Cuisinart Gas Grill CGG 240 User Manual

O u t d o o r G r i l l i n g P r o d u c t s  
MODEL: CGG-240  
Roll-Away Portable LP Gas Grill  
ASSEMBLY AND OPERATING INSTRUCTIONS  
m WARNING: FOR OUTDOOR USE ONLY  
m This instruction manual contains important information necessary for the  
proper assembly and safe use of the appliance  
m Read and follow all warnings and instructions before  
assembling and using the appliance  
m Follow all warnings and instructions when using the appliance  
m Keep this manual for future reference  
Note to installer: Leave this Owner’s Manual with the consumer after delivery and/or installation.  
Note to customer: Leave this Owner’s Manual in a convenient place for future reference.  
m DANGER  
m DANGER  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your fire  
department.  
vicinity of this or any other appliance.  
2. An LP cylinder not connected for use  
shall not be stored in the vicinity of this  
or any other appliance.  
Failure to follow these instructions could  
result in fire, explosion or burn hazard,  
which could cause property damage,  
personal injury or death.  
m DANGER  
1. Never operate this appliance unattended.  
2. Never operate this appliance within 10 feet (3.05m) of any other gas cylinder.  
3. Never operate this appliance with 25 feet (7.5m) of any flammable liquid.  
4. lf a fire should occur, keep away from the appliance and immediately call your fire  
department . Do not attempt to extinguish an oil or grease fire with water.  
5. Heated liquids remain at scalding temperatures long after the cooking process.  
Never touch cooking appliance until liquids have cooled to 115oF (45oC) or less.  
Failure to follow these instructions could result in fire, explosion or burn hazard,  
which could cause property damage, personal injury or death.  
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1. Warnings and Safety Instructions y Instructions  
Table of Contents  
If these instructions are ignored, there is a possibility of a hazardous fire or explosion which  
could result in physical injury or property damage! It is your responsibility to assemble,  
operate and maintain your gas grill properly.  
1. Warnings and Safety Instructions  
2. Illustrated Parts List  
3. Exploded View  
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4
5
6
READ ALL WARNINGS AND INSTRUCTIONS PRIOR TO ASSEMBLING AND  
OPERATING YOUR GRILL  
WARNINGS:  
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This grill is for outdoor use only. It should NOT be used in a building, garage or any other  
enclosed area.  
The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability  
to properly assemble or safely operate this appliance.  
4. Assembly Instructions  
5. Operating Your Grill  
5.1 Select a Proper Location  
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Do not leave the grill unattended. Keep children and pets away from the grill all the times.  
Do not use the grill in high wind.  
This grill must be used with propane gas only. Liquid propane is not natural gas. The  
conversion or attempted use of natural gas in a liquid propane grill is dangerous and will void  
your warranty.  
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Do not attempt to attach this grill to the self-contained propane system of a camper, trailer,  
motor home or house.  
5.2 Special Instructions for the Use of Regulator and Propane Cylinder 12  
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Do not use charcoal or lighter fluid.  
Do not use gasoline, kerosene or alcohol for lighting .The LP-gas cylinder must be con-  
structed and marked in accordance with the specifications for propane gas cylinder of the  
U.S. Department of Transportation (DOT).  
5.3 Installing the gas cylinder  
5.4 Checking for Gas Leaks  
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Do not attempt to move the grill when in use.  
Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened  
and tightened .if there are any missing or damaged parts, contact customer service for a  
replacement.  
Do not alter the grill in any manner.  
Do not operate the grill if there is gas leak present.  
The use and installation of this product must conform to local codes. In the absence of  
local codes, use the National Fuel Gas Code: ANSI Z223.1/NFPA54, Storage and Handling  
of Liquefied Petroleum Gases, ANSI.NFPA 58 or Natural Gas and Propane Installation Code,  
CSA B149.1; Propane Storage and Handling, CSA B149.2.  
This appliance is not intended to be installed in or on a boat or recreational vehicle.  
Locate the grill away from any combustible or non-combustible materials or construction by  
at least 24 inches (61cm) from the back and sides.  
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5.5 Lighting Instructions  
5.6 Match lighting  
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5.7 Using the Grill  
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The appliance shall not be located usdunder overhead unprotected combustible construction.  
6. Care and Maintenance  
7. Frequently Asked Questions  
8. Troubleshooting  
When cooking with oil or grease, have a type BC or ABC fire extinguisher readily available.In  
the event of an oil or grease fire do not attempt to extinguish with water. Immediatelycall the fire  
department. A Type BC or ABC fire extinguisher may, in some circumstancescontain the fire.  
