Continental Indoor Fireplace CDIZC P User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.  
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS  
GAS-FIRED DIRECT VENT INSERT  
INSTALLATION AND OPERATION INSTRUCTIONS FOR:  
VENTED GAS FIREPLACE HEATER  
NATURAL GAS MODELS CDIZC - N  
PROPANE GAS MODELS CDIZC - P  
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS  
WARNING: If the information in these instructions is not followed exactly, a fire or  
explosion may result causing property damage, personal injury or death.  
FOR YOUR SAFETY  
Do not store or use gasoline or other flammable vapours and liquids in the vicinity  
of this or any other appliance.  
WHAT TO DO IF YOU SMELL GAS:  
• Do not try to light any appliance.  
• Do not touch any electrical switch.  
• Do not use any phone in your building.  
supplier's instructions.  
• Immediately call your gas supplier  
from a neighbour's phone. Follow the gas  
• If you cannot reach your gas supplier,  
call the fire department.  
Installation and service must be performed by a qualified installer, service  
agency or the gas supplier.  
R-2000  
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
CONTINENTAL gas fireplaces are manufactured under the strict Standard of the world recognized  
ISO 9001 : 2000 Quality Assurance Certificate.  
CONTINENTAL products are designed with superior components and materials, assembled by trained craftsmen  
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station.  
Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure  
that you, the customer, receives the quality product that you expect from WOLF STEEL Ltd..  
CONTINENTAL GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY  
The following materials and workmanship in your new CONTINENTAL gas fireplace are  
warranted against defects for as long as you own the fireplace. This covers: combustion cham-  
ber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal  
breakage only), gold plated parts against tarnishing, porcelainized enamelled components and  
aluminium extrusion trims.  
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,  
thermal switch, switches, wiring, remote controls, igniter, gasketing, and pilot assembly are  
covered and WOLF STEEL LTD. will provide replacement parts free of charge during the first  
year of the limited warranty.  
Any labour related to warranty repair is not covered.  
CONDITIONS AND LIMITATIONS  
WOLF STEEL LTD. warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on  
the warranty registration card filed with WOLF STEEL Ltd. -- provided that the purchase was made through an authorized CONTINENTAL dealer and is subject to the following conditions  
and limitations:  
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.  
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the  
product and all local and national building and fire codes.  
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this  
warranty.  
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel  
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.  
WOLF STEEL Ltd. warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years WOLF STEEL  
Ltd. will replace or repair the defective parts at our option free of charge. From 10 years to life, WOLF STEEL LTD. will provide replacement burners at 50% of the current retail price.  
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in  
accordance with the operation instructions and under normal conditions.  
After the first year, with respect to this President's Limited Lifetime Warranty, WOLF STEEL LTD. may, at its discretion, fully discharge all obligations with respect to this warranty by refunding  
to the original warranted purchaser the wholesale price of any warranted but defective part(s).  
WOLF STEEL Ltd. will not be responsible for installation, labour, or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this  
warranty.  
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, WOLF STEEL’S responsibility under this warranty is defined as above and it shall not in any event  
extend to any incidental, consequential or indirect damages.  
This warranty defines the obligations and liability of WOLF STEELLtd. with respect to the CONTINENTAL gas fireplace and any other warranties expressed or implied with respect to this  
product, its components or accessories are excluded.  
WOLF STEEL Ltd. neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. WOLF STEEL Ltd. will not be responsible  
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting  
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.  
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging  
chemicals or cleaners will not be the responsibility of WOLF STEEL Ltd.  
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card  
must be returned within fourteen days to register the warranty.  
WOLF STEEL Ltd. reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.  
ALL SPECIFICATIONSAND DESIGNSARE SUBJECTTO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. CONTINENTAL® IS AREGISTERED  
TRADEMARK OF WOLF STEELLTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEELLTD.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
GENERAL INFORMATION  
GENERAL INSTRUCTIONS  
THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED FOR YOUR SATISFACTION, THIS FIREPLACE INSERT  
AND SERVICED BY A QUALIFIED INSTALLER to con- HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION  
form with local codes. Installation practices vary from re- AND QUALITY!  
gion to region and it is important to know the specifics that Minimum inlet gas supply pressure is 4.5 inches water  
apply to your area,  
for example: in Massachusetts State:  
column for natural gas and 11 inches water column for  
propane. Maximum inlet gas pressure is 7 inches water  
column for natural gas and 13 inches water column for  
propane. Manifold pressure under flow conditions is 3.5  
inches water column for natural gas and 10 inches water  
column for propane. When the fireplace is installed at el-  
evations above 4,500ft, and in the absence of specific rec-  
ommendations from the local authority having jurisdiction,  
the certified high altitude input rating shall be reduced at  
the rate of 4% for each additional 1,000ft.  
• The fireplace damper must be removed or welded in the open  
position prior to installation of a fireplace insert or gas log.  
• The appliance off valve must be a “T” handle gas cock.  
• The flexible connector must not be longer than 36 inches.  
