Installing and Upgrading Fans in the Cisco 2821
and Cisco 2851 Series Routers
This document describes how to install or upgrade fans inside your Cisco 2821 and Cisco 2851 series
routers.
This document is intended for the fan installer who is familiar with electronic circuitry and wiring
practices and has experience as an electronic or electromechanical technician.
Note
Use this document in conjunction with the following documents:
•
Cisco 2800 Series Hardware Installation guide:
•
Cisco 2800 Series and Cisco 3800 Series Integrated Services Routers Regulatory Compliance and
Safety Information document:
If you have questions or need help, see the “Obtaining Documentation, Obtaining Support, and Security
This document contains the following sections:
•
•
•
•
•
•
Americas Headquarters:
Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706 USA
© 2008 Cisco Systems, Inc. All rights reserved.
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Safety Warnings and Guidelines
Statement 1071—Warning Definition
Warning
IMPORTANT SAFETY INSTRUCTIONS
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you
work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar
with standard practices for preventing accidents. Use the statement number provided at the end of
each warning to locate its translation in the translated safety warnings that accompanied this
device. Statement 1071
SAVE THESE INSTRUCTIONS
Waarschuwing
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die lichamelijk letsel kan
veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij
elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van de standaard
praktijken om ongelukken te voorkomen. Gebruik het nummer van de verklaring onderaan de
waarschuwing als u een vertaling van de waarschuwing die bij het apparaat wordt geleverd, wilt
raadplegen.
BEWAAR DEZE INSTRUCTIES
Varoitus
TÄRKEITÄ TURVALLISUUSOHJEITA
Tämä varoitusmerkki merkitsee vaaraa. Tilanne voi aiheuttaa ruumiillisia vammoja. Ennen kuin
käsittelet laitteistoa, huomioi sähköpiirien käsittelemiseen liittyvät riskit ja tutustu
onnettomuuksien yleisiin ehkäisytapoihin. Turvallisuusvaroitusten käännökset löytyvät laitteen
mukana toimitettujen käännettyjen turvallisuusvaroitusten joukosta varoitusten lopussa näkyvien
lausuntonumeroiden avulla.
SÄILYTÄ NÄMÄ OHJEET
Attention
IMPORTANTES INFORMATIONS DE SÉCURITÉ
Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation pouvant
entraîner des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez
conscient des dangers liés aux circuits électriques et familiarisez-vous avec les procédures
couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions des
avertissements figurant dans les consignes de sécurité traduites qui accompagnent cet appareil,
référez-vous au numéro de l'instruction situé à la fin de chaque avertissement.
CONSERVEZ CES INFORMATIONS
WICHTIGE SICHERHEITSHINWEISE
Warnung
Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu Verletzungen führen
kann. Machen Sie sich vor der Arbeit mit Geräten mit den Gefahren elektrischer Schaltungen und
den üblichen Verfahren zur Vorbeugung vor Unfällen vertraut. Suchen Sie mit der am Ende jeder
Warnung angegebenen Anweisungsnummer nach der jeweiligen Übersetzung in den übersetzten
Sicherheitshinweisen, die zusammen mit diesem Gerät ausgeliefert wurden.
BEWAHREN SIE DIESE HINWEISE GUT AUF.
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Safety Warnings and Guidelines
Avvertenza
IMPORTANTI ISTRUZIONI SULLA SICUREZZA
Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare infortuni alle
persone. Prima di intervenire su qualsiasi apparecchiatura, occorre essere al corrente dei pericoli
relativi ai circuiti elettrici e conoscere le procedure standard per la prevenzione di incidenti.
Utilizzare il numero di istruzione presente alla fine di ciascuna avvertenza per individuare le
traduzioni delle avvertenze riportate in questo documento.
CONSERVARE QUESTE ISTRUZIONI
Advarsel
VIKTIGE SIKKERHETSINSTRUKSJONER
Dette advarselssymbolet betyr fare. Du er i en situasjon som kan føre til skade på person. Før du
begynner å arbeide med noe av utstyret, må du være oppmerksom på farene forbundet med
elektriske kretser, og kjenne til standardprosedyrer for å forhindre ulykker. Bruk nummeret i slutten
av hver advarsel for å finne oversettelsen i de oversatte sikkerhetsadvarslene som fulgte med denne
enheten.
