Chicago Electric Saw 44829 User Manual

14” CUT OFF SAW  
44829  
SeT Up And OperATing inSTrUCTiOnS  
(Blade Sold Separately)  
distributed exclusively by Harbor Freight Tools®.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SAVe THiS mAnUAl.  
Copyright© 2001 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any  
artwork contained herein may be reproduced in any shape or form without the express written  
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described  
herein. Tools required for assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
reV 07h  
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9. maintain tools with care. Inspect tool cords periodically and, if damaged, have  
them repaired by an authorized technician.  
10. Use the right tool for the job. Do not attempt to force a small tool or attachment  
to do the work of a larger industrial tool. There are certain applications for which  
this tool was designed. Do not modify this tool and do not use this tool for a pur-  
pose for which it was not intended.  
11. Stay alert. Watch what you are doing, use common sense. Do not operate any  
tool when you are tired.  
12. Check for damaged parts. Before using any tool, any part that appears dam-  
aged should be carefully checked to determine that it will operate properly and per-  
form its intended function. Check for alignment and binding of moving parts; any  
broken parts or mounting fixtures; and any other condition that may affect proper  
operation. Any part that is damaged should be properly repaired or replaced by  
a qualified technician. Do not use the tool if any switch does not turn On and Off  
properly.  
13. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels on prescriptions to determine if your judgment or reflexes are impaired while  
taking drugs. If there is any doubt, do not operate the tool.  
14. Use proper size and type extension cord. If an extension cord is required, it  
must be of the proper size and type to supply the correct current to the tool. Oth-  
erwise, the extension cord could melt and catch fire, or cause electrical damage  
to the tool. This tool requires use of an extension cord of 0 to 12 amps capability  
(up to 50 feet), with wire size rated at 14 AWg. Longer extension cords require  
larger size wire. If you are using the tool outdoors, use an extension cord rated for  
outdoor use (signified by “WA” on the jacket).  
15. maintenance. For your safety, maintenance should be performed regularly by a  
qualified technician.  
16. When servicing, use only identical replacement parts. Use of any other parts  
will void the warranty. Only use accessories intended for use with this tool. Ap-  
proved accessories are available from Harbor Freight Tools.  
17. People with pacemakers should consult their physician(s) before use. Electromag-  
netic fields in close proximity to heart pacemaker could cause pacemaker interfer-  
ence or pacemaker failure.  
18. WARNING: This product contains or, when used, produces a chemical known  
to the State of California to cause cancer and birth defects or other reproductive  
harm. (California Health & Safety Code § 25249.5, et seq.)  
19. The warnings, cautions, and instructions discussed in this instruction manual can-  
not cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
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SKU 44829  
For technical questions, please call 1-800-444-3353.  
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UnpACKing  
When unpacking, check to make sure the parts listed on page 6 are included. If  
any parts are missing or broken, please call Harbor Freight Tools at the number on the  
cover of this manual.  
OperATiOn  
Warning! Unplug the power cord while setting up the saw and workpiece. Do not plug  
in until ready to cut.  
Warning! This Cut-Off Saw is designed to cut iron metal. Do not cut wood, brick,  
aluminum, or magnesium; tool damage and/or personal injury could occur.  
Note: Use an aluminum oxide wheel for cutting ferrous material, i.e. angle iron, con-  
duit pipe, etc. Use masonry wheels to cut masonry, stone, brick, aggregate, etc.  
An aluminum oxide wheel is #525 Cut-off Wheel (not included), 1/8” Thick, 30 Grit.  
A masonry wheel is #44815 Cut-off Wheel (not included), 1/8” Thick.  
