AQUAFORCE®
30XW150-400
Water-Cooled Liquid Chillers
Controls, Start-Up, Operation, Service
and Troubleshooting
Page
CONTENTS
Page
Ramp Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Temperature Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
• RETURN WATER RESET
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . . . 2
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Conventions Used in This Manual. . . . . . . . . . . . . . . . 3
Display Module Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• TOUCH PILOT™ DISPLAY
• SPACE TEMPERATURE RESET
• 4-20 mA TEMPERATURE RESET
Demand Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
• SWITCH CONTROLLED DEMAND LIMIT
• EXTERNALLY POWERED CAPACITY BASED
DEMAND LIMIT
• NAVIGATOR™ DISPLAY MODULE
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main Base Board (MBB). . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compressor Protection Module (CPM) . . . . . . . . . . 10
Electronic Expansion Valve (EXV) Board . . . . . . . . 13
MLV/Condenser Board . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Enable-Off-Remote Contact Switch (SW1). . . . . . . 16
Emergency On/Off Switch (SW2) . . . . . . . . . . . . . . . . 16
Energy Management Module (EMM) . . . . . . . . . . . . . 16
Local Equipment Network. . . . . . . . . . . . . . . . . . . . . . . 17
Board Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Touch Pilot Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control Module Communication. . . . . . . . . . . . . . . . . 17
• RED LED
• EXTERNALLY POWERED CURRENT BASED
DEMAND LIMIT
• CCN LOADSHED CONTROLLED DEMAND LIMIT
Ice Storage Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Broadcast Configuration . . . . . . . . . . . . . . . . . . . . . . . . 41
• ACTIVATE
• BROADCAST ACKNOWLEDGER
Alarm Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
• ALARM ROUTING CONTROL
• ALARM EQUIPMENT PRIORITY
• COMMUNICATION FAILURE RETRY TIME
• RE-ALARM TIME
• ALARM SYSTEM NAME
• GREEN LED
• YELLOW LED
Daylight Saving Time Configuration. . . . . . . . . . . . . 43
Capacity Control Overrides . . . . . . . . . . . . . . . . . . . . . 43
Head Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . 46
• LOW CONDENSER FLUID TEMPERATURE HEAD
PRESSURE CONTROL OPTION
Carrier Comfort Network® (CCN) Interface. . . . . . . 18
Remote Alarm and Alert Relays . . . . . . . . . . . . . . . . . 18
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-46
Touch Pilot Operation Configuration Tables. . . . . 18
Machine Control Methods . . . . . . . . . . . . . . . . . . . . . . . 20
Machine On/Off Control . . . . . . . . . . . . . . . . . . . . . . . . . 20
• TOUCH PILOT MACHINE CONTROL
• NAVIGATOR DISPLAY MACHINE CONTROL
Entering Fluid Control Option . . . . . . . . . . . . . . . . . . . 25
Cooling Set Point Selection . . . . . . . . . . . . . . . . . . . . . 25
• SET POINT OCCUPANCY
Chilled Water Fluid Type Selection . . . . . . . . . . . . . . 27
• FRESH WATER
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46,47
System Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-53
Actual Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operating Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
• TEMPERATURES
• VOLTAGE
• MINIMUM FLUID LOOP VOLUME
• FLOW RATE REQUIREMENTS
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-59
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 54
Dual Chiller Sequence of Operation . . . . . . . . . . . . . 54
• PUMP OPERATION
• BRINE OR GLYCOL OPERATION
Cooler Pump Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
• COOLER PUMP CONTROL CONFIRGURATIONS
Machine Start Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Circuit/Compressor Staging and Loading . . . . . . . 29
• CIRCUIT/COMPRESSOR STAGING
Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
• THERMISTORS
• CIRCUIT/COMPRESSOR LOADING
• TRANSDUCERS
Minimum Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dual Chiller Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• DUAL CHILLER CONTROL FOR PARALLEL
APPLICATIONS
• DUAL CHILLER PUMP CONTROL FOR PARALLEL
CHILLER APPLICATIONS
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-67
Economizer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Electronic Expansion Valve (EXV). . . . . . . . . . . . . . . 59
• MAIN EXV CONTROL
• ECONOMIZER EXV CONTROL
• EXV TROUBLESHOOTING PROCEDURE
Compressor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 63
• COMPRESSOR OIL SYSTEM
• DUAL CHILLER CONTROL FOR SERIES
APPLICATIONS
• DUAL CHILLER PUMP CONTROL FOR SERIES
CHILLER APPLICATIONS
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T Pg 1 11-09 Replaces: New
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GENERAL
LCD TOUCH
SCREEN
a30-4456 (b&w)
This publication contains controls, operation, start-up, ser-
vice and troubleshooting information for the 30XW150-400
water-cooled liquid chillers with electronic controls. The
30XW chillers are equipped with ComfortLink™ controls and
electronic expansion valves. The AquaForce® 30XW chillers
offer two different user interface devices, the Touch Pilot™
display and the Navigator ™ display.
LARM
DICATOR
LIGHT
START-STO
BUTTON
Conventions Used in This Manual — The follow-
ing conventions for discussing configuration points for the
Navigator module and Touch Pilot display will be used in this
manual.
Fig. 1 — Touch Pilot™ Display
Point names for the Touch Pilot display will be shown in
bold. See Appendix A for a complete list of point names. Item
names for the Navigator module will be shown in bold italics.
See Appendix B for the complete path name preceding the item
name. The point and item names in Appendices A and B will
be listed in alphabetical order and the path name for each will
be written with the mode name first, then any sub-modes, each
separated by an arrow symbol ( .
“HOME” displays the Default Group Display screen
for Touch Pilot display. The Default Screen is a user-
configured display of up to 9 points on each of 8 screens. This
allows for quick access to various, frequently viewed points,
without navigating through the Main Menu structure. This but-
ton is available at all menu levels and returns the user to the
first Default Group Display screen.
This path name will show the user how to navigate through the
Navigator module or the Touch Pilot display to reach the desired
configuration. The user would scroll through the modes and sub-
“MAIN MENU” displays the Main Menu screen. This
allows access for viewing and configuration, where
possible, of all points supported by the controller. This includes
points such as set point and operational configuration. This
button is available at all menu levels and returns the user to the
Main Menu screen.
“PREVIOUS” moves the user to the next earlier
screen in a group of sequential screens of the same
type.
modes using the
and
keys on the Navigator display. For
the Touch Pilot display, the user would simply touch the menu
item on the screen. The arrow symbol in the path name represents
pressing
to move into the next level of the menu struc-
ENTER
ture for the Navigator module, or touching the menu item on the
screen for the Touch Pilot display.
“NEXT” advances the user to the next screen in a
group of sequential screens of the same type.
“OK” agrees with, or says “yes” to a prompt and per-
forms the appropriate processing.
When a value is included as part of the point name, it will be
shown after the point name after an equals sign. If the value
represents a configuration setting, an explanation will be
shown in parentheses after the value. The Touch Pilot name
will be shown first with the Navigator name following. As an
example,
“NO” rejects, or says “no” to a prompt and performs
the appropriate processing.
“CANCEL” terminates an ongoing action and returns
to the current screen without any other processing.
“CLEAR DATA” clears the data value in a data entry
dialog box. This button is used to clear incorrect data.
“RESET DATA” zeros the data value in a data entry
dialog box.
“ADD” adds the active point to a Group Display
screen.
“REMOVE” deletes a point from a Group Display
screen.
(Staged Loading Sequence = 1, LLCS = Circuit A leads).
Press the
and
keys simultaneously on
ENTER
ESCAPE
the Navigator module to display an expanded text description of
the point name or value. The expanded description is shown in the
Navigator display tables (Appendix B) but will not be shown with
the path names in text. The Touch Pilot display will show an ex-
panded description of the point name. To view the expanded point
name for the Touch Pilot display go to Appendix A.
The Touch Pilot display configures the unit via the CCN
(Carrier Comfort Network®) Tables, which are located in Ap-
pendix C of this manual.
“INCREASE” modifies the value of a field within its
defined limits or “SCROLL UP” and shifts the screen
view up by one item.
Display Module Usage
“DECREASE” modifies the value of a field within its
defined limits or “SCROLL DOWN” and shifts the
screen view down by one item.
“PAGE DOWN” will replace the items currently on
the screen with the next group of items if the current
table or list has more data than will fit on the screen.
TOUCH PILOT DISPLAY — The Touch Pilot display is the
standard user interface for the AquaForce 30XW chillers with
the ComfortLink control system. The display includes a large
LCD (liquid crystal display) touch screen for display and user
configuration, a Start/Stop button, and an Alarm Indicator LED
(light-emitting diode). See Fig. 1.
The Touch Pilot display can be used to access various
Carrier Comfort Network® devices. For operation under these
circumstances, contact your Carrier representative.
“PAGE UP” will replace the items currently on the
screen with the previous group of items if the current
table or list has more data than will fit on the screen.
Operation of the Touch Pilot display is driven from the
displays on the touch screen. The Touch Pilot display uses the
following screen “buttons” to allow the user to operate the dis-
play and navigate within and between screens.
“FORCE” begins the process of forcing or overriding
the value of a point.
“AUTO” begins the process of removing a force from
a point.
“MODIFY” begins the process of modifying a config-
uration value.
“BACK” returns to the next higher screen in the
hierarchy.
3
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“ALARM INDICATOR LIGHT” activates when a
new alarm condition occurs. The alarm indicator light
LED, located on the right side of the display, remains
activated until it is manually reset using the Reset button on the
Main menu.
PDS-XAXQXW
“START/STOP BUTTON” enables the user to start
or stop the chiller from the Touch Pilot™ display.
See Enable-Off-Remote Contact Switch (SW1) on
page 16 for additional information.
Several items are password protected. When required, a
Password dialog box will be displayed for field input of the
password. The default password is 3333. The password can be
changed if desired.
Power-Up Display — When the Touch Pilot display is pow-
ered up, it displays an initialization progress bar and attaches
(initiates communication) to the Main Base Board. The Touch
Pilot display then shows that controller’s default Group Dis-
play screen. See Fig. 2. This is a user-configured display screen
with up to 9 points on 8 separate screens. For more information
on adding or removing points from the Group Display screen,
see the Group Display Screens section on page 7.
a30-4910.ep
Fig. 2 — Group Display Screen
Touch any of the screen point buttons and Point Data Dialog
box will be displayed with expanded information. In the exam-
ple shown, the CTRL_PNT button in the bottom left corner
was selected. See Fig. 2 and 3.
To exit the box, press
.
Main Menu Display — The default screen for the Touch Pilot
controller is the Group Display screen. To access the Main
Menu, press the
button. The screen shown in Fig. 4 will be
displayed. Selecting a button will display the screens associat-
ed with that category. The user can also access the login screen
from the Main Menu if needed.
a30-4471
Fig. 3 — Point Data Dialog Box
Touch Pilot Menu Structure — The user can navigate through
the Touch Pilot display screens by selecting the buttons that ap-
pear on the screen. When a button is selected, either a sub-
menu or a list of point names and values will be shown. Sub-
menus will display a list of associated point names. See Fig. 5
for the Touch Pilot menu structure.
If the list of point names and values are shown, the top line
of the display is the table name. The line and total line counter
is displayed in the upper right corner of the display. Selecting
an item will cause a Point Data dialog box to appear.
Setup Menu Screen — The Setup Menu screen, shown in
Fig. 6, is accessed by pressing the Setup button from the Main
Menu. This configuration allows the user to configure the basic
operation and look of the display. Table 1 summarizes the Set-
up Menu functions.
a30-4472
Fig. 4 — Main Menu Display
4
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User interface
Group display x 8
Main menu
Status
Setpoint
Schedule
Service
Maint
Config
Ctrl-ID
Alarms
Reset
Time
Attach
Setup
Regional
Language
Contrast
Backlight
Calibrate
Password
Display
Login
GENUNIT
CIRCA_AN
CIRCA_D
OCC1PO1S
FACTORY
LOADFACT
FANCTRL
ALARHIST
ALARHIS2
ALAM_CUR
OCC2PO2S FACTORY2
SERVICE1
DISPCONF
USER
M_MSTSLV
DEFROSTM
LAST_POR
PR_LIMIT
CIRCB_AN
CIRCB_D
CP_UNABL
MST_SLV
CFG_TAB1
…
UPDTHOUR
CIRCC_D
CIRCC_AN
STATEGEN
RECLAIM
MODES
UPDHRFAN
MAINTCFG
BOARD_PN
SERMAINT
EXV_CTRL
CUR_PHAS
OCCDEFCFM
…
CFG_TAB8
BRODEFS
OCCDEFCS
HOLIDAY
ALARMDEF
CCN
STRTHOUR
FANHOURS
FREECOOL
QCK_TST1
QCK_TST2
SERV_TST
a30-4829
Fig. 5 — Touch Pilot™ Display Menu Structure
5
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a30-4474
Fig. 6 — Setup Menu Display
Table 1 — Setup Menu
SETUP MENU BUTTON
REGIONAL
FUNCTION
This button specifies the time and date format and the base unit of measure. Time display can be configured as
12-hour AM/PM setting or as a 24-hour setting. The date can be formatted in one of 3 settings, MM-DD-YYYY (Month-
Day-Year), DD-MM-YYYY (Day-Month-Year), or YYYY-MM-DD (Year-Month-Day). Units of measure can be either US
(English) or Metric (SI).
This button selects the active language and font of the display. Available languages are English and Spanish (Espanol).
If a preferred language is not available, additional software for the Main Base Board (MBB) and the Touch Pilot™ dis-
play are required. Contact your Carrier representative for instructions and software.
This button adjusts the LCD contrast. Press and hold the [MOON] button to increase/darken the contrast or the [STAR]
button to decrease/lighten the current contrast.
NOTE: Touching the screen anywhere for 5 seconds while powering-up will prompt the user to restore contrast and
calibration settings to factory defaults.
LANGUAGE
CONTRAST
BACKLIGHT
CALIBRATE
This button specifies whether backlighting should be kept on at all times or turned off during inactive periods.
This button is used to adjust the LCD touch screen calibration. Touch the screen in the circular targets located first in
the upper left and then in the lower right corner of the screen to adjust.
This button is used to configure the limited and full logged-in access system passwords. In order to change passwords,
the user must be logged in with full access to view and change the passwords. All passwords must consist of 4-digits,
which can be entered using the numeric keypad. Access levels and associated privileges are as follows:
Limited Logged-in Access - Provides the user with read/write access to all available tables (except service configura-
tion tables, where the user will not be permitted to modify point data, and Group Display tables, where the user will not
be permitted to add points.) This access level also provides read/write access to all Touch Pilot display setup properties
except Display, CCN, and Password.
PASSWORDS
Full Logged-in Access - Provides user with read/write access to all available tables for the attached device and all
Touch Pilot display properties.
If the user does not log in, read-only access to all tables is allowed. The user will be prompted to log in when attempting
to access password-required functions.
This button is used to view the description data and part number from the Ctlr-ID Table and to specify the Operating
Mode. The Operating mode can be configured for Equipment mode or Network mode. For Touch Pilot displays that are
standard with the unit, Operating mode should not be changed from Equipment mode. Equipment mode provides
access only to the chiller’s MBB via the Local Equipment Network (LEN) Bus. For remote access, a remote Touch Pilot
display can be set to Network mode. Network mode provides access to all devices on the CCN (Carrier Comfort Net-
work®) bus.
DISPLAY
CCN
NOTE: When changing the operating mode, a power cycle is required in order for the new operating mode to take
effect. The user should view and correct the following CCN data: address and baud rate, alarm acknowledger, and
broadcast acknowledger designation.
This button is used to configure the bus and element numbers and the baud rate of the control on the network.
6
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Setting the Time and Date — The ComfortLink™ control has
a time and date function. This can be useful for diagnostics to
determine when alarms occur. The control is factory config-
ured for the proper date and is set for the Eastern Time Zone.
The date and time zone must be checked and corrected if nec-
essary, to allow the machine to function on an internal time
schedule and to display a proper time and date stamp for
alarms. The time and date is displayed on the Group Display
Screen.
To Remove A Point From A Group Display — From the Point
Data Dialog box, press the REMOVE button and follow the
prompts. The display will return to the Group Display screen
from which the point was removed, and the button correspond-
ing to the deleted point will be blank and disabled.
NAVIGATOR™ DISPLAY MODULE — The Navigator dis-
play module provides a mobile user interface to the
ComfortLink control system. The display has up and down ar-
row keys, an
key, and an
key. These keys
ESCAPE
ENTER
are used to navigate through the different levels of the display
structure. Press the key until ‘Select a Menu Item’ is
To change the Time and Date, press the
Main Menu
button. Select Time. On the display, a day and date box
ESCAPE
with a time box will be shown. To change the day and date,
press the day and date box. A calendar will be displayed. If the
correct month is displayed, touch the correct date. If the wrong
displayed. Use the up and down arrow keys to move through
the top 11 mode levels indicated by LEDs on the left side of the
display. See Fig. 7. See Table 2 and Appendix B for more de-
tails about the display menu structure.
month is displayed, use the
month and select the correct date. The date will highlighted.
Press to accept the change. The previous screen will be
displayed with the corrected day and date shown. To correct
the time, use the or on the left to change the hour. Use
the or on the left to change the minutes. Continuously
touching the or will sequence the numbers. The time is
shown in a 24-hour format. To accept the changes, press the
or buttons. A “Save” dialog box is displayed with the
or
to change to the correct
Once within a mode or sub-mode, a “>” indicates the
currently selected item on the display screen. Pressing the
and
keys simultaneously will put the
ENTER
ESCAPE
Navigator module into expanded text mode where the full
meaning of all sub-modes, items, and their values can be dis-
played. Pressing the
and
keys when the
ENTER
ESCAPE
display says ‘Select Menu Item’ (Mode LED level) will return
the Navigator module to its default menu of rotating display
items (those items in Run StatusVIEW). In addition, the
password will be disabled, requiring that it be entered again be-
fore changes can be made to password protected items. Press
words, “Do you wish to save changes?” Press
the changes.
to accept
the
key to exit out of the expanded text mode.
ESCAPE
When a specific item is located, the item name appears on
the left of the display, the value will appear near the middle of
the display and the units (if any) will appear on the far right of
Group Display Screens — The Touch Pilot™ display sup-
ports up to eight Group Display screens. Group Display
screens show status information along the top of the screens
and 9 buttons that display 9 point names and point values that
are chosen by the user. All Group Display screen points are
user configurable. The bottom line of the screen contains navi-
gation buttons that can be used to move between the Group
Display screens.
Pressing a point button will show that point’s Point Data
dialog box. See Fig. 2 and 3. This box contains buttons that
remove the point from the group display and apply or remove a
force (point override). When touching any button in the display
screen, the button will be outlined to acknowledge input. There
may be a delay in response to input, but if the button is out-
lined, do NOT press any other button until the previous input
has been processed.
the display. Press the
key at a changeable item and
ENTER
the value will begin to flash. Use the up and down arrow keys
to change the value, and confirm the value by pressing the
key.
ENTER
Changing item values or testing outputs is accomplished in
the same manner. Locate and display the desired item. Press
so that the item value flashes. Use the arrow keys to
ENTER
change the value or state and press the
key to accept
ENTER
key to return to the next higher level of
it. Press the
ESCAPE
structure. Repeat the process as required for other items.
Items in the Configuration and Service Test modes are pass-
word protected. The words Enter Password will be displayed
when required, with 1111 also being displayed. The default
password is 0111. Use the arrow keys to change each number
If there is a communication failure with the MBB (Main
Base Board), all point buttons will be displayed in inverse vid-
eo and the message Communication Failure will be displayed
in the top left line of the screen.
and press
to accept the digit. Continue with the
ENTER
Default Group Designation — The default group is the first of
the 8 Group Display screens. This is the default screen of the
display. Information on this screen as well as the other 7
screens can be user-modified to meet the needs of the site.
remaining digits of the password. The password can only be
changed through CCN operator interface software such as
ComfortWORKS®, ComfortVIEW™ and Service Tool.
Power-Up Display — When the Navigator display is powered
up it will display:
To Add A Point To A Group Display — From the Main Menu,
press the desired menu button (Status, Setpoint, Service,
Maint, or Config) and, if necessary, the sub-menu button to
access the point to be added. Press the point button to show the
source point’s Point Data dialog box. See Fig. 3. From the
Point Data dialog box, press the ADD button. The display will
show the last Group Display accessed. Use the navigation but-
tons to access the destination Group Display. Press an existing
point button or a blank button to update the highlighted button
with the source point’s name. Press to add the highlighted
point to the group and return to the table display.
ComfortLink
Navigator
By
Carrier
7
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This indicates an initialization period while the Navigator™
display initiates communication with the Main Base Board.
Once communication is established, the default rotating dis-
play will be shown. If communication is not established, the
Navigator module will display:
Communication
Failure
If the Navigator module is connected to a Main Base Board
without software loaded, the display will remain at the
powered-up initialization display.
Setting the Time and Date — The ComfortLink control has a
time and date function. This can be useful for diagnostics to de-
termine when alarms occur. The control is factory configured
for the proper date and for use in the Eastern Time Zone. The
control must be checked and corrected if necessary. The correct
time is important if the machine is to function on an internal
time schedule and display a proper time and date stamp for
alarms. The time and date will be displayed on the default ro-
tating display of the Navigator module. The time and date can
also be checked and changed under the Time Clock mode as
described below.
Adjusting the Contrast — The contrast of the display can be
adjusted to suit ambient conditions. To adjust the contrast, enter
the LED Test mode of the device.
ITEM
ITEM EXPANSION
PATH
VALUE
TEST Test Display LEDs
Configuration DISP
Pressing
will access the TEST point. Pressing
ENTER
again will cause the “OFF” to flash. Use the up or
ENTER
down arrow to change “OFF” to “ON.” Pressing
will
ENTER
illuminate all LEDs and display all pixels in the view screen.
Pressing and simultaneously allows the
ENTER
ESCAPE
user to adjust the display contrast. The display will read:
Adjust Contrast
- - - -+ - - - - - - - - - - - - - - -
Use the up or down arrows to adjust the contrast. The
screen’s contrast will change with the adjustment. Press
to accept the change. The Navigator module will
ENTER
keep this setting as long as it is plugged in to the LEN (Local
Equipment Network) bus.
ITEM
ITEM EXPANSION
PATH
Time Clock TIME
VALUE
XX.XX
Adjusting the Backlight Brightness — The backlight of the
display can be adjusted to suit ambient conditions. The factory
default is set to the highest level. To adjust the backlight of the
Navigator module, enter the LED Test mode of the device.
HH.MM Time of Day
To change the time, press the arrow key to move to the cor-
rect hour and press
similar manner.
. The minutes can be changed in a
ENTER
ITEM ITEM EXPANSION
PATH
VALUE
TEST Test Display LED’s Configuration Mode DISP
To check or change the date, the following items must be
checked and changed if necessary.
Pressing
will access the TEST point. Pressing
ENTER
again will cause the “OFF” to flash. Use the up or
ENTER
down arrow to change “OFF” to “ON.” Pressing
ITEM
ITEM EXPANSION
PATH
VALUE
WW
XX
YY
ZZ
will
ENTER
MNTH Month of Year
DOM
DAY
Time Clock DATE
Time Clock DATE
Time Clock DATE
Time Clock DATE
illuminate all LEDs and display all pixels in the view screen.
Pressing the up and down arrow keys simultaneously allows
the user to adjust the display brightness. The display will read:
Day of Month
Day of Week
YEAR Year of Century
Adjust Brightness
- - - - - - - - - - - - - - - - - +
Use the up or down arrow keys to adjust screen brightness.
NOTE: WW is the current month of the controller, (01=January,
02=February, etc.).
XX is the current day of the month
YY is the day of the week, (01=Monday, 02-Tuesday, etc.)
ZZ is the year of the century, (06=2006, 07=2007)
Press
to accept the change. The Navigator module
ENTER
will keep this setting as long as it is plugged in to the LEN bus.
Changing the Unit of Measure — The Navigator display has
two options for unit of measure on the display, English or SI
(metric). The factory default for the units of measure is
English. To change the unit of measure, the following item
must be changed.
C
o
mfor
t
Li
n
k
ITEM ITEM EXPANSION
PATH
VALUE
OFF – English
ON – SI (Metric)
METR Metric Display
Configuration DISP
Changing the Display Language — The Navigator display
has five language options to select from, English, Espanol,
Francais, Portugues, and Translated. The “Translated” option is
not supported at this time. The factory default language is
English. To change the display language, the following item
must be changed.
MODE
Alarm Status
Run Status
Service
T
est
T
emperatures
Pressures
Setpoints
Inputs
Outputs
Configuration
T
ime Clock
E
Operating Modes
S
C
Alarms
ENTER
ITEM ITEM EXPANSION
PATH
VALUE
English
Espanol
LANG Language Selection Configuration DISP Francais
Portugues
Translated
a30-3924
NOTE: When the Language Selection (Configuration
DISP LANG) variable is changed, all appropriate display
expansions will immediately change to the new language. The
four letter/digit code will not change. No power-off or control
reset is required when reconfiguring languages.
Fig. 7 — Navigator Display Module
8
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Table 2 — ComfortLink™ Navigator™ Display Menu Structure
MODE
RUN
STATUS
SERVICE
TEST
SET
POINTS
TIME
CLOCK
OPERATING
MODES
TEMPERATURES PRESSURES
INPUTS OUTPUTS CONFIGURATION
ALARMS
Auto Display
(VIEW)
Manual
Test Mode
(TEST)
Unit
Temperatures
(UNIT)
Circuit A
Pressures
(PRC.A)
Cooling General Circuit A
Display
Configuration
(DISP)
Time of Day
(TIME)
Operating Reset Current
Setpoints Inputs
(COOL) (GEN.I)
Outputs
(CIR.A)
Control Type
(SLCT)
Alarms
(R.ALM)
Machine
Starts/Hours
(RUN)
Quick
Test Mode
(QUIC)
Circuit A
Temperatures
(CIR.A)
Circuit B
Pressures
(PRC.B)
Heating
Setpoints
(HEAT)
Circuit B
Outputs
(CIR.B)
Unit
Configuration
(UNIT)
Day, Date
(DATE)
Operating
Modes
(MODE)
Current
Alarms
(ALRM)
Compressor
Run Hours
(HOUR)
Circuit B
Temperatures
(CIR.B)
Circuit C
Pressures
(PRC.C)
Misc.
Setpoints
(MISC)
Circuit C
Outputs
(CIR.C)
Service
Configurations
(SERV)
Schedule 1
(SCH1)
Alarm
History
(H.ALM)
Compressor
Starts
(STRT)
Circuit C
Temperatures
(CIR.C)
General
Outputs
(GEN.O)
Options
Configuration
(OPTN)
Schedule 2
(SCH2)
Fan Run
Hours
(FAN)
Reset,
Demand Limit,
Master/Slave
(RSET)
Holidays
(HOLI)
Compressor
Disable
(CP.UN)
Service
Maintenance
Configuration
(MCFG)
Predictive
Maintenance
(MAIN)
Software Versions
(VERS)
machine. See Fig. 8. The MBB continuously monitors input/
output channel information received from its inputs and from
all other modules. The MBB receives inputs from status and
feedback switches, pressure transducers and thermistors. The
MBB also controls several outputs. Some inputs and outputs
that control the chiller are located on other boards, but are
transmitted to or from the MBB via the internal communica-
tions bus. Information is transmitted between modules via a
3-wire communication bus or LEN (Local Equipment Net-
work). The CCN (Carrier Comfort Network®) bus is also sup-
ported. Connections to both LEN and CCN buses are made at
TB3. For a complete description of Main Base Board inputs
and outputs and their channel identifications, see Table 3.
CONTROLS
General — The 30XW water-cooled liquid chillers contain
the ComfortLink™ electronic control system that controls and
monitors all operations of the chiller. The control system is
composed of several components as listed in the following sec-
tions. All machines have a Main Base Board (MBB), Touch Pi-
lot™ module or Navigator™ device, electronic expansion
valve board (EXV), auxiliary board, Compressor Protection
board, Emergency On/Off switch, and an Enable-Off-Remote
Contact switch.
Main Base Board (MBB) — The MBB is the core of
the ComfortLink control system. It contains the major portion
of operating software and controls the operation of the
CCN
J13
J9D
LEN
G
LEN
G
LEN
G
SIO
+
–
+
–
(LEN)
+
–
STATUS
J10
+
G
-
221
2 2 1
221
2 2 1
J9C
J9B
J9A
CCN
D15
J3
TR1
TR2 TR3
C43
TR4 TR5
J1A
K1
K2
MOV1
195
1 9 5
DISCRETE
INPUTS
J5A
C41
C32
J2A
C42
195
195
195
RELAY
OUTPUTS
195
C33
C34
C35
195
J8
J5B
J5C
11
ANALOG
INPUTS
J2C
C16
J4
J2B
CH
15a
+
C
+
C
CH
16a
+
C
CH
16b
CH17
CH18
CH
CH19 CH20
CH21
CH22 CH23
CH24 CH25 CH26
CH10 CH11 CH12 CH13
CH14
15A
LOCATION OF
SERIAL NUMBER
a30-4255
Fig. 8 — Main Base Board
9
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Table 3 — Main Base Board Inputs and Outputs
CONNECTION POINT
DESCRIPTION
INPUT/OUTPUT
I/O TYPE
DISPLAY MODULE POINT NAME
Pin
Notation
MBB-J1, MBB-J1A,
MBB-J1B
Power (24 vac supply)
—
—
—
11
12
24 vac
Ground
MBB-J9A, MBB-J9B,
MBB-J9C, MBBJ9D
+
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
MBB-J12
Local Equipment Network
—
—
—
G
-
+
G
-
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
MBB-J5B-CH17
Carrier Communication
Network
—
—
—
Chilled Water Flow Switch
CWFS
Switch
Cooler Flow Switch, LOCK
17
Demand Limit Switch No. 1
Condenser Flow Switch
Demand Limit SW1
CDFS
Switch
Switch
Limit Switch 1 Status, DLS1
Condenser Flow Switch, COND
MBB-J4-CH13
16A MBB-J5A-CH16A
MBB-J7A-CH6
5V
S
+5 vdc Ref.
Signal
Circuit A Discharge
Pressure Transducer
DPTA
Pressure Transducer
Discharge Pressure, DP.A
R
Return
MBB-J7C-CH8
+5 vdc Ref.
Signal
5V
S
Circuit B Discharge
Pressure Transducer
DPTB
DUAL
Pressure Transducer
5k Thermistor
Discharge Pressure, DP.B
CHWS Temperature, CHWS
R
Return
Dual Chiller
LWT Thermistor
Dual Set Point Input
Heat/Cool Switch
MBB-J6-CH3
MBB-J4-CH12
Dual Set Point
HC_SW
EWT
Switch
Switch
Remote Setpoint Switch, DUAL
Heat/Cool Select Contact, HC_SW
Cooler Entering Fluid, EWT
Cooler Leaving Fluid, LWT
MBB-J4-CH14
MBB-J6-CH2
MBB-J6-CH1
Entering Water Thermistor
Leaving Water Thermistor
5k Thermistor
5k Thermistor
LWT
Condenser Entering Water
Thermistor
Condenser Leaving Water
Thermistor
External Chilled
Water Pump Interlock
CEWT
CLWT
PMPI
5k Thermistor
5k Thermistor
Switch
Condenser Entering Fluid, CEWT
Condenser Leaving Fluid, CLWT
Electrical Box Interlock, ELEC
MBB-J6-CH5
MBB-J6-CH4
MBB-J4-CH15A
MBB-J7B-CH7
+5 vdc Ref.
Signal
5V
S
Circuit A Suction
SPTA
SPTB
Pressure Transducer
Pressure Transducer
Suction Pressure, SP.A
Suction Pressure, SP.B
Pressure Transducer
R
Return
MBB-J7D-CH9
+5 vdc Ref.
Signal
5V
S
Circuit B Suction
Pressure Transducer
R
Return
Unit Status
Alarm Relay
Alert Relay
Remote Contact-Off-Enable
Switch
Relay
On/Off Remote Switch, ONOF
Alarm Relay Output, ALRM
Alert Relay Output, ALRT
Cooler Pump 1, CPUMP_1
Cooler Pump 2, CPUMP_2
Condenser Pump, COND_PMP
MBB-J4-CH11
MBB-J3-CH24
MBB-J3-CH25
MBB-J2A-CH19
MBB-J2A-CH20
MBB-J2C-CH22
ALM R
ALT R
PMP1
PMP2
CPMP
Relay
Cooler Pump Relay 1
Cooler Pump Relay 2
Condenser Pump Relay
Contactor
Contactor
Contactor
Pump #1 Interlock
Pump #2 Interlock
PMP_1
PMP_2
Switch
Cooler Pump Run Status, PUMP
MBB-J5C-CH18
LEGEND
I/O
— Input or Output
LWT — Leaving Water Temperature
Equipment Network). The CPM has three DIP switch input
banks, Switch 1 (S1), Switch 2 (S2), and Switch 3 (S3). The
CPM board DIP switch (S1) configures the board for the type
of starter, the location and type of the current transformers and
contactor failure instructions. See Table 4 for description of
DIP switch 1 (S1) inputs. See Appendix D for DIP switch
settings.
Compressor Protection Module (CPM) — There
is one CPM per compressor. See Fig. 9. The device controls the
compressor contactors, oil solenoid, and loading/unloading the
solenoid. The CPM also monitors the compressor motor tem-
perature, high pressure switch, oil level switch, discharge gas
temperature, oil pressure transducer, motor current, MTA
(must trip amps) setting and economizer pressure transducer
(sizes 175,200,350,400 only). The CPM responds to com-
mands from the MBB (Main Base Board) and sends the MBB
the results of the channels it monitors via the LEN (Local
10
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DIP
SWITCH 2
(S2)
J 1 0 B
C H 0 4
R
J 1 0 A T M P
T M P
M O
C H 0 1
J 9
J 1 1
J 2
T
D G
M S T
3
C H 0
R
1 4
C H
3 1
C H
1 2
1 1
C H
1 0
C H
0 6
C H
C
0 5
C H
C H 0 2
C
5
S
5
S
DIP
SWITCH 3
(S3)
R
1 2
1 1
R
C H
S S P
O
S
H P
E C O
R 2 0
R O T C O O M L S O I N O G L
S
A D L E O R
2 4 V D C / O L L
1
X
A U
151
151
5 6 1
5 6 1
151
151
151
151
5 6 1
5 6 1
151
151
1 5 1
102
102
1 5 1
6 2 0
0N
102
102
102
S 3
1
2
3
4
1 0 1
A
M T
LOCATION OF
SERIAL NUMBER
40
K
0N
1
2
3
4
5
6
7
8
2 S
40
K
0N
1 S
1
2
3
4
5
6
7
8
151
151
1 0 0 K
1 0 2
1 0 0
K
1 0 0
1 0 1
K
1 0 1
1 0 1
1 0 1
SI0 STATUS
(LEN)
–
G
2
+
1
–
3
G
2
+
1
J3
CH
08
CH
07
02
01
3
J5
J1
J12
DIP
SWITCH 1
(S1)
STATUS
SIO
(LEN)
a30-4215
Fig. 9 — Compressor Protection Module
Table 4 — DIP Switch 1 (S1) Inputs
DIP SWITCH POSITION
1
FUNCTION
Starter Configuration
SETTING
MEANING
OFF
ON
Across-the-line Start
Wye-Delta Start
Current Transformer (CT) Position
OFF (2), OFF (3)
ON (2), OFF (3)
CT is located in the main line
CT is located in the Delta of the motor
Reserved for future use
2, 3
OFF (2), ON (3)
ON (2), ON (3)
Invalid; will cause MTA configuration alarm
100A/1V CT1
Current Transformer (CT) Selection
OFF (4), OFF (5), OFF (6)
ON (4), OFF (5), OFF (6)
OFF (4), ON (5), OFF (6)
ON (4), ON (5), OFF (6)
OFF (4), OFF (5), ON (6)
ON (4), OFF (5), ON (6)
OFF (4), ON (5), ON (6)
ON (4), ON (5), ON (6)
OFF
100A/0.503V CT2
100A/0.16V CT3
Invalid; will cause MTA configuration alarm
Invalid; will cause MTA configuration alarm
Invalid; will cause MTA configuration alarm
Invalid; will cause MTA configuration alarm
Invalid; will cause MTA configuration alarm
All units should be off
4, 5, 6
Contactor Failure Action
Not Used
7
8
ON
Used when Shunt Trip is available in the unit
—
—
The CPM board DIP switch S2 setting determines the must
trip amps (MTA) setting. See Appendix D for DIP switch set-
tings. The MTA setting which is calculated using the settings
S2 must match the MTA setting in the software or an MTA
alarm will be generated.
See below for CPM board DIP switch S3 address informa-
tion. See Table 5 for CPM inputs and outputs.
CPM-A DIP Switch 3
1
2
3
4
Address:
OFF
OFF
OFF
OFF
CPM-B DIP Switch 3
1
2
3
4
Address:
OFF
OFF
ON
OFF
11
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Table 5 — Compressor Protection Module Inputs and Outputs*
CONNECTION POINT
DESCRIPTION
INPUT/OUTPUT
I/O TYPE
DISPLAY MODULE POINT NAME
Pin
Notation
CPM-X-J1
Power (24 vac supply)
—
—
—
11
12
24 vac
Ground
CPM-X-JP12
1
2
3
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
CPM-X-J12
Local Equipment Network
—
—
—
1
2
3
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
CPM-X-J7-CH05
1
2
Circuit X High Pressure Switch
Oil Level Switch
HPS-X
Oil LS X
MTA (S2)
S1
Switch
Not available
CPM-X-J6-CH06
1
2
Switch
Circuit X Oil Solenoid, OLS.X
Must Trip Amps, MTA.X
S1 Config Switch, C.SW.X
Motor Temperature, CTP.X
Discharge Gas Temp, DGT.X
Must Trip Amps†
8-Pin DIP Switch
8-Pin DIP Switch
NTC Thermistor
NTC Thermistor
Configuration Switch†
CPM-X-J9-CH01
CPM-X-J9-CH02
1
2
Compressor X Motor Temperature
Compressor X Discharge Gas Temperature
MTR-X
DGT X
1
2
CPM-X-J10B-CH04
5V
+ 5 vdc ref
Signal
Oil Pressure Transducer
OPT X
EPT X
Pressure Transducer
Pressure Transducer
Oil Pressure, OP.X
S
R
Return
CPM-X-J10A
+ 5 vdc ref
5V
S
Economizer Pressure Transducer
(sizes 175,200,350,400 only)
Economizer Pressure, ECP.X
Signal
R
Return
CPM-X-J8-CH01
1
2
Compressor Current X Phase A
Compressor Current X Phase B
Compressor Current X Phase C
Current Sensor
Current Sensor
Current Sensor
CUR.A
CUR.B
CUR.C
CPM-X-J8-CH02
CPM-X-J8-CH3
1
2
1
2
CPM-X-J1-CH07
CPM-X-J2-CH8
CPM-X-J2-CH9
CPM-X-J2-CH12
Compressor X 1M Contactor
Compressor X 2M Contactor
Compressor X S Contactor
C X 1M
C X 2M
C X S
Contactor
Contactor
Contactor
Compressor Output, CP.X
Not available
1
2
1
2
Not available
1
2
Oil Solenoid X
Load Solenoid X
Unload Solenoid X
Oil solenoid-X
Solenoid
Solenoid
Solenoid
Oil Solenoid Output, OLS.X
Slide Valve 1 Output, SL1.X
Slide Valve 2 Output, SL2.X
1
2
CPM-X-J2-CH13
CPM-X-J2-CH14
Loading Solenoid-X
Unloading Solenoid-X
1
1
2
*“X” denotes the circuit, A or B.
†See Appendix D for MTA settings.
12
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Electronic Expansion Valve (EXV) Board —
The 30XW150-325 units have one EXV board. The
30XW350,400 units have one EXV board per circuit. See
Fig. 10. The board is responsible for monitoring the suction gas
temperature and economizer gas temperature thermistors. The
board also signals the main EXV and economizer EXV
(ECEXV) motors to open or close. The electronic expansion
valve board responds to commands from the MBB and sends
the MBB the results of the channels it monitors via the LEN
(Local Equipment Network). See below for DIP switch infor-
mation. See Tables 6 and 7 for EXV inputs and outputs.
EXV BOARD 1
(150-400)
1
2
3
4
5
6
7
8
DIP SWITCH
Address:
ON ON ON ON ON ON OFF ON
EXV BOARD 2
(350,400)
DIP SWITCH
1
2
3
4
5
6
7
8
Address:
OFF ON ON ON ON ON OFF ON
COMM J4
2
3
-
1
G
+
R3 L3
D1
L2
R2
C49
DIP
SWITCH
712
D2
Q5 Q4
C25
U6
C39 C37
U1
L1
U2
Q7
S1
C10
D15
Q12
Q10
Q17
257-01
Q15
Q22
Q20
Q27
D29
D9 D8
SI0
STATUS
(LEN)
Q30
Q25
Q37
Q2
U5
Q1
L4
Q42
G2
U4
LOCATION OF
Q35
+
SERIAL NUMBER
Q45
D5
C16
C17
C15
D6
D4
MOV1
J1
24VAC
12/11
a30-4216
Fig. 10 — EXV Board
13
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Table 6 — EXV1 Board Inputs and Outputs (30XW150-325)
CONNECTION POINT
DESCRIPTION
INPUT/OUTPUT
I/O TYPE
DISPLAY MODULE POINT NAME
Pin
Notation
EXVA-J1
Power (24 vac supply)
—
—
—
11
12
24 vac
Ground
EXVA-J4
1
2
3
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D–)
EXVA-J3
Local Equipment Network
—
—
—
Circuit A Suction Gas Thermistor
Circuit B Suction Gas Thermistor
SGTA
SGTB
5k Thermistor
5k Thermistor
Compressor Suction Temp, SGT.A TH
A
EXVA-J3
Compressor Suction Temp, SGT.B TH
B
EXVA-J2A
1
2
3
4
Circuit A EXV
EXV-A
EXV-B
Stepper Motor
Stepper Motor
EXV Position, EXV.A
EXV Position, EXV.B
EXVA-J2B
1
2
3
4
Circuit B EXV
(size 325 only)
Table 7 — EXV1,2 Board Inputs and Outputs* (30XW350,400)
CONNECTION POINT
DESCRIPTION
INPUT/OUTPUT
I/O TYPE
DISPLAY MODULE POINT NAME
Pin
Notation
EXVX-J1
Power (24 vac supply)
—
—
—
11
12
24 vac
Ground
EXVX-J4
—
1
2
3
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D–)
EXVX-J3
Local Equipment Network
—
—
TH
A
Circuit X Suction Gas Thermistor
SGT X
ECT X
5k Thermistor
5k Thermistor
Compressor Suction Temp, SGT.X
Economizer Gas Temp, ECT.X
EXVX-J3
TH
B
Circuit X Economizer Gas Thermistor
EXVX-J2A
1
2
3
4
Circuit X EXV
EXV-X
Stepper Motor
EXV Position, EXV.X
EXVX-J2A
1
2
3
4
Circuit X Economizer EXV
ECEXV-X
Stepper Motor Cir X Economizer EXV Pos, ECO.X
*“X” denotes the circuit: 1 = Circuit A; 2 = Circuit B.
14
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Network (LEN). See below for auxiliary board A, B and C DIP
switch addresses. See Table 8 for inputs and outputs.
MLV/Condenser Board — One auxiliary board is op-
tionally installed in each unit. See Fig. 11. The auxiliary board
contains an analog output for head pressure control and dis-
crete outputs for minimum load control. The auxiliary board
responds to commands from the MBB and sends the MBB the
results of the channels it monitors via the Local Equipment
AUX BOARD
DIP SWITCH
1
2
3
4
5
6
7
8
Address:
OFF ON OFF OFF ON OFF ON OFF
DIP SWITCH
LOCATION OF
SERIAL NUMBER
a30-4046
STATUS SIO (LEN)
ON
1
2
5
3
7
4
6
8
L5
1 0 0 K
1 0 0 K
1 0 0 K
CH13
D12
J4
JP1
TR1
TR2
TR3
TR4
J3
TR5
TR6
TR7
CH7
TR8
CH8
J2
CH1
CH4
CH5 CH6
CH2
CH3
CH9
CH10
CH12
CH11
Fig. 11 — Auxiliary Board with Optional Minimum Load Control or Head Pressure Control
Table 8 — Auxiliary Board Outputs
CONNECTION POINT
DESCRIPTION
INPUT/OUTPUT
I/O TYPE
DISPLAY MODULE POINT NAME
Pin
Notation
AUX-J1
Power (24 vac supply)
—
—
—
11
12
24 vac
Ground
AUX-J9
+
G
-
+
G
-
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
RS485 Port (D+)
RS485 Port (Gnd)
RS485 Port (D-)
AUX-CH9
Local Equipment Network
—
—
—
Condenser Head Pressure Control
Speed Signal
HD_A
0-10 VDC
Head Press Actuator Pos, SPD.A
+
-
Signal
Ground
Minimum Load Valve A
Minimum Load Valve B
MLV-A
MLV-B
Solenoid
Solenoid
Minimum Load Valve Circuit A, MLV.A
Minimum Load Valve Circuit B, MLV.B
AUX-J2-CH3
AUX-J2-CH4
15
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Enable-Off-Remote Contact Switch (SW1) —
This switch is installed in all units and provides the owner and
service person with a local means of enabling or disabling the
machine. It is a 3-position switch and it is used to control the
chiller. When switched to the Enable position, the chiller will
be under its own control. When switched to the Off position,
the chiller will shut down. When switched to the Remote Con-
tact position, a field-installed dry contact can be used to start
the chiller. The contacts must be capable of handling a 24-vac,
50-mA load. In the Enable and Remote Contact (dry contacts
closed) positions, the chiller is allowed to operate and respond
to the scheduling configuration, CCN configuration, and set
point data.
Energy Management Module (EMM) — The EMM
is available as a factory-installed option or as a field-installed
accessory. See Fig. 12. The EMM receives 4 to 20 mA inputs
for the temperature reset, cooling set point and demand limit
functions. The EMM also receives the switch inputs for the
field-installed second stage 2-step demand limit and ice done
functions. The EMM communicates the status of all inputs
with the MBB, and the MBB adjusts the control point, capacity
limit, and other functions according to the inputs received. See
Table 9.
CAUTION
Care should be taken when interfacing with other manufac-
turer’s control systems due to possible power supply differ-
ences, full wave bridge versus half wave rectification,
which could lead to equipment damage. The two different
power supplies cannot be mixed. ComfortLink™ controls
use half wave rectification. A signal isolation device should
be utilized if incorporating a full wave bridge rectifier sig-
nal generating device is used.
For units with a Touch Pilot™ display, the position of the
Enable/Off/Remote contact switch is ignored except when the
Remote Mode operating type is selected. Refer to the Machine
Control Methods section on page 20 for more details.
Emergency On/Off Switch (SW2) — This switch is
installed in all units. The Emergency On/Off switch should
only be used when it is required to shut the chiller off immedi-
ately. Power to all modules is interrupted when this switch is
off and all outputs from these modules will be turned off.
