Operator's Manual
18.0 Volt
51/2-in. Cordless
Circular Saw
Model No.
172.67098
In Kit
9-11518
Battery Pack
is installed on
Drill/Driver
CHARGE BATTERY
BEFORE FIRST USE
• WARRANTY
• SAFETY
• UNPACKING
• DESCRIPTION
• OPERATION
• MAINTENANCE
Read, understand and follow
all Safety Rules and Operating Instructions
in this Manual before using this product.
! CAUTION
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS cont.
PERSONAL SAFETY cont.
!
WARNING: BE SURE to read and understand all instructions in this manual
before using this circular saw. Failure to follow all instructions may result in
9. USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid safety
hazardous radiation exposure, electric shock, fire and/or serious personal injury.
shoes, hard hat, or hearing protection must be used for appropriate conditions.
10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface
enables better control of the tool in unexpected situations.
WORK AREA SAFETY
TOOL USE AND CARE SAFETY
1. Keep your work area clean and well lit. Cluttered workbenches and dark areas
invite accidents.
!
WARNING: BE SURE to read and understand all instructions before operating
2. DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
this tool. Failure to follow all instructions listed below may result in electric shock,
fire and/or serious personal injury.
3. Keep bystanders, children and visitors away while operating a power tool.
1. ALWAYS use clamps or other practical ways to secure and support the workpiece
to a stable platform. Holding the work by hand or against your body is unstable and may
lead to loss of control.
Distractions can cause you to lose control.
4. Make your workshop childproof with padlocks and master switches. Lock
2. DO NOT force the tool. Use the correct tool and blade for your application. The
tools away when not in use.
correct tool and blade will do the job better and safer at the rate for which it is designed.
5. MAKE SURE the work area has ample lighting so you can see the work and that
there are no obstructions that will interfere with safe operation BEFORE using your saw.
3. DO NOT use the tool if switch does not turn it “On” or “Off”. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.
4. Remove the battery pack from the saw before making any adjustments, changing
accessories or storing the tool. Such preventive safety measures reduce the risk of
starting the tool accidentally.
PERSONAL SAFETY
1. KNOW your cordless saw. Read the operator's manual carefully. Learn the saw's
applications and limitations, as well as the specific potential hazards related to this tool.
5. NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until the
2. STAY ALERT, watch what you are doing and use common sense when operating
blade comes to a complete stop.
a power tool.
6. STORE idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
7. ALWAYS remove battery pack and store separately when saw is not being used.
4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep
your hair, clothing, and gloves away from moving parts. Air vents often cover moving
parts and should also be avoided. Loose clothing, jewelry or long hair can be caught
in moving parts.
8. When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws, or other small metal objects that can make a
connection from one terminal to the other. Shorting the battery terminals together may
cause sparks, burns, or a fire.
5. AVOID accidental starting. Be sure switch is in “OFF” position before inserting the battery
pack. DO NOT carry tools with your finger on the switch. Carrying tools with your finger on
the switch or inserting battery pack in tools that have the switch in the “ON” position
invites accidents.
9. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control.
10. CHECK for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
6. REMOVE adjusting keys or wrenches before turning the tool “ON”. A wrench that is left
attached to a rotating part of the tool may result in personal injury.
11. USE ONLY accessories that are recommended for this tool. Accessories that may be
7. Do not overreach. Keep proper footing and balance at all times. Proper footing and
suitable for one tool may become hazardous when used on another tool.
balance enables better control of the tool in unexpected situations.
12. Keep the tool and its handle dry, clean and free from oil and grease. Always use a
clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool. Following this rule will reduce the
risk of loss of control and deterioration of the plastic enclosure of the circular saw.
8. ALWAYS SECUREYOUR WORK. Use clamps or a vise to hold work when practical. It is
safer than using your hand and frees both hands to operate tool.
4
5
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
SAFETY INSTRUCTIONS cont.
ELECTRICAL SAFETY
SERVICE SAFETY cont.
2. Tool service must be performed only at a Sears Parts and Repair Center. Service
!
WARNING: BE SURE to read and understand all instructions before
or maintenance performed by unqualified personnel could result in a risk of injury.
operating this saw. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious personal injury.
3. When servicing a tool, use only identical replacement parts. Follow instructions
in the maintenance section of this manual. Use of unauthorized parts or failure to
follow maintenance instructions may create a risk of electric shock or injury.
A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charging stand/transformer for the battery. A
charger that may be suitable for one type of battery may create a risk of fire when
used with another battery.
SAFETY RULES FOR CORDLESS CIRCULAR SAWS
!
DANGER: Keep hands away from cutting area and blade. Keep your
1. Use battery operated saw only with specifically designated battery packs. Use of any
second hand on the auxiliary handle or motor housing. If both hands are holding
the saw, the blade cannot cut them.
other batteries may create a risk of fire.
2. Use battery packs only with charging stand/transformers listed.
!
CAUTION: Blades coast after saw is switched off.
Kit No. 9-11518 18.0 Volt Model No.
SAW
CHARGING STAND /TRANSFORMER
BATTERY PACK
1. KEEP your body positioned to either side of the saw blade and not in direct
line with the saw blade. Kickback could cause the saw to jump backwards. (See
“Kickback…What Causes It and Ways to Prevent It” on pages 18 and 19).
172.67098
CDT218GU-103/BHY41-23.5V-200mA
CDT218GU-104(ABP318GU)
Can also use 1426101 and 140295004
Can also use 1323509,
1323520, 130260001,
130139020 and 130139021
2. DO NOT reach underneath the work. The guard cannot protect you from the blade
beneath the workpiece.
!
DANGER:
When sawing through a workpiece, the lower blade guard DOES
3. Do not abuse the cord on the charging stand. Never carry the charging
stand/transformer by its power cord. Never pull the power cord to remove the transformer
from the power outlet. Damage to the cord or charging stand/transformer could occur and
create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving
parts. Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
NOT cover the blade on the underside of the workpiece (Pg. 16 Fig. 4). ALWAYS keep
your hands and fingers away from the cutting area.
3. CHECK lower guard for proper closing BEFORE each use. DO NOT operate the saw
if the lower guard does not move freely and close instantly. Never clamp or tie the
lower guard in the open position. If the saw is accidentally dropped, the lower guard may
be bent. Raise the lower guard with the retracting lever. The guard is operating properly
when it moves freely, does not touch the blade or any other part in all angles and depths
of cut, and readily returns to the closed position.
SAFETY SYMBOLS FORYOUR TOOL
The label on your tool may include the following symbols.
4. CHECK the operation and condition of the lower guard spring. If the guard and the
spring are not operating properly, they MUST BE serviced before use. The lower
guard may operate sluggishly, due to damaged parts, gummy deposits, or a buildup of
debris. DO NOT operate your saw until the damage has been repaired or replaced.
V.......................................................................Volts
A......................................................................Amps
Hz....................................................................Hertz
W.....................................................................Watts
5. The lower guard should be retracted manually ONLY for making special cuts, such
as pocket or compound cuts. ALWAYS raise the lower guard by retracting its lever.
As soon as the blade enters the material, the lower guard MUST be released. For all
other sawing, the lower guard should operate automatically.
....................................................................Alternating current
.................................................................Direct current
no ....................................................................No-load speed
....................................................................Class II construction, Double Insulated
RPM……........................………………… . . .Revolutions per minute
SPM……..........................…………………....Strokes per minute
OPM………........................………………......Orbits per minute
6. ALWAYS make sure that the lower guard is covering the blade BEFORE placing the
saw down on a work bench or floor. An unprotected moving blade will cause the saw to
walk backwards, cutting whatever is in its path. Make note of the time it takes for the blade
to stop spinning after the switch is released.
.....................................................................Indicates danger, warning or caution.
It means attention! Your safety is involved.
!
7. NEVER hold the piece being cut in your hands or across your legs. It is important to
support the workpiece properly in order to minimize body exposure, blade binding, or loss
of control.
SERVICE SAFETY
1. If any part of this cordless saw is missing or should break, bend, or fail in any
way; or should any component fail to perform properly: have the missing, damaged
or failed parts replaced BEFORE resuming operation.
6
7
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
SAFETY INSTRUCTIONS cont.
SAFETY RULES FOR CORDLESS CIRCULAR SAWS cont.
SAFETY RULES FOR CORDLESS CIRCULAR SAWS cont.
8. HOLD TOOL by insulated gripping surfaces (handles) when performing an operation
where the cutting tool may contact hidden wiring. Contact with a “live” wire will make
the exposed metal parts of the tool “live” and shock the operator.
23. Under extreme usage or temperature conditions, battery leakage may occur. If liquid
comes in contact with your skin, wash immediately with soap and water, then
neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them with
clean water for at least 10 minutes, then seek immediate medical attention. Following
this rule will reduce the risk of serious personal injury.
9. ALWAYS clamp the workpiece securely so it will not move when making the cut.
10. When ripping, ALWAYS USE a rip fence or straight edge guide. This improves the
24. Save these instructions. Refer to them frequently and use them to instruct others who may
use this tool. If you loan someone this tool, loan them these instructions also to prevent misuse
of the product and possible injury.
accuracy of the cut and reduces the chance of the blade binding.
11. ALWAYS USE blades that have the correct size and shape (diamond vs. round) arbor
holes. Blades that do not match the mounting hardware of the saw will run erratically and
cause loss of control.
12. NEVER use damaged or incorrect blade washers or bolts. The blade washers and bolts
SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER
were specially designed for your saw, for optimum performance and safety of operation.
13. NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece
!
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to
on the worktable at a time.
follow all instructions listed below may result in electric shock, fire and / or
serious personal injury.
14. AVOID awkward operations and hand positions where a sudden slip could cause your
hand to move into the blade.
15. NEVER reach into the cutting path of the blade.
NOTE: Before using battery charging stand / transformer, read all instructions
and cautionary markings in this manual, on battery charging stand / transformer,
battery pack, and circular saw using battery pack to prevent misuse of the
products and possible injury or damage.
16. ONLY USE the specifically listed battery pack and charging stand listed on page 6 of
this manual. Use of any other battery pack or charging stand/transformer can create
risk of injury and fire.
17. Cordless tools do not have to be plugged into an electrical outlet; therefore, they are
always in operating condition. Be aware of possible hazards when not using your
battery operated tool or when changing accessories. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
!
CAUTION:
USE ONLY the specifically designated battery charging
stand / transformer that was supplied with this circular saw when charging the
battery pack.The use of any other battery charging stand / transformer could
damage the battery pack, and create a hazardous condition. See page 6.
18. Do not place battery tools or their batteries near fire or heat. This will reduce the risk of
explosion and possible injury.
19. Do not crush, drop or damage battery pack. Never use a battery pack or charging
stand/transformer that has been dropped or received a sharp blow. A damaged battery
pack is subject to explosion. Properly dispose of a dropped or damaged battery pack
immediately.
!
CAUTION: To reduce the risk of electric shock or damage to the battery
charging stand / transformer and battery pack, charge only the specifically
designated battery pack that was included with this circular saw and charging
stand / transformer. Charging other types of battery packs may cause them to
burst, causing personal injury and damage.
20. Batteries vent hydrogen gas and can explode in the presence of a source of ignition,
such as a pilot light. To reduce the risk of personal injury, never use any cordless product in
the presence of open flame. An exploded battery can propel debris and chemicals. If
exposed, flush with water immediately.
1. Do not use the battery charging stand / transformer outdoors or expose to wet or damp
conditions. Water entering charging stand will increase the risk of electric shock.
21. Do not charge battery in a damp or wet location. Following this rule will reduce the risk of
2. Use of an attachment with this battery charging stand / transformer that is not
recommended may result in a risk of fire, electric shock, or injury to persons.
electric shock.
22. For best results, your battery should be charged in a location where the temperature is more
than 50°F but less that 80°F. Do not store battery outside or in vehicles.
8
9
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
SAFETY INSTRUCTIONS cont.
SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER cont.
!
WARNING: Some dust created by using power tools contains chemicals
3. Do not abuse the cord on the battery charging stand / transformer. Never carry the
charging stand / transformer by its power cord. Never pull the power cord to remove the
transformer from the power outlet. Damage to the cord or charging stand / transformer could
occur and create an electric shock hazard. Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
known to the State of California to cause cancer and birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products.
• Arsenic and chromium, from chemically treated lumber.
Your risk from these exposures varies, depending upon how often you do
this type of work.To reduce your exposure to these chemicals:
• Work in a well-ventilated area.
• Work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
4. Make sure cord is located so that it will not be stepped on, tripped over, come in
contact with sharp edges or moving parts, heat, oil, or otherwise subjected to
damage or stress. This will reduce the risk of accidental falls, which could cause injury,
and damage to the cord which could result in electric shock.
5. Keep cord and charging stand / transformer away from heat to prevent damage to
housing or internal parts.
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.
6. Do not let gasoline, oils, petroleum-based products, etc. come in contact with
plastic parts. They contain chemicals which can damage, weaken or destroy plastic.
7. An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result in a risk of fire and electric shock. If an extension cord must be
used, make sure: a) That pins on plug of extension cord are the same number, size and
shape as those on the transformer, b) That extension cord is properly wired and in good
electrical condition, and c) That you use a proper extension cord. ONLY use cords
listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line
voltage, resulting in a loss of power and overheating of charging stand/transformer. An
AWG (American Wire Gauge) size of at least 14-gauge is recommended for an extension
cord of 25-ft. or less in length. Use 12-gauge for an extension cord of 50-ft.
!
WARNING: Use of this tool can generate and/or disburse dust, which may
cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA
approved respiratory protection appropriate for the dust exposure. Direct particles
away from face and body.
ADDITIONAL RULES FOR SAFE OPERATION
Extension cords 100-ft. or longer are not recommended.
!
BE SURE to read and understand all instructions. Failure to
WARNING:
follow all instructions listed may result in electric shock, fire and/or serious
personal injury.
8. INSPECT tool cords for damage. Do not operate charging stand with a damaged cord or
transformer, which could cause shorting and electric shock. Have damaged tool cords
repaired at a Sears Service Center.
1. Know your power tool. Read operator’s manual carefully. Learn the applications and
limitations, as well as the specific potential hazards related to this tool. Following this rule
will reduce the risk of electric shock, fire or serious injury.
2. ALWAYS wear safety glasses or eye shields when using this tool. Everyday
eyeglasses have only impact-resistant lenses; they are NOT safety glasses.
9. Do not operate charging stand / transformer if it has received a sharp blow, been dropped,
or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to
determine if the charging stand / transformer is in good working order.
10. Do not disassemble charging stand / transformer.Take it to a Sears Parts and Repair
Center when service or repair is required. Incorrect reassembly may result in a risk of
electric shock or fire.
3. PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.
4. PROTECT your hearing. Wear appropriate personal hearing protection during use. Under
11. Disconnect charging stand/transformer from the power supply when not in use.
This will reduce the risk of electric shock or damage if metal items should fall into the opening in
the charging stand. It also will help prevent damage during a power surge.
some conditions noise from this product may contribute to hearing loss.
5. ALL VISTORS AND BYSTANDERS MUST wear the same safety equipment that the
operator of the tool wears.
12. Risk of electric shock. Do not touch un-insulated portion of output connector or un-insulated
6. ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine if it will operate
properly and perform its intended function. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition that may affect the tool’s operation.
A guard or other part that is damaged should be properly repaired or replaced at a Sears
Service center.
battery terminal.
13. Save these instructions. Refer to them frequently and use them to instruct others who may
use this tool. If you loan someone this tool, also loan them these instructions to prevent misuse
of the product and possible injury.
7. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
others who may use this tool. If someone borrows this tool, make sure they have
these instructions also.
11
10
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
GLOSSARY OF TERMS FOR WOODWORKING
GLOSSARY OF TERMS FOR WOODWORKING cont.
Spindle
Gum
The shaft on which a blade or cutting tool is mounted. Also called the Arbor.
A sticky, sap-based residue from wood products.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Resin
A sticky, sap-based substance that has hardened.
Saw Blade Path
The area over, under, behind or in front of the blade, as it applies to the workpiece.
That area which will be or has been cut by the blade.
UNPACKING
Set
The distance that the saw blade tooth is bent (or set) outward from the face of the blade.
Your circular saw has been shipped completely assembled.
Miter Cut
1. Remove the Saw from the Carton and Storage/Carry Bag and inspect carefully to make
sure that no breakage or damage has occurred during shipping.
A cutting operation made with the blade at any angle other than 90o to the fence.
2. The saw’s cutting blade is installed at the factory.
Compound Miter Cut
A compound miter cut is a cut made using a miter angle and a bevel angle at the
same time.
3. Make sure that all items listed in the packing list are included.
4. Do not discard any of the packing materials until all parts are accounted for.
5. Included with the circular saw; hex key.
6. If any of the parts are damaged or missing (refer to PARTS LIST below), return the saw to
your nearest Sears store or Craftsman outlet to have the tool replaced.
Cross cut
A cutting or shaping operation made against the grain of the workpiece.
Bevel Cut
A cutting operation made with the blade at any angle other than 90o to the miter table.
Dado Cut
Circular Saw with Blade installed,
PARTS LIST (Fig. 1)
A non-through cut which produces a square-sided notch or trough in the workpiece
(requires special blade).
(Battery Pack installed on Drill/Driver)
Chamfer Cut
Charging Stand/Transformer,
Battery Pack and
Storage/Carrying Bag are Shown
in the Drill/Driver Manual,
Model 172.64120
A cut removing a wedge from a block of wood so the end (or part of the end) is angled
at other than 90o.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Freehand Cut
Performing a cut without using a fence, miter gauge, fixture, work clamp, or other
proper device to keep the workpiece from twisting or moving during the cut.
Hex Key Blade Wrench
(installed on Saw)
Through Sawing
Any cutting operation where the blade extends completely through the thickness of
the workpiece.
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the
thickness of the workpiece, like a dado cut.
Leading Edge
The edge of the workpiece pushed into tool first.
Operator’s Manual
Kerf
The material removed by the blade in a through cut or the slot produced by the blade
in a non-through or partial cut.
!
If any parts are missing do not operate this tool until the missing
WARNING:
parts are replaced. Failure to do so could result in possible serious personal injury.
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back
toward operator.
!
Do not attempt to modify this tool or create accessories not
WARNING:
recommended for use with this tool. Any such alteration or modification is misuse and
could result in a hazardous condition leading to possible serious personal injury
Workpiece or Material
The item on which the cutting operation is being done. The surfaces of a workpiece
are commonly referred to as faces, ends and edges.
!
To prevent accidental starting that could cause serious personal
WARNING:
injury, always remove the battery pack from the tool when assembling parts.
13
12
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
DESCRIPTION
DESCRIPTION cont.
This Cordless Circular Saw has the following features:
KNOWYOUR CORDLESS CIRCULAR SAW (Fig. 2)
1. 3400 RPM no-load speed provides power and torque for fast, sure cuts in wood, plywood,
NOTE: Before attempting to use this product, familiarize yourself with all operating
features and safety rules.
hardboard and wood-base materials.
2. Quick depth-of-cut adjustments with a maximum depth of cut:
13/16-inch at 45°; 15/8-inch at 90°
Trigger Switch
Rear Handle
Fig. 2
3. Easy-to-read bevel cut scale adjusts from 0° to 50° bevel capacity.
Power
Battery Pack
(installed on Drill/Driver)
Lock-Off
4. Aluminum Upper Guard and plastic Lower Guard for extra strength and durability.
5. Electric Brake stops blade rotation instantly when trigger is released.
6. Trigger Switch with Power Lock-Off Button helps protect against accidental starts.
Button
Front Assist
Handle
Sawdust Ejection
Port with Cover Cap
(Remove cap to
attach 11/4-in.
7. Oversized stamped Steel Base provides stability, glides smoothly for maximum control
during sawing applications.
Upper Blade Guard
vac hose,
8. Soft-Grip Ergonomically Designed Contoured Rear Handle and Front Assist Handle
sold separately)
for positive gripping, control, balance and comfort.
9. Includes Craftsman® 24 Tooth Carbide-Tipped Steel General Purpose Blade
Bevel Scale
Lower Blade
Guard Lever
for fast, smooth cuts.
Bevel Adjustment
Locking Knob
10. Top Mounted Blade Spindle Lock for easy blade changes.
Base
11. Built-In Sawdust Ejection Chute with Cover Cap. Remove cap to eject sawdust to the
rear of saw or leave cap attached to eject sawdust downwards, from the blade guards.
Remove cap to attach 1¼-in vac hose, sold separately (see page 27).
Lower Blade Guard
Spindle Clamping Screw
12. Permanently Lubricated 100% Ball Bearings for smooth operation and long life.
13. Heavy-duty Machined Gearing for efficient power transmission.
Mounting Slots
for Edge Guide
Edge Guide
Locking/Retaining Knob
Blade
14. Durable impact-resistant housing helps protect tool from damage and reduces weight.
15. The Nickel-Cadmium battery pack recharges in 3 to 6 hours under normal use, and
Rear Handle
Battery Pack
Trigger Switch
(installed on Drill/Driver)
LED light on charger indicates when battery is charging.
Power
Lock-Off
Button
Latch to Release
Battery Pack
PRODUCT SPECIFICATIONS
Front Assist Handle
18.0 Volt DC
3400 RPM
51/2-in.
Motor
No-load Speed
Blade Diameter
Blade Arbor
5/8-in.
13/16-in.
Cutting Depth at 45°
Cutting Depth at 90°
Maximum Bevel Angle
Charger Input
Spindle Lock
15/8-in.
Depth-of-Cut
Adjustment Knob
50°
Depth-of-Cut Scale
120V, 60Hz AC
3 to 6 Hours
Mounting Slot
for Edge Guide
Hex Key
Charge Rate
Base
Safety, performance and dependability have been given top priority in the design of this product,
making it easy to maintain and operate.
15
14
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
OPERATION cont.
KICKBACK…WHAT CAUSES IT AND WAYS TO HELP PREVENT IT
(Fig. 4, 5 and 5a) cont.
WARNING: A 51/2-inch blade is the maximum blade capacity of your saw. A
!
larger than 51/2-inch blade will come in contact with the blade guards. Also, NEVER use
a blade that is so thick that it prevents the outer blade washer from engaging with the
flat side of the spindle. Blades that are too large or too thick can result in an accident
causing serious injury.
The Causes of Kickback cont.
1. Kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, which causes an uncontrolled
Fig. 5
saw to lift up and out of the workpiece and toward
the operator.
SAW BLADES
Fig. 3
All saw blades need to be kept clean,
Lower
sharp and properly set in order to cut
efficiently. Using a dull blade places a
heavy load on the saw and increases
the danger of kickback. Keep extra
blades on hand, so sharp blades are
always available. Gum and wood pitch
hardened on the blade slows the saw
down. Use gum and pitch remover,
hot water or kerosene to remove them.
DO NOT use gasoline.
2. When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction
drives the unit rapidly back towards the operator.
Blade
Guard
lever is
in UP
Right
Support
0
position
when
making
a cut
3. If the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into
the top surface of the wood. This causes the blade to
climb out of the kerf and jump back towards the
operator.
Fig. 5a
4. Sawing into knots or nails in the workpiece can cause
Kickback.
BLADE GUARD SYSTEM (Fig. 3)
5. Forcing a cut, or not supporting the workpiece
correctly can cause Kickback. (see Fig. 5)
Lower Blade
Guard retracts
automatically
when cut is
The lower blade guard, attached to
your circular saw, is there for your
protection and safety. It should NEVER
be altered for any reason. If it becomes
damaged or begins to return slowly or
sluggishly, DO NOT operate your saw until the damage has been repaired or replaced.
