Chicago Electric Saw Cookerhoods User Manual

10TILE SAW  
24” DEEP CUT - 2.5 HP  
Model 91482  
ASSEMBLY AND OPERATING INSTRUCTIONS  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
©
Copyright 2004 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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WORK AREA  
1.  
2.  
Keep your work area clean and well lit. Cluttered and dark work areas  
invite accidents.  
Do not operate power tools in explosive atmospheres, such as in the  
presence of flammable liquids, gases, or dust. Power tools create sparks  
which may ignite the dust or fumes.  
3.  
1.  
Keep bystanders, children, and visitors away while operating a power tool.  
Distractions can cause you to lose control.  
ELECTRICAL SAFETY  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tool should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
2.  
Avoid body contact with grounded surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an increased risk of electric shock if your  
body is grounded.  
3.  
4.  
Do not expose unprotected areas to rain or wet conditions. Water entering a  
power tool will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the tools  
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged Power Cords immedi-  
ately. Damaged Power Cords increase the risk of electric shock.  
5.  
1.  
When operating a power tool outside, use an outdoor extension cord  
marked “W-A” or “W”. These extension cords are rated for outdoor use, and  
reduce the risk of electric shock.  
PERSONAL SAFETY  
Stay alert. Watch what you are doing, and use common sense when oper-  
ating a power tool. Do not use a power tool while tired or under the influ-  
ence of drugs, alcohol, or medication. A moment of inattention while operat-  
ing power tools may result in serious personal injury.  
SKU 91482  
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2.  
3.  
4.  
5.  
6.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in moving parts.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in  
power tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected  
situations.  
Use safety equipment. Always wear eye protection. Non-skid safety shoes,  
hard hat, or hearing protection must be used for appropriate conditions.  
TOOL USE AND CARE  
1.  
Use clamps (not included) or other practical ways to secure and support  
a smaller workpiece to the Main Table (99). Holding the work by hand or  
against your body is unstable and may lead to loss of control.  
2.  
3.  
Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must  
be replaced.  
4.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
5.  
6.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep tools clean. Properly maintained tools are  
easier to control. Do not use a damaged tool. Tag damaged tools “Do not use”  
until repaired.  
SKU 91482  
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7.  
8.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are caused by poorly main-  
tained tools.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SERVICE  
1.  
2.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric  
shock. Check with a qualified electrician if you are in doubt as to whether the  
outlet is properly grounded. Do not modify the power cord plug provided with  
the tool. Never remove the grounding prong from the plug. Do not use the  
tool if the power cord or plug is damaged. If damaged, have it repaired by  
a service facility before use. If the plug will not fit the outlet, have a proper  
outlet installed by a qualified electrician.  
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of  
electric shock. (See Figure A, next page.)  
SKU 91482  
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2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like that in the following illustration. (See Figure A.)  
3-PRONG PLUG  
ELECTRICAL OUTLET  
FIGURE A  
EXTENSION CORDS  
1.  
Grounded tools require a three wire extension cord.  
2.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure B, next page.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure B.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure B.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure B.)  
SKU 91482  
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6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it. Protect your extension cords from sharp objects,  
excessive heat, and damp or wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 VOLT)  
NAMEPLATE  
AMPERES  
EXTENSION CORD LENGTH  
(At Full Load)  
25  
Feet  
18  
18  
18  
18  
18  
14  
12  
50  
Feet  
18  
18  
18  
16  
14  
12  
10  
75  
Feet  
18  
18  
16  
14  
12  
10  
-
100  
Feet  
18  
16  
14  
12  
10  
-
150  
Feet  
16  
14  
12  
12  
-
0 – 2.0  
2.1 – 3.4  
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line voltage drop  
to five volts at 150% of the rated amperes.  
FIGURE B  
SYMBOLOGY  
Double Insulated  
Canadian Standards  
Association  
Underwriters  
Laboratories, Inc.  
Volts Alternating Current  
V ~  
Amperes  
A
no  
No Load Revolutions  
per Minute (RPM)  
xxxx/min.  