• The appliance is not approved for installation in a bedroom or  
bathroom unless the unit is a direct vent sealed combustion  
product.  
• WARNING: This product must be installed by a licensed plumber  
or gas fitter when installed within the commonwealth of  
Expansion / contraction noises during heating up and cool-  
ing down cycles are normal and to be expected.  
Massachusetts.  
In absence of local codes, install to the current CAN1-  
B149 Installation Code in Canada or to the National Fuel  
Gas Code, ANSI Z223.1, and NFPA 54 in the United  
States. Mobile home installation must conform with local  
codes. In the absence of local codes, install to the current  
standard for gas equipped mobile housing CAN/CSA  
Z240 MH Series in Canada or the manufactured home  
construction and safety standard, Title 24 CFR, part 3280,  
or the Fire Safety Criteria for manufactured home installa-  
tions, Sites and Community Standard ANSI/NFPA 501A in  
the United States.  
Maximum input is 24,000 BTU/hr for natural gas and pro-  
pane. Maximum output for natural gas and propane is  
20,400 BTU/hr at an efficiency of 85% with the fan on. Maxi-  
mum A.F.U.E. (annual fuel utilization efficiency) rating is  
79 % for natural gas and propane. This fireplace insert is  
not approved for closet or recessed installations. It is ap-  
proved for bathroom, bedroom and bed-sitting room in-  
stallations and is suitable for mobile homes. The natural  
gas model is suitable for installation in a mobile home that  
is permanently positioned on its site and fuelled with natu-  
ral gas.  
Purge all gas lines with the glass door of the fireplace  
insert opened. Assure that a continuous gas flow is at  
the burner before closing the door.  
This insert must be recessed into a vented noncombus-  
tible wood-burning fireplace (prefabricated or masonry)  
only. The minimum fireplace opening size in which the  
heater is to be installed is:  
Under extreme vent configurations, allow several min-  
utes (5-15) for the flame to stabilize after ignition.  
HEIGHT  
WIDTH  
DEPTH  
14½  
25  
11  
inches  
inches  
inches  
The fireplace insert and its individual shutoff valve must be  
disconnected from the gas supply piping system during  
any pressure testing of that system at test pressures in  
excess of 1/2 psig (3.5 kPa). The fireplace insert must be  
isolated from the gas supply piping system by closing its  
individual manual shutoff valve during any pressure test-  
ing of the gas supply piping system at test pressures  
equal to or less than 1/2 psig (3.5 kPa).  
The minimum allowable chimney flue size is 6" round.  
The minimum distance, from the bottom of a combustible  
mantle projecting 3" maximum from the wall to the top of  
the aluminium trim, is 3".  
CARE OF GLASS, AND PLATED PARTS  
Do not use abrasive cleaners to clean these parts. Buff  
lightly with a clean dry cloth.  
A 1/8 inch NPT plug, accessible for test gauge connection,  
must be installed immediately upstream of the gas supply  
connection to the fireplace insert.  
The glass is 3/16" ceramic glass available from your  
Continental / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE  
MATERIALS. Clean the glass after the first 10 hours of op-  
eration with a recommended gas fireplace glass cleaner.  
Thereafter clean as required. DO NOT CLEAN GLASS  
WHEN HOT! If the glass is not kept clean permanent  
discolouration and / or blemishes may result.  
The fireplace insert must be electrically connected and  
grounded in accordance with local codes. In the absence  
of local codes, use the current CSA C22.1 CANADIAN  
ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1990  
NATIONAL ELECTRICAL CODE in the United States. The  
blower power cord must be connected into a properly  
grounded receptacle. The grounding prong must not be  
removed from the cord plug.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
INSTALLATION  
Clean out ashes from the inside of the wood-burning fire-  
Provide adequate ventilation air.  
place. Make sure that the chimney and wood-burning fire-  
place are in a clean and sound condition and constructed  
of non-combustible materials. If necessary have any re-  
pair work done by a qualified person before installing the  
insert. Remove the existing fireplace damper or lock into  
an open position.  
Using screws, attach the fireplace warning tag  
(W385-0199) to the inside of the firebox of the fireplace into  
which the insert is being installed.  
Provide adequate accessibility clearance for  
servicing and operating the fireplace insert.  
Never obstruct the front opening of the fire-  
place insert.  
Objects placed in front of the fireplace must  
be kept a minimum of 48" away from the  
front face of the unit.  
FIGURES1a-c  
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH  
A
GAS  
FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID  
FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE  
IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.  
ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME  
FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU  
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES  
AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR  
LES AUTORITES AYANT JURIDICTION.  
W385-0199  
The sheet-metal parts of the fireplace, in which the gas  
fireplace insert is to be installed, must not be cut.  
If the wood-burning factory-built fireplace has no gas  
access hole(s) provided, an access hole of 1½ inch or  
less may be drilled through the lower sides or bottom  
of the fireplace in a proper workman like manner. This  
access hole must be plugged with non-combustible in-  
sulation after the gas supply line has been installed.  
Ensure that existing chimney cleanouts fit properly.  