ALWAYS leave the guard in its correct operating position when using the saw.
Wrong
6. Sawing into wet or warped lumber can cause
Kickback. (see Fig. 5a)
Support
Blade 1/4-in. or less
is Exposed on
0
being made
Underside of Workpiece
7. Kickback is a result of tool misuse and/or incorrect
operating procedures or conditions. It can be avoided
by taking the proper precautions, on page 19.
!
CAUTION: NEVER use the saw when the guard is not operating properly.The
Ways to Help Prevent Kickback (Fig. 6)
!
guard should be checked for correct operation before each use. If you drop your saw,
check the lower blade guard and bumper for damage at all depth settings before using.
NOTE:The guard is operating properly when it moves freely and then readily returns to
the closed position. If for any reason your lower blade guard and bumper does not close
freely, take the saw to your nearest Sears Repair Center for service before using it.
DANGER: ALWAYS release trigger switch immediately if the blade binds or the
saw stalls. Kickback could cause you to lose control of the saw. Loss of control can lead
to serious injury.
KICKBACK…WHAT CAUSES IT AND WAYS TO HELP PREVENT IT
(Fig. 4, 5 and 5a)
1. ALWAYS maintain a firm grip with both
(see Fig. 6) hands on the saw and position your
body and arms to allow you to resist Kickback
forces. Kickback forces can be controlled by the
operator, if the proper precautions are taken.
Fig. 6
The Causes of Kickback
2. If the blade is binding, or when you are
interrupting a cut for any reason, ALWAYS
release the trigger and hold the saw motionless
in the material until the blade comes to a
complete stop. NEVER attempt to remove the
saw from the work or pull the saw backward while
the blade is in motion, or Kickback may occur.
CHECK and take corrective action to eliminate
the cause of blade binding.
Blade is Set Too Deep
Fig. 4
Correct Blade Depth
(Should not exceed 1/4-in. below work piece)
KICKBACK
16
17
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
Ways to Help Prevent Kickback cont.
CHARGING THE BATTERY PACK (Fig. 8 and 8a)
3. Inspect the workpiece for knots or nails before cutting. Never saw into a knot or nail.
4. DO NOT cut warped or wet lumber. (see Fig. 5a)
The battery pack for this tool has been shipped in a low charge condition to prevent possible
problems. Therefore, you should charge overnight prior to use.
5. ALWAYS support large panels to minimize the risk of blade pinching and Kickback. Large
panels tend to sag under their own weight (see Fig. 5a). Supports MUST be placed under
the panel, one near the line of cut and one near the edge of the panel (see Fig. 5).
NOTE: Batteries will not reach full charge the first time they are charged. Allow
several cycles (operation followed by recharging) for them to become fully charged.
1. Charge battery pack only with the
6. When restarting the saw in the workpiece, CENTER the blade in the kerf and check to be
sure that the saw teeth are not engaged into the material. If the saw blade is binding, it may
walk up or Kickback from the workpiece when the saw is restarted.
Fig. 8
charger/transformer that was supplied with
this saw, or one of the other chargers listed
on page 6.
Transformer
7. DO NOT use a dull or damaged blade. Unsharpened, improperly set, or gummed-up blades
produce narrow kerf which causes excessive friction, blade binding and Kickback.
2. Make sure power supply is normal household
voltage, 120 volts, 60 Hz, AC-only.
8. USE EXTRA CAUTION when making a “Pocket Cut” into existing walls or other blind areas.
The protruding blade may cut objects that can cause Kickback.
3. Connect battery charger’s transformer to
power supply.
9. KEEP the blade at the correct depth setting. The depth setting should not exceed 1/4-inch
below the material being cut (see Fig. 6a). BE SURE that the blade depth and adjusting
locking levers are tight and secure BEFORE making a cut. If blade adjustment shifts while
cutting it may cause binding and Kickback.
4. Place battery pack in charging stand. Align
raised rib on battery pack with groove in
Red
charging stand (See Fig. 8).
LED
5. Press down on battery pack to be sure
Charging Stand
contacts on battery pack engage properly
with contacts in charging stand.
Fig. 6a
6. The charging stand has two (LED) indicator
lights, one green and one red (see Fig. 8a).
When the battery pack is put into the charging
stand, the red LED will light, indicating that
the battery pack is charging properly.
When the battery pack is charged and
removed from the charging stand, the red light
will go Off. The green LED will only come on
when there is a problem with the battery or
battery or charger.
Fig. 8a
Green
LED
Correct Blade Depth
Blade is Set Too Deep
(Should not exceed 1/4-in. below work piece)
KICKBACK
Red
LED
7. After normal use, 3 hours or less of charging
time is required to fully recharge battery pack.
If battery pack is completely discharged,
REMOVING BATTERY PACK FROM
CIRCULAR SAW (Fig. 7)
Fig. 7
6 hours or longer of charging time is required to fully recharge battery pack.
8. The battery pack will become slightly warm to the touch while charging. This is normal
and does not indicate a problem.
!
Always remove battery
WARNING:
pack from your saw when you are
assembling parts, making adjustments,
assembling or removing blades,
cleaning, or when not in use. Removing
battery pack will prevent accidental
starting that could cause serious
personal injury.
9. Do not place the battery charging stand / transformer in an area of extreme heat or cold.
It will work best at normal room temperature.
10. When battery pack becomes fully charged, unplug battery charging stand / transformer
from power supply and remove the battery pack.
NOTE:Within the warranty period, if the charging stand LED lights do not operate
properly, or the charging stand does not charge the battery pack, return the
charging stand / transformer and battery pack to your nearest Sears Store or other
Craftsman outlet for free replacement.
1. Locate latches on sides of battery pack and
depress. Pull back on battery pack while
depressing latches to release battery pack
from saw.
19
18
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
CHARGING A HOT BATTERY PACK
MAKING DEPTH-OF-CUT ADJUSTMENTS (Fig. 11 and 11a)
When using your tool continuously, the batteries in your battery pack will become hot.
You should let a hot battery pack cool down for approximately 30 minutes before
attempting to recharge.
ALWAYS use the correct blade depth setting. The correct blade depth setting for all cuts should
not be more than 1/4-inch below the material being cut (see Fig. 4). Allowing more depth will
increase the chance of kickback and cause the cut to be rough.Your saw is equipped with a
depth-of-cut scale to help obtain depth-of-cut accuracy. The depth-of-cut scale is located
on the inside back of the upper blade guard.
NOTE: A hot battery pack only occurs when prolonged continuous use of your circular saw
causes the batteries to become hot. It does not occur with typical use. Within the warranty
period, if the battery pack becomes hot with typical use, return the charging
stand/transformer, and battery pack to your nearest Sears store or other Craftsman outlet
for free replacement.
Fig.11
INSTALLING THE BATTERY PACK IN
Fig. 9
CIRCULAR SAW (Fig. 9)
1. Place the battery pack in the saw, aligning
the raised rib on battery pack with groove
inside the saw.
2. Make sure the latches on each side of the
battery pack “snap” into place, and the
battery pack is secured in the circular saw
before beginning operation.
Bracket with
Depth-Of-Cut
Scale
Depth
Adjust
Knob
Base
TRIGGER SWITCH WITH POWER
Fig. 10
To Raise
To Lower
LOCK-OFF BUTTON (Fig. 10)
To turn the saw ON, depress the power
Power
lock-off button and depress the trigger switch.
Lock-Off
TO SET THE BLADE DEPTH (Fig. 11a)
Button
The saw will stay ON as long as the trigger
switch is depressed.
1. Loosen the Depth Adjust Knob (see Fig. 11).
2. Locate the Depth-of-Cut Scale on the
Bracket located behind the blade guard
(see Fig. 11).
3. To determine the depth-of-cut, hold the
base of the saw flat, on and against the edge
of the workpiece.
To turn the saw OFF, release the trigger switch.
the power lock-off button will return tothe center
OFF position
30
Arrow Indicator
4. Raise or lower the saw blade until the arrow
indicator mark on the back of the upper blade
guard aligns with the inch mark on the
Depth-Of-Cut Scale on the Bracket at your
desired depth (see Fig. 11a).
Mark on the
back of blade
guard
!
When placing battery pack in the tool, be sure raised rib on
CAUTION:
battery pack aligns with the bottom of the saw and latches into place properly.
Improper installation of the battery pack can cause damage to internal
components.
Fig. 11a
5. Tighten Depth Adjust Knob.
!
Cordless Battery Tools are always in operating condition when
WARNING:
the battery pack is installed in the tool.Therefore the Power Lock Button should
always be in the center position, locking the power off, when the tool is not in use
or when you are carrying it at your side.
!
WARNING: Cordless Battery Tools are always in operating condition when the
battery pack is installed in the tool.Therefore the battery pack should be removed when
the tool is not in use or when you are carrying it at your side.
21
20
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
STARTING A CUT (Fig. 12)
TO HELP MAINTAIN CONTROL cont.:
9. After completing your cut, release the trigger switch and allow the blade to come to
!
WARNING: ALWAYS clamp and support workpiece securely. ALWAYS maintain
a complete stop. DO NOT remove the saw from the workpiece while the blade is moving.
proper control of saw. Failure to clamp and support workpiece and loss of control of
saw could result in serious injury.
When sawing through a workpiece, the lower blade guard DOES
NOT cover the blade on the underside of the workpiece (see Fig. 4, page 17). ALWAYS
keep your hands and fingers away from the cutting area. Any part of your body
coming in contact with the moving blade will result in serious injury.
1. ALWAYS use your saw with your hands positioned correctly, with one hand operating
the trigger switch and the other on the front assist handle (see Fig. 12).
!
WARNING: ALWAYS maintain proper control of the saw to make sawing safer
and easier. Loss of control of the saw could cause an accident resulting in possible
serious injury.
MAKING CROSS CUTS AND RIP CUTS (Fig. 14)
!
WARNING: ALWAYS clamp and support workpiece securely. ALWAYS
2. NEVER use the saw with your hands
positioned as shown in Fig. 13
maintain proper control of saw. Failure to clamp and support workpiece and loss of
control of saw could result in serious injury.
Fig. 12
TO HELP MAINTAIN CONTROL:
1. ALWAYS support the workpiece near the cut.
1. ALWAYS use your saw with your hands positioned correctly (see Fig. 12).
2. ALWAYS support the workpiece so the cut
!
WARNING: ALWAYS maintain proper control of the saw to make sawing
will be to the left of support.
safer and easier. Loss of control of the saw could cause an accident resulting
in possible serious injury.
3. ALWAYS clamp the workpiece so it will not
move during the cut. Place the workpiece
with the good side down.
2. When making cross or rip cuts, align your line of cut with the right side of the notch by the
0o indicator (see Fig. 14).
Right
3. Since the thickness of blades varies, MAKE A TRIAL CUT in scrap material along the
guideline to determine how much, if any, you should offset the blade from the guideline to
allow for the kerf of the blade to get an accurate cut.
NOTE:The good side of the workpiece is the side where appearance is important.
4. Before starting a cut, draw a guideline
Fig. 14
Fig. 13
Line of Cut
0o Indicator
along the desired line of cut, then place the
front edge of the saw base on that part of
the workpiece that is solidly supported
(see Fig.12).
1
1
2
3
0
45
5. NEVER place the saw on the part of the
workpiece that will fall off when the cut
is made (see Fig. 13).
6. Hold the saw firmly with both hands
(see Fig 12).
7. Squeeze the trigger switch to start the saw.
ALWAYS let the blade reach full speed
before you begin the cut into the workpiece.
Wrong
8. When making a cut, ALWAYS use steady, even pressure. Forcing the saw causes
rough cuts and could shorten the life of the saw or cause Kickback.
MAKING RIP CUTS
ALWAYS use a guide when making long or wide rip cuts with your saw.You can use either a
straight edge or use the edge guide that was included with your saw.