TA VARE PÅ DISSE INSTRUKSJONENE
Aviso
INSTRUÇÕES IMPORTANTES DE SEGURANÇA
Este símbolo de aviso significa perigo. Você está em uma situação que poderá ser causadora de
lesões corporais. Antes de iniciar a utilização de qualquer equipamento, tenha conhecimento dos
perigos envolvidos no manuseio de circuitos elétricos e familiarize-se com as práticas habituais de
prevenção de acidentes. Utilize o número da instrução fornecido ao final de cada aviso para
localizar sua tradução nos avisos de segurança traduzidos que acompanham este dispositivo.
GUARDE ESTAS INSTRUÇÕES
¡Advertencia!
INSTRUCCIONES IMPORTANTES DE SEGURIDAD
Este símbolo de aviso indica peligro. Existe riesgo para su integridad física. Antes de manipular
cualquier equipo, considere los riesgos de la corriente eléctrica y familiarícese con los
procedimientos estándar de prevención de accidentes. Al final de cada advertencia encontrará el
número que le ayudará a encontrar el texto traducido en el apartado de traducciones que acompaña
a este dispositivo.
GUARDE ESTAS INSTRUCCIONES
VIKTIGA SÄKERHETSANVISNINGAR
Varning!
Denna varningssignal signalerar fara. Du befinner dig i en situation som kan leda till personskada.
Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och
känna till vanliga förfaranden för att förebygga olyckor. Använd det nummer som finns i slutet av
varje varning för att hitta dess översättning i de översatta säkerhetsvarningar som medföljer denna
anordning.
SPARA DESSA ANVISNINGAR
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Safety Warnings and Guidelines
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Safety Warnings and Guidelines
Aviso
INSTRUÇÕES IMPORTANTES DE SEGURANÇA
Este símbolo de aviso significa perigo. Você se encontra em uma situação em que há risco de lesões
corporais. Antes de trabalhar com qualquer equipamento, esteja ciente dos riscos que envolvem os
circuitos elétricos e familiarize-se com as práticas padrão de prevenção de acidentes. Use o
número da declaração fornecido ao final de cada aviso para localizar sua tradução nos avisos de
segurança traduzidos que acompanham o dispositivo.
GUARDE ESTAS INSTRUÇÕES
Advarsel
VIGTIGE SIKKERHEDSANVISNINGER
Dette advarselssymbol betyder fare. Du befinder dig i en situation med risiko for
legemesbeskadigelse. Før du begynder arbejde på udstyr, skal du være opmærksom på de
involverede risici, der er ved elektriske kredsløb, og du skal sætte dig ind i standardprocedurer til
undgåelse af ulykker. Brug erklæringsnummeret efter hver advarsel for at finde oversættelsen i de
oversatte advarsler, der fulgte med denne enhed.
GEM DISSE ANVISNINGER
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Safety Warnings and Guidelines
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Safety Warnings and Guidelines
Warning
Do not touch the power supply when the power cord is connected. For systems with a power switch,
line voltages are present within the power supply even when the power switch is off and the power
cord is connected. For systems without a power switch, line voltages are present within the power
supply when the power cord is connected. Statement 4
Warning
Warning
Warning
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Statement 1001
Before opening the chassis, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. Statement 1041
Network hazardous voltages are present in the BRI cable. If you detach the BRI cable, detach the end
away from the router first to avoid possible electric shock. Network hazardous voltages also are
present on the system card in the area of the BRI port (RJ-45 connector), regardless of when power is
turned off. Statement 44
Warning
Warning
Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units. Statement 12
When installing the unit, always make the ground connection first and disconnect it last. Statement 42
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Safety Warnings and Guidelines
Warning
Warning
Before working on equipment that is connected to power lines, remove jewelry (including rings,
necklaces, and watches). Metal objects will heat up when connected to power and ground and can
cause serious burns or weld the metal object to the terminals. Statement 43
Do not touch the power supply when the power cord is connected. For systems with a power switch,
line voltages are present within the power supply even when the power switch is off and the power
cord is connected. For systems without a power switch, line voltages are present within the power
supply when the power cord is connected. Statement 4
Warning
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Statement 1003
Safety Guidelines
Follow these guidelines to ensure general safety:
•
•
•
•
Keep the chassis area clear and dust-free during and after installation.
Place the removed chassis cover in a safe place.
Keep tools away from walk areas where you or others could fall over them.
Do not wear loose clothing that may get caught in the chassis. Fasten your tie or scarf and roll up
your sleeves.
