Chicago Electric Blower 94866 User Manual

ELECTRIC BLOWER/VACUUM  
Model 94866  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor FreightTools.  
For technical questions, please call 1-800-444-3353.  
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ELECTRICAL SAFETY  
4.  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
5.  
6.  
Double insulated tools are equipped with a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not  
fit, contact a qualified electrician to install a polarized outlet. Do not  
change the plug in any way. Double insulation  
eliminates the need for the  
three wire grounded power cord and grounded power supply system.  
Avoid body contact with grounded surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an increased risk of electric shock if your  
body is grounded.  
7.  
8.  
Do not expose power tools to rain or wet conditions. Water entering a power  
tool will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the tool  
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged Power Cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
9.  
When operating a power tool outside, use an outdoor extension cord  
marked “W-A” or “W”. These extension cords are rated for outdoor use, and  
reduce the risk of electric shock.  
PERSONAL SAFETY  
10.  
11.  
Stay alert. Watch what you are doing, and use common sense when  
operating a power tool. Do not use a power tool while tired or under the  
influence of drugs, alcohol, or medication. A moment of inattention while  
operating power tools may result in serious personal injury.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in moving parts.  
SKU 94866  
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12.  
13.  
14.  
15.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in  
power tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected  
situations.  
Use safety equipment. Always wear eye protection. Dust mask, non-skid  
safety shoes, hard hat, or hearing protection must be used for appropriate  
conditions.  
TOOL USE AND CARE  
16.  
17.  
Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must  
be replaced.  
18.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
19.  
20.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep this tool clean. Properly maintained tools are  
less likely malfunction and are easier to control. Do not use a damaged tool.  
Tag damaged tools “Do not use” until repaired.  
21.  
22.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are caused by poorly  
maintained tools.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SKU 94866  
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SERVICE  
23.  
24.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SAVE THESE INSTRUCTIONS  
SPECIFIC SAFETY RULES  
1.  
2.  
Maintain labels and nameplates on the Blower/Vacuum. These carry  
important information. If unreadable or missing, contact Harbor Freight Tools for a  
replacement.  
Always wear ANSI approved safety impact eye goggles when  
assembling and using the Blower/Vacuum. Also wear ANSI approved  
dust masks or respirator and hearing protection. Using personal safety  
devices reduce the risk for injury.  
3.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas  
near flammable chemicals, dusts, and vapors. Do not use this product in a damp  
or wet location.  
4.  
5.  
Do not force the Blower/Vaccum. This tool will do the work better and safer at  
the speed and capacity for which it was designed.  
Never leave the Blower/Vacuum unattended when it is plugged into an  
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before  
leaving.  
6.  
Do not handle the Power Switch with wet hands. Never plug the Power  
Cord of this product into an electrical outlet while standing on a wet or  
damp surface.  
7.  
8.  
Industrial applications must follow OSHA guidelines.  
Do not allow children to handle or play with this product.  
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9.  
Always turn off the Blower/Vacuum and unplug the unit from its electrical  
outlet before performing any maintenance or changing accessories.  
10.  
11.  
12.  
Do not use the Blower/Vacuum with any openings blocked. Keep free of  
dirt, dust, leaves, and anything that may reduce air flow or hinder motor operation.  
Do not use the Blower/Vacuum to pick up anything that is burning or  
smoking, such as cigarettes, matches, or hot ashes.  
Do not use the Blower/Vacuum to pick up flammable or combustible liquids  
such as gasoline. Do not use the Vacuum to pick up water from containers,  
such as sinks, tubs, barrels, etc.  
13.  
14.  
Do not use the Vacuum without its Vacuum Bag in place.  
Do not use the Blower/Vacuum on wet surfaces or expose to wet conditions.  
Store the Blower/Vacuum indoors in a dry location to inhibit rust.  
15.  
16.  
17.  
Do not use the Blower/Vacuum if it has been dropped, damaged, left out  
doors, or immersed in liquid.  
Keep the Blower Pipe away from your face and body. Never aim the Blower  
Pipe towards people and animals.  
CAUTION! Avoid injury to your fingers by the rotating Impeller Wheel.  
TMotor’s Impeller Wheel will continue to rotate for several seconds after the  
unit has been turned off. The Protection Cover of the unit must not be removed  
as long as the Motor is running.  
18.  
This Blower/Vacuum must only be used to blow away or vacuum dry and  
lightweight materials such as dry leaves, grass, small branches, and  
pieces of paper. Do not attempt to blow away or vacuum heavy materials such  
as large stones, large branches, broken glass, etc.  
19.  
20.  
WARNING! People with pacemakers should consult their physician(s)  
before using this product. Operation of electrical equipment in close proximity to  
a heart pacemaker could cause interference or failure of the pacemaker.  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be understood  
by the operator that common sense and caution are factors which cannot be built  
into this product, but must be supplied by the operator.  
SAVE THESE INSTRUCTIONS  
SKU 94866  
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GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric shock.  
Check with a qualified electrician if you are in doubt as to whether the outlet is  
properly grounded. Do not modify the power cord plug provided with the tool.  
