addr (BA) and the present baud rate and

address of the connected circuit breaker are

displayed (Figure 3-14).

password was initially entered as described in

paragraph 3-4 Method 1, entry of a password

will not be required again and the baud rate

and/or address changes will be saved. If a

valid password was not initially entered, the

display will require the entry of a valid pass-

word before any changes can be saved (Figure

3-8). Follow the steps outlined in paragraph 3-

4 Method 2 to enter a valid password.

Step 4: The blinking cursor indicates which digit of the

display is active and able to be altered. Use

the Up or Down pushbuttons to change the

active number. Use the Right-Arrow or Left-

Arrow pushbuttons to move the cursor from

one digit to another.

Notice: Any time a circuit breaker address or baud rate

is changed, verify that the correct address and

baud rate are displayed by using the Right-

Arrow or Left Arrow pushbuttons to move the

blinking cursor in the main menu to Find

Baud/Addr (FI). Use the Select pushbutton to

enter Find Baud/Addr (FI), and the newly

assigned address and selected baud rate will

be displayed.

Step 5: Once the desired baud rate and address are

correctly displayed, hold Save pushbutton

depressed and depress Select pushbutton.

This simultaneous use of the two pushbuttons

will enter the new baud rate and address. If the

changes are accepted, the display will indicate

the acceptance momentarily before returning

to the main menu (Figure 3-15).

Notice: Keep in mind that a change in the baud rate

and/or address is password protected. Step 5

may require the entry of a valid password

3-6.2 INCOM CONNECTED ADDRESS AND BAUD

RATE

before any changes are accepted. If the pro-

grammer was already turned on, and a valid

Step 1: If the programmer is INCOM connected and a

Baud Rate and/or Address Change to a net-

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METERED VALUES

I A I B I C I G

PHASE B

Figure 3-22 Cursor on Metered Values in Main Menu

Figure 3-24 Cursor Indicating Phase B Current Active

I A I B I C I G

PHASE A

I A I B I C I G

PHASE B

6 0 0

Figure 3-23 First Display in Metered Values

Figure 3-25 PHASE B (IB) Current Selected and

Displayed

hold Save pushbutton depressed and depress

Select pushbutton. This simultaneous use of

the two pushbuttons will enter the address of

the circuit breaker in question. The user will be

automatically returned to the main menu

(Figure 2-9).

work connected circuit breaker is required,

proceed by using the On/Off pushbutton to

turn the programmer on.

Notice: Keep in mind that a change in the baud rate

and/or address is password protected. Entry of

a valid password will be required before any

changes are accepted. If the programmer was

already turned on, and a valid password was

initially entered as described in paragraph 3-4

Method 1, entry of a password will not be

required again and the baud rate and/or

Step 5: Proceed with Step 4 and 5 of paragraph 3-5.1

to complete the process.

3-7 CONFIGURE TRIP UNIT

address changes will be saved. If a valid pass-

word was not initially entered, the display will

require the entry of a valid password before

any changes can be saved (Figure 3-8). Follow

the steps outlined in paragraph 3-4 Method 2

to enter a valid password.

The OPTIMizer Hand Held Programmer can be used to

program the protective, coordination and alert features

of OPTIM 550, 750 and 1050 Trip Units, such as:

• Time-Current Setpoints

• Protection Options

• High Load Alarm

Step 2: Once the main menu is displayed, use the

Select pushbutton to enter Select Address

(SA) which is active as indicated by the blink-

ing cursor. This network display provides a

means for selecting the three digit address of

the circuit breaker of interest within the network

(Figure 3-16). The blinking cursor indicates

which of the three digits is active and able to

be changed.

• Phase A Identification

The features to be configured are contained under the

Setpoints (SP) option of the main menu (Table 2.1).

Proceed with the following steps as a guide to configur-

ing a trip unit:

Step 1: Use the On/Off pushbutton to turn the pro-

grammer on.

Step 3: Use the Up or Down pushbuttons to change

the active digit. Use the Right-Arrow or Left-

Arrow pushbuttons to move the cursor from

one digit to another.

