Crown Equipment Automobile ST 3000 Series User Manual

C
Specifications  
ST 3000 Series  
SX 3000 Series  
Stackers  
ST/SX 3000  
Series  
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Specifications  
ST 3000 Series  
1
2
Manufacturer  
Model  
Crown Equipment Corporation  
ST 3000-20 ST 3000-20  
ST 3000N-20  
ST 3000-20  
Mast Type  
in (mm)  
TL-128 (3236) TL-128 (3236) TT-154 (3912) TT-168 (4267)  
3
4
5
6
7
8
Power  
Electric  
Walkie  
2000 (907)  
24 (600)  
49 (1255)  
Operator Type  
Load Capacity  
Load Center  
Wheelbase  
Weight Less Battery  
Max  
lb (kg)  
in (mm)  
in (mm)  
lb (kg)  
1775 (805)  
1828 (829)  
2004 (909)  
2004 (909)  
13 Wheel Size Front (d x w)  
Vulkollan  
Rubber  
Vulkollan  
Steel  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
10 x 3.35 (254 x 85)  
10 x 4 (254 x 100)  
4 x 2 (102 x 50)  
14 Wheel Size Rear (d x w)  
4 x 2 (102 x 50)  
15 Additional Wheels  
Poly  
in (mm)  
3.54 x 2 (90 x 50)  
Caster Wheel (d x w)  
16 Wheels Number (x=driven)  
17 Track Width  
18 Lift Height  
Front/Rear  
Rear  
1x / 2  
Inside Straddle + 3 (76)  
in (mm)  
in (mm)  
lb (kg)  
lb (kg)  
lb (kg)  
127.4 (3236)  
2000 (907)  
1850 (840)  
1720 (780)  
1600 (725)  
6 (152)  
127.4 (3236)  
154 (3912)  
2000 (907)  
1850 (840)  
1720 (780)  
1600 (725)  
56 (1422)  
73 (1858)  
168 (4267)  
2000 (907)  
1850 (840)  
1720 (780)  
1600 (725)  
56 (1422)  
73 (1858)  
18a Capacity at Lift Height  
24" Load Center  
26" Load Center  
28" Load Center  
30" Load Center  
w/o Load Backrest  
2000 (907)  
1850 (840)  
1720 (780)  
1600 (725)  
6 (152)  
lb (kg)  
19 Free Lift  
20 Collapsed Height  
21 Extended Height  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
83 (2108)  
83 (2108)  
w/o Load Backrest  
w/Load Backrest  
Load Backrest Height  
36" (914) High  
Lift Height + 17.2 (436)  
Lift Height + 36 (914)  
22 Load Backrest Width  
in (mm)  
36 (914) / 42 (1067) / 48 (1219)  
23 Tiller Arm Ht in Drive Position Min/Max  
24 Outrigger Height  
25 Lowered Fork Height  
27 Power Unit Height  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
31.1 (790) / 47.5 (1206)  
4 (100)  
2 (51)  
32.28 (820)  
36 (914) / 42 (1067) / 48 (1219)  
1.5 x 3 (38 x 76)  
6.57 - 24.8 (167 - 630)  
28 Fork Lengths  
29 Fork Dimensions  
30 Width Across Forks  
31 Headlength  
Thickness x Width  
Adjustable Min/Max  
32.24 (819)  
32.24 (819)  
Headlength + Fork Length  
in (mm) 29.3-36 (744-914) 38-50 (965-1270) 38-50 (965-1270) 38-50 (965-1270)  
32.95 (837)  
32.95 (837)  
32 Overall Length  
33 Inside Straddle  
34 Overall Width  
Front  
Rear  
in (mm)  
in (mm)  
28.03 (712)  
Inside Straddle + 6 (152)  
35 Fork Carriage Width  
36 Ground Clearance  
37  
in (mm)  
in (mm)  
in (mm)  
26.57 (675)  
1.57 (40)  
1.57 (40)  
w/Load below Mast  
Center Wheelbase  
38 Turning Radius  
39 Length w/Outriggers  
40 Travel Speed  
41 Lift Speed  
42 Lowering Speed 1  
Lowering Speed 2  
43 Gradeability  
in (mm)  
in (mm)  
mph (km/h)  
fpm (m/s)  
fpm (m/s)  
fpm (m/s)  
56.73 (1446)  
60.28 (1536)  
3.11 / 3.42 (5.0 / 5.5)  
25.59 / 39.37 (.13 / .20)  
49.21 / 49.21 (.25 / .25)  