FIGURE C  
SKU 91482  
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SPECIFIC SAFETY RULES  
1.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris. Do not use the Tile Saw in  
areas near flammable chemicals, dusts, and vapors.  
2.  
3.  
Maintain labels and nameplates on the Tile Saw. These carry important infor-  
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Use the right product for the right job. There are certain applications for which  
this product was designed. Do not use small equipment, tools, or attachments to  
do the work of larger industrial equipment, tools, or attachments. Do not use this  
product for a purpose for which it was not intended.  
4.  
5.  
6.  
This product must continuously run with cold water. Dry running will cause  
serious damage to the Pump seals.  
CAUTION! Keeps hands and fingers away from cutting area and Saw  
Blade. Use an appropriate “push stick” (not included) when necessary.  
Check Blade Guard for proper upward/downward movement before each  
use. Do not operate the Tile Saw if the Blade Guard does not move freely. Never  
clamp or tie the Blade Guard into the upper position. If the Tile Saw is accidently  
dropped the Blade Guard may be bent. Raise the Blade Guard and make sure it  
moves freely and does not touch the Saw Blade or any other part of the Saw, in  
all angles and depths of cut.  
7.  
Do not pull or carry the Tile Saw by its Power Cord or pull the Cord around  
sharp corners or edges. Do not unplug the Tile Saw by pulling on the Cord.  
Keep the Cord away from heated surfaces.  
8.  
Keep all guards in place and in proper working order.  
Do not handle the Power Switch with wet hands.  
9.  
10.  
Make sure the Tile Saw is mounted on a flat, level, sturdy work surface  
capable of supporting the weight of the Saw and workpieces.  
11.  
12.  
Always use Continuous Rim, Diamond Saw Blades with a 10” diameter, 5/8”  
round arbor hole, and rated at 3,500 RPM or greater. Saw Blades that do not  
match the mounting hardware of the Tile Saw or that are rated less than the  
required minimum RPM will run eccentrically causing loss of control or may fly off  
the Saw.  
Use the Tile Saw only for cutting ceramic tile, quarry tile, marble, terra cotta,  
and slate with a maximum thickness of 3”.  
SKU 91482  
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13.  
Do not use the Tile Saw for cutting metals or for cutting curves. This may  
cause the Saw Blade to break and/or reduce its service life.  
14.  
15.  
16.  
Make sure the Saw Blade is wet at all times when cutting.  
Keep all electrical connections dry and off the ground.  
Use cold water only. Never use hot water. Using hot water can damage the  
Pump seals.  
17.  
18.  
Never run the Tile Saw without a water supply. Running the unit without a  
water supply will cause irreparable damage to the Pump, Motor, or Blade.  
Make sure the water supply used for the Tile Saw is not dirty, sandy, and  
does not contain any corrosive chemical products. Always add fresh, clean  
water before using the unit.  
19.  
20.  
Never leave the Tile Saw unattended when it is plugged into an electrical  
outlet. Turn off the Tile Saw, and unplug it from its electrical outlet after use.  
Always keep the water level at the recommended level. Fill the Tank with  
enough water so that the Pump’s inlet is completely submerged, but not so much  
water that the Tank overflows.  
21.  
Never splash water on the Motor, Power Switch, Power Cord, or any other  
electrical component. Make sure to stand on a dry, insulated surface such as a  
rubber mat while using the Tile Saw.  
22.  
23.  
Make sure to clean the Tank thoroughly after each use.  
To avoid accidental injury, always wear heavy duty work gloves when  
changing the Saw Blade.  
24.  
Before using the Tile Saw, make sure the Saw Blade is properly mounted  
on the Saw Spindle. Make sure the Saw Blade is balanced, and is not cracked  
or bent.  
25.  
26.  
The Saw Blade may become hot while cutting. Allow the Saw Blade to com-  
pletely cool before handling.  
Allow the Saw Blade to spin up to full speed before feeding a workpiece  
into it. When turning off the Tile Saw, allow the Saw Blade to spin down and  
stop on its own. Do not press against the Saw Blade to stop it.  