J9B
J9A
+
G
-
+
G
-
I O S L E N
I O S L E N
100K
221
221
2 2 1
100K
2 2 1
100K
100K
J8
J7B
J7A
100K
J6
J5
CH
21
CH
22
CH
23
CH
19
CH
CH
20
CH
17
CH
18
CH CH
17 16
a30-4911
J1
J2A
J2B
J3
J4
Fig. 12 — Energy Management Module
16
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Table 9 — Energy Management Module (EMM) Inputs and Outputs
INPUT/OUTPUT
4-20 mA Demand Limit
DESCRIPTION
4-20 mA Demand Limit
I/O TYPE
4-20 mA*
DISPLAY MODULE POINT NAME
Limit 4-20 mA Signal, DMD
CONNECTION POINT
EMM-J7B-CH6
4-20 mA Temperature
Reset/Cooling Setpoint
4-20 mA Temperature Reset/
Cooling Set point
4-20 mA*
EMM-J7A-CH5
Reset/Setpnt 4-20 mA Signal, RSET
Demand Limit SW2
Ice Done
Occupancy Override
Remote Lockout Switch
SPT
% Total Capacity
RUN R
SHD R
Demand Limit Step 2
Ice Done Switch
Switch Input
Switch Input
Switch Input
Switch Input
10k Thermistor
0-10 vdc
Switch Limit Setpoint 2, DLS2
Ice Done Storage Switch, ICE.D
Occupied Override Switch, OCCS
Remote Interlock Switch, RLOC
Optional Space Temp, SPT
Chiller Capacity Signal, CATO
Running Status, RUN
Shutdown Indicator State, SHUT
Compressor A Run Status, Q_RUN_A
Compressor B Run Status, Q_RUN_B
EMM-J4-CH9
EMM-J4-CH11A
EMM-J4-CH8
EMM-J4-CH10
EMM-J6-CH2
EMM-J8-CH7
EMM-J3-CH25
EMM-J3-CH24
EMM-J2A-CH17
EMM-J2A-CH18
Occupied Schedule Override
Chiller Lockout
Space Temperature Thermistor
Percent Total Capacity Output
Run Relay
Relay
Shutdown Relay
Relay
CA_S
CB_S
Run Status for Circuit A
Run Status for Circuit B
Relay
Relay
* A field-supplied 1/2 watt 250 ohm resistor is required across terminals TB6-1,2 (CH6) and/or TB6-3, 4 (CH5).
potential communication errors at the board connectors. See
input/output Tables 3-10 for LEN connector designations. A
3-wire bus accomplishes communication between modules.
These 3 wires run in parallel from module to module. The J9A
connector on the MBB provides communication directly to the
Navigator™ display module.
YELLOW LED — The MBB has one yellow LED. The
Carrier Comfort Network® (CCN) LED will blink during times
of network communication.
Local Equipment Network — Information is trans-
mitted between modules via a 3-wire communication bus or
LEN (Local Equipment Network). External connection to the
LEN bus is made at TB3.
Board Addresses — All boards (except the Main Base
Board and Energy Management Module Board) have
8-position DIP switches.
Touch Pilot™ Display — The Touch Pilot display port
connections are shown in Table 10. Wiring is shown in Fig. 13.
Table 10 — Touch Pilot™ Display Port
Connections
Control Module Communication
RED LED — Proper operation of the control boards can be
visually checked by looking at the red status LEDs (light-
emitting diodes). When operating correctly, the red status
LEDs will blink in unison at a rate of once every 2 seconds. If
the red LEDs are not blinking in unison, verify that correct
power is being supplied to all modules. Be sure that the Main
Base Board (MBB) is supplied with the current software. If
necessary, reload current software. If the problem still persists,
replace the MBB. A red LED that is lit continuously or blink-
ing at a rate of once per second or faster indicates that the board
should be replaced.
CONNECTOR
PIN
1
2
3
1
2
3
1
2
3
4
5
6
FUNCTION
24VAC +
24VAC -
J1 (Power)
Earth Ground
RS485 Port (D+)
RS485 Port (GND)
RS485 Port (D-)
24VAC (+)
RS485 Port (D+)
RS485 Port (GND)
Unused (no connect)
RS485 Port (D-)
24VAC(-)
J2 (COM1)
J3 (RJ11)
GREEN LED — All boards have a green LEN (SIO) LED
which should be blinking whenever power is on. If the LEDs
are not blinking as described check LEN connections for
Fig. 13 — Touch Pilot™ Display Wiring
17
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Carrier Comfort Network® (CCN) Interface —
All 30XW units can be connected to a CCN system, if desired.
The communication bus wiring is a shielded, 3-conductor cable
with drain wire and is field supplied and installed. The system
elements are connected to the communication bus in a daisy
chain arrangement. The positive pin of each system element
communication connector must be wired to the positive pins of
the system elements on either side of it. The negative and sig-
nal ground pins of each system element must also be wired in
the same manner. Wiring connections for CCN should be made
at TB3. Consult the CCN Contractor’s Manual for further in-
formation. See Fig. 14.
1. Turn off power to the control box.
2. Cut the CCN wire and strip the ends of the red (+), white
(ground), and black (–) conductors. (Substitute appropri-
ate colors for different colored cables.)
3. Connect the red wire to (+) terminal on TB3 of the plug,
the white wire to COM terminal, and the black wire to the
(–) terminal.
4. The RJ14 CCN connector on TB3 can also be used, but is
only intended for temporary connection (for example, a
laptop computer running Service Tool).
IMPORTANT: A shorted CCN bus cable will prevent
some routines from running and may prevent the unit
from starting. If abnormal conditions occur, discon-
nect the CCN bus. If conditions return to normal,
check the CCN connector and cable. Run new cable if
necessary. A short in one section of the bus can cause
problems with all system elements on the bus.
NOTE: Conductors and drain wire must be 20 AWG (Ameri-
can Wire Gage) minimum stranded, tinned copper. Individual
conductors must be insulated with PVC, PVC/nylon, vinyl,
Teflon, or polyethylene. An aluminum/polyester 100% foil
shield and an outer jacket of PVC, PVC/nylon, chrome vinyl,
or Teflon with a minimum operating temperature range of
–20 C to 60 C is required. See Table 11 for recommended wire
manufacturers and part numbers.
Remote Alarm and Alert Relays — The 30XW
chiller can be equipped with a remote alert and remote alarm
annunciator contacts. Both relays connected to these contacts
must be rated for a maximum power draw of 10 va sealed,
25 va inrush at 24 volts. The alarm relay, indicating that the
complete unit has been shut down, can be connected to TB5-12
and TB5-13. Refer to unit wiring diagrams. For an alert relay,
indicating that at least 1 circuit is off due to the alert, a field-
supplied and installed relay must be connected between MBB-
J3-CH25-3 and TB5-13. The action of the alarm and alert re-
lays can be reversed from normally open to normally closed by
using the Reverse Alarms Relay configuration (Reverse
Alarms Relay, RV.AL).
Table 11 — CCN Communication Bus Wiring
PART NUMBER
MANUFACTURER
Regular Wiring
1895
Plenum Wiring
Alpha
American
Belden
Columbia
Manhattan
Quabik
—
A48301
884421
—
A21451
8205
D6451
M13402
6130
M64430
—
It is important when connecting to a CCN communication
bus that a color-coding scheme be used for the entire network
to simplify the installation. It is recommended that red be used
for the signal positive, black for the signal negative, and white
for the signal ground. Use a similar scheme for cables contain-
ing different colored wires.
At each system element, the shields of its communication
bus cables must be tied together. If the communication bus is
entirely within one building, the resulting continuous shield
must be connected to a ground at one point only. If the commu-
nication bus cable exits from one building and enters another,
the shields must be connected to grounds at the lightning
suppressor in each building where the cable enters or exits the
building (one point per building only). To connect the unit to
the network:
CONFIGURATION
Touch Pilot™ Operation Configuration
Tables — The Touch Pilot display operation is controlled by
configuration information entered in the following configura-
tion tables. These tables are accessible by using Network Ser-
vice Tool or ComfortVIEW™ software. The tables are the
CtrlID (Controller Identification) configuration table and the
USERCONF (User Configuration) table. See Tables 12 and 13.
NOTE: Always perform an Upload to obtain the latest config-
uration before making configuration table changes.
(+) (COM) (-) SHIELD
(+) (COM) (-) SHIELD
CCN
(+) (COM) (-) SHIELD
CCN
CCN
LEN
CCN
CCN
LEN
CCN
LEN
SHIELD
TO NEXT
DEVICE
LEGEND
Carrier Comfort Network®
Local Equipment Network
a30-4706
CCN
LEN
—
—
Fig. 14 — ComfortLink™ CCN Communication Wiring
18
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Table 12 — Touch Pilot Controller Identification Configuration Table
CONTROLLER ID DATA
Device Name
BLOCK NO.
VALUE AND RANGE
QUALIFIERS
Default
Optional
CHILLDSP
1
8 character Name field
Local address
Bus number
2
2
115
0
Default
Default
0 = Non-bridge
3 = Broadcast Acknowledger
Default
Optional
Device (driver) type
2
Primary baud rate
Secondary baud rate
3
3
38400
38400
Default
Fixed
Global Chiller Display
24 character text field
(Blank)
24 character text field
Default
Device description
Device location
4
4
Optional
Default
Optional
Software part number
Model number
Serial number
4
4
4
4
CESR-131363-01
(Blank)
(Blank)
Fixed
Fixed
Fixed
Fixed
Reference number
Version 1.0
241-251, 254, 255 enabled
241-255 enabled/disabled
none
Defaults
Optional
Not applicable
Broadcast address processing list (primary)
Broadcast address processing list (secondary)
5
5
Table 13 — Touch Pilot™ User Configuration (USERCONF) Table
DESCRIPTION
Backlight always on?
LIMITS
No
Yes
UNITS
NAME
DEFAULT
BACKLITE
No
0
Full access password
Limited access password
Active language
Time format
PSWDFULL
PSWDLMTD
ACTLANG
TIMEFMT
3333
2222
0
9999
0
9999
0
1
0
1
0
0
2
Date format
DATEFMT
0
US
Units base
UNITBASE
CONTRAST
NETWORK
US
Auto
0
Metric
Manual
Auto
0
1
Contrast control
Network mode
Network settings
Alarm acknowledger
No
ALARMACK
BROADACK
No
No
Yes
No
Yes
Broadcast acknowledger
Equipment CCN address
Bus number
0
239
1
239
EQUIPBUS
EQUIPELE
0
1
Element number
Control variables
Name
char 8
Name
char 8
Name
char 8
Name
char 8
Equipment status (Not Used)
EQSTATUS
STARSTOP
ALSTATUS
ALRESET
NOT USED
NOT USED
NOT USED
NOT USED
Equipment start/stop (Not Used)
Alarm status (Not Used)
Alarm reset (Not Used)
BACKLIGHT ALWAYS ON? — This configuration is used
to keep the backlight on continuously or to turn it off after 60
seconds with no activity.
FULL ACCESS PASSWORD — This configuration is used
to specify the full access password. Refer to Table 1, Setup
Menu, for additional information on passwords.
Allowable Entries: No/Yes (No=0 or Yes=1)
Allowable Entries: 0 through 9999
Default Value:
No
Default Value:
3333
19
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LIMITED ACCESS PANEL — This configuration is used to
specify the limited access password.
Allowable Entries: 0 through 9999
BROADCAST ACKNOWLEDGER — This configuration
is used to indicate whether the Touch Pilot display will act as
the broadcast acknowledger for its CCN bus. There can be only
one broadcast acknowledger per CCN bus.
NOTE: The display must be in Network mode and this deci-
sion set to Yes for broadcast acknowledgement to be enabled.
Default Value:
2222
ACTIVE LANGUAGE — This configuration is used to spec-
ify the display’s active language. All translatable text will be
displayed in this language.
Allowable Entries: No
Yes
Allowable Entries: 0 (English), 1 (alternate, installed by user)
Default Value:
0
Default Value:
0
EQUIPMENT CCN ADDRESS — When in equipment
mode (USERCONF Table’s Network Mode decision is set to
Disable), the Bus Number and Element Number decisions are
used to specify the CCN address of the piece of equipment to
communicate with. An Attach or power cycle must be
performed for changes to take effect. These decisions will be
ignored when the display is connected to the LEN bus or in
Network mode. In Network mode, specify the bus and element
number of the equipment communicate with using the dis-
play’s Attach function.
NOTE: In Network mode, these configurations will be over-
written with the default device address if it is changed through
the Attach process.
BUS NUMBER — This configuration is used to specify the
Equipment Controller bus number.
TIME FORMAT — This configuration is used to specify the
format for display of time.
Allowable Entries: 0 = H:MM AM/PM without leading zero
1 = HH:MM with leading zero when
necessary
Default Value:
0
DATE FORMAT — This configuration is used to specify the
format for display of date.
Allowable Entries: 0 = MM-DD-YYYY with leading zero
when necessary
1 = DD-MM-YYYY with leading zero
when necessary
2 = YYYY-MM-DD
Default Value:
0
Allowable Entries: 0 through 239
UNITS BASE — This configuration is used to specify the for-
mat of the units of measure.
Allowable Entries: U.S.
Metric
Default Value:
0
ELEMENT NUMBER — This configuration is used to speci-
fy the Equipment Controller element number.
Allowable Entries: 1 through 239
Default Value:
U.S.
Default Value:
1
CONTRAST CONTROL — This configuration is used to en-
able or disable the display’s auto contrast adjustment feature.
When enabled, the display’s contrast will be automatically ad-
justed as required, based on temperature.
Machine Control Methods — Three variables con-
trol how the machine operates. These variables control the
On-Off function, set point operation, and Heat-Cool operation.
Machine On/Off Control — Machine On/Off control
depends on which interface display is used. The control is dif-
ferent for Touch Pilot™ or Navigator™ displays. Select the
correct configuration procedure below based on which inter-
face is being used.
Allowable Entries: Manual
(Auto Contrast Adjustment Disabled)
Auto
(Auto Contrast Adjustment Enabled)
Default Value:
Auto
TOUCH PILOT MACHINE CONTROL — Machine On/Off
control is determined locally by pushing the Start/Stop button
on the Touch Pilot display. Pressing this button will cause the
Equipment Start screen to be displayed. See Fig. 15.
NETWORK MODE — This configuration is used to set the
display’s operating mode. For additional information on oper-
ating mode, refer to Display in the Table Setup Menu. This de-
cision will be ignored and the mode will default to Equipment
when the display is connected to a device (the LEN Bus).
NOTE: A power cycle is required for this decision to take
effect.
Allowable Entries: Disable = Equipment Mode
Enable = Network Mode
Default Value:
Disable
ALARM ACKNOWLEDGER — This configuration is used
to specify whether the Touch Pilot™ display will act as the
alarm acknowledger for the CCN. There can be only one alarm
acknowledger per CCN. Therefore, if another CCN device
such as ComfortVIEW™ software, the Autodial Gateway or
TeLINK is already set as the alarm acknowledger for the CCN
network then this decision should be set to No.
NOTE: The display must be in Network mode and connected
to the primary CCN bus and this decision set to Yes for alarm
acknowledgement to be enabled.
Allowable Entries: No
Yes
Fig. 15 — Equipment Start Screen
Default Value:
No
20
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Table 14 summarizes the unit control type and stop or go
status with regard to the following parameters:
• Operating type: this is selected by using the start/stop button
on the front of the user interface.
Schedule 2 is used for Dual Set Point/Occupied-Unoccu-
pied set point control. The control will ignore the position of
Enable/Off/Remote Contact switch and all CCN network force
commands, except the Emergency Stop Command.
• Remote start/stop contacts: these contacts are used when the
unit is in remote operating type (Remote mode).
• CHIL_S_S: this network command variable relates to the
chiller start/stop when the unit is in CCN control (CCN
mode). When this variable forced to Disable, then the unit is
stopped. When this variable is forced to Enable, then the
unit runs in accordance with schedule 1.
• Start/Stop schedule: occupied or unoccupied status of the
unit as determined by the chiller start/stop program (Sched-
ule 1).
• Master control type: This parameter is used when the unit is
the master unit in a two chiller lead/lag arrangement. The
master control type determines whether the unit is to be
controlled locally, remotely or through CCN (this parameter
is a Service configuration).
The Run Status variable will indicate the current status of
the machine — OFF, RUNNING, DELAY, or READY. The
Chiller Occupied? variable will indicate the occupied state of
the machine according to Time Schedule 1 and will be either
YES (occupied) or NO (unoccupied). The Control Type vari-
able will indicate the type of control. For this configuration,
Control Type will be Local. The Operating Type variable
will change to L-Sched (Local Schedule).
The schedules consist of 8 user-configurable occupied time
periods. The control supports time schedules for local control,
remote control, and ice building. These time periods can be
flagged to be in effect or not in effect on each day of the week.
The day begins at 00.00 and ends at 24.00. The machine will be
in unoccupied mode unless a scheduled time period is in effect.
If an occupied period extends past midnight, the occupied
period will automatically end at 24:00 hours (midnight) and the
new occupied period must be programmed to begin at 00:00
hours.
In the following example, the occupied period starts at 6:00
AM, Monday through Friday and 10:00 AM on Saturday and
Sunday. The occupied time ends at 6:30 PM on Monday
through Friday and 2:00 PM on Saturday and Sunday. See
Fig. 16.
NOTE: This schedule was designed to illustrate the program-
ming of the schedule function and is not intended as a
recommended schedule for chiller operation.
• CCN emergency shutdown: if this CCN command is acti-
vated, it shuts the unit down whatever the active operating
type.
• General alarm: the unit is totally stopped due to failure.
Local Mode — To start the machine in local mode, press the
Start/Stop button on the Touch Pilot display. The Equipment
Start screen will be displayed. Select Local On. The control
will ignore the position of Enable/Off/Remote Contact switch
and all CCN network force commands, except an Emergency
Stop Command. The Run Status variable, indicating the cur-
rent status of the machine, will change to RUNNING, DELAY
or READY. The Chiller Occupied? variable will change to
YES. The Control Type variable indicates the type of control.
For this configuration, Control Type will be Local. The Oper-
ating Type variable will change to L-On (Local On).
Local Schedule — To start the machine with a local schedule,
press the Start/Stop button on the Touch Pilot display. The
Equipment Start screen will be displayed. Select Local Sched-
ule. The unit will start and stop according to the schedule de-
fined in the Time Schedule menu. Two Internal Time Sched-
ules are available and must be field programmed. Time
Schedule 1 is used for single set point On-Off control. Time
If the chiller is to be controlled to a single set point, use
Schedule 1 (OCCPC01S). This will start and stop the machine.
During the unoccupied times, the chiller will be off. If the chill-
er is to be controlled to 2 set points, occupied and unoccupied,
use Schedule 2 (OCCPC02S). This will cause the chiller to
control to an occupied set point and an unoccupied set point.
The machine will be able to provide cooling at any time.
To configure this option on the Touch Pilot™ display see
Table 15.
Table 14 — Touch Pilot™ Start/Stop Control
ACTIVE OPERATING TYPE
PARAMETER STATUS
CONTROL
TYPE
UNIT
STATUS
Remote
Start/Stop
Contact
Start/Stop
Schedule
Mode
CCN
Emergency
Shutdown
Local Local
Local
Remote CCN Master CHIL_S_S
Master Unit
Control Type
General
Alarm
On
On
Schedule Mode Mode Mode
Variable
-
-
-
-
-
-
-
-
-
-
Active
-
Yes
-
-
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
-
-
-
-
-
-
-
-
-
-
-
-
Active
-
-
-
-
-
-
-
-
-
-
Local
Local
Remote
Remote
CCN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Active
-
-
-
-
-
-
Unoccupied
-
-
-
-
Active
-
-
-
Off
-
-
-
-
-
-
Active
-
-
-
-
-
Unoccupied
-
-
-
-
-
-
Active
-
Off
-
-
-
-
-
-
-
Active
-
-
-
-
Local
Remote
Remote
CCN
CCN
-
-
-
-
CCN
-
-
-
-
Active
Active
Active
Active
Active
-
-
-
Unoccupied
-
-
-
Local
Remote
Remote
CCN
-
-
-
-
-
Off
-
-
-
-
-
-
-
-
Unoccupied
-
-
-
-
-
-
-
Off
-
-
-
-
-
-
-
-
-
Unoccupied
-
-
-
CCN
Active
-
-
-
-
-
-
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
Disabled
No
No
No
No
No
No
No
Local
Local
Remote
CCN
-
-
-
-
-
-
Active
-
-
-
-
-
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
-
-
-
-
-
Active
-
-
-
On Cool
-
-
-
-
-
Active
-
On
-
-
-
-
-
-
Active
Active
Active
-
Local
Remote
CCN
Local
Remote
CCN
-
On Cool
-
On
21
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on a one-time basis. To configure this option for the Touch
Pilot display:
LINE
NO.
DISPLAY NAME
PATH
VALUE
Timed Override
Hours
Config\OCCDEFCS\
OCC1P01S or OCC1P02S
Range: 0 to 4
Default: 0
1
If configured for a timed override, the override can be can-
celled by changing the Timed Override Hours to 0.
CCN Global Time Schedule — A CCN global schedule can
be used if desired. The schedule number can be set anywhere
from 65 to 99 for operation under a CCN global schedule. The
30XW chillers can be configured to follow a CCN Global
Time Schedule broadcast by another system element. The
ComfortVIEW™ Network Manager’s Configure and Modify
commands or the Service Tool’s Modify/Names function must
be used to change the number of the Occupancy Equipment
Part Table Name (OCC1P01E) to the Global Schedule Num-
ber. The Schedule Number can be set from 65 to 99
(OCC1P65E to OCC1P99E).
Fig. 16 — Chiller Schedule Screen
The Occupancy Supervisory Part table name (OCC1P01S)
number must be changed to configure the unit to broadcast a
Global Time Schedule. The Schedule Number can be set from
65 to 99 (OCC1P65S to OCC1P99S). When OCC1PxxS is set
to a value greater than 64, an occupancy flag is broadcast over
the CCN every time it transitions from occupied to unoccupied
or vice-versa. By configuring their appropriate Time Schedule
decisions to the same number, other devices on the network can
follow this same schedule. The Enable/Off/Remote Contact
must be in the Enable position or the Remote Contact position
with the contacts closed for the unit to operate. The Unit Run
Status (STAT) will indicate the current status of the machine
(OFF, RUNNING, STOPPING or DELAY), depending on the
schedule. The unit Occupied status (OCC) will indicate the
current occupied schedule according to the schedule, either NO
or YES. The Status Unit Control Type (CTRL) will be LOCAL
OFF when the switch is Off. The Status Unit Control Type will
be CCN when the Enable/Off/Remote Contact switch input is
On.
Table 15 — Configuring the Schedule with
Touch Pilot Display
DISPLAY NAME
Period 1 DOW (MTWTFSSH)
Occupied from
PATH
LINE NO.
VALUE
10000000
00:00
2
3
Occupied to
4
03:00
Period 2 DOW (MTWTFSSH)
Occupied from
5
11000000
07:00
6
Occupied to
7
18:00
Config\
Period 3 DOW (MTWTFSSH)
Occupied from
Occupied to
Period 4 DOW (MTWTFSSH)
Occupied from
Occupied to
Period 5 DOW (MTWTFSSH)
Occupied from
Occupied to
8
00100000
07:00
OCCDEFCS\
OCC1P01S
or OCC1P02S
9
10
11
12
13
14
15
16
21:30
00011000
07:00
17:00
00000100
07:00
12:00
Refer to Appendix F for more detailed instructions regard-
ing global schedules and the i-Vu® device.
Holiday Schedule — For the Touch Pilot display, the control
allows up to 16 holiday periods. All holidays are entered with
numerical values. To configure, first change the month (Holi-
day Start Month), then the day (Holiday Start Day), then the
duration (Holiday Duration) of the holiday period in days. If a
holiday in included in one of the Occupied Time Periods of the
schedule, the machine will follow that operating condition for
the holiday. In the following examples, the holidays July 4 and
December 25-26 are programmed for Holiday 1 and Holiday 2,
respectively. To configure these holidays with the Touch Pilot
display, see Table 16. To configure Holidays with the Naviga-
tor display, check the H (holiday) schedule on the Schedule
screen and program in the desired occupied times. See Fig. 16.
CCN Mode — To allow machine control by CCN commands,
press the Start/Stop button on the Touch Pilot™ display. The
Equipment Start screen will be displayed. Select CCN Mode.
The unit will be controlled by a CCN command to the CCN
Chiller Start/Stop variable. An external CCN device, such as
Chillervisor, controls the On/Off state of the machine. When
controlled by a Chillervisor, it is recommended that the Auto
Start When SM Lost configuration be set to Yes. In the event
of a loss of communication with the network, the machine will
start and be controlled locally.
Careful evaluation of chilled water plant control should be
reviewed. In the event local control is established, be sure that
all pumps, valves, and other devices are capable of operating
properly. The control will ignore the position of Enable/Off/
Remote Contact switch. The Run Status variable will indicate
the current status of the machine — OFF, RUNNING, DELAY,
or READY. The Control Type variable will change to CCN.
The Operating Type variable will change to CCN.
Table 16 — Programming Holiday Schedules with
Touch Pilot Display
DISPLAY NAME
Holiday Start Month
Start Day
Duration (days)
Holiday Start Month
Start Day
PATH
LINE NO. VALUE
1
2
3
1
2
3
7
4
Config\HOLIDAY\HOLDY_01
1
For dual chiller control applications, the slave chiller must
be enabled using the CCN Mode button.
12
25
2
Config\HOLIDAY\HOLDY_02
Remote Mode — To allow machine to start and stop via a
remote contact closure, press the Start/Stop button on the
Touch Pilot display. The Equipment Start screen will be dis-
played. Select Remote Mode. The unit will be controlled by the
Enable/Off/Remote Contact switch (SW1). Switching the En-
able/Off/Remote Contact switch to the Enable or Remote
Contact position (external contacts closed) will force the unit
into an occupied state. In this mode, all CCN network force
Duration (days)
Timed Override — With the Touch Pilot display only, each
time schedule can be overridden to keep the chiller in an
Occupied mode (Timed Override Hours) for 1, 2, 3 or 4 hours
22
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commands, except the Emergency Stop Command will be
ignored. The Run Status variable will indicate the current sta-
tus of the machine (OFF, RUNNING, DELAY, or READY),
depending on the position of the Remote/Off/Enable Switch
closure. The Chiller Occupied? variable will change to YES.
The Control Type variable will change to Remote. The Oper-
ating Type variable will change to Remote.
Master Mode — To activate Dual Chiller Control, each ma-
chine must be individually configured for Dual Chiller Control.
To operate the machines in Dual Chiller Mode, one machine
must be designated as the master unit and one machine as the
slave unit. On the master unit, press the Start/Stop button on the
Touch Pilot display. The Equipment Start screen will be dis-
played. Select Master Mode. Failure to start the Master unit in
this manner will cause both machines to operate in local mode.
NAVIGATOR™ DISPLAY MACHINE CONTROL — Ma-
chine On/Off control with the Navigator display is determined
by the configuration of the Operating Type Control (OPER).
Options to control the machine locally via a switch, from a lo-
cal Time Schedule, or via a Carrier Comfort Network® com-
mand are offered. See Table 17.
The schedules consist of 8 user-configurable occupied time
periods. The control supports time schedules for local control,
remote control, and ice building. These time periods can be
flagged to be in effect or not in effect on each day of the week.
The day begins at 00.00 and ends at 24.00. The machine is in
unoccupied mode unless a scheduled time period is in effect. If
an occupied period is to extend past midnight, the occupied
period must end at 24:00 hours (midnight) and a new occupied
period must be programmed to begin at 00:00 hours.
The Master Unit Control can be done locally, remotely or
through CCN commands per the master/slave configuration
(Master Control Type). The control will ignore the position of
Enable/Off/Remote Contact switch if the Master Control
Type is configured for Local Control or CCN Control. The
Run Status variable, Chiller Occupied? variable, and Con-
trol Type variable will change based on the Master Control
Type configured above and the Machine On/Off Control de-
fined above. The Operating Type variable will change to
Master.
To Turn Machine Off — To turn the machine off, press the
Start/Stop button on the Touch Pilot display. See Fig. 17. The
machine will shut down. While the unit is in Local Off, it will
remain shut down and ignore all CCN commands as well as
the position of Enable/Off/Remote Contact switch. The Run
Status variable, indicating the current status of the machine,
will change to OFF. The Chiller Occupied? variable will
change to NO. The Control Type variable will indicate
Local. The Operating Type variable will change to L-OFF
(Local Off).
In the following example, a early morning pulldown time
period is scheduled for Monday morning from 12:00 AM to
3:00 AM. The occupied period starts at 7:00 AM, Monday
through Saturday. The occupied time ends at 6:00 PM on Mon-
day and Tuesday, 9:30 PM on Wednesday, 5:00 PM on Thurs-
day and Friday, and 12:00 PM on Saturday.
NOTE: This schedule was designed to illustrate the program-
ming of the schedule function and is not intended as a recom-
mended schedule for chiller operation.
Switch Control — In the Switch Control operating type, the
Enable/Off/Remote Contact switch controls the machine local-
ly. All models are factory configured with Operating Type
Control (OPER) set to SWITCH CTRL (Switch Control).
With SWITCH CTRL, switching the Enable/Off/Remote
Contact switch to the Enable or Remote Contact position (ex-
ternal contacts closed) will put the chiller in an occupied state.
The Unit Run Status (STAT) will indicate the current status of
the machine and will change from OFF to RUNNING or
DELAY. The unit Occupied Status (OCC) will change from
NO to YES. The Status Unit Control Type (CTRL) will change
from LOCAL OFF when the switch is Off to LOCAL ON
when in the Enable position or in the Remote Contact position
with external contacts closed.
ITEM ITEM EXPANSION
PATH
Operating
VALUE
SWITCH
Modes SLCT OPER CTRL
Operating Control
OPER
Type
Fig. 17 — Equipment Stop Screen
Table 17 — Navigator Start/Stop Control
CONTROL
ACTIVE
CCN CHILLER EMERGENCY
REMOTE
ALARM LOCKOUT
SWITCH
REMOTE/OFF/ENABLE REMOTE ON/OFF
UNIT
STATUS
METHOD OPERATING
TIME SCHEDULE 1 START/STOP
(CHIL_S_S)
STOP
SWITCH
SWITCH
(OPER)
TYPE
(EMSTOP)
Off
Remote
—
—
Open
—
—
—
—
—
—
—
—
Yes
—
—
—
—
—
—
—
—
—
—
—
—
Off
Off
Off
Off
Off
On
On
On
On
Off
On
Off
On
Off
—
—
All
Local Off
—
—
Enable
—
—
—
—
—
—
—
—
—
—
—
—
Closed
—
Enable
Remote
Enable
Remote
—
—
—
—
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Switch
Control
Local On
Closed
—
—
—
—
Occupied
—
—
Time
Schedule
Local
Schedule
Closed
—
Occupied
—
—
Unoccupied
—
—
Remote
Remote
Enable
Enable
Closed
Closed
—
—
—
—
—
Enable
Disable
Enable
Disable
—
—
CCN
Control
CCN
—
—
—
23
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Time Schedule — With Time Schedule Operating Type con-
trol, the machine operates under a local schedule programmed
by the user as long as the Enable/Off/Remote Contact switch is
in the Enable or Remote Contact position (external contacts
closed). To operate under this Operating Type Control (OPER)
must be set to TIME SCHED (Time Schedule). Two Internal
Time Schedules are available and must be field programmed.
Time Schedule 1 (SCH1) is used for single set point On-Off
control. Time Schedule 2 (SCH2) is used for dual set point
On-Off and Occupied-Unoccupied set point control. The
control will use the operating schedules as defined under the
Time Clock mode in the Navigator display module.
Table 18 — Configuring Schedules with
Navigator™ Display
ITEM
ITEM EXPANSION
PATH
VALUE
00:00
03:00
Yes
No
OCC.1 Occupied Time
UNO.1 Unoccupied Time
MON.1 Monday Select
TUE.1
Tuesday Select
Time
WED.1 Wednesday Select
THU.1
FRI.1
No
No
No
No
No
No
07:00
18:00
Yes
Yes
No
No
No
No
No
Clock SCH1 PER.1
or Time
Thursday Select
Friday Select
Clock SCH2 PER.1
SAT.1
SUN.1
HOL.1
Saturday Select
Sunday Select
Holiday Select
ITEM ITEM EXPANSION
PATH
VALUE
Operating Control
Type
Operating
TIME
OPER
Modes SLCT OPER SCHED
OCC.2 Occupied Time
UNO.2 Unoccupied Time
MON.2 Monday Select
If the chiller is to be controlled to a single set point, use
Schedule 1 (SCH1). This type of schedule will start and stop
the machine only. During the unoccupied times, the chiller will
be off. If the chiller is to be controlled to 2 set points, occupied
and unoccupied, use Schedule 2 (SCH2). This will cause the
chiller to control to an occupied set point and an unoccupied set
point. The machine will be able to provide cooling at any time.
TUE.2
Tuesday Select
Time
WED.2 Wednesday Select
THU.2
FRI.2
Clock SCH1 PER.2
or Time
Clock SCH2 PER.2
Thursday Select
Friday Select
SAT.2
SUN.2
HOL.2
Saturday Select
Sunday Select
Holiday Select
To configure this option while using the Navigator™ dis-
play, see Table 18.
No
OCC.3 Occupied Time
UNO.3 Unoccupied Time
MON.3 Monday Select
07:00
21:30
No
No
Yes
No
No
No
No
No
07:00
17:00
No
No
No
Yes
Yes
No
No
No
07:00
12:00
No
No
No
No
No
Yes
No
No
Holiday Schedule — The unit control allows up to 16 holiday
periods. All holidays are entered with numerical values. First
enter the month (MON.x), then the day (DAY.x), then the
duration (DUR.x) of the holiday period in days. If a holiday in
included in one of the Occupied Time Periods of the schedule,
the machine will follow that operating condition for the
holiday. In the following examples, the holidays July 4 and
December 25-26 are programmed for Holiday 1 and Holiday 2
respectively.
TUE.3
Tuesday Select
Time
WED.3 Wednesday Select
Clock SCH1 PER.3
or Time
Clock SCH2 PER.3
THU.3
FRI.3
Thursday Select
Friday Select
SAT.3
SUN.3
HOL.3
Saturday Select
Sunday Select
Holiday Select
To configure this option for the Navigator display, see
Table 19.
OCC.4 Occupied Time
UNO.4 Unoccupied Time
MON.4 Monday Select
CCN Global Time Schedule — A CCN global schedule can
be used if desired. The schedule number can be set anywhere
from 65 to 99 for operation under a CCN global schedule. The
30XW chillers can be configured to follow a CCN Global
Time Schedule broadcast by another system element. The
ComfortVIEW™ Network Manager’s Configure and Modify
commands or the Service Tool’s Modify/Names function must
be used to change the number of the Occupancy Equipment
Part Table Name (OCC1P01E) to the Global Schedule Num-
ber. The Schedule Number can be set from 65 to 99
(OCC1P65E to OCC1P99E).
The Occupancy Supervisory Part table name (OCC1P01S)
number must be changed to configure the unit to broadcast a
Global Time Schedule. The Schedule Number can be set from
65 to 99 (OCC1P65S to OCC1P99S). When OCC1PxxS is set
to a value greater than 64, an occupancy flag is broadcast over
the CCN every time it transitions from occupied to unoccupied
or vice-versa. By configuring their appropriate Time Schedule
decisions to the same number, other devices on the network can
follow this same schedule. The Enable/Off/Remote Contact
must be in the Enable position or the Remote Contact position
with the contacts closed for the unit to operate. The Unit Run
Status (STAT) will indicate the current status of the machine
(OFF, RUNNING, STOPPING or DELAY), depending on the
schedule. The unit Occupied status (OCC) will indicate the
current occupied schedule according to the schedule, either NO
or YES. The Status Unit Control Type (CTRL) will be LOCAL
OFF when the switch is Off. The Status Unit Control Type will
be CCN when the Enable/Off/Remote Contact switch input is
On.
TUE.4
Tuesday Select
Time
WED.4 Wednesday Select
Clock SCH1 PER.4
or Time
THU.4
FRI.4
Thursday Select
Friday Select
Clock SCH2 PER.4
SAT.4
SUN.4
HOL.4
Saturday Select
Sunday Select
Holiday Select
OCC.5 Occupied Time
UNO.5 Unoccupied Time
MON.5 Monday Select
TUE.5
Tuesday Select
Time
WED.5 Wednesday Select
Clock SCH1 PER.5
or Time
THU.5
FRI.5
Thursday Select
Friday Select
Clock SCH2 PER.5
SAT.5
SUN.5
HOL.5
Saturday Select
Sunday Select
Holiday Select
Table 19 — Configuring Holiday Schedules
for Navigator Display
ITEM
ITEM EXPANSION
PATH
VALUE
MON.1 Holiday Start Month
DAY.1 Holiday Start Day
DUR.1 Holiday Duration in Day
MON.2 Holiday Start Month
DAY.2 Holiday Start Day
7
4
1
12
25
2
Time
Clock HOLI HOL.1
Refer to Appendix F for more detailed instructions regard-
ing global schedules and the i-Vu® device.
Time
Clock HOLI HOL.2
DUR.2 Holiday Duration in Day
24
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CCN Control — With CCN Operating Type control, the ma-
chine operates under CCN control as long as the Enable/Off/
Remote Contact Switch is in the Enable or Remote Contact
position (external contacts closed.) To operate under this
Operating Control, OPER must be set to CCN CONTROL. An
external CCN device, such as Chillervisor, controls the On/Off
state of the machine. When controlled by a Chillervisor, it is
recommended that the Auto Start When SM Lost (AU.SM) be
set to Yes.
Careful evaluation of Chilled Water Plant control should be
reviewed. In the event Local Control is established, be sure that
all pumps, valves, and other devices are capable of operating
properly. In the event of a loss of communication with the net-
work, the machine will start and be controlled locally. The
CCN device forces the variable CHIL_S_S to control the chill-
er. The Unit Run Status (STAT) will indicate the current status
of the machine (OFF, RUNNING, STOPPING or DELAY),
depending on the CCN command. The unit Occupied status
(OCC) will indicate the current occupied state according to the
CCN command and will be displayed as either NO or YES.
The Status Unit Control Type (CTRL) will be LOCAL OFF
when the Enable/Off/Remote Contact switch is Off. The Status
Unit Control Type will be CCN when the Enable/Off/Remote
Contact switch input is Closed and the CHIL_S_S variable is
Stop or Start.
Table 20A — Cooling Set Point Selection
with Touch Pilot Display
DISPLAY NAME
PATH
LINE NO.
VALUE
Cooling Setpoint 1
Setpoint
2
Range: 14 to 70 F
(–10.0 to 21.1 C)
Default: 44 F (6.6 C)
Cooling Setpoint 2
Cooling Ice Setpoint
Setpoint
Setpoint
3
4
Range: 14 to 70 F
(–10.0 to 21.1 C)
Default: 44 F (6.6 C)
Range: -20 to 32 F
(–28.9 to 0 C)
Default: 44 F (6.6 C)
Table 20B — Cooling Set Point Selection
with Navigator Display
ITEM ITEM EXPANSION
PATH
VALUE
Range: 14 to 70 F
CSP.1 Cooling Setpoint 1
Setpoints COOL (–10.0 to 21.1 C)
Default: 44 F (6.6 C)
Range: 14 to 70 F
Setpoints COOL (–10.0 to 21.1 C)
Default: 44 F (6.6 C)
CSP.2 Cooling Setpoint 2
CSP.3 Ice Setpoint
Range: -20 to 32 F
Setpoints COOL (–28.9 to 0 C)
Default: 44 F (6.6 C)
In all cases, there are limits on what values are allowed for
each set point. These values depend on the Cooler Fluid Type
and the Brine Freeze Set point, discussed later. See Table 21.
For Dual Chiller Control applications, the Slave Chiller
must be enabled using the CCN CONTROL option.
Table 21 — Configuration Set Point Limits
ITEM
ITEM EXPANSION
Operating Control
Type
PATH
VALUE
CCN
COOLER FLUID TYPE
Operating
(COOLER FLUID TYPE, FLUD)
SET POINT LIMITS
OPER
Modes SLCT OPER
CONTROL
1, Water
2, Brine
Auto Start when
SM Lost
AU.SM
Configuration SERV
YES
Minimum *
Maximum
38 F (3.3 C)
14 F (–10.0 C)
60 F (15.5 C)
Entering Fluid Control Option — The factory de-
fault for the chilled water fluid set point is controlling to the
leaving water temperature. An option to configure the machine
for entering water control is available. The control operation
remains the same except the control point is focused on the
entering water temperature, rather than the leaving water tem-
perature when configured.
*The minimum set point for Medium Temperature Brine applications
is related to the Brine Freeze Point. The set point is limited to be no
less than the Brine Freeze Point +5° F (2.8° C).
The Setpoint Select configuration can be set to five different
control options: Set Point Occupancy, Set Point 1, Set Point 2,
4-20 mA Input, and Dual Switch.
CAUTION
To configure this option for the Touch Pilot™ display:
Brine duty application (below 40 F [4.4 C] LCWT) for
chiller normally requires factory modification. Contact a
Carrier Representative for details regarding specific
applications. Operation below 40 F (4.4 C) LCWT with-
out modification can result in compressor failure.
LINE
DISPLAY NAME
PATH
VALUE
NO.
Entering Fluid
Control
Service\
SERVICE1
No = Leaving Water Control
Yes = Entering Water Control
5
To configure this option for the Navigator™ display:
ITEM
ITEM EXPANSION
PATH
Configuration SERV
VALUE
SET POINT OCCUPANCY — Set Point Occupancy is the
default configuration for the Setpoint Select variable. When
Setpoint Select (Setpoint Select, SP.SE) is configured to 0
(Setpoint Occ), the unit’s active set point is based on Cooling
Set Point 1 (Cooling Setpoint 1, CSP.1) during the occupied
period while operating under Time Schedule 1 (SCH1). If the
Time Schedule 2 (SCH2) is in use, the unit’s active set point is
based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1) dur-
ing the occupied period and Cooling Set Point 2 (Cooling Set-
point 2, CSP.2) during the unoccupied period. See Tables 22
and 23.
EWTO Entering Water
No = Leaving
Water Control
Yes = Entering
Water Control
Control
Cooling Set Point Selection — Several options for
controlling the Leaving Chilled Water Set Point are offered and
are configured by the Cooling Set Point Select (Setpoint Se-
lect, SP.SE) variable. In addition to the Cooling Set Point Se-
lect, Ice Mode Enable discussed later in this book, and Heat
Cool Select (Heat/Cool Select, HC.SE) variables also have a
role in determining the set point of the machine. All units are
shipped from the factory with the Heat Cool Select set to 0.
To configure this option while using a Touch Pilot display:
All default set points are based on Leaving Water Control
(Entering Fluid Control, EWTO) set to No. Values must be
confirmed for the individual set points. Limits for the set points
are listed in the configurations noted below.
To configure these options for the Touch Pilot display, see
Table 20A. To configure these options for the Navigator dis-
play, see Table 20B.
DISPLAY NAME
Setpoint select
PATH
Status GENUNIT
LINE NO.
VALUE
0 (Setpoint Occupied)
25
To change this value, a Control Point Force must be applied.
When configured correctly, Setpoint Control (Setpoint Con-
trol, SP.SE) will indicate Auto.
To configure this option while using a Navigator display:
ITEM ITEM EXPANSION
PATH
VALUE
SP.SE Setpoint Select
Operating Modes SLCT
Setpoint Occ
25
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Table 22 — Cooling Set Point Selection Touch Pilot™ Parameters
SET POINT
CONFIGURATION
(Setpoint Select)
ICE MODE
ENABLE
(ice_cnfg)
DUAL SET
POINT INPUT
(SETP_SW)
ICE DONE INPUT
(ICE_SW)
TIME
SCHEDULE 2
ACTIVE
SET POINT
—
—
—
—
—
—
—
—
Open
Closed
Open
Closed
Closed
—
—
Open
Closed
—
—
—
—
—
—
—
Open
Closed
Occupied
Unoccupied
Unoccupied
Unoccupied
Cooling Setpoint 1
Cooling Setpoint 2
Cooling Ice Setpoint
Cooling Setpoint 2
Cooling Setpoint 1
Cooling Setpoint 1
Cooling Setpoint 2
4 to 20 mA Input
Cooling Setpoint 1
Cooling Setpoint 2
Cooling Setpoint 1
Cooling Ice Setpoint
Cooling Setpoint 2
NO
0
(Auto)
YES
Occupied
1 (Setp 1)
2 (Setp 2)
3 (4-20 mA)
—
—
—
—
—
—
—
—
—
—
—
NO
4 (Setp Sw)
YES
Table 23 — Cooling Set Point Selection Navigator™ Parameters
PARAMETER STATUS
ACTIVE
SET POINT
Setpoint
Occupied
(SP.OC)
Control Method
Heat/Cool
Select (HC.SE)
Setpoint
Ice Mode
Enable (ICE.M)
Ice Done
(ICE.D)
Dual Setpoint
Switch (DUAL)
(OPER)
Select (SP.SE)
Setpoint Occ
Setpoint Occ
Setpoint Occ
Setpoint 1
Setpoint 2
4-20mA Setp
—
—
—
Enable
—
—
—
Enable
Enable
—
—
—
Open
—
—
—
Open
Closed
—
—
—
—
—
—
Occupied
Unoccupied
Unoccupied
CSP.1
CSP.2
CSP.3
CSP.1
CSP.2
4_20mA
CSP.3
CSP.2
CSP.1
CSP.2
CSP.1
CSP.2
—
—
—
—
—
—
—
LOCAL
COOL
COOL
—
Closed
Closed
Open
Closed
—
—
—
Dual Setp Sw
—
—
—
—
—
Occupied
Unoccupied
CCN
—
—
—
—
Set Point 1 — When Set Point Select (Setpoint Select, SP.SE)
is configured to 1 (Setpoint 1), the unit’s active set point is
based on Cooling Set Point 1 (Cooling Setpoint 1, CSP.1).
To configure this option with the Navigator display:
ITEM ITEM EXPANSION
PATH
VALUE
SP.SE Setpoint Select
Operating Modes SLCT Setpoint 2
To configure this option with the Touch Pilot display:
4 to 20 mA Input — When Set Point Select (Setpoint Select,
SP.SE) is configured to 3 (4-20 mA Setp), the unit’s active set
point is based on an field supplied, external 4 to 20 mA signal
input to the Energy Management Module (EMM). Care should
be taken when interfacing with other manufacturer’s control
systems, due to power supply differences of full wave bridge
versus half wave rectification. The two different power sup-
plies cannot be mixed. ComfortLink™ controls use half wave
rectification. A signal isolation device should be utilized if a
full wave bridge signal generating device is used.
LINE
DISPLAY NAME
Setpoint Select
PATH
VALUE
NO.
Status GENUNIT
25
1 (Set Point 1)
To change this value, a Control Point Force must be applied.
When configured correctly, Setpoint Control will indicate
Setp 1.
To configure this option with the Navigator™ display:
ITEM ITEM EXPANSION
SP.SE Setpoint Select
PATH
VALUE
The following equation is used to control the set point. See
Fig. 18.
Operating Modes SLCT Setpoint 1
Set Point 2 — When Set Point Select (Setpoint Select, SP.SE)
is configured to 2 (Setpoint 2), the unit’s active set point is
based on Cooling Set Point 2 (Cooling Setpoint 2, CSP.2).
Fahrenheit Set Point = 10 + 70(mA – 4)/16 (deg F)
Celsius Set Point = –12.2 + 38.9(mA – 4)/16 (deg C)
To configure this option while using a Touch Pilot display:
To configure this option with the Touch Pilot™ display:
LINE
LINE
DISPLAY NAME
PATH
VALUE
DISPLAY NAME
Setpoint Select
PATH
VALUE
NO.
NO.
Setpoint Select Status GENUNIT
25
3 (4-20 mA Input)
Status GENUNIT
25
2 (Set Point 2)
To change this value, a Control Point Force must be applied.
When configured correctly, Setpoint Control will indicate
4-20 mA.
To change this value, a Control Point Force must be applied.
When configured correctly, Setpoint Control (Status
GENUNIT) will indicate Setp 2.
26
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90
80
70
60
50
40
30
20
10
0
Max LWT
Min LWT, Cooler Fluid Type = 1, FLUD=Water
Min LWT, Cooler Fluid Type = 1, FLUD=Brine
0
2
4
6
8
10
12
14
16
18
20
A30-4830
mA Signal
Fig. 18 — 4 to 20 mA Set Point Control
To configure this option while using a Navigator display: To configure this option with the Touch Pilot display:
ITEM ITEM EXPANSION
SP.SE Setpoint Select
PATH
VALUE
DISPLAY
NAME
Cooler
Fluid Type
LINE
NO.
