PRODUCT GUIDE
MODEL 463821909
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
®
®
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
TM REVISION 00
© 2008 Char-Broil, LLC Columbus, GA 31902
Rev. 02 • 08-21-08 • 80018115
Printed in China
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WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
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GRILLING GUIDE – Getting Started
Temperature
The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.
First Time Use
Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.
Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill will only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.
Lava Rock / Briquettes
This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill will void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.
Regulator
Coupling Nut
If your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:
1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.
8. Turn on the appropriate control knob and light the grill per the
instructions on the control panel.
An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.
Pre-Heating Your Grill
Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.
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Rotisserie Cooking
GRILLING GUIDE – Grilling 101
Rotisserie cooking is best for 'round' meat, such as large roasts,
whole poultry, and pork. It generally requires an accessory motor
and spit rod that allows the meat to be turned at a constant
speed. Rotisserie cooking is best done in front of a special
rotisserie burner, or utilizing an indirect cooking burner
arrangement. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.
Outdoor grilling is really quite simple. You'll succeed with
burgers, dogs, or steaks usually on your very first try. With
experience, you will learn how to work with your grill, creating
more imaginative meals all the time. This knowledge makes up
the art of grilling. Before you start grilling, organize your food
according to cooking technique and required cooking time, and
optimize the use of your grilling area.
Direct Cooking
Direct cooking involves grilling your meat directly over high heat.
It is perfect for searing steaks, chops, and other smaller pieces of
meat and vegetables that quickly make their way to the table.
Indirect Cooking
Indirect cooking utilizes select burners to circulate heat
throughout the grill, without direct contact between the meat and
the flame. The meat is placed over the burner that is 'off'. This
method is generally used to slow cook large cuts of meat and
poultry. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
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Wood Chips
GRILLING GUIDE – Tips & Tricks
For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
well with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.
Cooking on your new grill is a hands-on experience, and it is
recommended to remain outside with your grill while cooking.
Grilling can be affected by many external conditions. In cold
weather, you will need more heat to reach an ideal cooking
temperature, and grilling may take longer. The meat's internal
temperature and thickness can also affect cooking times. Cold
and thicker meats will take longer to cook.
Internal Meat Temperatures
Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internal temperatures.
USDA Recommended Safe Minimum
Internal Temperatures
Beef, Veal, Lamb, Steaks, & Roasts
Fish
145° F
145° F
160° F
160° F
160° F
Skewers
Pork
Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.
Beef, Veal, Lamb Ground
Egg Dishes
Turkey, Chicken & Duck Whole,
Pieces & Ground
165° F
Please refer to the USDA for complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
Sauces
Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes will also require extra cleaning afterwards.
Marinades and Rubs
To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.
Utensils
Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.
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Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
GRILLING GUIDE – Cleaning Your Grill
Why Clean?
We've all heard the saying, 'an ounce of prevention is worth a
pound of cure.’ This is great advice when it comes to keeping
your grill clean.
Storing Your Grill
• Clean cooking grates.
• Store grill in dry location.
Routine Care
• When LP cylinder is connected to grill, store outdoors in a well
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
Periodic cleaning of this grill is necessary,
as grill fires can occur when grease and
food debris collect in the bottom of the grill.
After each use, remove any remaining
food particles from the cooking grate and
inside of the grill using a grill brush. Do
this after the grill has cooled down, yet is
still warm. It is much easier to clean food
particles while warmth is still present, than
after the food particles have completely
cooled and hardened. This grill is not
designed to be 'burned off' by closing the
lid and turning the burners on High for an
extended time. The excessive heat
generated can cause leftover grease to
catch fire, and can cause permanent
damage to your grill.
• Store grill indoors ONLY if LP cylinder is turned off,
disconnected, and removed from grill. Never store LP cylinder
indoors.
• When removing grill from storage, follow the 'Cleaning the
Burner Assembly' instructions in the Use and Care section of
the Product Guide.
General Cleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.
Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.
Critters
Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.
Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.
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LP Cylinder
USE AND CARE
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
DANGER
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
OPD Hand Wheel
feature is identified by a unique triangular hand wheel. Use
• Never fill a cylinder beyond 80% full.
only LP cylinders equipped with this type of valve.
