Casablanca Fan Company Outdoor Ceiling Fan 69xxD User Manual

CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
mOUNTINg RECOmmENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
CONTROL FEATURES:  
3-SpEED OpERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
TROUBLEShOOTINg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . . . . . . . . . . . . . . . . . . . . 10  
READ AND SAVE ThESE INSTRUCTIONS  
SAFETY FIRST  
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the  
product and proper installation; therefore, before attempting to install and operate your Casablanca  
fan, read this owner’s manual completely and carefully. Retain this manual for future reference.  
cauTion: To avoid possible electrical shock, make certain that electricity is turned off at  
the circuit breaker or fuse box before attempting any installation procedure.  
BEFORE YOU START  
All wiring must be in accordance with the National Electric Code ANSI/NFPA 70-1993 and the appropriate local electrical  
codes. The National Electric Code requires proper grounding as a precaution against electrical shock. A qualified electri-  
cian should be consulted if you are unsure.  
• This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan  
installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling  
installations.  
This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum  
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light  
current is 2.8 amps or 340 watts of lighting.  
Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make  
sure all wires are within the canopy and that no wires are being pinched.  
For best performance and for your warranty to be valid,  
use only genuine Casablanca blades, light fixtures, and accessories.  
NOTES  
The blades in each pack are matched for  
FUSE BOX  
equal weight to assure smooth fan operation.  
If more than one fan is being installed, be  
careful not to mix blades from different  
cartons.  
(remove fuse for The  
circuiT you will be  
working on)  
Inspect the contents of your carton for  
possible shipping or handling damage and  
report any such damage directly to your  
authorized Casablanca dealer.  
It is always a good idea to have an assistant  
to help with the installation.  
18″  
70″  
When cleaning, painting, or working near  
your fan, be very careful of the fan and  
blades. Always turn the power OFF to the  
ceiling fan before servicing it, working on  
it, or replacing light bulbs.  
CIRCUIT BREAKER  
(Trip breaker for The  
circuiT you will be  
working on)  
84″  
Never insert anything into the path of the  
fan blades while the fan is in operation.  
• Never install a fan over a pool or spa.  
Never operate a fan that has been damaged in  
any way. Contact Casablanca Fan Company by  
calling 1-888-227-2178, or contact your local  
authorized Casablanca dealer for assistance  
in obtaining service.  
pN 6943010 AT1208  
1
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Ne w Or l e a N s Ce N t e N N i a l  
INSTALLATION INSTRUCTIONS  
Unpacking: Before assembling and installing your ceiling fan,  
remove all parts from the shipping cartons and check them  
against the parts listed here. Before discarding packaging  
material, be certain that all parts have been removed.  
noTe: Only one set of blade holders is supplied. Depend-  
ing on the fan model and series they will be either the  
Commodore Style, the Center Style, the Badge Style with  
matching badges, or the Standard Style blade holder.  
perma•lock™ hardware  
ALLEN SET SCREW  
¼-20 x ¼”  
(pRE-INSTALLED)  
DOWNROD & BALL  
ASSEmBLY  
3mm  
ALLEN WRENCh  
FAN pREpARATION  
imporTanT safeTy informaTion!  
mOTOR  
WIRES  
BEFORE STARTINg ThE INSTALLATION OF YOUR CEILINg FAN, INSTALL ThE  
ThREADED DOWNROD INTO ThE mOTOR COUpLINg AND LOCK ThE ASSEmBLY  
gROUND  
WIRE  
prepare for fan installation as follows:  
Step A. Route the wires from the motor through the  
Perma•Lock™ downrod and ball assembly.  
DOWNROD  
& BALL  
ASSEmBLY  
Tip: The downrod has a tapered thread  
that is designed to lock completely when  
correctly installed.  
TApERED  
ThREAD  
Step B. Using the provided allen wrench, loosen the set screw  
several turns to allow installation of the downrod. Thread the  
downrod into the motor coupling until it stops turning, this  
will take at least four and a half full turns.  