PATH
VALUE
Operating Modes SLCT 4-20 mA Setp
Main Menu Service SERVICE1
1
1 = Water
Dual Switch — When Set Point Select (Setpoint Select,
SP.SE) is configured to 4 (Dual Setp Sw), the unit’s active set
point is based on Cooling Set Point 1 (Cooling Setpoint 1,
CSP.1) when the Dual Set Point switch contact is open and
Cooling Set Point 2 (Cooling Setpoint 2, CSP.2) when it is
closed.
To configure this option with the Navigator display:
ITEM
ITEM EXPANSION
PATH
VALUE
Water
FLUD Cooler Fluid Type
Configuration SERV
To configure this option while using a Touch Pilot display:
BRINE OR GLYCOL OPERATION — Configure the unit
for Cooler Fluid Type (Cooler Fluid Type, FLUD) to brine for
brine or glycol chilled water loops. This option will allow for a
set point temperature range of 14 to 60 F (–10.0 to 15.5 C).
Before configuring this selection, confirm that a suitable anti-
freeze has been added and is at a sufficient concentration to
protect the loop. Additionally, the Brine Freeze Set Point
(Brine Freeze Setpoint, LOSP) must be set for proper freeze
protection operation. Set the Brine Freeze Set Point to the burst
protection provided by the glycol concentration. This value
will be Freeze Point for the fluid.
LINE
DISPLAY NAME
PATH
VALUE
4 (Dual
NO.
Setpoint Select Status GENUNIT
25
Setpoint Switch)
To change this value, a Control Point Force must be applied.
When configured correctly, Setpoint Control will indicate
Setp Sw.
To configure this option while using a Navigator display:
ITEM ITEM EXPANSION
PATH
VALUE
To configure this option with the Touch Pilot display:
Dual
Setp Sw
SP.SE Setpoint Select
Operating Modes SLCT
DISPLAY
NAME
Cooler Fluid Main Menu
Type
Brine Freeze Main Menu
Setpoint
LINE
NO.
PATH
VALUE
2 = Brine
Chilled Water Fluid Type Selection — The chilled
water fluid must be configured. The fluid type must be config-
ured to obtain the proper leaving water set point control range
and freeze protection. The Cooler Fluid Type (Cooler Fluid
Type, FLUD) can be set to water or brine.
1
3
Service SERVICE1
Dependent on
fluid concentration
Service SERVICE1
To configure this option with the Navigator display:
FRESH WATER — Configure the unit for Cooler Fluid Type
(Cooler Fluid Type, FLUD) to water for units without brine or
glycol installed in the chilled water loop. The factory default
fluid type is fresh water. Use this option for fresh water sys-
tems. This will allow for a water temperature set point of 38 to
60 F (3.3 to 15.5 C). With water as the selection, the Freeze
Point is fixed at 34 F (1.1 C).
ITEM ITEM EXPANSION
PATH
VALUE
FLUD Cooler Fluid Type Configuration SERV Brine
Brine Freeze
Setpoint
Dependent on
LOSP
Configuration SERV
fluid concentration
27
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2 pumps, Pump 1 will be started on even days (such as day 2, 4,
or 6 of the month); Pump 2 will be started on odd days. The de-
fault for this option is PM.PS=NO.
The pump will continue to run for 60 seconds after an off
command is issued.
COOLER PUMP CONTROL CONFIGURATIONS
No Pump Control — To configure cooler pump control op-
tions with the Touch Pilot™ display:
Cooler Pump Control — It is required for all chillers
that the cooler pump control be utilized unless the chilled water
pump runs continuously or the chilled water system contains a
suitable concentration of antifreeze solution. When the Cooler
Pumps Sequence is configured, the cooler pump output will be
energized when the chiller enters an "ON" mode. The cooler
pump output is also energized when certain alarms are generat-
ed. The cooler pump output should be used as an override to
the external pump control if cooler pump control is not utilized.
The cooler pump output is energized if a P.01 Water Exchanger
Freeze Protection alarm is generated, which provides addition-
al freeze protection if the system is not protected with a suitable
antifreeze solution.
LINE
NO.
DISPLAY NAME
PATH
VALUE
Cooler Pumps
Sequence
Main
0 (No Pump
Control)
8
Menu Config USER
The 30XW units can be configured for external cooler
pump control. Cooler Pumps Sequence is the variable that
must be confirmed in the field. Proper configuration of the
cooler pump control is required to provide reliable chiller oper-
ation. The factory default setting for Cooler Pumps Sequence is
0 (No Pump). The configuration settings for Cooler Pumps Se-
quence are 1 (1 pump only) for single pump control and 2 (2
pumps auto). Configuration settings 3 (PMP 1 Manual) and 4
(PMP 2 Manual) are for dual pump control only.
To configure cooler pump control options with the Naviga-
tor™ display:
ITEM
ITEM EXPANSION
PATH
VALUE
Cooler Pumps
Sequence
PUMP
Configuration OPTN
No Pump
Single Pump Control — To configure cooler pump control
options with the Touch Pilot display:
If the Cooler Pumps Sequence (PUMP) is set to 1, the con-
trol will start the pump. If a flow failure is detected, the unit
will shut down and must be manually reset. If the Cooler
Pumps Sequence (PUMP) is set to 2, the control will start the
lead pump and automatically alternate the operation of the
pumps to even the wear. If a flow failure is detected, the unit
will shut down and the lag pump will attempt to start. If flow is
established within the Unit Off to On Delay (DELY) period the
unit will restart automatically.
Two manual control options are also available. When the
Cooler Pumps Sequence (PUMP) is set to 3, Cooler Pump 1
will always operate. If a flow failure is detected, the unit will
shut down and must be manually reset. When the Cooler
Pumps Sequence (PUMP) is set to 4, Cooler Pump 2 will al-
ways operate. If a flow failure is detected, the unit will shut
down and must be manually reset.
For all Cooler Pumps Sequence (PUMP) settings (including
0), closure of both the chilled water flow switch (CWFS) and
the chilled water pump interlock contact (connected across
TB5 terminals 1 and 2) are required. In addition, for Cooler
Pumps Sequence settings of PUMP = 1, 2, 3, 4, normally open
auxiliary contacts for Pump 1 and Pump 2 (wired in parallel)
must be connected to the violet and pink wires located in the
harness from the MBB-J5C-CH18 connector. The wires in the
harness are marked "PMP1-13" and "PMP1-14". See the field
wiring diagram in the 30XW Installation Instructions.
LINE
DISPLAY NAME
PATH
VALUE
NO.
Cooler Pumps
Sequence
Main
1 (Single
Pump Control)
8
Menu Config USER
Default = No
No = Disabled
Yes = Enabled
Pump Sticking
Protection
Main
15
17
Menu Config USER
Default = Yes
No = Disabled
Yes = Enabled
Flow Checked
if C Pump Off
Main
Menu Config USER
To configure cooler pump control options with the Naviga-
tor display:
ITEM
ITEM EXPANSION
PATH
VALUE
Cooler Pumps
Sequence
PUMP
Configuration OPTN
1 Pump Only
Default = No
No = Disabled
Yes = Enabled
Periodic Pump
Start
PM.PS
P.LOC
Configuration OPTN
Configuration OPTN
Default = Yes
No = Disabled
Yes = Enabled
Flow Checked
if Pmp Off
Dual Pump and Manual Control — To configure cooler
pump control options with the Touch Pilot™ display:
LINE
NO.
DISPLAY NAME
PATH
VALUE
2 (2 Pumps Automatic)
3 (Pump 1 Manual)
4 (Pump 2 Manual)
Cooler Pumps
Sequence
Main Menu
8
Config USER
Pump Auto
Main Menu
Regardless of the cooler pump control option selected, if the
chilled water flow switch/interlock does not close within the
Unit Off to On Delay period after the unit is enabled and in an
ON mode, alarm P.91 will be generated. Other conditions
which will trigger this alarm include:
• Cooler pump interlock is open for at least 15 seconds during
chiller operation.
• Lag chiller in Master/Slave Control pump interlock does not
close after 1 minute of the pump start command.
• Cooler pump control is enabled and the chilled water flow
switch/interlock is closed for more than 2 minutes following
a command to shut down the pump.
The last alarm criterion can be disabled. If Flow Checked if
Pmp Off (Configuration OPTN P.LOC) is set to NO, the con-
trol will ignore the pump interlock input if the cooler pump
output is OFF.
14 Default = 48 hours
Rotation Delay
Config USER
Default = No
15 No = Disabled
Yes = Enabled
Pump Sticking
Protection
Main Menu
Config USER
Default = Yes
17 No = Disabled
Yes = Enabled
Flow Checked
if C Pump Off
Main Menu
Config USER
To configure cooler pump control options with the Naviga-
tor™ display:
ITEM
ITEM EXPANSION
PATH
VALUE
2 Pumps Auto
PMP1 Manual
PMP2 Manual
Cooler Pumps
Sequence
PUMP
Configuration OPTN
Pump Rotation
Delay
Default =
48 hours
ROT.P
PM.PS
Configuration OPTN
Default = No
No = Disabled
Yes = Enabled
Periodic Pump
Start
Configuration OPTN
The ComfortLink™ controls have the ability to periodically
start the pumps to maintain the bearing lubrication and seal in-
tegrity. If Pump Sticking Protection (Configuration OPTN
PM.PS) is set to YES, and if the unit is off at 2:00 PM, a pump
will be started once each day for 2 seconds. If the unit has
Default = Yes
No = Disabled
Yes = Enabled
Flow Checked
if Pmp Off
P.LOC
Configuration OPTN
28
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The control will alternate between circuits to maintain the same
percentage of capacity on each circuit.
Machine Start Delay — An option to delay the start of
the machine is also available. This parameter is useful in keep-
ing multiple machines from starting at the same time in case of
a power failure. The parameter has a factory default of
1 minute. This parameter also has a role in the timing for a
chilled water flow switch alarm. The flow switch status is not
checked until the delay time has elapsed.
Staged Loading — If staged loading is selected, the circuit
which starts first will gradually load its slide valve to match
capacity requirements until the circuit is fully loaded. Once the
circuit is fully loaded and additional capacity is required, the
control will start an additional circuit fully unloaded. The con-
trol will gradually unload the circuit which was fully loaded to
match capacity requirements.
To configure this option with the Touch Pilot display:
LINE
DISPLAY NAME
PATH
Main Menu
Config USER
VALUE
To configure this option with the Touch Pilot™ display:
NO.
Unit Off to
On Delay
6
Default = 1 Minute
LINE
NO.
DISPLAY NAME
PATH
VALUE
Default = No
No (Equal)
To configure this option with the Navigator display:
Staged Loading
Sequence
Main
4
Menu Config USER
Yes (Staged)
ITEM
DELY
ITEM EXPANSION
PATH
VALUE
Default =
1 Minute
To configure this option with the Navigator™ display:
Minutes Off Time
Configuration OPTN
ITEM
ITEM EXPANSION
PATH
VALUE
Circuit/Compressor Staging and Loading —
The AquaForce® 30XW chillers employ one compressor per
circuit. As a result, circuit and compressor staging are the
same. The control has several control option parameters to load
the compressors. The circuit/compressor start can be config-
ured as well as the loading of each circuit/compressor.
CIRCUIT/COMPRESSOR STAGING — The control can be
configured to decide which circuit/compressor starts first, by
configuring Lead/Lag Circuit Select (Staged Loading
Sequence, LLCS). Three options for this variable are allowed:
Automatic Lead-Lag, Circuit A Leads or Circuit B Leads. The
factory default is Automatic Lead-Lag.
The automatic lead-lag function determines which circuit/
compressor starts. When enabled, the control will determine
which circuit/compressor starts to even the wear of the com-
pressor. The compressor wear factor (combination of starts and
run hours) is used to determine which compressor starts.
Default = Equal
Equal
Loading Sequence
Select
LOAD
Configuration OPTN
Staged
Minimum Load Control — Minimum Load Control
can be a factory-installed option or a field-installed accessory.
If installed, and its operation is desired, the Minimum Load
Control must be enabled. Once enabled, the valve will be oper-
ational only during the first stage of cooling.
To configure this option with the Touch Pilot display:
LINE
NO.
DISPLAY NAME
PATH
VALUE
Default = No
Main
No (No Minimum
Load Control)
Hot Gas
Bypass Select
Menu Service
14
FACTORY
Yes (Minimum Load
Control Installed)
A power cycle is required for the values to take effect.
To configure this option with the Navigator display:
Compressor Wear Factor = (Compressor Starts) + 0.1 (Com-
pressor Run Hours)
The circuit/compressor with the lowest compressor wear
factor is the circuit that starts first.
If starting a particular circuit/compressor first is desired, that
can also be configured with the same variable.
ITEM
EXPANSION
ITEM
PATH
VALUE
No = No Minimum
Load Control
Yes = Minimum Load
Control Installed
Hot Gas
Bypass Select
HGBP
Configuration UNIT
A power cycle is required for the values to take effect.
To configure this option with the Touch Pilot display:
Dual Chiller Control — The dual chiller routine is
available for the control of two units installed in series or paral-
lel supplying chilled fluid on a common loop. One chiller must
be configured as the master chiller, the other as the slave chill-
er. An additional leaving fluid temperature thermistor (dual
chiller LWT) must be installed in the common chilled water
piping as described in the Installation Instructions for both the
master and slave chillers. See the Field Wiring section in the
30XW Installation Instructions for dual chiller LWT sensor
control wiring.
The control algorithm relies on several parameters that must
be field configured for operation. Both chillers must be on the
same Carrier Comfort Network® bus with different addresses.
On both chillers, Master/Slave Select (Master/Slave Select,
MSSL) must be enabled. The water piping arrangement, Chill-
ers in Series (Chiller in Series, SERI), must be configured.
The master chiller must be programmed with the Slave Chiller
Address (Slave Address, SLVA). Additional optional pro-
gramming parameters may be configured to meet application
requirements.
LINE
DISPLAY NAME
PATH
VALUE
NO.
0 (Automatic Lead-lag)
1 (Circuit A Leads)
2 (Circuit B Leads)
Default = 0
Circuit Loading
Sequence
Main Menu
Config USER
1
(Automatic Lead-lag)
To configure this option with the Navigator display:
ITEM
ITEM EXPANSION
PATH
VALUE
Range: Automatic,
Cir A Leads,
Lead/Lag
Circuit Select
Configuration
LLCS
Cir B Leads,
OPTN
Cir C Leads
Default – Automatic
CIRCUIT/COMPRESSOR LOADING — The control can
be configured to stage the circuit/compressors. The Loading
Sequence Select (Circuit Loading Sequence, LOAD) setting
determines how the control will perform loading. The configu-
ration can be set to Equal or Staged.
Equal Loading — With Equal loading, the circuit which starts
first will maintain the minimum stage of capacity with the slide
valve fully unloaded. When additional capacity is required, the
next circuit with the lowest compressor wear factor is started
with its slide valve at minimum position. As additional capaci-
ty is required, the slide valve for a circuit will be adjusted in
approximately 5% increments to match capacity requirements.
Lead/Lag Balance Select (Lead Lag Select, LLBL) deter-
mines which chiller is the lead machine. The options are Al-
ways Lead, Lag if Fail, and Runtime Select. Under Runtime
Select control, the lead chiller will change based on the time in-
crement selected in the Lead/Lag Balance Delta configuration
(Lead/Lag Balance Data, LLBD). If the run hour difference
29
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between the master and the slave remains less than the Lead/
Lag Balance Delta, the chiller designated as the lead will
remain the lead chiller. The Lead/Lag changeover between the
master and the slave chiller due to hour balance will occur dur-
ing chiller operating odd days, such as day 1, day 3, and day 5
of the month, at 12:00 a.m. If a lead chiller is not designated,
the master chiller will always be designated the lead chiller.
The dual chiller control algorithm has the ability to delay
the start of the lag chiller in two ways. The Lead Pulldown
Time parameter (Lead Pulldown Type, LPUL) is a one-time
time delay initiated after starting the lead chiller, before
checking whether to start an additional chiller. This time delay
gives the lead chiller a chance to remove the heat that the
chilled water loop picked up while being inactive during an un-
occupied period. The second time delay, Lead/Lag Delay (Lag
Start Timer, LLDY) is a time delay imposed between the last
stage of the lead chiller and the start of the lag chiller. This pre-
vents enabling the lag chiller until the lead/lag delay timer has
expired.
Minimum Running Time, LAG.M). This parameter causes
the control to run the lag chiller for the programmed minimum
on time. The Lag Unit Pump Select (Lag Unit Pump Control,
LAGP) can be configured such that the pump can be on or off
while the chiller is off. This parameter is only active in Parallel
Chiller Operation.
For units with a Touch Pilot display, two additional steps
must be completed to start the machine. On the master chiller,
the Master Control Type must be configured for the start con-
trol defined in the Machine Control configuration. To start the
machines, the master chiller must be started with the Start/Stop
button and Master Mode selected. The slave chiller must be
started with the CCN Mode selected.
Each application, Parallel and Series, are described sepa-
rately below.
DUAL CHILLER CONTROL FOR PARALLEL APPLI-
CATIONS — To configure the master chiller for parallel
applications using the Touch Pilot display, see Table 24. To
configure the master chiller for parallel applications using the
Navigator display, see Table 25. A power cycle is required for
the values to take effect.
To configure the slave chiller for parallel applications using
the Touch Pilot display, see Table 26. To configure the slave
chiller for parallel applications using the Navigator display, see
Table 27.
A quicker start of the lag chiller can be accomplished by
configuring the Start if Error Higher parameter (Start if Error
Higher, LL.ER). If the difference between the common leav-
ing water temperature and the set point is greater than the con-
figured value, then the lag chiller will start.
A minimum on time for the lag chiller can be programmed
with the Lag Minimum Running Time configuration (Lag
30
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Table 24 — Dual Master Chiller Control Parameters for Parallel Applications with Touch Pilot™ Display
DISPLAY NAME
Master/Slave Select
PATH
LINE NO.
VALUE
1 (Master)
Default: 0 (Disable)
Main Menu Config MST_SLV
3
1=Local Control
2=Remote Control
3=CCN Control
Default: 1
Master Control Type
Main Menu Config MST_SLV
7
Configure for proper control type.
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
Slave Address
Main Menu Config MST_SLV
Main Menu Config MST_SLV
11
12
Default: 2
0 (Master Always Leads)
1 (Lag Once Failed Only)
Lead Lag Select
2 (Lead/Lag Runtime Select)
Default: 0 (Master Always Leads)
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 0 to 60 minutes
Default: 0 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Lead/Lag Balance Delta
Lag Start Timer
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
16
17
18
19
20
Lead Pulldown Time
Start If Error Higher
Lag Minimum Running Time
Range: 0 to 150 minutes
Default: 0 minutes
0 (Stop If Unit Stops)
Lag Unit Pump Control
Chiller In Series
Main Menu Config MST_SLV
Main Menu Config MST_SLV
21
22
1 (Run If Unit Stops)
Default: 0 (Stop If Unit Stops)
Default: No
Value: No
31
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Table 25 — Dual Master Chiller Control Parameters for Parallel Applications with Navigator™ Display
ITEM
MSSL
ITEM EXPANSION
Master/Slave Select
PATH
VALUE
Master
Default: Disable
Configuration RSET
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
SLVA
Slave Address
Configuration RSET
Default: 2
Range: Always Lead, Lag if Fail, Runtime Sel
Default: Always Lead
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Range: Off If U Stp, On If U Stop
Default: Off If U Stp
Range: 0 to 60 minutes
Default: 0 minutes
LLBL
LLBD
LLDY
LL.ER
LAG.M
LPUL
Master Lead Lag Select
Lead/Lag Balance Delta
Lag Start Delay
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Start If Error Higher
Lag Unit Pump Select
Lead Pulldown Time
No
Default: No
SERI
Chillers in Series
Configuration RSET
OPER
Operating Control Type
Operating Modes SLCT
Set to desired control
Table 26 — Dual Slave Chiller Control Parameters for Parallel Applications with Touch Pilot™ Display
DISPLAY NAME
Master/Slave Select
PATH
LINE NO.
VALUE
2 (Slave)
Default: 0 (Disable)
Main Menu Config MST_SLV
3
1 (Local Control)
2 (Remote Control)
3 (CCN Control)
Default: 1
Master Control Type
Main Menu Config MST_SLV
7
Configure for proper control type.
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
Slave Address
Main Menu Config MST_SLV
Main Menu Config MST_SLV
11
12
Default: 2
0 (Master Always Leads)
1 (Lag Once Failed Only)
Lead Lag Select
2 (Lead/Lag Runtime Select)
Default: 0 (Master Always Leads)
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 0 to 60 minutes
Default: 0 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Lead/Lag Balance Delta
Lag Start Timer
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
16
17
18
19
20
Lead Pulldown Time
Start If Error Higher
Lag Minimum Running Time
Range: 0 to 150 minutes
Default: 0 minutes
0 (Stop If Unit Stops)
Lag Unit Pump Control
Chiller In Series
Main Menu Config MST_SLV
Main Menu Config MST_SLV
21
22
1 (Run If Unit Stops)
Default: 0 (Stop If Unit Stops)
No
Default: No
32
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DUAL CHILLER PUMP CONTROL FOR PARALLEL
CHILLER APPLICATIONS — It is recommended that a
dedicated pump be used for each unit. The chiller must start
and stop its own water pump located on its own piping. If
pumps are not dedicated for each chiller, chiller isolation
valves are required and each chiller must open and close its
own isolation valve.
configure the master chiller for series applications using the
Navigator™ display, see Table 29. A power cycle is required
for the values to take effect.
To configure the slave chiller for series applications using
the Touch Pilot™ display, see Table 30. To configure the slave
chiller for series applications using the Navigator™ display,
see Table 31.
DUAL CHILLER CONTROL FOR SERIES APPLICA-
TIONS — To configure the master chiller for series applica-
tions using the Touch Pilot™ display, see Table 28. To
Table 27 — Dual Slave Chiller Control Parameters for Parallel Applications with Navigator™ Display
ITEM
MSSL
ITEM EXPANSION
Master/Slave Select
PATH
VALUE
Slave
Default: Disable
Configuration RSET
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
SLVA
Slave Address
Configuration RSET
Default: 2
Range: Always Lead, Lag if Fail, Runtime Sel
Default: Always Lead
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Range: Off If U Stp, On If U Stop
Default: Off If U Stp
Range: 0 to 60 minutes
Default: 0 minutes
LLBL
LLBD
LLDY
LL.ER
LAG.M
LPUL
Master Lead Lag Select
Lead/Lag Balance Delta
Lag Start Delay
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Start If Error Higher
Lag Unit Pump Select
Lead Pulldown Time
No,
Default: No
SERI
Chillers in Series
Configuration RSET
OPER
Operating Control Type
Operating Modes SLCT
CCN Control
Table 28 — Dual Master Chiller Control Parameters for Series Applications with Touch Pilot Display
DISPLAY NAME
Master/Slave Select
PATH
LINE NO.
VALUE
1 (Master)
Default: 0 (Disable)
Main Menu Config MST_SLV
3
1 (Local Control)
2 (Remote Control)
3 (CCN Control)
Master Control Type
Main Menu Config MST_SLV
7
Default: 1 (Local Control)
Value: Configure for proper control type.
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
Slave Address
Main Menu Config MST_SLV
Main Menu Config MST_SLV
11
12
Default: 2
0 (Master Always Leads)
1 (Lag Once Failed Only)
Lead Lag Select
2 (Lead/Lag Runtime Select)
Default: 0 (Master Always Leads)
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 0 to 60 minutes
Default: 0 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Lead/Lag Balance Delta
Lag Start Timer
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
16
17
18
19
20
Lead Pulldown Time
Start If Error Higher
Lag Minimum Running Time
Range: 0 to 150 minutes
Default: 0 minutes
0 (Stop If Unit Stops)
Lag Unit Pump Control
Chiller In Series
Main Menu Config MST_SLV
Main Menu Config MST_SLV
21
22
1 (Run If Unit Stops)
Default: 0 (Stop If Unit Stops)
Yes
Default: No
33
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Table 29 — Dual Master Chiller Control Parameters for Series Applications with Navigator™ Display
ITEM
MSSL
ITEM EXPANSION
Master/Slave Select
PATH
VALUE
Master
Default: Disable
Configuration RSET
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
SLVA
Slave Address
Configuration RSET
Default: 2
Range: Always Lead, Lag if Fail, Runtime Sel
Default: Always Lead
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Range: Off If U Stp, On If U Stop
Default: Off If U Stp
Range: 0 to 60 minutes
Default: 0 minutes
LLBL
LLBD
LLDY
LL.ER
LAG.M
LPUL
Master Lead Lag Select
Lead/Lag Balance Delta
Lag Start Delay
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Start If Error Higher
Lag Unit Pump Select
Lead Pulldown Time
YES
Default: NO
SERI
Chillers in Series
Configuration RSET
OPER
Operating Control Type
Operating Modes SLCT
Set to desired value
Table 30 — Dual Slave Chiller Control Parameters for Series Applications with Touch Pilot™ Display
DISPLAY NAME
Master/Slave Select
PATH
LINE NO.
VALUE
2 (Slave)
Default: 0 (Disable)
Main Menu Config MST_SLV
3
1 (Local Control)
2 (Remote Control)
3 (CCN Control)
Master Control Type
Main Menu Config MST_SLV
7
Default: 1 (Local Control)
Value: Configure for proper control type.
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
Slave Address
Main Menu Config MST_SLV
Main Menu Config MST_SLV
11
12
Default: 2
0 (Master Always Leads)
1 (Lag Once Failed Only)
Lead Lag Select
2 (Lead/Lag Runtime Select)
Default: 0 (Master Always Leads)
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 0 to 60 minutes
Default: 0 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Lead/Lag Balance Delta
Lag Start Timer
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
Main Menu Config MST_SLV
16
17
18
19
20
Lead Pulldown Time
Start If Error Higher
Lag Minimum Running Time
Range: 0 to 150 minutes
Default: 0 minutes
0 (Stop If Unit Stops)
Lag Unit Pump Control
Chiller In Series
Main Menu Config MST_SLV
Main Menu Config MST_SLV
21
22
1 (Run If Unit Stops)
Default: 0 (Stop If Unit Stops)
Yes
Default: No
34
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Table 31 — Dual Slave Chiller Control Parameters for Series Applications with Navigator Display
ITEM
MSSL
ITEM EXPANSION
Master/Slave Select
PATH
VALUE
Slave
Default: Disable
Configuration RSET
Must be set to the Slave Chiller’s address.
The master and slave chiller must have
different addresses and be on the same
Bus Number
SLVA
LLBL
Slave Address
Configuration RSET
Configuration RSET
Default: 2
Range: Always Lead, Lag if Fail,
Runtime Sel
Default: Always Lead
Master Lead Lag Select
Range: 40 to 400 hours
Default: 168 hours
Range: 2 to 30 minutes
Default: 10 minutes
Range: 3.0 to 18 F (1.7 to 10.0 C)
Default: 4.0 F (2.2 C)
Range: Off If U Stp, On If U Stop
Default: Off If U Stp
LLBD
LLDY
LL.ER
LAG.M
LPUL
Lead/Lag Balance Delta
Lag Start Delay
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Start If Error Higher
Lag Unit Pump Select
Lead Pulldown Time
Range: 0 to 60 minutes
Default: 0 minutes
YES
Default: NO
SERI
Chillers in Series
Configuration RSET
OPER
Operating Control Type
Operating Modes SLCT
CCN Control
DUAL CHILLER PUMP CONTROL FOR SERIES
CHILLER APPLICATIONS — Pump control for series chill-
er applications is controlled by the master chiller only. The
control of the slave chiller is directed through commands emit-
ted by the master chiller. The slave chiller has no action in
master/slave operations. The slave chiller only verifies that
CCN communication with the master chiller is present. See the
Dual Chiller Sequence of Operation section on page 54.
Under normal operation, the chiller will maintain a constant
entering or leaving fluid temperature, based on the configura-
tion, approximately equal to the chilled fluid set point. As the
cooler load varies, the cooler fluid temperature difference will
change in proportion to the load. For example, if the chiller was
selected for a Entering to Leaving Water Temperature
difference of 10 F (5.5 C) at full load, at 50% load the tempera-
ture difference would be 5 F (2.2 C). See Fig. 19. Because the
change in temperature through the cooler is a measure of the
building load, the temperature difference reset is the average
building load. Usually the chiller size and fluid temperature set
point are selected based on a full-load condition. At part load,
the fluid temperature set point may be lower than required. If
the fluid temperature were allowed to increase at part load, the
efficiency of the machine would increase. The chiller can also
be set for return water temperature control. See Fig. 20.
Other indirect means of estimating building load and con-
trolling temperature reset are also available and are discussed
below.
To verify that reset is functioning correctly, subtract the Set-
point Select (Current Setpoint, SETP) from the Control Point
(Control Point, CTPT) to determine the degrees reset.
RETURN WATER RESET — The control system is capable
of performing fluid temperature reset based on cooler fluid
temperature difference. Because the change in temperature
through the cooler is a measure of the building load, the tem-
perature difference reset is, in effect, an average building load
reset method.
Ramp Loading — Ramp Loading limits the rate of
change of the leaving fluid temperature. If the unit is in a Cool-
ing mode and configured for Ramp Loading Select (Ramp
Loading Select, RL.S), the control makes two comparisons
before deciding to increase capacity. First, the control calcu-
lates the temperature difference between the control point and
leaving fluid temperature. If the difference is greater than 4° F
(2.2° C) and the rate of change (°F or °C per minute) is more
than the configured Cool Ramp Loading rate (Cooling Ramp
Loading, CRMP), then the control does not allow any increase
of capacity.
To configure this option with the Touch Pilot display:
DISPLAY NAME
PATH
LINE NO.
VALUE
Ramp Loading
Select
Main Menu
Config USER
5
Yes
Range: 0.2 to 2.0 °F
(0.1 to 1.1 °C)
Default: 1.0 °F (0.5 °C)
Cooling Ramp
Loading
Main Menu
Setpoint
14
To configure this option with the Navigator display:
Return Water Temperature Reset allows for the chilled
water temperature set point to be reset upward as a function of
the fluid temperature difference (building load).
ITEM
ITEM
RL.S
PATH
VALUE
EXPANSION
Ramp Load
Select
Configuration OPTN
Yes
NOTE: Return Water Temperature Reset should not be used
with variable cooler flow rate systems.
Range: 0.2 to 2.0 °F
(0.1 to 1.1 °C)
Default: 1.0 °F (0.5 °C)
Cool Ramp
Loading
CRMP
Setpoints COOL
To use Return Water Temperature Reset, four variables
must be configured. Cooling Reset Type (Cooling Reset
Select, CRST) must be enabled. The variable Delta T No Reset
Temp (Delta T No Reset Value, CRT1) should be set to the
cooler temperature difference (T) where no chilled water tem-
perature reset should occur. The variable Delta T Full Reset
Temp (Delta T Full Reset Value, CRT2) should be set to the
cooler temperature difference where the maximum chilled
water temperature reset should occur. The variable Degrees
Cool Reset (Cooling Reset Deg. Value, DGRC) should be set
to the maximum amount of reset desired.
Temperature Reset — Temperature reset is a value
added to the basic leaving fluid temperature set point and the
resulting sum of these values is the new control point. When a
non-zero temperature reset is applied, the chiller controls to the
new control point, not the set point. The type of temperature re-
set is configured with the Cooling Reset Type (Cooling Reset
Select, CRST) variable. Types of temperature reset are avail-
able: Return Water Reset, Space Temperature Reset, and 4-20
mA Temperature Reset.
35
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To configure this option with the Touch Pilot™ display:
In the space temperature reset example in Fig. 22, 0° F
(0° C) chilled water set point reset at 72 F (22.2 C) space
temperature and 6° F (3.3° C) reset at 68 F (20.0 C) space
temperature.
4-20 mA TEMPERATURE RESET — The control system is
also capable of temperature reset based on an externally pow-
ered 4 to 20 mA signal. The Energy Management Module
(EMM) is required for temperature reset using a 4 to 20 mA
signal.
To use 4-20 mA Temperature Reset, four variables must be
configured. Cooling Reset Type (Cooling Reset Select, CRST)
must be enabled. The milliamp signal at which no temperature
reset is required, Current No Reset Value (Current No Reset
Value, CRV1), must be set. The milliamp signal at which full
temperature reset is required, Current Full Reset Value (Cur-
rent Full Reset Value, CRV2), must be set. Finally, the
amount of temperature reset desired, Degrees Cool Reset
(Cooling Reset Deg. Value, DRGC), must be set.
DISPLAY NAME
PATH
LINE NO.
VALUE
Default =0
(No Reset)
2 (Delta T)
Cooling Reset
Select
Main
19
Menu Config USER
Delta T No
Main
Default =
0 F (0 C)
7
8
Reset Temp
Menu Setpoint SETPOINT
Delta T Full
Reset Temp
Cooling Reset
Deg. Value
Main
Default =
0 F (0 C)
Menu Setpoint SETPOINT
Main
Default =
0 F (0 C)
13
Menu Setpoint SETPOINT
To configure this option with the Navigator™ display:
ITEM
ITEM EXPANSION
PATH
VALUE
Default =
Cooling Reset
Type
CRST
Configuration RSET
No Reset
Delta T Temp
Delta T No
Default =
0 F (0 C)
CRT1
CRT2
DGRC
Setpoints COOL
Setpoints COOL
Setpoints COOL
Reset Temp
Delta T Full
Reset Temp
Default =
0 F (0 C)
Degrees Cool
Reset
Default =
0 F (0 C)
CAUTION
Care should be taken when interfacing with other control
systems due to possible power supply differences such as a
full wave bridge versus a half wave rectification. Connec-
tion of control devices with different power supplies may
result in permanent damage. The ComfortLink™ controls
incorporate power supplies with half wave rectification. A
signal isolation device should be utilized if the signal gen-
erator incorporates a full wave bridge rectifier.
In the example in Fig. 21 using Return Water Temperature
Reset, the chilled water temperature will be reset by 5° F
(2.8° C) when the Fluid Temperature Difference is 2° F
(1.1° C) and 0° F (0° C) reset when the Temperature Difference
is 10° F.
SPACE TEMPERATURE RESET — The control system is
also capable of temperature reset based on space temperature
(SPT). An accessory sensor must be used for SPT reset
(33ZCT55SPT). The Energy Management Module (EMM) is
also required for temperature reset using space temperature.
To configure this option with the Touch Pilot™ display:
To use Space Temperature Reset, four variables must be
configured. Cooling Reset Type (Cooling Reset Select, CRST)
must be enabled. The space temperature at which no tempera-
ture reset is required, Space T No Reset Temp (Space T No
Reset Value, CRS1) must be set. The space temperature at
which full temperature reset is required, Space T Full Reset
Temp (Space T Full Reset Value, CRS2) must be set. Finally,
the amount of temperature reset desired, Degrees Cool Reset
(Cooling Reset Deg. Value, DRGC), must be set.
DISPLAY NAME
PATH
LINE NO.
VALUE
Default =0
(No Reset)
3 (4-20mA
Control)
Cooling Reset
Select
Main Menu
Config USER
19
Current No
Reset Value
Current Full
Reset Value
Cooling Reset
Deg. Value
Main Menu
9
10
13
Default = 0.0
Default = 0.0
Setpoint SETPOINT
Main Menu
Setpoint SETPOINT
Main Menu
Default =
0.0 F (0.0 C)
Setpoint SETPOINT
To configure this option with the Touch Pilot display:
To configure this option with the Navigator™ display:
LINE
DISPLAY NAME
PATH
VALUE
NO.
ITEM
ITEM EXPANSION
PATH
VALUE
Default =0
Cooling Reset
Select
Main Menu
Default =
19
(No Reset)
Cooling Reset
Type
Config USER
CRST
Configuration RSET
No Reset
4 (Space Temp)
4-20mA Input
Space T No
Reset Value
Space T Full
Reset Value
Cooling Reset
Deg. Value
Main Menu
Default =
14 F (–10 C)
11
12
13
Current No
Reset Temp
Setpoint SETPOINT
CRV1
CRV2
DGRC
Setpoints COOL
Setpoints COOL
Setpoints COOL
Default = 0.0
Default = 0.0
Default = 0.0
Main Menu
Default =
14 F (–10 C)
Current Full
Reset Temp
Setpoint SETPOINT
Main Menu
Default =
0 F (0 C)
Degrees Cool
Reset
Setpoint SETPOINT
To configure this option with the Navigator display:
In the example in Fig. 23, at 4 mA no reset takes place and
at 20 mA, 5° F (2.8° C) chilled water set point reset is required.
ITEM
ITEM EXPANSION
PATH
VALUE
Default =
CRST Cooling Reset Type
Configuration RSET
No Reset
Space Temp
Space T No Reset
Default =
CRS1
Setpoints COOL
Setpoints COOL
Setpoints COOL
Temp
14 F (–10 C)
Space T Full Reset
Temp
Default =
14 F (–10 C)
CRS2
Default =
0 F (0 C)
DGRC Degrees Cool Reset
36
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56
54
52
50
48
46
44
42
40
EWT
Design
Rise
(typical)
LWT
a30-4066
0
10
20
30
40
50
% Load
60
70
80
90
100
Fig. 19 — Leaving Chilled Water Temperature Control
56
54
52
50
48
46
44
42
40
EWT
Design
Rise
(typical)
LWT
a30-4478
100
0
10
20
30
40
50
60
70
80
90
% Load
Fig. 20 — Return Water Temperature Control Load Profile
37
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6
5
4
3
2
1
0
Cooling
Reset
Deg. Value,
DGRC
Delta T No Reset Temp,
CRT1
Delta T Full Reset Temp,
CRT2
6
8
0
2
4
10
a30-4479
Entering-Leaving Water Temperature (deg F)
Fig. 21 — Return Water Reset
7
6
5
4
3
2
1
0
Cooling Reset
Deg. Value,
DGRC
Space T No Reset Value,
CRS1
Space T Full Reset Value,
CRS2
60
65
70
75
80
a30-4481
Space Temperature (deg F)
Fig. 22 — Space Temperature Reset
38
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6
5
4
3
2
1
0
Cooling Reset
Deg. Value,
DGRC
Current No Reset Value,
CRV1
Current Full Reset Value,
CRV2
0
2
4
6
8
10
12
14
16
18
20
a30-4482
mA Signal
Fig. 23 — 4 to 20 mA Temperature Reset
Demand Limit — Demand limit is a feature that allows
the unit capacity to be limited during periods of peak energy
usage. This allows the owner to keep energy costs down. There
are three types of demand limiting that can be configured. The
first type is through 2-step switch control, which will reduce
the maximum capacity to 2 user configurable percentages. The
second type is by 4 to 20 mA signal input which will reduce the
maximum capacity linearly between 100% at a 4 mA input
signal (no reduction) down to the user-configurable level at a
20 mA input signal. The third type uses the CCN Loadshed
module and has the ability to limit the current operating capaci-
ty to maximum and further reduce the capacity if required. De-
mand limit control can be based on a calculated capacity level
or by compressor current level.
To use demand limit, select the type of demand limiting to
use by configuring the Demand Limit Select variable (De-
mand Limit Type Select, DMDC) to Switch. Configure the
Demand Limit set points based on the type selected.
Switch Controlled (Capacity Based) — If using 2-step de-
mand limit control, an energy management module must be in-
stalled. One-step demand limit control does not require the en-
ergy management module. To configure Demand Limit for
switch control, three parameters for 1-step switch control must
be configured. For 2-step control, four parameters must be
configured. The parameters are: the type of Demand Limit
Selection (Demand Limit Type Select, DMDC), the setting
for Switch Limit Set Point 1 (Switch Limit Setpoint 1, DLS1),
The setting for Switch Limit Set Point 2 (Switch Limit Set-
point 2, DLS2), and Current Limit Select (Current Limit Se-
lect, CUR.S). Current Limit Select must be set to NO.
NOTE: If using the compressor current level for demand limit,
take into account the other power draws such as the condenser-
fan motors when determining the limit value desired.
To configure this option with the Touch Pilot™ display:
SWITCH CONTROLLED DEMAND LIMIT — The con-
trol system is capable of demand limit based on a field-sup-
plied switch for 1-step demand limit or 2 switches for 2-step
demand limit. One-step demand limit is standard. The 2-step
switch control of demand limiting requires the Energy Man-
agement Module (EMM). Demand limit steps are controlled
by two relay switch inputs field wired to TB5-5 and TB5-14
for Switch 1 and TB6-14 and TB6-15 for Switch 2.
For demand limit by switch control, closing the first de-
mand limit contact will put the unit on the first demand limit
level, either by capacity or compressor current. The unit will
not exceed the percentage of capacity or compressor current
entered as Demand Limit Switch 1 set point. Closing contacts
on the second demand limit switch prevents the unit from ex-
ceeding the demand limit entered as Demand Limit Switch 2
set point. The demand limit percent capacity or compressor
current that is set to the lowest demand takes priority if both de-
mand limit inputs are closed. If the demand limit percentage
does not match unit operation, the unit will limit capacity or
current to the closest step without exceeding the value.
DISPLAY NAME
PATH
LINE NO.
VALUE
Demand Limit
Type Select
1 (Switch Control)
Default = 0 (None)
Config USER
24
Switch Limit
Setpoint 1
Setpoints SETPOINT
Setpoints SETPOINT
Config USER
33
34
30
Default = 100%
(Not required
for 1-Step)
Default = 100%
Switch Limit
Setpoint 2
Current Limit
Select
No
Default = No
To configure this option with the Navigator™ display:
ITEM
ITEM EXPANSION
Demand Limit
Select
PATH
VALUE
SWITCH
Default = NONE
DMDC
Configuration RSET
Switch Limit
Setpoint 1
DLS1
DLS2
CUR.S
Setpoints MISC
Setpoints MISC
Configuration OPTN
Default = 100%
(Not required
for 1-Step)
Default = 100%
Switch Limit
Setpoint 2
Current Limit
Select
NO
Default: NO
39
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In the following example, 2-step demand limit based on
capacity is desired with the first switch closure limiting the
capacity to 60%. The second switch closure is to limit the
capacity to 40%. Demand Limit Switch 1 is 60% and Demand
Limit Switch 2 is 40%.
CAUTION
Care should be taken when interfacing with other control
systems due to possible power supply differences such as a
full wave bridge versus a half wave rectification. Connec-
tion of control devices with different power supplies may
result in permanent damage. ComfortLink™ controls
incorporate power supplies with half wave rectification. A
signal isolation device should be utilized if the signal gen-
erator incorporates a full wave bridge rectifier.
TOUCH PILOT DISPLAY
Display Name
Demand Limit Type Select
Switch Limit Setpoint 1
Switch Limit Setpoint 2
Current Limit Select
NAVIGATOR DISPLAY
Value
1
Item
DMDC
DSL1
Value
SWITCH
60%
60%
40%
No
DSL2
40%
CUR.S
NO
To configure this option with the Touch Pilot™ display:
Switch Controlled (Current Based) — If using 2-step de-
mand limit control, an energy management module must be
installed. One-step demand limit control does not require the
energy management module. Four parameters for 1-step switch
control must be configured. For 2-step control, five parameters
must be configured. The parameters are: the type of Demand
Limit Selection (Demand Limit Type Select, DMDC), the
setting for Switch Limit Set Point 1 (Switch Limit Setpoint 1,
DLS1), the setting for Switch Limit Set Point 2 (Switch Limit
Setpoint 2, DLS2), the Current Limit Select (Current Limit
Select, CUR.S), and the Compressor Current limit at 100%
signal, (Current Limit at 100%, CUR.F).
DISPLAY NAME
PATH
LINE NO.
VALUE
Demand Limit
Type Select
2 (4-20mA Control)
Default = 0 (None)
Config USER
24
mA For 100%
Demand Limit
mA For 0%
Demand Limit
Current Limit
Select
Config USER
Config USER
Config USER
28
29
30
Default = 0.0 mA
Default = 10.0 mA
No
Default = No
To configure this option with the Navigator display:
ITEM
ITEM EXPANSION
PATH
VALUE
To configure this option with the Touch Pilot display:
Demand Limit
Select
4-20MA INPUT
Default = NONE
DMDC
Configuration RSET
LINE
mA for 100%
Demand Lim
Default =
0.0 mA
DISPLAY NAME
PATH
VALUE
DMMX
DMZE
CUR.S
Configuration RSET
Configuration RSET
Configuration OPTN
NO.
1 (Switch Control)
mA for 0%
Demand Limit
Default =
10.0 mA
Demand Limit
Type Select
Config USER
24 Default = 0
(None)
Current Limit
Select
NO
Default: NO
Switch Limit
Setpoint 1
Setpoints SETPOINT
Setpoints SETPOINT
33 Default = 100%
(Not required
34 for 1-Step)
Default = 100%
In the following example, a 4 mA signal is Demand Limit
100% and a 20 mA Demand Limit signal is 0%. The 4 to
20 mA signal is connected to TB6-1 and TB6-2. The demand
limit is a linear interpolation between the two values entered. In
Fig. 24, if the machine receives a 12 mA signal, the machine
controls will limit the capacity to 50%.
Switch Limit
Setpoint 2
Current Limit
Select
Current Limit
at 100%
Yes
30
Config USER
Config USER
Default = No
Default =
31
2000.0 Amps
EXTERNALLY POWERED (4 to 20 mA) CURRENT
BASED DEMAND LIMIT — The energy management
module is required for 4 to 20 mA demand limit control. An
externally powered 4 to 20 mA signal must be connected to
TB6-1 and TB6-2. To configure demand limit for 4 to 20 mA
control based on compressor current, five parameters must be
configured. The parameters are: the type of Demand Limit
Selection (Demand Limit Type Select, DMDC), the current at
which 100% capacity limit takes place (mA For 100%
Demand Limit, DMMX), the current at which 0% capacity
limit takes place (mA For 0% Demand Limit, DMZE), the
Current Limit Selection (Current Limit Select, CUR.S), and
the Compressor Current limit at 100% signal (Current Limit
at 100%, CUR.F).
To configure this option with the Navigator™ display:
ITEM
ITEM EXPANSION
PATH
VALUE
SWITCH
Default =
NONE
Demand Limit
Select
DMDC
Configuration RSET
Switch Limit
Setpoint 1
Default =
100%
DSL1
DSL2
Setpoints MISC
Setpoints MISC
(Not required
for 1-Step)
Default =
100%
Switch Limit
Setpoint 2
Current Limit
Select
NO
CUR.S
CUR.F
Configuration OPTN
Configuration OPTN
Default: NO
Current Limit
at 100%
Default =
2000
EXTERNALLY POWERED (4 to 20 mA) CAPACITY
BASED DEMAND LIMIT — The energy management
module is required for 4 to 20 mA demand limit control. An
externally powered 4 to 20 mA signal must be connected to
TB6-1 and TB6-2. To configure demand limit for 4 to 20 mA
control based on unit capacity, four parameters must be config-
ured. The parameters are: the type of Demand Limit Selection
(Demand Limit Type Select, DMDC), the current at which
100% capacity limit takes place (mA For 100% Demand
Limit, DMMX), the current at which 0% capacity limit takes
place (mA For 0% Demand Limit, DMZE), and the Current
Limit Selection (Current Limit Select, CUR.S).
To configure this option with the Touch Pilot display:
DISPLAY NAME
PATH
LINE NO.
VALUE
Demand Limit
Type Select
2 (4-20mA Control)
Default = 0 (None)
Config USER
24
mA For 100%
Demand Limit
mA For 0%
Demand Limit
Current Limit
Select
Current Limit
at 100%
Config USER
Config USER
Config USER
Config USER
28
29
30
31
Default = 0.0 mA
Default = 10.0 mA
Yes
Default = No
Default = 2000.0 Amps
40
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100
90
80
70
60
50
40
30
20
10
0
mA For 0% Demand Limit,
DMZE
mA For 100% Demand Limit,
DMMX
2
20
0
12
14
16
18
4
6
8
10
a30-4831
mA Demand Limit Signal
Fig. 24 — 4 to 20 mA Demand Limit (Capacity)
To configure this option with the Navigator display:
Ice Setpoint, CSP.3) is used during the unoccupied period
while ice is building (Ice Done Switch is open).