23
22
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
USING A STRAIGHT EDGE (Fig. 15)
HOW TO SETYOUR BEVEL ANGLE
(Fig. 17)
!
1. Remove the battery pack from saw.
WARNING: ALWAYS clamp and support workpiece securely. ALWAYS
maintain proper control of saw. Failure to clamp and support workpiece combined
with loss of control of saw could result in serious injury.
!
WARNING: Failure to remove
battery pack from saw could result in
accidental starting causing possible
serious personal injury.
1. You can make an efficient rip guide
Fig. 15
by clamping a straight edge to your
workpiece.
Bevel Adjustment Lever
Fig. 17
2. Place the Lock-Off Switch into the center position to lock the power off.
3. Loosen bevel adjustment lever (see Fig.17).
4. Raise the motor housing end of the saw until the bevel pointer reaches the desired angle setting
on the bevel scale.
2. Carefully guide the saw along the
straight edge for a straight rip cut
(see Fig. 15).
3. ALWAYS LET THE BLADE REACH
FULL SPEED, then carefully guide
the saw into the workpiece. DO NOT
bind the blade in the cut. Push the
saw forward at a speed where the
blade is not laboring.
5. Tighten the adjustment lever securely.
MAKING BEVEL CUTS (Figs. 18)
Straight
Edge
Line of Cut
45o Indicator
Fig. 18
1
2
3
1
0
45
INSTALLING AND USING EDGE GUIDE (sold separately) (Fig. 16)
1. Remove the battery pack from saw.
!
WARNING: Failure to remove battery pack from saw could result in
0
accidental starting causing possible serious personal injury.
2. Place the Lock-Off Switch into the center position to lock the power off.
3. Position the edge guide so the arm with the inch increments is facing “up”. Slide the arm of
the edge guide into the mounting slots at the front of the saw’s base (see Fig. 15).
!
WARNING: ALWAYS clamp and support workpiece securely. ALWAYS maintain
4. Adjust the edge guide to the desired
length of cut.
proper control of saw. Failure to clamp and support workpiece and loss of control of
saw could result in serious injury.
Fig. 16
5. Tighten the edge guide retaining screw.
1.Your saw can be adjusted to cut at any angle between 0° and 50°. When making 45° bevel cuts,
there is a notch in the saw base to help you line up the blade with the line of cut (see Fig. 18).
2. Align your line of cut with the left side of the notch by the 45° indicator when making 45°
bevel cuts.
3. Since blade thicknesses vary and different angles require different settings, MAKE A TRIAL
CUT in scrap material along the guideline to determine how much, if any, you should offset the
blade from the guideline to allow for the kerf of the blade to get an accurate cut.
6. Clamp and support the workpiece
securely before making your cut.
7. Place the edge guide firmly against
the edge of the workpiece
(see Fig. 16). Doing this will give you
a true cut without pinching the blade.
4. When making a bevel cut HOLD the saw FIRMLY with both hands (see Fig. 18).
5. Rest the front edge of the base on the workpiece, then squeeze the trigger switch to start the
saw. ALWAYS let the blade reach full speed, then guide the saw into the workpiece.
8. BE SURE that the guiding edge of the
workpiece is straight so you can get a
straight cut.
Place Rip/Edge Guide
Through Slots
Rip/Edge Guide
6. After completing your cut, release the trigger switch and allow the blade to come to a complete
stop in the cut. DO NOT remove the saw from the workpiece while the blade is moving. It will
damage your bevel cut and cause Kickback.
9. ALWAYS LET THE BLADE REACH
FULL SPEED, then carefully guide
the saw into the workpiece. DO NOT bind the blade in the cut. Push the saw forward at a
speed where the blade is not laboring.
!
WARNING: If the blade comes in contact with the workpiece before it reaches
full speed, it could cause the saw to kickback towards you, possibly resulting in
serious injury.
25
24
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
MAKING POCKET CUTS ( Fig. 19)
BUILT-IN SAWDUST EJECTION CHUTE (Fig. 20 and 20a)
1. Remove the battery pack from saw.
!
WARNING: ALWAYS adjust bevel setting to zero before making a pocket cut.
Attempting a pocket cut at any other setting can result in a loss of control of the saw,
which can result in serious injury.
!
WARNING: Failure to remove battery pack from saw could result in
accidental starting causing possible serious personal injury.
1. Adjust the bevel setting to zero, set the blade to the correct blade depth setting,
then use the lower blade guard lever to swing the guard up.
Fig. 20
Fig. 20a
!
WARNING: ALWAYS raise the lower blade guard with the lever to avoid
serious injury.
2. While holding the lower blade
guard up by the lever, firmly rest the
Fig. 19
front of the saw base flat against the
workpiece with the rear handle
raised so the blade does not touch
the workpiece (see Fig 19).
Your saw has a built-in sawdust ejection chute with a cover cap. The sawdust will be ejected down
from the blade guards with the cover cap attached to the chute.
Lever
3. Squeeze the trigger switch to start
the saw. ALWAYS let the blade
reach full speed, then slowly lower
the blade onto the workpiece until
the base is flat against the
If you remove the cover cap (turn to loosen and tighten) the sawdust will be ejected out of the
chute towards the rear of the saw.
Remove the cap to attach a 11/4-in. vac hose and a wet/dry vac (both sold separately).
workpiece. AS the blade enters
the material, you MUST release
the lower blade guard lever.
MAINTENANCE
4. After you complete the cut, release
!
the trigger switch and allow the blade to come to a complete stop. After the blade has stopped,
remove it from the workpiece. If the corners of your pocket cut are not completely cut through,
use a hand finishing saw to finish the corners.
WARNING: To ensure safety and reliability, all repairs should be performed
by a qualified service technician at Sears Service Center.
!
WARNING: Always remove battery pack from your saw when you are
!
WARNING: NEVER tie the lower blade guard in the raised position. Leaving
assembling parts, making adjustments, assembling or removing blades, cleaning,
or when not in use. Removing battery pack will prevent accidental starting that
could cause serious personal injury.
the blade exposed could result in serious injury.
ROUTINE MAINTENANCE
!
WARNING: Always wear safety goggles or safety glasses with side shields
during power tool operations, or when blowing dust. If operation is dusty, also
wear a dust mask.
!
WARNING: DO NOT at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc. come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic, which may result in serious personal injury.
1. Remove the battery pack from saw.
2. When work has been completed, clean the tool to allow smooth functioning of the tool
over time.
3. Use clean damp cloths to wipe the tool.
4. Keep the motor air openings free from oil, grease and sawdust or woodchips, and store
tool in a dry place.
5. Be certain that all moving parts are well lubricated, particularly after lengthy exposure to
damp and/or dirty conditions.
27
26
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE cont.
MAINTENANCE cont.
CHANGING THE BLADE (Figs. 21 and 21a)
Fig. 21a
CHANGING THE BLADE (Figs. 21 and 21a) cont.
8. The remaining washer is the inner bushing washer that fits around the spindle shaft and it
does not need to be removed.
9. Put a drop of machine oil onto the inner bushing washer and outer “D” washer where they
will touch the blade.
10. Place the new saw blade inside the lower blade guard, onto the spindle shaft and against
the inner bushing.
Fig. 21
Spindle
NOTE: The teeth of the blade should point upward at the front of the saw as shown in
(Fig. 21).
Spindle Lock
Outer “D” Washer
11. Replace the “D” washer.
“A” Spindle
Clamping Screw
12. Firmly hold down spindle lock button as you replace the spindle screw and hand tighten it
in a clockwise direction. Then use blade wrench to tighten the spindle clamping screw
thoroughly.
Hex Key
NOTE: NEVER use a blade that is too thick to allow the “D” washer to engage with the
flat side of the spindle.
Blade Rotation
teeth point up at front
!
WARNING: Failure to remove battery pack from saw could result in
accidental starting causing possible serious personal injury.
!
WARNING: BE SURE to wear protective work gloves while handling a saw
blade.The blade can injure unprotected hands.
LUBRICATION
1. Remove the battery pack from saw.
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant
for the life of the tool under normal operating conditions. Therefore, no further lubrication of
bearings required.
!
WARNING: Always remove battery pack from your saw when you are
assembling parts, making adjustments, assembling or removing blades, cleaning,
or when not in use. Removing battery pack will prevent accidental starting that
could cause serious personal injury.
BATTERIES
The battery pack for this tool is equipped with nickel-cadmium rechargeable batteries.
Length of service from each charging will depend on the type of work you are doing.
2. Place saw on its side on a flat surface.
3. Loosen the depth-of-cut adjustment lever, raise the saw up all the way and tighten lever.
This gives you easier access to blade mounting area (see Fig. 21).
4. Place saw up, on its base and on a flat surface (see Fig. 21).
5. Loosen the spindle clamping screw “A”, depress the spindle lock button (see Fig. 21a).
Place the blade wrench on the spindle clamping screw “A”. Move the wrench back and
forth until you feel the spindle lock button depress further and it locks the blade in position
so the spindle clamping screw can be removed. Keeping the spindle lock button firmly
depressed, turn the spindle screw counterclockwise to remove.
6. Raise lower blade guard using the blade guard lever and hold it in the raised position for
the next steps.
The batteries in this tool have been designed to provide maximum trouble-free life.
However, like all batteries, they will eventually wear out. DO NOT disassemble battery
pack and attempt to replace the batteries. Handling of these batteries, especially when
wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, we suggest the following:
1. Remove the battery pack from the charger once it is fully
charged and ready for use.
For battery storage longer than 30 days:
7. Completely remove the spindle clamping screw “A” and the outer “D” washer and the blade
(see Fig. 21).
• Store the battery pack where the temperature is below 80°F
• Store battery packs in a “discharged” condition
See parts list or page 6 table for correct battery pack number for additional battery packs.
Order through Sears parts and repair, call 1-800-4-MY-HOME
29
28
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE cont.
ACCESSORIES
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
!
WARNING: The use of attachments or accessories that are not
recommended for this tool might be dangerous and could result in serious injury.
This product contains nickel-cadmium batteries. Local, state or federal laws may prohibit
disposal of nickel-cadmium batteries in ordinary trash.
Sears and other Craftsman outlets have a selection of 51/2-inch Craftsman steel
carbide-tipped blades designed for specific cutting applications.
Consult your local waste authority for information regarding available recycling and / or
disposal options.
Sears and other Craftsman outlets also offer sawhorses, combination and framing squares,
straight edges, edge guides, and a large assortment of clamps to help you with all your
sawing needs.
!
WARNING:
Upon removal, cover the battery pack’s terminals with heavy-duty
adhesive tape. Do not attempt to destroy or disassemble battery pack or remove
any of its components. Nickel-cadmium batteries must be recycled or disposed of
properly. Also, never touch both terminals with metal objects and / or body parts as
short circuit may result. Keep away from children. Failure to comply with these
warnings could result in fire and / or serious injury.
Visit your local Sears store or other Craftsman outlets or shop sears.com/craftsman.
51/2-in. Cordless Circular Saw
PARTS LIST
Model No. 172.67098 In Kit 9-11518
Item No.
Parts No.
Part Description
PRESS BOLT
OUTER FLANGE
SAW BLADE
INNER FLANGE
RETAINING RING 26
LOWER GUARD
TORSION SPRING
SCREW M5X16
GEAR UNIT
GEAR COVER
BALL BEARING 6000
SPINDLE
GEAR
SELF TAPPING SCREW M6X20
RUBBER RING
SCREW M4X12
FIXED GUARD NUIT
NEEDLE BEARING BK061009
UPPER GUARD
DUST EXTRACTOR COVER
LOCKING KNOB
COMPRESSION SPRING
FELT SEAL
Qty.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
CSC18GU-1
CSC18GU-2
CSC18GU-3
CSC18GU-4
CSC18GU-5
CSC18GU-6
CSC18GU-7
CSC18GU-8
CSC18GU-101
CSC18GU-9
CSC18GU-10
CSC18GU-11
CSC18GU-12
CSC18GU-13
CSC18GU-14
CSC18GU-15
CSC18GU-102
CSC18GU-16
CSC18GU-17
CSC18GU-18
CSC18GU-19
CSC18GU-20
CSC18GU-21
CSC18GU-103
1
2
3
4
5
6
7
8
101
9
10
11
12
13
14
15
102
16
17
18
19
20
21
103
Ni - Cd
TROUBLESHOOTING
If the blade does not follow a straight line:
• Teeth are dull. This is caused by hitting a hard object such as a nail, dulling teeth on one
side. The blade tends to cut to the side with the sharpest teeth.