Step 2: Since a valid password will be required to con-

figure the trip unit, it is recommended that

paragraph 3-4 “Security Password” be

reviewed before moving into the Setpoints

Step 4: Once the desired breaker address is displayed,

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AUX.POWER NEEDED

FOR TRIP TEST

TEST MODE

Figure 3-29 Momentary Notice Displayed

Figure 3-26 Cursor on Test Mode in Main Menu

GETTING

FRAME/ PLUG VALUE

Figure 3-30 Momentary Notice Displayed

PHASE GND

**PHASE TEST**

Figure 3-27 First Display in Test Mode

TRI P<

>NO TRI P

ENTER CURRENT I N

**TRI P**

AMPS

4 0 0

Figure 3-31 Displayed Choice After Trip or No Trip

Figure 3-28 Displayed Choices After Phase or Ground

(SP) option. Method 1 or Method 2 can be

used to enter a valid password, although

Method 1 is recommended. Directions on how

to enter a password will not be given in the fol-

lowing steps covering setpoint changes.

Step 8: Hold Save pushbutton depressed and depress

Select pushbutton. This simultaneous use of

the two pushbuttons will enter the new setpoint

into memory.

Notice: Keep in mind that changes must be saved indi-

vidually to minimize the possibility that re-pro-

gramming would be required if the programmer

turns itself off during the programming process.

Step 3: Once a valid password is entered and accept-

ed, use the Right-Arrow or Left-Arrow push-

buttons to move the blinking cursor to

Setpoints (SP) (Figure 3-17).

Step 9: All setpoint changes are made using the same

Step 4: Use the Select pushbutton to enter Setpoints

(SP) (Figure 3-18). The blinking cursor indi-

cates which programmable category is active

and available for programming. The second

line of the display defines the active category.

repetitive steps just described.

3-8 DISPLAYED INFORMATION

The OPTIMizer Hand Held Programmer displays a com-

prehensive list of:

• Circuit Breaker Information

• Time-Current Setpoints

• Metered Values

Step 5: Use of the Right-Arrow or Left-Arrow push-

buttons to move from one programmable cate-

gory to another (Figure 3-19).

Step 6: Use the Select pushbutton to enter an active

category, such as Long Delay Slope (Figure

3-20). The present programmed setpoint for

Long Delay Slope is I²t, for example.

• Trip Event Information

Use the following steps as a guide for obtaining specific

displayed information:

Step 7: Use the Up or Down pushbuttons to establish

a new setpoint, such as I⁴t (Figure 3-21).

Step 1: Use the On/Off pushbutton to turn the pro-

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Step 9: Repeating Steps 7 and 8 will permit the view-

ing of all the metered values outlined in Table

2.1.

SHORT DELAY TRI P

TRI P TI ME .0 3 s

Figure 3-32 Typical Cause of Trip Message

Step 10: Use the Up-Arrow pushbutton to return to the

main menu (Figure 2-9).

3-9 TEST TRIP UNIT

Digitrip OPTIM 550, 750 and 1050 Trip Units contain a

test capability. One of the means for performing tests is

through the use of the OPTIMizer Hand Held Program-

mer. The intent is to permit the periodic performance of

tests that verify the functional performance of the trip

unit. Two types of testing are possible through the use

of the OPTIMizer Hand Held Programmer, the “No-Trip”

and the “Trip” tests.

grammer on. If the programmer is directly con-

nected to a trip unit, it will momentarily identify

the baud rate and address, and move to the

main menu (Figure 2-9). If the programmer is

INCOM connected, proceed with Steps 2, 3

and 4, otherwise move directly to Step 5.

Step 2: Once the main menu is displayed, use the

Select pushbutton to enter Select Address

(SA) which is active as indicated by the blinking

cursor. This network display provides a means

for selecting the three digit address of the circuit

breaker of interest within the network (Figure 3-

16). The blinking cursor indicates which of the

three digits is active and able to be changed.

No-Trip Test: This test can be performed using the

internal battery power of the programmer. It verifies that

the trip unit is performing under test within acceptable

limits of the programmed protective setpoints.

Trip Test: This test can only be performed using exter-

nal power supplied by an Auxiliary Power Module or by

auxiliary power supplied to the circuit breaker. The addi-

tional power is required to activate the breaker’s flux

transfer shunt trip. This test verifies the trip unit’s perfor-

mance, as well as the trip circuitry and mechanical oper-

ation of the circuit breaker.

Step 3: Use the Up or Down pushbuttons to change

the active digit. Use the Right-Arrow or Left-

Arrow pushbuttons to move the cursor from

one digit to another.