ITEM
ITEM EXPANSION
PATH
VALUE
To configure this option with the Touch Pilot display:
4-20MA INPUT
Default =
NONE
Demand Limit
Select
DMDC
Configuration RSET
DISPLAY NAME
Ice Mode Enable
PATH
Config USER
LINE NO.
42
VALUE
Yes
mA for 100%
Demand Lim
Default =
0.0 mA
DMMX
DMZE
CUR.S
CUR.F
Configuration RSET
Configuration RSET
Configuration OPTN
Configuration OPTN
mA for 0%
Demand Limit
Default =
10.0 mA
To configure this option with the Navigator display:
Current Limit
Select
YES
Default: NO
ITEM
ITEM EXPANSION
PATH
VALUE
ICE.M
Ice Mode Enable
Configuration OPTN
ENBL
Current Limit
at 100%
Default =
2000
A power cycle is required for the values to take effect.
In the following example, a 4 mA signal is Demand Limit
for compressor current is 2000 amps and a 20 mA Demand
Limit signal corresponds with a compressor current of 0 amps.
The 4 to 20 mA signal is connected to TB6-1 and TB6-2. The
demand limit is a linear interpolation between the two values
entered. If the machine receives a 12 mA signal, the machine
controls will limit the total compressor current capacity to
1000 amps. See Fig. 25.
CCN LOADSHED CONTROLLED DEMAND LIMIT —
To configure Demand Limit for CCN Loadshed control, the
unit Operating Type Control must be in CCN control. With the
Touch Pilot™ display, the machine must be started with CCN
Control. For the Navigator™ display, the Operating Control
Type (I/O Button, OPER) must be CCN CONTROL.
Broadcast Configuration — The 30XW chiller is ca-
pable of broadcasting time, date, and holiday status to all ele-
ments in the CCN system. In the stand-alone mode, broadcast
must be activated to utilize holiday schedules and adjust for
daylight saving time. If the chiller is to be connected to a CCN
system, determine which system element is to be the network
broadcaster to all other system elements. Broadcast is activated
and deactivated in the BRODEFS Table. It is accessible from
Touch Pilot display (Config BRODEFS) or through Network
Service Tool. It is not accessible through Navigator display.
Only one element should be configured as a broadcaster. If
a broadcast is activated by a device that has been designated as
a network broadcaster, then broadcasted time, date, and holiday
status will be updated over the CCN system. If broadcast is en-
abled, a broadcast acknowledger must also be enabled. The ac-
knowledger cannot be the same machine as the broadcasting
machine.
ACTIVATE — The Activate variable enables the broadcast
function of the ComfortLink controls. If this variable is set to 0,
this function is not used and holiday schedules and daylight
savings compensation are not possible. Setting this variable to
1 allows the machine to broadcast and receive broadcasts on
the network. The following information is broadcast: the time
with compensation for daylight savings, date, and holiday flag.
The unit must be controlled by a Chillervisor module. The
Chillervisor module can force the demand limit variable and
directly control the capacity of the machine. Additionally, the
unit’s set point will be artificially lowered to force the chiller to
load to the demand limit value.
Ice Storage Operation — Chiller operation can be
configured to make and store ice. The energy management
module and an Ice Done Switch are required for operation in
the Ice Mode. In this configuration, the machine can operate
with up to three cooling set points: Cooling Set Point 1 (Cool-
ing Setpoint 1, CSP.1) is used during the Occupied period;
Cooling Set Point 2 (Cooling Setpoint 2, CSP.2) is used dur-
ing the Unoccupied period when the ice build is complete (Ice
Done Switch is closed); and Cooling Ice Set Point (Cooling
41
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2000
1800
1600
1400
1200
1000
800
mA For 0% Demand Limit,
DMZE
600
mA Fo
r
100% Demand Limit,
400
DMMX
200
0
0
2
4
6
8
10
12
14
16
18
20
mA Signal
a30-4832
Fig. 25 — 4 to 20 mA Demand Limit (Compressor Current)
Set this variable to 2 for stand-alone units that are not con-
nected to a CCN. With this configuration, daylight saving time
and holiday determination will be done without broadcasting
through the bus. This variable can only be changed when using
the Touch Pilot display, ComfortVIEW™ software, or
Network Service Tool. This variable cannot be changed with
the Navigator display.
Typical configuration of the Alarm Routing variable is
11010000. This Alarm Routing status will transmit alarms to
ComfortVIEW software, TeLink, BAClink, and DataLINK.
To configure this option with the Touch Pilot display:
DISPLAY NAME
PATH
LINE NO.
VALUE
Alarm Routing
Control
Config ALARMDEF
1
Default = 00000000
To configure this option with the Touch Pilot display:
ALARM EQUIPMENT PRIORITY — The ComfortVIEW
device uses the equipment priority value when sorting alarms
by level. The purpose of the equipment priority value is to de-
termine the order in which to sort alarms that have the same
level. A priority of 0 is the highest and would appear first when
sorted. A priority of 7 would appear last when sorted. For ex-
ample, if two chillers send out identical alarms, the chiller with
the higher priority would be listed first. The default is 4. This
variable can only be changed when using the Touch Pilot dis-
play, ComfortVIEW software, or Network Service Tool. This
variable cannot be changed with the Navigator™ display. To
configure this option with the Touch Pilot™ display:
DISPLAY NAME
Activate
PATH
LINE NO.
VALUE
Range = 0 to 2
Default = 2
Config BRODEFS
1
BROADCAST ACKNOWLEDGER — This configuration
defines if the chiller will be used to acknowledge broadcast
messages on the CCN bus. One broadcast acknowledger is
required per bus, including secondary buses created by the use
of a bridge. This variable can only be changed with the Touch
Pilot display, ComfortVIEW software, or Network Service
Tool. This variable cannot be changed with the Navigator
display.
To configure this option with the Touch Pilot display:
DISPLAY NAME
PATH
LINE NO.
VALUE
Alarm Equipment
Priority
Range = 0 to 7
Default = 4
DISPLAY NAME
Broadcast acknowledger
PATH
Config Ctlt-ID
LINE NO.
VALUE
Yes
Config ALARMDEF
2
10
COMMUNICATION FAILURE RETRY TIME — This vari-
able specifies the amount of time that will be allowed to elapse
between alarm retries. Retries occur when an alarm is not
acknowledged by a network alarm acknowledger, which may
be either a ComfortVIEW software or TeLink. If acknowledge-
ment is not received, the alarm will be re-transmitted after the
number of minutes specified in this decision. This variable can
only be changed with the Touch Pilot display, ComfortVIEW,
or Network Service Tool. This variable cannot be changed with
the Navigator display. To configure this option with the Touch
Pilot display:
Alarm Control
ALARM ROUTING CONTROL — Alarms recorded on the
chiller can be routed through the CCN. To configure this op-
tion, the ComfortLink control must be configured to determine
which CCN elements will receive and process alarms. Input for
the decision consists of eight digits, each of which can be set to
either 0 or 1. Setting a digit to 1 specifies that alarms will be
sent to the system element that corresponds to that digit. Set-
ting all digits to 0 disables alarm processing. The factory de-
fault is 00000000. See Fig. 26. The default setting is is based
on the assumption that the unit will not be connected to a net-
work. If the network does not contain a ComfortVIEW, Com-
fortWORKS®, TeLink, DataLINK™, or BAClink module, en-
abling this feature will only add unnecessary activity to the
CCN communication bus.
DISPLAY NAME
PATH
LINE NO.
VALUE
Range =
Comm Failure
Retry Time
1 to 240 minutes
Default =
Config ALARMDEF
3
10 minutes
This option can be modified by the Touch Pilot display. It
cannot be modified with the Navigator display.
42
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RE-ALARM TIME — This variable specifies the amount of
time that will be allowed to elapse between re-alarms. A re-
alarm occurs when the conditions that caused the initial alarm
continue to persist for the number of minutes specified in this
decision. Re-alarming will continue to occur at the specified in-
terval until the condition causing the alarm is corrected. This
variable can only be changed with the Touch Pilot display,
ComfortVIEW, or Network Service Tool. This variable cannot
be changed with the Navigator display. To configure this option
with the Touch Pilot display:
Table 32 — Daylight Savings Time Configuration
DISPLAY NAME
Activate
PATH
LINE NO.
VALUE
1 or 2
Config BRODEFS
1
Default = 2
Daylight
Enable
Config BRODEFS
Config BRODEFS
Config BRODEFS
7
8
Saving Select
Default = Dsble
Entering
Enter Starting
Month for
Daylight Saving
Month
9
Enter the Day of
the Week Daylight
Saving Starts
Day of Week
(1=Monday)
Config BRODEFS
10
DISPLAY
NAME
PATH
LINE NO.
VALUE
Enter Week of
the Month Daylight
Saving Starts
Range = 1 to 254 minutes
255 = Re-Alarm Disabled
Default = 30 minutes
Week of Month
Leaving
Config BRODEFS
Config BRODEFS
Config BRODEFS
11
12
13
Realarm
Time
Config ALARMDEF
4
Enter Ending
Month for
Daylight Saving
ALARM SYSTEM NAME — This variable specifies the
system element name that will appear in the alarms generated
by the unit control. The name can be up to 8 alphanumeric
characters in length. This variable can only be changed when
using the Touch Pilot display, ComfortVIEW, or Network
Service Tool. This variable cannot be changed with the
Navigator display.
Month
Enter the Day of
the Week Daylight
Saving ends
Day of Week
(1=Monday)
Config BRODEFS
Config BRODEFS
14
15
Enter Week of
the Month Daylight
Saving ends
Week of Month
To configure this option with the Touch Pilot display:
Capacity Control Overrides — The following ca-
pacity control overrides (Active Capacity Override, CAP.S)
will modify the normal operation routine. If any of the override
conditions listed below are satisfied, the override will deter-
mine the capacity change instead of the normal control. Over-
rides are listed by priority order and are often linked to unit op-
erating modes. See Table 33 for a list of overrides. See the Op-
erating Modes section on page 54 for more information
regarding operating modes.
Override #1: Cooler Freeze Protection — This override at-
tempts to avoid the freeze protection alarm. If the Leaving
Water Temperature is less than Brine Freeze Set Point (Brine
Freeze Setpoint, LOSP) + 2.0° F (1.1º C) then a stage of
capacity is removed.
DISPLAY NAME
Alarm System
Name
PATH
LINE NO.
VALUE
Default =
PRO_XAXQ
Config ALARMDEF
5
Daylight Saving Time Configuration — The
30XW chiller control contains software which can automati-
cally correct for daylight saving time. This software is accessi-
ble from the Touch Pilot display, ComfortVIEW, or Network
Service Tool. It is not accessible through the Navigator display.
To enable this feature, Daylight Saving Select must be set to
1. The start of Daylight Saving must be configured by setting
the Month, Day of Week, and Week of Month. The end for
Daylight Saving must also be configured. To configure this op-
tion with the Touch Pilot display, see Table 32.
NOTE: The freeze set point is 34 F (1.1 C) for fresh water
systems (Cooler Fluid Type, FLUD=1). The freeze set point
is Brine Freeze Set Point (Brine Freeze Setpoint, LOSP), for
Medium Temperature Brine systems (Cooler Fluid Type,
FLUD=2).
DESCRIPTION
STATUS
POINT
Alarm Routing
0
0
0
0
0
0
0
0
ALRM_CNT
®
ComfortView™, or ComfortWorks
TeLink
Unused
BacLink or DataLink™
Unused
a30-4485
Fig. 26 — Alarm Routing Control
43
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Override #2: Circuit A Low Saturated Suction Temperature
another capacity stage is added or removed. If a condition of a
higher priority override occurs, the higher priority override will
take precedence. Operating Mode 10 (MD10) will be in effect.
in Cooling
Override #3: Circuit B Low Saturated Suction Temperature
in Cooling
Table 33 — Capacity Control Overrides
These overrides attempt to avoid the low suction temperature
alarms and are active only when the compressor is running
beyond the fully unloaded level. The slide valve in the affected
circuit will be decreased in position if the Saturated Suction
Temperature is less than Brine Freeze Set Point (Brine Freeze
Setpoint, LOSP) –18.0 F (–10 C) for 90 seconds, or the Satu-
rated Suction Temperature is less than –4 F (–20 C).
Override #5: Low Temperature Cooling and High Tempera-
ture Heating — This override decreases capacity when the dif-
ference between the Control Point (Control Point, CTPT) and
the Leaving Water Temperature (Cooler Leaving Fluid, LWT)
reaches a predetermined limit and the rate of change of the wa-
ter is 0º F per minute or still decreasing.
CAPACITY CONTROL OVERRIDES
1
2
3
4
5
6
7
8
9
Cooler Freeze Protection
Circuit A Low Saturated Suction Temperature in Cooling
Circuit B Low Saturated Suction Temperature in Cooling
—
Low Temperature cooling and High Temperature Heating (LWT)
Low Temperature cooling and High Temperature Heating (EWT)
Ramp Loading
Service Manual Test Override
Demand Limit
10 Cooler Interlock Override
11 High Temperature Cooling and Low Temperature Heating
12 High Temperature Cooling and Low Temperature Heating
(minimum load control in effect)
Override #6: Low Temperature Cooling and High Temperature
Heating — This override decreases capacity (approximately
5% of circuit capacity) when the Entering Water Temperature
(Cooler Entering Fluid, EWT) is less than the Control Point
(Control Point, CTPT).
13 Minimum On/Off and Off/On Time Delay
14 Slow Change Override
15 System Manager Capacity Control
16 Circuit A High Pressure Override
17 Circuit B High Pressure Override
Override #7: Ramp Loading — No capacity stage increase
will be made if the unit is configured for ramp loading (Ramp
Loading Select, RL.S=ENBL) and the difference between the
Leaving Water Temperature and the Control Point is greater
than 4º F (2.2º C) and the rate of change of the leaving water is
greater than Cool Ramp Loading Rate (Cooling Ramp Load-
ing, CRMP). Operating mode 5 (MD05) will be in effect.
Override #8: Service Manual Test Override — This over-
ride mode indicates the unit has been placed into Service Test
mode. The user can then use Service Test functions to test the
unit. All safeties and higher priority overrides are monitored
and acted upon.
18
—
19 Standby Mode
20
21
22 Minimum On Time Delay
23 Circuit A Low Saturated Suction Temperature in Cooling
24 Circuit B Low Saturated Suction Temperature in Cooling
25
26
27
28
29
30
31
32
33
—
—
—
—
—
—
—
—
—
—
—
NOTE: The user cannot activate this override mode.
Override # 9: Demand Limit — This override mode is active
when a command to limit the capacity is received. If the
current unit capacity is greater than the active capacity limit
value, a stage is removed. If the current capacity is lower than
the capacity limit value, the control will not add a stage that
will result in the new capacity being greater then the capacity
limit value. Operating mode 4 (MD04) will be in effect.
Override #10: Cooler Interlock Override — This override
prohibits compressor operation until the Cooler Interlock
(Cooler Flow Switch, LOCK) is closed.
Override #11: High Temperature Cooling and Low Temper-
ature Heating — This override algorithm runs once when the
unit is switched to ON. If the difference between the Leaving
Water Temperature (Cooler Leaving Fluid, LWT) and the
Control Point (Control Point, CTPT) exceeds a calculated
value and the rate of change of the water temperature is greater
than –0.1º F/min, a stage will be added.
Override #12: High Temperature Cooling and Low Temper-
ature Heating — This override runs only when Minimum
Load Control is Enabled, (Hot Gas Bypass Select, HGBP)
and is set to 1, 2 or 3. This override will add a stage of capacity
if the next stage is Minimum Load Control, when the differ-
ence between the Leaving Water Temperature (Cooler Leav-
ing Fluid, LWT) and the Control Point (Control Point, CTPT)
exceeds a calculated value and the rate of change of the water
temperature is greater than a fixed value.
34 Circuit A Low Refrigerant Charge
35 Circuit B Low Refrigerant Charge
36
37
38
39
40
—
—
—
—
—
41 Circuit A High Current Override
42 Circuit B High Current Override
43
44 Circuit A High Suction Superheat at Part Load
45 Circuit B High Suction Superheat at Part Load
46
47
48
49
50
51
52
53 Circuit A Delay for Unloading the Slide Valve
54 Circuit B Delay for Unloading the Slide Valve
55
56
57
58
—
—
—
—
—
—
—
—
—
—
—
—
59 Circuit A Low Oil Level
60 Circuit B Low Oil Level
Override #13: Minimum On/Off and Off/On Time Delay —
Whenever a capacity change has been made, the control will
remain at this capacity stage for the next 90 seconds. During
this time, no capacity control algorithm calculations will be
made. If the capacity step is a compressor, an additional
90-second delay is added to the previous hold time (see Over-
ride #22). This override allows the system to stabilize before
61
—
62 Circuit A High Motor Temperature Override
63 Circuit B High Motor Temperature Override
64
65
66 Circuit A High Discharge Gas Override
67 Circuit B High Discharge Gas Override
—
—
44
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Override #14: Slow Change Override — This override pre-
vents compressor stage changes when the leaving temperature
is close to the control point and slowly moving towards it.
Override #15: System Manager Capacity Control — If a
Chillervisor module is controlling the unit and multiple chill-
ers, the unit will increase capacity to attempt to load to the de-
mand limited value.
c. Outdoor air temperature is less than 32 F (0º C).
d. Saturated suction temperature or saturated discharge
temperature is less than the outdoor air temperature
by more than 5.4º F (3.0º C).
3. All of these conditions must be true:
a. The saturated suction temperature or saturated
discharge temperature is less than leaving fluid
temperature by more than 5.4º F (3.0º C).
b. Saturated suction temperature or saturated dis-
charge temperature is less than 41 F (5 C).
c. Saturated suction temperature or saturated dis-
charge temperature is less than the brine freeze
point (Brine Freeze Setpoint, LOSP) by more
than 6º F (3.3º C).
Override #16: Circuit A High Pressure Override
Override #17: Circuit B High Pressure Override
—
This
override attempts to avoid a high pressure failure. The algo-
rithm is run every 4 seconds. If the Saturated Condensing Tem-
perature for the circuit is above the High Pressure Threshold
(High Pressure Threshold, HP.TH) then the position of slide
valve will be unloaded.
Override #19: Standby Mode — This override algorithm will
not allow a compressor to run if the unit is in Standby mode,
(Heat/Cool Status, HC.ST=2).
Override #22: Minimum On Time Delay — In addition to
Override #13 Minimum On/Off and Off/On Time Delay, for
compressor capacity changes, an additional 90-second delay
will be added to Override #13 delay. No compressor will be
deenergized until 3 minutes have elapsed since the last com-
pressor has been turned ON. When this override is active, the
capacity control algorithm calculations will be performed, but
no capacity reduction will be made until the timer has expired.
A control with higher precedence will override the Minimum
On Time Delay.
NOTE: The freeze set point is 34 F (1.1 C)
for fresh water systems (Brine Freeze Setpoint,
FLUD=1). The freeze set point is brine freeze set
point (Brine Freeze Setpoint, LOSP), for medium
temperature brine systems (Cooler Fluid Type,
FLUD=2).
4. All of these conditions must be true:
a. The saturated suction temperature or saturated
discharge temperature is less than leaving water
temperature by more than 5.4º F (3.0º C).
b. Saturated suction temperature or saturated discharge
temperature is less than 41 F (5 C).
c. Saturated suction temperature or saturated discharge
temperature is less than the outdoor-air temperature
by more than 9º F (5º C).
Override #23: Circuit A Low Saturated Suction Tempera-
ture in Cooling
Override #24: Circuit B Low Saturated Suction Tempera-
ture in Cooling — If the circuit is operating close to the opera-
tional limit of the compressor, the circuit capacity will remain at
the same point or unload to raise the saturated suction tempera-
ture. This algorithm will be active if at least 1 compressor in the
circuit is on and one of the following conditions is true:
If any of these conditions 1, 2, 3 or 4 are met, the appropri-
ate operating mode, 21 (Circuit A) or 22 (Circuit B) will be in
effect.
Override #41: Circuit A High Current Override
Override #42: Circuit B High Current Override
—
This
1. Saturated Suction Temperature is less than the Brine
Freeze Setpoint (Brine Freeze Setpoint, LOSP) –6º F
(3.3º C).
2. Saturated Suction Temperature is less than the Brine
Freeze Setpoint (Brine Freeze Setpoint, LOSP) and the
circuit approach (Leaving Water Temperature – Saturated
Suction Temperature) is greater than 15º F (8.3º C) and
the Circuit Superheat (Discharge Gas Temperature – Sat-
urated Discharge Temperature) is greater than 25º F
(13.9º C).
override attempts to avoid an overcurrent failure. The algo-
rithm is run every 4 seconds. If the compressor current is great-
er than 79% of must trip amps (MTA) but less than 85% MTA
then the capacity will be held at current capacity. If the com-
pressor current is greater than 85% MTA then capacity will be
reduced by repositioning the slide valve until the current is less
than 85% MTA (Must Trip Amps, MTA.X).
Override #44: Circuit A High Suction Superheat at Part
Load
Override #45: Circuit B High Suction Superheat at Part
Load — If the compressor of the circuit is on, the compressor
current is no more than 30% of the MTA, main EXV is more
than 90% open and the suction superheat is higher than the
superheat control point for more than 5 minutes, then the cir-
cuit will be shut down.
NOTE: The freeze set point is 34 F (1.1 C) for fresh
water systems (Cooler Fluid Type, FLUD=1). The
freeze set point is Brine Freeze Set Point (Brine Freeze
Setpoint, LOSP), for Medium Temperature Brine
systems (Cooler Fluid Type, FLUD=2).
If any of these conditions are met, the appropriate operating
mode, 21 (Circuit A) or 22 (Circuit B) will be in effect.
Override #34: Circuit A Low Refrigerant Charge
Override #35: Circuit B Low Refrigerant Charge — The ca-
pacity override attempts to protect the compressor from start-
ing with no refrigerant in the circuit. This algorithm runs only
when the circuit is not operational (compressors is OFF). There
are several criteria that will enable this override:
1. The saturated suction temperature or saturated discharge
temperature is less than –13 F (–25 C).
Override #53: Circuit A Delay for Unloading the Slide
Valve
Override #54: Circuit B Delay for Unloading the Slide
Valve — This override prevents the compressor from re-start-
ing with locked rotor failure after being shutdown due to an
alarm or power cycle. The delay varies depending on the size
of the compressor. Refer to Table 34 for compressor nominal
capacities. A delay of 20 minutes will elapse for 182 and
204 ton compressors. The delay allows the slide valve of the
compressor to move back to its fully unloaded position. The
delay is adjusted according to the percent of the compressor
running capacity before it is shut down. If the compressor is
stopped normally, no delay will be applied. If the compressor is
shut down by the locked rotor alarm, a full delay will be ap-
plied before the compressor is allowed to re-start.
2. All of these conditions must be true:
a. The saturated suction temperature or saturated
discharge temperature is less than leaving fluid
temperature by more than 5.4º F (3.0º C).
b. Saturated suction temperature or saturated dis-
charge temperature is less than 41 F (5 C).
45
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Table 34 — 30XW Compressor Nominal Capacity
and when the condenser leaving water temperature becomes
greater than the head pressure set point.
Maximum and minimum condenser valve position is con-
figurable. The minimum condenser valve position is very im-
portant to avoid condenser freeze risks as condenser freeze pro-
tection is ensured by the condenser pump.
30XW UNIT SIZE
150
175
200
325
350
400
Compressor Nominal Capacity (tons)
Circuit A
Circuit B
182
—
182
—
204
—
182
182
182
182
204
204
Override #59: Circuit A Low Oil Level
To configure this option with the Touch Pilot™ display:
Override #60: Circuit B Low Oil Level — This override is
only effective when the circuit is not running. The override will
prevent the circuit from starting up with a low oil level. If this
override occurs three times, the low oil level alarm will be
tripped.
DISPLAY NAME
PATH
LINE NO.
VALUE
Condenser Water
Val Sel
Service FACTORY
13
YES
Range: 80 to120 F
(26.7 to 48.9 C)
Default: 86 F (30 C)
Water Val
Condensing Stp
Setpoint
38
Override #62: Circuit A High Motor Temperature Override
Override #63: Circuit B High Motor Temperature Override
Recl Valve Min
Position
Recl Valve Max
Position
Prop PID Gain
Varifan
Int PID Gain
Varifan
Range: 0 to 50%
Default: 20%
Service SERVICE1
Service SERVICE1
Service SERVICE1
Service SERVICE1
Service SERVICE1
19
20
6
— This override prevents the compressor motor temperature
from rising above the high temperature limit, but still allows
the chiller to run close to the high temperature limit by unload-
ing the compressor. If the motor temperature is greater than
214 F (101.1 C), the compressor will not load. This override
will remain active until the temperature drops below 214 F
(101.1 C). If the motor temperature is greater than 225 F
(107.2 C) for 60 seconds, the circuit capacity will decrease by
one stage. If the motor temperature is greater than 228 F
(108.9), the circuit capacity will decrease by one stage
immediately.
Range: 20 to 100%
Default: 100%
Range: -20 to 20
Default: 2.0
Range: -5.0 to 5.0
Default: 0.2
7
Deri PID Gain
Varifan
Range: -20 to 20
Default: 0.4
8
To configure this option with the Navigator™ display:
ITEM
ITEM EXPANSION
PATH
VALUE
Condenser Valve
Select
CON.V
Configuration UNIT YES
Override #66: Circuit A High Discharge Gas Override
Override #67: Circuit B High Discharge Gas Override
Range: 80 to140 F
(26.7 to 60 C)
Default: 86 F (30 C)
—
W.SCT Water Val Cond Stp Setpoint MISC
When the temperature is above the limit minus 2° F (1.1° C) in-
crease in capacity will not be allowed. This override will re-
main active until the discharge gas temperature drops below
the limit by –3° F (–1.7° C).
Reclaim Water Valve
Range: 0 to 50%
Default: 20%
HR.MI
HR.MA
HD.PG
HD.DG
Configuration SERV
Configuration SERV
Configuration SERV
Configuration SERV
Min
Reclaim Water Valve
Max
Range: 20 to 100%
Default: 100%
Varifan Proportion
Gain
Range: –10 to 10
Default: 2.0
Head Pressure Control — The Main Base Board
(MBB) uses the saturated condensing temperature input from
the discharge pressure transducer to control the head pressure
control signal. Head pressure control is maintained through a
calculated set point which is automatically adjusted based on
actual saturated condensing and saturated suction temperatures
so that the compressor(s) is (are) always operating within the
manufacturer’s specified envelope. The control will automati-
cally reduce the unit capacity as the saturated condensing tem-
perature approaches an upper limit. See capacity overrides
#16-18. The control will indicate through an operating mode
that high ambient unloading is in effect. If the saturated con-
densing temperature in a circuit exceeds the calculated maxi-
mum, the circuit will be stopped. For these reasons, there are
no head pressure control methods or set points to enter. The
control will modulate the 0 to 10v head pressure control output
signal when condensing temperature is below the minimum
head pressure requirement for the compressor. See Table 34 for
compressor nominal capacity.
Varifan Derivative
Gain
Range: –10 to 10
Default: 0.4
Range: –10 to 10
Default: 0.2
HD.IG Varifan Integral Gain Configuration SERV
NOTE: Operation of the head pressure control valve can be
verified by entering Quick Test. From the Navigator display,
go to Service Test\QUIC\FAN.A. From the Touch Pilot dis-
play, go to MAIN MENU\Status\QCK_TST1\Q_VFANA.
PRE-START-UP
IMPORTANT: Complete the Start-Up Checklist
for 30XW Liquid Chillers at the end of this publication.
The checklist assures proper start-up of a unit, and
provides a record of unit condition, application
requirements, system information, and operation at
initial start-up.
LOW CONDENSER FLUID TEMPERATURE HEAD
PRESSURE CONTROL OPTION — Units will start and op-
erate down to 65 F (18.3 C) entering condenser water tempera-
ture as standard. Operation with entering condenser water tem-
peratures below 65 F (18.3 C) requires a field supplied and in-
stalled condenser fluid control valve.
Sequence of Operation — Valve position is controlled
through a 0 to 10 vdc signal provided by the MLV/COND
board, channel 9, to maintain the head pressure set point. Unit
sizes 325-400 use a common condenser so the MBB uses the
highest saturated condensing temperature of either circuit. As a
safety feature, if the circuit is on and if the saturated condens-
ing temperature reaches the condensing set point +10° F, the
valve is opened to its maximum position to avoid a high pres-
sure alarm. The water valve is fully closed when the circuit is
OFF on unit sizes 150-200 and if both circuits are off on unit
sizes 325-400.
Do not attempt to start the chiller until the following checks
have been completed.
System Check
1. Check to ensure the unit is level per the installation
instructions.
2. Electrical power source must agree with unit nameplate.
3. Check that auxiliary components, such as the chilled fluid
and condenser fluid circulating pumps, air-handling
equipment, or any other equipment to which the chiller
supplies liquid are operational. Consult manufacturer's in-
structions. If the unit has field-installed accessories, be
sure all are properly installed and wired correctly. Refer
to unit wiring diagrams.
4. Open compressor suction service valves (if equipped).
5. Open discharge, liquid line, oil line, and economizer (if
equipped) service valves.
If the unit is configured as a heat machine, the valve will be
maintained fully open when the unit operates in heating mode
46
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6. Fill the chiller fluid circuit with clean water (with recom-
mended inhibitor added) or other non-corrosive fluid to
be cooled. Bleed all air out of high points of system. If
unit is exposed to temperatures below 32 F (0° C), suffi-
cient inhibited propylene glycol or other suitable corro-
sion inhibited antifreeze should be added to the chiller
water and condenser water circuit to prevent possible
freeze-up. The chilled water loop must be cleaned before
the unit is connected. To set the maintenance time for
cleaning and inspecting loop strainers, go to Water Filter
Ctrl (days), W.FIL. Values for this item are counted as
days. Refer to the system pump package literature for
specific internal inspection/cleaning requirements.
Table 35 — Temperature Limits for Standard Units
TEMPERATURE
Maximum Condenser EWT
Minimum Condenser EWT
Maximum Condenser LWT*
Maximum Cooler EWT†
Maximum Cooler LWT
F
110
65
C
43.3
18.3
47.8
21.1
15.6
4.4
118
70
60
Minimum Cooler LWT**
40
LEGEND
EWT
LWT
—
—
Entering Fluid (Water) Temperature
Leaving Fluid (Water) Temperature
*Temperature limit for high condensing/heat reclaim option units are
140 F (60 C).
†For sustained operation, EWT should not exceed 85 F (29.4 C).
**Unit requires brine modification for operation below this
temperature.
7. Check tightness of all electrical connections.
8. Verify power supply phase sequence. The phase sequence
should be A-B-C for proper compressor rotation.
VOLTAGE
START-UP
CAUTION
Main Power Supply — Minimum and maximum acceptable
supply voltages are listed in the Installation Instructions.
Unbalanced 3-Phase Supply Voltage — Never operate a motor
where a phase imbalance between phases is greater than 2%.
Do not manually operate contactors. Serious damage to the
machine may result.
To determine percent voltage imbalance:
max voltage deviation from
Actual Start-Up — Actual start-up should be done only
avg voltage
% Voltage Imbalance = 100 x
under supervision of a qualified refrigeration technician.
average voltage
1. Be sure all discharge, oil, and suction valves (if equipped)
and liquid line service valves are open.
2. Using the unit control, set leaving-fluid set point (Cool-
ing Setpoint 1, CSP.1). No cooling range adjustment is
necessary.
The maximum voltage deviation is the largest difference
between a voltage measurement across 2 legs and the average
across all 3 legs.
Example: Supply voltage is 240-3-60.
3. If optional control functions or accessories are being
used, the unit must be properly configured. Refer to
Configuration Options section for details.
4. Start the chilled fluid and condenser pumps, if unit is not
configured for pump control. (Cooler Pumps Sequence,
PUMP=0; Condenser Pump Sequence, HPUM = No)
AB = 243v
BC = 236v
AC = 238v
1. Determine average voltage:
5. Complete the Start-Up Checklist to verify all components
are operating properly.
6. Check the cooler flow switch for proper operation. En-
sure that the flow switch input indicates closed when the
pump is on and open when the pump is off.
243+236+238
Average voltage =
3
717
=
3
=
239
7. Turn Enable/Off/Remote contact switch to Enable position.
8. Allow unit to operate and confirm that everything is
functioning properly. Check to see that leaving fluid
temperature agrees with leaving set point Control Point
(Control Point, CTPT).
2. Determine maximum deviation from average voltage:
(AB) 243 – 239 = 4 v
(BC) 239 – 236 = 3 v
(AC) 239 – 238 = 1 v
Operating Limitations
Maximum deviation is 4 v.
TEMPERATURES — Unit operating temperature limits are
3. Determine percent voltage imbalance:
listed in Table 35.
4
% Voltage Imbalance = 100 x
239
Low Condenser Water Temperature Operation — For con-
denser entering water temperatures between 33 F (0.6 C) and
65 F (18.3 F), field installed accessory head pressure control
valve is required. Contact your Carrier representative for
details.
= 1.7%
This voltage imbalance is satisfactory as it is below the
maximum allowable of 2%.
CAUTION
IMPORTANT: If the supply voltage phase imbal-
ance is more than 2%, contact the local electric
utility company immediately. Do not operate unit
until imbalance condition is corrected.
Brine duty application (below 40 F [4.4 C] LCWT) for
chiller normally requires factory modification. Contact a
Carrier Representative for details regarding specific
applications. Operation below 40 F (4.4 C) LCWT with-
out modification can result in compressor failure.
MINIMUM FLUID LOOP VOLUME — To obtain proper
temperature control, loop fluid volume must be at least 3 gal-
lons per ton (3.25 L per kW) of chiller nominal capacity for air
conditioning and at least 6 gallons per ton (6.5 L per kW) for
47
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process applications. Refer to application information in Prod-
uct Data literature for details.
CAUTION
FLOW RATE REQUIREMENTS — Standard chillers should
be applied with nominal flow rates within those listed in the
Evaporator and Condenser Flow Rates table. Higher or lower
flow rates are permissible to obtain lower or higher tempera-
ture rises. Minimum flow rates must be exceeded to assure
turbulent flow and proper heat transfer in the cooler. See Table
36. See Fig. 27-37 for cooler pressure drop curves.
Operation below minimum flow rate could generate
alarms, which could result in damage to the cooler.
Consult application data section in the Product Data
literature and job design requirements to determine flow rate
requirements for a particular installation.
Table 36 — Evaporator and Condenser Flow Rates
EVAPORATOR
CONDENSER
NOMINAL
Leaving Fluid/Entering Fluid
Leaving Fluid/Entering Fluid
Minimum
40 F (4.4 C)/
45 F (7.2 C)
Maximum
60 F (15.6 C)/
70 F (21.1 C)
Minimum
70 F (21.1 C)/
65 F (18.3 C)
Maximum*
118 F (47.8 C)/
110 F (43.3 C)
Evaporator
Condenser
30XW UNIT
Minimum
Flow Rate
Maximum
Flow Rate
Minimum
Flow Rate
Maximum
Flow Rate
Nominal
Flow Rate
Nominal
Flow Rate
GPM
L/s
12.6
24.2
7.6
GPM
L/s
45.4
95.9
30.3
48.3
101.9
32.2
54.8
115.7
36.5
91.4
193.0
60.9
97.4
205.6
64.9
109.3
230.8
72.9
GPM
L/s
15.1
30.3
—
GPM
960
1600
—
L/s
60.6
100.9
—
GPM
L/s
GPM
L/s
30.3
30.3
—
Two pass
200
384
120
213
408
128
241
463
145
403
773
242
429
823
257
481
924
289
720
1520
480
240
480
—
384
384
384
408
408
408
463
463
463
773
773
773
823
823
823
924
924
924
24.2
24.2
24.2
25.7
25.7
25.7
29.2
29.2
29.2
48.8
48.8
48.8
51.9
51.9
51.9
58.3
58.3
58.3
480
480
—
150
175
200
325
350
400
One pass
Three pass
Two pass
One pass
Three pass
Two pass
One pass
Three pass
Two pass
One pass
Three pass
Two pass
One pass
Three pass
Two pass
One pass
Three pass
13.4
25.7
8.0
765
255
510
—
16.1
32.2
—
1020
1700
—
64.4
107.3
—
510
510
—
32.2
32.2
—
1615
510
15.2
29.2
9.1
869
290
579
—
18.3
36.5
—
1158
1930
—
731.0
121.8
—
579
579
—
36.5
36.5
—
1834
579
25.4
48.8
15.2
27.0
51.9
16.2
30.4
58.3
18.2
1149
3059
966
483
966
—
30.5
60.9
—
1932
3220
—
121.9
203.2
—
966
966
—
60.9
60.9
—
1544
3259
1029
1733
3658
1155
515
1029
—
32.5
64.9
—
2058
3430
—
129.8
216.4
—
1029
1029
—
64.9
64.9
—
578
1155
—
36.4
72.9
—
2310
3850
—
145.7
242.9
—
1155
1155
—
72.9
72.9
—
*Maximum condenser fluid temperature shown for standard condensing
option. High condensing or heat machine option may have leaving fluid tem-
peratures up to 140 F (60 C) and entering up to 128 F (53.3 C).
(kPa) ft wg
(119.4) 40.00
(104.4) 35.00
3 pass
1 pass
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
2 pass
0
(0)
500
(31.5)
1000
(63.1)
Evaporator Flow Rate
1500
(94.6)
2000 gpm
(126.2) (L/s)
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over
the entire range of evaporator water flow rates represented.
a30-4833
Fig. 27 — 30XW150-200 Evaporator Marine Waterbox
48
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(kPa) ft wg
(119.4) 40.00
3 pass
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
1 pass
2 pass
0
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
(126.2)
2500
(157.7)
3000 gpm
(189.3) (L/s)
(0)
Evaporator Flow Rate
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over
the entire range of evaporator water flow rates represented.
A30-4691
Fig. 28 — 30XW325-400 Evaporator Marine Waterbox
ft wg
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
(kPa)
(119.4)
(104.4)
(89.5)
(74.6)
(59.7)
(44.8)
(29.8)
(14.9)
(0)
3 pass
2 pass
1 pass
0.00
0
(0)
500
(31.5)
1000
(63.1)
1500
(94.6)
2000 gpm
(126.2) (L/s)
Evaporator Flow Rate
LEGEND
NIH — Nozzle-In-Head
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of evaporator water flow rates represented.
A30-4834
Fig. 29 — 30XW150-200 Evaporator NIH Flange and NIH Victaulic
49
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(kPa) ft wg
(119.4) 40.00
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
1 pass
3 pass
2 pass
gpm
(L/s)
0
(0)
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
(126.2)
Evaporator Flow Rate
LEGEND
NIH — Nozzle-In-Head
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of evaporator water flow rates represented.
A30-4692
Fig. 30 — 30XW325-400 Evaporator NIH Flange
(kPa) ft wg
(119.4) 40.00
3 pass
(104.4) 35.00
1 pass
2 pass
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
0
(0)
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
(126.2)
2500
(157.7)
3000 gpm
(189.3) (L/s)
Evaporator Flow Rate
LEGEND
NIH — Nozzle-In-Head
A30-4693
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of evaporator water flow rates represented.
Fig. 31 — 30XW325-400 Evaporator NIH Victaulic
50
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ft wg
(kPa)
(119.4) 40.00
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
2 pass
1 pass
(14.9)
(0)
5.00
0.00
0
(0)
500
(31.5)
1000
(63.1)
1500
(94.6)
2000 gpm
(126.2) (L/s)
Condenser Flow Rate
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of condenser water flow rates represented.
A30-4835
Fig. 32 — 30XW150-200 Condenser Marine Waterbox
(kPa) ft wg
(119.4) 40.00
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
1 pass
2 pass
0
500
(31.5)
1000
(63.1)
1500
2000
2500
3000
3500 gpm
(0)
(94.6) (126.2) (157.7) (189.3) (220.8) (L/s)
Condenser Flow Rate
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of condenser water flow rates represented.
A30-4694
Fig. 33 — 30XW325-400 Condenser Marine Waterbox
51
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ft wg
(kPa)
(119.4) 40.00
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
2 pass
1 pass
(14.9)
(0)
5.00
0.00
0
(0)
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
gpm
(126.2) (L/s)
Condenser Flow Rate
LEGEND
NIH — Nozzle-In-Head
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire
range of evaporator water flow rates represented.
A30-4836
Fig. 34 — 30XW150-200 Condenser NIH Flange
(kPa) ft wg
(119.4) 40.00
(104.4) 35.00
2 pass
1 pass
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
0
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
(126.2)
2500 gpm
(157.7) (L/s)
(0)
Condenser Flow Rate
LEGEND
NIH — Nozzle-In-Head
A30-4695
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire
range of evaporator water flow rates represented.
Fig. 35 — 30XW325-400 Condenser NIH Flange
52
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ft wg
(kPa)
(119.4) 40.00
(104.4) 35.00
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
2 pass
(14.9)
(0)
5.00
0.00
0
500
(31.5)
1000
(63.1)
1500
(94.6)
2000
gpm
(0)
(126.2) (L/s)
Condenser Flow Rate
LEGEND
NIH — Nozzle-In-Head
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the entire
range of evaporator water flow rates represented.
A30-4837
Fig. 36 — 30XW150-200 Condenser NIH Victaulic
(kPa) ft wg
(119.4) 40.00
(104.4) 35.00
2 pass
(89.5) 30.00
(74.6) 25.00
(59.7) 20.00
(44.8) 15.00
(29.8) 10.00
(14.9) 5.00
(0) 0.00
0
500
(31.5)
1000
(63.1)
1500
2000
2500
3000
3500 gpm
(0)
(94.6) (126.2) (157.7) (189.3) (220.8) (L/s)
Condenser Flow Rate
LEGEND
A30-4696
NIH — Nozzle-In-Head
NOTE: The table above represents pressure drops only. The table does not imply that the chiller can be properly applied over the
entire range of evaporator water flow rates represented.
Fig. 37 — 30XW325-400 Condenser NIH Victaulic
53
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calculation, and will determine which chiller, the lead or lag,
will increase or decrease capacity. When the load reduces, the
lag chiller will be the first chiller to unload. To accomplish this,
the lead chiller set point is decreased by 4° F (2.2° C) until the
lag chiller unloads.
PUMP OPERATION — For parallel chiller pump operation,
the lead chiller’s water pump will be started. The lag chiller’s
water pump will be maintained off if Lag Unit Pump Control,
LAGP=0. The internal algorithm of lead chiller will control ca-
pacity of the lead chiller.
OPERATION
Sequence of Operation — With a command to start
the chiller, the cooler and condenser pumps will start. After
verifying water flow, the control will monitor the entering and
leaving water temperatures. If the need for mechanical cooling
is determined, the control decides which circuit and compres-
sor to start. The control will start the required compressor com-
pletely unloaded. The control will continue to load this circuit
by moving the slide valve to satisfy cooling requirements.
Once fully loaded, the control will start an additional circuit to
satisfy the load as required. Shutdown of each circuit under
normal conditions occurs in the opposite sequence to loading.
Once the circuit is fully unloaded the compressor is shut off
and the EXV will close completely.
For series chiller operation, the pump is always controlled
by the master chiller.
Operating Modes — Operating modes are override
modes that affect normal operation of the equipment. More
than one operating mode can be in effect at the same time.
Some operating modes have corresponding capacity control
overrides in the Capacity Control Overrides section on
page 43.
For the Touch Pilot display, the status of the operating
modes can be found in the MODES submenu, which is under
the STATUS menu. Each operating mode and its status (Yes =
active, No = inactive) is listed.
For the Navigator display, the status of the operating modes
can be found in the MODE submenu under the OPERATING
MODES menu. The 6 top priority operating modes are dis-
played in MD01 through MD06. To view the modes with the
Navigator display:
Dual Chiller Sequence of Operation — With
a
command to start the chiller, the master chiller determines
which chiller will become the lead chiller based on the configu-
ration of Lead Lag Select, LLBL and Lead/Lag Balance Da-
ta, LLBD. The lead chiller is always started first and the lag
chiller is held at zero percent capacity by the master chiller
forcing the lag demand limit value to 0%. If Lead Pulldown
Time (Lead Pulldown Time, LPUL) has been configured, the
lead chiller will continue to operate alone for that specified
time. After the Lead Pulldown Time timer has elapsed and
when the lead chiller is fully loaded, either all available com-
pression is on or at the master demand limit value, then the lag
start timer (Lag Start Timer, LLDY) is initiated. When the
pulldown timer and lag start timer has elapsed and the Com-
bined Leaving Chilled Water Temperature is more than 3° F
(1.7° C) above the set point, then the lag chiller is started. If the
lag chiller’s water pump was not started when the machines
went into occupied mode, the lag chiller water pump will be
started. The lag chiller will start with the master chiller forcing
the lag chiller demand limit value (LAG_LIM) to the master’s
demand limit value. If lead/lag capacity balance is selected,
once the lag chiller has started, the master shall try to keep the
difference in capacity between lead and lag less than 20%. The
master shall then be responsible for water loop capacity
ITEM ITEM EXPANSION
PATH
VALUE
MD01 First Active Mode
Operating modes MODE 0-32
MD02 Second Active Mode Operating modes MODE 0-32
MD03 Third Active Mode Operating modes MODE 0-32
MD04 Fourth Active Mode Operating modes MODE 0-32
MD05 Fifth Active Mode
Operating modes MODE 0-32
MD06 Sixth Active Mode
Operating modes MODE 0-32
See Table 37 for a list of operating modes.
Table 37 — 30XW Operating Modes
NAVIGATOR OPERATING
MODE NUMBER
TOUCH PILOT
LINE NUMBER
TOUCH PILOT
VALUE
NAVIGATOR EXPANSION
TOUCH PILOT DISCRIPTION
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
27
28
30
31
Startup Delay in Effect
Second Setpoint in Use
Reset in Effect
Startup Delay in Effect
Second Setpoint in Use
Reset in Effect
2
3
4
5
6
7
8
9
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Demand Limit Active
Ramp Loading Active
Cooler Heater Active
Cooler Pumps Rotation
Pump Periodic Start
Night Low Noise Active
System Manager Active
Mast Slave Ctrl Active
Auto Changeover Active
Free Cooling Active
Demand Limit Active
Ramp Loading Active
Cooler Heater Active
Cooler Pumps Rotation
Pump Periodic Start
Night Low Noise Active
System Manager Active
Mast Slave Active
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
28
29
31
32
Auto Changeover Active
Free Cooling Active
Reclaim Active
Reclaim Active
Electric Heat Active
Electric Heat Active
Heating Low EWT Lockout
Condenser Pumps Rotation
Ice Mode in Effect
Defrost Active on Cir A
Defrost Active on Cir B
Low Suction Circuit A
Low Suction Circuit B
High DGT Circuit A
Heating Low EWT Lockout
Condenser Pumps Rotation
Ice Mode in Effect
Defrost Active on Cir A
Defrost Active on Cir B
Low Suction Circuit A
Low Suction Circuit B
High DGT Circuit A
High DGT Circuit B
High DGT Circuit B
High Pres Override Cir A
High Pres Override Cir B
Low Superheat Circuit A
Low Superheat Circuit B
High Pres Override Cir A
High Pres Override Cir B
Low Superheat Circuit A
Low Superheat Circuit B
54
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STARTUP DELAY IN EFFECT — This mode is checked
for when the unit is started. This mode is active when the Min-
utes Off Time (Unit Off to On Delay, DELY) timer is active.
The unit will not start until the timer has expired. The mode
will terminate when the timer expires.
SECOND SETPOINT IN USE — This mode is checked for
when the unit is ON. The mode is active when Cooling Set-
point 2 (Cooling Setpoint 2, CSP.2) or Ice Setpoint (Cooling
Ice Setpoint, CSP.3) is in use. While in this mode, the Active
Setpoint (Current Setpoint, SETP) will show the CSP.2 or
CSP.3 value.
While in this mode, the unit will operate to the Cooling Set-
point 2 (CSP.2) or Ice Setpoint (CSP.3). The mode will termi-
nate when the Cooling Setpoint 2 (CSP.2) or Ice Setpoint
(CSP.3) is no longer in use.