• Base is out of line or bent.
• Blade is bent.
• Edge guide or straight edge is not being used.
If the blade binds or smokes from friction:
• Blade is dull.
• Blade is on backwards.
• Blade is bent.
• Workpiece is not properly supported.
• Incorrect blade is being used.
MOTOR UNIT
31
30
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
51/2-in. Cordless Circular Saw
Model No. 172.67098 In Kit 9-11518
51/2-in. Cordless Circular Saw
Model No. 172.67098 In Kit 9-11518
PARTS LIST cont.
PARTS LIST cont.
Item No.
Parts No.
Part Description
PINION
DC MOTOR
BOLT M6X90
Qty.
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
7
1
1
1
1
CSC18GU-22
CSC18GU-23
CSC18GU-24
CSC18GU-25
CSC18GU-26
CSC18GU-27
CSC18GU-28
CSC18GU-29
CSC18GU-30
CSC18GU-31
CSC18GU-32
CSC18GU-33
CSC18GU-34
CSC18GU-35
CSC18GU-36
CSC18GU-37
CSC18GU-38
CSC18GU-39
CSC18GU-40
CSC18GU-41
CSC18GU-42
CSC18GU-43
CSC18GU-44
CSC18GU-45
CSC18GU-47
CSC18GU-48
CSC18GU-49
CSC18GU-50
CSC18GU-51
CSC18GU-52
CSC18GU-104
CSC18GU-105
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
47
48
49
50
51
52
104
105
NUT M6
BASE ASSEMBLY
LOCKER KNOB
WASHER
BOLT M6X14
RULER LOCKER
NUT M3
SCREW M3X10
BOLT M6X35
WARNING LABLE
LEFT/RIGHT HOUSING
INNER WIRE
INNER WIRE
INNER WIRE
INNER WIRE
TERMINAL
SWITCH
LOCK BUTTON
COMPRESSION SPRING
RUBBER PIN
RATED LABLE
SPANNER
SCREW M4X50
SELF TAPPING SCREW ST3.5X30
SELF TAPPING SCREW ST3.5X20
REAR COVER
BRAND LABLE
18V BATTERY PACK
18V CHARGER
33
32
67098 Final
2-18-08
Download from Www.Somanuals.com. All Manuals Search And Download.
Get it fixed, at your home or ours!
Your Home
For expert troubleshooting and home solutions advice:
For repair – in your home – of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.)
1-800-469-4663 (Canada)
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.)
1-800-361-6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:
Au Canada pour service en français:
1-800-LE-FOYERMC
1-888-SU-HOGAR®
(1-800-533-6937)
(1-888-784-6427)
® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC
® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC
MC Marque de commerce / MD Marque déposée de Sears Brands, LLC
© Sears Brands, LLC
Download from Www.Somanuals.com. All Manuals Search And Download.
Operator’s Manual
Get it fixed, at your home or ours!
Your Home
For expert troubleshooting and home solutions advice:
3/8-in. Variable Speed / Reversible
18.0 Volt Cordless Drill / Driver
1 1
For repair – in your home – of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
®
5
3
1
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
Model No.
172.64120
18.0 Volt
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
in Kit 9-11518
1-800-4-MY-HOME® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of your nearest
Sears Parts & Repair Service Center
®
1-800-488-1222 (U.S.A.)
1-800-469-4663 (Canada)
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.)
1-800-361-6665 (Canada)
Para pedir servicio de reparación
a domicilio, y para ordenar piezas:
Au Canada pour service en français:
1-800-LE-FOYERMC
3025736
CHARGE BATTERY
BEFORE FIRST USE
Certified to CAN/CSA
STD C22.2 NO 60745-1,
60745-2-1,60745-2-2
conforms to UL STD
60745-1,60745-2-1,
60745-2-2
1-888-SU-HOGAR®
(1-800-533-6937)
(1-888-784-6427)
CAUTION:
Read, understand and
follow all Safety Rules and Operating Instructions
in this Manual before using this product.
• WARRANTY
® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC
® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC
MC Marque de commerce / MD Marque déposée de Sears Brands, LLC
• SAFETY
Sears, Roebuck and Co.,
© Sears Brands, LLC
• DESCRIPTION
• OPERATION
• MAINTENANCE
Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman® website:
Download from Www.Somanuals.com. All Manuals Search And Download.
TABLE OF CONTENTS
SAFETY SYMBOLS
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols, and the explanations with them, deserve your careful
attention and understanding. The symbol warnings DO NOT by themselves
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.
Warranty……………........................................................…………………………..Page
Safety Symbols……........................................................……………………….….Page
2
3
Safety Instructions…........................................................………………………….Pages 4 - 10
Carton Contents ………….........................................................……….………….Page 11
Description ......................................................………………………………………Pages 12 - 13
Operation ………………………………………........................................................Pages 14 - 23
Maintenance..........................................................................................................Pages 23 - 25
Accessories...........................................................................................................Pages 25 - 26
Parts List...............................................................................................................Page 27 - 28
Sears Repair Parts Phone Numbers.....................................................................Back Cover
!
WARNING: BE SURE to read and understand all safety instructions in
this manual, including all safety alert symbols such as “DANGER”, “WARNING”
and “CAUTION”, BEFORE using this drill /driver. Failure to follow all instructions
listed below may result in electric shock, fire and/or serious personal injury.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR
!
CAUTION. May be used in conjunction with other symbols or pictographs.
Failure to obey this safety warning WILL result in death or
!
DANGER
WARNING
serious injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal injury.
ONEYEAR FULL WARRANTY ON CRAFTSMAN® TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from
the date of purchase, RETURN IT TO ANY SEARS STORE OR OTHER CRAFTSMAN
OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.
Failure to obey this safety warning CAN result in death or
serious injury to yourself or to others. Always follow the
safety precautions to reduce the risk of fire, electric shock
and personal injury.
!
This warranty does not include expendable parts such as lamps, batteries, bits or blades.
If this Craftsman product is used for commercial or rental purposes, this warranty applies
for only 90 days from the date of purchase.
Failure to obey this safety warning MAY result in personal
injury to yourself or others or property damage. Always
follow the safety precautions to reduce the risk of fire,
electric shock and personal injury.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
! CAUTION
Sears, Roebuck and Co., Hoffman Estates, IL 60179
DAMAGE PREVENTION AND INFORMATION MESSAGES
These inform user of important information and/or instructions that could lead to
equipment or other property damage if not followed. Each message is preceded by the
word “NOTE:” as in the example below:
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
NOTE: Equipment and/or property damage may result if these instructions
are not followed.
! WARNING:
The operation of any drill/driver can
result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning
power tool operation, ALWAYS wear safety goggles or
safety glasses with side shield and a full-face shield
when needed. We recommend a Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses
with side shield, available at Sears Stores or other
Craftsman Outlets.
!
Some dust created by using power tools contains chemicals known to
WARNING:
the State of California to cause cancer and birth defects or other reproductive harm.
3
2
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS cont.
TOOL USE AND CARE SAFETY
!
WARNING: BE SURE to read and understand all instructions in this
manual before using this drill/driver. Failure to follow all instructions may result
in electric shock, fire and/or serious personal injury.
!
WARNING: BE SURE to read and understand all instructions before
operating this drill/driver. Failure to follow all instructions listed below may result
in electric shock, fire and/or serious personal injury.
WORK AREA SAFETY
1. Keep your work area clean and well lit. Cluttered workbenches and dark areas
1. ALWAYS use clamps or other practical ways to secure and support the workpiece
to a stable platform. Holding the work by hand or against your body is unstable and
may lead to loss of control.
invite accidents.
2. DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
2. DO NOT force the tool. Use the correct tool and accessory bit for your application.
The correct tool and bit will do the job better and safer at the rate for which it is designed.
3. Keep bystanders, children and visitors away while operating a power tool.
3. DO NOT use the tool if trigger switch does not turn it “On” or “Off”. Any tool that
cannot be controlled with the trigger switch is dangerous and must be repaired.
Distractions can cause you to lose control.
4. Make your workshop childproof with padlocks and master switches. Lock tools
away when not in use.
4. REMOVE the battery pack from the drill/driver or place the forward/reverse
selector switch with power lock-off in the “Lock Off” position before making
any adjustments, changing accessories or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
5. MAKE SURE the work area has ample lighting so you can see the work and that
there are no obstructions that will interfere with safe operation BEFORE using your
cordless drill / driver.
5. STORE idle tools out of the reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
PERSONAL SAFETY
6. ALWAYS remove battery pack and store separately when drill/driver
1. KNOW your cordless drill/driver. Read the operator’s manual carefully. Learn the tool’s
is not being used.
applications and limitations, as well as the specific potential hazards related to this tool.
2. STAY ALERT, watch what you are doing and use common sense when operating
7. When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to the other. Shorting the battery terminals
together may cause burns to skin, sparks or a fire.
a power tool.
3. DO NOT use power tools while tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in
serious personal injury.
8. MAINTAIN tools with care. Keep cutting tools such as twist drill bits sharp and
clean. Properly maintained tools with sharp cutting edges are less likely to bind and are
easier to use and control.
4. DRESS properly. DO NOT wear loose clothing or jewelry. Pull back long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothing, or long hair
can be caught in moving parts. Air vents often cover moving parts and should
also be avoided.
9. CHECK for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool serviced
before using. Many accidents are caused by poorly maintained tools.
5. AVOID accidental starting. Be sure trigger switch is in the “Locked OFF” position
before inserting battery pack. DO NOT carry tools with your finger on the trigger switch.
Carrying tools with your finger on the trigger switch or inserting the battery pack in tools
that have the switch in the “FORWARD” OR “REVERSE” position invites accidents.
10. USE ONLY accessories that are recommended for this tool. Accessories that may
be suitable for one tool may become hazardous when used on another tool.
See page 25 for accessories.
6. Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
11. Keep the tool and its handle dry, clean and free from oil and grease. Always use
a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based
products, or any strong solvents to clean your tool. Following this rule will reduce
the risk of loss of control and deterioration of the plastic enclosure of the drill / driver.
7. ALWAYS SECUREYOUR WORK. Use clamps or a vise to hold work when practical.
It is safer than using your hand and frees both hands to operate tool.
8. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface
enables better control of the tool in unexpected situations.
5
4
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
SAFETY INSTRUCTIONS cont.
ELECTRICAL SAFETY
SERVICE SAFETY cont.
2. Tool service must be performed only at a Sears Parts and Repair Center. Service
!
WARNING: BE SURE to read and understand all instructions before
or maintenance performed by unqualified personnel could result in a risk of injury.
operating this drill/driver. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious personal injury.
3. When servicing a tool, use only identical replacement parts. Follow instructions
in the maintenance section of this manual. Use of unauthorized parts or failure to
follow maintenance instructions may create a risk of electric shock or injury.
A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charging stand/transformer for the battery. A
charger that may be suitable for one type of battery may create a risk of fire when
used with another battery.
SPECIFIC SAFETY RULES FOR CORDLESS DRILL /DRIVERS
1. Know your cordless drill/driver. Read operator’s manual carefully. Learn its
applications and limitations, as well as the specific potential hazards related to
this tool. Following this rule will reduce the risk of electric shock, fire, or
serious injury.