Step 4: Once the desired breaker address is displayed,

hold Save pushbutton depressed and depress

Select pushbutton. This simultaneous use of

the two pushbuttons will enter the address of

the circuit breaker in question, and the main

menu will be displayed.

Notice: Keep in mind that an Auxiliary Power Module is

required to perform a “Trip” test. Refer to para-

graph 2-2.2 for details on the use of an

Auxiliary Power Module.

Notice: Basic protection functions are not affected dur-

ing the performance of testing procedures.

Step 5: Use the Right-Arrow or Left-Arrow pushbut-

tons to move the cursor to Metered Values

(ME) in the main menu (Figure 3-22).

Proceed with the following steps to perform a “Trip” or a

“No-Trip” test:

Step 6: Use the Select pushbutton to enter Metered

Values (ME) and the first four metered values

are displayed with the blinking cursor indicating

that Phase A Current is active (Figure 3-23).

Step 1: With the programmer turned on and the main

menu displayed, use the Right-Arrow or Left-

Arrow pushbuttons to move the blinking cursor

to Test Mode (TM) (Figure 3-26).

Step 7: Use the Right-Arrow or Left-Arrow pushbut-

tons to move the blinking cursor to a metered

value of interest, Phase B current for example

(Figure 3-24).

Step 2: Use the Select pushbutton to enter the Test

Mode (TM). The blinking cursor indicates

which test category is active and able to be

selected (Figure 3-27).

Step 8: Use the Select pushbutton to choose the

metered value of interest and have the present

value displayed (Figure 3-25).

Step 3: Use the Right-Arrow or Left-Arrow pushbut-

tons, if required, to move the blinking cursor to

a different test category. Use the Select push-

Effective 8/99

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Page 22

I.B. 29C892B

button to choose a particular category, Phase

for example, and the next selections are dis-

played Trip or No Trip (Figure 3-28).

3-10.1 USING THE COPY COMMAND (CP)

Plug the OPTIMizer into the trip unit that the settings are

to be copied from. Move the cursor to the main menu

item CP. Press the Select key and wait while the

OPTIMizer reads the trip unit’s setpoints. The message

Accepted will be displayed if the copy was successfully

completed. The settings are now stored within the

OPTIMizer's memory and will be retained even after the

OPTIMizer is turned off.

Step 4: Once again, use the Right-Arrow or Left-

Arrow pushbuttons, if required, to move to a

different test category. Use the Select push-

button to choose a particular category, Trip for

example, and two different notices are momen-

tarily displayed before the next selection

appears (Figures 3-29 and 3-30).

Step 5: After the two momentary displays, the test cur-

rent screen is displayed permitting the selec-

tion of the desired test current (Figure 3-31).

3-10.2 USING THE DOWNLOAD COMMAND (DL)

Plug the OPTIMizer into the trip unit that the stored

settings are to be downloaded to. Enter the password

for the OPTIMizer within the password main menu item

PA. Move the cursor to the main menu item DL. Press

the Select key and wait while the OPTIMizer gets the

address of the trip unit and then downloads the

OPTIMizer's stored settings to the trip unit. If the

OPTIMizer’s password was not entered, the operator

will be required to first enter their password and then

reselect the Download menu item from the main menu.

The message Accepted will be displayed if the settings

were successfully downloaded.

Step 6: The blinking cursor indicates the selectable test

current field. The current initially displayed is

the minimum test current value. Use the Up or

Down pushbuttons to alter the current value.

Step 7: Once all the test parameters have been select-

ed, hold Save pushbutton depressed and

depress Select pushbutton to initiate the test.

When the test is completed, a cause of trip

message is displayed (Figure 3-32).

Step 8: Use the Up-Arrow pushbutton to return to the

Notice: The Copy /Download commands will not

change factory enabled functions such as

ground fault trip or alarm. When copying from a

trip unit with ground fault trip to a trip unit with

ground fault alarm, only the pick-up, slope, and

time adjustments are copied.

main menu.

Testing will not be permitted to proceed if there is

greater than 0.4 per unit of current flowing on a phase

circuit or 0.2 per unit of current on a ground circuit. The

maximum permitted current value can be determined by

multiplying the appropriate per unit value (0.4 or 0.2)

times the ampere rating of the installed rating plug.

