Country Home Products Log Splitter DR 4 TON User Manual

DR4 -TON, ELECTRIC  
WOOD SPLITTER  
Safety & Operating Instructions  
Please read instructions before operating machine  
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Table of Contents  
Chapter 1: Introducing the DR 4 -Ton WOOD SPLITTER.....................................1  
Conventions used in this manual.................................................................................................... 1  
Chapter 2: Safety Considerations..........................................................................3  
Preparing to Use the DR 4 -Ton WOOD SPLITTER ...................................................................... 3  
Safety Information Labels............................................................................................................... 3  
Protecting Yourself......................................................................................................................... 5  
Operating the Machine Safely ........................................................................................................ 5  
Safety with Electric Powered Machines.......................................................................................... 7  
Hydraulic Safety ............................................................................................................................. 8  
Additional Information and Potential Changes................................................................................ 8  
Chapter 3: Setting Up Your DR 4 -Ton WOOD SPLITTER....................................9  
DR 4 -Ton WOOD SPLITTER Controls and Features.................................................................... 9  
Unpacking the DR 4 -Ton WOOD SPLITTER ...............................................................................10  
Chapter 4: Operating Your DR 4 -Ton WOOD SPLITTER...................................11  
Before Starting the Electric Motor..................................................................................................11  
Splitting Safety ..............................................................................................................................13  
Operating the DR 4 -Ton WOOD SPLITTER.................................................................................14  
How to Free a Jammed Log from the Wedge................................................................................15  
Chapter 5: Maintaining the DR 4 -Ton WOOD SPLITTER ..................................17  
Regular Maintenance Checklist before each use: .........................................................................17  
Before each season: .....................................................................................................................17  
Adjusting the Hydraulic Fluid Level ...............................................................................................18  
Sharpening the Wedge..................................................................................................................18  
Electrical Connections...................................................................................................................19  
End of Season & Storage..............................................................................................................19  
Chapter 6: Troubleshooting .................................................................................21  
Troubleshooting Table...................................................................................................................21  
Chapter 7: Parts Lists and Schematic Diagrams................................................23  
DR 4 -Ton Electric Wood Splitter - Parts List.................................................................................23  
DR 4 -Ton Electric Wood Splitter - Schematic...............................................................................25  
Warranty........................................................................................................................................27  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
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Chapter 1: Introducing the DR 4 -Ton WOOD SPLITTER  
This manual will help you set up and safely operate your new DR 4 -Ton WOOD  
SPLITTER. Careful adherence to the safety and operating instructions in this manual will  
ensure many years of productive use.  
Please let us know of any questions you may have. We want to answer them as quickly as  
possible. When you do call, please have your order number handy. For technical assistance,  
please call Toll-Free 1-800-DR-OWNER(376-9637) and one of our Technical Support  
Representatives will be happy to help you.  
Conventions used in this manual  
WARNING! The exclamation point within a triangle alerts you to  
essential operating, safety, maintenance and servicing  
instructions.  
Important! This information is important in the proper use of your  
machine. Failure to follow this instruction could result in  
injury to you and others or damage to your wood splitter.  
Tip: This is a helpful hint to guide you in getting the most out of your DR 4 -Ton WOOD  
SPLITTER.  
Tools Needed: This indicates you will need a special tool to perform a maintenance  
function on your machine.  
Note: This information may be helpful to you.  
If you are ever unsure about an action you are about to take, don’t do it. Contact Country  
Home Products’ toll-free support at 1-800-DR-OWNER (376-9637) for help or  
information.  
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Chapter 2: Safety Considerations  
Taking the time to read and observe all safety instructions will ensure many years of  
productive use from your DR 4 -Ton WOOD SPLITTER and help you avoid injury.  
Please take a few moments to read the following guidelines for safely operating your  
new machine.  
Preparing to Use the DR 4 -Ton WOOD SPLITTER  
Read these Safety & Operating Instructions before you use the DR 4 -Ton WOOD  
SPLITTER. Become familiar with the controls and service recommendations to ensure  
the best performance from your machine.  
Safety Information Labels  
Take some time to become familiar with the following standard safety cautions  
applicable to your wood splitter. Replace damaged or missing safety labels immediately.  
#206871  
#206661  
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Protecting Yourself  
Always wear protective goggles or a face shield while splitting wood to protect your  
eyes and face from possible thrown bits of wood.  