27.  
Do not force the workpiece into the Saw Blade when cutting. Apply moder-  
ate pressure, allowing the Saw Blade to cut without being forced.  
SKU 91482  
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28.  
29.  
30.  
31.  
Turn off the Tile Saw and allow the Saw Blade to stop on its own if the Saw  
Blade is to be backed out of an uncompleted cut.  
Never attempt to remove material stuck in the Tile Saw while it is plugged  
in or running.  
When cutting a large workpiece make sure its entire length is properly  
supported.  
Never stand on the Tile Saw. Serious injury can result if the Tile Saw is tipped  
or if the rotating Saw Blade is accidently contacted.  
32.  
33.  
Industrial applications must follow OSHA requirements.  
For your safety: In extreme working conditions the Circuit Breaker will auto-  
matically switch off the Motor to prevent overheating. In this event, turn the  
Power Switch to its “OFF” position. Wait five minutes or until the Motor has  
cooled. Depress the Circuit Breaker. Then, turn the Power Switch to its “ON”  
position to resume cutting. If the Circuit Breaker continues to trip, have the tool  
serviced by a qualified technician.  
NEVER attempt to disable the Circuit Breaker.  
34.  
35.  
Always turn off theTile Saw, unplug it from its electrical outlet, and allow it  
to stop before changing accessories or performing any inspection, mainte-  
nance, or cleaning procedures.  
WARNING! Some dust created by power sanding, sawing, grinding, drill  
ing, and other construction activities, contain chemicals known (to the State of  
California) to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are: lead from lead-based paints, crystalline silica  
from bricks and cement and other masonry products, arsenic and chromium from  
chemically treated lumber. Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your exposure to these chemicals:  
work in well ventilated areas, and work with approved safety equipment such as  
those dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code 25249.5, et seq.)  
36.  
37.  
WARNING! People with pacemakers should consult their physician(s)  
before using this product. Operation of electrical equipment in close proximity to  
a heart pacemaker could cause interference or failure of the pacemaker.  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be understood  
by the operator that common sense and caution are factors which cannot be built  
into this product, but must be supplied by the operator.  
SKU 91482  
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ASSEMBLY INSTRUCTIONS  
NOTE: For additional information regarding the parts listed in the following pages, refer to the  
Assembly Diagram on page 19.  
1.  
2.  
3.  
WARNING! Always make sure the Power Switch of the Tile Saw is in its “OFF”  
position and the unit is unplugged from its electrical outlet prior to assembling the unit,  
adding any accessories, or making any adjustments to the unit.  
Mount the Tile Saw to the machine frame by connecting the Aluminum Base (38) to the  
Aluminum Column (35), using the Shaft (36), PositionTube (57), Bolt (30), LargeWasher  
(32), Bolt (59), and Washer (58). (See Figure D.)  
Tighten the Knob (31) to hold the Tile Saw in position. (See Figure D.)  
BELT TENSION  
REAR VIEW  
BOLT (41)  
KNOB  
(31)  
BOLT (30)  
BOLT (59)  
LARGE WASHER (32)  
WASHER (58)  
SHAFT  
(36)  
ALUMINUM ALUMINUM  
BASE  
(38)  
COLUMN  
(35)  
POSITION TUBE  
(57)  
FIGURE D  
4.  
At this time remove the Bolts (76) that hold the Pulley Cover (75) on, remove the Cover,  
and check that the Belt (74) is tight and in good condition. It should deflect (move) a  
little (about 1/2” deflection) when pressed with the thumb.  
If the Belt is loose, do the following:  
a. Loosen all 4 Nuts (46) that hold down the Motor (45).  
b. Gradually tighten the Belt Tension Bolt (41), all the while checking the tension on  
the Belt - see Figure D. Tighten the Belt to about 1/2” deflection. Do not over-  
tighten; overtightening can cause damage to the bearings in the Motor.  
c. Retighten all 4 Nuts (46).  
d. Reinstall the Pulley Cover (75) using the Bolts (76).  