RESET IN EFFECT — This mode is checked for when the
unit is ON. The mode will be active when Temperature Reset
(Cooling Reset Select, CRST) is enabled either by CRST=1
(Outside Air Temperature), CRST=2 (Return Water), CRST=3
(4-20 mA Input), or CRST=4 (Space Temperature) and reset is
active.
3, 5 of the month). The mode will terminate when the pump
shuts down.
SYSTEM MANAGER ACTIVE — This mode is checked
when the unit is ON or OFF. This mode is active if a System
Manager such as Building Supervisor, Chillervisor System
Manager, or another CCN device is controlling the machine.
When this mode is active, the machine will respond to the
specific commands received from the System Manager. The
mode will be terminated if the System Manager control is
released.
MASTER SLAVE CONTROL ACTIVE — This mode is
checked for if the machine is ON. This mode is active if Master
Slave Control has been enabled. This occurs when two ma-
chines are programmed, one as the master (Master/Slave Se-
lect, MSSL=1 [Master]) and the other as a slave (Master/
Slave Select, MSSL=2 [Slave]).
Both the master and slave machines will respond to the ca-
pacity control commands issued by the master controller. This
may include control point changes and demand limit com-
mands. This mode will terminate when Master Slave Control
has been disabled.
While in this mode, the Active Setpoint (Current Setpoint,
SETP) will be modified according to the programmed infor-
mation and will be displayed as the Control Point (Control
Point, CTPT). The mode will terminate when the Temperature
Reset is not modifying the active leaving water set point, caus-
ing SETP to be the same as CTPT.
AUTO CHANGEOVER ACTIVE — This mode is not
supported.
FREE COOLING ACTIVE — This mode is not supported.
RECLAIM ACTIVE — This mode is not supported.
ELECTRIC HEAT ACTIVE — This mode is not supported.
DEMAND LIMIT ACTIVE — This mode is checked for
when the unit is ON. The mode is active when Demand Limit
(Demand Limit Type Select, DMDC) is enabled either by
DMDC=1 (Switch), DMDC=2 (4-20 mA Input), or the Night
Time Low Sound Capacity Limit (Capacity Limit, LS.LT).
The Active Demand Limit Value (Active Demand Limit
Val, LIM) will display the current demand limit according to
the programmed information and the unit’s capacity will be re-
duced to the amount shown or lower. The mode will terminate
when the Demand Limit command has been removed.
HEATING LOW EWT LOCKOUT — This mode is not
supported.
CONDENSER PUMPS ROTATION — This
mode
is
checked for whether the unit is ON or OFF. The mode is active
when the condenser pump sequence (Condenser Pump
Sequence, HPUM = Yes) and the pump rotation delta timer
(Pump Auto Rotation Delay, ROT.P) have expired.
ICE MODE IN EFFECT — This mode is checked for when
the unit is ON. This mode is active when Ice Setpoint (Cooling
Ice Setpoint, CSP.3) is in use. While in this mode, the Active
Setpoint (Current Setpoint, SETP) will show the Cooling Ice
Setpoint, CSP.3 value and the unit will operate to the Ice Set-
point (CSP.3). This mode will terminate when the Ice Setpoint
(CSP.3) is no longer in use.
RAMP LOADING ACTIVE — This mode is checked for
when the unit is ON. The mode is active when Ramp Loading
(Ramp Loading Select, RL.S) is enabled and the following
conditions are met:
1. The leaving water temperature is more than 4° F (2.2° C)
DEFROST ACTIVE ON CIR A — This mode is not supported.
DEFROST ACTIVE ON CIR B — This mode is not supported.
LOW SUCTION CIRCUIT A
LOW SUCTION CIRCUIT B
from the Control Point (Control Point, CTPT), and
2. The rate of change of the leaving water temperature is
greater than the Cool Ramp Loading (Cooling Ramp
Loading, CRMP).
The control will limit the percent capacity increase until one
of the two conditions above are no longer met, then the mode
will terminate.
COOLER PUMPS ROTATION — This mode is checked for
whether the unit is ON or OFF. The mode is active when the
Cooler Pump Sequence (Cooler Pump Run Status,
PUMP=2) (2 Pumps Automatic Changeover) and the Pump
Rotation Delta Timer (Pump Auto Rotation Delay, ROT.P)
have expired.
The control will switch the operation of the pumps. The
lead pump will operate normally. The lag pump will be started,
becoming the lead, and then the original lead pump will be shut
down. This mode will terminate when the pump operation has
been completed.
These modes are checked when the circuit is ON. The
appropriate circuit mode will be active if one of the follow-
ing conditions is true:
1. If the circuit’s saturated suction temperature (SST) is
more than 6° F (3.3° C) less than the freeze point and
both the cooler approach (Leaving Water Temperature –
SST) and superheat (Suction Gas Temperature – SST) are
greater than 15° F (8.3° C).
2. If the circuit is ON and the circuit’s SST is more than
18º F (10.0º C) below the freeze point for more than
90 seconds.
3. If the circuit’s saturated suction temperature is more
than 6° F (3.3° C) below the freeze point for more than
3 minutes.
For a fresh water system (Cooler Fluid Type, FLUD =1),
the freeze point is 34° F (1.1° C). For medium temperature
brine systems, (Cooler Fluid Type, FLUD=2), the freeze point
is Brine Freeze Set Point (Brine Freeze Setpoint, LOSP).
For criterion 1, no additional capacity will be added. For cri-
teria 2 and 3 capacity will be decreased on the circuit. The
mode will terminate when the circuit’s SST is greater than the
freeze point minus 6° F (3.3° C) or the circuit has alarmed.
PUMP PERIODIC START — This mode is active when the
cooler pump is started due to the Periodic Pump Start configu-
ration (Pump Sticking Protection, PM.PS=YES). If the pump
has not run that day, a pump will be started and will run for 2
seconds at 2:00 PM. If the machine is equipped with dual
pumps, Pump no. 1 will run on even days (such as day 2, 4, 6
of the month). Pump no. 2 will run on odd days (such as day 1,
55
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If this condition is encountered, see Possible Causes for
Alarms 56 and 57 on page 75.
HIGH DGT CIRCUIT A
Compressor Suction Gas Temperature — On all sizes, this
thermistor is factory-installed in a well located on the compres-
sor of each circuit. There is one thermistor for each circuit.
HIGH DGT CIRCUIT B — The capacity of the affected
circuit may be increased to reduce circuit discharge gas
temperature.
Compressor Discharge Gas Temperature — On all sizes, this
thermistor is factory-installed in a well located in the discharge
end of the compressor for the circuit. There is one thermistor
for each circuit.
HIGH PRES OVERRIDE CIR A
HIGH PRES OVERRIDE CIR B — This mode is checked
for when the circuit is ON. The appropriate circuit mode will
be active if the discharge pressure for the circuit, Discharge
Pressure Circuit A (Discharge Pressure, DP.A), Discharge
Pressure Circuit B (Discharge Pressure, DP.B), or Discharge
Pressure Circuit C (Discharge Pressure, DP.C), is greater than
the High Pressure Threshold (High Pressure Threshold,
HP.TH).
The capacity of the affected circuit will be reduced. Two
minutes following the capacity reduction, the circuit’s saturated
condensing temperature (SCTt+2) is calculated and stored. The
affected circuit will not be allowed to add capacity for at least 5
minutes following the capacity reduction. If after 5 minutes,
the circuit’s saturated condensing temperature is less than
SCTt+2 –3° F (1.7° C), and then if required, percent capacity
will be added. If additional capacity is required, the control will
look for other circuits to add capacity.
Economizer Temperature (sizes 175,200,350,400 only) —
On all sizes, this thermistor is factory-installed in a friction fit
well located in the economizer line for the circuit. There is one
thermistor for each circuit.
Compressor Motor Temperature — On all sizes, this therm-
istor is embedded in the motor windings. There are two therm-
istors in each compressor. One spare is provided.
Remote Space Temperature — This sensor (part no.
33ZCT55SPT) is a field-installed accessory mounted in the in-
door space and is used for water temperature reset. The sensor
should be installed as a wall-mounted thermostat would be (in
the conditioned space where it will not be subjected to either a
cooling or heating source or direct exposure to sunlight, and 4
to 5 ft above the floor).
Space temperature sensor wires are to be connected to
terminals in the unit main control box. The space temperature
sensor includes a terminal block (SEN) and a RJ11 female con-
nector. The RJ11 connector is used to access the Carrier Com-
fort Network® (CCN) system at the sensor. See Fig. 39 and 40.
This mode will terminate once the circuit’s saturated con-
densing temperature is less than SCTt+2 –3° F (1.7° C).
If this condition is encountered, see Possible Causes for
Alarm A1.03. on page 81.
To connect the space temperature sensor (see Fig. 41):
1. Using a 20 AWG twisted pair conductor cable rated for
the application, connect one wire of the twisted pair to
one SEN terminal and connect the other wire to the other
SEN terminal located under the cover of the space
temperature sensor.
2. Connect the other ends of the wires to terminals 7 and 8
on TB6 located in the unit control box.
Units on the CCN can be monitored from the space at the
sensor through the RJ11 connector, if desired. To wire the RJ11
connector into the CCN:
1. Cut the CCN wire and strip ends of the red (+), white
(ground), and black (–) conductors. (If another wire color
scheme is used, strip ends of appropriate wires.)
LOW SUPERHEAT CIRCUIT A
LOW SUPERHEAT CIRCUIT B — This mode is checked
for when the circuit is ON. The appropriate circuit mode will
be active if the circuit’s superheat (discharge gas temperature
— SCT) is less than 18° F (10° C).
No additional capacity will be added until the circuit’s su-
perheat is greater than 18° F (10° C). The control will look for
other circuits to add capacity if additional steps of capacity are
required. This mode will terminate once the affected circuit’s
superheat is greater than 18° F (10° C).
If this condition is encountered, see Possible Causes for
Alarms P.11 and P.12 on page 77.
Sensors — The electronic control uses up to 13 thermistors
to sense temperatures and up to 8 transducers to sense pressure
for controlling chiller operation. These sensors are outlined
below. See Fig. 38 for thermistor and transducer locations.
2. Insert and secure the red (+) wire to terminal 5 of the
space temperature sensor terminal block.
3. Insert and secure the white (ground) wire to terminal 4 of
the space temperature sensor.
THERMISTORS (Tables 38-39B) — Thermistors that are
monitoring the chiller’s operation include: Cooler Entering
Water, Cooler Leaving Water, Condenser Entering Water,
Condenser Leaving Water, Dual Chiller Leaving Water, Com-
pressor Suction Gas Temperature, Compressor Discharge Gas
Temperature, Economizer Temperature, and Compressor Motor
Temperature. These thermistors are 5 kat 77 F (25 C) and are
identical in temperature versus resistance. The Space Tempera-
ture Thermistor is 10 kat 77 F (25 C) and has a different tem-
perature vs. resistance. See Fig. 38 for thermistor locations.
Cooler Leaving Water Sensor — On all sizes, this thermistor
is installed in a well in the leaving water nozzle of the cooler.
See Fig. 39 and 40.
Cooler Entering Water Sensor — On all sizes, this thermis-
tor is factory-installed in a well in the entering water nozzle of
the cooler.
4. Insert and secure the black (–) wire to terminal 2 of the
space temperature sensor.
IMPORTANT: The cable selected for the RJ11
connector wiring MUST be identical to the CCN
communication bus wire used for the entire network.
Refer to Table 11 for acceptable wiring.
5. Connect the other end of the communication bus cable to
the remainder of the CCN communication bus.
NOTE: The Energy Management Module (EMM) is required
for this accessory.
TRANSDUCERS — There are four pressure transducers per
circuit (3 per circuit for sizes 150,325), and two different types
of transducers: low pressure (green connector) and high pres-
sure (black connector). See Fig. 38 for transducer locations.
Low-pressure type:
• Suction pressure transducer (SPT)
• Economizer pressure transducer (EPT)
High-pressure type:
• Discharge pressure transducer (DPT)
• Oil pressure transducer (OPT)
Condenser Leaving Water Sensor — On all sizes with heat
machine options, this thermistor is installed in a well in the
leaving water nozzle of the condenser. See Fig. 39 and 40.
Condenser Entering Water Sensor — On all sizes with heat
machine options, this thermistor is factory-installed in a well in
the entering water nozzle of the condenser.
56
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ECTA
(175, 200, 350, 400 ONLY)
DGTA
EPTA
(175, 200, 350, 400 ONLY)
HPSA
A30-4838
EPTB
(350, 400 ONLY)
ECTB
(350, 400 ONLY)
DGTB
HPSB
OPTB
SGTB
OPTA
SGTA
LEGEND
DGT — Discharge Gas Thermistor
DPT — Discharge Pressure Transducer
ECT — Economizer Gas Thermistor
EPT — Economizer Pressure Transducer
HPS — High-Pressure Switch
OPT — Oil Pressure Transducer
SGT — Suction Gas Thermistor
SPT — Suction Pressure Transducer
*Not visible from angle shown.
SPTB*
SPTA*
DPTB
DPTA
A30-4839
Fig. 38 — Thermistor and Transducer Locations
57
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Table 38 — Thermistor Identification
THERMISTOR ID
EWT
DESCRIPTION
RESISTANCE AT 77 F (25 C)
CONNECTION POINT
MBB-J6-CH2
Evaporator Entering Water Thermistor
Evaporator Leaving Water Thermistor
Condenser Entering Water Thermistor
Condenser Leaving Water Thermistor
Circuit A Suction Gas Thermistor
Circuit B Suction Gas Thermistor
Circuit A Discharge Gas Thermistor
Circuit B Discharge Gas Thermistor
Circuit A Economizer Thermistor
Circuit B Economizer Thermistor
Dual Chiller LWT Thermistor
5k
5k
5k
5k
5k
5k
5k
5k
5k
5k
5k
5k
5k
10k
LWT
MBB-J6-CH1
CEWT
CLWT
SGTA*
SGTB*
DGTA
DGTB
ECTA
ECTB
MBB-J6-CH4
MBB-J6-CH5
EXV1-J3-THA
EXV2-J3-THA
CPM-A-J9-CH02
CPM-B-J9-CH02
EXV1-J3-THB
EXV2-J3-THB
MBB-J6-CH3
DUAL
CAMT
CBMT
SPT
Circuit A Motor Temperature
CPM-A-J9-CH01
CPM-B-J9-CH01
EMM-J6-CH2
Circuit B Motor Temperature
Space Temperature Thermistor
*SGTA and SGTB for 30XW150-325 units are connected to the EXV1 board.
Table 39A — 5K Thermistor Temperature (°F) vs Resistance
TEMP RESISTANCE
TEMP RESISTANCE
TEMP RESISTANCE
TEMP RESISTANCE
(F)
(Ohms)
(F)
(Ohms)
(F)
(Ohms)
(F)
(Ohms)
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
765
750
734
719
705
690
677
663
650
638
626
614
602
591
581
570
561
551
542
533
524
516
508
501
494
487
480
473
467
461
456
450
445
439
434
429
424
419
415
410
405
401
396
391
386
382
377
372
367
361
356
350
344
338
332
325
318
311
304
297
289
282
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
13,826
13,449
13,084
12,730
12,387
12,053
11,730
11,416
11,112
10,816
10,529
10,250
9,979
9,717
9,461
9,213
8,973
8,739
8,511
8,291
8,076
7,686
7,665
7,468
7,277
7,091
6,911
6,735
6,564
6,399
6,238
6,081
5,929
5,781
5,637
5,497
5,361
5,229
5,101
4,976
4,855
4,737
4,622
4,511
4,403
4,298
4,196
4,096
4,000
3,906
3,814
3,726
3,640
3,556
3,474
3,395
3,318
3,243
3,170
3,099
3,031
2,964
2,898
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
2,835
2,773
2,713
2,655
2,597
2,542
2,488
2,436
2,385
2,335
2,286
2,239
2,192
2,147
2,103
2,060
2,018
1,977
1,937
1,898
1,860
1,822
1,786
1,750
1,715
1,680
1,647
1,614
1,582
1,550
1,519
1,489
1,459
1,430
1,401
1,373
1,345
1,318
1,291
1,265
1,240
1,214
1,190
1,165
1,141
1,118
1,095
1,072
1,050
1,029
1,007
986
–25
–24
–23
–22
–21
–20
–19
–18
–17
–16
–15
–14
–13
–12
–11
–10
–9
–8
–7
–6
–5
–4
–3
–2
–1
0
98,010
94,707
91,522
88,449
85,486
82,627
79,871
77,212
74,648
72,175
69,790
67,490
65,272
63,133
61,070
59,081
57,162
55,311
53,526
51,804
50,143
48,541
46,996
45,505
44,066
42,679
41,339
40,047
38,800
37,596
36,435
35,313
34,231
33,185
32,176
31,202
30,260
29,351
28,473
27,624
26,804
26,011
25,245
24,505
23,789
23,096
22,427
21,779
21,153
20,547
19,960
19,393
18,843
18,311
17,796
17,297
16,814
16,346
15,892
15,453
15,027
14,614
14,214
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
965
945
925
906
887
868
850
832
815
798
782
58
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Table 39B — 5K Thermistor Temperature (°C) vs Resistance
TEMP RESISTANCE
TEMP RESISTANCE
TEMP RESISTANCE
TEMP RESISTANCE
(C)
(Ohms)
(C)
(Ohms)
(C)
(Ohms)
(C)
(Ohms)
3
4
14,026
13,342
12,696
12,085
11,506
10,959
10,441
9,949
9,485
9,044
8,627
8,231
7,855
7,499
7,161
6,840
6,536
6,246
5,971
5,710
5,461
5,225
5,000
4,786
4,583
4,389
4,204
4,028
3,861
3,701
3,549
3,404
3,266
3,134
3,008
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2,888
2,773
2,663
2,559
2,459
2,363
2,272
2,184
2,101
2,021
1,944
1,871
1,801
1,734
1,670
1,609
1,550
1,493
1,439
1,387
1,337
1,290
1,244
1,200
1,158
1,118
1,079
1,041
1,006
971
–32
–31
–30
–29
–28
–27
–26
–25
–24
–23
–22
–21
–20
–19
–18
–17
–16
–15
–14
–13
–12
–11
–10
–9
100,260
94,165
88,480
83,170
78,125
73,580
69,250
65,205
61,420
57,875
54,555
51,450
48,536
45,807
43,247
40,845
38,592
38,476
34,489
32,621
30,866
29,216
27,633
26,202
24,827
23,532
22,313
21,163
20,079
19,058
18,094
17,184
16,325
15,515
14,749
73
74
775
747
719
693
669
645
623
602
583
564
547
531
516
502
489
477
466
456
446
436
427
419
410
402
393
385
376
367
357
346
335
324
312
299
285
5
75
6
76
7
77
8
78
9
79
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
–8
97
–7
98
–6
99
–5
100
101
102
103
104
105
106
107
–4
–3
938
–2
906
–1
876
0
836
1
805
2
SERVICE
Economizer Assembly —
BRASS NUT 3/8 - 24 FOR
O-RING
a30-4079
ASSEMBLY ON BRASS WELL
Each
circuit
on
30XW175,200,350,400 units has an economizer assembly. The
30XW150,325 units do not have an economizer and have one
main electronic expansion valve. The 30XW150,325 units are
controlled the same way as units with a separate economizer
assembly. See Fig. 42.
Fig. 39 — 5K Thermistor
(30RB660036 Thermistor Kit)
Electronic Expansion Valve (EXV) — See Fig. 43
for a cutaway view of the EXV. High-pressure liquid refriger-
ant enters valve through the top. As refrigerant passes through
the orifice, pressure drops and refrigerant changes to a 2-phase
condition (liquid and vapor). The electronic expansion valve
operates through an electronically controlled activation of a
stepper motor. The stepper motor stays in position unless pow-
er pulses initiate the two discrete sets of motor stator windings
for rotation in either direction. The direction depends on the
phase relationship of the power pulses.
The motor directly operates the spindle, which has rotating
movements that are transformed into linear motion by the
transmission in the cage assembly. The valve cone is a V-port
type which includes a positive shut-off when closed.
1/4-18 NPT
a30-4080
6" MINIMUM
CLEARANCE FOR
THERMISTOR
REMOVAL
1.188 in.
2.315 in.
Fig. 40 — Dual Leaving Water Thermistor Well
(00PPG000008000A)
The large number of steps and long stroke results in very ac-
curate control of the refrigerant flow. The stepper motor has ei-
ther 4260 (main) or 2785 (economizer) steps.
a30-4081
SENSOR
MAIN EXV CONTROL — Each circuit has a thermistor lo-
cated in a well in the discharge line of the compressor (DGT)
and another one located in the compressor motor cavity (SGT).
Each circuit also has discharge and suction pressure transducer.
Discharge and suction pressure as measured by the transducers
are converted to saturated temperatures. The main control logic
for the EXV uses discharge superheat to control the position of
the EXV. The difference between the temperature of the
discharge gas and the saturated discharge temperature is the
superheat. The EXV module controls the position of the elec-
tronic expansion valve stepper motor to maintain the discharge
superheat set point.
TB6
SEN
SEN
7
8
Fig. 41 — Typical Remote Space Temperature
Sensor (33ZCT55SPT) Wiring
59
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The EXV control logic has several overrides, which are also
used to control the position of the EXV.
• Approach between SST and LWT
• Maximum Operating Pressure (MOP)
Approach — If the approach (pinch), which is the difference
between leaving fluid temperature and saturated suction tem-
perature, is equal to or less than the pinch set point then the
EXV will not open any further even though discharge super-
heat set point is not met. Pinch set point is calculated using
suction superheat, discharge superheat and pinch offset. Pinch
offset is used to adjust calculated pinch set point do to accuracy
of transducers and thermistors.
EXV to maintain economizer superheat set point, which is ap-
proximately 8° to 12° F (4.4° to 6.7° C). If the circuit capacity is
less than 70%, the economizer EXV will be closed.
The economizer EXV has one override. If the discharge gas
temperature exceeds 195 F (90.6 C) the economizer EXV will
start to open. The EXV will be controlled to maintain discharge
gas temperature at approximately 195 F (90.6 C).
If it appears that main EXV or economizer EXV is not
properly controlling circuit operation to maintain correct super-
heat, there are a number of checks that can be made using test
functions and initialization features built into the microproces-
sor control. See the Service Test section to test EXVs.
MOP — The EXV is also used to limit cooler saturated suction
temperature to 55 F (12.8 C). This makes it possible for the
chiller to start at higher cooler fluid temperatures without over-
loading the compressor. This is commonly referred to as MOP
(maximum operating pressure). If the SST is equal to or greater
than the MOP set point then the MBB will try to control the
EXV position to maintain the MOP set point.
The discharge superheat leaving the compressor is main-
tained between approximately 18 and 25 F (10 and 14 C), or
less. Because EXV status is communicated to the Main Base
Board (MBB) and is controlled by the EXV modules, it is pos-
sible to track the valve position. The unit is then protected
against loss of charge and a faulty valve. During initial start-up,
the EXV is fully closed. After an initialization period, valve
position is tracked by the EXV module by constantly monitor-
ing the amount of valve movement.
MAIN EXV CONNECTOR
6
1
NAME PLATE
2
1
3
ECONOMIZER
EXV CONNECTOR
ECONOMIZER EXV CONTROL — The economizer EXV
is controlled by the circuit EXV board. There is an economizer
gas temperature thermistor and economizer pressure transducer
located in the line, which runs from the economizer assembly to
the compressor. The economizer pressure is converted to satu-
rated temperature and is used to calculate economizer superheat.
Economizer superheat equals economizer temperature minus
saturated economizer temperature. The economizer EXV only
operates during normal conditions when the capacity of the
circuit is greater than 70%. Once the capacity of the circuit is
greater than 70% the MBB will start controlling the economizer
5
4
LEGEND
EXV
—
—
—
—
—
—
—
Electronic Expansion Valve
Fuse Plug Adaptor
High Flow Access Fitting
Filter Drier
Main Expansion Valve
Economizer Expansion Valve
Brazed Plate Heat Exchanger
1
2
3
4
5
6
Fig. 42 — Economizer Assembly
1. Cable
2. Glass Seal
3. Motor Housing
4. Stepper Motor
5. Bearing
6. Lead Screw
7. Insert
8. Valve Piston
9. Valve Seat
10. Valve Port
a30-4241
Fig. 43 — Cutaway Views of the Electronic Expansion Valve
60
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EXV TROUBLESHOOTING PROCEDURE — There are
two different economizer EXVs. Both of the economizer
EXVs have a total of 2785 steps. There are three different main
EXVs, which all have a total of 4260 steps. The EXV motor
moves at 150 steps per second. Commanding the valve to
either 0% or 100% will add an additional 160 steps to the
move, to ensure the valve is open or closed completely.
Follow the steps below to diagnose and correct EXV
problems. Check EXV motor operation first. Switch the
Enable/Off/Remote (EOR) Contact switch to the Off position.
Check the appropriate circuit EXV, Circuit A EXV % Open
(Circuit A EXV Position, EXV.A) or Circuit B EXV % Open
(Circuit B EXV Position, EXV.B). The current value of 0 will
be displayed. Increase the EXV position to select 100% valve
position. The actuator should be felt moving through the EXV.
To close the valve, select 0%. The actuator should knock when
it reaches the bottom of its stroke. See Table 40 for a list of
EXV modes and submodes.
and change Service Test Enable, T.REQ from OFF to
ON. A password may be required. Switch the EOR
switch to the Enable position. Under the COMP sub-
mode, enable one of the compressors (CP.xn) for the cir-
cuit. Let compressor run until gage on suction pressure
port reads 10 psig (68.9 kPa). Turn the compressor off.
The compressor will turn off. Immediately after the com-
pressor shuts off, manually close the actuated ball valve
(ABV). If the unit is equipped with suction service valves
and economizer service valves, close both valves. Clos-
ing the valves will minimize the amount of charge that
will have to be removed from the system after pump
down.
2. Remove any remaining refrigerant from the system low
side using proper recovering techniques. The economizer
1
assembly has a /4-in. access connection which can be
used to remove charge from the inlet of the EXVs. Turn
off the line voltage power supply to the compressors.
If the valve is not working properly, continue with the fol-
lowing test procedure:
CAUTION
Check the 8-position DIP switch on the board for the proper
address (Fig. 10). Check the EXV output signals at appropriate
terminals on the EXV module. For 30XW150,325 units, con-
nect the positive test lead to EXV-J2A terminal 5 for Circuit A
and to EXV-J2B terminal 5 for Circuit B.
For 30XW175,200,350,400 units connect positive test lead
to EXV(X)-J2A terminal 5 for EXV(X) and EXV(X)-J2B ter-
minal 5 for Economizer EXV(X). Using the Service Test pro-
cedure on page 83, move the valve output under test to 100%.
DO NOT short meter leads together or pin 5 to any other pin,
as board damage will occur. During the next several seconds,
carefully connect the negative test lead to pins 1,2,3 and 4 in
succession. Digital voltmeters will average this signal and
display approximately 6 vdc. If the output remains at a constant
voltage other than 6 vdc or shows 0 volts, remove the connec-
tor to the valve and recheck.
Select 0% to close the valve.
NOTE: When the valve is stationary, the output from the EXV
board is 12-vdc.
See Tables 6 and 7. If a problem still exists, replace the
EXV board. If the reading is correct, the expansion valve and
EXV wiring should be checked. Check the EXV connector and
interconnecting wiring.
1. Check color-coding and wire connections. Make sure
they are connected to the correct terminals at the EXV
board and EXV plug and that the cables are not crossed.
Ensure refrigerant is removed from both the inlet and outlet
of EXV assemblies. Equipment damage could result.
3. The expansion valve motor is hermetically sealed inside
the top portion of the valve. See Fig. 43. Disconnect the
EXV plug. Carefully unscrew the motor portion from the
body of the valve. The EXV operator will come out with
the motor portion of the device. Reconnect the EXV plug.
4. Enter the appropriate EXV test step under the (QUIC)
Service Test mode Locate the desired item Circuit A
EXV Position, EXV.A or Circuit B EXV Position,
EXV.B. Change the position to 100%. Observe the opera-
tion of the lead screw. See Fig. 43. The motor should be
turning, raising the operator closer to the motor. Motor
actuator movement should be smooth and uniform from
fully closed to fully open position. Select 0% and check
open to closed operation. If the valve is properly connect-
ed to the processor and receiving correct signals, yet does
not operate as described above, the sealed motor portion
of the valve should be replaced.
Installing EXV Motor
IMPORTANT: Obtain replacement gasket before
opening EXV. Do not re-use gaskets.
If re-installing the motor, be sure to use a new gasket in the
assembly. See Fig. 44. It is easier to install the motor assembly
with the piston in the fully closed position. Insert the motor into
the body of the EXV. Tighten the motor to the body to 36 ft-lb
(50 N-m) and then tighten the valve another 30 degrees.
Moisture Liquid Indicator — Clear flow of liquid refrigerant
indicates sufficient charge in system. Bubbles in the sight glass
indicate undercharged system or presence of noncondensables.
Moisture in system, measured in parts per million (ppm),
changes color of indicator. See Table 41. Change filter drier at
first sign of moisture in system.
2. Check for continuity and tight connection at all pin
terminals.
Check the resistance of the EXV motor windings. For
30XW150,325 units remove the EXV module plug EXV-J2A
for Circuit A EXV and EXV-J2B for Circuit B EXV. For
30XW175,200,350,400 units remove the EXV module plug
EXV(X)-J2A for main EXV and EXV(X)-J2B for economizer
EXV. Check the resistance of the two windings between pins 1
and 3 for one winding and pins 2 and 4 for the other winding.
The resistance should be 52 ohms (± 5.2 ohms). Also check
pins 1-4 for any shorts to ground.
IMPORTANT: Unit must be in operation at least
12 hours before moisture indicator can give an accu-
rate reading.
Inspecting/Opening Electronic Expansion Valves
IMPORTANT: Obtain replacement gaskets before
opening EXV. Do not re-use gaskets.
With unit running, indicating element must be in con-
tact with liquid refrigerant to give true reading.
To check the physical operation of an EXV, the following
steps must be performed.
1. Close the liquid line service valve of the circuit to be
checked. Put the Enable/Off/Remote Contact (EOR)
switch in the Off position. Enter the Service Test mode
Filter Drier — Whenever moisture-liquid indicator shows
presence of moisture, replace filter drier(s). There is one filter
drier assembly on each circuit with two cores. Refer to the Car-
rier Standard Service Techniques Manual, Chapter 1, Refriger-
ants, for details on servicing filter driers.
61
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DISASSEMBLY
CLOSED
OPEN
27mm / 11/16''
NOTE: Open valve in Quick Test sub-mode before disassembling.
OPEN VALVE IN QUICK TEST SUB-MODE BEFORE DISASSEMBLING
ASSEMBLY
CLOSED
OPEN
27mm / 11/16''
50Nm (36 ft-lb)+ 30°
GASKET
EF05BD271 NV 32.5mm
EF05BD331 NV 36mm
NOTES:
1. Push down on valve piston to close valve before assembling.
2. After valve is assembled close valve in Quick Test sub-mode or cycle power before opening service valve.
A30-4072ef
Fig. 44 — Disassembly and Assembly of EXV Motor
Table 40 — EXV Modes and Submodes
EXV TYPE AND CIRCUIT
EXV, Circuit A
TOUCH PILOT™ PATH
NAVIGATOR™ PATH
Main Menu Status QCK_TST1 Q_EXVA
Main Menu Status QCK_TST1 Q_EXVB
Main Menu Status QCK_TST1 Q_ECO_A
Main Menu Status QCK_TST1 Q_ECO_B
Service Test Mode QUIC EXV.A
Service Test Mode QUIC EXV.B
Service Test Mode QUIC ECO.A
Service Test Mode QUIC ECO.B
EXV, Circuit B
Economizer EXV, Circuit A
Economizer EXV, Circuit B
Table 41 — Color Indicators when
Moisture is Present in Refrigerant
Liquid Line Service Valve — This valve is located immediately
ahead of filter drier, and has a 1/4-in. access connection for field
charging. In combination with compressor discharge service
valve, each circuit can be pumped down into the high side for
servicing.
R-134a,
75 F (24 C)
(ppm)
R-134a,
125 F (52 C)
(ppm)
COLOR INDICATOR
Green — Dry
Yellow-green — Caution
Yellow — Wet
<30
30-100
>100
<45
45-170
>170
62
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Compressor Assembly — The 30XW units utilize
screw compressors with a modulating slide valve which varies
capacity from 15% to 100% of compressor capacity for each
circuit. See Fig. 45 for a view of a typical 06T compressor.
The slide valve position is varied by opening and closing the
2 solenoid valves located on the compressor. To unload the
compressor, both solenoids are deenergized. To increase in
capacity both solenoid valves are energized together which
will cause the slide valve to slide towards the fully loaded posi-
tion. To stop the loading process solenoid 2 is energized and
solenoid 1 is deenergized. This will cause the slide valve to
maintain its current position. There is no feedback for the posi-
tion of the slide valve. The control utilizes compressor current
as an indicator of the slide valve position. Once the calculated
position of the slide valve reaches 100% circuit capacity, the
control will try to increase capacity again if the compressor
current continues to increase. The control will continue to load
the compressor until the compressor current no longer
increases. At that time the control will energize both solenoids
and the circuit will be considered fully loaded.
1
2
3
8
4
COMPRESSOR OIL SYSTEM — Each compressor/circuit
has its own oil system which includes an oil filter, oil solenoid,
check valve, oil level switch, oil pressure transducer, and an oil
shut-off valve. A typical oil system is shown in Fig. 46. See
Table 42.
6
5
7
LEGEND
1 — Oil Pressure Transducer
2 — Oil Solenoid
Table 42 — Unit Oil Quantities
3 — Oil Filter
4 — 1/4 in. FL (Female) Access Fitting
5 — Shut-Off Valve
OIL CHANGE (gal, [liters])
30XW UNIT SIZE
Circuit A
6.0 [22.7]
5.0 [18.9]
Circuit B
—
6 — Oil Level Sight Glass
7 — Oil Level Switch
A30-4842
150-200
325-400
8 — 1/4 in. FL (Female) Access Fitting
5.0 [18.9]
Fig. 46 — Typical Oil System
SUCTION
TEMPERATURE
DISCHARGE
GAS THERMISTOR
ACCESS
FITTING
MOTOR TEMPERATURE
SENSOR 1
COMMON
MOTOR TEMPERATURE
SENSOR 2
HIGH PRESSURE
SWITCH
SOLENOID 1
SOLENOID 2
Unloader Piston
Chamber
Unloader Piston
Chamber
Unloader Piston
Chamber
Compression
Process
Compression
Process
Compression
Process
High with
High
Pressure
Oil
Discharge
Port
Trapped
Oil at
High
Slide Valve
Discharge
Port
Slide Valve
Slide Valve
Discharge
Port
Pressure
Loaded Position
Part Load Position
Unloaded Position
Bleed Line to Low Pressure Suction
High Pressure Oil
Bleed Line to Low Pressure Suction
High Pressure Oil
Bleed Line to Low Pressure Suction
High Pressure Oil
Energized
NO FLOW
Valve #2 (NO)
Energized
FLOW
Valve #1 (NC)
De-energized
FLOW
Valve #2 (NO)
De-energized
Energized
De-energized
NO FLOW
NO FLOW
NO FLOW
Valve #1 (NC)
Valve #2 (NO)
Valve #1 (NC)
FULLY LOADED OPERATION
FULLY UNLOADED OPERATION
MAINTAIN POSITION
A30-4841
Fig. 45 — Typical 06T Compressor
63
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Oil Charge — When additional oil or a complete charge is
required it must meet the following specifications:
(344.7 kPa) then the control will shut down the circuit on
Maximum Oil Filter Differential Pressure Failure.
• Manufacturer. . . . . . . . . . . . . . . . . . . . . Emkarate RL220XL
• Oil Type. . . . . . . . . . . . . . . . . . . Inhibited polyolester-based
synthetic compressor lubricant for use with screw compressors.
CAUTION
Compressor oil is pressurized. Use proper safety precau-
tions when relieving pressure.
• ISO Viscosity Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Do not reuse drained oil or any oil that has been exposed to
the atmosphere.
Replacing the Oil Filter — Close the oil line ball valve locat-
ed in front of the oil filter. Connect a charging hose to the 1/4-in.
access fitting port located downstream of the valve and bleed
off oil trapped between the service valve and the oil solenoid
valve. A quart of oil is typically what is removed during this
process. Remove the charging hose. Unscrew the nuts from
both ends of the oil filter and remove the oil filter. Remove the
protective caps from the new oil filter and install, being careful
not to lose or damage the new O-ring located on the new oil fil-
ter. Draw a vacuum at the Schrader port. Remove the charging
hose and open the oil line ball valve. Check both fittings for
leaks.
Oil is available in the following quantities from your local
Carrier representative:
QUANTITY
1 Quart
TOTALINE PART NO.
P903-2325
1 Gallon
5 Gallon
P903-2301
P903-2305
If unsure if there is low oil charge in the system, follow the
steps below:
1. If the unit shuts off repeatedly from a low oil level alert it
may be an indication of inadequate oil charge; however, it
could also indicate that the oil is not being recovered from
the low-side of the system.
2. Begin running the unit at full load for 11/2 hours. Use the
manual Test Mode feature of Service Test if the unit does
not normally run at full load.
Cooler
SUCTION SERVICE VALVE — The suction service valve
is a factory-installed option for 30XW units. It is located in the
suction outlet of the cooler. The suction service valve is bolted
between the cooler outlet and the suction flange piping. The
suction service valve shaft has a locking device located on the
shaft to lock the valve in either a fully open position or a fully
closed position. The locking device must be pulled out prior to
moving the valve handle to a fully open or a fully closed posi-
tion. See Fig. 47A and 47B.
NOTE: An adequate load must be available.
3. After running the unit for 11/2 hours at full load, allow the
unit to restart and run normally. If low oil alarms persist,
continue with the following steps.
4. Close the liquid line service valve and place a pressure
gage on top of the cooler. Enable the Service Test feature
and turn the Enable/Off/Remote switch to the enable po-
sition. Start the desired circuit by turning it on under the
TEST function: CP.A for compressor A, CP.B for com-
pressor B, or CP.C for compressor C.
A30-4843
5. When the compressor starts successfully observe the
cooler pressure when the pressure reads 10 psig
(68.9 kPa), turn the Emergency Switch (SW2) to the OFF
position. The compressor should stop.
6. Open the liquid line service valve and allow the unit to
restart normally. If low oil level alarms persist, continue
with the following steps.
7. If none of the previous steps were successful, the unit is
low on oil charge. Add oil to the oil separator using the
1/4 in. access fitting that the discharge pressure transducer
is mounted to.
CLOSED AND UNLOCKED
SUCTION SERVICE VALVE
8. To facilitate the oil charging process, ensure that the unit
is not running when adding oil. The system is under pres-
sure even when the unit is not running, so it is necessary
to use a suitable pump to add oil to the system.
Fig. 47A — Suction Service Valve Locking Device,
Closed and Unlocked
A30-4844
1
9. Using a suitable pump, add /2 gal (1.9 l) of oil to the
system. Continue adding oil in 1/2 gal (1.9 l) increments
until the problem is resolved, up to a maximum of 1.5 gal
(5.7 l). If it is necessary to add factory oil charge levels to
the system contact your local Carrier representative.
Oil Filter Maintenance — Each circuit has one oil filter locat-
ed externally to the compressor. Oil line pressure drop is
monitored by the control. Oil line pressure drop is calculated
by subtracting oil pressure (OP) from discharge pressure (DP).
If the oil line pressure drop exceeds 30 psi (206.8 kPa) for
5 minutes the control will generate a High Oil Filter Pressure
Drop alert. The High Oil Filter Pressure Drop alert will
not shut down the compressor, but instead indicates that the
oil filter is dirty. If oil pressure line losses exceed 50 psi
OPENED AND LOCKED
SUCTION SERVICE VALVE
Fig. 47B — Suction Service Valve Locking Device,
Open and Locked
64
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LOW FLUID TEMPERATURE — Main Base Board is pro-
grammed to shut chiller down if leaving fluid temperature
drops below 34 F (1.1 C) for cooler fluid type water or below
Brine Freeze Setpoint (Brine Freeze Setpoint, LOSP) for
cooler fluid type brine. The unit will shut down without a
pumpout. When fluid temperature rises to 6° F (3.3° C) above
the leaving fluid set point, safety resets and chiller restarts.
Reset is automatic as long as this is the first occurrence.
LOSS OF FLUID FLOW PROTECTION — All 30XW ma-
chines include an integral flow switch that protects the cooler
against loss of cooler flow. In addition, all models ordered for
heat reclaim duty have factory installed condenser water sen-
sors and an integral flow switch.
TUBE PLUGGING — A leaky tube can be plugged until
retubing can be done. The number of tubes plugged determines
how soon the cooler must be retubed. All tubes in the cooler
may be removed. Loss of unit capacity and efficiency as well
as increased pump power will result from plugging tubes.
Failed tubes should be replaced as soon as possible. Up to 10%
of the total number of tubes per pass can be plugged before
retubing is necessary. Fig. 48 shows an Elliott tube plug and a
cross-sectional view of a plug in place. See Tables 43-46 for
plug components. If the tube failure occurs in both circuits
using tube plugs will not correct the problem. Contact your
local Carrier representative for assistance.
Table 45 — Condenser (Sizes 325-400) Plug
Component Parts
COMPONENT
For Tubes
PART NUMBER
Brass Pin
Brass Ring
For Holes without tubes
Brass Pin
Brass Ring
Loctite
853103-2A*
853002-918*
853103-3*
853002-988*
No. 675†
“N”†
Locquic
*Order directly from Elliot Tube Company, Dayton, OH or RCD.
†Can be obtained locally.
Table 46 — Condenser (Sizes 325-400) Tube
Components
SIZE
COMPONENT
in.
mm
Tube Sheet Hole Diameter
Tube OD
1.000 to 1.008
0.992 to 0.998
25.40 to 25.60
25.20 to 25.35
Tube ID after Rolling
(includes expansion due to
clearance.)
0.918 to 0.935
23.32 to 23.75
LEGEND
ID — Inside Diameter
OD — Outside Diameter
CAUTION
Use extreme care when installing plugs to prevent damage
to the tube sheet section between the holes.
NOTE: Tubes replaced along heat exchanger head partitions must
be flush with tube sheet (both ends).
RETUBING — When retubing is required, obtain service of
qualified personnel experienced in boiler maintenance and
repair. Most standard procedures can be followed when retub-
ing the coolers. An 8% crush is recommended when rolling
replacement tubes into the tubesheet.
a30-4083
Place one drop of Loctite No. 675 or equivalent on top of
tube prior to rolling. This material is intended to “wick” into the
area of the tube that is not rolled into the tube sheet, and prevent
fluid from accumulating between the tube and the tube sheet.
New tubes must also be rolled into the center tubesheet to
prevent circuit to circuit leaks.
Fig. 48 — Elliott Tube Plug
Table 43 — Condenser (Sizes 150-200) and
Evaporator Plug Component Parts
COMPONENT
For Tubes
PART NUMBER
TIGHTENING COOLER HEAD BOLTS
Preparation — When reassembling cooler heads, always
check the condition of the O-rings first. The O-ring should be
replaced if there is visible signs of deterioration, cuts or
damage. Apply a thin film of grease to the O-ring before
installation. This will aid in holding the O-ring in the groove
while the head is installed. Torque all bolts to the following
specification and in sequence:
3/4-in. Diameter Perimeter Bolts (Grade 5) . . . 200 to 225 ft-lb
(271 to 305 N-m)
1. Install all bolts finger tight.
Brass Pin
Brass Ring
853103-1*
853002-657 or 670* (Measure inside
diameter of tube before ordering.)
For Holes without Tubes
Brass Pin
Brass Ring
Loctite
853103-1A*
853002-738*
No. 675†
“N”†
Locquic
*Order directly from Elliot Tube Company, Dayton, OH or RCD.
†Can be obtained locally.
2. Bolt tightening sequence is outlined in Fig. 49. Follow
the numbering or lettering sequence so that pressure is
evenly applied to O-ring.
3. Apply torque in one-third steps until required torque is
reached. Load all bolts to each one-third step before pro-
ceeding to next one-third step.
4. No less than one hour later, retighten all bolts to required
torque values.
5. After refrigerant is restored to system, check for refriger-
ant leaks using recommended industry practices.
Table 44 — Condenser (Sizes 150-200) and
Evaporator Tube Components
SIZE
COMPONENT
in.
mm
Tube Sheet Hole Diameter
Tube OD
0.752 to 0.757
0.742 to 0.748
19.10 to 19.23
18.85 to 19.00
Tube ID after Rolling
(includes expansion due to
clearance.)
0.666 to 0.681
16.92 to 17.30
LEGEND
ID — Inside Diameter
OD — Outside Diameter
6. Replace cooler insulation.
NOTE: Tubes replaced along heat exchanger head partitions must
be flush with tube sheet (both ends).
65
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3. If the contacts do not close with sufficient flow, then
check the wiring connection to the MBB. If the input sig-
nal is not closed, then the switch needs to be replaced.
13
14
17
24
5
12
7
10
18
2
23
4
3
1
21
a30-4708
20
9
8
11
6
22
19
15
16
A30-4845
Fig. 49 — Cooler Head Recommended
Bolt Torque Sequence
INSPECTING/CLEANING HEAT EXCHANGERS — In-
spect and clean cooler tubes at the end of the first operating
season. Because these tubes have internal ridges, a rotary-type
tube cleaning system is necessary to fully clean the tubes. Tube
condition in the cooler will determine the scheduled frequency
for cleaning, and will indicate whether water treatment is
adequate in the chilled water/brine circuit. Inspect the entering
and leaving water thermistor wells for signs of corrosion or
scale. Replace the well if corroded or remove any scale if
found.
WIRING
CAUTION
Fig. 50 — Chilled Water Flow Switch
Hard scale may require chemical treatment for its preven-
tion or removal. Consult a water treatment specialist for
proper treatment procedures.
LWT
WATER TREATMENT — Untreated or improperly treated
water may result in corrosion, scaling, erosion or algae. The
services of a qualified water treatment specialist should be
obtained to develop and monitor a treatment program.
CWFS
EWT
OUT
IN
CAUTION
Water must be within design flow limits, clean and treated
to ensure proper machine performance and reduce the
potential of tubing damage due to corrosion, scaling, and
algae. Carrier assumes no responsibility for cooler damage
resulting from untreated or improperly treated water.
CHILLED WATER FLOW SWITCH — A factory-installed
flow switch is installed in the entering water nozzle for all ma-
chines. See Fig. 50 and 51. This is a thermal-dispersion flow
switch. Figure 50 shows typical installation. If nuisance trips of
the sensor are occurring, follow the steps below to correct:
When power is supplied to the device, a warm-up period is
initiated. The warm-up period may take up to 30 seconds.
When enough flow is detected, the switch contacts will close.
The switch closure does not indicate minimum flow require-
ments have been met for the machine.
OUT
IN
CLWT
CEWT
1. Check to confirm that all strainers are clean, valves are
open and pumps are running. For the case of variable
frequency drive (VFD) controlled pumps, ensure the
minimum speed setting has not been changed.
2. Measure the pressure drop across the cooler (evaporator).
Use the cooler pressure drop curves in Fig. 27-37 to cal-
culate the flow and compare this to system requirements.
LEGEND
A30-4846
CEWT — Condenser Entering Water Thermistor
CLWT
—
Condenser Leaving Water Thermistor
CWFS — Chilled Water Flow Switch
EWT
LWT
—
—
Entering Water Thermistor
Leaving Water Thermistor
Fig. 51 — Flow Switch (Typical)
66
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COOLER PROTECTION
Refrigerant Circuit
Low Water Temperature — Microprocessor is programmed
to shut the chiller down if the leaving fluid temperature drops
below 34 F (1.1 C) for water or more than 8 F (4.4 C) below
set point for Fluid Type = brine. When the fluid temperature
rises 6 F (3.3 C) above the leaving fluid set point, the safety
resets and the chiller restarts. Reset is automatic as long as this
is the first occurrence of the day.