Do not, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard  
parts on the DR 4 -Ton WOOD SPLITTER. Modifications to your machine could  
cause personal injuries and will void your warranty.  
Wear shoes with non-slip treads when using your DR 4 -Ton WOOD SPLITTER. If  
you have safety shoes, we recommend wearing them. Do not use the machine while  
barefoot or wearing open sandals.  
Wear long pants while splitting wood.  
Avoid wearing loose clothing or jewelry, which might be caught on the wood splitter’s  
moving parts.  
We recommend wearing snug-fitting work gloves while splitting wood.  
Always keep safety guards in place and in working order.  
Always check the alignment of moving parts and for damaged or worn parts.  
Operating the Machine Safely  
WARNING! The items listed in this section will help you keep your DR  
4 -Ton WOOD SPLITTER running smoothly and, most  
importantly, prevent injury to yourself or others. Please  
review them carefully before starting your machine.  
To be safe, do not operate the machine near children or pets, and never allow children  
to operate the wood splitter.  
Keep your hands and feet clear of the splitting area while the ram is in motion.  
ALWAYS unplug the wood splitter from the power source before adjusting or  
servicing the machine. If you have to stop to remove any debris from the machine,  
ALWAYS retract the ram and unplug the machine.  
Do not operate the wood splitter in an area of natural gas or flammable liquids.  
Use the machine only in daylight or good artificial light.  
Do not use in wet or slippery conditions.  
ALWAYS OPERATE THE WOOD SPLITTER FROM THE OPERATOR ZONE  
(Figure 7, page 13). Never stand on, straddle or climb over the wood splitter at any time.  
Use only your hands to operate the wood splitter controls.  
Do not place your hands at pinch points where they can get caught between a log and  
the wedge, log guiding plates or the ram.  
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Do not put any part of yourself, your clothing, or your personal protective equipment  
into a crack in a log that is being split; it might close suddenly with great force.  
Never split anything other than logs free of nails, wires and branches. Maximum log  
length is 20" with a maximum diameter of 10" for the DR 4 -Ton WOOD SPLITTER.  
Note: The log diameter does not necessarily indicate the difficulty of the split. A small  
diameter log can be difficult to split if it has knots or its fiber is very tough,  
whereas a larger log can be split easily if its fiber is smooth and loose.  
Always cut the ends of the log to be split as squarely as  
possible.  
Never split more than one log at a time unless the ram has  
been fully extended and a second log is needed to complete  
the split of the first log.  
Do not handle logs by their ends when you position them  
on the wood splitter.  
Do not put anything between the log guiding plates and the  
side of a log; logs spread as they are forced against the  
wedge.  
NEVER operate the ram in a stalled position for more than 5 seconds. The hydraulic  
fluid may overheat and damage the machine. If the wood being split is excessively hard,  
stop the machine, rotate the log 90° and try again. If the log still cannot be split, reject  
the log as it exceeds the capacity of the machine.  
Do not move or reposition the wood splitter with its motor running.  
Don't hurry or take things for granted while using the wood splitter.  
Never team up with another person to operate the wood splitter controls – this is a one  
person job.  
Never allow people who are unfamiliar with these instructions to use the wood splitter.  
Never leave the wood splitter unattended. If you leave the area, unplug the power  
source.  
Do not operate the machine when under the influence of alcohol or medication.  
Always make certain nuts and bolts are tight to assure a safe working condition.  
ALWAYS check the power cable for damage prior to every use and that it is fully  
protected from damage from the equipment or materials while operating the machine.  
Clean up as you work; accumulated split wood and wood chips can create a hazardous  
work environment.  
Note: No list of warnings and cautions can be all-inclusive. The operator must apply  
common sense and operate this wood splitter in a safe manner.  
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Safety with Electric Powered Machines  
WARNING! The items listed in this section will help you keep your DR  
4 -Ton WOOD SPLITTER running smoothly and, most  
importantly, prevent injury to yourself or others. Please  
review them carefully before using your machine.  
Never open the switch box or motor cover. DO NOT attempt any electrical repairs  
yourself. If in doubt, consult a qualified electrician or contact Country Home Products’ toll-  
free support at 1-800-DR-OWNER (376-9637) for help or information.  
Never operate the wood splitter if there is an electrical hazard present.  
Never operate the wood splitter in wet conditions.  
Never operate the wood splitter with a damaged electrical cord or damaged extension cord.  
Never pull on the power cord to move the machine.  