Some breakers such as the DS will have setting limita-

tions based on the rating plug value. If settings are

downloaded which are not within the allowable limits of

the trip unit and rating plug, an error message will be

displayed. See I.L. 29C891 Table 3.3 for allowable set-

tings. This may also be the case for ground fault set-

tings in breakers above 1200 amps.

Notice: For currents less than the trip unit setpoint, no

message is displayed after the “Accepted

Message.” The trip unit will not be placed in a

Test Mode and, therefore, no pickup LEDs will

flash. The trip unit, however, must be reset.

The OPTIMizer will eventually return to the

main menu.

3-11 RESET TRIP UNIT (RE)

The trip unit status indicators are generally reset by

pressing the Reset pushbutton on the trip unit. In some

instances, such as when a motor operator is used with

on an OPTIM breaker, it may be desirable to use a

remote reset. The reset trip feature is used in this case.

3-10 COPY AND DOWNLOAD COMMANDS

The OPTIMizer can quickly download trip unit setpoints

from one breaker to other breakers in a system. The

per-unit values (not the current ampere values) are

copied from one breaker and downloaded to any other

breaker in the OPTIM family within a system. The set-

tings are permanently retained in the memory of the

OPTIMizer until another copy sequence replaces them.

Effective 8/99

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Page 23

I.B. 29C892B

The OPTIMizer Hand Held Programmer should be

SECTION 4: TROUBLESHOOTING AND

MAINTENANCE

stored in an environment that does not exceed the stor-

age temperature range of -30°C to +85°C. The environ-

ment should also be free of excess humidity. Store the

device in its original packing material or the provided

carrying case.

4-1 LEVEL OF REPAIR

This manual is written based on the assumption that

only unit-level troubleshooting will be performed. If the

cause of a malfunction is traced to an OPTIMizer Hand

Held Programmer, the device should be replaced. The

malfunctioning programmer should be returned to

Cutler-Hammer.

4-4 RETURN PROCEDURE

The Troubleshooting Guide (Table 4.1) is intended for

service personnel to identify whether a problem being

observed is external or internal to the device. If a prob-

lem is determined to be internal, the device should be

returned to the factory for replacement. To have an

OPTIMizer returned, contact your local Cutler-Hammer

authorized distributor.

4-2 TROUBLESHOOTING

Refer to Table 4.1 for troubleshooting guidelines.

4-3 MAINTENANCE AND CARE

4-5 TECHNICAL ASSISTANCE

The OPTIMizer Hand Held Programmer is designed to

be a self contained and maintenance free device,

except for battery replacement. Refer to paragraph 2-

2.1 for battery information.

For information, technical assistance or referral to a

local authorized distributor, contact the Advanced

Product Support Center at 412-494-3750.

Effective 8/99

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Page 24

I.B. 29C892B

Table 4.1 Troubleshooting Guide

Symptom

Probable Cause

Possible Solution(s)

Reference

“Low Battery – Replace Soon”

displayed as on/off is

depressed

Replace with Lithium battery or use

auxiliary power module

Dead Battery

Aux. supply #PRTAAPM, Table 2.2

Custom phone cord not

plugged into OPTIMizer or

OPTIM trip unit

“Connection Failure” when

selecting “Find Address”

Check connection to OPTIMizer or

trip unit

Paragraphs 2-2.2 and 3-2

Paragraph 2-2.1

OPTIMizer powers down

repeatedly

Battery power is insufficient for

proper operation

Change battery

Short delay slope is not set to

flat; long delay time not set to

2-5 sec.

Warning displayed while

changing long delay slope

Change short delay slope and long

delay time

Paragraph 3-6 and appropriate

trip curves Appendix A

“Save” not pressed before

“Select”

Press save and then select

simultaneously

Setpoints not saved after

changing

Paragraph 3-6, Step 8

Password not entered first

Trip unit is a non-energy unit

Enter Password

“None” displayed when

selecting THD

Replace with energy version if function

is needed

I.B. 29C891

“None” displayed when

selecting harmonic content

Replace with energy version if function

is needed

Trip unit is a non-energy unit

I.B. 29C891

Breaker does not trip

during trip test

Auxiliary power module not

plugged into OPTIMizer

Plug auxiliary power module into

OPTIMizer

Paragraph 3-8

Paragraph 3-3

OPTIMizer does not respond

to pressing on/off

Let OPTIMizer time out for 30 seconds.

