Cooper Lighting Switch 84700 User Manual

Cooper Industries  
Crouse-Hinds Division  
Crouse-Hinds Airport Lighting Products  
1200 Kennedy Road  
Windsor, CT 06095  
860 683-4300  
DOCUMENT 9131  
December 5, 2006  
Revision M  
Fax 860 683-4354  
INSTRUCTION MANUAL  
Title:  
L-847 RUNWAY CIRCUIT SELECTOR SWITCH  
Series –84700  
COPYRIGHT  
©
2006 Cooper Technologies Company  
FOR PARTS AND SERVICE, CALL 860-683-4300  
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9131  
Rev. M  
LIMITED PRODUCT WARRANTY  
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER  
WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT  
NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR  
FITNESS FOR ANY PARTICULAR PURPOSE.  
Crouse-Hinds Airport Lighting Products (the “Company”) warrants to each original Buyer of  
Products manufactured by the Company that such Products are, at the time of delivery to the Buyer,  
free of material and workmanship defects, provided that no warranty is made with respect to:  
(a)  
(b)  
(c)  
any Product which has been repaired or altered in such a way, in Company's  
judgment, as to affect the Product adversely;  
any Product which has, in Company's judgment, been subject to negligence,  
accident or improper storage;  
any Product which has not been operated and maintained in accordance with  
normal practice and in conformity with recommendations and published  
specification of Company; and,  
(d)  
any Products, component parts or accessories manufactured by others but  
supplied by Company (any claims should be submitted directly to the  
manufacturer thereof).  
Crouse-Hinds Airport Lighting Products’ obligation under this warranty is limited to use reasonable  
efforts to repair or, at its option, replace, during normal business hours at any authorized service  
facility of Company, any Products which in its judgment proved not to be as warranted within the  
applicable warranty period. All costs of transportation of Products claimed not to be as warranted  
and of repaired or replacement Products to or from such service facility shall be borne by Purchaser.  
Company may require the return of any Product claimed not to be as warranted to one of its  
facilities as designed by Company, transportation prepaid by Purchaser, to establish a claim under  
this warranty. The cost of labor for installing a repaired or replacement product shall be borne by  
Purchaser. Replacement parts provided warranty period of the Products upon which they are  
installed to the same extent as if such parts were original components thereof. Warranty services  
provided under the Agreement do not assure uninterrupted operations of Products; Company does  
not assume any liability for damages caused by any delays involving warranty service. The warranty  
period for the Products is 24 months from date of shipment or 12 months from date of first use  
whichever occurs first.  
iii  
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SAFETY NOTICES  
This equipment is normally used or connected to circuits that may employ voltages, which are  
dangerous and may be fatal if accidentally contacted by operating or maintenance personnel.  
Extreme caution should be exercised when working with this equipment. While practical safety  
precautions have been incorporated in this equipment, the following rules must be strictly observed:  
KEEP AWAY FROM LIVE CIRCUITS  
Operating and maintenance personnel must at all times observe all safety regulations. DO NOT  
PERFORM MAINTENANCE ON INTERNAL COMPONENTS OR RE-LAMP WITH  
POWER ON.  
RESUSCITATION  
Maintenance personnel should familiarize themselves with the technique for resuscitation found in  
widely published manuals of first aid instructions.  