1. Use battery operated tool only with specifically designated battery pack. Use of any
other batteries may create a risk of fire.
2. Use battery only with charging stand/transformer listed.
2. BE SURE that twist drill bits, screwdriver bits and other accessory attachments are
Kit No. 9-11518 18.0 Volt Model No.
properly and securely mounted in the chuck jaws BEFORE operating the drill / driver.
DRILL/DRIVER
CHARGING STAND / TRANSFORMER
BATTERY PACK
3. ALWAYS carefully inspect the material you are going to drill / drive into. Drilling /driving
172.64120
CDT218GU-103/BHY41-23.5V-200mA
CDT218GU-104(ABP318GU)
into nails, pipes and electrical wires can cause serious personal injury.
Can also use 1426101 and 140295004
Can also use 1323509,
1323520, 130260001,
130139020 and 130139021
4. HOLD DRILL / DRIVER by insulated gripping surfaces (handles) when performing
an operation where the tool may drill / drive into hidden wiring. Contact with a
“live” wire will make the exposed metal parts of the tool “live” and shock the operator.
5. NEVER hold the piece being drilled in your hands or across your legs.
It is important to support and clamp the workpiece properly in order to minimize body
exposure, bit binding, or loss of control.
3. Do not abuse the cord on the charging stand. Never carry the charging
stand/transformer by its power cord. Never pull the power cord to remove the transformer
from the power outlet. Damage to the cord or charging stand/transformer could occur and
create an electric shock hazard. Keep cord away from heat, oil, sharp edges or moving
parts. Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
6. Maintain a firm grip on the drill / driver to resist starting torque.
7. Use sharp accessory bits only. For drilling in WOOD use twist drill bits, spade bits,
or power auger bits. For METAL use high-speed steel twist drill bits. For MASONRY
use carbide-tipped bits. For PLASTIC use low drilling speeds for material with a low
melting point. For SCREWDRIVING use the proper size screwdriving bit for the
screwdriving application such as Phillips, slotted and square recess bits.
SAFETY SYMBOLS FORYOUR TOOL
The label on your tool may include the following symbols.
V.......................................................................Volts
8. BE SURE the material to be drilled is stationary, anchored or clamped firmly. If drilling
A......................................................................Amps
thin material, use a back-up block to prevent damage to the material.
Hz....................................................................Hertz
W.....................................................................Watts
9. ONLY USE the specifically listed battery pack and charging stand listed on page 6 of
this manual. Use of any other battery pack or charging stand/transformer can create
risk of injury and fire.
....................................................................Alternating current
.................................................................Direct current
10. Cordless tools do not have to be plugged into an electrical outlet; therefore,
they are always in operating condition. Be aware of possible hazards when not
using your battery operated tool or when changing accessories. Following this
rule will reduce the risk of electric shock, fire, or serious personal injury.
no ....................................................................No-load speed
....................................................................Class II construction, Double Insulated
RPM……........................………………… . . .Revolutions per minute
SPM……..........................…………………....Strokes per minute
OPM………........................………………......Orbits per minute
11. Do not place battery tools or their batteries near fire or heat. This will reduce the
.....................................................................Indicates danger, warning or caution.
It means attention! Your safety is involved.
!
risk of explosion and possible injury.
12. Do not crush, drop or damage battery pack. Never use a battery pack or charging
stand/transformer that has been dropped or received a sharp blow. A damaged
battery pack is subject to explosion. Properly dispose of a dropped or damaged battery
pack immediately.
SERVICE SAFETY
1. If any part of this cordless drill / driver is missing or should break, bend, or fail
in any way; or should any component fail to perform properly: have the missing,
damaged or failed parts replaced BEFORE resuming operation.
6
7
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
SAFETY INSTRUCTIONS cont.
SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER cont.
SPECIFIC SAFETY RULES FOR CORDLESS DRILL /DRIVERS cont.
13. Batteries vent hydrogen gas and can explode in the presence of a source of
ignition, such as a pilot light. To reduce the risk of personal injury, never use any
cordless product in the presence of open flame. An exploded battery can propel debris
and chemicals. If exposed, flush with water immediately.
3. Do not abuse the cord on the battery charging stand / transformer. Never carry the
charging stand / transformer by its power cord. Never pull the power cord to remove the
transformer from the power outlet. Damage to the cord or charging stand / transformer could
occur and create an electric shock hazard. Keep cord away from heat, oil, sharp edges or
moving parts. Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
14. Do not charge battery pack in a damp or wet location. Following this rule will
reduce the risk of electric shock.
4. Make sure cord is located so that it will not be stepped on, tripped over, come in
contact with sharp edges or moving parts, heat, oil, or otherwise subjected to
damage or stress. This will reduce the risk of accidental falls, which could cause injury,
and damage to the cord which could result in electric shock.
15. For best results, your battery pack should be charged in a location where the temperature
is more than 50°F but less that 80°F. Do not store battery outside or in vehicles.
16. Under extreme usage or temperature conditions, battery leakage may occur.
If liquid comes in contact with your skin, wash immediately with soap and water,
then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush
them with clean water for at least 10 minutes, then seek immediate medical
attention. Following this rule will reduce the risk of serious personal injury.
5. Keep cord and charging stand / transformer away from heat to prevent damage to
housing or internal parts.
6. Do not let gasoline, oils, petroleum-based products, etc. come in contact with
plastic parts. They contain chemicals which can damage, weaken or destroy plastic.
17. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
others who may use this tool. If you loan someone this tool, loan them these
instructions also to prevent misuse of the product and possible injury.
7. An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result in a risk of fire and electric shock. If an extension cord must be
used, make sure: a) That pins on plug of extension cord are the same number, size and
shape as those on the transformer, b) That extension cord is properly wired and in good
electrical condition, and c) That you use a proper extension cord. ONLY use cords
listed by Underwriters Laboratories (UL). Other extension cords can cause a drop in line
voltage, resulting in a loss of power and overheating of charging stand/transformer. An
AWG (American Wire Gauge) size of at least 14-gauge is recommended for an extension
cord of 25-ft. or less in length. Use 12-gauge for an extension cord of 50-ft.
SAFETY RULES FOR BATTERY CHARGING STAND/TRANSFORMER
!
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to
follow all instructions listed below may result in electric shock, fire and / or
serious personal injury.
Extension cords 100-ft. or longer are not recommended.
NOTE: Before using battery charging stand / transformer, read all instructions
and cautionary markings in this manual, on battery charging stand / transformer,
battery pack, and drill / driver using battery pack to prevent misuse of the
products and possible injury or damage.
8. INSPECT tool cords for damage. Do not operate charging stand with a damaged cord or
transformer, which could cause shorting and electric shock. Have damaged tool cords
repaired at a Sears Service Center.
9. Do not operate charging stand / transformer if it has received a sharp blow, been dropped,
or otherwise damaged in any way. Take it to an authorized serviceman for electrical check to
determine if the charging stand / transformer is in good working order.
!
CAUTION:
USE ONLY the specifically designated battery charging
stand / transformer that was supplied with this drill / driver when charging the
battery pack.The use of any other battery charging stand / transformer could
damage the battery pack, and create a hazardous condition. See page 6.
10. Do not disassemble charging stand / transformer.Take it to a Sears Parts and Repair
Center when service or repair is required. Incorrect reassembly may result in a risk of
electric shock or fire.
!
CAUTION:To reduce the risk of electric shock or damage to the battery
11. Disconnect charging stand/transformer from the power supply when not in use.
This will reduce the risk of electric shock or damage if metal items should fall into the opening in
the charging stand. It also will help prevent damage during a power surge.
charging stand / transformer and battery pack, charge only the specifically
designated battery pack that was included with this drill / driver and charging
stand / transformer. Charging other types of battery packs may cause them to
burst, causing personal injury and damage.
12. Risk of electric shock. Do not touch un-insulated portion of output connector or un-insulated
battery terminal.
13. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who
may use this tool. If you loan someone this tool, also loan them these instructions to prevent
misuse of the product and possible injury.
1. Do not use the battery charging stand / transformer outdoors or expose to wet or
damp conditions. Water entering charging stand will increase the risk of electric shock.
2. Use of an attachment with this battery charging stand / transformer that is not
recommended may result in a risk of fire, electric shock, or injury to persons.
9
8
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY INSTRUCTIONS cont.
CARTON CONTENTS
This product has been shipped completely assembled.
!
WARNING: Some dust created by using power tools contains chemicals
1. Carefully remove the Storage/Carrying Bag with Drill/Driver and Battery Pack,
Charging Stand/Transformer and Screwdriver Bits from the box.
known to the State of California to cause cancer and birth defects or other
reproductive harm. Some examples of these chemicals are:
2. Make sure that all items listed in the packing list are included.
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products.
• Arsenic and chromium, from chemically treated lumber.
3. Inspect the tool carefully to make sure no breakage or damage occurred during
shipping.
4. Do not discard the packing material until you have carefully inspected and
satisfactorily operated the tool.
Your risk from these exposures varies, depending upon how often you do
this type of work.To reduce your exposure to these chemicals:
• Work in a well-ventilated area.
• Work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
5. If any parts are missing, return to the nearest Sears store or other Craftsman outlet
to have the Drill / Driver replaced.
Drill / Driver with Battery Pack
1 1
PACKING LIST (Fig.1)
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.
®
5
Charging
Stand /Transformer
3
1
!
WARNING: Use of this tool can generate and/or disburse dust, which
may cause serious and permanent respiratory or other injury. Always use
NIOSH/OSHA approved respiratory protection appropriate for the dust exposure.
Direct particles away from face and body.
2 Double Ended
Screwdriver Bits
(stored on Drill/Driver)
ADDITIONAL RULES FOR SAFE OPERATION
®
!
BE SURE to read and understand all instructions. Failure to
WARNING:
follow all instructions listed may result in electric shock, fire and/or serious
personal injury.
Storage / Carrying Bag
(51/2-in. Circular Saw with
Blade is shown in saw
manual)
1. Know your drill /driver. Read operator’s manual carefully. Learn the applications
and limitations, as well as the specific potential hazards related to this tool. Following
this rule will reduce the risk of electric shock, fire or serious injury.
Operator’s Manual
2. ALWAYS wear safety glasses or eye shields when using this drill /driver.
Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses.
!
If any parts are missing do not operate this tool until the
WARNING:
missing parts are replaced. Failure to do so could result in possible serious
personal injury.
3. PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.
4. PROTECT your hearing. Wear appropriate personal hearing protection during use.
!
Do not attempt to modify this tool or create accessories not
Under some conditions noise from this product may contribute to hearing loss.
WARNING:
recommended for use with this tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading to possible serious personal
injury
5. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
others who may use this tool. If someone borrows this tool, make sure they have
these instructions also.
!
To prevent accidental starting that could cause serious
WARNING:
personal injury, always remove the battery pack from the tool when
assembling parts.
11
10
Download from Www.Somanuals.com. All Manuals Search And Download.
DESCRIPTION cont.
DESCRIPTION
This Cordless Drill/Driver has the following features cont.:
KNOWYOUR CORDLESS DRILL/ DRIVER (Fig. 2)
2. Forward / Reverse Power Lock-Off Switch conveniently located for easy operation.
NOTE: Before attempting to use this product, familiarize yourself with all operating
features and safety rules.
3. 3/8-in. Keyless Chuck hand tightens bits fast and secure without chuck key. Provides
positive retention of 1/16-in. to 3/8-in. shanked bits.
4. 23 Plus 1 Position Adjustable Torque Clutch adjusts to automatically stop bit rotation at
desired torque setting to prevent overdriving screws. One locked position for drilling.
Fig. 2
Torque Adjustment Collar
Bubble Level
Keyless Chuck
5. Electric Brake stops bit rotation instantly when trigger is released. Ideal when driving
screws, nuts, and bolts.
1 1
7
Chuck Jaws
6. Bubble Level helps provide accurate right angle drilling and driving straight into workpiece.
®
7. Ergonomic “T” Handle Design with molded in comfort grip provides maximum control,
added balance and gripping comfort.