LEAK TESTING — Units are shipped with complete operat-
ing charge of refrigerant R-134a or nitrogen (see Physical Data
tables supplied in the 30XW installation instructions) and
should be under sufficient pressure to conduct a leak test. If
there is no pressure in the system, introduce enough nitrogen to
search for the leak. Repair the leak using good refrigeration
practices. After leaks are repaired, system must be evacuated
and dehydrated.
IMPORTANT: If unit is installed in an area where
ambient temperatures fall below 32 F (0° C), a suit-
able corrosion-inhibited antifreeze solution must be
used in the chilled water and condenser water circuit.
REFRIGERANT CHARGE — Refer to Physical Data tables
supplied in the 30XW installation instructions. Immediately
ahead of filter drier in each circuit is a factory-installed liquid
1
line service valve. Each valve has a /4-in. access connection
for charging liquid refrigerant.
Relief Devices — Fusible plugs are located in each cir-
cuit between the condenser and the liquid line shutoff valve.
Charging with Unit Off and Evacuated — Close liquid line
service valve before charging. Weigh in charge shown on unit
nameplate. Open liquid line service valve; start unit and allow
it to run several minutes fully loaded. Check for a clear sight
glass. Be sure clear condition is liquid and not vapor.
Charging with Unit Running — If charge is to be added while
unit is operating, loop water temperatures should be near the
ARI rating point (54/44 F evaporator; 85/95 F condenser). At
these conditions and with the circuit at full load, charge to a
clear sightglass and a liquid line temperature of 90 to 93 F (32.2
to 33.9 C).
Add 5 lb (2.3 kg) of liquid charge into the fitting located on
the tube entering the bottom of the cooler. This fitting is located
between the electronic expansion valve (EXV) and the cooler.
Allow the system to stabilize and then recheck the liquid
temperature. If needed, add additional liquid charge, 5 lb
(2.3 kg) at a time, allowing the system to stabilize between
each charge addition. Slowly add charge as the sight glass
begins to clear to avoid overcharging.
PRESSURE RELIEF VALVES — Valves are installed in each
circuit and are located on all coolers and condensers. These
valves are designed to relieve if an abnormal pressure condition
arises. Relief valves on all coolers relieve at 220 psi (1517 kPa).
These valves should not be capped. If a valve relieves, it should
be replaced. If the valve is not replaced, it may relieve at a lower
pressure, or leak due to trapped dirt from the system which may
prevent resealing. Valves on standard condensers relieve at
220 psi (1517 kPa). Valves on high condensing and heat reclaim
units relieve at 300 psi (2068 kPa).
3
Pressure relief valves located on shells have /4-in. NPT
connections for relief. Some local building codes require that
relieved gases be exhausted to a specific location. This connec-
tion allows conformance to this requirement. Refer to Installa-
tion Instructions for details.
MAINTENANCE
Recommended Maintenance Schedule — The fol-
lowing are only recommended guidelines. Jobsite conditions
may dictate that maintenance schedule is performed more often
than recommended.
IMPORTANT: When adjusting refrigerant charge, circu-
late fluid through cooler and condenser continuously to
prevent freezing and possible damage to both. Do not
overcharge, and never charge liquid into the low-pressure
side of system.
Every month:
• Check moisture indicating sight glass for possible refriger-
ant loss and presence of moisture.
Every 3 months:
• Check refrigerant charge.
Safety Devices — The 30XW chillers contain many
safety devices and protection logic built into the electronic
control. Following is a description of the major safeties.
• Check all refrigerant joints and valves for refrigerant leaks;
repair as necessary.
• Check chilled water and condenser flow switch operation.
• Check oil filter pressure drop.
Every 12 months:
COMPRESSOR PROTECTION
Motor Overload — The compressor protection modules
(CPM) protect each compressor against overcurrent. Do not
bypass the current transducers or make any changes to the
factory-installed and configured headers. The configuration of
these headers defines the Must Trip Amps (MTA) at which the
CPM will turn the compressors off. Determine the cause for
trouble and correct the problem before resetting the CPM. See
Appendix D for MTA settings and configuration headers.
• Check all electrical connections; tighten as necessary.
• Inspect all contactors and relays; replace as necessary.
• Check accuracy of thermistors; replace if greater than ±2° F
(1.2° C) variance from calibrated thermometer.
• Check accuracy of transducers; replace if greater than ±5 psi
(34.47 kPa) variance.
• Check to be sure that the proper concentration of antifreeze
is present in the chilled water and condenser loops, if
applicable.
• Verify that the chilled water loop is properly treated.
• Check refrigerant filter driers for excessive pressure drop;
replace as necessary.
• Check chilled water and condenser strainers, clean as
necessary.
Each CPM board also reads the status of each compressor’s
high-pressure switch. All compressors have factory-installed
high-pressure switches. See Table 47.
Table 47 — High-Pressure Switch Settings
SWITCH SETTING
psig
30XW UNIT
kPa
1500 +50, –100
2099 +50, –100
STD
HIGH COND
217.6 +7.25, –14.5
304.5 +7.25, –14.5
• Perform Service Test to confirm operation of all components.
• Check for excessive cooler approach (Leaving Chilled
Water Temperature – Saturated Suction Temperature) which
may indicate fouling. Clean cooler vessel if necessary.
• Obtain oil analysis; change as necessary.
If the switch opens during operation, the compressor will be
shut down. The CPM will reset automatically when the switch
closes, however, a manual reset of the control is required to
restart the compressor.
TROUBLESHOOTING
See Table 48 for an abbreviated list of symptoms, possible
causes and possible remedies.
67
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Table 48 — Troubleshooting
SYMPTOM
Unit Does Not Run
POSSIBLE CAUSE
Check for power to unit
POSSIBLE REMEDY
• Check overcurrent protection device.
• Check non-fused disconnect (if equipped).
• Restore power to unit.
Wrong or incorrect unit configuration
Active alarm
Check unit configuration.
Check Alarm status. See the Alarms and Alerts section and follow
troubleshooting instructions.
Active operating mode
Check for Operating Modes. See the Operating Modes section and follow trouble-
shooting instructions
Unit Operates too Long or
Continuously
Low refrigerant charge
Compressor or control contacts welded
Air in chilled water loop
Check for leak and add refrigerant.
Replace contactor or relay.
Purge water loop.
Non-condensables in refrigerant circuit.
Inoperative EXV
Remove refrigerant and recharge.
• Check EXV, clean or replace.
• Check EXV cable, replace if necessary.
• Check EXV board for output signal.
Load too high
Active alarm
Unit may be undersized for application
Check Alarm status. See the Alarms and Alerts section and follow
troubleshooting instructions.
Check for Operating Modes. See the Operating Modes section and follow trouble-
shooting instructions.
Check Alarm status. See the Alarms and Alerts section and follow
troubleshooting instructions.
Circuit Does Not Run
Circuit Does Not Load
Active operating mode
Active alarm
Active operating mode
Check for Operating Modes. See the Operating Modes section and follow trouble-
shooting instructions.
Low saturated suction temperature
High circuit suction superheat
See Operating Modes 21 and 22.
The circuit capacity is not allowed increase if circuit superheat is greater than 36 F
(20 C). See Alarms 74 and 75 for potential causes.
Low suction superheat
Active alarm
The circuit capacity is not allowed to increase if the circuit superheat is less than
18° F (10° C). See Alarms 74 and 75 for potential causes.
Check Alarm status. See the Alarms and Alerts section and follow
troubleshooting instructions.
Compressor Does Not Run
Active operating mode
Inoperative compressor contactor
Check for Operating Modes. See the Operating Modes section and follow trouble-
shooting instructions.
• Check control wiring.
• Check scroll protection module.
• Check contactor operation, replace if necessary.
Chilled Water Pump is ON, but Cooler freeze protection
the Machine is OFF
Chilled water loop temperature too low. Check cooler heater.
LEGEND
EXV — Electronic Expansion Valve
Alarms and Alerts — The integral control system con-
stantly monitors the unit and generates warnings when abnor-
mal or fault conditions occur. Alarms may cause either a circuit
(Alert) or the whole machine (Alarm) to shut down. Alarms
and Alerts are assigned codes as described in Fig. 52. The
alarm/alert indicator LED on the Navigator™ module is
illuminated when any alarm or alert condition is present. If an
Alert is active, the Alarm Indicator LED will blink. If an Alarm
is active, the Alarm Indicator LED will remain on. Currently
active Alerts and Alarms can be found in (Current Alarm,
ALRM).
The controller generates two types of alarms. Automatic
reset alarms will reset without any intervention if the condition
that caused the alarm corrects itself. Manual reset alarms
require the service technician to check for the alarm cause and
reset the alarm. The following method must be followed to
reset manual alarms:
Alarm
Alarm Descriptor
th
.01
Alarm Prefix
A1 – Compressor A1 Failure
B1 – Compressor B1 Failure
Co – Communication Failure
FC – Factory Configuration Error
MC – Master Chiller Configuration Error
P – Process Failure
Pr – Pressure Transducer Failure
Sr – Service Notification
th – Thermistor Failure
Alarm Suffix
Code Number to identify source
A30-4847
Fig. 52 — Alarm Description
Before resetting any alarm, first determine the cause of the
alarm and correct it. To reset the alarm, set R.ALM to YES.
The alarms will be reset. Indicator light will be turned off when
switched correctly. Do not reset the chiller at random without
first investigating and correcting the cause(s) of the failure.
Each alarm is described by a three or four-digit code. The
first one or two digits indicate the alarm source and are listed in
Fig. 52. The last two digits pinpoint the problem. See Table 49.
68
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Table 49 — Alarm Codes
PREFIX
CODE
SUFFIX
CODE
ALARM
NUMBER
ACTION TAKEN
BY CONTROL
RESET
TYPE
ALARM DESCRIPTION
REASON FOR ALARM
PROBABLE CAUSE
th
01
1
2
Cooler Entering Fluid
Thermistor
Cooler Leaving Fluid
Thermistor
Temperature measured Unit be shut down or
Automatic
Faulty Sensor,
wiring error or failed
main base board
by the controller is
outside of the range
of –40 F to 245 F
not allowed to start
02
03
04
06
3
4
5
Circuit A Defrost Thermistor
Circuit B Defrost Thermistor
Condenser Entering
Fluid Thermistor
None
Configuration error
Automatic
07
08
09
11
6
7
Condenser Leaving
Fluid Thermistor
Reclaim Condenser
Entering Thermistor
Reclaim Condenser
Leaving Thermistor
Master/Slave Common Fluid
Thermistor
8
10
Dual chiller deacti-
vated. Master and
slave machines
operate in stand-
alone mode
Circuit shut down or
not allowed to start
Faulty Sensor,
wiring error or failed
main base board
Automatic
Automatic
12
13
15
16
18
19
21
11
12
14
15
17
18
19
Circuit A Suction Gas
Thermistor
Circuit B Suction Gas
Thermistor
Circuit A Discharge Gas
Thermistor
Circuit B Discharge Gas
Thermistor
Circuit A Condenser Sub-
cooling Liquid Thermistor
Circuit B Condenser Sub-
cooling Liquid Thermistor
Space Temperature
Thermistor
Faulty Sensor,
wiring error, failed
EXV or CPM board
Not supported
Configuration error
Automatic
Automatic
Alarm tripped
None
Faulty Sensor, wiring
error, failed EMM
board
23
24
25
01
02
20
21
22
26
27
Cooler heater feedback
thermistor
Circuit A Economizer Gas
Thermistor
Circuit B Economizer Gas
Thermistor
Circuit A Discharge
Transducer
Configuration error
Automatic
Automatic
Circuit economizer
function disabled
Faulty Sensor,
wiring error, failed
EXV board
Pr
Measured voltage is
Circuit shut down or
0 vdc or SST > EWT and not allowed to start
EXV < 50% for 1 minute
Automatic
Faulty transducer,
wiring error, failed
main base board or
fan board
Circuit B Discharge
Transducer
04
05
07
29
30
32
Circuit A Suction Transducer
Circuit B Suction Transducer
Circuit A Reclaim Pump-
down Pressure Transducer
Circuit B Reclaim Pump-
down Pressure Transducer
Circuit A Oil Pressure
Transducer
Circuit B Oil Pressure
Transducer
Circuit A Economizer
Pressure Transducer
Circuit B Economizer
Pressure Transducer
None
Configuration error
Automatic
Automatic
08
10
11
13
14
33
34
35
37
38
Circuit shut down or
not allowed to start
Faulty transducer,
wiring error, failed
CPM board
Measured voltage is
0 vdc
LEGEND
CCN
— Carrier Comfort Network®
MLV — Minimum Load Valve
CPM — Compressor Protection Module
EMM — Energy Management Module
EWT — Entering Water Temperature
MOP — Maximum Operating Pressure
MTA — Must Trip Amps
SST — Saturated Suction Temperature
EXV
HPS
— Electronic Expansion Valve
— High Pressure Switch
UL
— Underwriters Laboratories
69
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Table 49 — Alarm Codes (cont)
PREFIX
CODE
SUFFIX
CODE
ALARM
NUMBER
ACTION TAKEN
BY CONTROL
RESET
TYPE
ALARM DESCRIPTION
REASON FOR ALARM
PROBABLE CAUSE
Co
A1
53
54
Loss of communication with
Compressor Board A
Loss of communication with
Compressor Board B
No communication
with CPM board
Affected
compressor shut
down
Automatic
Automatic
Automatic
Wrong CPM address,
wrong unit configura-
tion, wiring error, power
loss, failed
B1
CPM board
E1
E2
56
57
Loss of communication with
EXV Board 1
Loss of communication with
EXV Board 2
No communication with
EXV board
Affected
compressor
shut down
Wrong EXV board
address, wrong unit
configuration, wiring
error, power loss,
failed EXV board
03
64
Loss of communication with
Energy Management Board
No communication with Disable or not allow
Wrong board
EMM board
EMM functions
3 step and 4-20 mA
and space tempera-
ture reset, occu-
pancy override and
ice build)
address, wrong unit
configuration, wiring
error, power loss to
module, failed module
05
01
66
67
Loss of communication with
AUX Board 6
Wrong board
No communication
with MLV/COND Board
Unit shut down or
not allowed to start
Automatic
address, wrong unit
configuration, wiring
error, power loss to
module, failed module
P
Cooler Freeze Protection
Entering or leaving therm- Unit shut down or Automatic, first Faulty thermistor, faulty
istor sensed a tempera- not allowed to start occurrence in wiring, low water flow,
ture at or below freeze
point
24 hours;
manual if
multiplealarms
within 24 hours
low loop volume, fouled
cooler, or freeze
conditions
02
03
05
06
68
69
71
72
Condenser Freeze Protection
Circuit A
Condenser Freeze Protection
Circuit B
Circuit A Low Suction
Temperature
Circuit B Low Suction
Temperature
—
None
Automatic
Configuration error
Low saturated suction
temperatures detected for
a period of time
Circuit shut down Automatic, first Faulty thermistor, faulty
occurrence in wiring, low water flow,
24 hours;
manual if
multiplealarms
within 24 hours
low loop volume, fouled
cooler, or freeze
conditions
08
09
74
75
Circuit A High Suction
Superheat
Circuit B High Suction
Superheat
EXV>98%,
Circuit shut down
Manual
Faulty transducer,
faulty wiring, faulty
thermistor, faulty EXV,
low refrigerant charge,
plugged or restricted
liquid line
suction superheat > 30 F,
and SST<MOP for more
than 5 minutes
LEGEND
CCN
— Carrier Comfort Network®
MLV — Minimum Load Valve
CPM — Compressor Protection Module
EMM — Energy Management Module
EWT — Entering Water Temperature
MOP — Maximum Operating Pressure
MTA — Must Trip Amps
SST — Saturated Suction Temperature
EXV
HPS
— Electronic Expansion Valve
— High Pressure Switch
UL
— Underwriters Laboratories
70
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Table 49 — Alarm Codes (cont)
PREFIX
CODE
SUFFIX
CODE
ALARM
NUMBER
ACTION TAKEN
BY CONTROL
RESET
TYPE
ALARM DESCRIPTION
REASON FOR ALARM
PROBABLE CAUSE
P
11
77
78
Circuit A Low Suction
Superheat
Circuit B Low Suction
Superheat
EXV<5% and either the
suction superheat is less
than the set point by at
least 5 F or the suction
temperature is greater
than MOP set point for
more than 5 minutes
Circuit shut down
Manual
Faulty transducer,
faulty wiring, faulty
thermistor, faulty EXV,
or incorrect
12
configuration
14
28
80
81
Interlock Failure
Lockout Switch Closed
Unit shut down or
not allowed to start
Unit shut down or
not allowed to start
Automatic
Automatic
Lockout Switch Closed
on EMM board
External pump off.
Faulty jumper wiring
when channel not used
Electrical Box Thermostat
Failure/Reverse Rotation
External pump interlock
open
29
30
82
83
Loss of communication with
System Manager
Loss of communication
with an external control
device for more than
2 minutes
Unit change to
stand-alone
operation
Automatic
Automatic
Faulty communication
wiring, no power
supply to the external
controller
Faulty communication
wiring, no power or
control power to the
main base board of
either module
Master/Slave communication Communication between
Failure
Unit change to
stand-alone
operation
the master and slave
machines lost
67
68
84
85
Circuit A Low Oil Pressure
Circuit B Low Oil Pressure
Oil pressure and suction
pressure differential is
less than the set point
Circuit shut down Automatic, first Plugged oil filter, faulty
occurrence in oil transducer, oil check
24 hours;
manual if
valve stuck, plugged oil
strainer
multiplealarms
within 24 hours
70
71
87
88
Circuit A Max Oil Filter Differ- Difference between dis-
Circuit shut down
Alert generated
Manual
Manual
Plugged oil filter,
closed oil valve, bad oil
solenoid, oil check
ential Pressure
charge pressure and oil
pressure is greater than
50 psi for more than
30 seconds
Circuit B Max Oil Filter Differ-
ential Pressure
valve stuck, faulty oil
pressure transducer
84
85
90
91
Circuit A High Oil Filter Drop
Pressure
Circuit B High Oil Filter Drop
Pressure
Difference between dis-
charge pressure and oil
pressure is greater than
30 psi for more than
5 minutes
Plugged oil filter
75
76
93
94
Circuit A Low Oil Level
Circuit B Low Oil Level
Oil level switch open
Circuit shut down or Automatic, first
not allowed to start occurrence in
24 hours;
Low oil level, faulty
switch, wiring error,
failed CPM board, oil
solenoid stuck open
manual if
multiplealarms
within 24 hours
MC
FC
nn
96
Master chiller configuration
error Number 01 to nn
Wrong or incompatible
configuration data
Unit not allowed to
start in Master-slave
control
Unit not allowed to
start
Unit not allowed to
start
Unit shut down or
Automatic
Configuration error
n0
nn
31
97
98
99
No factory configuration
No Configuration
Automatic
Automatic
Automatic
Configuration error
Configuration error
Illegal factory configuration
Number 01 to 04
Unit is in CCN emergency
stop
Wrong or incompatible
configuration data
Emergency stop com-
mand has been received not allowed to start
P
Carrier Comfort
Network® Emergency
Stop command
received
32
33
100
101
Cooler pump #1 fault
Cooler pump #2 fault
Pump interlock status
does not match pump
status
Unit shuts down, if
available, another
pump will start
Manual
Faulty contacts, wiring
error or low control
voltage. Configuration
error.
15
102
Condenser Flow Switch
Failure
—
—
None
None
Manual
Manual
Configuration error,
faulty wiring or external
pump off
34
35
37
103
104
105
Circuit A Reclaim Operation
Failure
Circuit B Reclaim Operation
Failure
Circuit A — High condensing
temperature out of compres-
sor envelope
Circuit B — High condensing
temperature out of compres-
sor envelope
Configuration error
Multiple capacity over-
rides due to high
saturated discharge
temperature
Circuit shut down
Automatic
Low or restricted
condenser water flow.
Fouled condenser
tubes.
38
106
LEGEND
CCN
— Carrier Comfort Network®
MLV — Minimum Load Valve
CPM — Compressor Protection Module
EMM — Energy Management Module
EWT — Entering Water Temperature
MOP — Maximum Operating Pressure
MTA — Must Trip Amps
SST — Saturated Suction Temperature
EXV
HPS
— Electronic Expansion Valve
— High Pressure Switch
UL
— Underwriters Laboratories
71
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Table 49 — Alarm Codes (cont)
PREFIX
CODE
SUFFIX
CODE
ALARM
NUMBER
ACTION TAKEN
BY CONTROL
RESET
TYPE
ALARM DESCRIPTION
REASON FOR ALARM
PROBABLE CAUSE
P
40
108
109
Circuit A — Repeated low
suction temp overrides
Circuit B — Repeated low
suction temp overrides
Multiple capacity
overrides due to low satu-
rated suction temperature
Circuit shut down
Automatic
Inaccurate
transducer, faulty EXV,
low refrigerant charge,
plugged or restricted
liquid line filter drier.
41
43
111
Low entering water tempera-
ture in heating
Condenser pump #1 default
Condenser pump #2 default
Not supported
—
—
—
—
73
74
112
113
None
Manual
Faulty contacts, wiring
error or low control
voltage. Configuration
error.
78
79
81
82
114
115
117
118
Circuit A High Discharge
Temperature
Circuit B High Discharge
Temperature
Circuit A Low Economizer
Pressure
Circuit B Low Economizer
Pressure
Discharge gas tempera-
ture is higher than 212 F
for more than 90 seconds
Circuit shut down
Manual
Manual
Faulty transducer/high
pressure switch, low/
restricted condenser
flow
The economizer pressure Circuit shut down
is below the suction pres-
sure more than 14.5 psi
for more than 10 seconds
Faulty transducer,
faulty main base board,
faulty wiring, closed
suction service valve,
faulty EXV
87
88
120
121
Circuit A Slide Valve Control
Unverifiable
Circuit B Slide Valve Control
Unverifiable
If 100% load current is
less than 1.1 times of
30% load current, or for
1 minute when active
cooling setpoint is
None
Manual
Slide valve stuck, inac-
curate initial current
reading
greater than 32 F.
90
91
123
124
Cooler flow switch set point
configuration failure
Cooler flow switch failure
—
None
Manual
Configuration error
Flow switch open
Unit shut down
Manual if unit Faulty flow switch, low
is running,
automatic
otherwise
cooler flow, faulty
wiring, faulty cooler
pump, faulty main base
board
Sr
nn
01
128
Service maintenance alert
Number # nn
Field programmed
elapsed time has expired
for maintenance time
None
Manual
Manual
Maintenance required
A1, B1
132-01, Compressor Motor tempera- Compressor temperature Circuit shut down
133-01 ture too high
Economizer EXV fail-
ure (350,400 only),
faulty CPM board,
higher than 232 F for
more than 90 seconds
low refrigerant charge
02
03
132-02, Compressor Motor tempera- Compressor temperature Circuit shut down
Manual
Faulty thermistor, faulty
wiring, faulty CPM
board
133-02 ture out of range
reading out of the range of
–40 F to 245 F
132-03, Compressor High pressure
133-03 switch protection
HPS input on CPM board Circuit shut down Manual, press Loss of condenser air
open
reset button on flow, operation beyond
HPS
compressor envelope,
faulty high pressure
switch, faulty wiring,
faulty CPM board
04
05
132-04, Compressor Over current
133-04
CPM board detects high
motor current compared
with MTA setting
Circuit shut down
Manual
Manual
Operating beyond
compressor envelope,
incorrect configuration
Compressor motor fail-
ure, unloader slide
valve failure, compres-
sor mechanical failure
132-05, Compressor Locked rotor
133-05
CPM board detects locked Circuit shut down
rotor current compared
with MTA setting
06
07
08
09
132-06, Compressor Phase loss L1
133-06
132-07, Compressor Phase loss L2
133-07
132-08, Compressor Phase loss L3
133-08
132-09, Compressor Low current
133-09 alarm
CPM board detects cur-
rent unbalance greater
than 65% for more than
1 second
Circuit shut down
Manual
Manual
Blown fuse, wiring
error, loose terminals
CPM detects motor cur-
rent less than a certain
percentage of the MTA
setting, compressor not
operating
Circuit shut down
Power supply discon-
nected, blown fuse,
wiring error, contact
deenergized, faulty
current toroid high
pressure switch trip.
LEGEND
CCN
— Carrier Comfort Network®
MLV — Minimum Load Valve
CPM — Compressor Protection Module
EMM — Energy Management Module
EWT — Entering Water Temperature
MOP — Maximum Operating Pressure
MTA — Must Trip Amps
SST — Saturated Suction Temperature
EXV
HPS
— Electronic Expansion Valve
— High Pressure Switch
UL
— Underwriters Laboratories
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Table 49 — Alarm Codes (cont)
PREFIX
CODE
SUFFIX
CODE
ALARM
NUMBER
ACTION TAKEN
BY CONTROL
RESET
TYPE
ALARM DESCRIPTION
REASON FOR ALARM
PROBABLE CAUSE
A1, B1
10
132-10, Compressor Y delta starter
If the delta mode current
Circuit shut down
Manual
Power supply to delta
contactor not
connected, faulty delta
contactor or wiring,
faulty CPM board
133-10 current increase failure alarm is not 25% greater than
the current in Y mode
11
132-11, Compressor Contactor failure
133-11
CPM board detects
greater than 15% of MTA
current for 10 seconds
after shutting off the com-
pressor contactor. Oil
solenoid is energized.
CPM board detects
greater than 15% of MTA
current for 10 seconds
after three attempts
Circuit shut down
Circuit shut down
Manual
Faulty contactor, con-
tactor welded, wiring
error
12
13
132-12, Compressor Unable to stop
133-12 motor
Manual
Manual
Faulty contactor,
contactor welded,
wiring error
132-13, Compressor Phase reversal CPM board detects phase Circuit shut down
133-13
Terminal block power
supply lead not in
correct phase. Power
supply leads going
through toroid crossed
reversal from current
toroid
14
15
132-14, Compressor MTA configura-
133-14 tion fault
132-15, Compressor Configuration
133-15 switch mismatch
MTA setting is out of the
allowed MTA range
CPM board MTA setting
do not match factory
configuration
Circuit shut down
Circuit shut down
Manual
Manual
Incorrect MTA setting,
faulty CPM board
Incorrect CPM dip-
switch setting,
incorrect factory MTA
setting, faulty CPM
board
16
132-16, Compressor Unexpected
133-16 switch setting change
CPM board dipswitch S1
setting changed
Circuit shut down
Manual
Incorrect CPM dip-
switch setting, faulty
CPM board
17
18
19
132-17, Compressor Power on reset
133-17
132-18, Compressor UL 1998 critical
133-18 section software error
132-19, Compressor UL 1998 current
133-19 measure dual channel
mismatch
CPM board detects a
power failure
Circuit shut down
Circuit shut down
Circuit shut down
Manual
Manual
Manual
Power supply
interruption
Electric noise, faulty
CPM board
Electric noise, faulty
CPM board
Software error
Software error
LEGEND
CCN
— Carrier Comfort Network®
MLV — Minimum Load Valve
CPM — Compressor Protection Module
EMM — Energy Management Module
EWT — Entering Water Temperature
MOP — Maximum Operating Pressure
MTA — Must Trip Amps
SST — Saturated Suction Temperature
EXV
HPS
— Electronic Expansion Valve
— High Pressure Switch
UL
— Underwriters Laboratories
DIAGNOSTIC ALARM CODES AND POSSIBLE
CAUSES
Thermistor Failure
Defrost Thermistor Failure
Alarm 3 — Circuit A (th.03)
Alarm 4 — Circuit B (th.04)
Alarm 1 — Cooler Fluid Entering (th.01)
Alarm 2 — Cooler Fluid Leaving (th.02)
NOTE: Alarms 3 and 4 are not used or supported. If this condi-
tion is encountered, confirm machine configuration.
Criteria for Trip — This alarm criterion is tested whether the
unit is on or off if the temperature as measured by the thermis-
tor is outside of the range –40 to 245 F (–40 to 118.3 C).
Action to be Taken — The unit shuts down normally, or is not
allowed to start.
Reset Method — Automatic, the alarm will reset once the
thermistor reading is within the expected range.
Possible Causes — If this condition is encountered, check the
following items:
Thermistor Failure
Alarm 5 — Condenser Entering Fluid (th.06)
Alarm 6 — Condenser Leaving Fluid (th.07)
NOTE: Alarms 5 and 6 are not used or supported. If this condi-
tion is encountered, confirm machine configuration.
Condenser Reclaim Thermistor
Alarm 7— Reclaim Entering Fluid (th.08)
Alarm 8 — Reclaim Leaving Fluid (th.09)
• sensor wiring to the Main Base Board
• sensor accuracy
NOTE: Alarms 7 and 8 are not used or supported. If this condi-
tion is encountered, confirm machine configuration.
See the Thermistors section on page 56 for thermistor de-
scription, identifiers and connections.
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Alarm 10 — Master/Slave Common Fluid Thermistor
(th.11)
Alarm 19 — Space Temperature Sensor Failure (th.21)
Criteria for Trip — This alarm criterion is checked whether the
unit is ON or OFF and if Space Temperature Reset has been
enabled. This alarm is generated if the outdoor-air temperature
as measured by the thermistor is outside of the range –40 to
245 F (–40 to 118.3 C).
Action to be Taken — Unit operates under normal control.
Temperature Reset based on Space Temperature is disabled.
Reset Method — Automatic, once the thermistor reading is
within the expected range. The Space Temperature Reset will
resume once the alarm has cleared.
Possible Causes — If this condition is encountered, check the
following items:
Criteria for Trip — This alarm criterion is tested whether the
unit is ON or OFF. The alarm will be tripped if the unit is
configured as a master or a slave (Master/Slave Select,
MSSL), leaving temperature control is selected (Entering
Fluid Control, EWTO), and if the temperature measured by
the CHWS (chilled water sensor) fluid sensor is outside the
range of –40 to 245 F (–40 to 118.3 C).
Action to be Taken — Master/slave operation is disabled and
the chiller returns to stand alone mode.
Reset Method — Reset is automatic when the thermistor read-
ing is inside the range of –40 to 245 F (–40 to 118.3 C).
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to the Main Base Board
• a faulty thermistor
See the Thermistors section on page 56 for thermistor de-
scription, identifiers and connections.
Suction Gas Thermistor
• sensor wiring to the Energy Management Module
• board for a faulty channel
• a faulty thermistor
For thermistor descriptions, identifiers and connections, see
the Thermistors section.
Alarm 20 — Cooler Heater Feedback Sensor Thermistor
(th.23)
Alarm 11 — Circuit A (th.12)
Alarm 12 — Circuit B (th.13)
NOTE: Alarm 20 is not used or supported. If this condition is
encountered, confirm machine configuration.
Criteria for Trip — This alarm criterion is tested whether the
unit is ON or OFF. If the suction gas temperature as measured
by the thermistor is outside of the range –40 to 245 F (–40 to
118.3 C).
Action to be Taken — The affected circuit shuts down
normally.
Economizer Gas Thermistor
Alarm 21 — Circuit A (th.24)
Alarm 22 — Circuit B (th.25)
Criteria for Trip — This alarm criterion is tested whether the
unit is ON or OFF. The alarm is tripped if the Economizer gas
reading is outside the range of –40 to 245 F (–40 to 118.3 C).
Reset Method — Automatic, once the thermistor reading is
within the expected range. The affected circuit will restart once
the alarm has cleared.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to the EXV board
• board for a faulty channel
• a faulty thermistor
See the Thermistors section on page 56 for thermistor de-
scription, identifiers and connections.
Circuit Discharge Gas Thermistor Sensor Failure
Action to be Taken — The unit shuts down normally, or is not
allowed to start.
Reset Method — Automatic, the alarm will reset once the
thermistor reading is within the expected range.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to the EXV board
• a faulty thermistor
• a faulty channel on the board
See the Thermistors section on page 56 for thermistor descrip-
tion, identifiers and connections.
Alarm 14 — Circuit A (th.15)
Alarm 15 — Circuit B (th.16)
Criteria for Trip — This alarm criterion is tested whether the
unit is ON or OFF. The alarm is tripped if the temperature
measured by the Outdoor Air Thermistor sensor is outside the
range of –40 to 245 F (–40 to 118.3 C).
Action to be Taken — The unit shuts down normally, or is not
allowed to start.
Reset Method — Automatic, the alarm will reset once the
thermistor reading is within the expected range.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to the CPM board
• a faulty thermistor
• a faulty channel on the board
See the Thermistors section on page 56 for thermistor descrip-
tion, identifiers and connections.
Condenser Subcooling Liquid Thermistor
Alarm 17 — Circuit A (th.18)
Alarm 18 — Circuit B (th.19)
Discharge Transducer
Alarm 26 — Circuit A (Pr.01)
Alarm 27 — Circuit B (Pr.02)
Criteria for Trip — The criterion is tested whether the circuit is
ON or OFF. This alarm is generated if the voltage as sensed by
the MBB or Fan Board C (FBC) is 0 vdc, which corresponds
to the Navigator™ display of –7 psi (–48.3 kPa).
Action to be Taken — The circuit is shut down normally, or not
allowed to start.
Reset Method — Automatic, once the transducer voltage is
greater than 0 vdc, which corresponds to the Navigator display
of a value greater than –7 psi (–48.3 kPa).
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to Main Base Board (Alarms 24 and 25)
• sensor wiring to Fan Board C (Alarm 26)
• board for a faulty channel
• for a faulty transducer
• confirm unit configuration
Suction Pressure Transducer Failure
NOTE: Alarms 17 and 18 are not used or supported. If this
condition is encountered, confirm machine configuration.
Alarm 29 — Circuit A (Pr.04)
Alarm 30 — Circuit B (Pr.05)
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Criteria for Trip — The criteria are tested whether the circuit is
ON or OFF. The alarm is generated if one of the following
criteria is met:
1. If the voltage as sensed by the MBB is 0 vdc, which
corresponds to the Navigator™ display of –7 psi
(–48.3 kPa).
2. The circuit is ON in cooling mode and the Saturated
Suction Temperature (Saturated Suction Temp, SST)
for the circuit is greater than the Entering Water Tempera-
ture and EXV opening is less than 50% for more than
60 seconds.
Action to be Taken — The circuit is shut down immediately, or
not allowed to start.
Reset Method
1. Automatic, once the transducer voltage is greater than
0 vdc, which corresponds to the Navigator display of a
value greater than –7 psi (–48.3 kPa).
2. Automatic once the circuit’s saturated suction tempera-
ture is lower than the Entering Water Temperature by 3° F
(1.6° C). If this criterion trips the alarm 3 times within a
24-hour period, the alarm changes to a manual reset.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to Main Base Board
• board for a faulty channel
• faulty transducer
• faulty entering water temperature sensor
Reclaim Pumpdown Pressure Transducer
Alarm 32 — Circuit A (Pr.07)
Alarm 33 — Circuit B (Pr.08)
NOTE: Alarms 30 and 31 are not used or supported. If this
condition is encountered, confirm machine configuration.
Oil Pressure Transducer
Alarm 34 — Circuit A (Pr.10)
Alarm 35 — Circuit B (Pr.11)
Criteria for Trip — The criteria are tested whether the circuit is
ON or OFF. The alarm is generated if one of the following cri-
teria is met:
Economizer Pressure Transducer Failure (sizes
175,200,350,400 only)
Alarm 37 — Circuit A (Pr. 13)
Alarm 38 — Circuit B (Pr. 14)
Criteria for Trip — The criteria are tested whether the circuit is
ON or OFF. The alarm is generated if the voltage as sensed by
the MBB or Fan Board C is 0 vdc, which corresponds to the
Navigator display of –7 psi (–48.3 kPa).
Action to be Taken — The circuit is shut down immediately, or
not allowed to start.
Reset Method — Automatic, once the transducer voltage is
greater than 0 vdc, which corresponds to the Navigator display
of a value greater than –7 psi (–48.3 kPa).
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to EXV Board
• EXV board for a faulty channel
• faulty transducer
• faulty economizer EXV or EXV wiring
• faulty economizer EXV channel on the board
• closed or partially closed suction service valve
• confirm unit configuration
Loss of Communication with Compressor Board
Alarm 53 — Compressor Board A (Co.A1)
Alarm 54 — Compressor Board B (Co.B1)
Criteria for Trip — The alarm criterion is tested whether the
unit is ON or OFF. If communication with the Compressor
Protection Module Board (CPM) is lost for a period of 10 sec-
onds, the alarm will be generated.
Action to be Taken — The affected compressor will be shut
down.
Reset Method — Automatic, if communication is established.
If called for, the compressor will start normally.
Possible Causes — If this condition is encountered, check the
following items:
• power supply to the affected CPM board
• address of the CPM
• local equipment network (LEN) wiring
• confirm unit configuration
1. If the voltage as sensed by the CPM board is 0 vdc,
which corresponds to the Navigator display of –7 psi
(–48.3 kPa).
Loss of Communication with EXV Board
Alarm 56 — Circuit A, EXV Board 1 (Co.E1)
Alarm 57 — Circuit B, EXV Board 2 (Co.E2)
2. The circuit is OFF and outside air temperature is below
35.6 F (2 C).
3. The circuit is OFF and the fluid type is brine.
Criteria for Trip — The alarm criterion is tested whether the
unit is ON or OFF. If communication with EXV1 or 2 is lost
for a period of 10 seconds, the alarm will be triggered.
Action to be Taken — The circuit is shut down immediately, or
Action to be Taken — If running, Circuit A or B will shut
down normally. If Circuit A or B is not operating, it will not be
allowed to start.
Reset Method — Automatic, if communication is established,
the unit will start normally.
Possible Causes — If this condition is encountered, check the
following items:
• power supply to EXV1 or 2
• address of the EXV board
not allowed to start.
Reset Method — Automatic, once the transducer voltage is
greater than 0 vdc.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to CPM board
• board for a faulty channel
• faulty transducer
• plugged oil filter
• local equipment network (LEN) wiring
• confirm unit configuration
• faulty oil solenoid valve coil
• stuck oil solenoid valve
• confirm unit configuration
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Alarm 64 — Loss of Communication with Energy Manage-
ment Module Board (Co.03)
Criteria for Trip — The criterion is tested whether the unit is
ON or OFF and when a function that requires the Energy
Management Module (EMM) is configured. If communication
with the EMM is lost for a period of 10 seconds, the alarm will
be triggered.
• If the Leaving Water Set Point is above 40 F (4.4 C) and
there is glycol in the loop, consider using the Medium
Temperature Brine option (Cooler Fluid Type, FLUD=2)
to utilize the brine freeze point instead of 34 F (1.1 C)
Condenser Freeze Protection
Alarm 68 — Circuit A (P.02)
Alarm 69 — Circuit B (P.03)
Action to be Taken — If any function controlled by the EMM
(3-Step and 4-20 mA Demand Limit, 4-20 mA and Space
Temperature Reset, Occupancy Override, and Ice Build) is
active, that function will be terminated. If an EMM function is
programmed, and communication is lost, the function will not
be allowed to start.
NOTE: Alarms 53-55 are not used or supported. If this condi-
tion is encountered, confirm machine configuration.
Low Saturated Suction Temperature
Alarm 71 — Circuit A (P.05)
Alarm 72 — Circuit B (P.06)
Criteria for Trip — The criteria are tested only when the
circuit is ON. This alarm is generated if one of the following
criteria is met:
• If the circuit Saturated Suction Temperature is below –13 F
(–25 C) for more than 30 seconds or 40 seconds if OAT is
less than 14 F (–10 C) or LWT is less than 36 F (2.2 C).
• If the circuit Saturated Suction Temperature is below –22 F
(–30 C) for more than 10 seconds, or 20 seconds if OAT less
than 50 F (10 C).
Reset Method — Automatic, if communication is established,
the functions will be enabled.
Possible Causes — If this condition is encountered, check the
following items:
• The EMM is installed, (EMM NRCP2 Board, EMM). If
EMM NRCP2 Board, EMM=YES, then check for a con-
trol option that requires the EMM that may be enabled (cor-
rect configuration if not correct).
• power supply to EMM
• address of the EMM
Action to be Taken — The circuit is shut down immediately.
• local equipment network (LEN) wiring
• confirm unit configuration to be sure that no options that
require the EMM are enabled
Alarm 66 — Loss of Communication with AUX Board 6
(Co.05)
Criteria for Trip — The alarm criteria are checked whether the
unit is ON or OFF. If units are configured for minimum load
control or head pressure control (Hot Gas Bypass Select,
HGBP=Yes or Condenser Valve Select, CON.V=Yes). If
communication with the AUX board is lost then the alarm will
be generated.
Action to be Taken — Unit shut down or not allowed to start.
Reset Method — Automatic, if communication is established,
the unit will start normally.
Possible Causes — If this condition is encountered, check the
following items:
• power supply to the MLV/COND board
• address of the MLV/COND board
• local equipment network (LEN) wiring
• confirm network configuration
Prior to the alarm trip, the control will take action to avoid
the alarm. See Operating Modes 21 and 22 on page 54.
Reset Method — Automatic, first occurrence in 24 hours.
Manual, if more than one occurrence in 24 hours.
Possible Causes — If this condition is encountered, check the
following items:
• sensor wiring to Main Base Board
• board for a faulty channel
• faulty suction transducer
• cooler water flow
• loop volume
• EXV operation
• liquid line refrigerant restriction, filter drier, service valve,
etc
• refrigerant charge
• If the Leaving Water Set Point is above 40 F (4.4 C) and
there is glycol in the loop, consider using the Medium
Temperature Brine option (Cooler Fluid Type, FLUD=2)
to utilize the brine freeze point instead of 34 F (1.1 C).
High Suction Superheat
Alarm 74 — Circuit A (P.08)
Alarm 75 — Circuit B (P.09)
Alarm 67 — Cooler Freeze Protection (P.01)
Criteria for Trip — The alarm criteria are checked whether the
unit is ON or OFF. If the entering or leaving water thermistor
senses a temperature at the freeze point or less, the alarm will
be generated. For a fresh water system (Cooler Fluid Type,
FLUD=1), the freeze point is 34 F (1.1 C). For medium tem-
perature brine systems (Cooler Fluid Type, FLUD=2), the
freeze point is Brine Freeze Set Point (Brine Freeze Setpoint,
LOSP).
Criteria for Trip — The criteria are tested only when the cir-
cuit is ON. This alarm is generated if all of the following crite-
ria are met:
• The EXV position is equal to or greater than 98%.
• The circuit’s Suction Superheat (Suction Gas Temperature –
Saturated Suction Temperature) is greater than the super-
heat control set point.
• The circuit’s Saturated Suction Temperature is less than
Maximum Operating Pressure (MOP) set point (EXV
MOP Setpoint, MOP) for more than 5 minutes.
Action to be Taken — Unit shut down or not allowed to start.
Chilled water pump will be started.
Reset Method — Automatic, first occurrence in 24 hours if
LWT rises to 6° F (3° C) above set point. Manual, if more than
one occurrence in 24 hours.
Possible Causes — If this condition is encountered, check the
following items:
• entering and leaving fluid thermistors for accuracy
• water flow rate
• loop volume — low loop volume at nominal flow rates can
in extreme cases bypass cold water to the cooler
• freezing conditions
Action to be Taken — The circuit is shut down normally.
Reset Method — Manual.
Possible Causes — If this condition is encountered, check the
following items:
• suction pressure transducer wiring to Main Base Board
• board for a faulty channel
• a faulty suction transducer
• suction gas thermistor wiring to EXV Board 1 or to EXV
Board 2
• suction gas thermistor sensor for accuracy
• for EXV Board 1 or EXV Board 2 faulty channel
• EXV operation
• freeze protection items for proper operation
• glycol concentration and adjust LOSP accordingly
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• a liquid line refrigerant restriction, filter drier, service valve,
Alarm 82 — Loss of Communication with System Manager
(P.29)
Criteria for Trip — The criterion is tested whether the unit is
ON or OFF. This alarm is generated if the System Manager
had established communications with the machine and is then
lost for more than 2 minutes.
etc.
• refrigerant charge
Low Suction Superheat
Alarm 77 — Circuit A (P.11)
Alarm 78 — Circuit B (P.12)
Action to be Taken — The action to be taken by the control
depends on the configuration. If Auto Start when SM lost is
enabled, (Cooler Heater Delta Spt, AU.SM=YES), then the
unit will force the CCN Chiller Start Stop to ENBL and clear
all forced points from the System Manager. The unit will revert
to stand-alone operation.
Criteria for Trip — The criteria are tested when the circuit is
ON. This alarm is generated if the following criterion is met:
The EXV position is equal to or less than 5% and the cir-
cuit’s Suction Superheat (Suction Gas Temperature – Saturated
Suction Temperature) is less than the Suction Superheat Set
Point (EXVA Superheat Setpoint, SHP.A, EXVB Superheat
Setpoint, SHP.B, or EXVC Superheat Setpoint, SHP.C) by at
least 5° F (2.8° C) or the circuit Saturated Suction Temperature
is greater than Maximum Operating Pressure (MOP) set point
(EXV MOP Setpoint, MOP) for more than 5 minutes.
Action to be Taken — The circuit is shut down normally.
Reset Method — Automatic, first occurrence in 24 hours.
Manual, if more than one occurrence in 24 hours.
Reset Method
re-established.
—
Automatic, once communication is
Possible Causes — If this condition is encountered, check the
following items:
• communication wiring
• power supply to the System Manager and unit controls
Alarm 83 — Master/Slave Communication Failure (P.30)
Criteria for Trip — The criterion is tested whether the units are
ON or OFF and a master and slave machine has been config-
ured, (Master/Slave Select, MSSL=1 and Master/Slave
Select, MSSL=2). If communication is lost for more than 3
minutes, this alarm is generated.
Action to be Taken — Dual chiller control will be disabled and
each unit will operate in Stand-Alone mode.
Possible Causes — If this condition is encountered, check the
following items:
• suction pressure transducer wiring to Main Base Board
• board for a faulty channel
• faulty suction transducer
• suction gas thermistor wiring to EXV Board 1 or to EXV
Board 2
• suction gas thermistor sensor for accuracy
• EXV Board 1 or EXV Board 2 faulty channel
• EXV operation
• confirm maximum operating pressure set point
• refrigerant charge level
Reset Method
re-established.
—
Automatic, once communication is
Possible Causes — If this condition is encountered, check the
following items:
• CCN wiring
• control power to each Main Base Board, master and slave
• confirm correct configuration
Low Oil Pressure
Alarm 84 — Circuit A (P.67)
Alarm 85 — Circuit B (P.68)
Criteria for Trip — The criteria are tested only when the com-
pressor is ON. The alarm is generated if one of the following
occurs, where:
oil = oil pressure transducer reading for the appropriate com-
pressor
sp = suction pressure reading for the affected circuit
dp = discharge pressure reading for the affected circuit
oil_sp1 = 0.7 x (dp-sp) + sp
Alarm 80 — Interlock Failure (P.14)
Criteria for Trip — The criteria are tested whether the unit is
ON or OFF. This alarm is generated if the lockout switch
(located in the Energy Management Module) is closed during
normal operation.
Action to be Taken — All compressors are shut down immedi-
ately without going through pumpdown. and is not allowed to
start.
Reset Method — Automatic, first occurrence in 24 hours.
Manual, if more than one occurrence in 24 hours.
Possible Causes — If this condition is encountered, check the
following items:
• chilled water flow switch operation
• water flow. Be sure all water isolation valves are open and
check water strainer for a restriction
• interlock wiring circuit
oil_sp2 = sp + 7.2 psi (15 seconds after start)
oil_sp2 = sp + 14.5 psi (45 seconds after start)
• If the compressor starts with the ambient temperature
(OAT less than 36° F [2° C] the oil pressure monitoring
is delayed by 30 seconds.
• power supply to the pump
• control signal to the pump controller
• chilled water pump operation
• cooler pump contactor for proper operation
Action to be Taken — The affected compressor will be
stopped. The other compressors will continue to operate.
Alarm 81 — Electrical Box Thermostat Failure/Reverse
Rotation (P.28)
Reset Method — Manual.
Possible Causes — If this condition is encountered, check the
following items:
Criteria for Trip — The alarm criteria are checked whether the
unit is ON or OFF. If channel 15A on the MBB, which is used
for field wired external pump interlock, is open then the alarm
will be generated.
