Crown Equipment Automobile SHR 5500 Series User Manual

C
Specifications  
SHR 5500 Series  
Heavy-Duty Walkie  
Reach Stacker  
SHR 5500  
Series  
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Specifications  
SHR 5500 Series  
1
2
3
4
5
6
7
8
9
Manufacturer  
Model  
Crown Equipment Corporation  
SHR 5520-25  
See Chart  
24  
SHR 5520-30  
SHR 5540-35  
See Chart  
24  
Load Capacity  
Load Center  
Power  
lb  
in  
See Chart  
24  
Electric  
24 Volts  
Reach Stacker  
Poly/Vulkolan  
4/1x  
24 Volts  
24 Volts  
Reach Stacker  
Poly/Vulkolan  
4/1x  
Operator Type  
Tire Type  
Walkie  
Reach Stacker  
Load/Drive  
Poly/Vulkolan  
Wheels (x=driven) Load/Drive  
4/1x  
Lifting Height  
in  
in  
See Chart  
44  
See Chart  
See Chart  
50.5  
13 Head Length*  
14 Wheelbase  
15 Turning Radius  
16 Inside Straddle  
17 Forks  
44  
in  
52.7  
52.7  
59.4  
59.2  
in  
59.4  
65.9  
in  
34 - 50 inches in 2" increments  
36 x 4 x 1.5  
Standard LxWxT  
Optional Lengths  
Empty/Loaded  
Empty/Loaded  
in  
36 x 4 x 1.5  
36 x 4 x 1.75  
in  
30, 39, 42, 45, 48, 54, 60  
3.7 / 3.4  
18 Travel Speeds  
19 Lift Speeds  
mph  
fpm  
fpm  
%
48.4 / 29.5  
20 Lowering Speeds Empty/Loaded  
21 Grade Clearance  
50 / 50  
9
9
8
22 Battery  
Min Weight/Max Amp  
Max Battery Size WxLxH  
510 / 300  
510 / 300  
975 / 660  
6.62 x 34.37 x 24.8  
6.62 x 34.37 x 24.8  
13.12 x 31.10 x 24.8  
* Add 2.1" for Side Shift  
Mast Type  
TL – Limited Free Lift  
TT – Triple Telescopic  
9
3
Lifting Height  
Load Capacity  
in  
lb  
lb  
lb  
in  
in  
in  
in  
lb  
lb  
lb  
127.5  
2500  
3000  
3500  
6
150.5  
2500  
3000  
3500  
6
156  
192  
na  
SHR 5520-25  
SHR 5520-30  
SHR 5540-35  
with LBR  
2500  
3000  
3500  
28  
na  
2500  
42  
10 Free Lift  
11 Collapsed Height  
12 Extended Height  
83.5  
175  
95.5  
198  
75  
89  
with LBR  
204  
34  
240  
42  
23 Min ID Straddle Width  
34  
34  
24 Truck Weight  
SHR 5520-25  
3585  
4100  
4055  
3690  
4205  
4160  
4130  
4650  
4600  
na  
w/o Battery**  
SHR 5520-30  
SHR 5540-35  
na  
4735  
** Add 105 lb for Side Shift  
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Aisle Planning Guide  
SHR 5500 Series  
SHR 5520  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
36  
40  
42  
48  
in  
in  
in  
in  
62  
64  
65  
68  
78  
78  
78  
80  
62  
64  
65  
68  
81  
82  
81  
83  
62  
64  
65  
68  
85  
87  
88  
87  
62  
64  
65  
68  
89  
90  
90  
91  
62  
64  
66  
69  
97  
97  
97  
99  
Pallet  
Length  
SHR 5540  
Pallet  
Width  
Pallet Length  
Pallet  
Width  
30  
36  
40  
42  
48  
A
B
A
B
A
B
A
B
A
B
36  
40  
42  
48  
in  
in  
in  
in  
65  
68  
68  
72  
83  
84  
84  
85  
65  
68  
68  
72  
86  
87  
86  
87  
66  
68  
68  
72  
92  
92  
93  
93  
66  
68  
68  
72  
95  
95  
95  
96  
66  
68  
69  
72  
102  
102  
103  
104  
B
Right Angle Aisles  
A = Equal Intersecting Aisles  
B = Right Angle Aisles  
Add 2.5" if side shift option is used.  
Add 6" to 12" to all aisle dimensions for maximum maneuverability.  
