Dixon Lawn Mower ZTR 427 User Manual

TECHNICAL DATA BROCHURE - ZTR 424 & 427  
DATE 8/85  
PAGE 1 OF 8  
IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATION OR MAKING ADJUSTMENTS  
Deluxe Seat Adjustment  
Easy hand lever action allows forward and back movement of seat. No bolts to loosen  
or tighten.  
Mower Blade Operation  
To start mower blades, pull out on blade drive switch handle, then lift to "ON"  
position.  
To stop mower blades, move switch handle to "OFF" position.  
Body Removal  
1. Disconnect throttle cable from engine.  
2. Disconnect the rear wiring loom from the body by lightly squeezing the  
Econo-Seal plug. This plug is located at the left rear of the body.  
3. Remove 4 control lever bolts and remove upper control levers (P/N 9079 &  
9080).  
4. Remove the 2 attach nuts on floor of body and unfasten latches located on  
each side of body at rear.  
5. Place height adjustment lever in vertical position, engage parking brake  
and carefully lift body up and off chassis.  
6. Reverse the above procedure for assembly.  
Safety Checks - "Important"  
1. After reassembly, while on seat, attempt to start engine with mower deck  
engaged. Engine should not start. If engine does start, return to an  
Authorized Dixon Dealer for adjustment or repair.  
2. Disengage the mower deck and start the engine. With operator in normal mowing  
position, engage mower deck and remove weight from seat. The engine should stop.  
If engine does not stop when operator rises from seat, return to an Authorized  
Dixon Dealer for adjustment or repair.  
Parking Brake Adjustment  
Remove body as described above. Adjustment points are located at rear of trans-axle  
on each side. Remove cotter pin from swivel fitting (P/N 2172). Turn swivel fitting  
on brake rod (P/N 5100) in to tighten - just enough to prevent brake from slipping  
when engaged. CAUTION: Over tightening may cause premature wear on brake band (P/N  
5085).  
Mower Drive Belt Adjustment  
No adjustment necessary, the spring-loaded idler pulley maintains proper tension  
throughout belt life.  
Removing Mower Deck  
1. Remove mower deck drive belt (P/N 6111) by pulling idler assembly (P/N 1671)  
away from belt, and remove belt from rear pulley.  
2. Remove 4 attach pins (P/N 6107) and clips from 4 mower deck attach points and 2  
stabilizer bars (P/N 6159).  
3. Raise front of mower chassis and roll free of mower deck for service and/or  
replacement.  
4. To re-install, reverse the above procedure.  
Removing Mower Cutter Blade  
Secure mower cutter blade (P/N 6013) from turning (observe blade position when  
removing) remove blade bolt from center of blade.  
WARNING: Due to possible sharp edges on the cutter blade, caution should be used  
when service is required on the blades to prevent injury.  
DIXON INDUSTRIES, INC.  
Box 494  
Coffeyville. Kansas 67337-0494  
(316)251-2000  
P/N 8604  
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Page 2 of 8  
PARTS LIST FOR ZTR 424/427  
PART  
1015  
1022  
1030  
NAME  
Caster  
Caster Wheel 4 Tire  
Upper Lift Link  
PART  
NAME  
PARTI NAME  
PARTINAME  
3605 Clutch Decal (Notice)  
3079  
3083  
3085  
3087  
3088  
3090  
3091  
3093  
3101  
3105  
3106  
3107  
3118  
3128  
3133  
3/8-16 x 3/4 HH Bolt  
1/4-20 UNC x 1/2 Rd.  
3/8-16 UNC Acorn Nut  
5109 Molded Cone/Keyed (ea.)  
5110 Cone Frame Shaft  
5111 Sleeve (fits 5110 shaft)  
5112 KeySq. 3/16x1 l/2(f1ts 5110)  
5133 Spring  
3606 J Bolt  
Hd.  