Action to be Taken — Unit shut down or note allowed to start.
Reset Method — Automatic, if the channel is closed, the unit
will start normally.
Possible Causes — If this condition is encountered, check the
following items:
• jumper wiring on TB5-1 and TB5-2 when channel is not in
use
• external pump interlock open
• field wiring for the external pump interlock open
• sensor wiring to the CPM Board
• board for a faulty channel
• faulty transducer
• plugged oil filter
• faulty oil solenoid valve coil
• stuck oil solenoid valve
• stuck check valve
• manual shut off valve to ensure it is not fully open
• confirm unit configuration
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Max Oil Filter Differential Pressure Failure
Alarm 87 — Circuit A (P.70)
Alarm 88 — Circuit B (P.71)
Criteria for Trip — The criterion is tested when the compres-
sor has been operating for at least 5 seconds. The alarm is
generated if the difference between the Circuit Discharge Pres-
sure and the Compressor Oil Pressure is greater than 50 psi
(345 kPa) for more than 30 seconds.
Action to be Taken — The affected compressor will be turned
off.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
Action to be Taken — The affected compressor will be turned
off.
Reset Method — Automatic, when the oil level is elevated,
first three times the alarm is tripped in a 24-hour period. Man-
ual if alarm is tripped more than three times in a 24-hour
period.
Possible Causes — If this condition is encountered, check the
following items:
• oil level in the oil separator
• oil level switch wiring to the CPM board
• CPM board for a faulty channel
• faulty oil level switch
• oil solenoid valve stuck open
Alarm 96 — Master Chiller Configuration Error (MC.nn)
Criteria for Trip — The criterion is tested whether the unit is
ON or OFF. The units must be configured as a Master and
Slave machine (Master/Slave Select, MSSL=1 and Master/
Slave Select, MSSL=2), and one of the following configura-
tion errors has been found. The “nn” refers to the error code
listed in Table 50.
• check the discharge and oil sensor wiring to the Main Base
Board and CPM board
• boards for a faulty channel
• faulty transducer
• plugged oil filter
• faulty oil solenoid valve coil
• stuck oil solenoid valve
• stuck check valve
Action to be Taken — Unit not allowed to start in Master Slave
control.
• manual shut off valve to ensure it is not fully open
Check the power supply to the System Manager and unit
controls.
High Oil Filter Pressure Drop
Alarm 90 — Circuit A (P.84)
Alarm 91 — Circuit B (P.85)
Criteria for Trip — The criterion is tested when the compres-
sor has been operating for at least 5 seconds. The alarm is gen-
erated if the difference between the Circuit Discharge Pressure
and the Compressor Oil Pressure is greater than 30 psi for
more than 5 minutes.
Action to be Taken — The compressor will continue to run.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• discharge and oil sensor wiring to the Main Base Board and
CPM board
Reset Method — Automatic
Possible Causes — If this condition is encountered, check the
following:
• CCN wiring.
• Control power to each Main Base Board, master and slave.
• Move to first position.
• Confirm unit configuration.
Alarm 97 — Initial Factory Configuration Required (FC.n0)
Criteria for Trip — The criterion is tested whether the unit is
ON or OFF. The alarm will be generated if the Unit Capacity
Model, TONS=0.
Action to be Taken — The unit is not allowed to start.
Reset Method — Automatic after factory configuration is com-
plete. The configuration must be manually completed.
Possible Causes — If this condition is encountered, confirm
the unit configuration.
Alarm 98 — Illegal Configuration (FC.nn)
• boards for a faulty channel
• faulty transducer
• plugged oil filter
• faulty oil solenoid valve coil
• stuck oil solenoid valve
• stuck check valve
• manual shut off valve to ensure it is not fully open
Criteria for Trip — The criterion is tested whether the unit is
ON or OFF. The alarm will be generated if the one of the
following configuration errors is detected by the control. The
“nn” refers to the error code listed in Table 51.
Action to be Taken — The unit is not allowed to start.
Reset Method — Automatic after reconfiguration is completed.
Possible Causes — If this condition is encountered, confirm
the unit configuration (None, UNIT).
Check the power supply to the System Manager and unit
controls.
Low Oil Level Failure
Alarm 99 — Unit is in Emergency Stop (P.31)
Alarm 93 — Circuit A (P.75)
Alarm 94 — Circuit B (P.76)
Criteria for Trip — The criteria are tested whether the com-
pressor is on or off. The alarm is generated if:
Criteria for Trip — The criterion is tested whether the units are
ON or OFF and when the machine receives a Carrier Comfort
Network® (CCN) command for an Emergency Stop.
• The compressor is not running and an increase in capacity is
required and the compressor is not started.
• The compressor is running and the oil level switch is open
for more than 45 seconds.
Action to be Taken — Unit will stop, or will not allowed to
start.
Reset Method — Automatic, once a return to normal command
is received.
Possible Causes — If this condition is encountered, check for
CCN Emergency Stop command.
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Table 50 — Master/Slave Alarm Code
MC
ERROR MASTER SLAVE
CODE
DESCRIPTION
The master or slave water pump is not configured while the control of the lag unit pump is required
(lag_pump = 1)
01
X
X
02
03
04
X
X
X
Master and slave units have the same network address.
There is no slave configured at the slave address
Slave pump_seq incorrect configuration
There is a conflict between the master and the slave LWT option: the master is configured for EWT control
while the slave is configured for LWT control.
There is a conflict between the master and the slave LWT option: the master is configured for LWT control
while the slave is configured for EWT control.
There is a conflict between the master and the slave pump option: the master is configured for lag pump
control while the slave is not configured for lag pump control.
There is a conflict between the master and the slave pump option: the master is not configured for lag pump
control while the slave is configured for lag pump control.
05
06
07
08
X
X
X
X
09
10
11
12
13
X
X
X
X
X
X
X
The slave chiller is in local or remote control (chilstat = 3)
The slave chiller is down due to fault (chilstat = 5)
The master chiller operating type is not Master: master_oper_typ
No communication with slave.
X
Master and slave heat cool status are not the same.
LEGEND
EWT — Entering Water Temperature
LWT Leaving Water Temperature
—
Table 51 — Illegal Configuration Alarm Code
Possible Causes — If this condition is encountered, check the
following items:
• chilled water flow switch operation
• water flow. Be sure all water isolation valves are open and
check water strainer for a restriction
• interlock wiring circuit
• power supply to the pump
• control signal to the pump controller
• condenser water pump operation
• condenser pump contactor for proper operation
Reclaim Operation Failure
Alarm 103 — Circuit A (P.34)
Alarm 104 — Circuit B (P.35)
NOTE: Alarms 103 and 104 are not used or supported. If this
condition is encountered, confirm machine configuration.
High Condensing Temperature — Out of Compressor
Envelope
FC
ERROR
DESCRIPTION
Unit size is unknown.
CODE
01
02
Reclaim option selected for Heat Pump machine.
03
Hot Gas Bypass configured for a Heat Pump machine.
Cooler Pump Fault
Alarm 100 — Pump 1 Fault (P.32)
Alarm 101 — Pump 2 Fault (P.33)
Criteria for Trip — The criterion is tested whether the units are
ON or OFF. This alarm will be generated if the cooler pump
interlock opens. When starting the pump, the control must
read an open circuit for 3 consecutive reads. If the pump is
operating and the circuit opens, the alarm will be generated
immediately.
Action to be Taken — The pump and machine will be shut
down. If there is another pump available, the control will start
that pump, restart the machine and clear the alarm. If no other
pump is available, the unit will remain OFF.
Alarm 105 — Circuit A (P.37)
Alarm 106 — Circuit B (P.38)
Criteria for Trip — The criterion is tested when the circuit is
ON. This alarm will be tripped if the circuit capacity is reduced
more than 8 times in 30 minutes due to high discharge gas tem-
peratures. If no override occurs in a 30-minute period, the
counter is reset.
Reset Method — Manual.
Possible Causes — If this condition is encountered, check the
following items:
• interlock wiring circuit
Action to be Taken — The affected circuit will be shut down.
• control signal to the pump controller
• cooler pump contactor for proper operation
• control voltage for proper voltage (on 208-volt systems, be
sure the proper tap on TRAN1 is utilized)
Reset Method — Automatic, after 30 minutes. If the alarm is
cleared via the Manual method, the counter will be reset to
zero.
Possible Causes — If this condition is encountered, check the
following items:
Alarm 102 — Condenser Flow Switch Failure (P.15)
Criteria for Trip — The criteria are tested whether the unit is
ON or OFF. This alarm is generated if the lockout switch
(located in the Energy Management Module) is closed during
normal operation.
Action to be Taken — All compressors are shut down immedi-
ately without going through pumpdown, and unit is not
allowed to start.
• Maximum Condensing Temperature (MCT) for the proper
setting
• noncondensables in the refrigerant circuit
• low condenser water flow
• refrigerant charge (overcharged)
• condenser tubes fouled
• discharge service valve to be sure that it is open. Check the
discharge pressure transducer for accuracy
• unit configuration
Reset Method — Automatic, first occurrence in 24 hours.
Manual, if more than one occurrence in 24 hours.
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Repeated Low Suction Temperature Protection
Alarm 108 — Circuit A (P.40)
Alarm 109 — Circuit B (P.41)
Criteria for Trip — The criterion is tested when the circuit is
ON. If the circuit operates and if more than 8 successive circuit
capacity decreases (stop the compressor) have occurred because
of low suction temperature protection overrides, the circuit
alarm will be tripped. If no override has occurred for more than
30 minutes, the override counter will be reset to zero.
Possible Causes — If this condition is encountered, check the
following items:
• suction service valve is closed
• sensor wiring to the EXV boards
• boards for faulty channels
• faulty transducer
• economizer EXV operation
Slide Valve Control Unverifiable
Alarm 120 — Circuit A (P.87)
Alarm 121 — Circuit B (P.88)
Criteria for Trip — The criteria are tested when the compres-
sor is operating and the active cooling set point is greater than
32° F (0° C). This alarm will be tripped if:
• The circuit is operating at 100% of capacity and the mea-
sured current is less than 1.1 times the current at fully
unloaded 30% for more than one minute.
Action to be Taken — ALARM_LED will be set to blinking.
Alert relay will be energized.
Reset Method — Automatic, when the override counter returns
to zero. If the alarm is cleared via the Manual method, the
counter will be forced to zero.
Possible Causes — If this condition is encountered, check the
following items:
• suction transducer for accuracy
• suction transducer wiring
• EXV operation
Action to be Taken — The affected compressor will continue to
run.
Reset Method — Manual.
• refrigerant charge (undercharged)
• evaporator loop for low water flow
• evaporator leaving water temperature
• suction service valve to be sure it is open. Discharge pres-
sure transducer for accuracy
Possible Causes — If this condition is encountered, check the
following items:
• faulty unloader solenoid valves
• faulty unloader solenoid coils
• wiring of the unloader solenoid valves
• CPM board for faulty channels
• current transformer reading for accuracy
Alarm 123 — Cooler Flow Switch Setpoint Configuration
Failure (P.90)
NOTE: Alarm 123 is not used or supported. If this condition is
encountered, confirm machine configuration.
• unit configuration
Alarm 111 — Low Entering Water Temperature in Heating
(P.43)
NOTE: Alarm 111 is not used or supported. If this condition is
encountered, confirm machine configuration.
Condenser Default
Alarm 112 — Pump 1 (P.73)
Alarm 113 — Pump 2 (P.74)
NOTE: Alarms 112 and 113 are not used or supported. If this
condition is encountered, confirm machine configuration.
High Discharge Temperature
Alarm 114 — Circuit A (P.78)
Alarm 115 — Circuit B (P.79)
Criteria for Trip — The criterion is tested when the compressor
is operating. This alarm will be tripped if the discharge gas tem-
perature is higher than 212 F (100 C) for more than 90 seconds.
Action to be Taken — The affected compressor will be
stopped.
Alarm 124 — Cooler Flow Switch Failure (P.91)
Criteria for Trip — The criteria are tested when the unit is on
or off. This alarm will be tripped when the unit is on if:
• The flow switch fails to close after the Off/On delay.
• If the master/slave control is active, the unit is the lag chiller
and if the cooler flow switch fails to close within one minute
after the cooler pump was restarted. The alarm is ignored if
the lag cooler pump is stopped as a result of master/slave
control.
• The flow switch is opened during normal operation.
The alarm will be tripped when the unit is off if:
• The cooler pump control is enabled (Cooler Pumps
Sequence, PUMP=0)and the cooler flow switch is checked
when the pump is enabled (Flow Checked if C Pump Off,
P.LOC) and the cooler flow switch is closed after the cooler
pump is commended OFF for more than 2 minutes.
• The flow switch fails to close after the Off/On delay after
the cooler pump has been turned on to protect the cooler
from freezing (Cooler Pumps Sequence, PUMP=0).
Reset Method — Manual.
Possible Causes — If this condition is encountered, check the
following items:
• Maximum Condensing Temperature (MCT) for the proper
setting
• noncondensables in the refrigerant circuit
• refrigerant charge (overcharged)
• condenser tubes fouled
Action to be Taken — For criteria for trip A1 and A2, the com-
pressors will not be started.
• the discharge service valve to be sure that it is open, check
the discharge pressure transducer for accuracy
• unit configuration
For criteria for trip A3, all compressors will be stopped without
going through pumpdown. Cooler pump will be stopped with
no delay.
Low Economizer Pressure
For criteria for trip B1, the unit will not start.
Alarm 117 — Circuit A (P.81)
Alarm 118 — Circuit B (P.82)
Reset Method — Manual if at least one compressor is operat-
ing. Automatic if no compressors are operating.
Criteria for Trip — The criterion is tested when the compres-
sor is operating to prevent pumpdown conditions when the
suction service valve is closed. This alarm will be tripped if the
economizer pressure is below the suction pressure more than
1 bar (14.5 psi) for more than 10 seconds.
Possible Causes — If this condition is encountered, check the
following items:
• a faulty flow switch
• flow switch wiring
• Main Base Board for a faulty channel
Action to be Taken — The affected compressor will be
Alarm 128 — Service Maintenance Alert (Sr.nn)
stopped.
Criteria for Trip — This alert is tested whether the unit is ON
or OFF and when the Servicing Alert decisions listed under
Time Clock MCFG have been enabled. The alarm will be
Reset Method — Manual.
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generated if the one of the following configuration errors is
detected by the control. The “nn” refers to the error code listed
in Table 52.
Possible Causes — If this condition is encountered, check the
following items:
• loss of condenser water flow
• condenser pump failure
Table 52 — Service Maintenance Alert Codes
• compressor operating beyond the operation envelope
• faulty high pressure switch or wiring
• faulty CPM board
CODE
Sr.01
Sr.02
Sr.04
Sr.05
Sr.06
Sr.07
Sr.08
Sr.09
Sr.10
Sr.11
Sr.12
DESCRIPTION
Circuit A Loss of Refrigerant Charge
Circuit B Loss of Refrigerant Charge
Water Loop Size Warning
Air Exchanger Cleanliness Warning
Cooler Pump 1 Servicing Required
Cooler Pump 2 Servicing Required
Condenser Pump 1 Servicing Required
Condenser Pump 2 Servicing Required
Water Filter Servicing Required
Compressor Overcurrent
Alarm 132-04 — Circuit A (A1.04)
Alarm 133-04 — Circuit B (B1.04)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the CPM
board detects a motor current greater than 93% MTA (must
trip amps) and less than 2 times that for more than 1.7 seconds.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Compressor A Oil Filter Servicing Required
Compressor B Oil Filter Servicing Required
Possible Causes — If this condition is encountered, check the
following items:
• Compressor operating beyond the operation envelope.
• Incorrect MTA setting.
Action to be Taken — None.
Reset Method — Manual, after the service has been completed.
Compressor Locked Rotor
Alarm 132-05 — Circuit A (A1.05)
Alarm 133-05 — Circuit B (B1.05)
Criteria for Trip — The alarm criterion is checked during
start-up when the compressor is ON. This alarm will be gener-
ated if the CPM board detects a high motor current compared
with the MTA (must trip amps) setting for more than 450 ms.
Possible Causes — If the Sr-01, 02, or 03 conditions are
encountered, check the following items:
• sensor wiring to the Main Base Board
• sensor for accuracy
Compressor Motor Temperature Too High
Alarm 132-01 — Circuit A (A1.01)
Alarm 133-01 — Circuit B (B1.01)
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• compressor mechanical failure
• unloader slide valve failure
• compressor motor failure
Criteria for Trip — The alarm criteria are checked when the
compressor is ON. This alarm will be generated if:
• The temperature is greater than 245 F (118 C) and it has
been greater than 212 F (100 C) for 10 consecutive seconds.
• The compressor temperature is greater than 232 F (111 C)
for 90 seconds (but less than 250 F [120 C]).
Action to be Taken — The circuit shuts down immediately.
Reset Method — Manual
Compressor Phase Loss
Possible Causes — If this condition is encountered, check the
following items:
Alarm 132-06 — Circuit A L1 (A1.06)
Alarm 133-06 — Circuit B L1 (B1.06)
Alarm 132-07 — Circuit A L2 (A1.07)
Alarm 133-07 — Circuit B L2 (B1.07)
Alarm 132-08 — Circuit A L3 (A1.08)
Alarm 133-08 — Circuit B L3 (B1.08)
Criteria for Trip — The alarm criteria are checked during
startup when the compressor is ON. This alarm will be gener-
ated if:
• The current unbalance on any of the 3 phases is greater than
48% for more than 1 second continuously during start-up.
• The current unbalance on any of the 3 phases is greater than
48% for more than 2 seconds continuously during runtime.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
• faulty wiring and loose plugs
• faulty CPM board
Compressor Motor Temperature Out of Range
Alarm 132-02 — Circuit A (A1.02)
Alarm 133-02 — Circuit B (B1.02)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if: the temper-
ature is greater than 245 F (118 C) and it has NOT been greater
than 212 F (100 C) for 10 consecutive seconds.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• faulty compressor temperature thermistor
• faulty wiring and loose plugs
• faulty CPM board
Possible Causes — If this condition is encountered, check the
following items:
• power failure
• blown fuse or tripped circuit breaker
• power wiring errors or loose terminals
Compressor High Pressure Switch Protection
Alarm 132-03 — Circuit A (A1.03)
Alarm 133-03 — Circuit B (B1.03)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the circuit
high-pressure switch (HPS) opens for more than 2 seconds.
The CPM board monitors the HPS switch.
Compressor Low Current
Alarm 132-09 — Circuit A (A1.09)
Alarm 133-09 — Circuit B (B1.09)
Criteria for Trip — The alarm criteria are checked when the
compressor is ON. This alarm will be generated if:
• The current is less than 15% MTA on all three legs for more
than 1 second for Wye-Delta start units.
• If the current is less than 15% of MTA on all three legs for
more than 1 second for direct start units.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual (reset button on switch)
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Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• power failure
• blown fuse or tripped circuit breaker
• deenergized contactor
• faulty current toroid
• high pressure switch (HPS) trip (when auto reset HPS is
used)
Compressor Wye-Delta Starter Current Increase Failure
Alarm 132-10 — Circuit A (A1.10)
Alarm 133-10 — Circuit B (B1.10)
Criteria for Trip — The alarm criterion is checked during
compressor start-up. This alarm will be generated if the current
in Delta mode is not more than 25% greater than the current in
Y mode within 550 ms.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• if power supply lead at the terminal block is not operating at
the correct phase
• if power supply is crossed when going through the current
toroid
Compressor MTA Configuration Fault
Alarm 132-14 — Circuit A (A1.14)
Alarm 133-14 — Circuit B (B1.14)
Criteria for Trip — The alarm criterion is checked whether the
compressor is ON or OFF. This alarm will be generated if the
MTA setting is out of the allowed MTA range.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• incorrect MTA settings
• faulty CPM board
Compressor Configuration Switch Mismatch
Possible Causes — If this condition is encountered, check the
following items:
Alarm 132-15 — Circuit A (A1.15)
Alarm 133-15 — Circuit B (B1.15)
• power supply failure to the delta contactor
• faulty wiring to the delta contactor
• faulty CPM board
Criteria for Trip — The alarm criterion is checked whether the
compressor is ON or OFF. This alarm will be generated if
the CPM board S1 and S2 setting does not match software
configuration.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• incorrect CPM board settings
• faulty CPM board
• faulty current toroid
Compressor Contactor Failure
Alarm 132-11 — Circuit A (A1.11)
Alarm 133-11 — Circuit B (B1.11)
Criteria for Trip — The alarm criterion is checked during
compressor shut-down. This alarm will be generated if the cur-
rent is greater than 15% of the MTA on at least one phase for
10 continuous seconds.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Compressor Unexpected Switch Setting Change
Alarm 132-16 — Circuit A (A1.16)
Alarm 133-16 — Circuit B (B1.16)
Possible Causes — If this condition is encountered, check the
following items:
• faulty or welded contactor
• faulty wiring
• faulty CPM board
Compressor Unable to Stop Motor
Alarm 132-12 — Circuit A (A1.12)
Alarm 133-12 — Circuit B (B1.12)
Criteria for Trip — The alarm criterion is checked during
compressor shut-down. This alarm will be generated if after
three attempts to turn off the compressor outputs and the cur-
rent is still greater than 15% of the MTA on at least one phase
for 10 continuous seconds.
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the CPM
board S1 setting has changed.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• incorrect CPM board settings
• faulty CPM board
Compressor Power on Reset
Alarm 132-17 — Circuit A (A1.17)
Alarm 133-17 — Circuit B (B1.17)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the CPM
board detects a power failure.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• faulty or welded contactor
• faulty wiring
Possible Causes — If this condition is encountered, check for
power interruptions.
Compressor Phase Reversal
Compressor UL 1998 Critical Section Software Error
Alarm 132-18 — Circuit A (A1.18)
Alarm 133-18 — Circuit B (B1.18)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the CPM
board detects a software error.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Alarm 132-13 — Circuit A (A1.13)
Alarm 133-13 — Circuit B (B1.13)
Criteria for Trip — The alarm criterion is checked during
compressor start-up. This alarm will be generated if the CPM
board detects a phase reversal from the current toroid.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
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Possible Causes — If this condition is encountered, check the
following items:
turning the Enable/Off/Remote Contact switch to Enable. Press
and ON will flash. Use either arrow key to change
ENTER
• electrical noise
the value to OFF and press
. The item should be
ENTER
• faulty CPM board
Compressor UL 1998 Current Measure Dual Channel Mismatch
Alarm 132-19 — Circuit A (A1.19)
Alarm 133-19 — Circuit B (B1.19)
Criteria for Trip — The alarm criterion is checked when the
compressor is ON. This alarm will be generated if the CPM
board detects a software error.
Action to be Taken — The compressor will be stopped.
Reset Method — Manual
Possible Causes — If this condition is encountered, check the
following items:
• electrical noise
• faulty CPM board
inactive.
To enter the Quick Test mode, the Enable/Off/Remote
Contact switch must be in the OFF position. Move the LED to
the Service Test mode. Press
to access TEST. Use
ENTER
key until the display reads QUIC. Press
the
access Q.REQ. Press
to
ENTER
and the display will show OFF.
ENTER
and OFF will flash. Enter the password if
Press
ENTER
required. Use either arrow key to change the QUIC value to
ON and press . Quick Test mode is now active. Fol-
ENTER
low the same instructions for the Manual Control mode to acti-
vate a component.
Example — Test the oil solenoid circuit A (see Table 53).
Service Test — Main power and control circuit power
Power must be applied to the unit. Enable/Off/Remote
Contact switch must be in the OFF position.
must be on for Service Test.
The Service Test function is used to verify proper operation
of various devices within the chiller, such as compressors, min-
imum load valve solenoid (if installed), cooler pump(s) and re-
mote alarm relay. This is helpful during the start-up procedure
to determine if devices are installed correctly. See Fig. 53 for
30XW wiring diagram.
Test the cooler pump(s) and alarm relay by changing the
item values from OFF to ON. These discrete outputs are then
turned off if there is no keypad activity for 10 minutes. Test the
compressor and minimum load valve solenoid (if installed)
outputs in a similar manner. The minimum load valve sole-
noids will be turned off if there is no keypad activity for
10 minutes. Compressors will stay on until the operator turns
them off. The Service Test mode will remain enabled for as
long as there is one or more compressors running. All safeties
are monitored during this test and will turn a compressor, cir-
cuit or the machine off if required. Any other mode or sub-
mode can be accessed, viewed, or changed during the Manual
Control mode only. The STAT item (Run Status VIEW) will
display “0” as long as the Service mode is enabled. The TEST
sub-mode value must be changed back to OFF before the chill-
er can be switched to Enable or Remote contact for normal
operation.
SERVICE TEST WITH NAVIGATOR™ DISPLAY — To
use the Service Test mode, the Enable/Off/Remote Contact
switch must be in the OFF position. Use the display keys to
move to the Service Test mode. The items are described in the
Service Test table. There are two sub-modes available. Service
Test Enable, T.REQ allows for manual control of the compres-
sors and minimum load control. In this mode the compressors
will operate only on command. The capacity control, head
pressure control, and EXV control algorithms will be active.
There must be a load on the chiller to operate for an extended
period of time. All circuit safeties will be honored during the
test. Quick Test Enable, Q.REQ allows for test of EXVs,
pumps, oil solenoids, unloader solenoids and status points
(alarm relays, running status and chiller capacity). If there are
no keys pressed for 5 minutes, the active test mode will be
disabled.
NOTE: There may be up to a one-minute delay before the
selected item is energized.
SERVICE TEST WITH TOUCH PILOT™ DISPLAY —
To enter the Manual Control mode with the Touch Pilot dis-
play, the unit Operating Type must be Local OFF. Use the
START/STOP button on the Touch Pilot display to stop the
machine if necessary. To place the unit the Service Test mode,
select Main Menu STATUS Page Down SERV_TST
and configure Service Test Enable to YES. Enter the pass-
word if required. Configure the desired compressor output to
ON. Then press the START/STOP button on the Touch Pilot
dispaly and select Local on. Return to the SERV_TST screen
to start and stop compressors or manually operate the compres-
sor slide valve.
To enter the Manual Control mode with the Navigator™
display, the Enable/Off/Remote Contact switch must be in the
OFF position. Move the LED to the Service Test mode. Press
to access TEST. Press
ENTER
to access T.REQ.
ENTER
Press
ENTER
and the display will show OFF. Press
and OFF will flash. Enter the password if required.
ENTER
Use either arrow key to change the T.REQ value to ON and
press . Place the Enable/Off/Remote Switch in the
ENTER
enable position. Manual Control mode is now active. Press the
arrow keys to move to the appropriate item. To activate an item
To enter the Quick Test mode, the unit Operating Type must
be Local OFF. Use the START/STOP button on the Touch Pilot
display to stop the machine if necessary. To place the unit in
Quick Test mode select Main Menu STATUS Page
Down QCK_TST1 and configure Quick Test Enable to Yes.
Enter the password if required. Configure the desired output to
ON, percent output or stage to confirm operation of the
component.
locate the item, press
and the display will show OFF.
ENTER
and OFF will flash. Use either arrow key to
Press
ENTER
change the value to ON and press
. The item should
ENTER
be active. To turn the item off, locate the item, press
ENTER
and the display will show ON. The chiller must be enabled by
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Table 53 — Testing Circuit A Oil Solenoid
VALUE
DESCRIPTION
(Units)
MODE
(Red LED)
KEYPAD
ENTRY
DISPLAY
EXPANSION
SUB-MODE
ITEM
COMMENT
SERVICE TEST
ENTER
ENTER
ENTER
Service Test Mode
Manual Sequence
TEST
QUIC
Q.REQ
PASS WORD
Password may be required
0111
ENTER
ENTER
ENTER
ENTER
ENTER
Each
will lock in the next
digit. If 0111 is not the password,
use the arrow keys to change the
password digit and press
ENTER
when correct.
ENTER
ENTER
ENTER
Q.REQ
Returns to the original field
OFF
OFF
OFF will flash
The Enable/Off/Remote Contact
switch must be in the OFF
position.
ON
Q.REQ
EXV.A
ESCAPE
Press 15 times.
OLS.A
Oil Solenoid cir.A
ENTER
ENTER
OFF
OFF
ON
OFF will flash
ENTER
ENTER
ON
OLS.A will turn on.
1 will flash
ON
OFF
OFF
ENTER
OLS.A will turn off.
LEGEND FOR FIG. 53
ALM
ALT
CB
— Isolation
— Alert
FIOP — Factory-Installed Option
HGBP — Hot Gas Bypass
— Circuit Breaker
LWT — Leaving Water Temperature
MBB — Main Base Board
CDFS — Condenser Flow Switch
CPM
— Compressor Protection Module
MLV — Minimum Load Valve
CPMP — Condenser Pump Relay
CWFS — Chilled Water Flow Switch
PL
— Plug
PMP — Pump
DPT
— Discharge Pressure and Temperature
SGT — Saturated Gas Temperature
SHD — Loadshed
ECEXV — Economizer Electronic Expansion Valve
ECT
EMM
EXV
— Entering Cooler Temperature
— Energy Management Module
— Electronic Expansion Valve
SPT — Suction Pressure Transducer
TB
— Terminal Block
84
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A30-4848
Fig. 53 — 30XW Low Voltage Control Wiring Schematic
85
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APPENDIX A — TOUCH PILOT DISPLAY TABLES
The Touch Pilot™ display tables are formatted in alphabetical order based on the point
NOTE: In places where duplicated point name descriptions were used, the headers were
added to the point name description to differentiate them. For example, the description
Compressor Output is used three times for circuits A, B, and C. In this table, the descrip-
tions include Cir A, Cir B, and Cir C.
name description. The line number corresponds to the line number from the top the Touch
Pilot screen. A cross reference to the CCN tables in Appendix C is provided. Please refer
to Appendix C for range and configuration default information.
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
1 Elec Stage for backup
3 Way Valve Position
3 Way Valve Position
Circuit A
ehs_back
MAIN MENU\Config\USER
35
11
RW
RW
Configuration Tables\USER
Q_3W_VLV
MAIN MENU\Status\QCK_TST2
Status Display Tables\QCK_TST2
fc_vlv_a
fc_vlv_b
fc_vlv_c
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
14
24
34
RO
RO
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Circuit B
Circuit C
3 Way Valve Status
Circuit A
FC_VLV_A
FC_VLV_B
FC_VLV_C
Q_RV_A
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
15
25
35
13
14
RO
RO
RO
RW
RW
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Circuit B
Circuit C
4 way Valve Circuit A
4 way Valve Circuit B
4 Way Refrigerant Valve
Circuit A
Q_RV_B
RV_A
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
MAIN MENU\Config\BRODEFS
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\GENUNIT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Service\FACTORY
MAIN MENU\Config\ALARMDEF
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\ALARMDEF
MAIN MENU\Status\GENUNIT
MAIN MENU\Config\ALARMDEF
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\MODES
MAIN MENU\Config\USER
24
24
23
1
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RW
RW
RO
RO
RW
RW
RO
RO
RW
RW
RW
RO
RW
RO
RW
RW
RO
RO
RW
RW
RO
RO
RO
RO
RO
RO
Status Display Tables\CIRCA_D
Circuit B
RV_B
Status Display Tables\CIRCB_D
Circuit C
RV_C
Status Display Tables\CIRCC_D
Activate
ccnbroad
over_cap
DEM_LIM
cap_t
Configuration Tables\BRODEFS\BROCASTS
Maintenance Display Tables\LOADFACT
Status Display Tables\GENUNIT
Active Capacity Override
Active Demand Limit Val
Actual Capacity
20
21
8
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Status Display Tables\GENUNIT
Actual Capacity Limit
Actual Chiller Current
Actual Chiller Current
Air Cond Enter Valve A
Air Cond Enter Valve B
Air Cond Entering Valv A
Air Cond Entering Valv B
Air Cond Leaving Valv A
Air Cond Leaving Valv B
Air Cond Leaving Valve A
Air Cond Leaving Valve B
Air Cooled Reclaim Sel
Alarm Equipment Priority
Alarm Relay Output
Alarm Relay Status
Alarm Routing Control
Alarm State
cap_lim
9
TOT_CURR
TOT_CURR
Q_HREA_A
Q_HREA_B
hr_ea_a
10
23
3
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\RECLAIM
7
15
25
4
hr_ea_b
Status Display Tables\RECLAIM
Q_HRLA_A
Q_HRLA_B
hr_la_a
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\RECLAIM
8
17
27
10
2
hr_la_b
recl_opt
EQP_TYP
Q_ALARM
ALARMOUT
ALRM_CNT
ALM
ALRM_NAM
Q_ALERT
ALERT
Mode_12
auto_sel
auto_sm
AUX_BRD1
AUX_BRD2
AUX_BRD3
AUX_BRD4
AUX_BRD5
ctrl_avg
Status Display Tables\RECLAIM
Service Configuration Tables\FACTORY
Configuration Tables\ALARMDEF\ALARMS01
Status Display Tables\QCK_TST1
Status Display Tables\STATEGEN
Configuration Tables\ALARMDEF\ALARMS01
Status Display Tables\GENUNIT
48
28
1
13
5
Alarm System Name
Alert Relay Output
Alert Relay Status
Configuration Tables\ALARMDEF\ALARMS01
Status Display Tables\QCK_TST1
Status Display Tables\STATEGEN
Status Display Tables\MODES
49
29
13
18
18
4
Auto Changeover Active
Auto Changeover Select
Auto Start When SM Lost
AUX Board #1 Part Number
AUX Board #2 Part Number
AUX Board #3 Part Number
AUX Board #4 Part Number
AUX Board #5 Part Number
Average Ctrl Water Temp
Configuration Tables\USER
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\LOADFACT
Service Configuration Tables\SERVICE1
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\LOADFACT
5
6
7
8
2
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Ball Valve Closing Out
Circuit A
ISO_CL_A
ISO_CL_B
ISO_CL_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
22
22
22
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Ball Valve Opening Out
Circuit A
ISO_OP_A
ISO_OP_B
ISO_OP_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
23
23
23
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Ball Valve Position
Circuit A
ISO_REFA
ISO_REFB
ISO_REFC
Baud rate
flow_sp
lowestsp
Broadcast
Bus
CHIL_S_S
Q_CATO
CAPT_010
CURR_LIM
CURR_LIM
ll_serie
CHIL_OCC
Q_READY
Q_RUN
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
MAIN MENU\Config\Ctlr-ID
21
21
21
9
RO
RO
RO
RO
RW
RW
RO
RO
RO
RW
RO
RO
RO
RW
RO
RW
RW
RO
RO
RW
RW
RW
RW
RW
RW
RW
RW
RW
RW
RO
RW
RW
RO
RW
RW
RO
RW
RW
RO
RW
RW
RO
RW
RW
RO
Status Display Tables\CIRCA_D
Circuit B
Status Display Tables\CIRCB_D
Circuit C
Status Display Tables\CIRCC_D
Baud rate
Configuration Tables\!CtlrID\PD5_XAXQ
Service Configuration Tables\SERVICE1
Service Configuration Tables\SERVICE1
Configuration Tables\!CtlrID\PD5_XAXQ
Configuration Tables\!CtlrID\PD5_XAXQ
Status Display Tables\GENUNIT
Brine flow Switch SP
Brine Freeze Setpoint
Broadcast acknowledger
Bus
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\SERVICE1
MAIN MENU\Config\Ctlr-ID
2
3
10
7
MAIN MENU\Config\Ctlr-ID
CCN Chiller Start/Stop
Chiller Capacity in0-10v
Chiller Capacity Signal
Chiller Current Limit
Chiller Current Limit
Chiller in Series
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\GENUNIT
MAIN MENU\Config\MST_SLV
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\USER
5
46
43
11
24
24
6
Status Display Tables\QCK_TST1
Status Display Tables\STATEGEN
Maintenance Display Tables\LOADFACT
Status Display Tables\GENUNIT
Configuration Tables\MST_SLV
Status Display Tables\GENUNIT
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Configuration Tables\USER
Configuration Tables\ALARMDEF\ALARMS01
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration\CP_UNABL
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Status Display Tables\SERV_TST
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Service Configuration\CP_UNABL
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Status Display Tables\SERV_TST
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Service Configuration\CP_UNABL
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Status Display Tables\SERV_TST
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Chiller Occupied?
Chiller Ready Output
Chiller Running Output
CHWS Temperature
Circuit C Heater Temp
Circuit Loading Sequence
Comm Failure Retry Time
Comp A Must Trip Amps
Comp A S1 Config Switch (8->1)
Comp B Must Trip Amps
Comp B S1 Config Switch (8->1)
Comp C Must Trip Amps
Comp C S1 Config Switch (8->1)
Compressor A Disable
Compressor A Hours
Compressor A Hours
Compressor A Output
Compressor A Starts
Compressor A Starts
Compressor B Disable
Compressor B Hours
Compressor B Hours
Compressor B Output
Compressor B Starts
Compressor B Starts
Compressor C Disable
Compressor C Hours
Compressor C Hours
Compressor C Output
Compressor C Starts
Compressor C Starts
41
42
40
38
1
CHWSTEMP
T_HEAT_C
lead_cir
RETRY_TM
cpa_mtac
cpa_s1_c
cpb_mtac
cpb_s1_c
cpc_mtac
cpc_s1_c
un_cp_a
hr_cp_a
MAIN MENU\Config\ALARMDEF
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\CP_UNABL
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\SERV_TST
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Service\CP_UNABL
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\SERV_TST
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Service\CP_UNABL
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\SERV_TST
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
3
2
3
6
7
10
11
2
7
HR_CP_A
Q_CPA
3
3
st_cp_a
8
st_cp_a
4
un_cp_b
hr_cp_b
3
9
HR_CP_B
Q_CPB
5
5
st_cp_b
10
6
st_cp_b
un_cp_c
hr_cp_c
4
11
7
HR_CP_C
Q_CPC
7
st_cp_c
12
8
st_cp_c
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Compressor Output
Circuit A
COMP_A
COMP_B
COMP_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
2
2
2
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Compressor Suction Temp
Circuit A
SUCT_T_A
SUCT_T_B
SUCT_T_C
COND_EWT
CONDFLOW
cond_typ
COND_LWT
HPUMP_1
hr_hpum1
hr_hpum1
HPUMP_2
hr_hpum2
hr_hpum2
Q_HPMP1
Q_HPMP2
Mode_17
hpump_seq
cond_val
CTRL_PNT
CTRL_PNT
ctr_type
tp_error
CTRL_WT
cauto_sp
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\MODES
14
14
14
35
14
4
RO
RO
RO
RO
RO
RW
RO
RO
RW
RO
RO
RW
RO
RW
RW
RO
RW
RW
RO
RO
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RW
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Service Configuration Tables\SERVICE1
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Status Display Tables\STATEGEN
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\MODES
Circuit B
Circuit C
Condenser Entering Fluid
Condenser Flow Status
Condenser Fluid Type
Condenser Leaving Fluid
Condenser Pump #1 Command
Condenser Pump #1 Hours
Condenser Pump #1 Hours
Condenser Pump #2 Command
Condenser Pump #2 Hours
Condenser Pump #2 Hours
Condenser Pump 1
36
23
15
11
24
16
12
39
40
18
7
Condenser Pump 2
Condenser Pumps Rotation
Condenser Pumps Sequence
Condenser Water Val Sel
Control Point
MAIN MENU\Config\USER
Configuration Tables\USER
MAIN MENU\Service\FACTORY
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\GENUNIT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\MODES
13
5
Service Configuration Tables\FACTORY
Maintenance Display Tables\LOADFACT
Status Display Tables\GENUNIT
Control Point
Control Type
28
3
Status Display Tables\GENUNIT
Maintenance Display Tables\LOADFACT
Status Display Tables\GENUNIT
Controlled Temp Error
Controlled Water Temp
Cool Changeover Setpt
Cooler Entering Fluid
Cooler Entering Fluid
Cooler Exchange DT Cir A
Cooler Exchange DT Cir B
Cooler Exchange DT Cir C
Cooler Flow Setpoint Out
Cooler Flow Switch
7
29
29
33
33
6
Setpoint Configuration Tables\SETPOINT
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Service Configuration Tables\SERVICE1
Status Display Tables\MODES
Status Display Tables\STATEGEN
Service Configuration Tables\SERVICE1
Status Display Tables\QCK_TST1
Service Configuration Tables\FACTORY
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Status Display Tables\STATEGEN
Status Display Tables\STRTHOUR
Status Display Tables\STATEGEN
Status Display Tables\STRTHOUR
COOL_EWT
COOL_EWT
pinch_a
pinch_b
pinch_c
13
20
18
12
1
SET_FLOW
FLOW_SW
flui_typ
Cooler Fluid Type
Cooler Heater Active
Cooler Heater Command
Cooler Heater Delta Spt
Cooler Heater Output
Cooler Heater Select
Cooler Heater Temp
Cooler Leaving Fluid
Cooler Leaving Fluid
Cooler Pinch Ctl Point A
Cooler Pinch Ctl Point B
Cooler Pinch Ctl Point C
Cooler Pump #1 Command
Cooler Pump #1 Hours
Cooler Pump #2 Command
Cooler Pump #2 Hours
Mode_06
7
COOLHEAT
heatersp
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Service\FACTORY
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STRTHOUR
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STRTHOUR
26
17
36
12
37
34
34
7
Q_CL_HT
heat_sel
T_HEATER
COOL_LWT
COOL_LWT
pinch_spa
pinch_spb
pinch_spc
CPUMP_1
hr_cpum1
CPUMP_2
hr_cpum2
14
21
20
9
21
10
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Cooler Pump Run Status
Cooler Pumps Rotation
Cooler Pumps Sequence
Cooling Ice Setpoint
CPUMPDEF
Mode_07
cpump_seq
ice_sp
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\MODES
13
8
RO
RO
RW
RW
RW
RW
RW
RW
RW
RO
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RW
RO
RO
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
Status Display Tables\STATEGEN
Status Display Tables\MODES
MAIN MENU\Config\USER
8
Configuration Tables\USER
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Config\USER
4
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Configuration Tables\USER
Cooling Ramp Loading
Cooling Reset Deg. Value
Cooling Reset Select
Cooling Setpoint 1
cramp_sp
cr_deg
14
13
19
2
cr_sel
csp1
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\FREECOOL
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\MAINTCFG
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\FREECOOL
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Config\USER
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Status Display Tables\FREECOOL
Cooling Setpoint 2
csp2
3
Cooling/FreeCool Timeout
CPump 1 Ctl Delay (days)
CPump 2 Ctl Delay (days)
Current Alarm 1
fc_tmout
cpump1_c
cpump2_c
alarm_1
alarm_2
alarm_3
alarm_4
alarm_5
cur100_a
cur100_b
cur100_c
cur_30_a
cur_30_b
cur_30_c
on_ctrl
7
5
Service Configuration Tables\MAINTCFG
Service Configuration Tables\MAINTCFG
Status Display Tables\GENUNIT
6
14
15
16
17
18
15
16
17
12
13
14
4
Current Alarm 2
Status Display Tables\GENUNIT
Current Alarm 3
Status Display Tables\GENUNIT
Current Alarm 4
Status Display Tables\GENUNIT
Current Alarm 5
Status Display Tables\GENUNIT
Current At 100% Load A
Current At 100% Load B
Current At 100% Load C
Current At 30% Load A
Current At 30% Load B
Current At 30% Load C
Current Control
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Status Display Tables\STATEGEN
Current Cooling Power
Current Full Reset Value
Current Full Reset Value
Current Limit at 100%
Current Limit Select
cool_pwr
v_cr_fu
4
Status Display Tables\FREECOOL
10
24
31
30
1
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Configuration Tables\USER
v_hr_fu
curr_ful
curr_sel
MODE
MAIN MENU\Config\USER
Configuration Tables\USER
Current Mode (1=occup.)
Current Mode (1=occup.)
Current No Reset Value
Current No Reset Value
Current Occup Period #
Current Occup Period #
Current Occupied Time
Current Occupied Time
Current Phase 1 Comp A
Current Phase 1 Comp B
Current Phase 1 Comp C
Current Phase 2 Comp A
Current Phase 2 Comp B
Current Phase 2 Comp C
Current Phase 3 Comp A
Current Phase 3 Comp B
Current Phase 3 Comp C
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
MAIN MENU\Maint\CUR_PHAS
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
Maintenance Display Tables\CUR_PHASE
MODE
1
9
v_cr_no
v_hr_no
PER-NO
PER-NO
STRTTIME
STRTTIME
cpa_cur1
cpb_cur1
cpc_cur1
cpa_cur2
cpb_cur2
cpc_cur2
cpa_cur3
cpb_cur3
cpc_cur3
23
2
2
5
5
1
4
7
2
5
8
3
6
9
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
Current Setpoint
TOUCH PILOT PATH
LINE
CCN TABLE NAME
SP
MAIN MENU\Status\GENUNIT
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\QCK_TST1
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\BRODEFS
MAIN MENU\Config\Ctlr-ID
31
6
6
18
47
10
9
11
14
13
15
7
1
20
21
RW
RO
RO
RO
RW
RW
RW
RW
RW
RW
RW
RW
RW
RO
RO
Status Display Tables\GENUNIT
Current Unoccupied Time
Current Unoccupied Time
Current Z Multiplier Val
Customer Shutdown Out
Daylight Sav Ent Day of Week (1=Monday)
Daylight Sav Ent Month
Daylight Sav Ent Week of Month
Daylight Sav Leaving Day of Week (1=Monday)
Daylight Sav Leaving Month
Daylight Sav Leaving Week of Month
Daylight Saving Select
Decription
ENDTIME
ENDTIME
zm
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\LOADFACT
Status Display Tables\QCK_TST1
Q_SHUT
startdow
startmon
startwom
stopdow
stopmon
stopwom
dayl_sel
DevDesc
Mode_19
Mode_20
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\!CtlrID\PD5_XAXQ
Status Display Tables\MODES
Defrost Active On Cir A
Defrost Active On Cir B
Defrost Active?