Always grasp the power cord plug when unplugging the cord from the outlet; DO NOT  
pull the plug out by the cord.  
Never operate the wood splitter unless the power cord is plugged into a properly grounded  
outlet, which supplies 110-120V power, and is protected by a 15-amp circuit breaker.  
If an extension cord is to be used, it is recommended that the connection between the  
power cord and the extension cord be kept well away from any water.  
Never use an extension cord longer than 33 feet or smaller than 12 AWG in diameter  
because the cord will produce a voltage drop that will prevent the motor from supplying  
full power and may cause damage to the motor.  
Always keep the power cord and/or extension cord away from excessive heat, oil and sharp  
objects.  
Tip: See page 21 for Troubleshooting Tips.  
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Hydraulic Safety  
WARNING! The items listed in this section will help you keep your DR 4 -  
Ton WOOD SPLITTER running smoothly and, most  
importantly, prevent injury to yourself or others. Please  
review them carefully before operating your machine.  
WARNING! Escaping pressurized fluid from hydraulic system leaks can  
have enough force to penetrate skin and cause serious injury  
or death. Hydraulic fluid can remain pressurized while the  
motor is off due to the return spring force on the ram.  
- Never use your hand or any part of your body to check for hydraulic system  
leaks while the system is pressurized.  
- Get professional medical help at once if hydraulic oil penetrates anyone's skin.  
- Always release residual energy from pressurized hydraulic fluid and allow the  
fluid to cool before doing any maintenance or repair work on the wood splitter.  
Periodically check for hydraulic fluid leaks by placing a sheet of cardboard under the  
wood splitter while the system is running.  
The wood splitter must be on a level surface.  
Please follow these steps to depressurize the system and release residual hydraulic  
energy before starting any repairs.  
1. Unplug the wood splitter from the power source.  
2. Move the Operating Handle down and up from one limit of travel to the other at  
least four times and holding the Handle for three seconds at each limit of travel.  
The ram should not move during the 4th cycle and should be fully retracted.  
3. Call 1(800) DR-OWNER (376-9637), or a qualified hydraulic mechanic, for  
assistance to replace worn components.  
Do not make any adjustments to the hydraulic system.  
Never remove the fill/dipstick cap from the hydraulic fluid port while the motor is  
running or while the tank is still warm after the motor is shut off. Hot pressurized fluid  
can cause serious injury, so wait for the hydraulic tank to cool before removing cap.  
Tip: See page 21 for Troubleshooting Tips.  
Additional Information and Potential Changes  
Country Home Products, Inc. reserves the right to discontinue, change, and improve its  
products at any time without notice or obligation to the purchaser. The descriptions and  
specifications contained in this manual were in effect at printing. Equipment described  
within this manual may be optional. Some illustrations may not be applicable to your  
machine.  
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Chapter 3: Setting Up Your DR 4 -Ton WOOD SPLITTER  
This chapter outlines a few simple steps you will need to follow to set up your new machine  
before you use it. It may be helpful to familiarize yourself with the controls and features on  
your wood splitter by reviewing the picture below before beginning the steps outlined in this  
chapter.  
DR 4 -Ton WOOD SPLITTER Controls andFeatures  
Operating Handle  
Assembly  
Ram  
Log Guides  
Wedge  
Oil Pump  
Assembly  
Electric Motor  
Assembly  
Electric Motor  
Wheels and  
Frame  
Start Button  
Assembly  
Built-In Handle/  
Support Leg  
Power Cord  
Assembly  
Figure 1  
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Unpacking the DR 4 -Ton WOOD SPLITTER  
Tools & Parts Supplied for Assembly:  
Wheel Frame Assembly  
(2) Acorn nuts (located on the machine, remove before installing the Wheel Frame Assembly)  
13mm/16mm wrench  
Operating Handle w/knob  
10mm/12mm wrench  
Metal Shears (Side Cutters)  
Eye Protection  
Extra hydraulic seal  
Band  
WARNING! Wear eye protection  
when cutting the banding. The banding is  
under high tension and may snap and  
strike you when cut. Stand to one side  
when cutting the banding.  
1. Cut the banding around the shipping  
box and open the box.  
2. With the help of another person (the  
machine weighs 105 pounds), carefully  
remove your new DR 4 -Ton WOOD  
SPLITTER from the shipping box and  
rest the machine on the front support  
legs and the rear center rest.  
Acorn  
Nuts  
3. If you have banding around your motor  
and frame as shown in Figure 2, cut the  
banding. Be careful when cutting the  
banding.  