iv  
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Rev. M  
TABLE OF CONTENTS  
PAGE  
Title Page...............................................................................................................................................i  
Revisions..............................................................................................................................................ii  
Limited Product Warranty..................................................................................................................iii  
Safety Notices......................................................................................................................................iv  
Table of Contents................................................................................................................................v  
Figures & Tables................................................................................................................................vi  
SECTION 1: GENERAL INFORMATION  
1.1  
1.2  
1.3  
Introduction..............................................................................................................................1  
Equipment Description.............................................................................................................1  
Installation Requirements.........................................................................................................2  
SECTION 2: TECHNICAL DESCRIPTION  
2.1 Theory of Operation.................................................................................................................4  
SECTION 3: INSTALLATION AND OPERATION  
3.1  
3.2  
Installation................................................................................................................................6  
Operation................................................................................................................................12  
SECTION 4: MAINTENANCE  
4.1  
4.2  
4.3  
Periodic Maintenance.............................................................................................................14  
Corrective Maintenance..........................................................................................................14  
Troubleshooting Chart............................................................................................................15  
SECTION 5: PARTS LIST  
5.1  
5.2  
5.3  
Scope......................................................................................................................................20  
Arrangement................. .........................................................................................................20  
Reference Designation............................................................................................................20  
SECTION 6: OPTIONS  
6.1  
6.2  
6.3  
6.4  
6.5  
6.6  
6.7  
6.8  
6.9  
Scope.......................................................................................................................................25  
Option -2.................................................................................................................................25  
Option -3.................................................................................................................................25  
Option -4.................................................................................................................................25  
Option -5.................................................................................................................................25  
Option -6.................................................................................................................................25  
Option -7.................................................................................................................................25  
Option -8.................................................................................................................................25  
Option -9.................................................................................................................................26  
6.10 Option -10...............................................................................................................................26  
6.11 Option -11...............................................................................................................................26  
6.12 Option -12...............................................................................................................................26  
6.13 Option -13...............................................................................................................................26  
6.14 Option -14...............................................................................................................................26  
6.15 Option -15...............................................................................................................................26  
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FIGURES  
PAGE  
Figure 2-1  
Figure 3A  
Figure 3B  
Figure 3C  
Typical CSC Timing Diagram....................................................................................5  
84700-1 or -2 Suggested Conduit Entrances..............................................................9  
84700-3 or -4 Suggested Conduit Entrances............................................................10  
Printed Circuit Board 31955.....................................................................................11  
Figure 4-1A Wiring Diagram 84700-2..........................................................................................16  
Figure 4-1B Wiring Diagram 84700-4..........................................................................................17  
Figure 5-1  
84700-1 or -2 Components.......................................................................................21  
Figure 5-1A View B....................................................................................…………………….21a  
Figure 5-2 84700-3 or -4 Components.......................................................................................22  
Figure 6-2A Wiring Diagram 84700-2-2.......................................................................................28  
Figure 6-2B Wiring Diagram 84700-4-2.......................................................................................29  
Figure 6-5A Wiring Diagram 84700-5 or -6..................................................................................30  
Figure 6-5B Wiring Diagram 84700-4-5 or -6...............................................................................31  
Figure 6-9A 84700-2-9...................................................................................................................32  
Figure 6-9B Wiring Diagram 84700-2-9........................................................................................33  
Figure 6-3,-4,-11  
Internal & Remote Control Connections........................................................34  
TABLES  
PAGE  
Table 1-1  
Table 4-2  
Table 5-1  
Table 5-2  
Table 6-1  
84700 Part Numbers....................................................................................................3  
Troubleshooting Procedure........................................................................................18  
Parts List, 84700-1 or -2............................................................................................23  
Parts List, 84700-3 or -4............................................................................................24  
Circuit Card Part Number Variations...................................................................... ..27  
vi  
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9131  
Rev. M  
SECTION 1  
GENERAL INFORMATION  
1.1  
INTRODUCTION  
Purpose  
1.1.1  
This instruction book provides field support data and information for the FAA Type  
L-847 Runway Circuit Selector Switches manufactured by Crouse-Hinds Airport  
Lighting Products, Windsor, CT 06095. The equipment is herein after referred to as  
a CSC.  
1.1.2  
Applicability  
This instruction book applies only to that hardware bearing the part number series  
84700. Instructions for standard options are provided in Section 6 of this document.  
Refer to Table 1-1 for complete part number information.  
1.2  
EQUIPMENT DESCRIPTION  
Function  
1.2.1  
The FAA Type L-847 CSC is a power switching cabinet specifically designed for  
connection to the output of an FAA Type L-828 Airport Lighting Constant Current  
Regulator (CCR). It is capable of switching one or more series lighting circuits  
either locally or from a remote location, without affecting CCR operation.  
1.2.2  
Features  
The CSC is designed to accommodate lighting loads of up to 70KW at 20 amps and  
30KW at 6.6 amps. Standard models are equipped with from one to four circuit  
capability in one NEMA 1 enclosure. Any combination of load circuits may be  
energized simultaneously. Modular construction has been utilized to provide ease of  
maintenance. A clear dead front cover allows safe inspection of high voltage  
components without the need to de-energize the lighting system.  