3 SIDED BACKER PLATE
The refractory, glass doors, screen rails, screen mesh  
and log grates may be removed from the fireplace be-  
fore installing the gas fireplace insert.  
Smoke shelves, shields and baffles may be removed if  
attached by mechanical fasteners.  
The ventilation openings in the fireplace may be ob-  
structed by the backer plates, aluminium trim etc. but  
these parts are not to be applied so as to have an air-  
tight seal.  
3 & 4 SIDED BACKER PLATES - SIDE VIEWS  
4 SIDED BACKER PLATE - FRONT VIEW  
TOP VIEW  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6
2. Gently stretch the liners to the required lengths and in-  
sert into the chimney. Place the terminal onto the top of the  
INSERT VENT CONNECTION  
Move the insert close to its final position inside the wood- chimney cap and fit the flashing plate to suit. Make weather  
burning fireplace. This unit is equipped with 6 levelling tight by sealing with caulking (not supplied) and fasten to  
screws located as follows: two are on either side of the the chimney with screws and plugs (not supplied)  
circulation blower on the rear panel; four are located front 3. INSIDE: Attach and secure the flex liners to the vent  
and back on either side beneath the log support. Level connection assembly using the same procedure as be-  
using four of the levelling screws. See Figure 1a. Levelling fore, ensuring that the marked exhaust liner is attached  
the unit will eliminate rocking or excessive noise when the to the exhaust collar.  
fan is in operation. Once the unit is level, move it partially  
into place within the fireplace to allow for all connections to  
be made. It is not practical to level the insert once the it has  
been installed. Determine the required depth prior to in-  
stalling the unit and adjust the four levelling screws accord-  
ingly.  
FIGURE 3  
FIGURE 4  
CHIMNEY CONNECTION  
Chimney installation must conform to both national and  
local code requirements. The chimney must be lined with  
one 2" or 3" diameter liner for intake and one 3" diameter  
liner for exhaust. The minimum and maximum vent lengths  
are 10 and 35 feet respectively. Recommended Continental  
kits come in 3 lengths: While the liners must be continuous  
from the fireplace to the terminal, to achieve the needed  
length, they may be coupled, using an aluminium coupler,  
provided installation is sealed & secured.  
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST &  
2-3" TO 2" REDUCER:  
GDI-2320KT  
GDI-2325KT  
GDI-2335KT  
VENT KIT 20FT  
VENT KIT 25FT  
VENT KIT 35FT  
2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:  
4. Detach the two screws from the back of the firebox and  
remove the panel, as illustrated.  
GDI-320KT  
GDI-325KT  
GDI-335KT  
VENT KIT 20FT  
VENT KIT 25 FT  
VENT KIT 35 FT  
STUDS  
We recommend that exhaust vents that pass through  
unheated spaces, such as a garage or attic, be  
wrapped in a protective sleeve to minimize condensa-  
tion and reverse flow symptoms. See Trouble Shooting  
for details.  
This unit is approved for use with a 2" liner for air intake  
and a 3" liner for exhaust. For best performance,  
however, it is recommended to use two 3" liners.  
If a 2" liner is used for the intake, it is necessary to  
adjust the primary air shutter. See "Air Shutter Settings"  
VENT CONNECTOR  
EXTENSION  
RESTRICTOR  
PLATE  
on page 11.  
FIGURE 2  
1. OUTSIDE: Slip one  
end of a liner a minimum  
of 2" over one of the  
collars of the terminal. Se-  
cure using 3 screws. Then  
seal the joint and screw  
heads with high tempera-  
ture sealant. Repeat with  
the other liner.  
FIGURE5a-b  
5. Reaching in through the insert, manoeuvre the vent con-  
nection assembly through the openings in the firebox top,  
taking care not to damage the gasket. In case of a low  
ceiling fireplace, the extension should be removed and  
reinstalled after the vent connection is secured to the fire-  
box. Attach the restrictor plate to the centre stud and se-  
cure the assembly using the three studs and ¼-20 hex  
nuts.  
NOTE: We recommend that the other end of the exhaust  
liner be marked to eliminate the exhaust liner being con-  
nected to the intake collar at the unit.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
WALL SWITCH / THERMOSTAT  
GAS INSTALLATION  
Install suitable supply piping connection to the /8" flex  
3
For ease of accessibility, an optional remote wall switch  
or millivolt thermostat may be installed in a convenient  
location. Route 2-strand solid core millivolt wire from  
the gas fireplace insert to the wall switch / millivolt ther-  
mostat. The recommended maximum lead length de-  
pends on the wire size:  
connector supplied (as per local gas codes).  
FIGURE 6  
WIRE SIZE  
14gauge  
16gauge  
18gauge  
MAX. LENGTH  
100 feet  
60 feet  
The insert may now be  
pushed into its final posi-  
tion inside the wood-burn-  
ing fireplace. Secure the in-  
sert to the fireplace using  
perforated strapping at-  
40 feet  
Do not connect either the wall switch, thermo-  
stat or gas valve to electricity (110 VOLTS).  