Unit will shut off or go to main menu

Incorrect key press

OPTIMizer turns off after

several minutes (no

auxiliary power)

Energy saver powered unit off

automatically after 2 1/2 minutes

Use auxiliary power module

Paragraph 2-2.1

Invalid address entered under

“Select Address”

Check trip unit address and re-enter

under “Select Address” main menu item

“Connection Failure” when

selecting menu item while

connected to INCOM network

Paragraph 3-5.2

Auxiliary power not used

Use auxiliary power module

Paragraph 2-2.2, Table 2.2

Ground pickup LED on trip

unit does not flash when

ground test initiated

Depress trip unit reset pushbutton

then increase test current or decrease

ground pickup level

Current value selected is below

ground fault pickup setting

Appropriate trip curves

Appendix A

Long nor short Pickup LEDs

on trip unit do not flash when

phase test initiated

Depress trip unit reset pushbutton

then increase test current or

decrease phase pickup level

Current value selected is below

phase pickup setting

Appropriate trip curves

Appendix A

Test will not initiate when test

current is entered and saved

Trip unit was not reset after

previous test

I.B. 29C891 paragraphs 2-5.1

and 2-6.1

Press trip unit reset button

OPTIMizer does not turn

on when pressing on/off

On/off button was not

depressed

Depress on/off button for at least

2 seconds

Paragraph 2-3.2

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Page 25

I.B. 29C892B

APPENDIX A - INSTRUCTIONAL REFERENCES

A list of instructional references is provided in Table A.1 to identify instructional documents that could be of

assistance.

Table A.1 Instructional References (continued on next page)

DOCUMENT DESCRIPTION

DOCUMENT NUMBER

Circuit Breakers

Series C K-Frame Frame Book

IL 29-120K

IL 29-120L

IL 29-120N

Series C L-Frame Frame Book

Series C N-Frame Frame Book

Series C R-Frame Frame Book

Series C R-Frame Supplement

IL 29-120R

IL 29C713

SPB Systems Pow-R Breaker Supplement

DSII/DSLII Breaker Supplement

IL 29849

IL 8700C39

Digitrip OPTIM Trip Unit System

OPTIM Trip Unit System Overview

OPTIM Trip Units

IB 29C890

IB 29C891

IB 29C892

IB 29C893

OPTIMizer Hand Held Programmer

Breaker Interface Module

Digitrip RMS Trip Units

Digitrip RMS 810

Digitrip RMS 910

IL 29-888

IL 29-889

Digitrip OPTIM Wiring Diagrams

Series C K, L and N-Frame Wiring

Series C R-Frame Wiring

SPB Systems Pow-R Wiring

DSII/DSLII Wiring

IL 29C894

IL 29C714

IL 15545

IL 1A33600

Energy Monitoring Devices

IQ Energy Sentinel

Series C F-Frame

Series C J-Frame

Series C K-Frame

IL 17537

IL 17538

IL 17539

Universal IQ Energy Sentinel

Internal

External

IL 17540

IL 17541

Communication Devices

Communications Module (PONI)

INCOM PONI

IL 17547

IL 17202

IL 17203

IL 17361

IL 17436

IL 17513

RS-232 PONI

Modem PONI

Buffered PONI

CONI

IMPACC Wiring Spec.

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Page 26

I.B. 29C892B

Table A.1 Instructional References (continued from previous page)

DOCUMENT DESCRIPTION

Accessories

DOCUMENT NUMBER

Potential Transformer Module (K, L and N-Frame)

