Cornelius Ice Maker 631805001 User Manual

IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
MODEL NO.  
631805001  
631805002  
631805003  
631805004  
631805005  
631805006  
631805007  
631805020  
631805021  
631805030  
631805031  
631805032  
Manual Part No. 630460158IPL  
07–21–2005  
1 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
1
2
12  
3
11  
4
1
9
10  
5
SEE DETAIL B  
SEE DETAIL A  
6
6
7
DETAIL B  
DETAIL A  
FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)  
Item  
No.  
Item  
No.  
Part No.  
07578  
Name  
Part No.  
630900808  
630900924  
630900798  
630900828  
630900870  
630900908  
631500120  
Name  
Swt Rocker On/Off 120V 60HZ  
1
Screw TC 8-32 TRPH 12  
Brace Elec Box (522 Model)  
Brace Elec Box (530 Model)  
Electrical Box Assy (See Figure 10)  
Screw SM 8 TA HX 16  
7
2
630201037  
630201033  
Swt Rocker On/Off 230V 50/60HZ  
Switch Proximity  
8
3
4
5
9
Cover Evap Medium  
Fitg Placeholder  
165384000  
630201034  
630201193  
630900893  
10  
11  
12  
Panel Side RH 120V 60HZ  
Panel Side RH 230V 50/60HZ  
Washer SL .340 I.D.  
Orifice Flow Reducer  
Kit Svc Water Distributor Asy  
(See Figure 11)  
6
Manual Part No. 630460158IPL  
07212005  
3 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
1
2
2
6
10  
5
2
6
6
7
8
7
8
7
11  
4
9
3
3
3
AIR CONDENSER  
REMOTE  
WATER COOLED  
FIGURE 3. REFRIGERATION ASSEMBLY  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
161921007  
165629006  
165629013  
Name  
1
2
3
161862005  
161426001  
630000789  
630000786  
166184002  
165384000  
Sensor Tmp (Air Condenser)  
Clamp Gear No. 12  
6
7
Valve Expan  
Valve Hot Gas and Snd 120V 60HZ  
Valve and Brkt Svc (522 Series)  
Valve and Brkt Svc (530 Series)  
Dryer Filter  
Valve Hot Gas and Snd 230V  
50/60HZ  
8
9
165677008  
165629014  
630900479  
166161000  
Switch Prs Asy  
Solenoid Liq  
CRO Valve  
4
5
Screw SM 8 TA HX 16 (Remote)  
10  
11  
Check Valve  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
4 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
.
6
5
2
4
3
2
1
DETAIL A  
SEE DETAIL A  
17  
18  
19  
20  
22  
7
8
9
25  
10  
11  
12  
6
14  
21  
15  
16  
23  
24  
FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)  
Item  
No.  
1
Item  
No.  
13  
Part No.  
Name  
Wrap Cab (522 Series)  
Wrap Cab (530 Series)  
Screw SM 8 TA HX 16  
Part No.  
164083005  
164154001  
630900745  
630900744  
630900786  
630900791  
630201036  
638006070  
Name  
Nut Hex 5/16-18  
630201054  
630201042  
165384000  
650057  
14  
Washer Ft .375 I.D.  
2
3
15  
Sleeve Grommet Comp  
Grommet Mount Comp  
Tube Poly .265 I.D. (Sold by the  
Foot)  
16  
17  
Valve Solenoid Water 120V 60HZ  
Valve Solenoid Water 230V 50/60HZ  
Brace Bulkhead  
4
5
630200935  
630900783  
630201570  
Flange Bulkhead Fitg  
Fitg Blkhd 3/8 Comp x 3/8 MF  
Flange Bulkhead Fitg  
Condenser Assy (See Figure 9)  
Sensor Pressure Pickup  
Water Pump Assy (See Figure 12)  
Nut Hex 8-32  
18  
19  
20  
21  
22  
6
Tube .375 I.D.  
