Cornelius Beverage Dispenser ENDURO 175 User Manual

IMI CORNELIUS INC  
Installation Manual  
ICE/BEVERAGE DISPENSER  
MODEL: ENDURO–175 8 VALVE  
IMPORTANT:  
TO THE INSTALLER.  
It is the responsibility of  
the Installer to ensure that  
the water supply to the  
dispensing equipment is  
provided with protection  
against backflow by an air  
gap as defined in  
ANSI/ASME A112.1.2-1979;  
or an approved vacuum  
breaker or other such  
method as proved effective  
by test.  
Water pipe connections  
and fixtures directly  
connected to a potable  
water supply shall be  
sized, installed, and  
maintained according to  
Federal, State, and Local  
Codes.  
Part No. 620917902INS  
Release Date: March 24, 2004  
Revision Date: November 18, 2005  
Revision: B  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
© IMI CORNELIUS INC; 20042005  
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SAFETY PRECAUTIONS  
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates  
contamination of ice. To ensure continued protection and sanitation, observe the following:  
ALWAYS: disconnect power to the dispenser before servicing or cleaning.  
NEVER: place hands inside of hopper or gate area without disconnecting power to the dispenser.  
Agitator rotation occurs automatically when dispenser is energized!  
ALWAYS: be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior  
and possible contamination of the ice.  
ALWAYS: be sure the upper and lower front panels are securely fastened.  
ALWAYS: keep area around the dispenser clean of ice cubes.  
CAUTION: Dispenser cannot be used with crushed or flaked ice.  
Use of bagged ice, which has frozen into large chunks, can void warranty.  
The dispenser agitator is not designed to be an ice crusher. Use of large  
chunks of ice which “jam up” inside the hopper will cause failure of the agitator  
motor and damage to the hopper. If bagged ice is used, it must be carefully and  
completely broken into small, cube-sized pieces before filling into the dispenser  
hopper.  
DESCRIPTION  
The “ENDURO” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving,  
economical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers  
will dispense cubes (up to 1-1/4 inch in size), cubelets and hard-chipped or cracked ice; and, in addition, several  
flavors of post-mix beverages. “BC” units include beverage faucets and a cold plate and are designed to be sup-  
plied direct from syrup tanks and carbonator, with no additional cooling required.  
IMPORTANT: For dispensing compressed or extruded style ice, an Ice Diverter Kit must be installed on the  
dispenser (see Figure 1).  
SPECIFICATIONS  
Model Descriptions: ED150 –  
Ice Storage: 175 lbs  
B (Beverage Faucets)  
C (Cold Plate)  
Z (No Drip Tray)  
F (Flavor Option)  
Maximum Number of Faucets Available:  
8
Built-in Cold Plate: Yes, on BC models only  
Electrical: 120/1/60, 3.0 Amps total unit draw  
220–240/1/50/60, 2.0 Amps total unit draw  
Dimensions: Std unit = 24–1/2 in. Wide X 30–11/16in. Deep X 35–5/8 in.  
High  
Z–Model = 24–1/2in. Wide X 23–1/16 in. Deep X 35–5/8 in.  
High  
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INSTALLATION INSTRUCTIONS  
IMPORTANT: TO THE INSTALLER.  
It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is  
provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an  
approved vacuum breaker or other such method as proved effective by test.  
Water pipe connections and fixtures directly connected to a potable water supply shall be sized,  
installed, and maintained according to Federal, State, and Local laws.  
1. Locate the dispenser indoors on a level counter top.  
A. LEG OPTION  
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.  
The installer must provide flexibility in the product and utility supply to permit shifting the position of the  
dispenser sufficiently to clean the area beneath it.  
NOTE: Before installing legs, the plastic plugs must be removed.  
B. COUNTER MOUNTING  
The ice dispenser must be sealed to the counter. The template drawing (see Figure 3) indicates where  
openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline  
dimensions on the counter using the template drawings. Cut openings in counter.  
Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approximately  
1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the count-  
er within the outline dimensions. All excess sealant must be wiped away immediately.  
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the  
unit. See the MOUNTING TEMPLATE (Figure 3) for locating the required clearance opening in the counter  
for these utility lines.  
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 4): Route the drain tube to an open drain with the end of the  
tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the  
Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain  
no “traps” or improper drainage will result.  