• If the information in two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder/appliance and call
your fire department.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP cylinder in upright position for
vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
LP Tank Valve
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
Safety Cap
• A frosty regulator indicates gas overfill. Immediately close LP
Retainer Strap
cylinder valve and call local LP gas dealer for assistance.
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
• Do not store an LP tank in an area where children play.
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LP Tank Exchange
Connecting Regulator To The LP Tank
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
• Always keep new and exchanged LP tanks in upright position
4. Remove the protective cap from LP tank valve. Always use
during use, transit or storage.
cap and strap supplied with valve.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
LP Tank Leak Test
For your safety
OPD Hand Wheel
• Leak test must be repeated each time LP tank is exchanged or
Type 1 outlet with
thread on outside
refilled.
• Do not smoke during leak test.
Safety Relief Valve
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
Strap and Cap
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
WARNING
If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
s
Do not use household cleaning agents. Damage to gas
train components can result.
Nipple has to be centered
into the LP tank valve.
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Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
NOTE: Sideburner
shelf fascia not
shown for clarity.
WARNING
• Outdoor gas appliance is not intended to be installed
5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts.
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
6. Always close LP cylinder valve after performing leak test by
LP gas system of a camper trailer or motor home.
turning hand wheel clockwise.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
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Safety Tips
sBefore opening LP cylinder valve, check the coupling nut for
WARNING
tightness.
s
When grill is not in use, turn off all control knobs and LP
For Safe Use Of Your Grill And To Avoid Serious
cylinder valve.
Never move grill while in operation or still hot.
Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
Injury:
s
s
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
s
s
The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
s
Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
s
If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
s
Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
s
Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
s
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
s
If you have a grill problem see the "Troubleshooting Section".
s
If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
• Apartment Dwellers:
Ignitor Lighting
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
s
Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas source or tank.
3. Open lid during lighting.
4. To ignite, turn left knob to HI
5. Push IGNITOR button rapidly.
.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.
• Never operate grill with LP tank out of correct position
specified in assembly instructions.
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
7. To ignite right burner, turn knob to HI.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for warm-up.
Lighting instructions continued on next page.
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Burner Flame Check
• Light burner, rotate knobs from HIGH to LOW. You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
WARNING
Turn controls and gas source or tank OFF when not
in use.
HI
CAUTION
LO
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Hose Check
• Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Match-Lighting
s
Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Normal
Hose
Kinked
Hose
3. Push in and turn left knob to
HI position. Be sure burner
lights and stays lit.
Turning Grill Off
4. Light right burner by pushing knob in and turning to HI
• Turn all knobs to OFF position. Turn LP tank off by turning
position.
OPD hand wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
Sideburner Ignitor Lighting
1. Turn OFF gas burner control valves.
2. Turn ON gas source or tank.
3. Push in and turn sideburner knob to HI. and push IGNITOR
button rapidly.
4. If sideburner does not light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
1. Turn on gas at LP tank.
2. Hold lit match to any port on the burner.
3. Push in and turn sideburner knob to HI. Be sure burner
lights and stays lit.
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Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grate and heat tent.
CAUTION
SPIDER ALERT!
3. Under grill remove grease cup, disconnect ignitor wire from
burner.
GAS COLLECTOR
BOX & IGNITOR
BURNER
4. Inside grill remove burner assembly (A), clean ceramic
portion of electrode with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holes with a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
6. If grill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
7. If not storing grill after cleaning, replace burner into grill
bottom.
CONTROL PANEL
SPIDER WEBS
INSIDE VENTURI
VALVE
AIR
VENTURI
SHUTTER
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturis.
LIFT OUT
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustration (A).
BURNER ASSEMBLY
8. Reattach ignitor wire to electrode.
9. Reposition heat tent and cooking grate. Reattach clean
grease cup to grease clip.
10. Before cooking again on grill, perform a “Leak Test” and
“Burner Flame Check”.
REMOVE
BURNER
CLIPS
SPIDER WEBS
CLEAN OUT
VENTURI
INSIDE VENTURI
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.
Correct burner-to-valve engagement
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.
A
Burner Tube
Valve
B
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ARRANTY
LIMITED WARRANTY STATEMENT – REV. 102-1
This warranty only applies to units purchased from an authorized retailer.
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in
workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated
below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be
returned, postage and or freight pre-paid by the consumer for review and examination.
