Chicago Electric Cordless Drill 67089 User Manual

12V 3/8” litHium-iOn cOrdleSS  
drill/driVer  
67089  
Set up and Operating inStructiOnS  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SaVe tHiS manual.  
©
®
Copyright 2009 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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sparks which may ignite the dust or  
fumes.  
6. personal safety  
a.Stay alert, watch what you are do-  
ing and use common sense when  
operating a power tool. do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment  
of inattention while operating power  
tools may result in serious personal  
injury.  
c.Keep children and bystanders  
away while operating a power tool.  
Distractions can cause you to lose  
control.  
5. electrical safety  
a.power tool plugs must match the  
outlet. never modify the plug in  
any way. do not use any adapter  
plugs with grounded power tools.  
Unmodified plugs and matching out-  
lets will reduce risk of electric shock.  
b.use personal protective equip-  
ment. always wear anSi-approved  
safety goggles. Safety equipment  
such as NIOSH-approved dust mask/  
respirator, NIOSH-approved hear-  
ing protection, and heavy duty work  
gloves will reduce personal injuries.  
b.avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
c.prevent unintentional starting.  
ensure the power Switch is in the  
off-position before connecting to  
the power source or picking up or  
carrying the tool. Carrying power  
tools with your finger on the Power  
Switch invites accidents.  
c.do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d.do not abuse the power cord.  
never use the cord for carrying,  
pulling or unplugging the power  
tool. Keep cord away from heat,  
oil, sharp edges or moving parts.  
Damaged or entangled cords in-  
crease the risk of electric shock.  
d.remove any adjusting key or  
wrench before turning the power  
tool on. A wrench or a key left at-  
tached to an oscillating part of the  
power tool may result in personal  
injury.  
e.When operating a power tool out-  
doors, use an extension cord suit-  
able for outdoor use. Use of a cord  
suitable for outdoor use reduces the  
risk of electric shock.  
e.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
f. if operating a power tool in a damp  
location is unavoidable, use a  
ground Fault circuit interrupter  
(gFci) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
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7. power tool use and care  
work to be performed. Use of the  
power tool for operations different  
from those intended could result in a  
hazardous situation.  
a.do not force the power tool. use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
8. Service  
a.Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
b.do not use the power tool if the  
power Switch does not turn it on  
and off. Any power tool that cannot  
be controlled with the Switch is dan-  
gerous and must be repaired.  
c.disconnect the power cord from  
the power source before making  
any adjustments, changing acces-  
sories, or storing the power tool.  
Such preventive safety measures  
reduce the risk of starting the power  
tool accidentally.  
Specific Safety Warnings  
1. Maintain labels and nameplates on  
the power tool. These carry impor-  
tant safety information. If unreadable  
or missing, contact Harbor Freight  
Tools for a replacement.  
d.Store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to oper-  
ate the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
2. Read and adhere to the instruction  
manual of the included 67104 Bat-  
tery Charger (49) for important safety  
warnings and instructions on how to  
properly operate the Lithium Battery  
Charger.  
3. Read and adhere to the safety warn-  
ings for the included 67120 Lithium  
Battery Pack (38).  
e.maintain power tools. check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. if dam-  
aged, have the power tool repaired  
before use. Many accidents are  
caused by poorly maintained power  
tools.  
4. Do not use this Drill Driver Tool with  
any other Battery or Charger.  
5. Hold power tools by insulated grip-  
ping surfaces when performing  
an operation where the tool may  
contact hidden wiring. Contact with  
a ″live″ wire will make exposed metal  
parts of the tool ″live″ and shock the  
operator.  
f. Keep cutting accessories sharp  
and clean. Properly maintained cut-  
ting accessories with sharp cutting  
edges are less likely to bind and are  
easier to control.  
6. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or miss-  
ing, contact Harbor Freight Tools for a  
replacement.  
g.use the power tool and its acces-  
sories in accordance with these  
instructions, taking into account  
the working conditions and the  
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7. Avoid unintentional starting. Prepare  
to begin work before turning on the  
tool.  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemi-  
cally treated lumber  
8. Do not lay the tool down until it has  
come to a complete stop. Moving  
parts can grab the surface and pull  
the tool out of your control.  
Your risk from these exposures var-  
ies, depending on how often you do  
this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
9. When using a handheld power tool,  
maintain a firm grip on the tool with  
both hands to resist starting torque.  
10. Do not leave the tool unattended  
when it is plugged into an electrical  
outlet. Turn off the tool, and unplug it  
from its electrical outlet before leav-  
ing.  
14. WARNING: Handling the cord on  
this product will expose you to lead,  
a chemical known to the State of  
California to cause cancer, and birth  
defects or other reproductive harm.  
Wash hands after handling. (Califor-  
nia Health & Safety Code § 25249.5,  
et seq.)  