1.2.3  
1.2.4  
Options  
A number of factory installed options are available. These options, listed in Table 1-  
1, enable the customer to configure the CSC for a variety of specific applications. It  
is recommended that the customer contact Crouse-Hinds to verify the specific  
options required for an application prior to order submittal. Option -1 is installed on  
all units. See Section 3.1.4.  
Specifications  
The following specification data applies to a standard model 84700 series CSC  
without options.  
1
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1.2.4.1  
1.2.4.2  
FAA Classification  
Type:  
Class:  
L-847-1, -2, -3, -4  
A (for Class B, order Option -10 or -13)  
Rating: 1 and 2 (Dual Rating)  
Electrical Characteristics  
Primary Power:  
L-847-1, -2: 120 VAC, 1.2A, 50/60Hz  
L-847-3, -4: 120 VAC, 2.4A, 50/60Hz  
Regulator Rating:  
All Models: Up to 20 amps at up to 5000 volts, continuous.  
Relay contacts rated for 5000 operations.  
1.2.4.3  
Physical Characteristics  
Dimensional:  
L-847-1, -2: 24" H x 21" W x 9" D, 67 lbs.  
L-847-3, -4: 24" H x 30" W x 9" D, 103 lbs.  
Mechanical:  
All models supplied in a NEMA 1 enclosure painted blue. All  
high voltage components protected by a clear dead front cover.  
Environmental:  
Temperature: -55° to +55°C  
(-67° to +131°F)  
Altitude:  
0 to 10,000 ft.  
Humidity:  
Up to 100 percent  
1.3  
INSTALLATION REQUIREMENTS  
The CSC is shipped from the factory complete and ready for installation. The agency  
responsible for installation must supply all necessary connectors, wire and conduit.  
Markings are provided on the enclosure at recommended conduit entry points. The  
enclosure may be surface mounted on a wall or conduit mounted on a suitable  
concrete base.  
2
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TABLE 1-1  
84700 PART NUMBERS  
UP TO THREE OPTIONS  
BASIC NO.....-.....NUMBER OF CIRCUITS.....-.....OPT A.....-.....OPT B.....-.....OPT B  
84700 (1 through 4) (Three Options from the selection chart)  
·
·
·
·
·
·
·
The standard equipment includes the following:  
NEMA 1 Cabinet  
120 VAC, 50/60 Hz primary power to be supplied by customer  
Internal 120 VAC remote control power  
Handles both 6.6 or 20 amp circuits with any standard regulator  
Meets FAA 150/5345-5B requirements  
Unit provides simultaneous switching (i.e., A or B, or A + B)  
OPTION SELECTION CHART  
OPTION NO.  
DESCRIPTION  
-1  
De-Energized Switching. Included in all units  
Primary Power 220 to 240 VAC, 50/60Hz  
Remote Control 48 VDC (External 48 VDC)  
Remote Control 120 VAC, 50/60Hz (External)  
Remote Back Indication, 6.6 Amp Circuits (ON-OFF)  
Remote Back Indication, 20 Amp Circuits (ON-OFF)  
Discontinued  
-2  
-3  
-4  
-5  
-6  
-7  
-8  
Exclusive Circuit Selection (A or B) Only  
Back-Up Regulator Switching (available on L-847-2 only)  
NEMA 4 Cabinet  
-9  
-10  
-11  
-12  
-13  
-14  
-15  
Remote Control 24 VDC (External 24 VDC)  
Cabinet Door Interlock Switch  
NEMA 4X Cabinet  
Without Cabinet  
Primary Power 480 VAC, 50/60Hz  
3
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9131  
Rev. M  
SECTION 2  
TECHNICAL DESCRIPTION  
2.1  
THEORY OF OPERATION  
The operational discussion presented herein pertains to standard model CSC units.  
Equipment supplied with options may deviate somewhat from the exact operational  
description presented, but the basic operating principles are identical for all  
equipment configurations.  