S E C U R I N G  
tached to the two securing  
HOLES  
holes on either side of the  
unit as shown. We recom-  
mend that the trim be in-  
stalled before the unit is  
placed into its final position.  
FIGURE 7  
FINISHING  
In order to close off the fireplace opening or if the opening  
is larger than the 3- or 4-sided aluminium extrusion trim  
kits, it is recommended to reduce the opening using a non-  
combustible material such as ceramic tile, marble, etc or  
the GIZBP6-3 or GIZBP6-4 backer plate kits. The outside  
edge of the backer plate is finished off with gold trim in-  
cluded in each kit. A deluxe flashing kit complete with mar-  
quis trim may also be used to complete the installation.  
These flashing and trim combinations are available in 6  
and 9 inch widths as well as many finishes to accent any  
room decor. Mounting brackets, GIZBRKT, are required to  
install the deluxe flashing. Detailed installation instructions  
are included with each kit.  
FIRE VIEWING DOOR  
VALVE  
CONTROL  
DOOR  
FIGURE 8  
FIGURE 10  
SLIDE TO  
ADJUST  
FIGURE 11  
If this unit is being installed into an existing wood burning,  
zero clearance fireplace, then be aware of this precaution:  
Any circulation air opening may be covered (with non-  
combustible material) but not sealed!  
LOOSEN  
SCREWS  
ALUMINIUM EXTRUSION TRIM KIT  
INSTALLATION  
The insert can be equipped  
with either a 3- or 4-sided  
trim kit to finish off the fire-  
place opening. Slide the trim  
assembly over the keyholes  
(2 per side) and drop into  
place. If installing the op-  
tional 3- or 4-sided backer  
plate (GIZBP6-3 or GIZBP6-  
4), it must be hung prior to  
the trim kit installation us-  
To adjust the trim: If the mitre is out of alignment, open  
each side and loosen the two screws at either side trim  
hinge. Slide the trim up or down to adjust and re-tighten  
screws. There is also a very slight in/out adjustment that  
can be made.  
Note: Since the side panels open and close, to access  
the controls, a gap is necessary at the mitre joint.  
ing the same keyholes.  
The top trim piece has an adjustable securing bracket  
which enables the trim to be secured to the firebox shell.  
FIGURE 9  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8
LOG PLACEMENT  
DOOR INSTALLATION  
Positioning the logs improperly will cause flame im- Place the door into the two lower door brackets, and se-  
pingement and carboning.  
cure at the top of the unit with two #10-24 machine screws.  
PHAZERTM logs and glowing embers, exclusive to Continental  
Fireplaces, glow when exposed to direct flame and provide  
a unique and realistic glowing effect that is different in every  
installation. Take the time to carefully position the glowing  
embers for a maximum glowing effect. Use only certified  
PHAZERTM logs available from your Continental / Wolf Steel  
Ltd. dealer.  
FIGURE 16  
1. Place the rear log (#1) onto the two log supports and  
against the air intake pipe.  
FIGURE 12  
#1  
LOWER DOOR BRACKET  
2. Position logs #2 and #3 against the grate posts and line up  
the studs located on the burner with the holes on the bottom  
of the logs. Keep slightly back of the front row of ports.  
MANTLE CLEARANCE  
This can vary according to the mantle depth. Use the graph  
to help evaluate the clearance needed.  
FIGURE 13  
FIGURE 17  
#2  
#3  
M H  
E
I
A
N
3. Fit the centre log (#4) into place behind log #3 and into  
the pocket provided on the back log.  
FIGURE 14  
T G  
L H  
T
E
#4  
MANTLE WIDTH  
LOGO PLACEMENT  
FIGURE 15  
Remove the backing of the logo supplied and place on the  
glass viewing door, as indicated.  
GLOWING EMBERS  
4. Tear the glowing embers into pieces and place along  
the front row of ports covering all of the burner area in front  
of the logs. Care should be taken to shred the embers into  
thin, small irregular pieces as only the exposed edges of  
the fibre hairs will glow. The ember material will only glow  
when exposed to direct flame; however, care should be  
taken to not block the burner ports. Blocked burner ports  
can cause an incorrect flame pattern, carbon deposits and  
delayed ignition.  
½”  
LOGO  
½”  
Log colours may vary. During the initial use of the fireplace,  
the colours will become more uniform as colour pigments  
FIGURE 18  
burn in during the heat activated curing process.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
OPERATION / MAINTENANCE  
When lit for the first time, the fireplace will emit a slight  
odour for a few hours. This is a normal temporary con-  
The on-off switch is located behind the left side control dition caused by the "burn-in" of paints and lubricants  
OPERATING INSTRUCTIONS  
door.  
used in the manufacturing process and will not occur  
again. Simply open a window to sufficiently ventilate  
the room. After extended periods of non-operation such  
as following a vacation or a warm weather season, the  
fireplace may emit a slight odour for a few hours. This is  
caused by dust particles in the heat exchanger burning  
off. Open a window to sufficiently ventilate the room.  
PURGE THE GAS LINE WITH THE GLASS DOOR OPEN.  
