C
Specifications
RD 5200 Series
S Class
Narrow-Aisle
Reach Truck
RD 5200
Series
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Specifications
RD 5200 Series
S Class
1
2
3
4
5
6
7
8
Manufacturer
Model
Load Capacity*
Load Center
Power
Operator Type
Tire Type
Wheels (x = driven)
Mast Type
Crown Equipment Corporation
RD 5275S
3000
24
RD 5285S
3000
Max
lb
in
Fork Face to Load CG
24
36 Volts
Sit/Stand
36 Volts
Sit/Stand
Reach
Load/Caster/Drive
Load/Power Unit
Hi-Visibility
Poly/Poly/Poly
4/2 (1x)
TT
9
Lift Height
in
in
in
See Mast Chart
See Mast Chart
36 x 4 x 1.5
30, 39, 42, 45, 48
3 / 4
10 Guard Height
13 Forks
Standard L x W x T
Optional Lengths
Tilt F°/B°
in
14 Carriage
15 Headlength**
degree
in
Comp’t “C”
60.06
Comp’t “D”
in
61.81
Comp’t “E”
in
in
in
in
64.43 / 69.18†
See Mast Chart
See Mast Chart
34 - 50
17 Overall Collapsed Height
18 Overall Extended Height
20 Inside Straddle Width
24 Speed Travel
In 1" increments
Power Unit First (E/L)
Forks First (E/L)
Power Unit First (E/L)
mph
mph
mph
mph
fpm
fpm
fpm
fpm
fpm
fpm
fpm
7.5 / 7.5
6.2 / 6.2
8.3 / 7.5
6.7 / 6.2
131
116
103
93
8.3 / 7.5
6.7 / 6.2
Std.
Std.
143
125
111
99
Std.
24a Speed Travel -
Max Performance System †† Forks First (E/L)
25 Speed Lift***
Empty
1000 lb
2000 lb
3000 lb
Empty/Loaded
Empty/Loaded
Empty/Loaded
25a High Speed Lift****
26 Speed Lower
26a Speed Lower -
Max Performance System ††
37 Tires
143 / 99
85 / 90
110 / 90
110 / 90
Std.
Size - Drive/Caster
in
in
in
in
13 x 5.5 / 8.5 x 2.7 x (2)
61.32
38 Wheelbase (Standard Wheel) Comp’t “C”
Comp’t “D”
Comp’t “E”
Drive
Caster
Drive
Caster
Parking
63.07
65.70 / 70.45†
Articulated
39 Suspension
42 Brakes
Articulated, Swivel
Elec Release / Mech Applied
Electronically Applied
Elec Release / Mech Applied
Drive Side
Battery Removal
45 Type
Lead Acid
46 Min Weight/Max Amp
Comp’t “C”
Comp’t “D”
Comp’t “E” ≤ 400"
lb/amp
lb/amp
lb/amp
2000 / 930
2280 / 1085
2600 / 1240
2000 / 930
2280 / 1085
2600 / 1240
Comp’t “E” 401-442" lb/amp
2800 / 1240
2800 / 1240
Max Battery Size
Comp’t “C”
Comp’t “D”
Comp’t “E”
in
in
in
16.25x38.69x31
18.00x38.69x31
20.75x38.69x31
16.25x38.69x31
18.00x38.69x31
20.75x38.69x31
*
Contact factory. Capacity may be subject to derating at height.
** Add 2" with optional sideshift.
*** 5285S “C” Battery compartment has lift speeds of 5275S
**** Optional maximum lift speeds available on units with the “D” or “E” Battery Compartment.
442" Lift Height
†† Maximum Performance System optional on 5275S.
†
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Specifications
RD 5200 Series
S Class
TT
9
Lift Height
Free Lift*
198"
53
210"
59
240"
71
270"
300"
95
321"
104
95
83
95
10 Guard Height
89
95
95
95
17 Overall Collapsed Height
18 Overall Extended Height*
Minimum Straddle OD
89
95
107
276
42
119
306
42
131
336
42
140
357
42
234
42
246
42
Truck Weight w/o Battery
Battery Compartment
“C”
“D”
“E”
lb
6329
6379
6434
6439
6489
6544
6752
6802
6857
7041
7091
7146
7548
7598
7653
7725
7775
7830
RD 5275S
RD 5285S
lb
lb
TT
9
Lift Height
Free Lift*
341"
113
95
366"
124
95
400"
136
95
421"
142
95
442"
154
95
10 Guard Height
17 Overall Collapsed Height
18 Overall Extended Height*
Minimum Straddle OD
149
377
49
160
402
50
172
436
53
178
457
53
190
478
53
Truck Weight w/o Battery
Battery Compartment
“C”
“D”
“E”
lb
na
na
na
na
na
na
na
na
na
RD 5275S
RD 5285S
lb
lb
8136
8191
8407
8641
9109
9473
*With load backrest.