2.1.1  
Local Control  
The CSC control circuits operate from the 120 VAC primary power source and  
energize the relay coils in the high voltage circuit to supply power to the lighting  
circuit selected. When switch, remote-off-local, is selected to LOCAL, switches S1  
and S2 (S1 through S4) are active. When any of these switches is set to ON, a signal  
is applied to the timing circuits located on the circuit card assembly. The timing  
circuit, in turn, supplies power immediately to the coil of the respective double pole  
relay in the high voltage section. After a brief delay, less than one second, the timing  
circuit supplies power to the coil of the associated single pole shorting relay in the  
high voltage section, thus energizing the lighting circuit. (Note: Due to the  
characteristics of Type L-828 Regulators, the other lighting loads may dim  
momentarily. This is normal.) To de-energize a lighting circuit, the respective  
control switch is selected to OFF. This action immediately de-energizes the single  
pole shorting relay, which places a short across the lighting circuit. After a brief  
delay, the timing circuit removes power from the coil of the double-pole isolating  
relay, which opens to isolate the lighting circuit from the regulator. The timing  
diagram in Figure 2-1 may be helpful in understanding the switching sequence.  
De-energized switching (Option -1) is installed on all units. This turns the regulator  
off prior to switching the circuits and turns the regulator back on after the circuits  
have been switched. See Sections 3.1.3.2 and 3.1.4 for more detail.  
2.1.2  
2.1.3  
Remote Operation  
The CSC, when operated remotely, functions exactly the same as when under local  
control, except that switches S1 and S2 (S1 through S4) are not active. Remote  
control power is normally derived internal to the CSC. However, external power  
sources may be used if the proper option is specified.  
CCR Interlock  
An interlock switch is provided for the high voltage section of the CSC. This switch  
should be connected in series with the control circuit of the CCR to provide for  
immediate shutdown of the CCR in the event that the dead front cover of the CSC is  
removed. Normally, however, the CCR or CCRs should be de-energized prior to  
removal of the dead front cover  
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SECTION 3  
INSTALLATION AND OPERATION  
WARNING  
INSTALLATION, SERVICE, MAINTENANCE OR OPERATION SHOULD  
BE PERFORMED BY QUALIFIED PERSONNEL ONLY.  
3.1  
INSTALLATION  
All CSC units are supplied ready for operation with all ordered options installed.  
When properly connected, no electrical adjustments should be necessary prior to use.  
3.1.1  
Location  
The CSC may be installed in all locations meeting the environmental requirements as  
specified in paragraph 1.2.4.3 except where explosive or highly corrosive  
atmospheres may be present. The equipment should be accessible to qualified  
personnel only. In addition, adequate drainage should be provided to preclude the  
possibility of standing water hindering maintenance or normal operations.  
3.1.2  
3.1.3  
Power Requirements  
Standard model CSC units require a source of 120 VAC at 50/60Hz. If the particular  
unit to be installed is equipped with option -2, a source of 220 to 240 VAC at  
50/60Hz is required. Refer to Table 1-1.  
Detail Installation Checklist  
NOTICE:  
(1)  
Read and become familiar with this procedure before  
attempting installation of this equipment.  
Improper  
installation procedures can damage this equipment and may  
void the warranty!  
(2)  
(3)  
Further, the instructions for each equipment option included  
should similarly be understood before proceeding with  
installation.  
Installer should initial in space provided ( ) after completing  
each step.  
3.1.3.1  
Mechanical Installation  
( )  
1.  
Unpack the CSC, open the enclosure and check for any  
shipping damage.  
( )  
2.  
Remove the dead front cover from the high voltage section.  
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3.1.3.1  
Mechanical Installation Cont'd  
( )  
3.  
Remove the electrical assembly from the enclosure by  
loosening and removing the mounting hardware from the  
four corners of the base plate panel.  
( )  
( )  
( )  
4.  
5.  
6.  
The electrical assembly can now be placed in the shipping  
carton for protection.  
Proceed to mount the empty enclosure in the desired fashion.  
Recommended conduit hole locations are shown on Figure 3.  
Remove all dirt and foreign material from the enclosure, then  
re-install the electrical assembly in the enclosure after  
completing the mounting and conduit connector installation.  
3.1.3.2  
Electrical Wiring  
( )  
1.  
Connect the ground conductor to the ground lug located in  
the lower left hand corner of the base plate.  
( )  
2.  
Connect the remote control leads to 31955 TB1 terminals as  
indicated.  
L - 120 VAC hot lead (Input for Option -2 is  
LN - 120 VAC Neutral to "H" terminals on Step-  
down Transformer)  
CR - Remote Control Common  
C1 - Remote Control Circuit 1  
C2 - Remote Control Circuit 2  
C3 - Remote Control Circuit 3 for 84700-3 & -4  
C4 - Remote Control Circuit 4 for 84700-4  
Note: 31955 TB1 is removable for ease of installation.  
