assembly
guide
Model Numbers:
08601559
10601578
10601585
10601514
Estimated time required for assembly: 1 Hour
ELECTRIC
(English)
42804372 • 11/05/09
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3
Grill Parts Diagram
H
ASSEMBLY GUIDE
F
D
w
Y
V
A
Q
O
G
X
R
B
I
E
K
L
C
N
P
J
S
U
U
T
M
Key Qty Description
Key Qty Description
Key Qty Description
Y
1
1
1
1
1
1
1
1
1
Heat Shield
M
N
O
P
1
2
1
2
1
1
1
1
2
1
1
1
Grease Tray
Hubcap
A
B
C
D
E
F
1
1
1
1
1
1
1
1
1
2
1
1
Grill Lid
---
---
—
—
—
—
—
—
Hardware Pack
Lower Body
Controller
Assembly Guide, English
Warming Rack
Axle
Assembly Guide, Spanish, optional
Assembly Guide, French, optional
Product Guide, English
Element Assembly
Wire Shelf
Wind Shield
Towel Bar
Q
R
S
Heat Indicator
Cooking Grate
Cart Base
Product Guide, Spanish, optional
Product Guide, French, optional
Grilling Guide
G
H
I
T
Cart Bracket
Leg Caps
Handle
U
V
W
X
Control Panel
Wheel
Pull Handle
Inner Reflector
Bezel
J
K
L
Rear Leg Set
Front Leg Set
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on
your particular model.
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4
ASSEMBLY GUIDE
Part
GRILL CART Assembly
Fasteners
Qty
1
1
1
2
2
A1–
A2–
A3–
Cart Base
Front Leg Set
Rear Leg Set
.
A4– Wheels
A5–
Wheel Retaining
Clip
1/4x20-1/2"
screw
(qty 4)
3/8-16 Nut
(qty 2)
Hubcap
(qty 2)
Step 1–
Attach Front Leg Set (A2) to the Cart Base
(A1) using 2 1/4-20 screws. Attach Rear
Leg Set (A3) to the Cart Base (A2) in the
same manner, using 2 1/4-20 screws.
Axle Bolt
(qty 2)
After cart assembly, if
your cart does not sit
level, use these screws to
adjust the cart.
A3
Step 2–
A2
Attach 2 Axle Bolts to the Rear Leg
Set (A3), thread a 3/8-16 nut as shown
and tighten securely using a small
adjustable wrench.
Slide a Wheel (A4) over an Axle Bolt
and secure using a Wheel Retaining
Clip. Repeat for other side.
A1
Position and Snap into place the
Wheel Hubcaps (A5).
1/4-20 Screws
(4 each)
Wheel Retaining Clip - Install
after placing wheel on the axle.
Axle Bolt
Axle Nut
3/8-16
A5
Position wheel as shown
A4
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5
ASSEMBLY GUIDE
GRILL CART Assembly
Fasteners
Part
A6 Cart Bracket
Qty
1
.
–
1
Wire Shelf
A7–
–
A8 Leg End Cap
2
1/4x20-2"
#10x3/8"
1/4-20 Nut
(qty 2)
screw
(qty 2)
screw
(qty 2)
Step 3 - Carefully turn the Cart Assembly over
and allow it to rest on the tops of the leg
assemblies. Spread the leg assemblies apart just far
enough to allow the insertion of the Wire Shelf
(A7) into the 4 leg holes. Assemble the Cart
Bracket (A6) to the Cart Assembly by inserting 2
each 1/4-20x2" screws int0 into corresponding
holes as shown. Allow the Cart Bracket to rest on
the floor, this will help with alignment. Secure
with 2 each, 1/4-20 nuts using a small adjustable
wrench, not supplied. DO NOT TIGHTEN AT
THIS POINT. The bracket will be tightened in
step B2.
A7
Be sure to install Cart Bracket (A6) on the side
shown. Once complete -leave the cart in the
upside down position.
A6
Lastly, insert the Leg End Caps (A8) into the front
legs and secure with 1 each #10x3/8" screw.
A7
A6
1/4-20x2"
screws
#10x3/8"
screws
Place the Grill Bottom on the carton pad upside
down in preparation for the next step.
A8
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6
GRILL BODY Assembly
Fasteners
ASSEMBLY GUIDE
Part
Qty.
B1– Grill Base
B2– Wind Shield
B3– Grill Lid
1
1
1
Fiber Washer
(qty 5)
1/4-20x3/4"
10-24 Nut
(qty 10)
1/4-20 Nut
(qty 2)
10-24x3/8"
screw
(qty 3)
Hinge
screw
(qty 2)
Step 3 - Attach the Windshield (B2) to the Grill Base (B1) by
aligning the holes in the panels with the corresponding holes in
the Grill Base. Secure with 3 10-24 nuts, 3 10-24x3/8" Screws, and
3 fiber washers. The Windsheild will rest inside the Grill Base.
ASSEMBLY
Step 1 - Attach the Grill Base Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the
grill with the corresponding holes in the tops of the leg
assemblies. Secure with 7 each 10-24 nuts. A 3/8" Nut
Driver (not supplied) will work nicely for this step.
10-24x3/8"
Screws
(3 each)
10-24
Nuts
B2
(3 each)
Studs
located on
Grill Base
Assembly
B1
B1
Fiber
Washer
(3 each)
Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Windshield (B2). Insert 2
Hinge Screws into the holes and secure with 2 1/4-20 nuts and
two Fiber washers from the inside of the grill.
Cart
Bracket
1/4-20x3/4"
Hinge
Screws
B3
B1
(2 each)
Fiber
Washer
(2 each)
Step 2 - Press the Cart Bracket tightly against the
Grill Base (B1) and tighten the screws. Once
complete, turn the grill over to the upright position.
1/4-20
Nuts
(2 each)
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7
GRILL FINAL Assembly
ASSEMBLY GUIDE
Part
Qty.
NOTE: The Cooking Grate may
have sharp edges. Be very careful
when handling the Cooking Grate.
You should wear gloves when
Cooking Grate
C1 –
C2 –
C3 –
1
1
1
Warming Rack
Grease tray
handling the Cooking Grate.
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Grill Base, allowing it to rest on the three brackets
spaced around the Grill Base. Be sure the slots in the Cooking Grate are facing the front of thegrill. Place the Warming Rack
(C2) into position by first hooking the center pins into the windshield, then rotate the warming rack down into position.
Slots to
the front
of the grill.
C2
C1
Step 2 - Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
grease tray rests between the grease tray rail stops. See detail shown in Figure A.
Grease
Tray
Rails
C3
Fig. A
Grease
Tray
Rail Stops
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8
GRILL FINAL Assembly
ASSEMBLY GUIDE
Part
Qty.
Fasteners
Controller
Lid Handle
C4 –
C5 –
1
1
Fiber Washer
10-24x3/8"
screw
(qty 2)
(qty 2)
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the
controller cord BEHIND the towel bar as shown.
Step 1 - Install the Controller (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle.
Receptacle
Towel Bar
Controller
C4
Controller Tip
Step 2 - Install the Lid Handle with 2 10-24x3/8" screws and 2 fiber washers as shown.
Ground Fault Interrupter
?Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all
outdoor circuits.
C5
?If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault
Interrupter protector exists.
?Do not use this appliance if the circuit does not
have GFI protection.
10-24x3/8"
Screws
(2 each)
Fiber
Washer
(2 each)
?Do not plug this appliance into an indoor circuit.
Congratulations! You have successfully completed the
assembly of your grill.
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