The appliance shall not be located used under overhead unprotected combustible construction.  
This appliance is not intended for and should never be used as a heater.  
This appliance will be hot during and after use. Use insulated oven mitts or gloves for  
protection from hot surfaces or splatter from cooking liquids.  
This appliance is not intended for commercial use.  
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9. Warranty Program and Replacement Parts  
The pressure regulator supplied with the Cuisinart Gas Grill must be used.  
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2. Illustrated Parts List  
3. Exploded View  
A.  
Grill Body  
1 pc  
B.  
C.  
D.  
E.  
F.  
Flame Tamer  
1 pc  
Grill Grate  
1 pc  
Drip Tray  
1 pc  
Grill Body Connector Pins  
Connector Pin Cotter Pins  
Wheel  
2 pcs  
2 pcs  
2 pcs  
2 pcs  
2 pcs  
1 pc  
Lid  
Rubber Pad  
Left Leg Assembly  
M6X15 Screw  
Leg Spring  
Left Up Tube Assembly  
Drip Tray  
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2
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
G.  
H.  
I.  
Flame Tamer  
Cooking Grate  
Thermometer  
Thermometer Bezel  
Burner Assembly  
Right Side Table  
Spring Pad  
Hook  
3
Axle Bolt  
Grill Body Connector Pin  
Connector Pin Cotter Pin  
Firebox Assembly  
Left Handle Assembly  
M6 Screw  
4
Right Leg Tube  
Bottom Leg Connector  
Foot  
5
Axle Bolt Hex Nut  
Cart Leg Assembly  
Bottom Leg Connector  
Bottom Leg Assembly  
Left Up Tube Assembly  
Screw  
6
7
Bottom Leg Assembly  
M5X10 Screw  
Wheel  
8
J.  
Rubber Pad  
Left Handle Support  
M6 Nut  
9
Right Handle Assembly  
Regulator  
10  
11  
12  
13  
14  
K.  
L.  
M.  
N.  
2 pc  
Axle Bolt Hex Nut  
Axle Bolt  
Left Side Table  
Plastic Washer  
Wave Washer  
Gas Valve Assembly  
Control Panel  
Control Knob  
1 pc  
Shaft  
Bushing  
Side Table Screw  
1 pc  
Right Leg Tube  
20 pcs  
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4. Assembly Instructions  
Step 3:  
Remove all contents from packaging and make sure all parts are present before attempting to  
assemble. Part numbers reference the tables on pages 4 and 5. Remove Grill Grate (Part C)  
and Flame Tamer (Part B) from inside the grill.  
Leg Assembly  
• Complete cart assembly by inserting Bottom Leg Connector (Part K)  
into Cart Leg Assembly (Part J) as shown. Repeat for both sides of  
Cart Leg Assembly.  
Step 1:  
• Be certain to insert Bottom Leg Connectors so that the support faces  
inward toward the base Wheels.  
Left Up Tube Assembly  
• Attach Left Up Tube Assembly (Part M) to the Cart  
Leg Assembly (Part J) with 4 Screws (Part N) as  
shown.  
Step 2:  
Wheel Assembly  
• Attach Wheel (Part G) to Cart Leg Assembly (Part J) with Axle Bolt (Part H) and Axle Bolt  
Hex Nut (Part I) as shown. Repeat for opposite side wheel.  
• Secure Cart Leg Assembly, Bottom Leg  
Connector and Bottom Leg Assembly  
with 16 Screws (Part N) as shown.  
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4. Assembly Instructions (cont.)  
Step 5:  
Side Tables  
Handle  
Assembly  
• Hide-away side shelves are designed to  
provide sturdy table space when the grill  
is in use.  
Step 4:  
Grill Body Assembly  
• Make sure wheels and leg assembly  
are stable and will not slide.  
• Be certain that the side tables are locked  
into place as shown when placing items  
on the side tables.  
• Angle Grill Body (Part A) so Locking  
Bar rests under Handle Assembly.  
• The shelves slide inward for easy storage  
and transport when the grill is not in use.  
Locking Bar  
Steps for Folding and Transport  
• Lower Grill Body onto Left Up Tube  
Assembly (Part M) as shown, aligning the  
brackets on the bottom of the Grill Body  
between the brackets on the Left Up  
Tube Assembly.  