Bolt  
3611 Body Latch  
1039  
1108  
1109  
1110  
1140  
1160  
1164  
1166  
1502  
1506  
1512  
1536  
Lower Lift Link  
3638 Decal (427)  
5/16-18 UNC x 3/4 HH Bolt Gr5  
1/4-20 x 1 HH Bolt Gr 5  
Tire - Front Wheel  
Inner Tube - Front Wheel  
Caster Axle Bushing  
Caster Wheel Bearing  
3641 Body Plug  
3649 Fuel Line Clamp (427)  
3650 Fuel Line Filter (427)  
3651 Fuel Line 10" (427)  
3652 Fuel Line 21" (427)  
3657 Exhaust Pipe (427)  
3658 Muffler (427) .  
3659 Heat Shield (427)  
3660 Spacer (427)  
1/2-20 UNF x  
1
1/4 HH Bolt Gr2  
5136 #1 Tool (4.06 x 9/16 dia.)  
5137 #2A Tool (5.63 x 9/16 dia.)  
5138 #2B Tool  
1/4-20 UNF Hex Lug Nut  
5/16-18 .UNC x 1 HH Bolt Gr5  
7/16 Helical Lockwasher  
Frame  
5139 #3 Tool  
Regulator Mount (427)  
1/4 x 1 1/4  
Spirol Pin  
5140 #4 Tool  
1/4 x 1 Spirol Pin  
1/4 x 1 1/2 Spirol Pin  
Disc Spring  
7/16-14 UNC Hex Jam Nut  
#8-32 x 1 1/2 TR 3 Screw  
1/4-28 x 1/4 Soc. Set Screw  
5/16-24 UNF Nut LH Thread  
Tie Bar  
5152 Torque Rod  
Control Rod Assembly  
Hub Flange  
5153 Cradle Frame  
5154 Front Tube  
3661 Spring (427)  
Rear Tire  
5155 Transaxle Assembly  
5156 Cradle Shaft  
3662 Muffler Bracket (427)  
3663 Regulator (427)  
3664 Clamp (427)  
Chain Connecting Link  
1544  
Bellcrank  
3134  
5158 Support Assembly L  
5159 Support Assembly R  
5162 Support L  
1636  
Bellcrank Kit  
3161  
4009 Wire Clip  
1647  
1655  
1657  
1667  
1668  
1671  
1672  
1673  
1675  
1684  
Control Pin  
3174  
3175  
3178  
3180  
3181  
3182  
3184  
3187  
3188  
3189  
3191  
3193  
3194  
3195  
1/2-13 x 1 HH Bolt  
4013 Wire Tie  
Transaxle Idler Pulley  
Transaxle Idler Spring  
Lower Control Lever  
Drive Pulley  
1/2-13 x 1 1/2 HH Bolt  
3/18-16 x 2 1/2 HH Bolt Gr5  
1/4-20 Hex Locknut  
5163 Support R  
4047 Seat Switch  
5164 9T Sprocket  
4058 Arm Rest Bracket R  
4059 Arm Rest Bracket L  
4065 Model Decal (424)  
5165 Cone Frame  
Woodruff Key #605  
Flip Lock Bushing  
5166 Cone Frame Assembly  
5167 Rear Frame Tube  
5170 HD Positive Neutral Spring  
5185 Torque Rod Adjuster - Long  
5189 Bushing  
Idler Bracket  
4075 10 Amp Fuse  
5/16-18x1 l/4Pan HdPhillips Sew.  
#10-32 Hex Nut  
Bronze Bushing  
4076 Headlight Assembly  
4077 Headlight (Sealed Beam)  
4092 Fuse Holder  
Spring Mount  
Clutch Anchor  
#10 Ex.  
Tooth Lockwasher  
Transaxle Drive Belt  
1/2-13x5 1/2 Carriage Bolt  
Pop Rivet 5/32" Dia.  