5.  
Slide the Water Tank (3) through the slot in the Machine Frame (11) and under the  
Aluminum Bar (83), so that the entire Water Tank rests inside the Machine Frame.  
(See Figure E, next page.)  
SKU 91482  
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WATER TANK  
(3)  
MACHINE  
FRAME  
(11)  
FIGURE E  
PUMP POWER CORD  
ELECTRICAL RECEPTACLE  
WATER HOSE  
(PRE-ATTACHED)  
PUMP  
(105)  
(PLACE PUMP IN REAR  
OF WATER TANK)  
FIGURE F  
6.  
Plug the Power Cord of the Pump (105) into the electrical receptacle located on the  
back of the Motor. Then, set the Pump (105) in the rear of the Water Tank (3), using the  
four suction feet on the bottom of the Pump. (See Figure F.)  
7.  
8.  
Attach the Extension Table (94) to the Main Table (99), using the four Bolts (93).  
(See Figure G.)  
If desired, this saw can be mounted to a Stand (ITEM 91483, not included). See the  
manual included with the stand for installation instructions.  
FIGURE G  
MAIN TABLE  
(99)  
EXTENSION  
TABLE  
(94)  
BOLT  
(93)  
SKU 91482  
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CHANGING OR INSTALLING A SAW BLADE  
1.  
2.  
WARNING! Always make sure the Power Switch of the Tile Saw is in its “OFF”  
position and the unit is unplugged from its electrical outlet prior to assembling the  
unit, adding any accessories, or making any adjustments to the unit.  
Loosen the Knob (53) located on the side of the Blade Guard (60) and raise the  
Blade Guard. (See Figure H.) Then, retighten the Knob to lock the Blade Guard in  
the “up” position.  
BLADE GUARD  
(60)  
(DOWN POSITION)  
KNOB  
(53)  
FIGURE H  
3.  
Depress the Brake Shaft (68) while turning the Saw Blade (65) (or Spindle (80) if you  
have not yet installed a Saw Blade) until the Brake Shaft (68) depresses fully. This  
will prevent the Spindle from spinning.  
(See Figure I, next page.)  
4.  
5.  
Using the accessory Wrench, unscrew the Nut (67) counterclockwise and remove it  
and the Outer Flange (66). (See Figure J, next page.)  
Using heavy duty gloves to avoid accidental cuts, remove the old Saw Blade (65) and  
install a new Saw Blade. Always use Continuous Rim, Diamond Saw Blades  
with a 10diameter, 5/8round arbor hole, and rated at 3,500 RPM or greater.  
(See Figure K, next page.)  
6.  
NOTE: When installing a Saw Blade (65), make sure the “ARROW” depicted on  
the upper side of the Saw Blade points to the front of the Tile Saw.  
(See Figure K.)  
SKU 91482  
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7.  
8.  
Refasten the Outer Flange (66) and Nut (67). Make sure to tighten the Nut fully  
before using the Tile Saw. (See Figure J.)  
Loosen the Knob (53). Lower the Blade Guard (60) fully. Then, retighten the Knob to  
lock the Blade Guard in position. (See Figure L.)]  
FIGURE I  
BRAKE SHAFT  
(68)  
FIGURE J  
NUT  
(67)  
OUTER  
FLANGE  
(66)  
WRENCH  
BLADE  
GUARD  
(60)  
ROTATION  
ARROW  
FIGURE L  
FIGURE K  
KNOB  
(53)  
SAW  
BLADE  
(65)  
SKU 91482  
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OPERATING INSTRUCTIONS  
1.  
2.  
Place the Saw (or saw and stand, if the optional stand is installed) on a level, even  
surface, capable of supporting the tool and any forces exerted during work. Fill the  
Water Tank (3) with enough cold water so that the Pump (105) is completely sub-  
merged, but not so much water that the Water Tank overflows.  