Step 1:  
• Slide side shelves in and close the Grill Lid. Ensure the Front Lid  
Lock is secure so Grill Lid will not open during transport  
• Secure Grill Body using 1 Grill Body  
Connector Pin (Part E) and 1 Connector Pin  
Cotter Pin (Part F) for each bracket  
as shown.  
• Secure Locking Latch on back right  
side of grill.  
Step 2:  
• Unlock Securing Latch on  
back right side of grill  
• Install Flame Tamer (Part B), Grill Grate  
(Part C) and Drip Tray (Part D) as shown.  
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Step 5:  
Steps for Folding and Transport (cont.)  
• Lock Left and Right Secur-  
ing Latches to the Lock Posts  
located behind the grill.  
Step 3:  
• Stablize grill by placing foot on right side Bottom Leg Assembly Crossbar (Part L).  
• Grab Right Side Handle and carefully lift Grill Body in upward motion so Locking  
Bar disengages from Handle Assembly.  
Right Side Handle  
To return grill to Cooking Position,  
reverse above steps:  
• Unlock Left and Right Securing Latches.  
• Grab right side handle and pull up until Locking Bar engages with  
Handle Assembly.  
• Lock Securing Latch on back right side.  
5. Operating Your Grill  
Step 4:  
• Once Locking Bar is disengaged,  
carefully lower the grill, allowing  
the wheels to slide forward until  
the Gill Body is in a flat position.  
5.1 Select a proper location  
Once you have assembled your new grill, find a suitable location for use.  
Note: The use and installation of this product must conform to local codes. In the absence of local codes, use the  
National Fuel Gas Code: ANSI Z223.1/NFPA54, Storage and Handling of Liquefied Petroleum Gases, ANSI.NFPA 58  
or Natural Gas and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.  
m DANGER  
1. Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or  
recreational vehicle and/or boat, to prevent possible fire and to prevent the possibility of carbon monoxide  
poisoning or asphyxiation.  
2. Always place your grill on a hard and level surface far away from combustible materials and structures.  
3. Do not use this grill under overhead combustible surface or covered area  
(e.g., awnings, umbrellas, porches or gazeboes ). Keep all combustible  
surfaces at least 24” (61cm) away.  
4. Locate the grill away from any combustible and non-combustible material or  
construction by at least 24 inches (61cm) from back and 24 inches (61cm)  
from side.(See the diagram below)  
5. Never store or use gasoline or other flammable or volatile substances in the  
vicinity of this grill or in the vicinity of any other heat-generating appliance,  
because of the danger of starting a fire.  
6. Do not obstructing the flow of combustion and ventilation air.  
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5.4 Checking for gas leak  
5. Operating Your Grill (cont.)  
4. Inspect the solution at the connections, looking for  
bubbles. If no bubbles appear, the connection is secure.  
m DANGER  
5.2 Special Instructions for the Use of Regulator and Propane Cylinder  
A propane gas cylinder is required for operation. Use  
1.00ibs(465g). propane cylinder.  
5. If bubbles appear, a leak is detected. Go to step 6.  
Check gas system for leaks to prevent fire or explosion  
hazard  
• If the grill is not in use, the control knob must be turned  
to the “OFF” position to shut off the gas flow from the  
cylinder.  
6. Disconnect the cylinder from the regulator, and reconnect.  
Make sure the connection is secure and no leak is found  
before using the grill.  
1. The “Leak Check” must be performed before lighting the  
grill and each time the cylinder is connected for use.  
This Cuisinart grill is equipped with a regulator having a  
CGA No.600 cylinder connection  
REMOVAL OF THE GAS CYLINDER  
(please see the 5.3 Installing the gas cylinder) “picture”  
7. If you continue to see bubbles, DO NOT USE THE  
GRILL. Repeat the above process with a different LP  
cylinder. If leaks are still present, contact the customer  
service center.  
2. Do not smoke or allow other sources of ignition in the  
area while conducting a leak test.  
1) Only cylinders marked “propane” must be used.  
1) Turn the burner control knob to “OFF” position.  
2) The cylinders be disconnected when the appliances is  
not in use  
3. Conduct the leak test outdoors in a well-ventilated area.  
2) Grasp the grill handle nearest to the regulator with one  
hand, and turn the cylinder counterclockwise until it  
comes off.  
4. Do not use matches, lighters or a flame to check for  
leaks.  
3) Do not store a spare LP-gas cylinder under or near this  
appliance;  
• Do not store a spare propane cylinder under or near this  
grill. Never fill the cylinder beyond 80 percent full. If this  
instruction is not followed exactly, a fire causing death or  
serious injury may occur.  