Purge all gas lines with the glass door open. Assure  
that a continuous gas flow is at the burner before clos-  
ing the door. Allow several minutes (5-15) for the flame  
to stabilize after ignition.  
Do not operate the main burner of the in-  
sert with the door removed.  
WHAT TO DO IF YOU SMELL GAS:  
FOR YOUR SAFETY READ BEFORE LIGHTING:  
• Turn off all gas to the fireplace.  
• Open windows.  
A. This fireplace is equipped with a pilot which must be lit  
by hand. While following these instructions exactly.  
B. Before operating smell all around the fireplace area for  
gas and next to the floor because some gas is heavier  
than air and will settle on the floor.  
C. Use only your hand to turn the gas control knob. Never  
use tools. If the knob will not turn by hand, do not try to  
repair it. Call a qualified service technician. Force or at-  
tempted repair may result in a fire or explosion.  
D. Do not use this fireplace if any part has been under water.  
Immediately call a qualified service technician to inspect  
the fireplace and replace any part of the control system  
and any gas control which has been under water.  
• Do not try to light any appliance.  
• Do not touch any electric switch; do not use any phone in  
your building.  
• Immediately call your gas supplier from a neighbour's  
phone. Follow the gas supplier's instructions.  
• If you cannot reach your gas supplier, call the fire depart-  
ment.  
FIGURE 19  
FLAME ADJUSTMENT  
KNOB  
ON/OFF KNOB  
FIGURE 20  
7. Turn gas knob counter-clockwise  
to pilot.  
LIGHTING INSTRUCTIONS  
8. Depress slightly and hold gas knob while lighting the pilot  
with the push button ignitor. Keep knob depressed for one  
minute, then release. If pilot does not continue to burn, re-  
peat steps 3 through 7.  
When lighting and re-lighting, the gas knob cannot be turned  
from pilot to off unless the knob is depressed slightly.  
1. Stop! Read the above safety information on this label.  
2. Turn off all electric power to the fireplace.  
9. With pilot lit, depress and turn gas knob counter-clock-  
wise  
to on.  
3. Turn the gas knob clockwise  
to off.  
10. If equipped with flame adjustment valve, push and turn  
knob to high.  
11. If equipped with remote on-off switch/thermostat, main  
burner may not come on when you turn valve to on. Remote  
switch must be in the on position to ignite burner.  
12. Turn on all electric power to the fireplace.  
4. Wait five (5) minutes to clear out any gas. If you smell gas  
including near the floor. Stop! Follow "B" in the above safety  
information on this label. If you don't smell gas go the next step.  
5. If fireplace is equipped with flame adjustment valve turn  
clockwise to off.  
6. Find pilot located in front of back log.  
TO TURN OFF GAS  
2. Push in gas control knob slightly and turn clockwise  
to off. Do not force.  
1. Turn off all electrical power to the unit if service is to be  
performed.  
2. Keep the control compartment, logs, burner, air shutter open-  
ing and the area surrounding the logs clean by vacuuming  
or brushing, at least once a year.  
3. Check to see that all burner ports are burning. Clean out  
any of the ports which may not be burning or are not burning  
properly.  
MAINTENANCE  
TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER  
BEFORE SERVICING THE FIREPLACE INSERT!  
CAUTION: Label all wires prior to disconnection when serv-  
icing controls. Wiring errors can cause improper and dan-  
gerous operation. Verify proper operation after servicing. 4. Check to see that the pilot flame is large enough to engulf  
This insert and its venting system should be inspected  
before use and at least annually by a qualified service per-  
the thermocouple on one leg and reaches toward the burner  
on the other leg.  
son. The fireplace area must be kept clear and free of 5. Replace the cleaned logs.  
combustible materials, gasoline or other flammable va- 6. Check to see that the main burner ignites completely on all  
pours and liquids. The flow of combustion and ventilation  
air must not be obstructed.  
1. In order to properly clean the burner and pilot assembly,  
remove the logs exposing both assemblies.  
openings when the gas knob for the burner is turned on. A  
5-10 second total light-up period is satisfactory. If ignition  
takes longer, consult your Continental dealer/distributor.  
7. Check that the door gasketing is not broken or missing.  
Replace if necessary.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10  
REPLACEMENT BLOWER INSTALLATION  
The Napoleon gas fireplace insert comes standard with a  
blower, a heat sensor, variable on/off speed control and a  
power cord. Because the blower is thermally activated,  
when turned on, it will automatically start approximately 15  
minutes after lighting the fireplace and will run for approxi-  
mately 30 minutes after the fireplace has been turned off.  
Use of the fan increases the output of heat. Air, drawn in  
through the lower slot, is driven up the back of the firebox,  
and exhausted as hot air through the upper slot.  
THERMODISC  
B R A C K E T  
ASSEMBLY  
BLOWER  
WIRES  
FIGURE 24  
4. Disconnect the two blower wires. Remove the blower  
bracket secured with one wing nut and lock washer.  
For thermodisc replacement: Remove the "Z" shaped  
mounting bracket secured to the firebox wall to the left of  
the blower. Remove the thermodisc from the bracket and  
replace.  