19.69 / 11.81 (.10 / .06)  
w/wo Load  
w/wo Load  
w/wo Load  
w/wo Load  
w/wo Load, 60 min Rating  
w/wo Load, 30 min Rating  
w/wo Load, 5 min Rating  
%
%
%
2.4 / 4.5  
4.9 / 9.1  
8.4 / 15.7  
44 Max Gradeability  
45 Service Brake  
Electric  
46 Maximum Battery Box  
47 Battery Voltage (Nominal  
Capacity 6 Hour Rating)  
L x W x H  
4x Automotive Starter  
2x 12v MF  
in (mm)  
V/Ah  
V/Ah  
7.28 x 25.55 x 24.13 (185 x 649 x 613) (w/No Clearance)  
24 / 87  
24 / 95  
4x Semi-industrial  
4x 6v MF  
Drive  
4x Automotive Starter lb (kg)  
2x 12v MF  
V/Ah  
V/Ah  
24 / 156  
24 / 195  
Transistor  
128 (58)  
132 (60)  
220 (100)  
267 (121)  
48 Type of Controller  
49 Battery Weight  
lb (kg)  
lb (kg)  
lb (kg)  
4x Semi-industrial  
4x 6v MF  
English conversions are approximations. Metric conversions should be done to find true values.  
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Stackers  
C
SX 3000 Series  
34  
35  
30 30 33 17 34  
38  
47.3"  
20"  
28  
BRAKE  
21  
18  
BRAKE  
OVERRIDE  
DRIVE  
23  
20  
BRAKE  
19  
4"  
42.4%  
11.9%  
2"  
1.57"  
27  
31  
2.36"  
7.5"  
7
32  
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Specifications  
SX 3000 Series  
1
2
Manufacturer  
Model  
Mast Type  
Crown Equipment Corporation  
SX 3000-30  
TL-128 (3236)  
SX 3000-30  
TT-154 (3912)  
Electric  
SX 3000-30  
TT-168 (4267)  
in (mm)  
3
4
5
6
7
8
Power  
Operator Type  
Load Capacity  
Load Center  
Wheelbase  
Weight Less Battery  
Walkie  
3000 (1361)  
24 (600)  
Max  
lb (kg)  
in (mm)  
in (mm)  
lb (kg)  
53.6 (1362)  
Auxiliary  
2247 (1019)  
2143 (972)  
2423 (1099)  
2319 (1052)  
10 x 3.35 (254 x 85)  
10 x 4 (254 x 100)  
4 x 3 (102 x 73)  
2423 (1099)  
2319 (1052)  
No Auxiliary  
Vulkollan  
Rubber  
lb (kg)  
13 Wheel Size Front (d x w)  
in (mm)  
in (mm)  
in (mm)  
14 Wheel Size Rear (d x w)  
15 Additional Wheels  
Caster Wheel (d x w)  
Vulkollan  
Poly  
in (mm)  
3.54 x 2 (90 x 50)  
16 Wheels Number (x=driven)  
17 Track Width  
18 Lift Height  
Front/Rear  
Rear  
1x / 2  
Inside Straddle + 4 (102)  
154 (3912)  
in (mm)  
in (mm)  
lb (kg)  
lb (kg)  
lb (kg)  
127.4 (3236)  
3000 (1361)  
2700 (1225)  
2500 (1134)  
2250 (1020)  
6 (152)  
168 (4267)  
2500 (1134)  
2200 (998)  
2000 (907)  
1750 (795)  
53 (1347)  
18a Capacity at Lift Height**  
24" Load Center  
26" Load Center  
28" Load Center  
30" Load Center  
w/o Load Backrest  
3000 (1361)  
2700 (1225)  
2500 (1134)  
2250 (1020)  
53 (1347)  
73 (1858)  
lb (kg)  
19 Free Lift  
20 Collapsed Height  
21 Extended Height  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
83 (2108)  
73 (1858)  
w/o Load Backrest  
w/Load Backrest  
Lift Height + 20 (510)  
Lift Height + 47.3 (1202)  
47.3 (1202) H x 32.7 (832) W  
31.1 (790) / 47.5 (1206)  
4 (100)  
2 (50)  
32.28 (820)  
36 (914) / 42 (1067) / 48 (1219)  
1.5 x 4 (38 x 102)  
22 Load Backrest Size  
23 Tiller Arm Ht in Drive Position Min/Max  
24 Outrigger Height  
25 Lowered Fork Height  
27 Power Unit Height  
28 Fork Lengths  
29 Fork Dimensions  
30 Width Across Forks  
31 Headlength*  
32 Overall Length  
33 Inside Straddle  