Washer .43 x 1.38 x .25  
Face Nut 5/8-32  
5198 Cradle Assembly R/L  
5202 Spacer 5/8 x 1/4  
6000 Center Deck Hub Assembly  
6001 Outer Deck Hub Assembly  
6002 Deck Hub Sub Assembly  
6003 Center Shaft  
4124 Solenoid w/Hardware  
4139 Arm Rest (offset)  
4144 Seat Slide w/o Adjuster  
4145 Seat Slide w/Adjuster  
4146 Nylon Washer  
1685  
1687  
1693  
"L" Rod  
Idler Pulley  
Control Rod  
Face Nut 1/2-27  
Face Nut 7/16-28  
5/8-11 Jam Lock Nut  
1/4-20 Wing Nut w/Nylok  
1/4-20 Hex Nut w/Nylok  
5/16-18 Hex Nut w/Nylok  
3/8-16 Hex Nut w/Nylok  
1/2-13 Hex Nut w/Nylok  
#10-24 Hex Nut w/Nylok  
1/2-20 Jam Nut  
1699  
1701  
1702  
1712  
1713  
1717  
1727  
1728  
2127  
2134  
2166  
2172  
2408  
2460  
2823  
3003  
3005  
3007  
3008  
3009  
3010  
3012  
3013  
3014  
3019  
3020  
3029  
3031  
3033  
3037  
Bumper  
3196  
3197  
Wheel/Deck Hub Bearing  
Locking Collar  
Battery Strap  
Idler Roller (Nylon)  
Idler Arm Bracket  
Wheel Hub  
Transaxle Idler Bracket  
Quadrant Spring  
Lift Handle  
4151 Utility Box Trim  
6005 Outer Shaft  
4190 Body Wiring Loom (424)  
4191 Rear Wiring Loom (424)  
4197 Ignition Switch  
6009 Deck Hub Spacer  
6010 Deck Hub  
3198  
3204  
3205  
3206  
3207  
3208  
3209  
3220  
3221  
6011 MowerDeckBearing(use w/6010)  
4198 Blade Drive Clutch Switch  
4199 Light Switch  
6013 Mower Blade  
6014 Deck Flange  
6032 Mower Deck V-Pulley  
6058 V-Pulley  
6059 Flat Idler Pulley  
6065 Serpentine Idler Spring  
6078 Pulley Spacer  
4201 Switch Key (for 4197)  
4204 Flex Guard Hiring Cover  
4211 Solenoid Starter Cable  
7/16-20x2 3/4 HH Bolt Gr 5 (424)  
Flatwasher 5/32  
Pivot Bolt  
Swivel Fitting  
Drive Chain Assembly  
4216 Battery Ground Cable  
4217 Battery  
3222  
3224  
3225  
3227  
3240  
3241  
3242  
3248  
3300  
3500  
3502  
3503  
3404  
3507  
3508  
3511  
3531  
3536  
3552  
3553  
3554  
3556  
3558  
3578  
3579  
3584  
3585  
3587  
3589  
3590  
3597  
5/8-24 Thin Profile Nylok  
5/8-18x3/4 HH Bolt Gr5 w/Nylok  
3/8-16 x 2 1/4 HH Bolt  
5/16-18 x 2 HH Bolt Gr 5 (427)  
M10x1.5x76.2 HH Bolt Gr8.8 (427)  
M8x1.25x25.4 HH Bolt Gr8.8 (427)  
M8x1.25x69.85 HH Bolt Gr8.8 (427)  
5/16 ID x 1/8 Thick Washer  
Foam Pad  
4219 Name Decal  
6100 Outer Shaft Key  
6101 Center Shaft Key  
6107 Deck Pin  
Parking Brake Decal  
4230 Throttle Cable  
4234 Battery Cable  
Oil Drain Assembly (424)  
5/16-18 UNC x 1 1/2 HH Bolt Gr5  
5/8-18 UNC Hex Nut  
4254 Lt.Wire-Brown/White w/Term 48"  
4255 Wire Tie - Long  
4257 Utility Box w/Tr1m  
4258 Seat Bottom  
6109 Serpentine Blade Drive Belt  
6111 Deck Drive Belt  
6113 Blade Washer  
1/4-20 UNC Hex Nut  
1/4 ID x 3/4 OD Flatwasher  
5/16-18UNCxl 3/4"HH BoltGr5(424!  