( )  
3.  
4.  
Connect the CCR control power to 31955 TB1 terminals as  
indicated:  
CC1 - Control Power Feed from Regulator  
CC2 - Control Load to Tower  
See page 7A.  
( )  
Connect the output of the CCR to terminals R1 and R2, in  
the high voltage section, using the #12 AWG ring terminals  
provided.  
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3.1.3.2  
Electrical Wiring Cont'd  
( )  
5.  
Connect each lighting load to the respective LOOP terminals  
in the high voltage section, using the #12 AWG ring  
terminals provided.  
NOTE:  
BEFORE CONNECTING LOAD TO LOOP  
TERMINALS, REMOVE JUMPER FROM ONLY THOSE  
TERMINALS THAT LOAD IS BEING CONNECTED TO.  
( )  
( )  
6.  
7.  
Make any option related connections.  
Re-install the dead front cover and fasten securely.  
3.1.4  
Option -1, De-Energized Switching, Disabling  
( )  
1.  
To disable de-energized switching feature, move E2 spring  
shunt on 31955 circuit assembly from E2-2/E2-3 to E2-1/E2-  
2, refer to Figure 3C.  
8
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3.2  
OPERATION  
3.2.1  
Initial Checkout  
This checkout is divided into two sections. In the first section, all control functions  
are checked. In the second, the high voltage functions are checked. If the CSC fails  
to perform properly at any step of this procedure, consult the troubleshooting guide  
in Section 4.  
3.2.1.1  
Control Functions  
( )  
( )  
( )  
1.  
2.  
3.  
Set all CSC switches to the OFF position.  
Apply Primary Power to the CSC.  
Set switch to the local operation position and verify visually  
that none of the high voltage relays pull-in.  
( )  
( )  
4.  
5.  
Set switch S1 to ON and verify visually that the LOOP 1  
high voltage relays energize. (Refer to Section 2.1.1 for  
operational details).  
Set switch S1 to OFF and verify visually that the LOOP 1  
high voltage relays de-energize.  
( )  
( )  
6.  
7.  
Repeat steps 4 and 5 for the remaining switches and LOOPs.  
Verify proper remote control operation by setting to the  
remote position and exercising the remote control circuit.  
3.2.1.2  
High Voltage Functions  
( )  
1.  
Turn on the CCR to the lowest intensity step. Verify it does  
not trip-out on open circuit.  
( )  
2.  
Set each switch on the CSC to the ON position and verify  
that the associated lighting circuit is energized. Some  
contact arcing is normal during switching.  
( )  
3.  
Checkout of the dead front interlock should be accomplished  
as follows:  
A.  
B.  
C.  
Turn off, lock and tag the CCR.  
Remove primary power from the CSC.  
Remote the dead front cover and close the CSC  
cabinet door.  
12  
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3.2.1.2  
High Voltage Functions Cont'd  
D.  
Attempt to turn on the CCR. Verify it does not turn  
on.  
E.  
After repeating Step A above, re-install the dead front  
cover on the CSC.  
F.  
Restore power to all circuits.  
3.2.2  
Normal Operation  
In most cases, the CSC will be operated from a remote location. To affect this mode,  
set to remote and close the cabinet door. No other adjustments are necessary. To  
operate the CSC locally, set for local operation and select the desired lighting circuit  
by setting the associated local switch to ON. It is strongly recommended that the  
CSC cabinet door be closed securely when the equipment is unattended to preclude  
unauthorized operation.  
13  
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SECTION 4  
MAINTENANCE  
WARNING  
INSTALLATION, SERVICE, MAINTENANCE OR OPERATION SHOULD  
BE PERFORMED BY QUALIFIED PERSONNEL ONLY.  
4.1  
PERIODIC MAINTENANCE  
The CSC should be inspected periodically as shown below:  
INTERVAL  
1 month  
ACTION  
(A)  
(A)  
(A)  
(B)  
Visually inspect high voltage relays through clear  
dead front cover.  
3 months  
6 months  
Perform Control Functions checkout per Section  
3.2.1.1 to verify proper operation.  
Isolate the CSC and CCR from all sources of  
electrical power.  
Check all wiring connections for loose or missing  
screws. Check terminal blocks and component  
connections.  