Above 321", 6" high load wheel standard.
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Technical Information
RD 5200 Series
S Class
•
Console light
11. Load wheel sizes and
compounds
12. Removable outrigger tips
13. Mesh screen mast guard
14. Overhead guard mesh
15. Crown-manufactured
sideshifter, 2" each way
16. Polished and tapered forks
17. Fork lengths
18. Keyless on/off switch
19. Drive-in rack mast
20. Mounting hardware
and power supply for
RF terminals
Capacity
Model RD 5275S - 3000 lb at 24"
load center, 36 volt
ed driver position. The stress of
standing can be relieved by sitting
and the stresses of sitting can be
relieved by standing. By changing
postures and using different sets
of muscles, significant ergonomic,
physiological and orthopedic
benefits may result.
• Urethane covered Multi-
Task Control and steer tiller
Model RD 5285S - 3000 lb at 24"
load center, 36 volt
10. Hydrostatic power steering
11. High visibility power unit
12. High visibility mast
Batteries
Battery removal from left side of
truck. Standard battery compart-
ment rollers for extraction with
mechanized equipment.
13. 36" high load backrest
14. Tilting fork carriage
The Multi-Task Control naturally
bridges Crown’s current and past
designs. Intuitive operation is
increased, reducing the learning
curve. Blending of hydraulic
control functions and traction can
improve productivity. Control
handle activation forces are
reduced. Soft grip steer tiller with
hydrostatic steering reduces
operator fatigue.
15. Tandem articulating
load wheels
Standard Equipment
1. Crown’s Access 1 2 3®
Comprehensive
16. Silent mast staging system
17. High-speed lift cutout 12"
from maximum lift
System Control
2. InfoPoint® - quick reference
guide and maps support
diagnostics
18. Crown-manufactured AC
drive and DC lift motors
21. Chain slack kit
22. Drive-in rack cylinder
package
19. Articulated drive axle with
190º steer arc
3. 36 volt electrical system
4. Enhanced Display Panel
Operator visibility is improved with:
• Low-profile power unit
• High visibility mast
• Angled mast cross bracing
• Angled overhead guard
cross bars
23. Work Assist™ Accessories:
• Accessory tube
20. Key switch
21. Horn
•16 character alphanumeric
message center, 6 button
direct access
• Accessory RF
mounting plate
• Accessory RF
mounting bracket
• Accessory clamp
• Accessory clip pad
• Accessory hook
• Accessory clip pad
and hook
22. Emergency power disconnect
23. 350 amp battery connector
24. Large diameter battery rollers
25. Color-coded wiring
26. Third post
• Access 1 2 3 diagnostics
with real time trouble-
shooting diagnostics
• Variable side stance
Superior Thermal Management is
the result of several unique design
features: reduced heat generating
components, positioning of heat
generating components away
from the compartment, padding
to insulate the compartment from
heat and improved air paths
through the truck.
• Four hour meters
• Fuel gauge with lift interrupt
• PIN security
Optional Equipment
1. Mast lift heights to 442"
2. Performance Options for
5275S:
• Accessory pocket
5. Rack Height Select
®
6. Motor brush wear and
overtemp indicator
24. InfoLink Ready System
• Maximum Performance
System
Operator Compartment
Soft, rounded surfaces make
compartment interior more
comfortable. Streamlined
exterior smooths entry/exit for
the operator.
7. 5285S model includes
capacity monitor, high
- Enhanced Display
- Rack Height Select
- Capacity Monitor
Clipboard surface and console
storage pockets are standard.
A large storage area is located
below the operator backrest.