7
Bulkhead Assy (See Figure 7)  
Screw SM 8 TA TRPH 16  
Valve Dump 120V 60HZ  
Valve Dump 230V 50/60HZ  
Brkt Wtr Pan  
8
630900868  
164126000  
165637008  
165637009  
630201086  
630000788  
630000759  
630201126  
9
10  
11  
12  
630900895  
630900869  
631500053  
630900739  
630900738  
Pan Water Wrap  
23  
24  
Kit Comp 120V 60HZ  
Comp 230V 50HZ  
Base Chassis (522 Series)  
Base Chassis (530 Series)  
Brkt Wtr Pan Cap  
Comp 230V 60HZ  
25  
Manual Part No. 630460158IPL  
07212005  
5 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
7
6
5
4
17  
18  
2
1
SEE DETAIL A  
19  
DETAIL A  
22  
25  
20  
29  
28  
14  
26  
27  
21  
8
9
23  
24  
12  
13  
14  
15  
16  
30  
11  
10  
FIGURE 5. BUILD ASSEMBLY (REMOTE)  
Item  
Item  
No.  
1
Part No.  
630201054  
630201042  
165384000  
650057  
Name  
No.  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Part No.  
630900744  
630900786  
630201036  
630900225  
Name  
Wrap Cab (522 Series)  
Wrap Cab (530 Series)  
Screw 8 TA HX 16  
Grommet Mount Comp  
Valve Solenoid Water  
Brace Bulkhead  
2
3
Tube Poly .265 I.D. (Sold by the  
Foot)  
Receiver  
Bulkhead Assy (See Figure 7)  
Screw SM 8 TA TRPH 16  
Valve Dump  
4
5
630200935  
630900783  
630201570  
630201052  
630900868  
Flange Blkhd Fitg  
164126000  
165637008  
630201086  
Fitg Blkhd 3/8 Comp x 3/8 MF  
Flange, Bulkhead Fitg. Flat  
Panel Back  
6
Brkt Wtr Pan  
7
630000788  
630000759  
Base Chassis (522 Series)  
Base Chassis (530 Series)  
8
Sensoe Pressure Pickup  
Water Pump Assy (See Figure 12)  
Nut Hex 8-32  
9
25  
26  
27  
28  
29  
30  
31  
164820914  
01022  
Brkt Rec Btm  
10  
11  
12  
630900895  
630900869  
Washer Lk .380 I.D.  
Nut Hex 3/8-16  
Pan Water Wrap  
09652  
631500053  
630900739  
630900738  
Kit Comp 120V 60HZ  
Comp 230V 50HZ  
Comp 230V 60HZ  
630201126  
166073001  
630201524  
630900945  
Brkt Wtr Pan Cap  
Foamed Accumulator Assembly  
Accumulator Bracket  
13  
14  
15  
164083005  
164154001  
630900745  
Nut Hex 5/16-18  
Compressor Crankcase Heater (not  
shown)  
Washer Ft .375 I.D.  
Sleeve Grommet Comp  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
6 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
6
5
4
1
2
17  
20  
DETAIL A  
SEE DETAIL A  
2
3
7
8
18  
22  
9
28  
11  
10  
29  
16  
23  
21  
NO TAG  
19  
12  
6
28  
10  
14  
15  
24  
FIGURE 6. BUILD ASSEMBLY (WATER COOLED)  
Item  
No.  
1
Item  
No.  
16  
Part No.  
630201054  
630201042  
165384000  
650057  
Name  
Part No.  