ALLEN  
SET SCREW  
Step C. Securely tighten the set screw with the provided allen  
wrench to ensure safe operation of your fan.  
mOTOR  
COUpLINg  
CAUTION: Failure to fully lock in the down-  
rod before securely tightening the set screw  
may cause the fan to separate from the  
downrod during normal operation!  
CEILINg hARDWARE  
addiTional hardware  
21/4” x 8-32 ROUNDED  
hEAD SCREW (2)  
1” x 8-32 ROUNDED  
hEAD SCREW (2)  
CROSSBAR mOUNT-  
INg BRACKET  
WIRE NUT (4)  
FLAT WAShER (2)  
SUppORT INSTALLATION pARTS  
LARgE  
FLAT WAShER  
LAg SCREW  
3
/
8” #7 X 5” (1)  
3
/8” (1)  
3
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CROSSBAR mOUNTINg BRACKET INSTALLATION  
JOIST  
note: After removing the old fixture, check the outlet box  
to insure that it is supported by a joist or beam across its  
upper surface. If not, a 2” x 4” stud must be installed.  
Step 1. Remove the knockout plug in the center of the out-  
1
let box or drill a /2hole for the lag screw to pass through.  
Then drill a 1/4guide hole into the joist or beam to a depth  
of 3.  
CEILINg  
WIRINg  
Step 2. Route the outlet box wires through the keyhole slot of  
the crossbar mounting bracket as shown. Attach the crossbar  
mounting bracket to outlet box with screws provided, assuring  
that the outlet box wires are not pinched by the washer.  
CEILINg FAN  
AppROVED  
WIRINg BOX  
CROSSBAR  
mOUNTINg  
BRACKET  
RIDgE  
SIDE  
DOWN  
CAUTION: To reduce the risk of personal injury,  
use only the mounting hardware provided with  
the approved outlet box to install the crossbar  
mounting bracket.  
gREEN  
gROUND  
WIRE  
FLAT  
WAShER  
WARNINg!  
SUppORT DIRECTLY TO  
BUILDINg STRUCTURE ONLY.  
AppROVED  
OUTLET BOX  
hARDWARE  
LAg SCREW INSTALLATION  
Step 3. With the large washer attached, pass the lag screw  
through the center hole of the crosbar mounting bracket  
and screw into guide hole. Tighten until outlet box is firmly  
mounted to beam. This box must be firmly secured to the  
ceiling. We recommend that the ceiling fixture outlet box  
be of sufficient capacity enabling it to support the weight  
of fan and light fixture under any conditions.  
LAg  
SCREW  
LARgE  
WAShER  
4
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CANOpY hARDWARE  
CANOpY SCREW (4)  
CANOpY  
hATCh  
CANOpY LOCK WAShER (4)  
CANOpY  
CANOpY INSTALLATION  
Step 4. Attach the canopy to the crossbar mounting bracket  
with three of the 8-32 x 21/2” long canopy screws and lock  
washers provided with your Casablanca fan. Hand tighten until  
snug against the ceiling.  
note: On sloped ceilings, align the  
canopy opening toward the top or  
peak of the room.  
CANOpY  
LOCK  
WAShER  
FEED OUTLET BOX  
WIRES ThROUgh  
CANOpY OpENINg  
CANOpY  
SCREW  
5
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hANgINg ThE FAN  
Step 3. To hang the fan body in the  
canopy, hold the fan body firmly and  
insert the ball into the canopy open-  
ing. Check that no wires were pinched.  
Rotate the fan body until the slot in the  
nylon ball fits into the pin opposite the  
canopy opening.  
CAppED  
BALL  
BLUE  
D1-OpTION  
WIRE ON  
noTe: Independent control of the  
light fixture using a W-80 requires  
an additional power wire run from  
the wall switch to the fan. See Page  
10 for wiring.  
3-SpEED ONLY  
FOR INDEpENDENT  
W-80 LIghT  
CONTROL  
SLOT  
pIN  
noTe: The fan weight is 36 pounds.  