5. Do not use grill until all leaks have been stopped, if  
you are unable to stop a leak, disconnect the propane  
supply, and call for gas application service or your local  
propane gas supplier.  
4) Never fill the cylinder beyond 80 percent full; and  
5) If the instructions in “-b12(a)” and “-b12(b)” are not  
followed exactly, a fire causing deathor serious injury  
may occur.  
• Save the cylinder cap and reinstall when not in use.  
Leak Check Method  
• Propane cylinder size:D10cmXH20cm, Only cylinders  
marked “PROPANE” must be used.  
• Cylinder supply system must be arranged for vapor  
withdrawal. Do not block the pressure relief valve during  
use or storage.  
1. Make 2-3 oz. of leak solution by mixing one part liquid  
dishwashing soap with three parts water.  
• The propane cylinder must be constructed and marked  
in accordance with the specification for LP-Gas cylinders  
of the U.S Department of Transportation (D.O.T) or the  
National standard of Canada, CAN/CSA-B339,Cylinders,  
spheres and Tubes for Transportation of Dangerous  
Goods.  
2. Make sure control knob is in the “OFF” position.  
• The cylinder be disconnected when the appliance is not  
in use.  
3. Spray or paint some leak solution on the cylinder and  
regulator connection.  
1) Do not store a spare LP-gas cylinder under or near this  
appliance;  
• Store spare fuel canisters in a well-ventilated area away  
2) Never fill the cylinder beyond 80 percent full; and  
from the grill.  
3) If the instructions in “-b12(a)” and “-b12(b)” are not  
followed exactly, a fire causing deathor serious injury  
may occur.  
• Do not puncture or burn fuel canister.  
5.5 Lighting instructions  
1. Read all instructions before lighting.  
2. Open lid during lighting.  
3. Make sure the gas control knob is in “OFF” position.  
4. Push the gas control knob and quickly turn counterclockwise to “HIGH”  
position. The igniter will click and light the burner.  
5.3 Installing the gas cylinder  
(The propane gas cylinder is not provided with  
the appliance.)  
4. Grasp the grill handle nearest to the regulator with one  
hand, and with the other hand push the cylinder into the  
threaded regulator connector and turn clockwise until  
tight.  
A gas cylinder complying with the requirements listed in  
section 4.2 must be obtained before the grill can operate.  
Connect the LP cylinder to the grill outdoors only.  
5. If ignition does not occur in 5 seconds, turn the gas control knob off, wait  
5 minutes, and repeat steps 2 - 5.  
5. TIGHTEN BY HAND ONLY. Do not use tools.  
Read and follow all direction on the cylinder.  
REMOVAL OF THE GAS CYLINDER  
1. Turn the burner control knob to “OFF” position.  
*Before cooking on this grill for the first time, operate the grill for about 15 minutes  
with the lid closed and the gas turned on “HIGH”. This will “heat clean” the internal  
parts and dissipate odor from the painted finish.  
1. Turn the burner control knob to “OFF” position.  
2. Remove the protective caps from the cylinder valve and  
coupling nut, if present.  
2. Grasp the grill handle nearest to the regulator with one  
hand, and turn the cylinder counterclockwise until it  
comes off.  
*Clean your grill after each use. DO NOT use abrasive or flammable cleaners,  
As it will damage the parts of this product and may start a fire. Clean with warm  
soapy water.  
3. Open grill lid and remove right side table for easier ac-  
cess to regulator assembly.  
If the burner does not light, turn the gas control knob off and wait 5 minutes to let the gas clear before you try again.  
(please see the 5.3 Installing the gas cylinder)  
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5. Operating Your Grill (cont.)  
6. Care And Maintenance (cont.)  
6.3 Cleaning And Maintenance  
5.6 Match lighting  
WARNING: Do not clean any grill surface while grill is operating.  
Let grill cool to a safe temperature prior to cleaning.  
• Disconnect the fuel supply and remove the fuel supply cylinder prior to cleaning.  
IMPORTANT!  
A match lighting hole is located on the left side of the firebox.  
• Cleaning should be done where detergent won’t harm work surface or lawn.  
Exterior Cleaning  
• Clean grill exterior surfaces with warm soapy water.  
• Wash drip tray in warm soapy water – do not run through dishwasher.  
Match lighting instructions:  
1. Read all instructions before lighting.  
2. Open lid during lighting.  
3. Make sure the gas control knob is in “OFF” position.  
Interior Cleaning  
4. Strike a long wooden match and position the burning match through the match  
lighting hole in the firebox bottom. Place the flame near the bottom edge of the burner.  