11. This product is not a toy. Keep it out  
of reach of children.  
12. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close prox-  
imity to heart pacemaker could cause  
pacemaker interference or pacemak-  
er failure. In addition, people with  
pacemakers should:  
15. The warnings, precautions, and in-  
structions discussed in this instruction  
manual cannot cover all possible con-  
ditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
• Properly maintain and inspect to  
avoid electrical shock.  
• Any power cord must be properly  
grounded. Ground Fault Circuit Inter-  
rupter (GFCI) should also be imple-  
mented – it prevents sustained elec-  
trical shock.  
Vibration Safety  
This power tool vibrates during use.  
Repeated or long-term exposure to  
vibration may cause temporary or  
permanent physical injury, particularly  
to the hands, arms and shoulders. To  
reduce the risk of vibration-related  
injury:  
13. Some dust created by power sand-  
ing, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of Cali-  
fornia] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
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1. Anyone using vibrating power tools  
regularly or for an extended period  
should first be examined by a doctor  
and then have regular medical check-  
ups to ensure medical problems are  
not being caused or worsened from  
use. Pregnant women or people  
who have impaired blood circulation  
to the hand, past hand injuries, ner-  
vous system disorders, diabetes, or  
Raynaud’s Disease should not use  
this tool. If you feel any medical or  
physical symptoms related to vibra-  
tion (such as tingling, numbness, and  
white or blue fingers), seek medical  
advice as soon as possible.  
SpeciFicatiOnS  
Variable; 0 - 500 RPM  
Forward/Reverse  
Drill Speeds  
Chuck Type  
3/8” Keyless  
23 Screwdriver  
Settings + One Drill  
Setting  
Torque Settings  
Trigger Settings  
Included  
Forward/Reverse  
Charger (67104)  
Battery (67120)  
unpacKing  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at the number shown on the  
cover of this manual as soon as possible.  
2. Do not smoke during use. Nico-  
tine reduces the blood supply to the  
hands and fingers, increasing the risk  
of vibration-related injury.  
inStructiOnS FOr  
putting intO uSe  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
read the entire impOrtant  
SaFetY inFOrmatiOn  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
4. Use power tools with the lowest vi-  
bration when there is a choice be-  
tween different processes.  
5. Include vibration-free periods each  
day of work.  
6. Grip the power tool as lightly as pos-  
sible (while still keeping safe control  
of it). Let the tool do the work.  
tO preVent  
SeriOuS injurY  
FrOm accidental  
OperatiOn:  
7. To reduce vibration, maintain the  
power tool as explained in this manu-  
al. If any abnormal vibration occurs,  
stop use immediately.  
turn the Forward/reverse  
Switch of the tool to its center,  
locked position and remove  
the Battery pack (38) before  
assembling or making any  
adjustments to the tool.  
SaVe tHeSe  
inStructiOnS.  
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
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3. There must not be hazardous ob-  
jects, such as utility lines or foreign  
objects, nearby that will present a  
hazard while working.  
installing a drill Bit  
1. Remove the Battery Pack and slide  
Direction Switch (43) to its mid-posi-  
tion.  
4.  
Warning! Verify that the sur-  
face has no hidden utility lines before  
drilling or driving screws.  
2. While holding Drill/Driver and the  
Chuck sleeve (adjacent to the frame)  
in one hand, turn the Chuck (26)  
counterclockwise to open the jaws.  
general Operating instructions  
3. Insert the bit or a Hex bit/Driver-Drill  
bit into the jaws and turn the Chuck  
clockwise until secure.  
1. Mark the position of the hole to be  
drilled with a center punch to prevent  
the Drill from “walking”.  
2. Attach the Battery to the bottom of  
the handle, it will click when it locks  
into place. please note: The Bat-  
tery fits only in one position. Do not  
force the Pack when inserting.  
Operating inStructiOnS  
read the entire impOrtant  
SaFetY inFOrmatiOn  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
3. Press the Direction Switch (43) to  
the desired position (Forward or  
Reverse). See the forward/reverse  
arrows on the sides of the Direction  
Switch.  
tO preVent  
SeriOuS injurY  
FrOm accidental  
OperatiOn:  
4. When working with screws, turn the  
Torque Selector to any one of the first  
23 torque settings. Do not change  
the torque setting while the drill is  
moving. And always start from a  
lower setting to prevent unnecessary  
force.  
turn the direction Switch (43)  
of the tool to its center neutral  
position and remove the  
Battery and any attachments  
before performing any  
inspection, maintenance, or  
cleaning procedures.  
5. When drilling a hole, set the Selector  
to the “Drill” icon. Pull the Trigger to  
start the Drill/Driver. Allow the drill to  
come up to full speed, before, apply-  
ing it to the work surface.  