Scope of Coverage
Period of Coverage
1 Year from date of purchase*
Type of Failure Coverage
Parts
Perforation, Manufacturing, and
Materials Defects Only
*Note: A dated sales receipt WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms
of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the
product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your
sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not
responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as
scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or
installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a
manufacturing or Materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire,
flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing
codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer
will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty
or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance,
grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation,
commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation
or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT
PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY
MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY
PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO
THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional
warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's
maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above
limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein.
You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement
of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase
price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to
discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail
establishment selling this product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly
marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid.
Consumer returns that do not meet these standards will be refused.
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PARTS LIST
Not Pictured
Key Qty Description
A
B
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
FIREBOX
…
1
1
1
PRODUCT MANUAL, ENGLISH
PRODUCT MANUAL, SPANISH
HARDWARE PACK
VALVE/HOSE/REGULATOR
CONTROL PANEL
CONTROL KNOBS
IGNITOR
AXLE F/WHEEL
LEFT CART LEG
BURNER ASSEMBLY
WHEELS
…
…
C
D
E
F
G
H
I
J
RIGHT CART LEG
LEG EXTENDER
BOTTOM SHELF
BACK SUPPORT BRACE
TANK RETAINER
FRONT PANEL
K
L
M
N
O
P
SIDE SHELF
LID
Q
R
LOGO PLATE ASSEMBLY
HANDLE ASSEMBLY
SIDEBURNER FRAME
SIDEBURNER PAN
SIDEBURNER GRATE
TOOL HOLDER
S
T
U
V
W
X
SIDEBURNER VALVE CUP
SIDEBURNER
Y
Z
SIDEBURNER KNOB
HEAT TENT
AA
BB
CC
DD
EE
FF
GG
HH
II
COOKING GRATE
SWING AWAY
LOWER HINGE
UPPER HINGE
GREASE CUP
CLIP, GREASE CUP
HEAT SHIELD F/TANK
HEAT SHIELD F/FIREBOX
MATCH HOLDER
JJ
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
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PARTS DIAGRAM
Q
BB
II
EE
DD
R
CC
H
S
AA
V
U
Y
X
A
HH
T
P
Z
B
W
C
M
JJ
N
O
J
D
E
G
F
I
GG
FF
F
L
K
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ASSEMBLY
A Attach right leg assembly to bottom shelf with (2) #10-24x2" carriage bolts and #10-24 Plastic wing nuts.
1
B Push Leg Extenders into the bottom of the right legs.
C Place left leg assembly into bottom shelf. Insert axle bolts into wheels, legs and bottom shelf. Secure with hitch pins.
Left Leg Assembly
Wheel
1” Hitch Pin
Qty.2
Right Leg Assembly
#10-24 X 2” Carriage Bolt
Bottom
Qty.2
Shelf
“Cone” side of wheel against leg
Axle Bolt
Qty.2
#10-24 Plastic Wing Nuts
Qty.2
Leg Extender
Attach back support brace to legs with (4) #10-24x2" carriage bolts and #10-24 Plastic wing nuts.
2
Back Support Brace
#10-24 X 2” Carriage Bolt
Qty.4
#10-24 Plastic Wing Nuts
Qty.4
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A Place bottom of front panel into three slots in the bottom shelf.
3
B Attach front panel to legs with four #10-24x2" machine screws and #10-24 flange nuts.
#10-24 X 2”
Machine Screw
Qty.4
#10-24 Flange Nut
Qty.4
Place valve/hose/regulator onto control panel. Attach with #10-24 x ½” machine screws. NOTE: Make sure the two valve
stems are centered in their clearance holes; otherwise, this can cause main burner level problems. Attach ignitor to control
panel using the stamped nut that's provided. NOTE: if your grill come with Snap-in ignitor, please see Option.
4
Ignitor
#10-24 x ½”
Machine Screw
Qty.2
Option: Snap the
ignitor into the control
panel.
Snap-in
Ignitor
Stamped Nut
Valve/Hose/Regulator
Valve/Hose/Regulator
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Attach control panel to firebox using #10-24 x ½” machine screws, silicon washers and #10-24 flange nuts.
5
Firebox
#10-24 x ½”
Machine Screw
Qty. 4
Silicon Washer
Qty. 4
#10-24
Flange Nut
Qty. 4
Control Panel
A Place firebox onto cart, make sure the regulator hose hangs inside cart and control panel overlaps front panel.Attach to cart with
#10-24x1-1/4" machine screws, Silicon washers and #10-24 flange nuts.