1/2 Dia. x 2 1/4 Rd. Hd. Rivet  
6159 Stabilizer Arm  
6181 Deflector  
4259 Seat Back  
4261 Trim - Arm Bracket  
Ball Joint/Control Rod RH Thread  
Hand Grip  
6192 Trash Guard  
3/8-16 UNC Hex Nut  
4277 Rear Wiring Loom (427)  
4323 Body Wiring Loom (427)  
5005 Discup  
6195 Lift Attach Arm  
6200 Mower Deck Assembly  
6201 Mower Deck Pan  
6203 Idler Bracket  
8502 Caster Axle Kit  
8503 Front Rim  
1/2-13 UNC Hex Locknut  
1/4-20 UNC x 3/4 HH Bolt Gr 5  
5/16 Helical Lockwasher  
5/16 Std. Flatwasher  
Front Grommet  
Ball Joint/Control Rod LH Thread  
Double Ball Joint  
5011 Support Shaft  
Floor Pad - Long  
5015 Sprocket - 24T  
5019 Transaxle Chain  
5028 Transaxle Bearing  
5036 Pivot Spring  
Floor Pad - Short  
Adhesive Bumper Pad  
5/16-18 UNC Acorn Nut  
1/2 SAE Flatwasher  
Decal - Operating Inst.  
Warning Label - Danger  
Tank Mount Bracket - Long  
Tank Mount Bracket - Short  
Fuel Cap/Gauge  
8504 Seat Slide Spring  
8505 Control Lever Adpt-Wide(ea.  
3/8-24 UNF x  
1
1/4 HH Bolt Gr5  
5046 Positive Neutral Rod  
5050 Positive Neutral Kit  
5054 Transaxle Tool Kit  
5056 Alignment Tool  
5079 HO Transaxle Pulley  
5084 Brake Drum  
8506 Tie Bar Assembly  
3046  
3047  
3052  
3056  
3057  
3061  
3063  
3065  
3066  
3072  
3074  
3/8-16 UNC x 2 HH Bolt  
3/8-24 UNF Hex Locknut  
3/32 Dia. x 1" Cotter Pin  
5/16 Fender Washer  
8540 Seat Assembly  
8541 Wiring Kit (424)  
Tank Support L  
8563 Rotor Assy. (Elec. Clutch)  
8564 Armature Assy (Elec. Clutch  
8565 Field Assy (Elec. Clutch)  
8566 Body w/Decals (424)  
8567 Body w/Decals (427)  
8574 Wheel Hub Assembly  
2 Gal Tank w/Cap-Gauge  
Nylon Bushing  
3/8 Std. Flatwasher  
5/16-18UNCx3/4 Soc.  
#10-24UNCxl 1/4 Rd.  
Set Screw  
Hd. Screw  
5085 Brake Band  
Electric Clutch  
5087 Brake Spacer 3/8 x 1/2  
5088 Brake Shaft  
Decal-Ignition Switch/Bl. Drive  
Decal - Cutting Height  
Decal - Lights  
3/8 Helical Lockwasher  
3/16 Std.  
Flatwasher  
5097 Brake Lever  
8576 Rear Rim  
1/8 x 1 3/4 Hair Cotter Pin  
5/16-24 UNF Hex Jam Nut  
3/8-24 UNF Hex Nut  
5100 Brake Rod  
Spacer - Electric Clutch  
Key 1/4 sq x 1/2  
8582 Mower Deck Pan w/Lift Arms  
8584 Wiring Kit (427)  
5101 Brake Li nk  
3076  
5103 Eye Bolt  
3077  
5/16-18 UNC x 2 3/4 HH Bolt Gr5  
Battery Cover  
8602 Hardware Kit (Elec. Clutch)  
9079 Upper Control Lever LHw/gr1  
9080 Upper Control Lever RHw/grl  
9090 Rear Wheel & T1re  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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