Crown’s Access 1 2 3®
Comprehensive
System Control
Crown’s Integrated Control
System provides unmatched
truck control for all primary
truck systems:
• Traction control
• Hydraulic raise/lower
• Hydraulic accessory
• Hydrostatic steering control
• Braking
performance travel (8.3 mph/e
power unit first), high perfor-
mance quiet lift pump (143
fpm/e) - not available on “C”
battery compartment, and tilt
position assist
- Productivity Package
High performance travel
(8.3 mph/e - power unit
first) and high speed lower
(110/90 fpm)
A lower floor height, (9.9")
first greets the operator. A
383 square inch floorboard
and patented suspended floor
provide comfortable footing.
8. Standard performance lift
pumps (131 fpm/e), on
• Tilt Position Assist
5275S “C”, “D” and “E” battery
compartment and 5285S “C”
Battery Compartment
• High performance quiet lift
pump (143 fpm/e) - available
with “D” or “E” battery box
All S Class reach trucks include
an upper footrest area, (178
square inch) with smart foot
interlocks and brake control.
Using these large, exclusive
footrests can improve operator
comfort. From the standing
position, the ability to lift either leg
to a footrest can reduce fatigue
which increases productivity.
9. Operator compartment
• Variable side stance
3. Forward steering
4. Lift limit with or without
override (requires height
encoder)
5. Battery retainer with interlock
6. 36" and 42" high load
backrests
• Flexible five-point
positioning
• Adjustable suspended seat,
perch, backrest, and Multi-
Task Control armrest
• Operator interface
• Diagnostics
Crown’s patented traction system
technology provides high available
torque utilizing Crown-manufac-
tured motors. The closed loop
traction control system maintains
top speed throughout the battery
charge.
The AC powered traction motor
offers closed loop performance to
maintain top speed as the battery
discharges. The AC drive motor
offers increased acceleration and
improved plug reversal.
• Adjustable steer tiller
A brake pedal design allows
variable side-stance positions for
the operator. The operator can
change positions to increase
comfort and productivity.
7. Work lights
8. Fan
• Back support with integral
hip support
9. Corrosion/freezer conditioning
(freezer conditioning includes
a 5/8" thick power unit skirt
with extended coverage of
the drive and caster tires)
•
Arm/elbow support padding
• Padded compartment
interior walls
An entry bar with sensors to
automatically slow truck travel,
encourages safe foot positioning
inside the truck.
• Operator console with work
surface and storage
10. ThermoAssist™ freezer
comfort options (freezer
conditioning required)
•
Lower storage compartment
The S Class model offers a
• Entry bar
superior level of flexibility for the
operator with an adjustable sus-
pended seat, perch, backrest,
armrest, control handle and steer
tiller. The combination of these
features lets the operator move
from a standing, leaning or seat-
• Suspended floor
• 383 square inch floor area
• ThermoAssist™
(“C” or “D” battery
compartment)
• 178 square inch upper
footrest area
• ThermoAssist+™
(“E” battery compartment)
• Non-skid rubber floor mat
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Technical Information
RD 5200 Series
S Class
bracing design increases stiffness.
Above 270" lift, vertical mast
reinforcement maintains
maximum capacity.
On ramps or when interfacing
with push-back racking, the
“truck hold” feature electronically
brakes the truck when the handle
is in neutral. Operator does not
have to release the brake pedal,
improving comfort and control in
these applications. Selected
travel speed remains constant
regardless of surfaces, load
weight or grades. Less throttling
of control handle means better
truck control and less fatigue to
the operator.
Crown’s Access 1 2 3®
advanced diagnostic system
consists of three modules. This
technology provides quick
access to critical information on
any fault condition telling your
technician; “what it is, where it is,
and what it does”.
Performance Profiling
Performance Profiling can be
accessed at the display to
customize truck performance for
specific applications or operator
requirements.
Load Handling
The Maximum Performance
System (MPS) incorporates the
Productivity Package, the
Capacity Monitor and the Rack
Height Select feature.
Reach Mechanism
Inner arm has a one piece plate
with continuous welding. Torque
plate is also used to give the
mechanism stiffness to resist
twisting for long-lasting dura-
bility. Outer arms are designed
with large heel to provide more
material for stresses to be
Crown’s Integrated Control Sys-
tem provides a responsive, energy
efficient and reliable machine.
The Capacity Monitor shows the
approximate weight on the forks
and the fork height. It will alert the
operator when the truck capacity is
exceeded for the fork height. It will
also show how high or to which lift
zone you can raise the load.
Access 1 2 3 diagnostics has
been extensively developed
to address the real world of
troubleshooting and repair.
distributed evenly. Robotically
welded for maximum strength.