6
B Place burners assembly into firebox, making sure valves are inside the burner tubes. Attach to firebox with #10-24 x ½”
machine screws and silicon washers.
C Attach wire of main burner to ignitor.
Burner Assembly
#10-24 x ½”
B
Machine Screws
Qty. 2
Silicon Washer
Qty: 6
#10-24
Flange Nuts
Qty. 4
#10-24x1-1/4"
Machine Screw
Qty: 4
A
Firebox
Correct burner-to-valve engagement
Front Panel
C
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A
B
C
Attach tool holder to front leg using two #10-24x2" machine screws and #10-24 flange nuts. Place sideburner pan into frame and
attach with a #10-24x2" carriage bolt and #10-24 metal wing nut in back and a T-wing screw in front.
Attach sideburner valve cup. Place sideburner into hole. Make sure side burner valve is inside sideburner tube. Fasten sideburner
with a wing nut. Attach sideburner ignitor wire to ignitor.
7
Place sideburner knob and grate.
#10-24x2" Carriage Bolt
Sideburner Pan
#10-24
#10-24
Metal Wing Nut
Qty. 1
Sideburner Frame
Flange Nut
Qty: 2
#10-24
T-Wing Screw
Qty: 1
#10-24x2"
Sideburner Clip
Qty: 1
Machine Screw
Metal
Wing Nut
Tool
Holder
Sideburner
Flange Nut
T-Wing
Screw
Sideburner
Valve
#10-24x2”
B
Cup
Carriage Bolts
Qty: 1
#10-24 X 2”
Machine Screw
Qty. 2
Sideburner
Knob
Sideburner Grate
Correctly assembled valve in sideburner tube
C
Sideburner
Ignitor Wire
Sideburner
Clip
B
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Attach side shelf with#10-24 T-wing screw.
8
#10-24
T-Wing Screw
Qty: 4
Attach lower lid hinges to back of firebox using #10-24x1/2" machines screws, silicon washers and #10-24 flange nuts per hinge.
The center flat portion of the hinge should be at the bottom (see inset).
9
#10-24
Flange Nuts
Qty:4
Silicon Washer
Qty:8
#10-24 X ½”
Machine Screw
Qty:4
Lower Hinge
Center flat portion
of hinge on bottom
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Attach handle to front of lid with silicon washers , insulation washers and #10-24 wing nuts. Upper lid hinges attach to back with
#10-24x1/2" machine screws, fiber washers and #10-24 flange nuts. Do not tighten the screws.
10
Handle
#10-24 Wing Nut
Qty:2
#10-24X1/2”
Machine Screw
Qty:4
Lid
Silicon Washer
Qty:10
Upper Lid Hinge
#10-24
Flange Nuts
Qty:4
Insulation Washer
Qty:2
Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure with
hinge pins and hitch pins. Tighten upper lid hinges screws.
11
1” Hitch Pin
Qty. 2
Hinge Pin
Qty. 2
22
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Place heat tent onto V-shaped bar rests inside firebox. Place cooking grate onto firebox.
12
Cooking Grate
Heat Tent
A
B
Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of
13
firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are
on top Swing Away is installed upside-down.
Push control knobs onto valves.
Pivot Wire Swing Away
Leg
A
B
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Insert tank wire into holes in bottom shelf of the cart.
13
Tank Wire
Hang grease cup clip from bottom of firebox and place grease cup into grease clip. Tank collar opening must face to left of grill. Set
14 bottom of tank into bottom shelf. Rotate tank wire up to secure tank.
LP tank IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care
Section). See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety instructions
before using.
Grease Cup Clip
Grease Cup
CAUTION
Failure to install grease cup clip and cup will
cause hot grease to drip from bottom of grill
with risk of fire or property damage.
CAUTION
Always keep LP Tanks in
upright position during use,
transport, and storage
tank valve must face to front of cart once tank
is attached. Failure to install tank correctly
may allow gas hose to be damaged in
operation, resulting in the risk of fire.
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Possible Cause
Prevention/Solution
Gas leaking from
cracked/cut/burned
hose.
• Damaged hose.