630900744  
630900786  
630900791  
630201036  
Name  
Grommet Mount Comp  
Wrap Cab (522 Series)  
Wrap Cab (530 Series)  
Screw SM 8 TA HX 16  
17  
Valve Solenoid Water 120V 60HZ  
Valve Solenoid Water 230V 50/60HZ  
Brace Bulkhead  
2
3
Tube Poly .265 I.D. (Sold by the  
Foot)  
18  
19  
20  
21  
22  
Water Coil Assy (See Figure 14)  
Bulkhead Assy (See Figure 7)  
Screw SM 8 TA TRPH 16  
Valve Dump 120V 60HZ  
Valve Dump 230V 50/60HZ  
Brkt Wtr Pan  
4
5
630200935  
630900783  
630201570  
630201051  
630900868  
Flange Bulkhead Fitg  
Fitg Blkhd 3/8 Comp x 3/8 MF  
Flange Bulkhead Fitg  
Panel Back  
164126000  
165637008  
165637009  
630201086  
630000788  
630000759  
161763009  
161763008  
164832008  
164832009  
630201126  
6
7
8
Sensor Pressure Pickup  
Water Pump Assy (See Figure 12)  
Nut Hex 8-32  
23  
24  
9
Base Chassis (522 Series)  
Base Chassis (530 Series)  
Tube Asy Wtr to CDR (522 Series)  
Tube Asy Wtr to CDR (530 Series)  
Tube Water In Asy  
10  
11  
12  
630900895  
630900869  
631500053  
630900739  
630900738  
164083005  
164154001  
630900745  
Pan Water Wrap  
25  
Kit Comp 120V 60HZ  
Comp 230V 50HZ  
26  
27  
28  
Comp 230V 60HZ  
Tube Water Out Asy  
13  
14  
15  
Nut Hex 5/16-18  
Brkt Wtr Pan Cap  
Washer Ft .375 I.D.  
Sleeve Grommet Comp  
Manual Part No. 630460158IPL  
07212005  
7 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
1
3
2
6
4
6
5
7
FIGURE 7. BULKHEAD ASSEMBLY  
Item  
Item  
No.  
Part No.  
630900903  
630900848  
630900846  
630901121  
Name  
No.  
Part No.  
630900934  
630900833  
630900892  
Name  
1
2
3
4
Clip  
5
6
7
8
Cap  
Blkhd LT  
Blkhd Rear  
Pan Water Large  
Plug  
Screw SM 8 HXWS 16 SS  
Frame Evap (See Figure 8)  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
8 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
2
1
6
12  
3
4
5
6
7
10  
9
8
FIGURE 8. EVAPORATOR ASSEMBLY  
Item  
Item  
No.  
1
2
3
4
Part No.  
630900863  
630900781  
630201024  
630250120  
630000822  
630201030  
630900862  
630901495  
Name  
Frame Evap LH  
No.  
8
Part No.  
630900857  
630201029  
630900896  
630900850  
631500119  
Name  
Frame Evap Bottom  
Deflector Water  
9
Gasket Frame Evap L  
Screw SM 14 HX 20  
Blkhd RT  
Gasket Frame Evap Top and Bottom  
Tube Extension  
10  
11  
12  
Evap and Plate RH (Large Cube)  
Gasket Frame Evap R  
Frame Evap RH  
Kit Svc Evap Frame Asy  
(Standard Cube)  
5
6
7
631500137  
Kit Svc Evap Frame Asy  
(Large Cube)  
Nut Lock Nylon 832  
Manual Part No. 630460158IPL  
07212005  
9 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
1
2
3
5
4
6
7
8
9
10  
FIGURE 9. CONDENSER ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
1
2
3
4
5
6
161870004  
630201109  
630900190  
630900889  
630900309  
630900919  
Cond Coil Air  
Shroud  
7
8
9
23978  
Washer Sr .690 I.D.  
165294000  
630000456  
166181011  
630900308  
03612  
Bolt MA 1/4-20 HX 32  
Screw SM 8 TA PAPH 12  
Nut Well 1/4-20  
Motor Asy Fan/Term 120V 60HZ  
Motor Asy Fan/Term 230V 50HZ  
Motor Asy Fan/Term 230V 60HZ  
Screw MA 8-36 HX 16  
Fan Blade  
Brkt Wire Frmd Fan Mtr  
10  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
10 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
5
2
4
3
2
1
13  
6
2
12  
2
11  
6
10  
8
2
9
FIGURE 10. ELECTRICAL BOX ASSEMBLY  
Item  
Item  
No.  