The Rack Height Select feature
allows the truck to be pro-
grammed to stop at preselected
heights.
Travel
Increased travel speeds improve
transport productivity especially
when long distances are involved.
Acceleration is increased to get
the operator to the task quickly.
An AC traction system provides
improved plug response
Carriage
A hook-type carriage conforming
to ITA specifications is used.
Load backrest is standard.
As the name implies, MPS offers
the maximum productivity in those
high-throughput applications.
Other Options
1. Audible travel alarm
Another useful option is the
Tilt Position Assist. This allows
the fork tilt to stop at a prepro-
grammed position. If set to a
fork level condition, this will
allow maximum fork clearance
when entering pallets and
improve productivity.
Access 1 Module
and even better acceleration
which may be valuable in short
shuttle applications.
2. Flashing lights
This is the display panel,
(Enhanced) and the first point of
troubleshooting. No tools are
required. Access 1 has three
levels of interface:
Safety considerations and
dangers associated with audible
travel alarms and flashing
lights include:
Steering
Load-sense hydrostatic steering
is a low-idle stand-by system
which reduces energy consump-
tion. Smooth, quiet steering
control with minimal operator
effort required at the steer tiller.
Drive tire rotates 190° for maxi-
mum maneuverability. Crown’s
hydrostatic steering system is
simplified with significantly
fewer parts, thus reducing
maintenance requirements.
• Multiple alarms and/or lights
can cause confusion.
• Operator feedback
• Full functionality of the truck
while monitoring analog and
digital inputs and outputs.
Lift and lower speeds were
increased for productive pallet
put away and retrieval. Blending
of hydraulic and traction functions,
(travel, lift and reach), is attainable.
Lift, reach and sideshift are
proportional for load handling
accuracy.
• Workers ignore the alarms
and/or lights after day-in and
day-out exposure.
• Components can be “driven”
with full currents and voltage
eliminating inconclusive
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
continuity guesswork.
• Annoys operators and
pedestrians.
InfoPoint developed as part of
the Access 1 2 3, allows your
technician to troubleshoot
without complicated schematics,
wiring diagrams or cumbersome
service manuals for over 95%
of your repairs. Simplicity is
complete with InfoPoint Quick
Reference Guide, colored com-
ponent maps and “information
nuggets” located on the truck.
Mast
Braking
High visibility mast design with
angled cross bracing and angled
overhead guard braces improve
visibility for high or low stacking.
Crown’s patented staging
cushions coupled with lowering
dampers and speed reductions
at maximum lift improve overall
load handling control.
Other Options Available
Contact your local Crown dealer.
A disc brake on the motor
armature shaft combined with
motor regenerative braking
provides sure braking with fewer
parts and maintenance require-
ments. An electronically-applied
brake on the caster wheel works
with the motor brake to provide
good brake performance for the
S Class truck.
Dimensions and performance
data given may vary due to
manufacturing tolerances. Perfor-
mance is based on an average
size vehicle and is affected by
weight, condition of truck, how it
is equipped and the conditions
of the operating area. Crown
products and specifications are
subject to change without notice.
Rolled steel outer channel masts
and inner “I” beams roll on
canted, steel, anti-friction roller
bearings for minimal current draw
and long life. Telescoping mast
sections nest to reduce truck
length. Heavier mast cross
Access 2 Module
This is the power supply for the
hydraulic system including lift, all
accessory functions and load
sense hydrostatic steering.
Suspension
The offset, articulated drive
unit design provides positive
floor contact.
Access 3 Module
Full-time management control
of traction, braking and other
system inputs and outputs.
Access 3 simplifies the system
by reducing componentry
including directional and pump
contactors, relays and other
hard-wired components.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
C
Fax 419-629-3796
Information On Time consists of
clearly labeling each component
and providing an area map
showing the component
location. A Quick Reference
Troubleshooting Guide is
crown.com
Because Crown is continually improving its products,
specifications are subject to change without notice.
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
Crown, the Crown logo, the color beige, the
Momentum symbol, Access 1 2 3, InfoPoint, InfoLink,
ThermoAssist, ThermoAssist+ and Work Assist
are trademarks of Crown Equipment Corporation.
supplied with each truck
showing display operation,
code definitions and an overall
component ID of the entire truck.
Copyright 2001-2007 Crown Equipment Corporation
SF12898 Rev. 11/07
Printed in U.S.A.
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