®
STOP
DO NOT RETURN TO STORE
For Missing Parts or Assembly
Questions Call 1-866-576-8388
• Safety
Before using this product, read
this manual and follow all Safety
Rules and Operating Instructions.
• Assembly
• Operation
PRINTED IN USA
FORM NO. 40303 (6/06)
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HARDWARE PACKAGE CONTENTS
HARDWARE SHOWN FULL SIZE
F
G
C
E
A
B
D
J
I
H
K
M
L
Not Shown Full Size
O
R
S
N
Q
P
Ref.
No.
Quant.
Description
Ref.
No.
Quant.
Description
A
B
C
D
E
F
G
H
I
1
2
2
6
3
8
1
1
6
9
Hex Bolt, 3/8" x 4"
Hex Bolt, 3/8" x 1"
Hex Bolt, 5/16" x 1"
Hex Bolt, 1/4" x 1-3/4"
Hex Bolt, 1/4" x 1"
Truss Head Bolt, 5/16" x 3/4" Lg.
Clevis Pin, 3/8" x 4"
Clevis Pin, 3/8" x 1"
Flat Washer, 1/4"
K
L
10
3
3
1
1
2
1
6
2
Nylock Nut, 5/16"
Nylock Nut, 3/8"
Hairpin Cotter, 1/8"
Extension Spring
Plastic Cap
Hub Cap
Hitch Pin
Noise Reduction Pad
Axle Clip
M
N
O
P
Q
R
S
J
Nylock Nut, 1/4"
3
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ASSEMBLY
CARTON CONTENTS (Loose Parts in Carton)
1. Poly Tray
6. Latch Stand Bracket
7. Hitch Bracket
8. Leg Stand Bracket
9. Latch Lock
11. Wheel Support
12. Axle
13. Wheels (2)
14. Handle Grip
2. Handle Tube
3. Front Tongue
4. Rear Tongue
5. Latch Stand Plate
10. Latch Mount Brackets (2)
1
14
11
12
2
5
13
6
3
4
9
10
8
7
CARTON CONTENTS
•
Insert the 3/8" x 1" clevis pin (H) through the holes
hairpin cotter (M).
TOOLS REQUIRED FOR ASSEMBLY
(1)Screwdriver
(1)Pliers
(2)7/16" Wrenches
(2)1/2" Wrenches
(2)9/16" Wrenches
LATCH MOUNT
BRACKETS
(J) 1/4" NYLOCK NUT
(E) 1/4" x 1"
HEX BOLT
(N) EXTENSION
•
•
Remove the hardware pack and all loose parts
from the carton. Be sure the carton is empty before
discarding.
SPRING
Lay out all the parts shown on pages 3 and 4.
NOTE: All 1/4" flat washers should be assembled so that
they rest directly against the poly tray surface.
STEP 1: (SEE FIGURE 1)
(M) 1/8" HAIRPIN
COTTER
•
Assemble the latch lock between the latch mount
brackets using a 1/4" x 1" hex bolt (E) and a 1/4"
nylock nut (J). Tighten so that the latch lock can still
pivot. Attach the extension spring (N) to the latch lock
and the latch mount bracket.
(H) 3/8" x 1"
LATCH LOCK
CLEVIS PIN
FIGURE 1
4
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STEP 2: (SEE FIGURE 2)
STEP 4: (SEE FIGURE 4)
•
Assemble the latch lock subassembly to the rear
tongue using two 1/4" x 1" hex bolts (E) and 1/4"
nylock nuts (J). Tighten.
•
Assemble the hitch bracket to the front tongue using
two 3/8" x 1" hex bolts (B) and 3/8" hex nylock nuts
(L). Tighten.
•
Assemble the plastic cap (O) to the front end of the
rear tongue.
•
Assemble the leg stand bracket to the front tongue
using two 5/16" x 1" hex bolts (C) and 5/16" nylock
nuts (K). Tighten.
LATCH LOCK
SUB-ASSEMBLY
(E) 1/4" x 1"
HEX BOLT
LEG STAND
(B) 3/8" x 1"
BRACKET
HEX BOLT
(C) 5/16" x 1"
HEX BOLT
HITCH
BRACKET
REAR
TONGUE
FRONT
TONGUE
(J) 1/4" NYLOCK NUT
(O) PLASTIC CAP
(L) 3/8" NYLOCK NUT
(K) 5/16" NYLOCK NUT
FIGURE 2
FIGURE 4
STEP 5: (SEE FIGURE 5)
•
Place the front tongue inside the rear tongue as
shown in figure 5. Fasten the tongues together using
a 3/8" x 4" hex bolt (A) and a 3/8" nylock nut (L).
Tighten, leaving the nut just loose enough that the
tongues can pivot freely.
STEP 3: (SEE FIGURE 3)
•
Lay the rear tongue (open side facing up) onto the
Wheel Support. Assemble the axle through the wheel
support and the second hole from the end of the
tongue.