Wheel Frame  
Assembly  
Figure 2  
4. Remove the wooden packing wedge  
between the motor and the housing.  
Support Plate  
Note: Look under the machine, the  
wedge may be difficult to see.  
5. Remove any remaining packing materials  
from the wood splitter. Do not discard  
your packaging material until you are  
fully satisfied with your new DR 4 -Ton  
WOOD SPLITTER.  
Operating  
Handle  
Turn in  
Clockwise  
6. Attach the Wheel Frame Assembly to  
the main frame using the two Acorn nuts  
and the 16mm wrench (Figure 2).  
7. Screw the Operating Handle clockwise  
onto the shaft protruding from the  
Support Plate and tighten it securely  
using the 10mm wrench (Figure 3).  
Figure 3  
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Chapter 4: Operating Your DR 4 -Ton WOOD SPLITTER  
This chapter covers the procedures for operating your new DR 4 -Ton WOOD  
SPLITTER and also discusses basic operation features.  
Before Starting the Electric Motor  
Tools Needed:  
Adjustable Wrench  
Small Phillips Screwdriver  
1. Inspect the area in which you will be working.  
Place the wood splitter only on a firm, level, supported surface 2 to 3 feet above  
the ground.  
NEVER operate the wood splitter on the ground as there is risk of injury from  
flying chips and would not be comfortable for the operator while in use. If  
necessary, block the wood splitter wheels to prevent them from rolling.  
The site must be free of slippery surfaces and potentially hazardous obstacles.  
Also make sure there won't be people or animals within a six-foot radius around  
the wood splitter.  
2. Plan your work before you start.  
Have the logs to be split positioned where they can be easily reached.  
Remember, the maximum log length is 20" and the maximum diameter is 10"  
for the DR 4-Ton WOOD SPLITTER.  
Split only dry, seasoned logs as they will split more easily than green logs. Green  
logs may stick on the wedge and jam the wood splitter.  
Have a site located where the split wood can be stacked or loaded onto a truck  
or nearby carrier.  
Important! It is important to adjust the Air Bleed Screw each time you use the  
machine. You will need a standard Phillips screwdriver to make  
this adjustment (Figure 4).  
Important! Use care, do not over tighten and strip the Air Bleed Screw threads.  
Air Bleed  
Screw  
3. Prior to using the wood splitter,  
open the Air Bleed Screw by  
turning it counter-clockwise four  
(4) times. Leave the Air Bleed  
Screw open in this position  
while using the machine. When  
you are finished using the machine,  
tighten the Air Bleed Screw by  
turning it clockwise. Do not over  
tighten and strip the Air Bleed  
Screw.  
Figure 4  
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4. Connect the main lead from the wood splitter to a standard electrical, 110-120VAC,  
grounded power source fused at 15 AMPS. If using an extension cord, it must be  
12AWG and less than 33 feet long with a rating of 15 AMPS. Route the cord from  
the wood splitter to the power source in such a way that safeguards against the cord  
becoming damaged during the wood splitting session. Be sure to avoid wet  
conditions.  
5. Cycle the ram several times. After cycling, if the ram does not travel to within 6" of  
the wedge, check the hydraulic fluid level by tipping the wood splitter up on the  
wheels and motor.  
6. Clean the area around the Hydraulic Fluid Fill/Drain Port (Figure 5) and then, using  
the adjustable wrench, unscrew the Dipstick located in the Hydraulic Fluid  
Fill/Drain Port.  
7. Clean the Dipstick and check the level (do not screw the Dipstick down when  
checking); it should be between the two marks on the Dipstick. If the fluid is too  
high, simply pour out a little at a time into a suitable container by tilting the wood  
splitter. If the fluid is too low, add an AW32 hydraulic fluid, a little at a time until the  
level falls between the two marks on the dipstick.  
8. Clean the Dipstick and the O-ring seal thoroughly and reinstall being careful not to  
damage the threads of the aluminum Hydraulic Fluid Cylinder End Cover.  
Tip: In cold weather, cycle the ram several times to warm-up the hydraulic fluid. This  
will provide full power from your DR 4 -Ton WOOD SPLITTER.  
Dipstick  
Figure 5  
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Splitting Safety  
The DR 4 -Ton WOOD SPLITTER has a ram with 4 tons of force.  