34 Overall Width  
Thickness x Width  
Adjustable Min/Max  
10 - 30.93 (253.6 - 785.6)  
34.02* (869*)  
34.72* (887*)  
Headlength + Fork Length  
38-50 (965-1270)  
28.03 (712)  
Inside Straddle + 8 (204)  
31.89 (810)  
34.72* (887*)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
in (mm)  
Front  
Rear  
35 Fork Carriage Width  
36 Ground Clearance  
37  
w/Load below Mast  
Center Wheelbase  
1.57 (40)  
1.57 (40)  
in (mm)  
38 Turning Radius  
39 Length with Outriggers  
40 Travel Speed  
41 Lift Speed  
42 Lowering Speed 1  
Lowering Speed 2  
43 Gradeability  
in (mm)  
in (mm)  
mph (km/h)  
fpm (m/s)  
fpm (m/s)  
fpm (m/s)  
61.14 (1553)  
65 (1651)  
w/wo Load  
w/wo Load  
w/wo Load  
w/wo Load  
3.42 / 3.73 (5.5 / 6.0)  
31.50 / 49.21 (.16 / .25)  
51.18 / 41.34 (.26 / .21)  
11.81 / 5.91 (.06 / .03)  
2.6 / 5.2  
w/wo Load, 60 min Rating  
w/wo Load, 30 min Rating  
w/wo Load, 5 min Rating  
%
%
%
4.4 / 8.7  
9.5 / 19.4  
Electric  
44 Max Gradeability  
45 Service Brake  
46 Maximum Battery Box  
47 Battery Voltage (Nominal  
Capacity 6 Hour Rating)  
48 Type of Controller  
49 Battery Weight  
L x W x H  
4x 6v MF  
300 Industrial  
Drive  
in (mm)  
V/Ah  
V/Ah  
9.1 x 26.4 x 23.62 (230 x 670 x 600) (w/No Clearance)  
24 / 195  
24 / 300  
Transistor  
267 (121)  
4x 6v MF  
lb (kg)  
300 amp hour Industrial lb (kg)  
360-710 (163-322)  
* Add 2.24" (57 mm) for Sideshift Option.  
**Deduct 300 lb for Sideshift Option.  
English conversions are approximations. Metric conversions should be done to find true values.  
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Technical Information  
ST/SX 3000 Series  
Standard Equipment  
1. 24 volt fused electrical  
system  
21. Adjustable outriggers  
14. Soft start hydraulic control  
(ST only)  
• Semi-industrial deep cycle  
battery pack, four 6-volt  
batteries at 156 amp hour  
22. Battery compartment  
storage tray  
15. Work Assist™ Accessories:  
• Clip pad and hook  
• Operator fan  
2. MOSFET transistorized  
traction control system  
• Wet-cell starter battery pack,  
four 6-volt batteries at 87  
amp hour  
23. Plexiglas mast guard  
24. One-speed lift, two-speed  
lower – soft start hydraulics  
(SX only)  
3. Separately excited drive  
motor (SEM)  
• Storage pocket  
Flooded battery packs have a  
slide-out feature to check water  
level of bottom batteries.  
• Remote raise/lower  
control  
4. Wet-cell starter battery  
pack, four 6-volt batteries at  
87 amp hour (ST)  
25. Horn  
26. Key switch  
16. Work Assist Options:  
• Load backrest tray  
• Work platform  
SX 3000-20  
27. Discharge indicator with  
hour meter and lift lockout  
5. Maintenance-free battery  
pack, four 6-volt batteries at  
195 amp hour (SX)  
Battery options are as follows:  
• Maintenance-free battery  
pack, four 6-volt batteries at  
195 amp hour  
28. Hydraulic thermal protection  
switch (SX only)  
Platform options:  
- Work lights  
6. 30 amp fully automatic  
charger  
Optional Equipment  
1. Rubber drive tire  
• Industrial battery - The 9.1"  
battery compartment will  
accept an industrial storage  
battery up to 300 amp hour  
capacity.  