CANOpY ELECTRICAL CONNECTIONS  
WIRE NUT  
Step 4a. Attach the fan wires to the ceiling fixture outlet  
pULL ChAIN OR  
W-40 CONNECTIONS  
box wiring by twisting the bare ends of the wires together  
and then securing with a wire nut. Test that the connection  
is secure by pulling on the wire nut. Connect in this order:  
2 BLACK & BLUE  
D1-OpTION WIRES  
(WIThOUT W-80)  
Step 4b. pull Chain or W-40 Wiring Connections  
• GREEN leads from mounting plate and fan to GROUND  
conductor of power source. Secure with wire nut.  
• WHITE wire from fan to white NEUTRAL wire in ceiling  
fixture outlet box. Secure with wire nut.  
• BLUE wire and BLACK power wire from fan to BLACK power  
wire in ceiling outlet box. Secure with wire nut.  
2 WhITE WIRES  
3 gREEN WIRES  
Step 4c. W-80 Wiring Connections  
W-80 CONNECTIONS  
• GREEN leads from mounting plate and fan to GROUND  
conductor of power source. Secure with wire nut.  
• WHITE wire from fan to white NEUTRAL wire in ceiling  
fixture outlet box. Secure with wire nut.  
BLUE & YELLOW  
WIRES  
• BLACK power wire from fan to RED wire from W-80 in ceil-  
ing outlet box. Secure with wire nut.  
• BLUE wire from fan to YELLOW wire from W-80 in ceiling  
outlet box. Secure with wire nut.  
BLACK & RED  
WIRES  
2 WhITE WIRES  
NOTE: See page 10 for additional wiring information.  
3 gREEN WIRES  
CANOpY hATCh INSTALLATION  
Step 5. Tuck the wires into the canopy  
with the wire nuts pointed upwards, so  
that the WHITE and BLACK wires are on  
opposite sides of the canopy and all wires  
are clear of the canopy opening.  
CANOpY  
hATCh  
Step 6. Install canopy hatch with the  
last canopy screw and lock washer. To  
do this, tilt the fan body away from the  
hatch opening.  
LOCK  
WAShER  
CANOpY  
SCREW  
Tighten the screws firmly by hand only,  
TILT ThE  
FAN TO  
INSTALL  
LAST  
CANOpY  
SCREW  
Step 7. Straighten the fan, then check  
to ensure that there is no movement be-  
tween the canopy and ceiling or Hang-Tru  
ball and top support shaft.  
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BLADE hOLDERS & hARDWARE  
BLADE SCREW  
(4 pER BLADE)  
BLADE hOLDER SCREW  
(2 pER BLADE)  
BADgE  
ASSEmBLE BLADE hOLDER & BLADE  
Step 8. Attach the blades to the  
blade holders by first pressing the  
blade badge into the blade, then  
installing the blade holder using  
the four blade screws provided for  
each blade.  
BADgE STYLE  
BLADE hOLDER  
hand tighten securely.  
BLADE SCREW  
(4 pER BLADE)  
BLADE  
BADgE  
BLADE  
BLADE/BLADE hOLDER INSTALLATION  
Step 9. Rotate the flywheel so that the  
screw holes can be accessed through the  
recessed area of the metal plate.  
Attach each blade/blade holder assembly  
to the motor.  
Tighten securely by hand only.  
4/5 blade combination flywheel  
Your Casablanca fan includes our 4/5 combination fly-  
wheel. This flywheel accomodates your preference to use  
either 4 or 5 blades on your fan. If you desire a 4-blade  
fan, locate the square counterbores on the flywheel and  
use these threaded holes to mount the blades. If you  
desire a 5-blade fan, locate the round counterbores on  
the flywheel and use these threaded holes.  
BLADE hOLDER  
SCREW  
(2 pER BLADE)  
= 4-blade mounting hole  
= 5-blade mounting hole  
7
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3-SpEED W-40 WALL CONTROL OF ThE FAN  
• The W-40 allows the choice of four (4)  
different speed settings.  
• No light fixture is used.  
• Set the FAN pull chain switch to the  
HIGH speed setting.  
• No changes in household or fan wiring  
are required.  
• The fan may be turned ON and OFF by  
the W-40 wall control.  
CAUTION! Failure to set the pull-chain  
speed to hIgh can result in faulty  
operation of the fan and damage to  
the W-40 wall control. To confirm fan  
is set to hIgh: Turn W-40 fan speed  
switch to ‘hI’ - set fastest fan speed  
with pull chain.  