Note: Always be sure to stand inside the Operator Zone to run the wood splitter  
(Figure 6). This is the area directly behind your DR 4 -Ton WOOD SPLITTER.  
Never operate the wood splitter from anyplace else.  
Operator Zone  
Handle logs only from the sides, never by the ends.  
For best splitting results, place log flat on the beam  
between the Log Guides (Figure 6) with butt end  
toward hydraulic cylinder ram.  
Never attempt to split a log at an angle and be sure  
the wedge and ram will contact the log squarely on  
the ends.  
Log  
Guides  
Be very careful to keep arms and fingers away from  
Figure 6  
the wedge and ram.  
Keep hands and fingers clear at all times. Many wood splitting accidents happen on  
the return portion of the stroke.  
Do not put any part of your body within the splitting area. Use a stick if you need  
to remove debris from the splitting area (Figure 7).  
Wedge  
Splitting  
Area  
Log Guides  
Operator Zone  
Ram  
Figure 7  
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Operating the DR 4 -Ton WOOD SPLITTER  
Note 1: For your added safety, this is a TWO HANDED OPERATION wood  
splitter. The hydraulic control is a single handle valve called the Operating  
Handle. The ram travels forward only while the Operating Handle is held  
down and Electric Motor Start Button is depressed. The cylinder  
automatically completes the return stroke when the Operating Handle is  
released and Electric Motor Start Button is released.  
Note 2: Before starting the splitting operation, the log ram should be cycled 3 to 4  
times back and forth (with the Air Bleed Screw open) to help remove any air  
that may have mixed into the hydraulic fluid from shipping and handling. See  
Step 3 on page 11 for the Air Bleed Screw Operation.  
Tip: In cold weather, cycling the ram a few times will also warm the hydraulic fluid  
which will allow you to split wood with full power from your machine.  
1. With a log properly loaded, and with the Air Bleed Screw open, depress the Electric  
Motor Start Button with your right hand and wait a few seconds as the motor  
creates pressure in the hydraulic pump.  
2. When safe to do so, push down on the Operating Handle. The ram will now  
compress the log against the wedge, splitting the log.  
3. Keep holding the Operating Handle down until the split pieces of the log fall away.  
When you have finished splitting a log, first release the Electric Motor Start Button  
and then release the Operator Handle. This will cause the ram to retract to its start  
position.  
WARNING! If the log does not split immediately, do not continue the  
forward thrust of the ram for more than 5 seconds. To do so  
can damage the splitter. After the ram has retracted try  
repositioning the log on the splitter or set the log aside.  
4. Make sure nothing will interfere with the ram while it retracts.  
5. Stack the split wood as you work. This will provide a safer work area by keeping it  
uncluttered; avoiding the danger of tripping or damaging the power cord.  
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How to Free a Jammed Log from the Wedge  
WARNING!  
Never place your hands near the log when attempting to free it  
from the wedge.  
Never ask for the assistance of another person when freeing a  
jammed log.  
Never try to extract the jammed log by hitting it with a tool; this  
could damage the motor cover and hydraulic pump cover, etc.  
1. If you want to stop the wood splitter,  
first release the Electric Motor Start  
Button and then release the Operator  
Handle so that the ram fully retracts  
(Figure 8).  
2. Insert a plastic or wooden wedge under  
the jammed log (Figure 8) and activate the  
ram to push the wood wedge under the  
jammed log.  
3. Repeat this process, using progressively  
larger wedges, until the jammed log is  
freed (Figure 8).  
4. Lift the log off the wood splitter wedge  
after it is loosened.  
Figure 8  
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Chapter 5: Maintaining the DR 4 -Ton WOOD SPLITTER  
Regular maintenance is the way to ensure the best performance and long life of your wood  
splitter. Please refer to this manual for maintenance procedures.  
WARNING! When performing any maintenance, you must first unplug the  
wood splitter from the power source and make sure the  
hydraulic system is depressurized and the fluid has cooled.  
Read the "Safety Considerations" chapter of this manual before  
performing any repairs or maintenance.  
Regular Maintenance Checklist before each use:  
Clean the log ram and guides.  
Check the Splitting Wedge for sharpness (page 19).  
Check the general condition of the wood splitter, e.g.; nuts, bolts, welds etc.  
Before each season:  
Check the hydraulic fluid level (page 19). Use an AW32 hydraulic fluid for operation over  
40°F and Dextronautomatic transmission fluid for operation below 40°F.  