FIGURE 21  
B
C
1. Turn off the electrical power and the gas supply to the  
fireplace insert.  
2. Remove the fire viewing door. Remove the logs.  
A
FIGURE 22  
FIGURE 25  
FIGURE 26  
5. Replace the blower using the existing bracket. Slide the  
vibration reducing pad (A) into the clip (C) and up against  
the threaded stud (B) at the other end. The blower must be  
able to be positioned entirely onto the pad.  
Slide the blower into the clip (C). Secure to the threaded  
stud using the existing lock washer and wing nut. Ensure  
3. Detach the two screws from the back of the firebox and that the blower does not touch the fireplace base or the  
firebox.  
remove the panel, as illustrated.  
6. Reconnect the two wires. Holding the replacement gas-  
ket in place, reattach the blower access door and panel.  
Replace the logs. Re-install the fire viewing door.  
7. Turn the gas supply and electricity back on.  
BLOWER ACCESS DOOR  
Drywall dust will penetrate into the blower bearings caus-  
ing irreparable damage and must be prevented from  
coming into contact with the blower or its compartment.  
Any damage resulting from this condition is not cov-  
ered by the warranty policy.  
FIGURE 23  
4. Remove the blower access door held on with the re-  
maining 8 screws. Replace the blower access door gas-  
ket when changing the blower.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11  
ADJUSTMENTS  
PILOT BURNER ADJUSTMENT  
VENTURI ADJUSTMENT  
Remove the pilot screw cap. Adjust the pilot screw to pro-  
vide properly sized flame. Turn in a clockwise direction to  
reduce the gas flow. Replace the pilot screw cap.  
This unit is approved for use with a 2" liner for air intake  
and a 3" liner for exhaust. For best performance, however,  
it is recommended to use two 3" liners.  
Air shutter settings will differ depending on the liner sys-  
tem used. Use the charts below to determine the correct  
air shutter setting:  
FIGURE 27  
3"/ 3" LINER SYSTEM  
NG  
LP  
1
"
16  
/
3
"
/
16  
AIR SHUTTER SETTING  
2"/ 3" LINER SYSTEM  
NG  
LP  
1 "  
/
8
5
"
/
16  
AIR SHUTTER SETTING  
Closing the air shutter will cause a more yellow flame, but  
can lead to carboning. Opening the air shutter will cause a  
more blue flame, but can cause flame lifting from the burner  
ports. The flame may not appear yellow immediately; allow  
15 to 30 minutes for the final flame colour to be estab-  
lished.  
Air shutter adjustment  
must only be done by a  
qualified gas installer!  
FIGURE 28  
VENT RESTRICTION  
FIGURE 30  
Some vent configurations may display a very active flame. If  
this appearance is not desirable, the vent exit may be re-  
stricted using the restrictor plate shown in FIGURE 6b. Bend  
the flap up as shown to reduce the velocity of the exhaust  
gases, slowing down the flame pattern and creating a more  
traditional appearance.  
HELPFULHINT:  
A mirror will let you see the opening of  
the air shutter without removing the  
burner. Scribe a line along the venturi  
tube and air shutter cap. Open or close  
according to the original opening by  
using the scribed line as your datum.  
FIGURE 29  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12  
REPLACEMENTS  
Contact your dealer for questions concerning prices and  
When ordering replacement parts always give the follow-  
availability of replacement parts. Normally all parts can be  
ordered through your Continental dealer or distributor.  
ing information:  
1. MODEL & SERIAL NUMBER OF FIREPLACE  
2. INSTALLATION DATE OF FIREPLACE  
3. PART NUMBER  
4. DESCRIPTION OF PART  
5. FINISH  
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR  
FURTHER INFORMATION, CONTACT YOUR CONTINENTAL  
DEALER.  
FOR WARRANTY REPLACEMENT PARTS , A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIREDTO HONOUR THE CLAIM.  