(C)  
(D)  
(E)  
Check for broken or damaged wires and components.  
Remove dust build up.  
Inspect housing for rust or chipped paint. Clean and  
touch up with paint as required.  
(F)  
Re-install all covers and restore primary power to the  
CSC and CCR.  
4.2  
CORRECTIVE MAINTENANCE  
In general, corrective maintenance is performed by the replacement of parts rather  
than repair when they cease to function properly. The use of easily removable sub-  
assemblies facilitates repair. The removal and replacement procedure should be  
obvious to qualified maintenance personnel.  
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4.2  
CORRECTIVE MAINTENANCE CONT'D  
WARNING  
VOLTAGES IN EXCESS OF 1000 VOLTS ARE PRESENT WHEN THE  
REGULATOR IS OPERATING. DO NOT ATTEMPT REPAIR OR  
SERVICING WITHOUT FIRST REMOVING POWER FROM THE  
REGULATOR. THE USE OF LOCK-OUT DEVICES IS RECOMMENDED  
FOR INSTALLATIONS WHERE THE POWER DISTRIBUTION PANEL IS  
NOT READILY VISIBLE FROM THE REGULATOR OR CSC LOCATION.  
Caution should be exercised if removal of Circuit Card Assembly becomes necessary  
as the board is easily damaged by improper removal and handling, either of which  
would void the warranty. Particular areas of concern are:  
(A)  
Power must be removed from the CSC before attempting to  
disconnect or re-connect the connector plugs from the board.  
(B)  
The circuit card is held in place by five screws and by washer and nuts  
on switch actuators. All screws, nuts and washers must be replaced  
after the circuit card has been re-installed and before plugs are re-  
connected to the board. Failure to do so will probably result in  
permanent or intermittent circuit board damage.  
4.3  
TROUBLESHOOTING CHART  
The following Troubleshooting Procedure, Table 4-2, is provided as a guideline to  
assist qualified airport maintenance personnel in locating and correcting any  
malfunctions when they occur. See Figure 4-1, CSC Schematic, for reference during  
troubleshooting.  
15  
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TABLE 4-2  
TROUBLESHOOTING PROCEDURE  
PROBLEM  
CSC does not  
operate in remote  
(all circuits)  
POSSIBLE CAUSE  
Power source not  
energized  
TEST  
Verify voltage is  
present at TB1-L, LN  
CORRECTIVE ACTION  
Restore power  
Blown fuse  
Broken wire  
Check F1  
Replace fuse  
Check wiring harness Repair or replace harness  
assy  
One or two circuits Broken wire  
of CSC do not  
operate in local or  
remote  
Check wiring harness Repair or replace harness  
assy  
Loose or defective  
H.V. relay module  
Check connector  
Re-seat connector on  
Timing Circuit Card  
Check relay control  
harness  
Repair or replace relay  
harness  
Regulator trips off Miswired lighting  
when one or more  
circuits are  
-----  
Check all wiring  
activated  
Defective relay or  
open lighting circuit  
Disconnect wires to  
R1 & R2 using an  
ohmmeter, determine  
fault location  
Repair lighting circuit or  
replace relay module or  
faulty relay  
Regulator current  
falls when light  
circuit is activated  
regulator capacity is  
insufficient  
Calculate total load  
requirements  
Use a larger regulator  
CSC does not  
operate in remote  
Remote control wires  
connected incorrectly  
or broken  
Check remote  
connections  
Repair remote control  
equipment  
Defective timing  
circuit  
------  
If remote control signals are  
correct, the problem is  
probably due to a defective  
timing circuit card.  
Observe all precautions of  
para. 4.2 when replacing  
the timing circuit card  
18  
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9131  
Rev. M  
PROBLEM  
POSSIBLE  
CAUSE  
TEST  
CORRECTIVE ACTION  
No distinct delay  
between high voltage  
relay actions  
Defective timing  
circuit card  
------  
Replace the timing circuit  
card. Observe all precautions  
of para. 4.2 when replacing  
the timing card  
High voltage  
Relay module at  
end of rated life  
------  
Replace the high voltage  
relay module or relay  
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9131  
Rev. M  
SECTION 5  
PARTS LIST  
5.1  
SCOPE  
The following Parts List provides ordering data for all repairable or replaceable  
components and assemblies.  