Before using the saw always:  
a. Make sure the blade (not included) is securely attached. Loosen Screw (110)  
and lift Small Cover (109) out of the way. Using the Wrench (91), remove the  
Hex Screw (23) - reverse thread, Stop Washer (22), Flat Washer #21), and the  
Flange (20). Set the blade on the arbor and replace the hardware. Do not over-  
tighten. Move Small Cover (109) back in place and tighten Screw (110).  
b. Check that the Upper Shield (12) and Lower Shield (30) are in place.  
c. The Cut Off Saw must be located on a level, flat, workbench that is solid and  
able to support the weight of the tool and workpieces. The workpiece must be  
secured in a vise or with clamps (vise assembly included).  
d. Wear ANSI approved impact safety goggles.  
1. Disconnect the Chain (72), allowing the blade assembly to lift. The chain is only  
used for transporting the tool. Make sure the saw has cooled for 3-5 minutes  
before latching or unlatching the Chain (72), to avoid burning yourself on the hot  
blade.  
2. Loosen the Vise (82) on the vise assembly and position workpiece. Tighten the  
Vise (82).  
3. Make sure the blade is clear to rotate freely.  
4. Press the power Switch (33). Allow blade to reach full speed.  
5. Lower the Handle (35) slowly and contact the workpiece with very little pressure.  
Let the blade do the work. If the blade begins to slow, back off as you are exerting  
too much pressure.  
Caution: The Lower Shield (30) and Small Cover (109) must always be in place. Both  
of these blade guards must be in place when the tool is being used.  
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SKU 44829  
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6. Turn off the power and unplug the tool before removing workpiece. Never leave  
the tool running unattended.  
miter Cuts  
For Miter Cuts, you must use the Vise (82). The Vise Stop has a Fixed Splint  
(100) for this purpose. Loosen the Vise Stop by slightly loosening each bolt and align  
the scale to your desired angle. Tighten the bolts. Carefully set the workpiece into the  
Vise (82) without disturbing the setting.  
mAinTenAnCe  
Warning! Remove the electrical plug from the outlet before maintaining the Saw.  
1. Wearing gloves, carefully clean any excess metal filings that accumulate on the  
saw, vise assembly, or motor housing.  
2. To keep looking like new, use an automotive wax to polish the metal Base (87).  
3. Check blade for wear, replace at the first sign of any tears or cracks.  
4. Periodically check power cord for wear or tears. If necessary, have a qualified  
technician replace it.  
5. Never use chemicals or solvents to clean the Saw.  
lubrication  
1. The motor bearings are permanently lubricated at the factory. Do not attempt to  
work on the motor; the tool should be serviced by a qualified technician.  
2. Any mechanical part including a pivot or threaded rod may be lightly sprayed with  
a silicone or graphite lubricant, which will not hold or collect the metal filings left  
from a job.  
3. Periodically inspect the Carbon Brush (67) and replace it when it is worn out. Re-  
move the Brush Cap (68) and take out the Carbon Brush (67). Replace and tighten  
the Brush Cap (68).  
pleASe reAd THe FOllOWing CAreFUlly  
THE MANUFACTURERAND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUALASAREFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO MAKEANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI-  
FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLYSTATESTHATALLREPAIRSAND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.  
THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO  
THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
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SKU 44829  
For technical questions, please call 1-800-444-3353.  
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pArTS liST  
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SKU 44829  
For technical questions, please call 1-800-444-3353.  
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ASSemBly drAWing  
NOTE: Some parts are listed and shown for illustration purposes only and are not  
available individually as replacement parts.  
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SKU 44829  
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limiTed 90 dAy WArrAnTy  
Harbor Freight Tools Co. makes every effort to assure that its products meet  
high quality and durability standards, and warrants to the original purchaser that this  
product is free from defects in materials and workmanship for the period of 90 days  
from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside  
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of  
maintenance. We shall in no event be liable for death, injuries to persons or property,  
or for incidental, contingent, special or consequential damages arising from the use of  
our product. Some states do not allow the exclusion or limitation of incidental or con-  
sequential damages, so the above limitation of exclusion may not apply to you. THIS  
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR  
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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SKU 44829  
For technical questions, please call 1-800-444-3353.  
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