5. Push down and turn the burner control knob counter-clockwise to the high setting.  
6. The burner should light. The flame will carry around the burner. Allow grill to pre-heat with the grill lid closed  
for 2-3 minutes before cooking.  
• Cooking grate can be cleaned with a grill brush. For best results, cooking grate should be warm (warm, not hot – never  
brush with grill operating, or when interior is very hot). If desired, cool cooking grate can be removed from grill and  
cleaned with warm soapy water.  
• Should you wish to remove accumulated debris from the bottom of the fire box, proceed as follows:  
– Let grill cool completely  
– Remove cooking grate and set aside  
– Remove flame tamer and set aside !CAUTION Flame tamer edges and surface are sharp – use care when handling  
– Carefully scrape and remove debris from bottom of firebox using care not to touch burner element, igniter, or igniter wire.  
mCAUTION:  
Do not touch any hot grill parts. The outside of the grill bottom especially becomes  
very hot during use. Use protective gloves to handle any parts that might become  
hot during use.  
WARNING: DO NOT APPLY ANY CLEANERS OR LIQUIDS TO BURNER ELEMENT  
OR ATTEMPT TO CLEAN IN ANY WAY.  
DO NOT USE WATER OR LIQUIDS TO CLEAN GRILL INTERIOR  
– Replace flame tamer and securing screw. CAUTION: DO NOT OPERATE GRILL WITHOUT FLAME TAMER IN  
PLACE.  
5.7 Using the Grill  
Inspect the burner flame by looking through the match lighting holes.  
A good flame should be blue with some yellow tips coming from the burner holes.  
Yellow tips on flames up to 1/4“ in height are acceptable as long as no carbon or  
soot deposits appear.  
7. Frequently Asked Questions  
• CAN I USE A 20LB LP TANK?  
You may use a standard 20 lb. LP tank with your Cuisinart Gas Grill, but you will need a conversion hose, such as the  
Cuisinart QG-012B or equivalent. These hoses are widely available online, and at most home centers and hardware  
stores. [be sure the 20 lb tank you are planning to use is intended for gas grill use, and has an OPD valve]  
During operation, stand to side of grill when opening the grill lid.  
Do not expose any part of your body directly above the  
cooking area.  
• CAN I USE MY CUISINART GAS GRILL WITH NATURAL GAS?  
NO. Your Cuisinart Gas Grill is intended for use only with LP (Liquid Propane) gas. Natural Gas is NOT Liquid Propane.  
Never use any other fuel source with your grill, as it will create a dangerous situation.  
The burner opening must be positioned properly over the  
valve orifices.  
• CAN I ADD LAVA ROCKS, CERAMIC TILES, OR CHARCOAL BRIQUETTES TO MY CUISINART GAS GRILL?  
NO. Your grill is not intended to operate with these items, and doing so may create an unsafe situation, and will void  
your warranty. You may use wood planks or a wood chip “smoker box” on top of the cooking grate surface, but  
nothing should go under the cooking grate.  
6. Care And Maintenance  
• CAN I BUY ACCESSORIES FOR MY GRILL OVER THE PHONE?  
Yes, you can call 1-800-211-9604 for assistance.  
6.1 Care  
Regular care of your grill will help keep it operating properly. All maintenance should be done only when the grill is cool  
and with the fuel supply turned off. Occasionally inspect and tighten hardware that may become loose.  
8. Troubleshooting  
6.2 Cleaning The Venturi Tube  
BURNER WON’T LIGHT (USING A 16.4OZ OR 14.1OZ LP BOTTLE)  
A spider’s nest or wasp’s mud inside the Venturi can block gas flow and can even cause a fire at the gas control valve.  
Such a fire can cause operator injury and serious damage to your grill.  
• Be sure LP bottle still has fuel in it by gently shaking it - there will be sounds of liquid inside if fuel remains.  
• Check to see that the venturi tube air inlet screen is not covered or clogged (see users manual).  
• Check to see that burner orafice holes are clear. If obstructed, with gas bottle disconnected, gently brush orafice holes  
with a small brush.  
To prevent insect related problems, inspect the Venturi tube screen cover regularly and remove any dirt.  
• Check to see that ignitor is producing a spark against the burner (best checked in shady spot).  
WARNING!  
If above do not solve problem, unless LP tank is new, replace with new tank and attempt lighting again.  
Do not disassemble or alter the fuel supply system. Improper assembly can result in a hazardous condition. Seek quali-  
fied professional assistance if repairs are required.  
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