- Operator fan  
7. Electric brake  
2. Non-marking rubber  
drive tire  
- Clip pad and hook  
- Adjustable load tray  
8. Brake override  
9. Anti-roll down  
3. Diamond siped rubber  
drive tire  
- Remote raise/lower  
control  
10. Regenerative motor braking  
11. Heavy-duty drive unit  
A built-in 30-amp charger is  
standard with all battery packs.  
This premium fan-cooled, solid-  
state charger is durable and  
efficient. It has an advanced  
memory feature to allow for  
opportunity charging. The  
charger can be set for either  
maintenance free, wet cell or  
industrial batteries. An extension  
cord is included with any truck  
equipped with the built-in  
battery charger.  
4. Spring loaded poly casters  
- Casters  
12. Drive unit enclosed in high  
ductile strength steel frame  
5. Handset analyzer for  
• Snap-on platform  
(ST only)  
calibration or fault analyzing  
13. Stamped steel power  
unit cover  
6. 36" high load backrest (ST),  
48" high load backrest (SX)  
Battery and Charger  
14. Safety reversing button  
ST 3000-20  
7. Maintenance-free, semi-  
industrial or starter battery  
package (ST)  
15. 175 amp connector with  
disconnect handle  
Battery package options are as  
follows:  
16. Color-coded wiring  
9. Freezer/corrosion  
conditioning (SX only)  
• Maintenance-free battery  
pack, two 12-volt batteries at  
95 amp hour  
four 6-volt batteries at 195  
amp hour  
17. High speed cut-out at  
lift height  
10. Keyless on/off toggle switch  
in lieu of key switch  
18. Two pre-programmed  
performance levels  
11. Steel load wheels (ST only)  
12. Wire mesh mast guard  
13. Sideshift (SX only)  
19. 10" x 3.35" wide Vulkollan  
drive tire  
20. Vulkollan load wheels  
4" x 2" wide (ST)  
4" x 3" wide (SX)  
Aisle Planning Guide  
ST/SX 3000 Series  
ST 3000 – Right Angle and Intersecting Aisle  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
in  
57.6 62.9 57.6 62.9 57.6 62.9 57.6 62.9 57.6  
68.4  
36  
40  
42  
48  
mm 1463 1599 1463 1599 1463 1599 1463 1599 1463 1738  
in 60.9 64.0 60.9 64.0 60.9 64.0 60.9 64.0 60.9 68.6  
mm 1546 1625 1546 1625 1546 1625 1546 1625 1546 1625  
in 62.5 64.5 62.5 64.5 62.5 64.5 62.5 64.5 62.5 68.7  
mm 1588 1638 1588 1638 1588 1638 1588 1638 1588 1746  
in 67.5 69.0 67.5 69.0 67.5 69.0 67.5 69.0 67.5 72.0  
mm 1715 1752 1715 1752 1715 1752 1715 1752 1715 1829  
Pallet  
Length  
Add 6" to all aisle dimensions for maximum maneuverability.  
Pallet  
Width  
SX 3000 – Right Angle and Intersecting Aisle  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
in  
61.2 67.1 61.2 67.1 61.2 67.1 61.2 67.1 61.2  
67.8  
36  
40  
42  
48  
mm 1554 1704 1554 1704 1554 1704 1554 1704 1554 1722  
in 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1  
mm 1638 1730 1638 1730 1638 1730 1638 1730 1638 1730  
in 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6  
mm 1680 1743 1680 1743 1680 1743 1680 1743 1680 1743  
in 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9  
mm 1807 1851 1807 1851 1807 1851 1807 1851 1807 1851  
B
Right Angle Aisles  
Add 6" to all aisle dimensions for maximum maneuverability.  
Add 2" if sideshift option is used.  
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Technical Information  
ST/SX 3000 Series  
Operator Controls  
Electrical System  
Drive unit mounts in truck frame  
with a permanently lubricated,  
twin-conical roller bearing that  
disperses load forces evenly,  
reducing maintenance and  
downtime.  
Wheels and Tires  
The control hand grips are  
urethane covered for insulation  
from cold and vibration. Full  
function control handle includes  
travel direction, raise, lower and  
reversing switch.  
A heavy-duty 24-volt fused  
electrical system provides good  
travel and lift speeds.  