Work piece and Work area Set up  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
6. Hold the Drill firmly with both hands,  
as torque will cause the tool to twist.  
7. When drilling through light gauge  
metal or thin, soft wood, place a  
2. Secure loose work pieces using a  
vise or clamps (not included) to pre-  
vent movement while working.  
wooden block behind the material to  
prevent burr or splinter damage when  
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the bit exits the workpiece. Lubricate  
the Drill Bit with cutting oil when drill-  
ing iron or steel. Use a coolant when  
drilling nonferrous metals such as  
copper, brass, or aluminum.  
tO preVent SeriOuS  
injurY FrOm tOOl  
Failure: do not use  
damaged equipment. if  
abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
8. When the hole is drilled, remove the  
drill bit from the hole while the Drill is  
still running. This prevents the Drill Bit  
from getting caught in the hole and  
causing damage.  
cleaning, maintenance, and  
lubrication  
1. BeFOre eacH uSe, inspect the  
general condition of the tool. Check  
for loose screws, misalignment or  
binding of moving parts, cracked or  
broken parts, and any other condition  
that may affect its safe operation.  
9. please note: The Drill/Driver has an  
LED light that shines on contact area.  
Lightly tapping on the Trigger will  
activate the LED light.  
10. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool in-  
doors out of children’s reach.  
2. aFter uSe, clean external surfaces  
of the tool with clean cloth.  
3.  
Warning! do not use if either  
the Battery pack or charger are  
damaged in any way.  
maintenance and  
SerVicing  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
tO preVent  
SeriOuS injurY  
FrOm accidental  
OperatiOn: turn power  
Switch of tool to its “OFF”  
position and remove Battery  
pack from tool performing any  
inspection, maintenance, or  
cleaning procedures.  
SKU 67089  
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troubleshooting  
problem  
possible causes  
likely Solutions  
Charge Battery.  
Tool will not start. Battery not charged.  
Performance  
decreases over  
time.  
Accessory dull or damaged. Keep accessories sharp. Replace as needed.  
Excessive noise Internal damage or wear.  
or rattling.  
Have technician service tool.  
Select higher Torque setting.  
Tool chatters  
when tightening  
fasteners  
Low Torque setting.  
Overheating.  
1. Forcing tool to work too 1. Allow tool to work at its own rate.  
fast.  
2. Keep cutting accessories sharp. Replace  
as needed.  
2. Accessory dull or  
damaged.  
3. Wear ANSI-approved safety goggles and  
NIOSH-approved dust mask/respirator while  
blowing dust out of motor using compressed  
air.  
3. Blocked motor housing  
vents.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. disconnect power supply before service.  
record product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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partS liSt  
partS liSt  
part  
description  
Qty.  
part  
description  
Qty.  
1
Self-Tapping Screw (ST3×14 Φ5.3)  
1
26  
Chuck (10mm)  
1
2
Self-Tapping Screw (ST3×9 Φ5.3)  
Rear Cover  
2
1
1
1
1
1
2
2
1
3
1
3
1
1
3
1
8
8
1
15  
1
1
4
1
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
Self-Tapping Screw (black, ST3×20)  
Torque Clamp Plate  
4
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
2
1
3
4
Left Housing  
Torque Spring Plate  
5
Motor  
Torque Spring Plate Holder  
Torque Outer Metal Sleeve  
Torque Selector  
6
Motor Pinion  
7
Motor Holder  
8
Spring Washer  
Bush  
9
Philip Pan Screw (black, M3x6)  
Gear Housing Washer  
Top Stair Small Gear  
Central Gear  
Torque Control Spring  
Ring Washer (40×30.5×0.15mm)  
Torque Washer (40*30.5*0.3mm)  
Torque Washer (40*30.5*0.8mm)  
Battery Pack  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Lower Stair Small Gear  
Inner Gear Sleeve  
Spindle  
T-Contact  
Contact Frame  
Spindle Washer  
Plastic Housing  
Contact  
Internal Variable Switch  
Direction Switch  
Steel Ball 4  
Pin4.0*9.6  
Discharge Security Circuit Board  
Right Housing  
Bear Sleeve  
Steel Ball 3  
Self-Tapping Screw (black, ST2.6X14)  
Self-Tapping Screw (black, ST3×14 Φ5.3)  
Self-Tapping Screw (black, ST2.2*10)  
Charger  
Bearing Spring Circlip 12  
Front Cover  
Self-Tapping Screw (black, ST2.6*8)  
Chuck Screw/Left Twist  
pleaSe read tHe FOllOWing careFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND  
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE  
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY  
OF ANY KIND TO THE BUYER THAT HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS  
TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE ANY PARTS OF  
THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN  
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER  
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 67089  
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aSSemBlY diagram  
SKU 67089  
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limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS-  
LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 67089  
For technical questions, please call 1-800-444-3353.  
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