Never remove the grounding prong from the plug. Do not use the tool if the  
power cord or plug is damaged. If damaged, have it repaired by a service facility  
before use. If the plug will not fit the outlet, have a proper outlet installed by a  
qualified electrician.  
GROUNDED TOOLS:TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (See Figure A.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration. (See Figure A.)  
THIS PRODUCT  
DOES NOT  
USE A  
3-PRONG PLUG  
120 VOLT,  
GROUNDED,  
ELECTRICAL OUTLET  
FIGURE A  
SKU 94866  
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DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS  
4.  
5.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian  
Standard Association, and the National Electrical Code. (See Figure B.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
following illustration. (See Figure B.)  
THIS PRODUCT  
USES A  
2-PRONG PLUG  
120 VOLT,  
GROUNDED,  
ELECTRICAL OUTLETS  
FIGURE B  
EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools  
can use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure C, next page.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure C.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure C.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure C.)  
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6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or  
wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 VOLT)  
NAMEPLATE  
AMPERES  
EXTENSION CORD LENGTH  
(At Full Load)  
25  
Feet  
18  
18  
18  
18  
18  
14  
12  
50  
Feet  
18  
18  
18  
16  
14  
12  
75  
Feet  
18  
18  
16  
14  
12  
10  
-
100  
Feet  
18  
16  
14  
12  
10  
-
150  
Feet  
16  
14  
12  
12  
-
0 – 2.0  
2.1 – 3.4  
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
10  
-
* Based on limiting the line voltage drop  
to five volts at 150% of the rated amperes.  
FIGURE C  
SYMBOLOGY  
Double Insulated  
Canadian Standards  
Association  
Underwriters  
Laboratories, Inc.  
Volts Alternating Current  
V ~  
Amperes  
A
No Load Revolutions  
no  
xxxx/min.  
FIGURE D  
SKU 94866  
per Minute (RPM)  
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UNPACKING  
When unpacking, check to make sure all the parts shown on the Parts List on page 14  
are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the cover of this manual as soon as possible.  
ASSEMBLY INSTRUCTIONS  
1.  
CAUTION! Always make sure the Power Switch (4) of the Blower/Vacuum  
is in its “OFF” position and the tool is unplugged from its electrical outlet prior to  
assembling the tool, adding any accessories, or making adjustments to the tool.  
To Assemble The Blower Unit:  
1.  
Make sure the Power Switch (4) of the Blower/Vacuum is in its “OFF” position  
and the tool is unplugged from its electrical outlet.  
2.  
Insert the Blower Pipe Center Piece (5) onto the Housing (14) of the unit. Then,  
turn the Blower Pipe Center Piece clockwise to lock it in position.  
(See Figure E.)  
3.  
Insert the Blower Pipe End Piece (6) onto the Blower Pipe Center Piece (5).  
Then, turn the Blower Pipe End Piece clockwise to lock it in position.  
NOTE: The adjustable opening of the Blower Pipe End Piece must point  
upwards for assembly. (See Figure E.)  
UPPER HANDLE  
(1)  
HOUSING  
(14)  
BLOWER PIPE CENTER PIECE  
(5)  
POWER SWITCH  
(4)  
POWER CORD/PLUG  
(13)  
BLOWER PIPE END PIECE  
(6)  
LOWER HANDLE  
(2)  
FIGURE E  
SKU 94866  
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To Assemble The Vacuum Unit:  
1.  
2.  
Remove the Protection Cover (7) by turning it counterclockwise. (See Figure F.)  
Insert the Vacuum Pipe Center Piece (8) onto the Housing (14). Then, turn the  
Vacuum Pipe Center Piece clockwise to lock it in position. (See Figure F.)  
3.  
Insert the Vacuum Pipe End Piece (9) onto the Vacuum Pipe Center Piece (8).  
Then, turn the Vacuum Pipe End Piece clockwise to lock it in position.  
(See Figure F.)  
4.  
5.  
Check to make sure the zipper is closed on the Vacuum Bag (11). Then, slide  
the Vacuum Bag onto the Bag Connector (10).  
Insert the Bag Connector (10) onto the Housing (14). Then, turn the Bag  
Connector clockwise to lock it in position. (See Figure F.)  
BAG CONNECTOR  
UPPER HANDLE (1)  
POWER SWITCH (4)  
(10)  
POWER CORD/PLUG  
(13)  
LOWER HANDLE  
(2)  
HOUSING  
(14)  
VACUUM PIPE CENTER PIECE  
(8)  
VACUUM PIPE END PIECE  
(9)  
VACUUM BAG  
(11)  
FIGURE F  
OPERATING INSTRUCTIONS  
To Operate The Blower:  
1.  
2.  
Plug the Power Cord/Plug (13) into the nearest 120 volt, grounded, electrical  
outlet. (See Figure E.)  
Hold the unit firmly by the Upper Handle (1) and Lower Handle (2).  
(See Figure E.)  
3.  
4.  
Turn the Power Switch (4) to its “ON” position. (See Figure E.)  