NOTE: This equipment must be installed with adequate backflow protection to comply with federal,  
state, and local codes.  
4. Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 6 or 7. This  
work should be done by a qualified service person.  
NOTE: See applicable Flow Diagram (see Figure 6 or 7) or Decal on the lower front of the unit for the  
location of syrup and water connections.  
5. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).  
6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220–240 Volt International  
Units, a 3–wire power cord is provided. An adapter plug for the particular country will need to be provided  
by the Installer.  
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ICE DIVERTER KIT 02394  
NOTE: For dispensing Scotsman, Wilshire, and Hoshizaki compressed ice cubes:  
1. Disconnect power to dispenser.  
2. Remove Merchandiser from dispenser.  
3. Remove ice chute and discard gate restrictor.  
4. Install ice diverter on gate mounting plate as shown below.  
5. Apply RTV to back surface of ice diverter, to seal to gate mounting plate.  
6. Reinstall gasket and ice chute.  
7. Reinstall merchandiser and energize unit.  
GATE MOUNTING PLATE  
STORAGE HOPPER  
FLANGE EXTENDS  
INTO STORAGE HOP-  
PER THROUGH GATE  
OPENING  
ICE DIVERTER  
ICE CHUTE  
COVER  
APPLY RTV TO  
THIS SURFACE TO  
SEAL TO HOPPER  
GATE MOUNTING  
PLATE  
10–32 WASHER  
GASKET  
ICE CHUTE  
10–32 NUT  
FIGURE 1. ICE DIVERTER KIT  
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GATE RESTRICTOR PLATE  
CAUTION: Disconnect power to dispenser before installing, removing or  
adjusting restrictor.  
ADJUSTMENT  
INSTALL PLATE  
ON STUDS AS  
SHOWN  
FIGURE 2. GATE RESTRICTOR PLATE  
ADJUSTMENT  
This plate may be adjusted as shown to reduce or increase the dispensing rate of ice, especially desirable when  
using glasses or other containers with small openings. Adjustment can be made by sliding up or down with nuts  
loosened, to obtain the desired amount of restriction.  
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7/16 DIA.  
24 1/2  
1 13/16  
1 5/16  
20 15/16  
12  
9
18 5/8  
21 1/4  
OPENING  
23 1/16  
29 3/4  
31 5/16  
Z style  
REMOVABLE  
SINK  
7 15/16  
8 5/8  
3 1/2  
17 1/2  
RECOMMENDED COUNTER OPENING SIZE  
9” X 12” FOR UTILITIES AND BEVERAGE  
TUBING. OPENING CAN BE LOCATED ANYWHERE  
WITHIN THE SHADED AREA.  
FIGURE 3. MOUNTING TEMPLATE  
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SOLVENT BOND  
HOSE CLAMP  
DRIP TRAY DRAIN  
FITTING  
COUPLING  
3/4 SOCKET x 3/4 FPT  
BARB ADAPTER  
1 BARB x 3/4 MPT  
DRAIN LINE  
1” I.D. PLASTIC TUBING  
(6 FT) WITH INSULATION  
FIGURE 4. DRIP TRAY DRAIN ASSEMBLY  
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1
2
3
4
FAUCETS VIEWED FROM THIS SIDE  
FIGURE 5. FLOW DIAGRAM (BC MODELS WITH EIGHT BEVERAGE FAUCETS)  
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1
2
3
4
FAUCETS VIEWED FROM FRONT OF UNIT  
FIGURE 6. FLOW DIAGRAM (B MODELS WITH EIGHT BEVERAGE FAUCETS)  
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TROUBLESHOOTING  
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to a product system, remove quick disconnects from  
the applicable product tank, then relieve the system pressure before proceeding. If repairs  
are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the  
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure  
electrical power is disconnected from the unit.  
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-  
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid  
in locating the defect.  
Trouble  
Probable Cause  
A. Short circuit in wiring.  
BLOWN FUSE OR CIRCUIT BREAKER.  
B. Defective gate solenoid.  
C. Defective agitator motor.  
A. No power.  
GATE DOES NOT OPEN. AGITATOR DOES  
NOT TURN.  
B. Bent depressor plate (does not actuate switch).  
C. Defective dispensing switch.  
GATE DOES NOT OPEN OR IS SLUGGISH.  
AGITATOR TURNS.  