Important! Do not drain the hydraulic fluid. Just add enough to replenish the  
lost volume.  
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Adjusting the Hydraulic Fluid Level  
WARNING! When performing any maintenance, you must first unplug the  
wood splitter from the power source and make sure the hydraulic  
system is depressurized and the fluid has cooled. Read the  
"Safety Considerations" chapter of this manual before  
performing any repairs or maintenance. See page 8.  
Tools Needed:  
Adjustable Wrench  
Small Phillips Screwdriver  
1. Check the hydraulic fluid level by tipping the wood splitter up on the wheels and  
motor.  
2. Clean the area around the Hydraulic Fluid Fill/Drain Port. See Figure 5 on page 12.  
Loosen the Bleed Screw. Then, using the adjustable wrench, unscrew the Dipstick  
located in the Hydraulic Fluid Fill/Drain Port.  
3. Clean the Dipstick and replace it without screwing down to check the level; it  
should be between the two marks on the Dipstick. If the fluid is too high, simply  
pour out a little at a time into a suitable container by tilting the wood splitter. If the  
fluid is too low, add an AW32 hydraulic fluid, a little at a time until the level falls  
between the two marks on the dipstick.  
4. Clean the Dipstick and the O-ring seal thoroughly and reinstall being careful not to  
damage the threads of the aluminum Hydraulic Fluid Cylinder End Cover.  
5. Open the Air Bleed Screw using a small Phillips screwdriver 4 turns and cycle the  
ram back and forth 3 or 4 times to purge any air from the hydraulic system (Figure 4  
on page 11).  
Sharpening the Wedge  
WARNING! When performing any maintenance, you must first unplug the  
wood splitter from the power source and make sure the hydraulic  
system is depressurized and the fluid has cooled. Read the  
"Safety Considerations" chapter of this manual before  
performing any repairs or maintenance.  
Tool Needed:  
Fine-Toothed Flat File  
Before each splitting session, check the sharpness of the wedge. As required, remove  
any burrs or flat spots on the wedge blade using a fine-toothed flat file.  
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Electrical Connections  
WARNING! The DR 4-Ton WOOD SPLITTER MUST be grounded.  
End of Season & Storage  
WARNING! When performing any maintenance, you must first unplug the  
wood splitter from the power source and make sure the hydraulic  
system is depressurized and the fluid has cooled. Read the  
"Safety Considerations" chapter of this manual before  
performing any repairs or maintenance.  
Wipe down the wood splitter to remove any moisture, wood chips and dirt that  
may have accumulated on the log guide rails, hydraulic control and motor fan  
housing.  
Apply a thin coating of oil or #2 Lithium Grease to the wedge cutting edge to  
prevent rust.  
Store the DR 4 -Ton WOOD SPLITTER in a dry area to prevent moisture from  
damaging the electrical components of the machine.  
Make sure that the Air Bleed Screw is tightened (See Figure 4 on page 11).  
Important! Use care, do not over tighten and strip the Air Bleed Screw threads.  
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Chapter 6: Troubleshooting  
Most problems are easy to fix. Consult the Troubleshooting Table below for common  
problems and their solutions. If you continue to experience problems, call Country Home  
Products, Inc. for support.  
Troubleshooting Table  
WARNING! When performing any maintenance, you must first unplug the  
wood splitter from the power source and make sure the  
hydraulic system is depressurized and the fluid has cooled.  
Read the "Safety Considerations" chapter of this manual before  
performing any repairs or maintenance.  
SYMPTOM  
POSSIBLE CAUSE  
Is the bleed screw adjusted properly? See page 11,  
Ram will not  
move or is slow  
to respond.  
Step 3.  
Bleed any accumulated air from the hydraulic system.  
See page 8 and page 18, Step 5.  
Is the wood splitter on a level surface? See page 11,  
Step 1.  
Make sure the voltage at the outlet or extension cord  
connection to the wood splitter is at least 105VAC.  
The hydraulic fluid may be low. Check and adjust the  
level as required. See page 18.  
The wood being split may be too hard, it has knots or  
its fiber is very tough.  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
21  
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SYMPTOM  
POSSIBLE CAUSE  
Check the possible causes for the previous ram  
operation symptom on page 21.  
Log fails to split.  
Incorrect positioning of the log. Re-position the log flat  
on the splitting beam with the ends squarely against  
the ram face and splitting wedge.  