SHR 5500 Series  
Technical Information  
5. Performance enhancing  
features  
Capacity  
Model SHR 5520-25: 2500 lb  
at 24" load center  
Optional Equipment  
1. 30 amp on-board charger  
(6.62" battery box)  
Operator Controls  
Crown’s robust X10 handle  
places all control buttons in the  
optimum position for ease of  
operation with either hand and  
to minimize hand and wrist  
movements. An ergonomic  
forward/reverse thumb wheel  
allows for precise maneuvering.  
The control hand grips are  
urethane covered for insulation  
from cold and vibration with  
integrated horn buttons for easy  
activation. The handle contains a  
safety button which reverses the  
direction of the truck should the  
button touch the operator.  
• X10® Handle  
2. Keyless on-off switch  
3. Work Assist™ Accessories:  
• Clip pad  
Model SHR 5520-30: 3000 lb  
at 24" load center  
• Brake override  
• Electronic power steering  
Model SHR 5540-35: 3500 lb  
at 24" load center  
• Ramp hold and  
speed control  
• Hook  
• Clip pad and hook  
• Pocket  
Maximum Battery Size  
SHR 5520-25: 6.62" wide  
x 34.37" long x 24.8" high –  
up to 300 amp hours, 24 volts  
• Power boost  
• High-visibility mast  
and carriage  
• Fan  
4. Sideshift with internal hosing  
• Low profile power unit  
• Tool storage tray  
SHR 5520-30: 6.62" wide  
x 34.37" long x 24.8" high –  
up to 300 amp hours, 24 volts  
5. Optional fork lengths (30",  
39", 42", 45", 48", 54", 60")  
6. Wire mesh guard - mast  
6. Freezer conditioning  
SHR 5540-35: 13.12" wide  
x 31.10" long x 24.8" high –  
up to 660 amp hours, 24 volts  
7. Volkollan drive tire –  
10" dia. x 3" wide  
(Continuous -30° C / -22° F)  
The physical efforts to hold the  
handle at a comfortable height  
was minimized to reduce fatigue.  
7. Plexiglass safety shield  
8. Polyurethane load wheels –  
5" dia. x 2.88" wide  
9. InfoPoint® System  
8. 10" dia. x 4" wide drive tire  
• Soft poly  
Standard Equipment  
1. 24-volt electrical system  
2. Crown’s Access 1 2 3®  
Comprehensive  
A rabbit/turtle switch incorpo-  
rates two levels of programmable  
travel performance so operators  
can select the setting that  
matches their experience level  
or application requirements.  
• Siped soft poly  
10. Steel power unit covers  
11. 47" tall load backrest  
9. Polyurethane load wheels  
• 4" dia. x 2.88" wide  
• 10.5" dia. x 4" wide  
10. InfoLink® ready  
System Control  
12. Emergency power  
disconnect  
3. Access 1 2 3 display  
• Eight-character scrolling  
display, 5 button access  
13. Key switch  
14. Horn  
Exclusive brake override feature  
allows slow speed travel with  
the handle near vertical. This  
feature improves maneuverability  
in tight areas.  
11. SBE 160 battery connector  
• Three selectable  
performance levels  
15. SB175 gray  
battery connector  
• BDI with lift interrrupt  
• Five hour meters  
• Event codes  
16. Reversing button  
17. Electric park brake  
18. Fork tip indicators  
• Access 1 2 3  
19. Battery compartment  
rollers  
diagnostics with real  
time troubleshooting  
• PIN code capability  
4. AC traction and steer motors  
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Technical Information  
SHR 5500 Series  
Performance  
Electrical System  
A heavy-duty 24-volt fused  
electrical system utilizes  
microprocessor controls for  
maximum energy efficiency,  
reduced maintenance and infinite  
speed control capability.  
Mast  
Other Options  
The SHR 5500 Series incorpo-  
rates the latest generation AC  
drive system enhanced with  
Access 1 2 3 technology.  
High visibility two and three-stage  
mast design with angled cross  
bracing and lift cylinders located  
behind nested I-beams provides  
maximum visibility for load  
positioning and placement.  
Crown’s staging cushions  
coupled with lowering dampers  
ensure smooth operation.  
1. Amber strobe light  
2. Travel alarm: reverse, forward  
or both  
Safety considerations and  
dangers associated with audible  
travel alarms and strobe lights  
include:  
Crown’s Access 1 2 3 technology  
continuously monitors truck  
systems and adjusts system  
parameters to deliver optimum  
performance and control. The  
Access Display provides a  
convenient interface for operators  
keeping them informed of any  
changes impacting truck perfor-  
mance and allowing them to  
choose from three performance  
profiles when enabled.  