•
Insert the 3/8" x 4" clevis pin (G) through the tongues
and secure with a 1/8" hairpin cotter (M).
AXLE
(M) 1/8" HAIRPIN
COTTER
FRONT
TONGUE
REAR
TONGUE
(L) 3/8"
NYLOCK NUT
WHEEL
SUPPORT
(G) 3/8" x 4"
CLEVIS PIN
(A) 3/8" x 4"
HEX BOLT
FIGURE 3
FIGURE 5
5
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STEP 6: (SEE FIGURE 6)
(F) 5/16" x 3/4"
TRUSS HEAD
BOLT
•
Assemble an axle clip (S) and a wheel with the valve
stem facing out onto the axle. Assemble a hub cap
(P) by pressing or tapping it onto the axle. Repeat on
other end of axle.
WHEEL
AXLE
(K) 5/16"
NYLOCK NUTS
(S) AXLE CLIP
(P) HUB CAP
LATCH
STAND
PLATE
FIGURE 6
PADS (R)
LATCH STAND
BRACKET
FIGURE 7
STEP 8: (SEE FIGURE 8)
•
Insert two 1/4" x 1-3/4" hex bolts (D) through the
handle tube as shown in figure 8. Holding the bolts in
place in the handle, insert the bolts through the holes
in the poly tray, allowing the legs of the handle to slip
with two 1/4" flat washers (I) and 1/4" nylock nuts (J).
Do not tighten yet.
STEP 7: (SEE FIGURE 7)
•
Attach two noise reduction pads (R) to the bottom of
the latch stand bracket.
•
Turn the assembled tongue, wheel support and
wheels over to the upright position. Place the latch
stand bracket onto the tongue between the latch lock
assembly and the raised tab. Place the poly tray onto
the wheel support and latch stand bracket. Fasten
the tray to the wheel support using eight 5/16" x 3/4"
truss head bolts (F) and 5/16" nylock nuts (K). Do not
tighten yet.
(I) 1/4" FLAT
(J) 1/4" NYLOCK
WASHER
NUT
(D) 1/4" x 1-3/4"
HEX BOLT
•
Place the latch stand plate between the latch stand
bracket and the poly tray.
LATCH STAND
BRACKET
FIGURE 8
6
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STEP 9: (SEE FIGURE 9)
STEP 10: (SEE FIGURE 11)
•
Align the holes in the handle with the holes in the
bottom of the poly tray, the latch stand plate and the
latch stand bracket. Fasten together using four 1/4"
x 1-3/4" hex bolts (D), 1/4" flat washers (I) and 1/4"
nylock nuts (J). Tighten.
•
Assemble the hitch pin (Q) through the tongue and
hitch bracket and secure it with the 1/8" hairpin cotter
(M).
(Q) HITCH PIN
•
At this time tighten all bolts which were left loose.
(D) 1/4" x 1-3/4"
HEX BOLT
HITCH
BRACKET
(I) 1/4" FLAT
WASHER
(M) 1/8" HAIRPIN
COTTER
FIGURE 11
(J) 1/4"
NYLOCK
NUT
FIGURE 9
12)
•
Attach two noise reduction pads (R) on each side of
the front tongue.
CART WITH TONGUE ARRANGED FOR TOWING
LATCH LOCK
FRONT
TONGUE
(H) 3/8" x 1"
CLEVIS PIN
PADS (R)
(G) 3/8" x 4"
CLEVIS PIN
FIGURE 10
PADS (R)
FIGURE 12
7
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OPERATION
HANDLE TUBE
LATCH LOCK
LEG STAND
BRACKET
HITCH PIN
LATCH LOCK
CLEVIS PIN
3/8" x 4"
CLEVIS PIN
FRONT
TONGUE
HANDLE TUBE
LATCH LOCK
Used to transport and dump the cart when it is converted into a push cart.
Secures the cart bed to the tongue.
FRONT TONGUE
LEG STAND BRACKET
HITCH PIN
Extends forward or folds under the cart for towing with a tractor or pushing by hand.
Supports the front of the cart when the front tongue is folded under the cart.
Use to attach the cart to your tractor.
3/8" x 4" CLEVIS PIN
LATCH LOCK CLEVIS PIN
Secures the front tongue in either the extended (shown) or folded position.
Prevents the latch lock mechanism from accidentally releasing.
•
•
Use the slope guide provided on page 11 of this
manual to determine whether slope angle is too steep
for safe operation.
Always test to make sure your tractor has adequate
towing and braking capabilities whenever hauling a
substantial amount of weight in your cart. Use extra
caution when operating on slopes.
HOW TO USEYOUR TOW CART
DO NOT EXCEED 500 LB. CAPACITY OF CART
One cubic foot of dirt weighs approximately 80 lbs.
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or attachment. Be aware of
changing conditions on slopes.