REPLACEMENT PARTS  
ACCESSORIES:  
1
1
2
3
3
4
4
5
5
6
7
8*  
9*  
10  
11  
12  
13  
14  
W725-0039  
RBT SHAW VALVE - NG  
RBT SHAW VALVE - LP  
BURNER  
#42 BURNER ORIFICE - NG  
#53 BURNER ORIFICE - LP  
PILOT ASSEMBLY - LP  
PILOT ASSEMBLY - NG  
PILOT INJECTOR - NG  
PILOT INJECTOR - LP  
THERMOCOUPLE  
THERMOPILE  
HIGH TEMPERATURE SEALANT  
PIEZO IGNITOR  
LOG SET  
REAR LOG  
RIGHT LOG  
LEFT LOG  
CENTER LOG  
GLOWING EMBERS  
BLOWER  
CONTINENTAL LOGO  
DOOR GLASS C/W GASKET  
DOOR FRAME  
DOOR C/W GLASS  
BLOWER ACCESS GASKET  
MAGNETIC CLOSURE  
ON/OFF SWITCH  
31*  
32*  
32*  
33*  
34  
35*  
35*  
36*  
37*  
38*  
38*  
38*  
39  
39  
39  
40  
40  
41  
41  
41  
41  
41  
41  
41  
41  
41  
41  
41  
41  
41  
41  
42*  
43  
43  
43  
43  
44*  
45  
45  
W690-0001  
W660-0010  
W660-0011  
GD660  
MILLIVOLT THERMOSTAT  
REMOTE CONTROL - ADVANTAGE  
REMOTE CONTROL - ADVANTAGE PLUS  
REMOTE WALL SWITCH C/W 20FT WIRE  
DECORATIVE BRICK PANELS  
CONVERSION KIT - NG-LP  
CONVERSION KIT - LP-NG  
3 SIDED BACKER PLATE C/W ACCENT TRIM  
4 SIDED BACKER PLATE C/W ACCENT TRIM  
ALUMINIUM EXTRUSION - MATTE BLACK  
ALUMINIUM EXTRUSION - POLISHED BLACK  
ALUMINIUM EXTRUSION - POLISHED BRASS  
ALUMINIUM EXTRUSION - MATTE BLACK  
ALUMINIUM EXTRUSION - POLISHED BLACK  
ALUMINIUM EXTRUSION - POLISHED BRASS  
UPPER DOOR TRIM - BRASS  
W725-0040  
W100-0068  
W455-0017  
W455-0059  
W010-0800  
W010-0801  
W455-0069  
W455-0067  
W680-0005  
W680-0004  
W573-0008  
W357-0001  
GL-631  
GI-790KT  
W175-0162  
W175-0192  
GIZBP6-3  
GIZBP6-4  
GIZTRM3  
GIZTRM3-K  
GIZTRM3-B  
GIZTRM4  
GIZTRM4-K  
GIZTRM4-B  
GIZUT-B  
GIZUT-G  
GI-900K6  
GI-900B6  
GI-900AB6  
GI-900SS6  
GI-909S6  
GI-909K6  
GI-909F6  
GI-900K9  
GI-900B9  
GI-900AB9  
GI-900SS9  
GI-909S9  
GI-909K9  
GI-909F9  
GIZBRKT  
CISK-A  
W135-0136  
W135-0138  
W135-0137  
W135-0139  
UPPER DOOR TRIM - GOLD  
6" DELUXE FLASHING W MARQUIS TRIM - BLACK  
6" DELUXE FLASHING W MARQUIS TRIM - POLISHED BRASS  
6" DELUXE FLASHING W MARQUIS TRIM - ANTIQUE BRASS  
6" DELUXE FLASHING W MARQUIS TRIM - BRUSHED STAINLESS STEEL  
6" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN ALMOND  
6" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN BLACK  
6" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN GREEN  
9" DELUXE FLASHING W MARQUIS TRIM - BLACK  
9" DELUXE FLASHING W MARQUIS TRIM - POLISHED BRASS  
9" DELUXE FLASHING W MARQUIS TRIM - ANTIQUE BRASS  
9" DELUXE FLASHING W MARQUIS TRIM - BRUSHED STAINLESS STEEL  
9" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN ALMOND  
9" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN BLACK  
9" DELUXE FLASHING W MARQUIS TRIM - PORCELAIN GREEN  
MOUNTING BRACKETS (REQUIRED FOR THE 900 SERIES FLASHING KITS)  
CAST IRON SURROUND KIT - PAINTED BLACK  
CAST IRON SURROUND KIT - PORCELAIN ENAMEL BLACK  
CAST IRON SURROUND KIT - PORCELAIN ENAMEL MAJOLICA BROWN  
CAST IRON SURROUND KIT - PORCELAIN ENAMEL MAJOLICA GREEN  
ADAPTOR KIT FOR CAST IRON SURROUND  
ANDIRON - PAINTED BLACK  
15* W361-0016  
16 GZ552  
17* W385-0131  
18* W010-0804  
19* W225-0095  
20  
W010-0802  
21* W290-0063  
22* W430-0013  
23* W660-0009  
24* W690-0002  
25* W380-0002  
26* KB35  
THERMODISC  
VARIABLE SPEED SWITCH KNOB  
VARIABLE SPEED SWITCH  
RESTRICTOR BRACKET  
27  
W080-0451  
TERMINAL KITS  
CISKK-A  
CISKN-A  
CISKF-A  
AK-4  
ANI-K  
ANI-G  
28  
GDI-223  
TERMINAL KIT  
VENT KITS  
1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET AND  
EXHAUST & 2-3" TO 2" REDUCER:  
ANDIRON - GOLD PLATED  
29* GDI-2320KT  
29* GDI-2325KT  
29* GDI-2335KT  
VENT KIT 20FT  
VENT KIT 25FT  
VENT KIT 35FT  
2-3" DOUBLE PL Y ALUMINUM LINER-INLET AND  
EXHAUST:  
30* GDI-320KT  
30* GDI-325KT  
30* GDI-335KT  
VENT KIT 20FT  
VENT KIT 25 FT  
VENT KIT 35 FT  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
13  
W415-0224 / D / 01.15.04  
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only  
with a fast acting thermocouple supplied by Wolf Steel Ltd.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
14  
TROUBLE SHOOTING GUIDE  
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
No spark at pilot burner  
- check if pilot can be lit by a match  
Pilot will not light.  