5.1.1  
List of Figures  
Figure 5-1 Component Identification, 84700-1 or -2  
Figure 5-2 Component Identification, 84700-3 or -4  
List of Tables  
5.1.2  
5.2  
Table 5-1 Circuit Selector Parts List, 84700-1 or -2  
Table 5-2 Circuit Selector Parts List, 84700-3 or -4  
ARRANGEMENT  
The Figures and Tables in this section are arranged to show each replaceable part or  
assembly. The parts are identified in each Figure by Index Number. The Index  
Number also appears in the corresponding Parts List, which also provides the part  
number and description.  
5.3  
REFERENCE DESIGNATION  
A reference designation number is assigned to each electrical part contained in the  
circuit selector. These reference designations are shown on the wiring diagrams,  
Figure 4-1 and in the Circuit Selector Parts List, Table 5-1 and 5-2.  
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Rev. M  
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Rev. M  
TABLE 5-1  
PARTS LIST, 84700-1 OR -2  
ITEM  
NO  
REFERENCE  
QUANTITY DESCRIPTION  
CROUSE  
DESIGNATION -1  
-2  
1
1
1
1
2
1
1
2
2
HINDS PART  
NUMBER  
31525  
1
2
1
1
1
1
1
1
1
Cabinet  
Base Plate  
30858  
31973  
3
Low Voltage Panel  
Circuit Card assembly  
Relay Module Assembly  
Dead Front Plate  
4
31955-1  
30848-1  
30832  
5
6
7
Dead Front Bracket  
Relay, High Voltage, SPNC  
30828  
*8  
*9  
K1  
K2  
1
1
34197  
Assembly, Vacuum Relay,  
L-847  
34196  
10  
11  
1
1
-
1
1
1
1
Switch Label  
Interlock Switch  
Jumper Wire  
Ground Stud  
Not Used  
31981  
10047-1616  
46-245-5X/D-5  
10053-184  
12  
13  
1
14  
**15  
16  
1
1
1
1
1
2
Fuse, 2.0A  
10047-1590  
31985  
Interlock Harness  
Relay Harness  
*17  
18  
30853  
NOT USED  
*19  
*20  
1
1
2
2
Assembly,L-847 Relay Interface  
Harness, L-847 Relay Interface  
34195  
32849  
* = Part of Item 5 Assembly  
** = Part of Item 4  
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9131  
Rev. M  
TABLE 5-2  
PARTS LIST, 84700-3 OR -4  
ITEM  
NO  
REFERENCE  
QUANTITY DESCRIPTION  
CROUSE  
DESIGNATION -3  
-4  
1
1
1
1
2
1
1
4
4
HINDS PART  
NUMBER  
31530  
1
2
1
1
1
1
2
1
1
Cabinet  
Base Plate  
30859  
31974  
3
Low Voltage Panel  
Circuit Card assembly  
Relay Module Assembly  
Dead Front Plate  
4
31955-2  
30848-1  
30833  
5
6
7
Dead Front Bracket  
Relay, High Voltage, SPNC  
30829  
*8  
*9  
K1  
K2  
3
3
34197  
Assembly, Vacuum Relay,  
L-847  
34196  
10  
11  
1
1
2
1
1
1
1
2
1
3
3
1
1
3
1
2
1
1
2
2
4
4
Switch Label  
31975  
10047-1616  
46-245-5X/D-4  
10053-184  
30848-4  
Interlock Switch  
12  
Jumper Wire  
13  
Ground Stud  
14  
Relay Module Assembly  
Fuse, 3.0A  
**15  
16  
10047-1591  
31985  
Interlock Harness  
*17  
*18  
*19  
*20  
Relay Harness (Item 5 only)  
Relay Harness (Item 14 only)  
Assembly,L-847 Relay Interface  
Harness, L-847 Relay Interface  
30853  
30853-1  
34195  
32849  
* = Part of Item 5 or 14 Assembly  
** = Part of Item 4  
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9131  
Rev. M  
SECTION 6  
OPTIONS  
6.1  
6.2  
SCOPE  
The following listing provides parts ordering data and customer installation data.  
OPTION -2  
The part number for the 220VAC transformer is 10047-1444. Customer primary  
input connections are at points H1 and H4 on the transformer; see Figures 6-2A and  
6-2B. See Figure 5-1 or 5-2 for transformer location.  