•
•
Wear safety glasses when working under conditions that may be hazardous to your eyes.
Do not perform any action that creates a potential hazard to people or makes the equipment unsafe.
Safety with Electricity
Warning
Before working on equipment that is connected to power lines, remove jewelry (including rings,
necklaces, and watches). Metal objects will heat up when connected to power and ground and can
cause serious burns or weld the metal object to the terminals. Statement 43
Follow these guidelines when working on equipment powered by electricity:
•
Locate the room’s emergency power-off switch. Then, if an electrical accident occurs, you can
quickly shut the power off.
•
•
•
•
Before working on the system, turn off the power and unplug the power cord.
Disconnect all power.
Do not work alone if potentially hazardous conditions exist.
Look carefully for possible hazards in your work area, such as moist floors, ungrounded power
extension cables, and missing safety grounds.
•
Never assume that power is disconnected from a circuit. Always check.
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Items in the Fan Replacement Kit
•
If an electrical accident occurs, proceed as follows:
–
–
–
Use caution, and do not become a victim yourself.
Turn off power to the system.
If possible, send another person to get medical aid. Otherwise, determine the condition of the
victim and then call for help.
Preventing Electrostatic Discharge Damage
Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. It occurs when
electronic printed circuit cards are improperly handled and can result in complete or intermittent
failures. Always follow ESD-prevention procedures when removing and replacing cards. Ensure that the
router chassis is electrically connected to earth ground. Wear an ESD-preventive wrist strap, ensuring
that it makes good skin contact. Connect the clip to an unpainted surface of the chassis frame to safely
channel unwanted ESD voltages to ground. To properly guard against ESD damage and shocks, the wrist
strap and cord must operate effectively. If no wrist strap is available, ground yourself by touching the
metal part of the chassis.
Caution
For safety, periodically check the resistance value of the antistatic strap, which should be between 1 and
10 megohms (Mohms).
Items in the Fan Replacement Kit
The fan replacement kit contains the following items:
•
•
Fan unit (three fans connected together as one unit)
Additional replacement screws (a few extra screws are provided in case you misplace the original
screws)
•
Installing and Upgrading Fans in the Cisco 2821 and Cisco 2851 Series Routers document (this
document)
Required Tools and Equipment
Installation might require some tools and equipment that are not provided as standard equipment with
the router. The following tools and parts are required for a typical router installation:
•
•
•
Number 2 Phillips screwdriver
ESD-preventive wrist strap
Antistatic mat
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Location of the Cisco 2821 and Cisco 2851 Router Fans
Location of the Cisco 2821 and Cisco 2851 Router Fans
Figure 1 shows the location of the fan unit in the Cisco 2821 and Cisco 2851 routers. The router contains
three fans, which are connected together as one unit.
Figure 1
Fan Unit Location in the Cisco 2821 and Cisco 2851 Routers
1
1
Location of the fan unit
Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
The fan unit and cabling for the Cisco 2821 and Cisco 2851 routers are contained inside the chassis.
Note
The fan unit upgrade procedure will take approximately one hour.
To upgrade the fan unit, complete these procedures:
•
•
•
•
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Removing the Router Cover
To access the Cisco 2821 or Cisco 2851 fan unit, you must first remove the bezel and then remove the
router cover. The bezel is the front plastic panel on the chassis, which has the Cisco logo, LEDs, ports,
and input power connection.
To remove the bezel and router cover, complete the steps that follow. You will need a number 2 Phillips
screwdriver.
If your router uses AC or DC power, observe the following warning:
Warning
Warning
Do not touch the power supply when the power cord is connected. For systems with a power switch,
line voltages are present within the power supply even when the power switch is off and the power
cord is connected. For systems without a power switch, line voltages are present within the power
supply when the power cord is connected. Statement 4
If your router uses DC power, observe the following warning:
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Statement 1003
Step 1
Power down the router and disconnect the power cord from the front of the router.
Warning
Before opening the unit, disconnect the telephone-network cables to avoid contact with
telephone-network voltages. Statement 1041
Step 2
Step 3
Step 4
Disconnect all network interface cables from the back panel of the router.
Place the router on a flat surface.
Remove the bezel from the front of the router. Follow these steps.
Caution
Before removing the bezel, make sure that the flash memory card ejector button is flush with the bezel.
If the button projects from the bezel, removing the bezel can damage it.
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
a. Grasp the bezel at the upward-facing arrow located at the top and center of the front bezel. (See
Figure 2.)