Log exceeds permitted dimensions or the wood is too  
hard for the capacity of the machine. The maximum  
log length is 20" with a maximum diameter of 10" for  
the DR 4 -Ton WOOD SPLITTER.  
The wedge has burrs or nicks and needs to be  
sharpened. See page 18.  
There may be a hydraulic fluid leak. Locate the leak  
using a piece of cardboard under the machine and call  
1(800) DR-OWNER (376-9637), or a qualified  
hydraulic mechanic for assistance, to replace worn  
components.  
Hydraulic pressure is too low. Call 1(800) DR-OWNER  
(376-9637), or a qualified hydraulic mechanic for  
assistance to replace worn components.  
Check the possible causes for the ram operation  
Ram advances  
symptom on page 21.  
with  
a
jerky  
motion or with  
strong  
vibrations.  
Check the hydraulic fluid level. See page 18.  
Bleed any accumulated air from the hydraulic system.  
See page 8 and page 18, Step 5. If the problem  
persists, call 1(800) DR-OWNER (376-9637) for  
assistance.  
Check that the bleed screw has been tightened before  
moving the machine. Use care: Do not over tighten  
and strip the bleed screw threads.  
Hydraulic fluid  
leaking from the  
ram or other  
external parts.  
The hydraulic fluid seals may be worn. Call 1(800)  
DR-OWNER (376-9637), or a qualified hydraulic  
mechanic for assistance to replace worn components.  
Note: Country Home Products, Inc. has provided parts lists and schematic diagrams as reference  
tools only. CHP makes no representation or warranty of any kind to the buyer that he/she is  
qualified to make any repairs to the product or that he/she is qualified to replace any parts of  
the product. In fact, CHP expressly states that all repairs and parts replacement should be  
undertaken by certified and licensed technicians and not by the buyer. The buyer assumes all  
risk and liability arising out of his/her repairs to the original product or replacement parts  
thereto, or arising out of his/her installation of replacement parts thereto.  
22  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
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Chapter 7: Parts Lists and Schematic Diagrams  
DR 4 -Ton Electric Wood Splitter - Parts List  
Note: Part numbers listed are available through Country Home Products.  
Ref# Part#  
Description  
Ref# Part#  
Description  
34 182411 Cover, Capacitor Box  
35 204551 Seal, Rubber, Anti-Dust  
36 204581 Clamp, Wire  
01 204271 Hex Nut, M14  
02 204281 Hex Nut (Thin), M14  
03 204291 Piston, Ram  
37 205521 Switch  
04 204301 Spring  
38 204521 Screw, Phillips, M4 x 8  
39 204511 Connection Pole  
40 182211 Capacitor  
41 204541 Washer, Lock  
42 204531 Nut, M8  
05 204311 O-ring, Oil Seal  
06 204321 Piston  
07 204341 O-ring, Oil Seal  
08 204351 Square Piston Ring  
09 204361 Cylinder Body  
10 182181 Dipstick  
11 182191 O-ring, Oil Seal  
12 202161 Ring, Seal, Teflon  
13 202171 O-ring, Oil Seal  
14 202141 Bleed Screw, M4 x 10  
15 204371 End Cover, Oil Cylinder  
16 182161 Bolt, Two Head  
17 182151 Bolt, Two Head, Long  
18 182291 Cover, Motor Fan, End  
19 204381 Circlip, Spindle  
20 182301 Fan, Flying  
43 204501 Screw, Phillips, M4 x 12  
44 204491 Support, Capacitor  
45 205651 Nut, Wire Clamp  
46 205641 Bushing, Wire Clamp  
47 182131 Power Cable & Plug  
48 202481 Allen Head Bolt, M8 x 14  
49 205921 Plate, Sleeve, Plastic  
50 205941 Cover Seal, Square  
51 205021 Screw, Fixing, M8 x 10  
52 202751 Base, Handle  
53 205031 Short Bar, Handle  
54 206121 Bar, Grip Handle, Long  
55 205041 Spring  
56 182111 Cover, Oil Cylinder, Front  
57 205081 Washer, Copper  
58 205091 Nut M10  
21 204421 Washer, Flat, M4  
22 204411 Washer, Spring, M4  
23 204401 Screw, Phillips, M4 x 6  
24 202701 Motor  
25 204681 Nut, M8  
59 205151 Washer, Flat, M10  
60 203731 Nut, M10  
61 205131 Cover, Axle, Wheel  
62 202681 Circlip, Axle  
63 205141 Wheel, Rubber  
64 203701 Frame, Wheel  
65 203741 Plate, Support  
66 204871 Log Pusher Assembly  
26 204691 Screw, M8  
27 204801 O-ring, Oil Seal  
28 202491 Washer, Flat, M8  
29 204771 Washer, Spring, M8  
30 204791 Bolt, M8 x 30  
31 204651 Foot, Motor, Rubber, Right  
32 203721 Foot, Motor, Rubber, Left  
33 204571 Screw, Phillips  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
23  
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Ref# Part#  
Description  
67  
68  
69  
70  
71  
72  