R
3-SpEED W-80 WALL CONTROL OF ThE FAN & LIghT(S)  
• The fan may be turned ON and OFF  
by the W-80 wall control.  
• The lights may be turned ON and  
OFF by the W-80 and the intensity  
adjusted from low to high.  
• The fan must be supplied with  
two independent 120V AC supply  
wires.  
• Set the FAN pull chain switch to  
the HIGH speed setting.  
• Turn the lights ON at the fan.  
• The W-80 allows the choice of four  
(4) different speed settings.  
CAUTION! Failure to set the pull-  
chain speed to hIgh can result in  
faulty operation of the fan and  
damage to the W-80 wall control.  
To confirm fan is set to hIgh:  
Turn W-80 fan speed switch to  
‘hI’ - set fastest fan speed with  
pull chain.  
8
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3-Speed  
3-SpEED OpERATION  
Pull-chain switches on the fan control the fan and lights.  
OpTIONAL LIghT  
pULL ChAIN  
SWITCh  
FAN & SpEED CON-  
Using the fan control pull-chain switch: Fan off at start.  
First pull: fan ON, low speed  
TROL  
pULL ChAIN SWITCh  
Second pull: medium speed  
Third pull: high speed  
Fourth pull: fan OFF  
Using the optional light pull-chain switch: Light off at  
start.  
First pull: light ON  
Second pull: light OFF  
REVERSE  
SWITCh  
Direction of blade rotation is controlled by the reverse slide  
switch on the side of the switch housing.  
No changes in household wiring are required.  
3-SpEED OpTIONAL LIghT FIXTURE INSTALLATION  
noTe: If a separate circuit is used to control the lights from a wall  
control, the BLUE D1-Option wire in the canopy should be connected  
to that switch leg with the BLACK fan power wire.  
1. Refer to light kit instructions to assemble and attach your light  
kit correctly.  
2. Remove the two 8-32 screws from the switch housing cap.  
3. Remove the plug from switch housing.  
AR  
4. Install pull-chain switch and finger tighten collar on switch.  
5. Connect one wire from pull-chain switch to the BLUE D1-Option  
wire. Secure splice with a wire nut.  
6. Connect other wire from pull-chain switch to BLACK wire from light  
kit. Secure splice with a wire nut.  
7. Connect WHITE wire from switch housing to WHITE wire from light  
kit. Secure splice with a wire nut.  
8. At the canopy, connect the BLACK and BLUE wires.  
3-SpEED OpTIONAL WALL CONTROL W-40  
The W-40 wall control provides four-speed control of fan from a convenient wall location.  
The W-40 is designed to replace a standard wall switch and will fit wall boxes with a depth  
of 2” or greater. not for use with single pull-chain fan/light option wiring.  
To install a W-40 wall control in place of an existing wall switch, follow the instructions  
on the W-40 package.  
Note: No rewiring is required if the fan is replacing an existing light fixture.  
Operation of the fan from the wall switch is simple:  
1. Turn knob to obtain desired speed setting.  
CAUTION! Failure to set the pull-chain speed to hIgh can result in faulty operation of  
the fan and damage to the W-40 wall control. To confirm fan is set to hIgh: Turn W-40  
fan speed switch to ‘hI’ - set fastest fan speed with pull chain.  
3-SpEED OpTIONAL WALL CONTROL W-80  
The W-80 wall control provides separate control of fan and light with two separate knobs  
from a convenient wall location. The W-80 is designed to replace a standard wall switch  
and wall boxes with a depth of 2” or greater. Requires two hot leads from wall box to ceil-  
ing wiring box.  
To install a W-80 wall control in place of an existing wall switch, follow the instructions  
on the W-80 package.  
MED  
MED  
HI  
LO  
OFF  
HI  
Operation of the fan from the wall switch is simple:  
1. Turn the upper knob to the desired fan speed.  
2. Turn the lower knob to the desired light setting.  
MAX  
OFF  
CAUTION! Failure to set the pull-chain speed to hIgh can result in faulty operation of  
the fan and damage to the W-80 wall control. To confirm fan is set to hIgh: Turn W-80  
fan speed switch to ‘hI’ - set fastest fan speed with pull chain.  