NOTE: To prevent excessive wear on the Saw Blade (65), make sure to maintain a  
continuous flow of water over the entire Saw Blade while cutting. Never cut anything  
if the water flow is not continuous.  
To attach the Parallel Guide (84), loosen the Knob (86) on the side of the Guide.  
Place the hooked portion of the Guide over the upturned edge of the Main Table (99).  
Slide the Guide horizontally to the right or left until the desired width of cut is ob-  
tained (allowing space for grout). Then, tighten the Knob to lock the Guide in posi-  
tion. (See Figure M.)  
FIGURE M  
PARALLEL  
GUIDE  
(84)  
MAIN  
TABLE  
(99)  
KNOB  
(86)  
3.  
Attach the Angle Block (85) as you did the Parallel Guide, using the two Knobs (86)  
on the side of the Guide. Use the cutting groove in the middle of the Main Table to  
brace the edge of the tile as the tile is slid underneath the Saw Blade (65).  
(See Figure N.)  
ANGLE BLOCK  
(85)  
KNOB  
(86)  
FIGURE N  
SKU 91482  
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4.  
Attach the 45° Miter Block (108) as you did the Parallel Guide, using the Knob (86)  
on the side of the Guide. (See Figure O.)  
POWER SWITCH  
CIRCUIT BREAKER  
45° MITER  
BLOCK  
(108)  
KNOB  
(86)  
FIGURE O  
5.  
6.  
Plug the Power Cord of the Tile Saw into the nearest, 120 volt, grounded, electrical  
outlet.  
Make sure to wear an ANSI approved safety impact full face shield over ANSI  
approved safety glasses and a dust mask when cutting tile. At all times, keep  
hands and fingers away from the spinning Saw Blade (65).  
7.  
8.  
Place the marked tile on the Main Table (99) and brace it against the Guide you have  
chosen to use. Then, align the cut mark with the Saw Blade (65).  
Turn the Flow Control Lever (105D) all the way down. Turn the Power Switch to its  
“ON” position, and allow the Saw Blade (65) to spin up to full speed. Adjust the Flow  
Control on the Pump until the water reaches the edge of the Blade just before the  
Blade would contact the material being cut. Make sure the Pump (105) is supplying  
a continuous flow of water to the entire Saw Blade. (See Figure O.)  
9.  
Make sure the Blade Guard (60) is in place and in proper working order. Hold the tile  
firmly against the Guide with one hand. With the other hand, move the Main Table  
(99) and tile slowly underneath the Saw Blade (65).  
10.  
11.  
Continue moving the Main Table (99) and tile underneath the Saw Blade (65) until  
the cut is completed.  
Once the cut is completed turn the Power Switch to its “OFF” position, and allow the  
Saw Blade (65) to stop on its own. Then remove the cut tile and debris from the  
Main Table (99), and unplug the Power Cord from the electrical outlet.  
12.  
NOTE: If the Motor (45) stops suddenly while cutting, turn the Power Switch to  
its “OFF” position. Wait approximately 5 minutes. Then reset the Circuit Breaker  
to resume cutting. (See Figure O.)  
SKU 91482  
For technical questions, please call 1-800-444-3353.  
Page 16  
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INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Power Switch of the Tile Saw is in its “OFF” position  
and that the unit is unplugged from its electrical outlet before performing any inspec-  
tion, maintenance, or cleaning procedures.  
Before each use, inspect the general condition of theTile Saw. Check for loose screws,  
misalignment or binding of moving parts, damaged electrical wiring, damaged Hose,  
and any other condition that may affect its safe operation. If abnormal noise or vibra-  
tion occurs, have the problem corrected before further use. Do not use damaged  
equipment.  
3.  
Before each use, inspect the Diamond Saw Blade. Using a dull Saw Blade will cause  
excessive wear on the Motor, and will not produce a satisfactory cut. Replace with a  
new Saw Blade when needed.  
4.  
5.  
Before each use, inspect the mounting Screws on all Safety Covers and the Arbor Nut  
on the Saw Blade Shaft. If necessary, retighten all loose Screws and Nuts.  