•
•
For best handling and traction, distribute the weight of
the load evenly in the cart.
To dump material from the cart, remove the 1" long
clevis pin from the latch on the tongue and release the
latch. The cart bed will then tilt backwards to empty
its contents. After emptying, pull the front of the bed
down toward the cart tongue until the latch snaps into
place. Reinstall the clevis pin in the latch to prevent
accidental release of the latch.
USING AS A TOW CART
•
To convert the cart for towing, remove the plastic cap
from the tongue. Remove the 4" long clevis pin and
hairpin cotter which secure the front tongue in storage
position underneath the rear tongue. Pivot the front
tongue outward and secure it in the towing position
using the same clevis pin and hairpin cotter. Refer to
drawing above.
CAUTION: To avoid possible injury,
be sure no one is near the cart before
releasing the latch.
•
•
The maximum towing speed for this cart is 10 m.p.h.
Refer to the vehicle owners manual for instructions on
safe operation on slopes.
8
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USING AS A PUSH CART
•
For best handling, and to help prevent accidental
tipping, distribute the weight of the load evenly in the
IMPORTANT: Leave the latch lock clevis pin in place at
all times while using the cart as a push cart. The clevis
pin is shown in figure 1 on page 4.
•
•
Do not load more weight into the push cart than you
can handle and control comfortably.
•
To convert the cart for push operation, remove the 4"
long clevis pin and hairpin cotter which secure the
tongue in the towing position. (See drawing on page
8.) Pivot the front tongue into the storage position
underneath the rear tongue and secure it using the
same clevis pin and hairpin cotter. (See figure 5 on
page 5.) Place the plastic cap over the exposed end
of the tongue.
To dump material from the push cart, lift up on the
mechanism on the tongue is locked and secured with
the clevis pin to prevent accidental release of the
MAINTENANCE/STORAGE
Read and follow the maintenance schedule and the procedures listed in the maintenance section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Check for worn or damaged parts
Check tire pressure
Lubricate
X
X
X
X
Clean
X
X
SCHEDULED MAINTENANCE
•
•
•
Check for loose fasteners before each use.
Check for worn or damaged parts before each use.
Keep tires filled to recommended tire pressure printed
on the tire.
OIL
CAUTION: DO NOT inflate tires beyond
the maximum recommended pressure
printed on side of tire.
OIL
GREASE
FIGURE 13
•
•
At the beginning of each season, using a light
machine oil, lubricate the latch, the latch pivot bolt,
and the area of the axle where the draw bar tongue
pivots. See figure 13.
Grease or oil the wheel bearings periodically (at least
once each season). Use grease or 20 weight oil. See
figure 13.
Capacity:
Approx. Sh. Wt.
•
•
Clean thoroughly before storing.
Up to 500 Lbs. Max.
Remove any rust from painted surfaces and coat with
touch up paint.
•
Store in a dry area.
9
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PARTS
30
19
21
19
17
1
A
6
7
8
A
31
9
30
17
17
25
24
10
18
25
23
16
3
11
12
13
2
22
14
2
5
28
27
33
20
29
26
15
17
4
22
32
18
25
REF PART QTY DESCRIPTION
REF PART QTY DESCRIPTION
NO NO
NO
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
48791
24908
48497
24392
24391
24386
23297
48834
24527
62020
23470
23353
23014
24390
47029
45091
47189
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
9
Poly Tray
Axle
18 HA21362
3
6
2
8
10
3
1
3
2
1
2
1
6
1
6
2
1
Nylock Nut, 3/8-16 Thread *
19
20
21
22
23
24
25
26
27
28
29
43088
43001
43814
47810
43661
43000
43343
48499
47038
43063
43036
Washer, Flat 1/4" Std. Wrought
Hex Bolt, 3/8-16 x 1" Lg. *
Truss Hd Bolt, 5/16-18 x 3/4" Lg.*
Nylock Nut, 5/16-18 Thread *
Hex Bolt, 1/4-20 x 1" *
Extension Spring
Hairpin, Cotter 1/8"
Hub Cap
Plastic Cap
Hex Bolt, 5/16-18 x 1" Lg. *
Hex Bolt, 3/8-16 x 4" Lg. *
Hex Bolt, 1/4-20 x 1-3/4" Lg. *
Foam Grip
Noise Reduction Pad
Axle Clip, 5/8"
Wheel Assembly
Tongue, Front
Tongue, Rear
Latch Stand Plate
Latch Stand Bracket
Handle Tube
Wheel Support
Latch Lock
Bracket, Latch Mounting
Hitch Pin
Hitch Bracket
Leg Stand Bracket
Clevis Pin, 3/8" x 4"
Clevis Pin 3/8" x 1"
Nylock Nut 1/4-20 Thread *
30 1509-69
31
32
33
48836
48661
25910
40303
Owner's Manual
10
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11
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