Access control modules for  
travel, lift and steer are sealed  
from dirt, dust and moisture  
for trouble-free operation. All  
contactors have been eliminated  
except for the main line contactor.  
A 175 amp battery connector with  
disconnect handle is standard.  
• Multiple alarms and/or lights  
can cause confusion.  
Rolled steel outer mast channels  
and inner I-beams roll on canted,  
steel, anti-friction roller bearings  
for minimal current draw and long  
life. Mast and chain rollers are  
sealed and lubricated for life.  
Telescoping mast sections nest  
to reduce truck length. Heavier  
mast cross bracing design  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
Hydraulic System  
Heavy-duty hydraulic motor  
(4.8 kw) is transistor controlled  
and matched with a gear type  
pump selected for optimum lift  
performance and low noise.  
Single-speed lift with program-  
mable acceleration - deceleration  
and programmable two-speed  
lowering enables customization  
to match operator preference or  
application requirements.  
Programmable performance  
settings enable authorized  
personnel to tune the lift truck  
to different operator skill levels,  
or to meet specific application  
requirements. In addition,  
up to 25 PIN codes can be  
assigned to individual operators  
and matched to one of the  
pre-programmed performance  
profiles if desired.  
• Annoys operators and  
pedestrians.  
increases stiffness.  
Reach Mechanism  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and the  
conditions of the operating area.  
Crown products and specifica-  
tions are subject to change  
without notice.  
An exclusive reach mechanism  
design provides unmatched  
visibility at all rack levels.  
Serviceability / Durability  
The Access display simplifies  
service for technicians by  
Cylinder rods are hard-plated  
chrome with polyurethane seals.  
Relief valve tuned to capacity  
protects all components in the  
hydraulic system. Reservoir  
incorporates an in-tank 10  
micron return filter for removing  
debris from oil.  
Electronic power steering allows  
the operator to maneuver heavy  
loads in tight spaces throughout  
the day while minimizing fatigue.  
Smooth travel and lift perfor-  
mance combine with excellent  
controls provided by the X10  
handle to increase productivity.  
providing advanced diagnostics  
without the need for separate  
handsets. The display allows the  
technician to view event service  
codes and truck hours when  
event occurred, perform system  
calibrations or functional tests of  
components, and make neces-  
sary adjustments. Crown’s  
InfoPoint System compliments  
Access 1 2 3 diagnostics by  
providing a Quick Reference  
Guide, on-truck component  
maps and information nuggets to  
further simplify troubleshooting.  
All wiring is color coded.  
Drive Unit / Brake  
Heavy-duty gearbox with  
helical spur input gear for quiet  
operation.  
The SHR 5500 Series features  
ramp hold and speed control  
to improve operation on small  
inclines or ramps. The ramp hold  
feature uses the motor to prevent  
truck movement when the brake  
is released and no travel com-  
mand is present. The ramp speed  
control feature insures that actual  
travel speed matches requested  
travel speed. If the truck encoun-  
ters an obstacle, a power boost  
feature delivers up to 15 percent  
more power than normally avail-  
able for a full three seconds to  
overcome the obstruction.  
Regenerative motor braking  
is activated under a downhill  
condition, during plugging or  
when the directional control is  
returned to neutral. An electro-  
magnetic brake, spring applied  
and electrically released, is  
mounted on top of the drive  
motor. The electro-magnetic  
brake serves as the parking  
brake and applies when the  
control handle position moves  
from the operating zone to brake  
zone during truck operation.  
Removable steel power unit  
doors are hinged for ease of  
opening providing excellent  
accessibility to the distribution  
panel and all other components.  
Steel covers provide added  
protection to critical internal  
components.  
Power Steering  
Removable steel battery covers  
and hinged cover allow easy  
access to the battery. Battery  
removal can be accomplished  
from either side. Battery compart-  
ment rollers are standard.  
Electronic power steering is pro-  
vided by a heavy-duty AC motor  
that pivots the drive unit when  
steer tiller movement is detected.  
The X10 handle incorporates a  
vacuum die cast process using  
high-grade aluminum and benefits  
from structural webbing for maxi-  
mum strength and durability.  
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Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the Momentum  
symbol, Access 1 2 3, InfoPoint, InfoLink and X10 Handle  
are trademarks of Crown Equipment Corporation.  
Copyright 2008 Crown Equipment Corporation  
SF14906 1/08  
Printed in U.S.A.  
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