3
8. LED Light illuminates drill / drive area for hands-free lighting in any application.
Forward/Reverse
Selector Switch
with Power
9. Fan-cooled motor provides the torque and power needed for a variety of drilling and
driving applications.
Lock-Off
Trigger Switch
10. Durable impact-resistant housing helps protect tool from damage and reduces weight.
11. The Nickel-Cadmium battery pack recharges in 3 to 6 hours under normal use.
Transformer
Latch to
Release
Battery
Pack
12. Charging Stand/Transformer has LED Lights. Green indicates power On, Red indicates
LED Light
when battery is charging
Charging Stand
13. Includes: 2 double-ended screwdriver bits and storage/carrying bag for easy carrying
Green LED
Light
and storage of drill/driver, saw and accessories.
®
PRODUCT SPECIFICATIONS
Drill No. 64120, in Kit 11518:
3/8-in. keyless
18.0 Volt DC
Chuck
Motor
Switch
2 Double Ended
Screwdriver Bits
(1 on each side)
Battery Pack
Red LED
Light
Variable Speed
0-650 RPM
No Load Speed
Clutch
23 + 1 Position
Max. 160 in.-lbs
120V, 60Hz AC
3 to 6 Hours
Safety, performance and dependability have been given top priority in the design of this product,
making it easy to maintain and operate.
Torque
This Cordless Drill/Driver has the following features:
Charger Input
Charge Rate
1. Variable Speed 0-650 RPM (no-load speed) match high-torque driving and high speed
drilling to bit and material used in a variety of job applications. Increase pressure on trigger
switch for higher speed, decrease pressure for lower speed. Reversible to remove fasteners.
13
12
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
OPERATION cont.
FORWARD / REVERSE SELECTOR SWITCH with POWER LOCK-OFF
(Fig. 3, 3a, 3b)
CHARGING THE BATTERY PACK (Fig. 5 and 5a)
The battery pack for this tool has been shipped in a low charge condition to prevent
possible problems. Therefore, you should charge overnight prior to use.
Fig. 3
Fig. 3a
Fig. 3b
NOTE: Batteries will not reach full charge the first time they are charged.
Allow several cycles (operation followed by recharging) for them to become
fully charged.
1. Charge battery pack only with the charging
Fig. 5
stand / transformer that was supplied with
Transformer
this drill / driver or one of the other chargers
listed on page 6.
2. Make sure power supply is normal
household voltage, 120 volts, 60 Hz,
AC-only.
FORWARD
REVERSE
POWER LOCK-OFF
3. Connect charging stand’s transformer to
power supply.
The direction of bit rotation is forward or reverse and is controlled by a selector switch
located above and to the rear of the trigger switch. When holding the drill/driver in the
normal operating position, (and viewed from the back of the drill/driver see Figs. 3, 3a
and 3b), the selector switch should be positioned (pushed) all the way to the LEFT,
for FORWARD or normal drilling / driving, and positioned (pushed) all the way to the
RIGHT for REVERSE to remove drill bits and back out screws.
4. Place battery pack in charging stand. Align
Red
LED
raised rib on battery pack with groove in
charging stand (See Fig. 5).
5. Press down on battery pack to be sure
contacts on battery pack engage properly
with contacts in charging stand.
Charging Stand
The third position for the selector switch is located in the CENTER (Fig. 3b). This position keeps
the trigger switch from working, locking the power “OFF”. Setting the selector switch in the “OFF”
or CENTER position helps reduce the possibility of accidental starting when the tool is not in use.
Fig. 5a
6. The charging stand has two (LED) indicator
lights, one green and one red.
When a battery pack is put into the charging
stand, the red LED will light,
!
CAUTION:
To prevent gear damage, always allow the chuck to come to a
complete stop before changing the direction of rotation.
Green
LED
indicating that the battery pack is charging
properly (see Fig. 5a)
.
REMOVE BATTERY PACK FROM
Fig. 4
When the battery pack is charged and
removed from the charging stand, the red
light will go Off. The green LED will come on
only when there is a problem with the
battery or charger.
DRILL / DRIVER (Fig. 4)
1. Place the Forward / Reverse Selector Switch
with Power Lock-Off into the center position to
lock the power off (see Fig. 3b, above).
Red
LED
®
7. After normal use, 3 hours or less of charging
2. Locate the latches on each side of the battery
pack. Depress (squeeze in) latches and pull
battery pack out of drill (see Fig. 4).
time is required to fully recharge battery pack. If battery pack is completely discharged,
6 hours or longer of charging time is required to fully recharge battery pack.
NOTE:Within the warranty period, if the charging stand LED lights do not
operate properly, or the charging stand does not charge the battery pack, return
the charging stand / transformer and battery pack to your nearest Sears Store or
other Craftsman outlet for free replacement.
15
14
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
CHARGING THE BATTERY PACK cont. (Fig. 5 and 5a)
TRIGGER SWITCH (Fig. 7 and 7a)
8. The battery pack will become slightly warm to the touch while charging. This is normal
and does not indicate a problem.
To turn the drill ON, push the Forward /Reverse Selector Switch with Power Lock-Off to the
FORWARD or REVERSE location (see arrow direction embossed on switch), and depress
the trigger switch. To turn the drill OFF, release the trigger switch.
9. Do not place the battery charging stand / transformer in an area of extreme heat or cold.
It will work best at normal room temperature.
10. When battery pack becomes fully charged, unplug battery charging stand / transformer
from power supply and remove the battery pack.
Fig. 7a
Fig. 7
CHARGING A HOT BATTERY PACK
When using your tool continuously, the batteries in your battery pack will become hot.
You should let a hot battery pack cool down for approximately 30 minutes before
attempting to recharge.
NOTE: A hot battery pack only occurs when prolonged continuous use of your drill/driver
causes the batteries to become hot. It should not occur with typical use.
FORWARD
REVERSE
INSTALLING THE BATTERY
PACK IN DRILL / DRIVER (Fig. 6)
Fig. 6
1. Place the Forward / Reverse Selector Switch
with Power Lock-Off into the center position to
VARIABLE SPEED (Fig. 8)
The variable speed trigger switch delivers
higher speed and torque with increased pressure on
the trigger switch and lower speed and torque with
decreased pressure on the trigger switch.
9
lock the power off.
®
2. Place the battery pack in the drill, aligning the
raised rib on battery pack with groove inside
the drill.
3
3. Make sure the latches on each side of the
battery pack “snap” into place, and the battery
pack is secured in the drill / driver before
beginning operation.
NOTE:You might hear a whistling or ringing
noise from the trigger switch when operating
at low speeds. Do not be concerned; this is a
normal part of the switch function.
Fig. 8
!
Cordless Battery Tools are always in operating condition when
WARNING:
the battery pack is installed in the tool.Therefore the Forward / Reverse Selector
Switch with Power Lock-Off should always be in the center position, locking the
power off, when the tool is not in use or when you are carrying it at your side.
!
When placing battery pack in the tool, be sure raised rib on
CAUTION:
battery pack aligns with the bottom of the drill and latches into place properly.
Improper installation of the battery pack can cause damage to internal
components.
17
16
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
ELECTRIC BRAKE
23 PLUS 1 ADJUSTABLE TORQUE CLUTCH (Fig. 10, 10a and 10b)
To stop the drill / driver, release the trigger switch and the electric brake will stop the chuck
instantly. Ideal when driving screws, nuts and bolts.
This drill / driver is equipped with an adjustable clutch that has 24 different torque settings.
These torque settings allow you to efficiently perform various drilling and screw driving
applications.
NOTE:The drill / driver will not operate unless the Forward / Reverse Selector
Switch with Power Lock-Off is pushed fully to the left (forward) or to the right
(reverse).
To adjust the clutch, hold the handle of the drill / driver with one hand and with the other hand
turn the clutch collar to the left or right (see Fig.10), and line the desired setting (number or
symbol) up to the embossed arrow on the top of the drill / driver’s motor housing (see Fig.10a).
Avoid running the drill /driver at low speeds for extended periods of time. Running at low
speeds under constant usage may cause the drill/driver to become overheated. If this
occurs, cool the drill /driver by running it without a load and at full speed.
Decrease
Fig.
10a
Fig. 10
KEYLESS CHUCK (Fig. 9 and 9a)
The drill/driver has a keyless chuck which allows you to hand tighten or loosen accessory bits
without the use of a chuck key.
1. Grasp and hold the rear chuck collar with one hand (see Fig. 9).
2. Rotate the front of the chuck with your other hand, clockwise to CLOSE and
counterclockwise to OPEN the chuck jaws (as viewed from the front of the chuck).
The front of the chuck also has embossed “pointing hands”, indicating which direction to
rotate the front of the chuck to GRIP (tighten) or RELEASE (loosen) the accessory bits in
the chuck jaws (see Fig. 9a).
Increase
Use the following guidelines to arrive at a proper torque setting.
OPEN “RELEASE”
Fig. 9
Fig. 9a
Fig. 10b
1 – 4
5 – 8
For driving small screws (least torque)
For driving screws into soft material
9 – 12
13 – 16
17 – 23
For driving screws into soft and hard materials
For driving screws in hard woods
For driving larger screws
For normal to heavy twist drilling into all building materials (most torque)
CLOSE “GRIP”
1. For normal drilling in wood, metal and plastics, turn and set the collar to the drilling
position symbol
2. For screw driving, turn and set the collar to the desired setting 1 through 23. If you are
not sure of the appropriate setting using the guidelines in the chart (Fig. 10b), above.
!
Do not hold the chuck body with one hand and use the power of the
WARNING:
drill / driver to tighten the chuck jaws on the accessory bit.The chuck body could slip in
your hand, or your hand could slip and come in contact with the rotating accessory bit.
This could cause an accident resulting in serious personal injury.
• Set the collar to the lowest setting, “1”
• Drive and tighten the first screw
• If the clutch ratchets before the screw is tightened, increase the torque setting and
continue to tighten the screw.
• Repeat this process until you reach a torque setting that drives and tightens the screw
without the clutch ratcheting.
• Use that torque setting to drive and tighten the remaining screws.
19
18
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
INSTALLING ACCESSORY BITS (Figs.13 and 13a) cont.
BUBBLE LEVEL (Fig. 11)
Fig. 11
In order to insure a perfect right angle when
drilling / driving into a workpiece, you can use
the built-in bubble level on the top of the
drill /driver (see Fig. 11). The bubble level
is designed to work when drilling/driving
in horizontal position. Center the air bubble
between the two lines on the Level viewer
as shown, and the drill / driver is in a
perpendicular angle to the workpiece.
This will insure that you drill/drive straight
into the workpiece.
Fig. 13
Fig. 13a
WRONG
OPEN JAWS
(insert bit)
CLOSE JAWS
(to tighten bit)
Center Air Bubble between 2 lines
on Viewer for Horizontal drilling
!
Make sure to insert the accessory bit straight into the chuck
WARNING:
jaws. Do not insert the accessory bit into the chuck jaws at an angle then tighten,
as shown in Figure 13a. This could cause the bit to be thrown from the drill,
resulting in possible serious personal injury or damage to the chuck.
LED LIGHT (Fig. 12)
Fig. 12
Your drill/driver has an LED light that
illuminates the drill/drive area for hands-free
lighting in any application.
NOTE: Rotate the chuck body in the direction of the hand pointing next to word GRIP to
tighten the chuck jaws. DO NOT use a wrench to tighten or loosen the chuck jaws.
and 12a
LED
Light
ON-TOOL BIT STORAGE (Fig. 12a)
Your drill/driver comes with
2 double ended screwdriver bits that store
on each side of the base.
®
REMOVING BITS (Fig. 14)
Fig. 14
COUNTERCLOCKWISE
(Release Bit)
1. Lock the trigger switch Off by placing the
Forward / Reverse Selector Switch with
Power Lock-Off in the Center position.