73  
74  
75  
204831 Body, Main  
204841 Right Plate, Log Guiding  
204851 Left Plate, Log Guiding  
204811 Washer, Flat, M6  
203371 Nut, M6  
204821 Bolt, M6 x 14  
202691 Leg, Support, 11"  
182201 Handle, Carry  
203381 Screw, Cr head, M6 x 20  
Safety Labels & Supplies  
206661 Bleed Screw Label  
206871 Safety Warning Label  
DR Power Equipment Label  
Speed Position Label  
Small DR Label  
206881 Wrench, 10-12  
Wrench, 13-16  
187131 Safety & Operation Manual  
24  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
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DR 4 -Ton Electric Wood Splitter - Schematic  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
25  
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Notes  
26  
DR4 -Ton WOOD SPLITTER Safety & Operating Instructions  
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DR® POWER EQUIPMENT  
DR® 4 -Ton WOOD SPLITTER  
1-Year Limited Warranty  
Terms and Conditions  
The DR4 -Ton WOOD SPLITTER is warranted for one (1) year against defects in materials or workmanship when put to  
ordinary and normal consumer use; ninety (90) days for any other use.  
For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and  
does not include misuse, accidents or damage due to inadequate maintenance.  
Country Home Products, Inc. certifies that the DR4 -Ton WOOD SPLITTER is fit for ordinary purposes for which a  
product of this type is used. Country Home Products, Inc. however, limits the implied warranties of merchantability and fitness  
in duration to a period of one (1) year in consumer use, ninety (90) days for any other use.  
The 1-Year Limited Warranty on the DR4 -Ton WOOD SPLITTER starts on the date the machine ships from our factory.  
The 1-Year Limited Warranty is applicable only to the original owner.  
The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's owner's manuals.  
The warranty holder is responsible for replacement of normally wearing parts such as the wear plates. Attachments and accessories to  
the machine are not covered by this warranty.  
During the warranty period, the warranty holder is responsible for the machine transportation charges, if required. During the warranty  
period, warranty parts will be shipped by standard method at no charge to the warranty holder. Expedited shipping of warranty parts is  
the responsibility of the warranty holder.  
SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE  
LIMITATIONS MAY NOT APPLY TO YOU.  
Country Home Products, Inc. shall not be liable under any circumstances for any incidental or consequential damages or  
expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to  
perform tasks normally performed by the DR4 -Ton WOOD SPLITTER.  
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL  
DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.  
Customer Service Hotline  
Country Home Products, Inc.’s objective is to have 100% satisfied customers. For that reason, we operate a 6-day-a-week  
Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE Hotline at 1-800-  
DR-OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a  
timely fashion. They are there to answer all your questions including: (1) inquiries on any of the above warranties, (2) inquiries  
about replacement parts, or (3) your questions regarding service, maintenance and operation.  
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS, WHICH VARY  
FROM STATE TO STATE.  
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Daily Checklist for the DR 4 -Ton WOOD SPLITTER  
To help maintain your DR 4 -Ton WOOD SPLITTER for optimum performance, we recommend  
you follow this checklist each time you use your machine.  
[ ] HARDWARE: Check all nuts and bolts to be sure that the components are secure.  
[ ] FRAME: Check all welds to be sure that the frame is in tact and secure.  
[ ] CLEAN: Make sure that the log guides and the top of the wood splitter beam are clean.  
[ ] HYDRAULIC FLUID: Inspect the hydraulic fluid level and adjust as required. (See page 18)  
[ ] AIR BLEED SCREW: Make sure to follow the proper procedures for adjusting the Air  
Bleed Screw prior to operating the wood splitter. (See page 11)  
COUNTRY HOME PRODUCTS, Inc.  
M E I G S R O A D , P . O . B O X 2 5 , V E R G E N N E S , V E R M O N T 0 5 4 9 1  
©2005 CHP, Inc. 187131  
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