9
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TROUBLEShOOTINg  
Before Requesting Service: please follow this troubleshooting guide before contacting your dealer for assistance.  
Caring for Finishes: For cleaning, a soft brush or lint-free cloth Never Lubricate this Fan!  
should be used to prevent scratching the finish. A vacuum cleaner The precision motor at the heart of your Casablanca fan features  
brush nozzle can remove heavier dust. Surface smudges or an ac- sealed bearings that are lubricated for life. Do not attempt to oil  
cumulation of dirt and dust can easily be removed by using a mild the motor.  
detergent and slightly dampened soft cloth. An antistatic agent Changing Light Bulbs  
may be used, but never use abrasive cleaning agents. These will Be sure to turn power to the fan OFF at the wall switch or circuit  
damage the finish. Painted and high-gloss blades may be cleaned breaker before changing light bulbs. Replace bulbs with same type  
in the same manner.  
as removed from the fixture. Each fan is rated for a maximum TOTAL  
Blades: Wood finish blades should be cleaned with a furniture wattage of lighting.  
polishing cloth. Occasionally, a light coat of furniture polish may Exceeding the rated maximum allowable wattage for the fan will  
be applied for added protection and beauty.  
burn out the fan electronics module and void the warranty.  
pROBLEm  
pROBLEm  
3-SpEED  
pOSSIBLE REmEDIES..  
pOSSIBLE REmEDIES  
FAN WILL NOT START  
Check main circuit fuses, circuit breakers, or wall switch position.  
Check all wire connections, making sure the power is turned off during this inspection.  
Check that reverse switch is not set in center of throw.  
FAN WOBBLES OR ShAKES Be sure canopy pin is properly set into the slot on the ball.  
EXCESSIVELY  
Check the screws holding the blade holders to the flywheel (or direct drive motor). Tighten as necessary.  
Check that bladeholders have not been bent during installation.  
Check and tighten light fixture retaining screws, glass shade screws and/or the light bulb(s) as neccessary.  
Tighten the blade to bladeholder screws.  
FAN NOISY DURINg  
OpERATION  
Tighten canopy screws and mounting plate assembly.  
Check and tighten blade holders to flywheel (or direct drive motor).  
Make sure all screws in the motor housing are snug, but not overly tight.  
Check that the wire nuts inside the canopy and switch housing are not touching the metal parts or have  
fallen off the wire splices. Tighten or adjust as necessary.  
BREAK-IN pERIOD  
DOES NOT RUN ON  
LOW SpEED  
Let fan run at high speed for two (2) hours  
If new, “break-in” may be required - run at higher speed for several days  
fan runs slowly in eiTher direcTion if roTaTion is sTarTed by hand; will noT reverse: Defective reverse switch; defective  
capacitor; or open motor winding: Replace reverse switch assembly; replace PCB assembly; or replace motor unit.  
fan will noT operaTe aT proper speeds or will noT operaTe aT any speed: Defective three-speed pull-chain switch assembly; or  
defective capacitor: Replace three-speed pull-chain switch assembly; or replace PCB assembly.  
For questions or to locate the nearest Casablanca Authorized Service Center  
call toll free: 1-888-227-2178  
or visit us on the web at: www.casablancafanco.com  
Product SPecificationS  
Motor:  
XLP 2000™  
46" or 54”  
15°  
®
Model Name:  
Model Number: 69xxD  
New Orleans Centennial  
Blade Span:  
Blade Iron Pitch:  
No. of Blades:  
Technology:  
Dimensions:  
A = 26"  
5
B = 28"  
C = 3"  
D = 13"  
E = 5.6"  
NOTE: Dimension B  
includes light fixture  
and glass.  
3-Speed  
Airflow*:  
Electricity Use*:  
Airflow Efficiency*:  
6,005 cfm  
108 watts  
58.1 cfm/watt  
Weight:  
36 lbs.  
* Performance data is for fan only. No lighting wattage is  
included. Measurements taken with 21” basic blades.  
10  
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