2. Rotate the chuck sleeve counterclockwise
to open the chuck jaws. The chuck has an
icon of a pointing hand next to the word
RELEASE, showing the direction to release,
or loosen, the chuck jaws around the bit.
On-Tool
Bit Storage
CLOCKWISE
(Grip Bit)
3. Remove the accessory bit.
INSTALLING ACCESSORY BITS (Figs.13 and 13a)
1. Lock the trigger switch Off by placing the Forward / Reverse Selector Switch with Power
Lock-Off in the Center position.
NOTE: Rotate the chuck body in the direction of the hand pointing next to word RELEASE
to loosen the chuck jaws. DO NOT use a wrench to tighten or loosen chuck jaws.
2. Open or close the chuck jaws to a point where the opening is slightly larger than the bit size
you intend to use. Also, raise the front of the drill slightly to keep the bit from falling out of
the chuck jaws (see Fig. 13).
3. Insert the accessory bit.
4. Rotate the chuck clockwise to tighten (see Fig. 13). The chuck has an icon of a hand next
to the word GRIP, pointing to the direction to grip, or tighten, the chuck jaws securely on
the bit
21
20
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION cont.
OPERATION cont.
OPERATION AS A SCREWDRIVER
(Fig. 16)
OPERATION AS A DRILL (Fig. 15)
Turn and set the torque clutch collar to the drilling position symbol
desired drill bit into the chuck.
Fig. 16
. Install and tighten the
Turn and set the torque clutch collar to the
desired torque setting, 1 through 23. Install
and tighten the desired fastener accessory
bit into the chuck.
9
1. Install the battery pack into the drill / driver.
3
2. Push the forward/reverse selector switch with power lock-off to the forward position.
3. For drilling in WOOD, use twist drill bits, spade bits and auger bits.
1. Install the battery pack into the drill / driver.
4. For drilling in METAL, use high speed twist drill bits. Use a cutting lubricant when drilling
in metals. The exceptions are cast iron and brass, which should be drilled dry.
2. Push the forward / reverse selector switch
to the forward position.
5. For drilling in MASONRY, use carbide tipped bits or masonry bits. A smooth, even flow of
dust indicates the proper drilling speed.
3. Set the collar to the lowest setting, “1”
4. Drive and tighten the first screw
6. Always apply pressure in a straight line with
the bit. If necessary, use the bubble levels
to drill straight into the workpiece. Use enough
pressure to keep the bit biting, but do not
push hard enough to stall the motor or
deflect the bit.
Fig. 15
5. If the clutch ratchets before the screw is
tightened, increase the torque setting
and continue to tighten the screw.
6. Repeat this process until you reach a torque setting that drives and tightens the screw
without the clutch ratcheting.
9
1
7
3
7. Use that torque setting to drive and tighten the remaining screws.
5
7. Hold drill /driver firmly to control the twisting
action of the drill/driver.
8. To remove fasteners, push forward / reverse selector switch to the reverse position.
8. Move the drill bit into the workpiece, applying
only enough pressure to keep the bit cutting.
Do not force the drill or apply side pressure
to elongate a hole. Let the tool do the work.
MAINTENANCE
9. When drilling hard, smooth surfaces, use a
center punch to mark the desired hole
location. This will prevent the drill bit from
slipping off-center as the hole is started.
!
When servicing, use only identical Craftsman replacement parts.
WARNING:
Use of any other part may create a hazard or cause product damage.
10. If the drill/driver stalls, or the bit jams in the
workpiece, it is usually because the
!
ALWAYS wear safety goggles or safety glasses with side
WARNING:
drill/driver is being overloaded. RELEASE
TRIGGER SWITCH IMMEDIATELY and
remove bit from workpiece. Determine cause
shields when using compressed air to clean tools. If the operation is dusty,
also wear a dust mask.
of stalling. DO NOT PRESS TRIGGER OFF AND ON IN AN ATTEMPT TO START
A STALLED DRILL /DRIVER – THIS COULD DAMAGE THE DRILL /DRIVER.
!
To avoid serious personal injury, always remove the battery
WARNING:
11. Keep the motor running when pulling the bit back out of a drillled hole. This will help
prevent jamming.
pack from the tool when cleaning or performing any maintenance.
!
Be prepared for binding at bit breakthrough. When these situations
WARNING:
occur, drill / driver has a tendency to grab and kick opposite to the direction of rotation
and could cause loss of control when breaking through material. If not prepared, this
loss of control could result in possible serious injury.
NOTE:This drill / driver has an electric brake. When the trigger switch is released, the
chuck stops turning instantly. When the brake is functioning properly, sparks will be
visible through the vent slots on the housing.This is normal and is the action of the brake.
23
22
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
MAINTENANCE
Fig. 18
TO RETIGHTEN A LOOSE CHUCK
(Figs. 18 and 18a)
The chuck may become loose on the spindle
and develop a wobble. Also, the chuck
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from
various types of commercial solvents and may be damaged by their use. Use clean cloths to
remove dirt, dust, oil and grease, etc.
screw may become loose, causing the chuck
jaws to bind and prevent them from closing.
!
Do not at any time let brake fluids, gasoline, petroleum-based
WARNING:
products, penetrating oils, etc., come in contact with plastic parts. Chemicals
can damage, weaken or destroy plastic which may result in serious personal
injury.
To tighten:
1. Lock the trigger switch by placing the
Forward / Reverse Selector Switch with Power
Lock-Off in the center, or OFF position.
Fig. 18a
CHUCK REMOVAL (Figs. 17, 17a and 17b)
The chuck may be removed and replaced by
a new one.
Fig. 17
2. Open the chuck jaws.
3. Insert a 5/16 in. or larger hex key into the chuck
and tighten the chuck jaws securely. Tap the
hex key sharply with a mallet in a clockwise
direction. This will tighten the chuck on the
spindle (see Fig. 18).
1. Lock the trigger switch by placing the
Forward / Reverse Selector Switch with Power
Lock-Off in center, or OFF position.
2. Insert a 5/16-in. or larger hex key into the jaws
of the chuck and tighten the chuck jaws securely.
4. Open the chuck jaws, and remove the hex key.
5. Tighten the chuck screw. Note that the chuck
screw has left hand threads and
3. Tap the hex key sharply with a mallet in a
clockwise direction (see Fig. 17). This will
loosen the screw in the chuck for easy removal.
counterclockwise direction tightens instead
of loosens (see Fig. 18a).
4. Open the chuck jaws and remove the hex key.
Using a screwdriver, remove the chuck screw
by turning it in a clockwise direction (Fig. 17a).
Note that the chuck screw has left hand threads
and clockwise direction loosens instead of
tightens.
Fig. 17a
ACCESSORIES
5. Insert the hex key back into the chuck and
tighten the chuck jaws securely. Tap sharply
with a mallet in a counterclockwise direction
(see Fig. 17b). This will loosen the chuck
on the spindle. It can now be unscrewed and
remover by hand.
!
The use of attachments or accessories that are not
WARNING:
recommended for this tool might be dangerous and could result in serious
injury.
Sears and other Craftsman® outlets offer a large selection of Craftsman drill /driver
accessories designed for all your drill / driving applications.
Fig. 17b
You may purchase kits and sets specifically for drilling and driving, twist drill bit sets,
a variety of power drill / driving bit sets, spade bit sets, carbide-tipped masonry drill bit sets,
extra long bits, magnetic bit holders and more.
Visit your local Sears store or other Craftsman outlets or shop sears.com/craftsman for all
of the accessories for your drill / driver.
25
24
Download from Www.Somanuals.com. All Manuals Search And Download.
3/8-IN. VARIABLE SPEED / REVERSIBLE
CORDLESS DRILL / DRIVER
Model No. 172.64120 18.0 Volt
(in Kit 172.11518)
ACCESSORIES cont.
PARTS LIST
BATTERIES
The battery pack for this tool is equipped with nickel-cadmium rechargeable batteries.
Length of service from each charging will depend on the type of work you are doing.
The batteries in this tool have been designed to provide maximum trouble-free life.
However, like all batteries, they will eventually wear out. DO NOT disassemble battery
pack and attempt to replace the batteries. Handling of these batteries, especially when
wearing rings and jewelry, could result in a serious burn.
To obtain the longest possible battery life, we suggest the following:
1. Remove the battery pack from the charger once it is fully
charged and ready for use.
For battery storage longer than 30 days:
• Store the battery pack where the temperature is below 80°F
• Store battery packs in a “discharged” condition
See parts list or page 6 table for correct battery pack number for additional battery packs.
Order through Sears parts and repair call 1-800-4-MY-HOME
BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING
To preserve natural resources, please recycle or dispose of batteries properly.
This product contains nickel-cadmium batteries. Local, state or federal laws may prohibit
disposal of nickel-cadmium batteries in ordinary trash.
Consult your local waste authority for information regarding available recycling and / or
disposal options.
!
WARNING:
Upon removal, cover the battery pack’s terminals with
heavy-duty adhesive tape. Do not attempt to destroy or disassemble battery
pack or remove any of its components. Nickel-cadmium batteries must be
recycled or disposed of properly. Also, never touch both terminals with metal
objects and / or body parts as short circuit may result. Keep away from children.
Failure to comply with these warnings could result in fire and / or serious injury.
Ni - Cd
27
26
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS LIST cont.
NOTES
3/8-IN. VARIABLE SPEED / REVERSIBLE CORDLESS DRILL / DRIVER
Model No. 172.64120 18.0 Volt (in Kit 172.11518)
Item No.
Parts No.
Part Description
Bubble Level
Brand Label
Qty.
1
1
1
1
1
1
1
1
1
1
1
9
2
1
1
1
1
1
1
1
1
3
1
1
2
15
1
1
1
1
12
1
1
1
1
1
4
1
2
1
3
1
3
1
1
CDT118GU-1
CDT118GU-2
CDT118GU-3
CDT118GU-4
CDT118GU-5
CDT118GU-101
CDT118GU-6
CDT118GU-7
CDT118GU-8
CDT118GU-40
CDT118GU-41
CDT118GU-9
CDT118GU-10
CDT118GU-12
CDT118GU-13
CDT118GU-14
CDT118GU-15
CDT118GU-16
CDT118GU-17
CDT118GU-18
CDT118GU-19
CDT118GU-20
CDT118GU-21
CDT118GU-22
CDT118GU-23
CDT118GU-24
CDT118GU-25
CDT118GU-102
CDT118GU-26
CDT118GU-27
CDT118GU-28
CDT118GU-29
CDT118GU-30
CDT118GU-103
CDT118GU-31
CDT118GU-32
CDT118GU-33
CDT118GU-34
CDT118GU-35
CDT118GU-36
CDT118GU-37
CDT118GU-38
CDT118GU-39
CDT118GU-104
CDT118GU-103
1
2
3
4
5
101
6
7
F/R Button
Driving Bit Ph1/Ph2
Left & Right Housing
Motor Switch Unit
Switch
Terminal
Power Supply Board
Inter Wire
Inter Wire
Self Tapping Screw St3.5×18
Disc Spring
Driving Bit S2/6
Reted Label
Retaining Ring12
Spring
Clutch Setting Sleeve
Clutch Cap
Disc Spring
Bearing Cover
Self Tapping Screw St3.5×16
Chuck
Screw M5 Left X16
Washer
Steel Ball ?3
Washer
Fore Housing Asm
Fore Housing
Bearing
8
40
41
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
102
26
27
28
29
30
103
31
32
33
34
35
36
37
38
39
104
105
Steel Ball ?5
Ring Gear
Output Shaft Set
Motor Unit
Motor
Pinion
Self Tapping Screw St2.9×16
Adapter Ring
Screw Washer Asm M3×8
Washer
Planetary Gear I
Planet Carrier
Planetary Gear Ii
Battery Pack
Charger
29
28
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES
30
Download from Www.Somanuals.com. All Manuals Search And Download.
|