- check that the wire is connected to the push button ignitor.  
- check if the push button ignitor needs tightening.  
- replace the push button ignitor.  
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.)  
from the electrode tip and the pilot burner.  
Spark gap is incorrect  
No gas at the pilot burner  
- check that the manual valve is turned on.  
- check the pilot orifice for blockage.  
- replace the valve.  
- call the gas distributor.  
Out of propane gas.  
- fill the tank.  
- purge the gas line with the glass door open.  
Pilot goes out when  
the gas knob is re-  
leased.  
System is not correctly purged.  
Out of propane gas  
- fill the tank.  
Pilot flame is not large enough  
- turn up the pilot flame.  
Pilot flame is not engulfing the - turn up pilot flame.  
thermocouple.  
-
replace pilot assembly.  
- loosen and tighten thermocouple.  
- clean thermocouple and valve connection.  
- replace thermocouple.  
Thermocouple shorting.  
- replace valve.  
Faultly thermocouple.  
Faulty valve.  
- replace.  
- replace.  
- remove stoppage in orifice.  
- replace.  
Pilot burning; no gas Main burner orifice is plugged.  
to main burner; gas  
knob is on 'HI'; wall  
Faulty themostat or switch.  
switch / thermostat is  
Faulty thermopile.  
- connect a jumper wire across the wall switch terminals; if  
main burner lights, replace thermostat.  
on.  
- disconnect the switch wires & connect a jumper wire across  
terminals 1 & 3; if the main burner lights, check the wires for  
defects and / or replace wires.  
Faulty valve.  
- replace.  
-
turn on all gas appliances and see if pilot flame flutters,  
Gas piping is undersized.  
Pilot goes out while  
standing; Main burner  
is in 'OFF' position.  
diminishes or extinguishes, especially when main burner ig-  
nites. Monitor supply pressure.  
- check if supply piping size is to code. Correct all undersized  
piping.  
Pilot flame is not large enough - turn up pilot flame.  
or not engulfing the thermopile. - replace pilot assembly.  
Main burner goes out;  
pilot stays on.  
- clean thermopile and thermopile connection to valve.  
Thermopile shorting  
Remote wall switch wire is too  
long, too much resistance in  
the system  
- shorten wire to correct length or wire gauge.  
- replace  
Faulty thermostat or switch  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
15  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON"  
Main burner goes out;  
pilot goes out.  
Vent re-circulating  
- check joint seals and installation.  
Thermocouple shorting or  
faulty.  
- loosen and tighten thermocouple  
- clean thermocouple and valve connection.  
- replace thermocouple.  
- replace valve.  
Vent is reversing  
- check all venting and insert seals.  
- check that door is properly sealed. If the insert is allowed to  
burn with the door off when purging the unit, exhaust products  
may escape through the air intake pipe and reverse the venting  
action. Let the unit cool down to correct the reversed venting  
action.  
Exhaust  
fumes  
- check all seals.  
Fireplace is spilling.  
smelled in room,  
headaches.  
Carbon is being de- Air shutter has become  
posited on glass, blocked  
- ensure air shutter opening is free of lint or other obstruc-  
tions.  
logs or combustion  
chamber surfaces.  
Flame is impinging on the - check that the logs are correctly positioned.  
logs or combustion chamber. - open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and orifice  
size as specified by the rating plate values.  
- check that the door gasketing is not broken or missing and  
that the seal is tight.  
- check that both vent liners are free of holes and well sealed at  
all joints.  
- check and adjust air shutter to correspond with the fuel type  
and air intake size.  
Air shutter is not set to specifi-  
cations.  
Main burner flame is Blockage in vent.  
a blue, lazy, transpar-  
- remove blockage. In really cold conditions, ice buildup may  
occur on the terminal and should be removed as required.  
ent flame.  
- vent liners are reversed. Refer to Figure 2.  
- check all venting and insert seals.  
Incorrect installation.  
Sulphur from fuel is being de- - clean the glass with a recommended gas fireplace glass  
posited on glass, logs or com- cleaner. DO NOT CLEAN GLASS WHEN HOT.  
White / grey film  
forms.  
bustion chamber surfaces.  
If deposits are not cleaned off regularly, the glass may be-  
come permanently marked.  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
16  
W415-0224 / D / 01.15.04  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Crate Amplifiers Stereo Amplifier G200C User Manual
Cuisinart Beverage Dispenser CWC 600 User Manual
Curtis Refrigerator FR464 User Manual
Cybex Computer Products Laptop Suunto X3HR User Manual
Edelbrock Automobile Parts E TEC 170 User Manual
Everpure Water System EV9100 73 User Manual
Exide Battery Charger S47 0079 User Manual
Extron electronic Stereo System CTL Cable User Manual
Garmin Boating Equipment 906 1090 05 User Manual
GE Ventilation Hood SCA2000BBB User Manual