• Turn off gas at LP cylinder or at source on natural gas systems. If
anything but burned, replace valve/hose/regulator. If burned,
discontinue use of product until a plumber has investigated cause
and corrections are made.
Gas leaking from LP
cylinder.
• Mechanical failure due to rusting or
mishandling.
• Replace LP cylinder.
Gas leaking from LP
cylinder valve.
• Failure of cylinder valve from
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.
mishandling or mechanical failure.
Gas leaking between
LP cylinder and
• Improper installation, connection not
tight, failure of rubber seal.
• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak Test
and Connecting Regulator to the LP Cylinder.
regulator connection.
Fire coming through
control panel.
• Fire in burner tube section of burner due
to blockage.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold, remove
burner and inspect for spider nests or rust. See Natural Hazard
and Cleaning the Burner Assembly pages.
Grease fire or
• Too much grease buildup in burner area.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles and
excess grease from inside firebox area, grease tray, and other
surfaces.
continuous excessive
flames above cooking
surface.
Troubleshooting
Problem
Possible Cause
Prevention/Solution
GAS ISSUES:
Burner(s) will not light
using ignitor.
• Trying to light wrong burner.
• See instructions on control panel and in Use and Care section.
• Make sure valves are positioned inside of burner tubes.
(See Electronic Ignition
Troubleshooting also)
• Burner not engaged with control valve.
• Obstruction in burner.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
Continued on next
page.
• No gas flow.
• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”
• Vapor lock at coupling nut to LP cylinder.
• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.
• Coupling nut and LP cylinder valve not
fully connected.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.
ELECTRICAL ISSUES:
• Electrode cracked or broken; “sparks at
crack.”
• Replace electrode(s).
Main Burners:
• Electrode tip not in proper position.
–
+
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.
• Wire and/or electrode covered with
cooking residue.
• Clean wire and/or electrode with rubbing alcohol and clean swab.
• Wires are loose or disconnected.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire/electrode assembly.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• Replace with a new AA-size alkaline battery.
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Troubleshooting (continued)
Problem
Possible Cause
Prevention/Solution
Burner(s) will not light
using ignitor.
ELECTRONIC IGNITION:
• No spark, no ignition noise.
• See Section I of Electronic Ignition System.
• See Section II of Electronic Ignition System.
• See Section III of Electronic Ignition System.
(See Electronic Ignition
Troubleshooting also)
• No spark, some ignition noise.
• Sparks, but not at electrode or at full
strength.
PIEZO PUSH-BUTTON AND ROTARY:
• Push-button sticks at bottom.
• Replace ignitor.
• Replace knob.
• Rotary knob rotates without clicking.
• Sparking between ignitor and electrode.
• Inspect wire insulation and proper connection. Replace wires if
insulation is broken.
Burner(s) will not
match light.
• See “GAS ISSUES:” on previous page.
• Match will not reach.
• Use long-stem match (fireplace match).
• Improper method of match-lighting.
• See “Match-Lighting” section of Use and Care.
Sudden drop in gas
flow or low flame.
• Out of gas.
• Check for gas in LP cylinder.
• Excess flow valve tripped.
• Turn off knobs, wait 30 seconds and light grill. If flames are still low,
turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait
30 seconds and then light grill.
• Vapor lock at coupling nut/LP cylinder
connection.
• Turn off knobs and LP cylinder valve. Disconnect coupling nut from
cylinder. Reconnect and retry.
Flames blow out.
Flare-up.
• High or gusting winds.
• Low on LP gas.
• Turn front of grill to face wind or increase flame height.
• Refill LP cylinder.
• Excess flow valve tripped.
• Refer to “Sudden drop in gas flow” above.
• Grease buildup.
• Clean burners and inside of grill/firebox.
• Trim fat from meat before grilling.
• Excessive fat in meat.
• Excessive cooking temperature.
• Adjust (lower) temperature accordingly.
Persistent grease fire.
• Grease trapped by food buildup around
burner system.
• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.
Flashback...
• Burner and/or burner tubes are blocked.
• Turn knobs to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care.
(fire in burner tube(s)).
Unable to fill LP
cylinder.
• Some dealers have older fill nozzles
with worn threads.
• The worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.
One burner does not
light from other
burner(s).
• Grease buildup or food particles in
end(s) of carryover tube(s).
• Clean carry-over tube(s) with wire brush.
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