Figure 2
Location of the Arrow on the Bezel
.
1
1
0
SYS AUX/ SYS
PWR PWR ACT
CF
COMPACT FLASH
Do Not Remove During Network Operation
CONSOLE
AUX
SYS AUX/ SYS
PWR PWR ACT
1
0
CF
COMPACT FLASH
Do Not Remove During Network Operation
100-240V~ 8A
50/60 Hz
OPTIONAL RPS INPUT
12V
-48V
18A
8A
1
Location of the arrow
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
b. Pull the top of the bezel 1/8 to 1/4 inch (3 to 8 mm) away from the chassis. (See number 1 in
Figure 3.)
Figure 3
Removing the Bezel
.
Plastic bezel
1
2
1
Pull top of bezel away from chassis
2
Slide bezel to release it from chassis
c. While holding the bezel away from the chassis, slide it toward the left side (input power side) until
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Step 5
Remove the router cover. Follow these steps:
a. Use a number 2 Phillips screwdriver to remove the three screws at the back of the top cover. Set the
screws aside in a safe place.
Figure 4
Removing the Cover from a Cisco 2821 or Cisco 2851 Router
2
1
1
Lift cover
2
Slide cover to free the tabs
c. Slide the cover to the side (toward the side with the fans) until the tabs are free from the slots, as
d. Lift the cover away from the router chassis, and set the cover aside.
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Removing the Fan Unit
After you remove the router cover, follow these steps to remove the fan unit.
Note
Before you begin, read the safety warnings as described in the “Safety Warnings and Guidelines” section
Step 1
Locate the three fan connectors on the motherboard and remove them by lifting the connector away from
Figure 5
Lifting the Connector from the Receptacle
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Step 2
Remove the three screws that hold the fan unit to the side of the chassis. (See number 1 in Figure 6.)
Figure 6
Removing Fan Mounting Screws from the Chassis
1
2
1
Fan mounting screws on the side of the
chassis
2
Fan mounting screw on the front of the chassis
Step 3
Step 4
Remove the one screw that holds the fan unit to the front of the chassis. (See number 2 in Figure 6.)
Lift the fan unit out of the chassis.
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Installing the Fan Unit
Follow these steps to install the fan unit.
Note
Before you begin, read the safety warnings as described in the “Safety Warnings and Guidelines” section
Step 1
Step 2
Step 3
Step 4
Lower the fan unit down and onto the chassis floor.
Caution
The connectors are polarized/keyed to allow easy insertion in one orientation only. Orient the fan
connectors correctly before you insert them. Incorrect orientation can damage the connector pins.
Figure 7
Attaching Fan Cable to the J Connectors
1
2
4
3
6
5
1
3
5
Fan 1
2
4
6
Fan 1 to J9 connector
Fan 2 to J8 connector
Fan 3 to J7 connector
Fan 2
Fan 3
Step 5
Step 6
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Upgrading the Cisco 2821 and Cisco 2851 Fan Unit
Replacing the Router Cover
Note
Before you begin, read the safety warnings as described in the “Safety Warnings and Guidelines” section
To replace the chassis cover on a Cisco 2821 or Cisco 2851 router, follow these steps. You need a number
2 Phillips screwdriver.
Step 1
Step 2
Place the chassis on a flat surface.
Hold the cover at a 45-degree angle, and insert the tabs into the slots along the front (bezel) edge of the
Figure 8
Installing the Cover on the Cisco 2821 or Cisco 2851 Routers
1
2
1
Insert tabs and center the cover
2
Close the cover
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Obtaining Documentation, Obtaining Support, and Security Guidelines
Step 3
Step 4
Reinstall the three cover screws.
Caution
Step 5
When replacing the cover, do not pinch the wires.
Replace the bezel by sliding it into the front of the chassis. Make sure the upward-facing arrow on the
Step 6
Step 7
Reconnect power and network interface cables.
Power up the router, and verify that the alarms and warnings disappear.
Obtaining Documentation, Obtaining Support, and Security
Guidelines
For information on obtaining documentation, obtaining support, providing documentation feedback,
security guidelines, and also recommended aliases and general Cisco documents, see the monthly
What’s New in Cisco Product Documentation, which also lists all new and revised Cisco technical
documentation, at:
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All other trademarks mentioned in this document or Website are the property of their respective owners. The use of the word partner does not imply
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© 2008 Cisco Systems, Inc. All rights reserved.
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