While holding the unit, move the Blower Pipe End Piece (6) from one side to  
another keeping a distance of about four inches from the ground surface. Then  
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move the unit slowly and evenly. (See Figure G.)  
5.  
NOTE: The air pressure blown out through the Blower Pipe End Piece (6) can  
be changed by adjusting the opening on the End Piece. The larger the opening,  
the lower the air pressure coming out of the End Piece. (See Figure G.)  
To Operate The Vacuum:  
1.  
Make sure to remove the Protection Cover (7). Also, make sure the Vacuum  
Bag (11) is properly connected to the unit and its Shoulder Strap is properly  
adjusted. (See Figure F.  
2.  
3.  
Plug the Power Cord/Plug (13) into the nearest 120 volt, grounded, electrical  
outlet. (See Figure F.)  
Hold the unit firmly by the Upper Handle (1) and Lower Handle (2).  
(See Figure F.)  
4.  
5.  
Turn the Power Switch (4) to its “ON” position. (See Figure F.)  
Move the Vacuum slowly and evenly over the raked grass or leaves. Do not  
push the Vacuum Pipe End Piece (9) into the material being vacuumed  
(See Figure H.)  
6.  
When necessary, turn off the unit, unplug it from its electrical outlet. Then, open  
the zipper on the Vacuum Bag (11) and empty its contents into an appropriate  
waste container. (See Figure H.)  
7. When finished using the  
FIGURE G  
FIGURE H  
Blower/Vacuum, make  
sure to turn its Power  
Switch (4) to the “OFF”  
position.  
8. Unplug the unit from its  
electrical outlet.  
9. Empty the Vacuum Bag  
(11).  
10. Then store the unit in a  
dry, clean, safe location  
out of reach of children  
and other unauthorized  
people.  
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INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Power Switch (4) of the Blower/Vacuum is in its  
“OFF” position and the tool is unplugged from its electrical outlet before  
performing any inspection, maintenance, or cleaning procedures.  
Before each use: Inspect the general condition of the Blower/Vacuum. Check  
for misalignment or binding of moving parts, cracked or broken parts, damaged  
electrical wiring, plugged suction/blower ports, and any other condition that may  
affect safe operation. If abnormal noise or vibration occurs, have the problem  
corrected before further use. Do not use damaged equipment.  
3.  
4.  
Before each use: Open the zipper on the Vacuum Bag (11) and thoroughly clean  
all dirt and debris from the Bag. Then, replace the Vacuum Bag.  
To clean the exterior parts of the Blower/Vacuum and its accessories: Use  
only a clean cloth and mild detergent. Do not immerse any electrical part of  
the Blower/Vacuum in any liquids.  
5.  
CAUTION! All maintenance, service, or repairs not mentioned in this  
manual must only be performed by a qualified service technician.  
TROUBLESHOOTING  
Problem  
Possible Solution  
Power Switch does not turn on the unit.  
1. Make sure the Power Cord/Plug is connected  
to a working, 120 volt, grounded, electrical outlet.  
2. Power Switch and/or Motor may need repair or  
replacement by a qualified service technician.  
1. Prolonged use may cause temporary overheating  
of Motor. Turn unit off, and allow unit to cool  
down before restarting.  
Unit shuts down while in use.  
Blower mode does not work effectively.  
1. Make sure Protection Cover is properly attached.  
2. Make sure Motor vents are clean and free of  
debris.  
3. Make sure Blower Pipe Center and End Pieces  
are not clogged with debris.  
Suction mode does not work effectively.  
Power Switch does not turn off the unit.  
1. Thoroughly empty and clean Vacuum Bag.  
2. Make sure Motor vents are clean and free of  
debris.  
3. Make sure Vacuum Pipe Center and End Pieces  
are not clogged with debris.  
1. Immediately unplug the unit from its electrical  
outlet and have a qualified service technician  
check out the unit.  
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PARTS LIST AND ASSEMBLY DIAGRAM  
Part #  
Description  
Upper Handle  
Lower Handle  
Power Cord Clamp  
Power Switch  
Blower Pipe (Center Piece)  
Blower Pipe (End Piece)  
Protection Cover  
Qty. Part #  
Description  
Vacuum Pipe (Center Piece)  
Vacuum Pipe (End Piece)  
Bag Connector  
Qty.  
1
1
1
1
1
1
1
1
2
3
4
5
6
7
1
1
1
1
1
1
1
8
9
10  
11  
12  
13  
14  
Vacuum Bag  
Ventilation Opening  
Power Cord/Plug  
Housing  
4
1
5
6
12  
14  
3
13  
2
7
10  
14  
13  
8
9
11  
NOTE:  
Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE  
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER  
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTSTHERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTSTHERETO.  
SKU 94866  
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WARRANTY  
LIMITED 90 DAY WARRANTY  
Harbor FreightTools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for  
the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of  
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,  
special or consequential damages arising from the use of our product. Some states do not allow the exclusion  
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our  
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to  
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from  
causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 94866  
For technical questions, please call 1-800-444-3353  
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