• Drive tire – Vulkollan  
10" dia x 3.35" wide  
• Load wheels – Vulkollan  
4" dia x 2" wide (ST)  
4" dia x 3" wide (SX)  
Separately excited motor control  
eliminates directional contactors  
reducing maintenance and  
downtime.  
Mast  
• Optional poly casters are  
3.5" dia x 2" wide  
The physical efforts to hold the  
handle at a comfortable height  
was minimized to reduce fatigue  
a distinct advantage. The  
operator is positioned to  
maximize the steer effort and  
maintain excellent visibility.  
High visibility two- and three-  
stage mast design features  
nested I-beams and canted  
rollers. Lift cylinders are posi-  
tioned in outer I-beam profile for  
best visibility through the mast  
and clear view onto fork tips  
during load handling. Mast  
cushioning between stages  
ensures smooth operation.  
Heavy-duty mast and chain  
rollers are sealed and lubricated  
for life. Mast design allows for  
easy access to carriage rollers.  
The transistor control is sealed  
from dirt, dust and moisture for  
trouble-free operation. Transistor  
control features include over-  
temperature protection, polarity  
protection, self-test and visible  
diagnostics.  
Other Options  
1. Audible travel alarm  
2. Flashing lights  
Safety considerations and  
dangers associated with audible  
travel alarms and flashing lights  
include:  
The rabbit/turtle switch  
incorporates two levels of  
programmable travel performance  
to match operator experience  
and application environment.  
Regenerative motor braking is  
activated under a downhill con-  
dition, during plugging or when  
the directional control is returned  
to neutral. “Regen” reduces heat  
build-up and extends motor  
brush life.  
• Multiple alarms and/or lights  
can cause confusion.  
Exclusive brake override allows  
slow speed travel with the  
handle near vertical. This feature  
improves maneuverability in  
tight areas.  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
Fork Carriage  
ST 3000 Series feature 25" wide  
pin-type fork carriage. Forks are  
adjustable from 6.5" to 24.8".  
Standard fork lengths are 36",  
42" and 48".  
An anti-roll down feature will  
apply the brakes if the truck rolls  
without a travel command.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
Performance  
The ST/SX 3000 Series benefits  
from Crowns design and  
engineering excellence.  
175-amp battery connector with  
standard disconnect handle.  
• Annoys operators and  
pedestrians.  
SX 3000 Series feature a stan-  
dard 32" wide ITA Class II fork  
carriage. Forks are adjustable  
from 10" to 31". Standard fork  
lengths are 36", 42" and 48".  
Hydraulic System  
Other Options Available  
Contact your local Crown dealer.  
The transistor control module  
works in conjunction with a new  
separately excited (SEM) drive  
motor to provide excellent accel-  
eration and top travel speed  
loaded or empty. Transistor  
control is programmable for  
specific tasks or operator  
skill levels.  
Heavy-duty hydraulic motor  
(ST–2.2 kw, SX–3.0 kw) with  
integral pump and reservoir for  
maximum efficiency and  
durability.  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and the  
conditions of the operating area.  
Crown products and specifica-  
tions are subject to change  
without notice.  
Serviceability  
One-piece steel power unit  
cover is removed easily for  
access to all major components.  
Single-speed lift and two-speed  
lowering is available to the  
operator.  
Brake rotor and disc inspection  
and replacement are easy.  
Cylinder rods are hard-plated  
chrome with polyurethane seals.  
Smooth travel and lift combine  
with excellent controls to reduce  
product damage and increase  
productivity.  
Drive motor brush access is  
excellent.  
Relief valve tuned to capacity  
protects all components in the  
hydraulic system.  
Color-coded wiring speeds  
troubleshooting and the transis-  
tor control module uses visible  
LED flashes for fault communi-  
cation. Optional plug-in hand  
set analyzer for servicing and  
programming capability.  
Drive Unit and Brakes  
Heavy-duty gearbox with spur  
gears for low noise emission.  
Drive unit is equipped with an  
electromagnetic disc brake that  
is spring applied and electrically  
released. Brake is activated by  
the control handle position.  
Brake rotor and disc are easily  
accessed for inspection and  
replacement. Regenerative motor  
braking assists brake effort and  
improves component life.  
Control handle switch cap is  
easily removed to expose  
components.  
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Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
Crown, the Momentum symbol and Work Assist are  
trademarks of Crown Equipment Corporation.  
Copyright 2004 Crown Equipment Corporation  
SF14388 5/04  
Printed in U.S.A.  
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