1
2
3
Part No.  
630900789  
07578  
Name  
No.  
8
Part No.  
630200166  
630900732  
630900733  
630900729  
630900730  
03611  
Name  
Board Control Pressure Sensor  
Screw TC 8-32 TRPH 12  
Relay Power 120V 60HZ  
Relay Power 230V 50/60HZ  
Spacer Circ Board  
Cap Strap  
9
Capac Run 120V 60HZ  
Capac Run 230V 50/60HZ  
Capac Srt 120V 60HZ  
Capac Srt 230V 50/60HZ  
Bushing Snap  
164884002  
40713  
10  
4
5
630460105  
630900723  
630900725  
630900724  
161838002  
630900905  
Relay Start 120V 60HZ  
Relay Start 230V 50HZ  
Relay Start 230V 60HZ  
Block Term  
11  
12  
630201032  
630201035  
630900102  
Wrap Elec Box (522 Series)  
Wrap Elec Box (530 Series)  
Block Term (230V 50HZ)  
6
7
13  
Switch Push Btn  
Manual Part No. 630460158IPL  
07212005  
11 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
Item  
No.  
Part No.  
Name  
1
2
3
4
5
630900883  
630900780  
630900809  
630900779  
630900777  
Cap Plg  
1
Distributor Water Inner  
O-Ring .075 I.D.  
2
3
Distributor Water Inner Barb  
Distributor Water Asy  
5
3
4
FIGURE 11. WATER DISTRIBUTOR ASSEMBLY  
Item  
No.  
Part No.  
630900881  
630900797  
630900796  
630900875  
630900874  
166092000  
Name  
1
1
2
Tube Vnl Pmp to Dmp Vlv  
Pump Water 120V 60HZ  
Pump Water 230V 50/60HZ  
Tube Vnl Pmp to Wtr Dis  
Tube Vnl Pmp to Out  
Fitg Elbow  
2
3
3
4
5
4
5
FIGURE 12. WATER PUMP ASSEMBLY  
Name  
Item  
No.  
Part No.  
630201023  
630201022  
630900852  
630900853  
630201019  
630201017  
1
1
Panel Fnt (522 Series)  
Panel Fnt (530 Series)  
Cap Front Panel (522 Series)  
Cap Front Panel (530 Series)  
Rail LT Fnt Pnl  
2
2
3
4
3
4
Rail RT Fnt Pnl  
2
FIGURE 13. FRONT PANEL ASSEMBLY  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
12 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
.
2
1
3
4
7
8
6
6
FIGURE 14. WATER COIL ASSEMBLY  
Item  
Item  
No.  
Part No.  
164980002  
08699  
Name  
No.  
Part No.  
Name  
1
2
3
4
Valve Wtr Reg  
5
6
7
8
35987  
Brkt Cond Coil  
Fitg Union 5/8-18 By 3/8-MPT  
Cond Coil  
36039  
Screw SM No. 14 HX 20  
Washer Lk .2966 I.D.  
22499  
00214  
164820105  
Brkt Coil Wtr  
161168000  
Screw MA 8-32 TRPH 8  
Manual Part No. 630460158IPL  
07212005  
13 of 14  
Rev A  
IMI Cornelius Co., 2005  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMI CORNELIUS INC.  
ILLUSTRATED PARTS LIST  
XTREME ICE MAKER (522 AND 530 SERIES)  
ACCESSORIES/KITS  
Manual Part No. 630460158IPL  
07212005  
IMI Cornelius Co., 2005  
14 of 14  
Rev A  
XTREME ICE (522 and 530)  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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