Ground Fault Indicator

29C126

1259C14G01

Digitrip OPTIM Time-Current Curves

Series C K-Frame Curves

I²t Long & Short Delay Phase

SC-6924-98

SC-6925-98

SC-6926-98

SC-6927-98

SC-6928-98

SC-6929-98

SC-6930-98

I²t Long & Flat Short Delay Phase

I⁴t Long & Flat Short Delay Phase

400A Instantaneous & Override Phase

250A Instantaneous & Override Phase

125A Instantaneous & Override Phase

Ground Fault Protection

Series C L-Frame Curves

I²t Long & Short Delay Phase

I²t Long & Flat Short Delay Phase

I⁴t Long & Flat Short Delay Phase

600A Instantaneous & Override Phase

400A Instantaneous & Override Phase

Ground Fault Protection

SC-6323-96

SC-6324-96

SC-6325-96

SC-6326-96

SC-6327-96

SC-6330-96

Series C N-Frame Curves

I²t Long & Short Delay Phase

I²t Long & Flat Short Delay Phase

I⁴t Long & Flat Short Delay Phase

Instantaneous & Override Phase

Ground Fault Protection

SC-6331-96

SC-6332-96

SC-6333-96

SC-6334-96

SC-6335-96

Series C R-Frame Curves

1600/2000A I²t Long & Short Delay Phase

1600/2000A I²t Long & Flat Short Delay Phase

1600/2000A I⁴t Long & Flat Short Delay Phase

2500A I²t Long & Short Delay Phase

2500A I²t Long & Flat Short Delay Phase

2500A I⁴t Long & Flat Short Delay Phase

1600A Instantaneous & Override Phase

2000A Instantaneous & Override Phase

2500A Instantaneous & Override Phase

1600A Ground Fault Protection

SC-6336-96

SC-6337-96

SC-6338-96

SC-6339-96

SC-6340-96

SC-6341-96

SC-6342-96

SC-6343-96

SC-6344-96

SC-6345-96

SC-6346-96

SC-6347-96

2000A Ground Fault Protection

2500A Ground Fault Protection

SPB Systems Pow-R Curves

400-1200A I²t Long & Short Delay Phase

400-1200A I²t Long & Flat Short Delay Phase

400-1200A I⁴t Long & Flat Short Delay Phase

1600-3000A I²t Long & Short Delay Phase

1600-3000A I²t Long & Flat Short Delay Phase

1600-3000A I⁴t Long & Flat Short Delay Phase

4000-5000A I²t Long & Short Delay Phase

4000-5000A I²t Long & Flat Short Delay Phase

4000-5000A I⁴t Long & Flat Short Delay Phase

400-1200A Instantaneous & Override Phase

1600-3000A Instantaneous & Override Phase

4000-5000A Instantaneous & Override Phase

Ground Fault Protection

SC-6348-96

SC-6349-96

SC-6350-96

SC-6351-96

SC-6352-96

SC-6353-96

SC-6354-96

SC-6355-96

SC-6356-96

SC-6357-96

SC-6358-96

SC-6359-96

SC-6360-96

DSII/DSLII Curves

400-1200A I²t Long & Short Delay Phase

400-1200A I²t Long & Flat Short Delay Phase

400-1200A I⁴t Long & Flat Short Delay Phase

1600-5000A I²t Long & Short Delay Phase

1600-5000A I²t Long & Flat Short Delay Phase

1600-5000A I⁴t Long & Flat Short Delay Phase

400-1200A Instantaneous & Override Phase

1600-5000A Instantaneous & Override Phase

Ground Fault Protection

SC-6275-95

SC-6276-95

SC-6277-95

SC-6278-95

SC-6279-95

SC-6280-95

SC-6281-96

SC-6282-96

SC-6283-96

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I.B. 29C892B

This instruction booklet is published solely for informa-

tion purposes and should not be considered all inclu-

sive. If further information is required, you should con-

sult Cutler-Hammer.

Sale of product shown in this literature is subject to

terms and conditions outlined in appropriate Cutler-

Hammer selling policies or other contractual agreement

between the parties. This literature is not intended to

and does not enlarge or add to any such contract. The

sole source governing the rights and remedies of any

purchaser of this equipment is the contract between the

purchaser and Cutler-Hammer.

NO WARRANTIES, EXPRESSED OR IMPLIED,

INCLUDING WARRANTIES OF FITNESS FOR A PAR-

TICULAR PURPOSE OR MERCHANTABILITY, OR

WARRANTIES ARISING FROM COURSE OF DEAL-

ING OR USAGE OF TRADE, ARE MADE REGARDING

THE INFORMATION, RECOMMENDATIONS AND

DESCRIPTIONS CONTAINED HEREIN. In no event

will Cutler-Hammer be responsible to the purchaser or

user in contract, in tort (including negligence), strict lia-

bility or otherwise for any special, indirect, incidental or

consequential damage or loss whatsoever, including but

not limited to damage or loss of use of equipment, plant

or power system, cost of capital, loss of power, addition-

al expenses in the use of existing power facilities, or

claims against the purchaser or user by its customers

resulting from the use of the information, recommenda-

tions and description contained herein.

Cutler-Hammer

Pittsburgh, Pennsylvania U.S.A.

Effective 8/99

Style 7801C97H03

Printed in U.S.A.

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