A. Defective gate solenoid.  
B. Excessive pressure against gate slide.  
C. Defective Rectifier.  
ICE DISPENSES CONTINUOUSLY.  
SLUSHY ICE. WATER IN HOPPER.  
A. Stuck or bent depressor plate (does not  
release switch).  
B. Defective dispensing switch.  
C. Improper switch installation.  
A. Blocked drain.  
B. Unit not level.  
C. Poor ice quality due to water quality or  
icemaker problems.  
D. Improper use of flaked ice.  
A. No 24 volt power to faucets.  
BEVERAGES DO NOT DISPENSE.  
BEVERAGES TOO SWEET.  
B. No CO pressure.  
2
A. Carbonator not working.  
B. No CO pressure in carbonator.  
2
C. Faucet brix requires adjusting.  
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Trouble  
Probable Cause  
A. Empty syrup tank.  
BEVERAGE NOT SWEET ENOUGH.  
B. Faucet brix requires adjusting.  
BEVERAGES NOT COLD (UNITS WITH BUILT-IN  
COLD PLATE).  
A. Unit standing with no ice in hopper – no ice in  
cold plate cabinet.  
FLAVOR SYRUPS DO NOT DISPENSE  
A. No 24 volt power to PC board.  
B. No CO2 pressure.  
C. Empty syrup tank.  
D. Kinked tubing.  
E. Clogged inner nozzle.  
F. Defective PC board.  
G. Defective harness from keypad.  
H. Defective Flow control.  
I.  
Defective solenoid harness.  
J. Defective keypad.  
FLAVOR DISPENSES FOR MORE THAN 1 SEC  
FLAVOR DISPENSES MORE THAN .5 OZ  
A. Dip switch settings on control board incorrect.  
B. PC board defective.  
C. Defective flow control.  
A. Dip switch settings on control board incorrect.  
B. Flow control incorrectly set.  
C. PC board defective.  
D. Defective flow control.  
Contact your local syrup or beverage equipment distributor for additional information and troubleshoot-  
ing of beverage system.  
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W H T  
B R N  
R E D  
B L U  
Y E L  
B L K  
FIGURE 7. WIRING DIAGRAM (120V)  
11  
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620917902INS  
G
L
N
TIMER  
L2  
L1  
RECTIFIER  
MOTOR HEATER  
AGITATOR MOTOR  
N.O.  
C
VEND SWITCH  
N.C.  
CAPACITOR  
GATE  
SOLENOID  
BALLAST  
OPTIONAL LIGHT  
STARTER  
OPTIONAL  
BEVERAGE TRANSFORMER  
OPTIONAL FLAVOR VLVS  
OPTIONAL ICE LEVEL  
PCB  
VLV  
KEYPAD  
BOARD  
SOLENOIDS  
FIGURE 8. WIRING SCHEMATIC (120V)  
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W H T  
B R N  
R E D  
B L U  
Y E L  
B L K  
FIGURE 9. WIRING DIAGRAM (220/240V UNI)  
13  
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620917902INS  
220–240V  
G
L
N
EMI FILTER  
LINE  
FILTER  
TIMER  
L2  
L1  
RECTIFIER  
MOTOR HEATER  
POWER SWITCH  
VEND SWITCH  
AGITATOR MOTOR  
N.O.  
N.C.  
C
GATE  
SOLENOID  
OPTIONAL  
BALLAST  
OPTIONAL LIGHT  
OPTIONAL  
STARTER  
OPTIONAL  
BEVERAGE TRANSFORMER  
OPTIONAL FLAVOR VLVS  
VLV  
SOLENOIDS  
KEYPAD  
OPTIONAL ICE LEVEL  
PCB  
BOARD  
OPTIONAL  
BEVERAGE  
VALVES  
OPTIONAL  
BEVERAGE  
VALVES  
FIGURE 10 WIRING SCHEMATIC 220/240 V  
A C UNITS  
FIGURE 10. WIRING SCHEMATIC (220/240V)  
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WARRANTY  
IMI Cornelius Inc. warrant that all equipment and parts are free from defects in material and work-  
manship under normal use and service. For a copy of the warranty applicable to your Cornelius prod-  
uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please pro-  
vide the equipment model number and the date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (763) 421-6120 D FAX (763) 422-3255  
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IMI CORNELIUS INC.  
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