NOTE: The Pump is non-serviceable. If the Pump should fail, first try clearing the  
intake of debris and make sure the hole is not plugged. If the Pump still does not  
operate properly, it must be replaced.  
6.  
To clean the exterior parts: Use only a clean cloth and mild detergent to clean the  
body of the Tile Saw. Do not use solvents. Do not immerse any electrical part of the  
tool in liquid.  
7.  
8.  
When storing, always completely empty the Tile Saw of water. Frost will damage the  
Pump if the unit contains water. Store the Tile Saw indoors in a dry, frost-free room.  
Periodically, remove the Pulley Cover (75) as explained under Assembly Instruc-  
tion 4 on page 11 and check the condition and tightness of the Belt (74). If the belt  
appears damaged (frayed, cracked, or partially broken) or is broken, loosening the 4  
Nuts (46) and the Belt Tension Bolt (41), replace the Belt (74) and retighten it as ex-  
plained on page 11.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-  
BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED  
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY  
CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER ASSUMES ALL RISK  
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE-  
MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS  
THERETO.  
SKU 91482  
For technical questions, please call 1-800-444-3353.  
Page 17  
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PARTS LIST  
Part #  
D escription  
W asher  
Q ty.  
4
Part #  
61  
Description  
Q ty.  
3
1
2
3
4
5
6
7
8
9
Screw  
Nut  
2
1
4
2
1
1
2
2
4
1
4
2
2
2
2
2
2
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
2
2
2
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
105A  
105B  
105C  
105D  
106  
107  
108  
Rubber P ad  
Bearing  
Inner Flange  
Saw Blade (not included)  
O uter Flange  
Nut  
Brake Shaft  
Screw  
Brake H older  
Retaining Ring  
Spring  
W asher  
Belt  
Pulley C over  
Bolt  
Position Plate  
Bolt  
1
2
1
1
1
1
1
2
1
1
1
3
1
1
2
1
3
1
1
1
1
1
1
1
4
1
1
1
1
1
2
4
1
2
2
2
2
1
2
2
2
2
1
1
1
1
1
1
1
1
1
W ater Tank  
Elastic W asher  
Bolt  
Rubber Insert  
Alum inum G uide  
Plastic Insert  
Pressing Plate  
Screw  
M achine Fram e  
Nut  
Bolt  
Bolt  
Elastic W asher  
W asher  
Adjusting Plate  
Carrying Handle  
Plastic Insert  
Bolt  
Bolt  
Bolt  
10  
11  
12  
13  
14  
15  
16  
17  
18  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
Spindle Pulley  
Spindle  
Spindle Sleeve  
Sliding G uide  
Alum inum Bar  
Parallel G uide  
Angle Block  
Knob  
Bolt  
Rolling W heel  
Bolt  
Knob  
Large W asher  
Position Tube  
W asher  
Alum inum Colum n  
Shaft  
Coach Bolt  
Alum inum Base  
M otor A djusting B ar  
Large W asher  
Belt Tension B olt  
M otor P ulley  
Screw  
Key  
M otor  
Nut  
Elastic W asher  
W asher  
Screw  
Three-W ay Tube  
Rubber Plate  
W asher  
Steel Plate  
Front Table  
Bolt  
Bolt  
Extension Table  
Nut  
Bolt  
Elastic W asher  
W asher  
M ain Table  
Linear B earing  
Retaining Ring  
Steel Insert  
Nylon Insert  
Sliding Tube  
Pum p  
Pum p Body  
Im peller  
Cover  
Knob  
Screw  
Connecting Plate  
Sm all Shaft  
Position Tube  
W asher  
Flow C ontrol Lever  
Rubber P ad  
W ater Supply System  
45° M iter Block  
Bolt  
Blade G uard  
SKU 91482  
For technical questions, please call 1-800-444-3353.  
Page 18  
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ASSEMBLY DIAGRAM  
105A  
105B  
105D  
105C  
NOTE: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 91482  
For technical questions, please call 1-800-444-3353.  
Page 19  
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