6.3  
6.4  
6.5  
Option -3  
Item 4 circuit card, see Figure 5-1 or 5-2 for location, changes with Option -3. See  
Table 6-1 for circuit card part number variations. See Figure 6-3,-4,-11 for external  
remote control connections.  
Option -4  
Item 4 circuit card, see Figure 5-1 or 5-2 for location, changes with Option -4. See  
Table 6-1 for circuit card part number variations. See Figure 6-3,-4,-11 for external  
remote control connections.  
Option -5  
The part number for the current sensing circuit card is 31978-1 for 1 loop sensing  
(84700-1 or -3, 1 required) and 31978-2 for 2 loop sensing (84700-2 or -4; -4  
requires 2 cards). Item 5 relay module P/N is 30848-3. Item 14 relay module P/N is  
30848-6. See Figure 5-1 or 5-2 for parts locations. See Figure 6-5A or 6-5-B for  
wiring diagram.  
6.6  
6.7  
6.8  
Option -6  
Same as Option -5, except Item 5 P/N is 30848-2 and Item 14 P/N is 30848-5.  
Option -7  
Discontinued.  
Option -8  
Item 4 circuit card, see Figure 5-1 or 5-2 for location, changes with option -8. See  
Table 6-1 for circuit card part number variations.  
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9131  
Rev. M  
6.9  
Option -9  
Item 11 P/N is 10047-1878. Item 12 P/N is 46-192-5X/D-8. The part number for the  
interlock switch harness is 31985-1. Item 5 P/N is the same as for standard 84700-2  
module, except option -9 labeling required and, if present, remove lead with tag  
"THIS JUMPER TO BE REMOVED ONLY WHEN CONNECTING LOAD TO  
THESE TERMINALS". See Figure 6-9A for parts location. See Figure 6-9B for  
wiring diagram.  
6.10  
6.11  
Option -10  
Cabinet P/N is 30834 for 84700-1 or -2 and 30835 for 84700-3 or -4.  
Option -11  
Item 4 circuit card, see Figure 5-1 or 5-2 for location, changes with Option -11. See  
Table 6-1 for circuit card part number variations. See Figure 6-3,-4,-11 for external  
remote control connections.  
6.12  
Option -12  
Item 14 P/N is 10047-2276 (except when used with Option -9; use Option -9 Item  
14). The actuator extender P/N is 10037-573. Item 10 P/N for 84700-1 or -2 is  
31986 and 31987 for 84700-3 or -4. See Figure 5-1 or 5-2 for parts location.  
6.13  
6.14  
6.15  
Option -13  
Cabinet P/N is 30834-1 for 84700-1 or -2 and 30835-1 for 84700-3 or -4.  
OPTION -14  
Circuit Selector Switch without the Cabinet.  
OPTION -15  
The part number for the 480VAC transformer is 10047-1444. Customer primary  
input connections are at points H1 and H4 on the transformer; see Figures 6-2A and  
6-2B. See Figure 5-1 or 5-2 for transformer location.  
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9131  
Rev. M  
TABLE 6-1  
PART NUMBER  
31955-1  
USED ON  
84700-1 or -2  
31955-2  
84700-3 or -4  
31955-3  
84700-2-9  
31955-4  
84700-1 or -2 w/Opt. -8  
84700-3 or -4 w/Opt. -8  
84700-1 or -2 w/Opt. -3  
84700-3 or -4 w/Opt. -3  
84700-2-3, -9  
31955-5  
31955-6  
31955-7  
31955-8  
31955-9  
84700-1 or -2 w/Opts. -3 & -8  
84700-3 or -3 w/Opts. -3 & -8  
84700-1 or -2 w/Opt. -11  
84700-3 or -4 w/Opt. -11  
84700-2-9, -11  
31955-10  
31955-11  
31955-12  
31955-13  
31955-14  
31955-15  
31955-1-4  
31955-2-4  
31955-3-4  
31955-4-4  
31955-5-4  
84700-1 or -2 w/Opts. -8 & -11  
84700-3 or -4 w/Opts. -8 & -11  
84700-1 or -2 w/Opt. -4  
84700-3 or -4 w/Opt. -4  
84700-2 w/Opts. -4 & -9  
84700-1 or -2 w/Opts. -4 & -8  
84700-3 or -4 w/Opts. -4 & -8  
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