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
Status Display Tables\MODES
Circuit A
mode[19]
mode[20]
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
4
21
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Defrost Duration
Circuit A
defr_dua
defr_dub
def_of_a
def_of_b
def_ca_a
def_ca_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
6
23
16
33
15
32
RO
RO
RO
RO
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Defrost Fan Offset Cal A
Defrost Fan Offset Cal B
Defrost Fan Start Cal A
Defrost Fan Start Cal B
Defrost Number
Circuit A
nb_def_a
nb_def_b
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
6
7
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Defrost Number
Circuit A
nb_def_a
nb_def_b
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
3
4
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Defrost Temperature
Circuit A
DEFRT_A
DEFRT_B
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
5
22
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Delta - Reference Delta
Circuit A
delt_v_a
delt_v_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
13
30
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Delta: OAT - Mean SST
Circuit A
delt_a
delt_b
dt_cr_fu
dt_hr_fu
dt_cr_no
dt_hr_no
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
11
28
8
22
7
21
RO
RO
RW
RW
RW
RW
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Circuit B
Delta T Full Reset Value
Delta T Full Reset Value
Delta T No Reset Value
Delta T No Reset Value
Demand Limit Active
Demand Limit Type Select
Deri PID Gain Varifan
DGT Cool Solenoid
Circuit A
Mode_04
lim_sel
hd_dg
MAIN MENU\Status\MODES
MAIN MENU\Config\USER
MAIN MENU\Service\SERVICE1
5
24
8
RO
RW
RW
Status Display Tables\MODES
Configuration Tables\USER
Service Configuration Tables\SERVICE1
Q_CDGT_A
Q_CDGT_B
Q_CDGT_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
21
28
9
RW
RW
RO
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
DGT Cooling Solenoid
Circuit A
GASCOOLA
GASCOOLB
GASCOOLC
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
8
8
8
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Discharge Gas Temp
Circuit A
DGT_A
DGT_B
DGT_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
10
10
10
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Discharge Pressure
Circuit A
DP_A
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\PR_LIMIT
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
3
3
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RO
RO
RO
RO
RW
RO
RW
RO
RW
RO
RO
RO
Status Display Tables\CIRCA_AN
Circuit B
Circuit C
DP_B
Status Display Tables\CIRCB_AN
DP_C
3
Status Display Tables\CIRCC_AN
Differential Water Temp
Discharge A Gas Limit
Discharge A Temp Average
Discharge A Temp Rate
Discharge B Gas Limit
Discharge B Temp Average
Discharge B Temp Rate
Discharge C Gas Limit
Discharge C Temp Average
Discharge C Temp Rate
Discharge Superheat A
Discharge Superheat B
Discharge Superheat C
DLY 3 - Cooler Pump 1 (days)
DLY 4 - Cooler Pump 2 (days)
DLY 5 - Condenser Pump 1 (days)
DLY 6 - Condenser Pump 2 (days)
DLY 7 - Water Filter (days)
DLY 8 - Cp A Oil Filter (days)
DLY 9 - Cp B Oil Filter (days)
DLY 10 - Cp C Oil Filter (days)
Economizer A Steps Numb
Economizer B Steps Numb
Economizer C Steps Numb
Economizer Position A
Economizer Position B
Economizer Position C
Economizer SH Setpoint A
Economizer SH Setpoint A
Economizer SH Setpoint B
Economizer SH Setpoint B
Economizer SH Setpoint C
Economizer SH Setpoint C
Economizer Superheat A
Economizer Superheat B
Economizer Superheat C
Economizer EXV Pos
Circuit A
diff_wt
3
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Service Configuration Tables\SERVICE1
Maintenance Display Tables\EXV_CTRL
Service Configuration Tables\SERVICE1
Maintenance Display Tables\EXV_CTRL
Service Configuration Tables\SERVICE1
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
sdtlim_a
sdt_m_a
sdt_mr_a
sdtlim_b
sdt_m_b
sdt_mr_b
sdtlim_c
sdt_m_c
sdt_mr_c
DSH_A
3
1
2
7
5
6
11
9
10
3
DSH_B
DSH_C
10
17
10
11
12
13
14
15
16
17
22
23
24
25
29
33
27
21
31
22
35
23
26
30
34
cpump1_m
cpump2_m
hpump1_m
hpump2_m
wfilte_m
ofilta_m
ofiltb_m
ofiltc_m
eco_cnfa
eco_cnfb
eco_cnfc
EXV_EC_A
EXV_EC_B
EXV_EC_C
ecsh_spa
esh_sp_a
ecsh_spb
esh_sp_b
ecsh_spc
esh_sp_c
eco_sha
eco_shb
eco_shc
Q_ECO_A
Q_ECO_B
Q_ECO_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
6
7
8
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Economizer Gas Temp
Circuit A
ECO_TP_A
ECO_TP_B
ECO_TP_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
11
11
11
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Economizer Pressure
Circuit A
ECON_P_A
ECON_P_B
ECON_P_C
over_ehs
ehs_th
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
MAIN MENU\Maint\LOADFACT
MAIN MENU\Config\USER
MAIN MENU\Status\MODES
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Service\FACTORY
MAIN MENU\Config\USER
MAIN MENU\Maint\LOADFACT
MAIN MENU\Config\Ctlr-ID
MAIN MENU\Status\GENUNIT
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Service\FACTORY
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\FREECOOL
5
5
5
RO
RO
RO
RO
RW
RO
RO
RO
RW
RW
RO
RO
RO
RO
RW
RW
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Maintenance Display Tables\LOADFACT
Configuration Tables\USER
Circuit B
Circuit C
EHS Ctrl Override
Elec Stage OAT Threshold
Electric Heat Active
Electrical Box Interlock
Electrical Heat Stage
Electrical Heat Stages
Electrical Pulldown Time
Electrical Pulldown?
Element
22
34
16
16
19
16
36
24
8
Mode_15
ELEC_BOX
EHS_STEP
ehs_sel
Status Display Tables\MODES
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Service Configuration Tables\FACTORY
Configuration Tables\USER
ehs_pull
ehspulld
Maintenance Display Tables\LOADFACT
Configuration Tables\!CtlrID\PD5_XAXQ
Status Display Tables\GENUNIT
Maintenance Display Tables\BOARD_PN
Service Configuration Tables\FACTORY
Service Configuration Tables\SERVICE1
Status Display Tables\FREECOOL
Element
Emergency Stop
EMSTOP
EMM_NRCP
emm_nrcp
ewt_opt
32
9
EMM NRCP2 Board
Energy Management Module
Entering Fluid Control
Estimated FreeCool Power
Exchanger Frost Factor
Circuit A
17
5
fc_pwr
5
frost_a
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Status\GENUNIT
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
2
19
30
18
9
19
10
1
2
3
20
11
15
28
8
32
15
36
22
2
9
16
RO
RO
RO
RW
RW
RW
RW
RO
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Status Display Tables\GENUNIT
Circuit B
frost_b
External Temperature
EXV A Maximum Steps Numb
EXV A Superheat Setpoint
EXV B Maximum Steps Numb
EXV B Superheat Setpoint
EXV Board Circuit A
EXV Board Circuit B
EXV Board Circuit C
EXV C Maximum Steps Numb
EXV C Superheat Setpoint
EXV MOP Setpoint
EXV Override Circuit A
EXV Override Circuit A
EXV Override Circuit B
EXV Override Circuit B
EXV Override Circuit C
EXV Override Circuit C
EXV Position Circuit A
EXV Position Circuit B
EXV Position Circuit C
EXV Position
OAT
exva_max
sh_sp_a
exvb_max
sh_sp_b
EXV_BRD1
EXV_BRD2
EXV_BRD3
exvc_max
sh_sp_c
mop_sp
Service Configuration Tables\FACTORY2
Service Configuration Tables\SERVICE1
Service Configuration Tables\FACTORY2
Service Configuration Tables\SERVICE1
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Service Configuration Tables\FACTORY2
Service Configuration Tables\SERVICE1
Service Configuration Tables\SERVICE1
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
oc_eco_a
ov_exv_a
oc_eco_b
ov_exv_b
oc_eco_c
ov_exv_c
EXV_A
EXV_B
EXV_C
Circuit A
Q_EXVA
Q_EXVB
Q_EXVC
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
3
4
5
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
EXV Position
Circuit A
EXV_A
EXV_B
EXV_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
15
15
15
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
EXV Position
Circuit A
Circuit B
EXV_A
EXV_B
EXV_C
fac_pass
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Service\FACTORY
20
30
40
19
RO
RO
RO
RW
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Service Configuration Tables\FACTORY
Circuit C
Factory Password
Fan #1 Hours
Circuit A
hr_fana1
hr_fanb1
hr_fanc1
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
8
18
28
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #1 Hours
Circuit A
hr_fana1
hr_fanb1
hr_fanc1
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
5
15
25
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #2 Hours
Circuit A
hr_fana2
hr_fanb2
hr_fanc2
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
9
19
29
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #2 Hours
Circuit A
hr_fana2
hr_fanb2
hr_fanc2
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
6
16
26
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #3 Hours
Circuit A
hr_fana3
hr_fanb3
hr_fanc3
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
10
20
30
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #3 Hours
Circuit A
hr_fana3
hr_fanb3
hr_fanc3
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
7
17
27
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #4 Hours
Circuit A
hr_fana4
hr_fanb4
hr_fanc4
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
11
21
31
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #4 Hours
Circuit A
hr_fana4
hr_fanb4
hr_fanc4
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
8
18
28
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #5 Hours
Circuit A
hr_fana5
hr_fanb5
hr_fanc5
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
12
22
32
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #5 Hours
Circuit A
hr_fana5
hr_fanb5
hr_fanc5
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
9
19
29
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #6 Hours
Circuit A
hr_fana6
hr_fanb6
hr_fanc6
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
13
23
33
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #6 Hours
Circuit A
hr_fana6
hr_fanb6
hr_fanc6
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
10
20
30
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
Download from Www.Somanuals.com. All Manuals Search And Download.
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Fan #7 Hours
Circuit A
Circuit B
hr_fana7
hr_fanb7
hr_fanc7
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
14
24
34
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit C
Fan #7 Hours
Circuit A
hr_fana7
hr_fanb7
hr_fanc7
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
11
21
31
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #8 Hours
Circuit A
hr_fana8
hr_fanb8
hr_fanc8
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
15
25
35
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #8 Hours
Circuit A
hr_fana8
hr_fanb8
hr_fanc8
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
12
22
32
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #9 Hours
Circuit A
hr_fana9
hr_fanb9
hr_fanc9
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
16
26
36
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #9 Hours
Circuit A
hr_fana9
hr_fanb9
hr_fanc9
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
13
23
33
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan #10 Hours
Circuit A
hrfana10
hrfanb10
hrfanc10
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Service\UPDHRFAN
17
27
37
RW
RW
RW
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Service Configuration Tables\UPDHRFAN
Circuit B
Circuit C
Fan #10 Hours
Circuit A
hrfana10
hrfanb10
hrfanc10
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
14
24
34
RO
RO
RO
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Circuit B
Circuit C
Fan Cycle Counter
Circuit A
fancyc_a
fancyc_b
fancyc_c
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
3
7
11
RO
RO
RO
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Circuit B
Circuit C
Fan Output DO #1
Circuit A
fan_a1
fan_b1
fan_c1
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
11
11
11
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Fan Output DO #2
Circuit A
fan_a2
fan_b2
fan_c2
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
12
12
12
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Fan Output DO #3
Circuit A
fan_a3
fan_b3
fan_c3
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
13
13
13
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Fan Output DO #4
Circuit A
fan_a4
fan_b4
fan_c4
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
14
14
14
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
Download from Www.Somanuals.com. All Manuals Search And Download.
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Fan Output DO #5
Circuit A
fan_a5
fan_b5
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
15
15
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Circuit B
Circuit C
fan_c5
MAIN MENU\Status\CIRCC_D
15
RO
Status Display Tables\CIRCC_D
Fan Output DO #6
Circuit A
fan_a6
fan_b6
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
16
16
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Circuit B
Circuit C
fan_c6
MAIN MENU\Status\CIRCC_D
16
RO
Status Display Tables\CIRCC_D
Fan Output DO #7
Circuit A
fan_a7
fan_b7
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
17
17
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Circuit B
Circuit C
fan_c7
MAIN MENU\Status\CIRCC_D
17
RO
Status Display Tables\CIRCC_D
Fan Output DO #8
Circuit A
fan_a7
fan_b7
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
17
17
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Circuit B
Circuit C
fan_c7
MAIN MENU\Status\CIRCC_D
17
RO
Status Display Tables\CIRCC_D
Fan Sequence Started?
Circuit A
def_fa_a
def_fa_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
7
24
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Fan Stages
Circuit A
Q_FAN_A
Q_FAN_B
Q_FAN_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
9
10
11
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Fan Staging Number
Circuit A
FAN_ST_A
FAN_ST_B
FAN_ST_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
19
19
19
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Fan Staging Number
Circuit A
FAN_ST_A
FAN_ST_B
FAN_ST_C
pump_loc
Q_FCBVL_A
Q_FCEXVA
Q_FCBVL_B
Q_FCEXVB
fc_ready
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Config\USER
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FANHOURS
MAIN MENU\Status\FREECOOL
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Status\MODES
13
23
33
17
18
16
19
17
8
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RO
RW
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Configuration Tables\USER
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\FREECOOL
Status Display Tables\FANHOURS
Status Display Tables\FANHOURS
Status Display Tables\FREECOOL
Service Configuration Tables\UPDHRFAN
Status Display Tables\MODES
Circuit B
Circuit C
Flow Checked if C Pump Off
Free Cool A Ball Valve
Free Cool A EXV Position
Free Cool B Ball Valve
Free Cool B EXV Position
Free Cool Conditions OK?
Free Cool Pump A Hours
Free Cool Pump B Hours
Free Cool Request?
Free Cooling A Pump Hours
Free Cooling Active
Free Cooling Active
Circuit A
hr_fcm_a
1
hr_fcm_b
2
fc_reqst
9
hr_fcp_a
4
Mode_13
14
FC_ON_A
FC_ON_B
FC_ON_C
hr_fcp_b
FC_DSBLE
FC_SW
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Service\UPDHRFAN
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\QCK_TST2
MAIN MENU\Config\USER
12
22
32
5
12
6
2
15
33
11
RO
RO
RO
RW
RW
RO
RO
RO
RW
RW
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Service Configuration Tables\UPDHRFAN
Status Display Tables\GENUNIT
Status Display Tables\STATEGEN
Status Display Tables\FREECOOL
Status Display Tables\QCK_TST2
Configuration Tables\USER
Circuit B
Circuit C
Free Cooling B Pump Hours
Free Cooling Disable
Free Cooling Disable Sw
Free Cooling Disable?
Free Cooling Heater
Free Cooling OAT Limit
Free Cooling Select
FC_DSBLE
Q_FC_HTR
free_oat
freecool
MAIN MENU\Service\FACTORY
Service Configuration Tables\FACTORY
LEGEND
RO — Read Only
RW — Read/Write
Download from Www.Somanuals.com. All Manuals Search And Download.
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Frost Integrator Gain
Circuit A
fr_int_a
fr_int_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
14
31
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Head Press Speed
Circuit A
Circuit B
Circuit C
Q_VFANA
Q_VFANB
Q_VFANC
—
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\MODES
MAIN MENU\Config\USER
12
13
14
9
RW
RW
RW
RO
RO
RO
RW
RW
RO
RW
RO
RW
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Status Display Tables\GENUNIT
Status Display Tables\GENUNIT
Status Display Tables\GENUNIT
Setpoint Configuration Tables\SETPOINT
Status Display Tables\MODES
HEAT RECLAIM CIRCUIT A
HEAT RECLAIM CIRCUIT B
Heat Reclaim Select
Heat Reclaim Select
Heat/Cool Select
—
19
1
RECL_SEL
RECL_SET
HC_SEL
HEATCOOL
hauto_sp
Mode_16
heat_th
11
9
Heat/Cool Status
8
Heating Changeover Setpt
Heating Low EWT Lockout
Heating OAT Threshold
Heating Ramp Loading
Heating Reset Deg. Value
Heating Reset Select
30
17
32
26
25
20
Configuration Tables\USER
hramp_sp
hr_deg
hr_sel
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Config\USER
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Configuration Tables\USER
Heating Setpoint 1
Heating Setpoint 2
High DGT Circuit A
High DGT Circuit B
High DGT Circuit C
High Pres Override Cir A
High Pres Override Cir B
High Pres Override Cir C
High Pressure Threshold
High Tiers Display Selec
Holiday Duration (days)
Holiday Start Day
Holiday Start Month
Hot Gas Bypass Select
Head Press Actuator Pos
Circuit A
hsp1
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\MODES
17
18
25
26
27
28
29
30
16
18
3
RW
RW
RO
RO
RO
RO
RO
RO
RW
RW
RW
RW
RW
RW
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Status Display Tables\MODES
hsp2
Mode_24
Mode_25
Mode_26
Mode_27
Mode_28
Mode_29
hp_th
highdisp
HOL-LEN
HOL-DAY
HOL-MON
hgbp_sel
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\FACTORY
MAIN MENU\Config\HOLIDAY\HOLDY_01
MAIN MENU\Config\HOLIDAY\HOLDY_01
MAIN MENU\Config\HOLIDAY\HOLDY_01
MAIN MENU\Service\FACTORY
Service Configuration Tables\SERVICE1
Service Configuration Tables\FACTORY
Configuration Tables\HOLIDAY\HOLDY_01
Configuration Tables\HOLIDAY\HOLDY_01
Configuration Tables\HOLIDAY\HOLDY_01
Service Configuration Tables\FACTORY
2
1
14
hd_pos_a
hd_pos_b
hd_pos_c
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
16
16
16
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Heater Ball Valve
Circuit A
Q_BVL_A
Q_BVL_B
Q_BVL_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
19
26
33
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Hot Gas Bypass Output
Circuit A
HGBP_A
HGBP_B
HGBP_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
9
9
9
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Hot Gas Bypass
Circuit A
Q_HGBP_A
Q_HGBP_B
Q_HGBP_C
hpump1_c
hpump2_c
Q_CD_HT
ICE_SW
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\MAINTCFG
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\USER
20
27
34
7
RW
RW
RW
RW
RW
RW
RO
RW
RO
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Service Configuration Tables\MAINTCFG
Service Configuration Tables\MAINTCFG
Status Display Tables\QCK_TST2
Status Display Tables\STATEGEN
Configuration Tables\USER
Circuit B
Circuit C
HPump 1 Ctl Delay (days)
HPump 2 Ctl Delay (days)
HR Condenser Heater
Ice Done Storage Switch
Ice Mode Enable
Ice Mode in Effect
8
12
11
42
19
ice_cnfg
Mode_18
MAIN MENU\Status\MODES
Status Display Tables\MODES
LEGEND
RO — Read Only
RW — Read/Write
Download from Www.Somanuals.com. All Manuals Search And Download.
APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Int PID Gain Varifan
Lag Capacity Limit Value
Lag Minimum Running Time
Lag Start Delay
hd_ig
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\GENUNIT
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Config\MST_SLV
MAIN MENU\Config\MST_SLV
MAIN MENU\Config\DISPCONF
MAIN MENU\Config\MST_SLV
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\LOADFACT
MAIN MENU\Config\Ctlr-ID
7
22
20
8
17
21
2
12
18
11
5
RW
RO
RW
RO
RW
RW
RW
RW
RW
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RO
RW
RO
RW
RO
RO
RO
RO
RW
RO
RW
RW
RO
RO
RO
RO
RO
Service Configuration Tables\SERVICE1
Status Display Tables\GENUNIT
Configuration Tables\MST_SLV
LAG_LIM
lag_mini
l_strt_d
Maintenance Display Tables\MSTSLAVE
Configuration Tables\MST_SLV
Lag Start Timer
lstr_tim
Lag Unit Pump Control
Language Selection
Lead Lag Select
lag_pump
LANGUAGE
lead_sel
lead_pul
ll_pull
Configuration Tables\MST_SLV
Configuration Tables\DISPCONF
Configuration Tables\MST_SLV
Lead Pulldown Time
Lead Pulldown?
Configuration Tables\MST_SLV
Maintenance Display Tables\MSTSLAVE
Maintenance Display Tables\MSTSLAVE
Maintenance Display Tables\MSTSLAVE
Configuration Tables\MST_SLV
Lead Unit is the:
lead_sel
ll_chang
ll_bal_d
Lead/Lad Changeover?
Lead/Lag Balance Delta
Lead/Lag Hours Delta
Limit 4-20mA Signal
Limit Switch 1 Status
Limit Switch 2 Status
Load/Unload Factor
Location
10
16
9
ll_hr_d
Maintenance Display Tables\MSTSLAVE
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Maintenance Display Tables\LOADFACT
Configuration Tables\!CtlrID\PD5_XAXQ
Status Display Tables\MODES
LIM_ANAL
LIM_SW1
LIM_SW2
smz
42
8
9
19
2
Location
Mode_21
Mode_22
Mode_23
Mode_30
Mode_31
Mode_32
fc_delta
Low Suction Circuit A
Low Suction Circuit B
Low Suction Circuit C
Low Superheat Circuit A
Low Superheat Circuit B
Low Superheat Circuit C
LWT-OAT Delta
mA For 0% Demand Limit
mA For 100% Demand Limit
Machine Operating Hours
Machine Operating Hours
Machine Starts
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
MAIN MENU\Status\MODES
MAIN MENU\Status\FREECOOL
MAIN MENU\Config\USER
22
23
24
31
32
33
3
Status Display Tables\MODES
Status Display Tables\MODES
Status Display Tables\MODES
Status Display Tables\MODES
Status Display Tables\MODES
Status Display Tables\FREECOOL
Configuration Tables\USER
lim_ze
lim_mx
29
28
5
MAIN MENU\Config\USER
Configuration Tables\USER
hr_mach
HR_MACH
st_mach
st_mach
ms_ctrl
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Status\STRTHOUR
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Status\MODES
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Service\FACTORY
MAIN MENU\Config\DISPCONF
MAIN MENU\Status\GENUNIT
MAIN MENU\Config\Ctlr-ID
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Service Configuration Tables\UPDTHOUR
Status Display Tables\STRTHOUR
Configuration Tables\MST_SLV
1
6
Machine Starts Number
Master Control Type
Master Control Type
Master Slave Active
Master/Slave Ctrl Active
Master/Slave Error
Master/Slave Select
Max Available Capacity?
MCHX Exchanger Select
Metric Display on STDU
Minutes Left for Start
Model Number
2
7
ms_ctrl
3
Maintenance Display Tables\MSTSLAVE
Status Display Tables\MODES
Maintenance Display Tables\MSTSLAVE
Maintenance Display Tables\MSTSLAVE
Configuration Tables\MST_SLV
Maintenance Display Tables\MSTSLAVE
Service Configuration Tables\FACTORY
Configuration Tables\DISPCONF
Status Display Tables\GENUNIT
Configuration Tables\!CtlrID\PD5_XAXQ
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Mode_11
ms_activ
ms_error
ms_sel
12
4
12
3
cap_max
mchx_sel
DISPUNIT
min_left
ModelNum
cpa_mtam
cpb_mtam
cpc_mtam
13
15
1
7
4
12
16
20
Must Trip Amps
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
Must Trip Amps
Must Trip Amps
Mean SST Calculation
Circuit A
sst_dm_a
sst_dm_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
10
27
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Motor Current
Circuit A
CURREN_A
CURREN_B
CURREN_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
8
8
8
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Motor Temperature
Circuit A
CP_TMP_A
CP_TMP_B
CP_TMP_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
9
9
9
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Next Sequence Allowed in
Circuit A
def_se_a
def_se_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
20
20
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Oil Heater
Circuit A
Q_HT_A
Q_HT_B
Q_HT_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
15
22
29
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Oil Heater Output
Circuit A
OIL_HT_A
OIL_HT_B
OIL_HT_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
5
5
5
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Oil Level Input
Circuit A
OIL_L_A
OIL_L_B
OIL_L_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
7
7
7
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Oil Pressure
Circuit A
OP_A
OP_B
OP_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
6
6
6
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Oil Pressure Difference
Circuit A
DOP_A
DOP_B
DOP_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
7
7
7
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Oil Solenoid
Circuit A
Q_OILS_A
Q_OILS_B
Q_OILS_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
16
23
30
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Oil Solenoid Output
Circuit A
OIL_SL_A
OIL_SL_B
OIL_SL_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
6
6
6
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Optimal Fan Count
Circuit A
fancop_a
fancop_b
fancop_c
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
4
8
12
RO
RO
RO
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Circuit B
Circuit C
Override State
Circuit A
over_d_a
over_d_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
8
25
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Percent Total Capacity
Circuit A
CAPA_T
CAPB_T
CAPC_T
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
2
2
2
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Pump Differential Press.
Circuit A
fc_dp_a
fc_dp_b
fc_dp_c
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
19
29
39
RO
RO
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Circuit B
Circuit C
Pump Inlet Pressure
Circuit A
fc_inp_a
fc_inp_b
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
17
27
RO
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Circuit B
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Pump Inlet Pressure
Circuit A
fc_inp_a
fc_inp_b
fc_inp_c
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
17
27
37
RO
RO
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Circuit B
Circuit C
Pump Outlet Pressure
Circuit A
fc_oup_a
fc_oup_b
fc_oup_c
varfan_a
varfan_b
varfan_c
NXTOCDAY
NXTOCDAY
NXTOCTIM
NXTOCTIM
fc_next
NXTUNDAY
NXTUNDAY
NXTUNTIM
NXTUNTIM
nh_limit
nh_end
nh_start
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Service\FACTORY
MAIN MENU\Service\FACTORY
MAIN MENU\Service\FACTORY
18
28
38
5
RO
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RO
RW
RW
RW
RW
RW
RW
Status Display Tables\FREECOOL
Circuit B
Circuit C
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
NB Fans on Varifan Cir A
NB Fans on Varifan Cir B
NB Fans on Varifan Cir C
Next Occupied Day
Next Occupied Day
Next Occupied Time
Next Occupied Time
Next Session Allowed In
Next Unoccupied Day
Next Unoccupied Day
Next Unoccupied Time
Next Unoccupied Time
Night Control Capacity Limit
Night Control End Hour
Night Control Start Hour
Night Low Noise Active
OAT Broadcast Bus #
OAT Broadcast Element #
OAT Full Reset Value
OAT Full Reset Value
OAT No Reset Value
OAT No Reset Value
Service Configuration Tables\FACTORY
Service Configuration Tables\FACTORY
Service Configuration Tables\FACTORY
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Status Display Tables\FREECOOL
6
7
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Status\FREECOOL
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Config\USER
7
7
8
8
6
9
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Configuration Tables\USER
9
10
10
41
40
39
10
4
MAIN MENU\Config\USER
Configuration Tables\USER
MAIN MENU\Config\USER
Configuration Tables\USER
Mode_09
oatbusnm
oatlocad
MAIN MENU\Status\MODES
Status Display Tables\MODES
MAIN MENU\Config\BRODEFS
Configuration Tables\BRODEFS\BROCASTS
Configuration Tables\BRODEFS\BROCASTS
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
MAIN MENU\Config\BRODEFS
5
6
oatcr_fu
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
oathr_fu
20
5
oatcr_no
oathr_no
19
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Occupied From
OCCTOD#
OCC_OVSW
UNOCTOD#
oilfil_a
MAIN MENU\Schedule\OCCPC01S
MAIN MENU\Status\STATEGEN
MAIN MENU\Schedule\OCCPC01S
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\MAINTCFG
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\SERMAINT
MAIN MENU\Maint\SERMAINT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\USER
MAIN MENU\Status\GENUNIT
MAIN MENU\Schedule\OCCPC01S
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\SERVICE1
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Service\FACTORY
3
10
4
RO
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RW
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
Configuration Tables\OCCPC01S
Occupied Override Switch
Occupied To
Status Display Tables\STATEGEN
Configuration Tables\OCCPC01S
Oil Filter A Ctrl (days)
10
11
12
2
Service Configuration Tables\MAINTCFG
Service Configuration Tables\MAINTCFG
Service Configuration Tables\MAINTCFG
Status Display Tables\STATEGEN
Oil Filter B Ctrl (days)
oilfil_b
Oil Filter C Ctrl (days)
oilfil_c
On/Off - Remote Switch
OP WARN 1- Refrigerant Charge
OP WARN 2 - Water Loop Size
Operating Type
ONOFF_SW
charge_m
wloop_m
OPER_TYP
SPACETMP
all_pass
6
Maintenance Display Tables\SERMAINT
Maintenance Display Tables\SERMAINT
Status Display Tables\GENUNIT
7
2
Optional Space temp
39
44
20
2
Status Display Tables\STATEGEN
Pass for All User Config
Percent Total Capacity
Period # DOW (MTWTFSSH)
Pinch offset circuit A
Configuration Tables\USER
CAP_T
DOW#
Status Display Tables\GENUNIT
Configuration Tables\OCCPC01S
p_ofst_a
p_ofst_b
p_ofst_c
date_of1
time_of1
date_of2
time_of2
date_of3
time_of3
date_of4
time_of4
date_of5
time_of5
freq_60H
12
13
14
3
Service Configuration Tables\SERVICE1
Service Configuration Tables\SERVICE1
Service Configuration Tables\SERVICE1
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Service Configuration Tables\FACTORY
Pinch offset circuit B
Pinch offset circuit C
Power Down 1: day-mon-year
Power Down 1: hour-minute
Power Down 2: day-mon-year
Power Down 2: hour-minute
Power Down 3: day-mon-year
Power Down 3: hour-minute
Power Down 4: day-mon-year
Power Down 4: hour-minute
Power Down 5: day-mon-year
Power Down 5: hour-minute
Power Frequency 60HZ Sel
4
7
8
11
12
15
16
19
20
3
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Power On 1: day-mon-year
Power On 1: hour-minute
Power On 2: day-mon-year
Power On 2: hour-minute
Power On 3: day-mon-year
Power On 3: hour-minute
Power On 4: day-mon-year
Power On 4: hour-minute
Power On 5: day-mon-year
Power On 5: hour-minute
Power Supply Voltage
Prev unoccupied Day
date_on1
time_on1
date_on2
time_on2
date_on3
time_on3
date_on4
time_on4
date_on5
time_on5
voltage
PRVUNDAY
PRVUNDAY
PRVUNTIM
PRVUNTIM
hd_pg
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Maint\LAST_POR
MAIN MENU\Service\FACTORY
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Service\SERVICE1
MAIN MENU\Config\USER
1
2
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RO
RO
RO
RO
RW
RW
RO
RW
RO
RO
RO
RO
RW
RW
RW
RO
RW
RO
RW
RW
RW
RO
RO
RO
RO
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Maintenance Display Tables\LAST_POR
Service Configuration Tables\FACTORY
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Service Configuration Tables\SERVICE1
Configuration Tables\USER
5
6
9
10
13
14
17
18
4
11
11
12
12
6
14
9
Prev unoccupied Day
Prev unoccupied Time
Prev unoccupied Time
Prop PID Gain Varifan
Pump Auto Rotation Delay
Pump Periodic Start
pump_del
Mode_08
pump_per
PD_P_A
MAIN MENU\Status\MODES
Status Display Tables\MODES
Pump Sticking Protection
Pumpdown Pressure Cir A
Pumpdown Pressure Cir B
Pumpdown Saturated Tmp A
Pumpdown Saturated Tmp B
Quick EHS for Defrost
Quick Test Enable
MAIN MENU\Config\USER
15
11
21
13
23
37
1
Configuration Tables\USER
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Config\USER
Status Display Tables\RECLAIM
PD_P_B
Status Display Tables\RECLAIM
hr_sat_a
hr_sat_b
ehs_defr
Q_TSTRQ
Q_TSTRQ
Mode_05
ramp_sel
READY
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Configuration Tables\USER
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\MODES
Status Display Tables\QCK_TST1
Quick Test Enable
1
Status Display Tables\QCK_TST2
Ramp Loading Active
Ramp Loading Select
6
Status Display Tables\MODES
MAIN MENU\Config\USER
5
Configuration Tables\USER
Ready or Running Status
Realarm Time
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\ALARMDEF
MAIN MENU\Service\SERVICE1
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\MODES
30
4
Status Display Tables\STATEGEN
RE_ALARM
max_3w
min_3w
Mode_14
CONDFLOW
cond_htr
HPUMP_1
Configuration Tables\ALARMDEF\ALARMS01
Service Configuration Tables\SERVICE1
Service Configuration Tables\SERVICE1
Status Display Tables\MODES
Recl Valve Max Position
Recl Valve Min Position
Reclaim Active
20
19
15
3
Reclaim Condenser Flow
Reclaim Condenser Heater
Reclaim Condenser Pump
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
Status Display Tables\RECLAIM
4
2
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Reclaim Deadband
Reclaim Entering Fluid
Reclaim Fluid Setpoint
Reclaim Leaving Fluid
Reclaim NRCP2 Board
Reclaim Setpoint
Reclaim Status Circuit A
Reclaim Status Circuit B
Reclaim Valve Position
Reference Number
Refrigerant Charge Ctrl
Remote Heat/Cool Switch
Remote Interlock Status
Remote Reclaim Switch
Remote Setpoint Switch
Requested Electric Stage
Reset Amount
hr_deadb
HR_EWT
RSP
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Config\Ctlr-ID
MAIN MENU\Service\MAINTCFG
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Maint\LOADFACT
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\MODES
MAIN MENU\Maint\SERMAINT
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\USER
37
5
RW
RO
RO
RO
RO
RW
RO
RO
RO
RO
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RO
RO
RO
RO
Setpoint Configuration Tables\SETPOINT
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Maintenance Display Tables\BOARD_PN
Setpoint Configuration Tables\SETPOINT
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
Configuration Tables\!CtlrID\PD5_XAXQ
Service Configuration Tables\MAINTCFG
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Maintenance Display Tables\LOADFACT
Maintenance Display Tables\LOADFACT
Status Display Tables\MODES
7
HR_LWT
REC_NRCP
rsp
6
10
36
10
20
8
hrstat_a
hrstat_b
hr_v_pos
RefNum
6
charge_c
HC_SW
3
3
REM_LOCK
RECL_SW
SETP_SW
eh_stage
reset
15
5
7
23
6
Reset in Effect
Mode_03
S_RESET
SP_RESET
al_rever
4
1
Reset Maintenance Alert
Reset/Setpnt 4-20mA Sgnl
Reverse Alarms Relay
Rotate Condenser Pumps?
Rotate Cooler Pumps?
Run Status
Maintenance Display Tables\SERMAINT
Status Display Tables\STATEGEN
Configuration Tables\USER
Status Display Tables\STATEGEN
Status Display Tables\STATEGEN
Status Display Tables\GENUNIT
Status Display Tables\STATEGEN
41
43
25
22
4
ROTHPUMP
ROTCPUMP
STATUS
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\STATEGEN
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\STATEGEN
Running Status
RUNNING
31
Reference Delta
Circuit A
delt_r_a
delt_r_b
MAIN MENU\Maint\DEFROSTM
MAIN MENU\Maint\DEFROSTM
12
29
RO
RO
Maintenance Display Tables\DEFROSTM
Maintenance Display Tables\DEFROSTM
Circuit B
Refrigerant Pump Out
Circuit A
FC_PMP_A
FC_PMP_B
FC_PMP_C
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\FREECOOL
16
26
36
RO
RO
RO
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Status Display Tables\FREECOOL
Circuit B
Circuit C
Running Output
Circuit A
Q_RUN_A
Q_RUN_B
Q_RUN_C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
43
44
45
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Saturated Condensing Tmp
Circuit A
SCT_A
SCT_B
SCT_C
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
12
12
12
RO
RO
RO
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Circuit B
Circuit C
Saturated Suction Temp
Circuit A
SST_A
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
MAIN MENU\Status\QCK_TST1
13
13
13
31
RO
RO
RO
RW
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Status Display Tables\QCK_TST1
Circuit B
SST_B
Circuit C
SST_C
Circuit C
Q_SLI_1C
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
SCT Candidate
Circuit A
sct_fu_a
sct_fu_b
sct_fu_c
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
2
6
RO
RO
RO
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Circuit B
Circuit C
10
SCT Control Point
Circuit A
sct_sp_a
sct_sp_b
sct_sp_c
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
MAIN MENU\Maint\FANCTRL
1
5
9
RO
RO
RO
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Maintenance Display Tables\FANCTRL
Circuit B
Circuit C
Slide Valve 1
Circuit A
Q_SLI_1A
Q_SLI_1B
Q_SLI_1C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
17
24
31
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Slide Valve 2
Circuit A
Q_SLI_2A
Q_SLI_2B
Q_SLI_2C
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
18
25
32
RW
RW
RW
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Circuit B
Circuit C
Slide Valve 1 Output
Circuit A
SLID_1_A
SLID_1_B
SLID_1_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
3
3
3
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Slide Valve 2 Output
Circuit A
SLID_2_A
SLID_2_B
SLID_2_C
MAIN MENU\Status\CIRCA_D
MAIN MENU\Status\CIRCB_D
MAIN MENU\Status\CIRCC_D
4
4
4
RO
RO
RO
Status Display Tables\CIRCA_D
Status Display Tables\CIRCB_D
Status Display Tables\CIRCC_D
Circuit B
Circuit C
Suction Pressure
Circuit A
SP_A
MAIN MENU\Status\CIRCA_AN
MAIN MENU\Status\CIRCB_AN
MAIN MENU\Status\CIRCC_AN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Status\MODES
MAIN MENU\Config\Ctlr-ID
MAIN MENU\Status\SERV_TST
MAIN MENU\Service\MAINTCFG
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\GENUNIT
MAIN MENU\Status\STATEGEN
MAIN MENU\Config\MST_SLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Status\SERV_TST
MAIN MENU\Status\SERV_TST
MAIN MENU\Status\SERV_TST
MAIN MENU\Service\FACTORY
MAIN MENU\Config\Ctlr-ID
4
4
4
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RO
RO
RW
RO
RW
RO
RO
RO
RW
RW
RW
RW
RO
RW
RW
RW
RW
RO
RW
Status Display Tables\CIRCA_AN
Status Display Tables\CIRCB_AN
Status Display Tables\CIRCC_AN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Status Display Tables\MODES
Circuit B
Circuit C
SP_B
SP_C
S1 Config Switch (8 ->1)
S1 Config Switch (8 ->1)
S1 Config Switch (8 ->1)
Second Setpoint in Use
Serial Number
Service Test Enable
Servicing Alert
Setpoint Control
Setpoint Occupied?
Setpoint select
Shutdown Indicator State
Slave Address
Slave Chiller State
Slave Chiller Total Cap
Slave lagstat
cpa_s1_m
cpb_s1_m
cpc_s1_m
Mode_02
SerialNo
Q_STREQ
s_alert
13
17
21
3
5
Configuration Tables\!CtlrID\PD5_XAXQ
Status Display Tables\SERV_TST
Service Configuration Tables\MAINTCFG
Status Display Tables\GENUNIT
1
2
sp_ctrl
SP_OCC
sp_sel
SHUTDOWN
slv_addr
slv_stat
slv_capt
lagstat
Q_SLIA
Q_SLIB
Q_SLIC
softstar
PartNum
spacr_fu
spacr_no
seq_typ
start_dt
Mode_01
pump_sby
27
26
25
27
11
6
Status Display Tables\GENUNIT
Status Display Tables\GENUNIT
Status Display Tables\STATEGEN
Configuration Tables\MST_SLV
Maintenance Display Tables\MSTSLAVE
Maintenance Display Tables\MSTSLAVE
Maintenance Display Tables\MSTSLAVE
Status Display Tables\SERV_TST
Status Display Tables\SERV_TST
Status Display Tables\SERV_TST
Service Configuration Tables\FACTORY
Configuration Tables\!CtlrID\PD5_XAXQ
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Configuration Tables\USER
7
14
4
Slide Valve Capacity A
Slide Valve Capacity B
Slide Valve Capacity C
Soft Starter Select
Software Part Number
Space T Full Reset Value
Space T No Reset Value
Staged Loading Sequence
Start if Error Higher
Startup Delay in Effect
Stop Pump During Standby
6
8
8
3
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Config\USER
MAIN MENU\Config\MST_SLV
MAIN MENU\Status\MODES
MAIN MENU\Config\USER
12
11
4
19
2
16
Configuration Tables\MST_SLV
Status Display Tables\MODES
Configuration Tables\USER
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX A — TOUCH PILOT™ DISPLAY TABLES (cont)
TOUCH PILOT
POINT NAME
READ/
WRITE
TOUCH PILOT DESCRIPTION
TOUCH PILOT PATH
LINE
CCN TABLE NAME
Sub Condenser Temp Cir A
Sub Condenser Temp Cir B
Subcooling Temperature A
Subcooling Temperature B
Suction A Temp Average
Suction B Temp Average
Suction C Temp Average
Suction SH Control Pt A
Suction SH Control Pt B
Suction SH Control Pt C
Suction Superheat A
Suction Superheat B
Suction Superheat C
Switch Limit Setpoint 1
Switch Limit Setpoint 2
Switch Limit Setpoint 3
System Manager Active
TCPM Board Comp A
TCPM Board Comp B
TCPM Board Comp C
Timed Overrider Hours
Timed Overrider Hours
Timed-Override Duration
Timed-Override Duration
Timed-Override in Effect
Timed-Override in Effect
Total Fans NB
hr_subta
hr_subtb
hr_subca
hr_subcb
sst_m_a
sst_m_b
sst_m_c
sh_sp_a
sh_sp_b
sh_sp_c
SH_A
MAIN MENU\Status\RECLAIM
12
22
14
24
4
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW
RW
RW
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
Status Display Tables\RECLAIM
MAIN MENU\Status\RECLAIM
Status Display Tables\RECLAIM
MAIN MENU\Status\RECLAIM
Status Display Tables\RECLAIM
Status Display Tables\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Maint\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\PR_LIMIT
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Maintenance Display Tables\EXV_CTRL
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Setpoint Configuration Tables\SETPOINT
Status Display Tables\MODES
MAIN MENU\Maint\PR_LIMIT
8
MAIN MENU\Maint\PR_LIMIT
12
5
12
19
4
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Maint\EXV_CTRL
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\MODES
SH_B
11
18
33
34
35
11
11
15
19
1
SH_C
lim_sp1
lim_sp2
lim_sp3
Mode_10
cpa_vers
cpb_vers
cpc_vers
OVR_EXT
OVR_EXT
OVE_HRS
OVE_HRS
OVERLAST
OVERLAST
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
MAIN MENU\Maint\BOARD_PN
Configuration Tables\OCCPC01S
MAIN MENU\Schedule\OCCPC02S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
MAIN MENU\Maint\OCCDEFCM\OCC1PO1S
MAIN MENU\Maint\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Maintenance Display Tables\BOARD_PN
Configuration Tables\OCCPC01S
1
Configuration Tables\OCCPC02S
4
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
Maintenance Display Tables\OCCDEFCM\OCC1PO1S
Maintenance Display Tables\OCCDEFCM\OCC2PO2S
4
3
3
Circuit A
nb_fan_a
nb_fan_b
nb_fan_c
unitsize
mstslv
off_on_d
unit_typ
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY2
MAIN MENU\Service\FACTORY
MAIN MENU\Maint\M_MSTSLV
MAIN MENU\Config\USER
14
15
16
2
RW
RW
RW
RW
RO
RW
RW
RW
RO
RW
RW
RO
RO
RW
RO
RO
RO
RW
RW
RW
RW
RW
RW
RW
RW
RW
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY2
Service Configuration Tables\FACTORY
Maintenance Display Tables\MSTSLAVE
Configuration Tables\USER
Circuit B
Circuit C
Unit Capacity Model
Unit is Master or Slave
Unit Off to On Delay
2
6
Unit Type (Heat Pump=2)
Use Password
MAIN MENU\Service\FACTORY
MAIN MENU\Service\SERVICE1
MAIN MENU\Status\FREECOOL
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\QCK_TST2
MAIN MENU\Status\RECLAIM
MAIN MENU\Status\RECLAIM
MAIN MENU\Maint\LOADFACT
MAIN MENU\Status\QCK_TST1
MAIN MENU\Status\QCK_TST1
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\MAINTCFG
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Service\UPDTHOUR
MAIN MENU\Setpoint\SETPOINT
MAIN MENU\Status\QCK_TST2
MAIN MENU\Service\FACTORY
1
Service Configuration Tables\FACTORY
Service Configuration Tables\SERVICE1
Status Display Tables\FREECOOL
Status Display Tables\QCK_TST2
Status Display Tables\QCK_TST2
Status Display Tables\RECLAIM
use_pass
FC_HTR
Q_HREW_A
Q_HREW_B
hr_ew_a
hr_ew_b
Q_HRLW_B
hr_lw_a
24
10
5
Valve Actuators Heaters
Water Cond Enter Valv A
Water Cond Enter Valv B
Water Cond Enter Valve A
Water Cond Enter Valve B
Water Cond Leav Valve B
Water Cond Leaving Valve A
Water Cond Leaving Valve B
Water Delta T
9
16
26
10
18
28
4
Status Display Tables\RECLAIM
Status Display Tables\QCK_TST2
Status Display Tables\RECLAIM
hr_lw_b
delta_t
Status Display Tables\RECLAIM
Maintenance Display Tables\LOADFACT
Status Display Tables\QCK_TST1
Status Display Tables\QCK_TST1
Service Configuration Tables\MAINTCFG
Service Configuration Tables\MAINTCFG
Service Configuration Tables\UPDTHOUR
Service Configuration Tables\UPDTHOUR
Setpoint Configuration Tables\SETPOINT
Status Display Tables\QCK_TST2
Service Configuration Tables\FACTORY
Water Exchanger Pump 1
Water Exchanger Pump 2
Water Filter Ctrl (days)
Water Loop Control
Water Pump #1 Hours
Water Pump #2 Hours
Water Val Condensing Stp
Watre Cond Leav Valve A
Wye Delta Start Select
Q_PMP1
Q_PMP2
wfilte_c
37
38
9
wloop_c
4
hr_cpum1
hr_cpum2
w_sct_sp
Q_HRLW_A
wye_delt
13
14
38
6
9
LEGEND
RO — Read Only
RW — Read/Write
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES
MODE — RUN STATUS
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
AUTO DISPLAY
Entering Fluid Temp
Leaving Fluid Temp
Active Setpoint
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
VIEW
EWT
LWT
SETP
CTPT
STAT
XXXX.X
0-100
STATEGEN
STATEGEN
GENUNIT
GENUNIT
GENUNIT
COOL_EWT
COOL_LWT
SP
44
(deg F/deg C)
XXX.X
0-100
0-100
0-100
44
(deg F/deg C)
XXX.X
35, 55
35
(deg F/deg C)
XXX.X
Control Point
CTRL_PNT
STATUS
(deg F/deg C)
Unit Run Status
Off
22-25
Running
Stopping
Delay
OCC
Occupied
Status Unit Control Type
NO/YES
Local Off
Local On
CCN
GENUNIT
GENUNIT
CHIL_OCC
ctr_type
22-25
22-25
CTRL
Remote
0-100
CAP
Percent Total Capacity
Percent Capacity Cir A
Percent Capacity Cir B
Percent Capacity Cir C
Capacity Indicator
Active Demand Limit Val
Actual Chiller Current
Chiller Current Limit
Alarm State
XXX (%)
XXX (%)
XXX (%)
XXX (%)
XX
XXX (%)
XXX (amps)
XXX (amps)
GENUNIT
GENUNIT
GENUNIT
GENUNIT
MAINT
GENUNIT
GENUNIT
GENUNIT
GENUNIT
CAP_T
CAP. A
CAP. B
CAP. C
CAP. S
LIM
0-100
CAPA_T
CAPB_T
CAPC_T
OVER_CAP
DEM-LIM
TOT_CURR
CURR_LIM
ALM
0-100
0-100
0-32
43
68
0-100
CURR
CUR.L
ALRM
0-4000
0-4000
0=Normal
1=Partial
2=Shutdown
DSBL/ENBL
DSBL/ENBL
0=Cooling
1=Heating
2=Standby
NO/YES
00:00-23:59
1=January
2=February
3=March
4=April
EMGY
CH.SS
HC.ST
Emergency Stop
CCN Chiller Start Stop
Heat Cool Status
GENUNIT
GENUNIT
GENUNIT
EMSTOP
CHILL_S_S
HEATCOOL
Heating and
Standby not
supported.
45
RC.ST
TIME
MNTH
Reclaim Select Status
Time of Day
Month of Year
Not supported.
GENUNIT
N/A
N/A
reclaim_sel
TIME
moy
XX.XX
6=May
6=June
7=July
8=August
9=September
10=October
11=November
12=December
1-31
DATE
YEAR
Day of Month
XX
XX
N/A
N/A
dom
yoc
Year of Century
00-99
RUN
MACHINE STARTS/HOURS
Machine Operating Hours
Machine Starts
Water Pump 1 Run Hours
Water Pump 2 Run Hours
Condenser Pump 1 Hours
COMPRESSOR RUN HOURS
Compressor A Run Hours
Compressor B Run Hours
Compressor C Run Hours
COMPRESSOR STARTS
Compressor A Starts
Compressor B Starts
Compressor C Starts
HRS.U
STR.U
HR.P1
HR.P2
HR.P3
XXXX (hours)
XXXX
XXXX (hours)
XXXX (hours)
XXXX (hours)
0-999000*
0-9999*
0-999000*
0-999000*
0-999999*
forcible
forcible
forcible
forcible
forcible
hr_mach
st_mach
hr_cpum1
hr_cpum2
hr_hpump1
STRTHOUR
FANHOURS
FANHOURS
FANHOURS
Not supported.
Not supported.
Not supported.
HOUR
HR.A
HR.B
HR.C
XXXX (hours)
XXXX (hours)
XXXX (hours)
0-999000*
0-999000*
0-999000*
forcible
forcible
forcible
STRTHOUR
STRTHOUR
STRTHOUR
hr_cp_a
hr_cp_b
hr_cp_c
STRT
ST.A
ST.B
ST.C
XXXX
XXXX
XXXX
0-999000*
0-999000*
0-999000*
forcible
forcible
forcible
STRTHOUR
STRTHOUR
STRTHOUR
st_cp_a
st_cp_b
st_cp_c
*As data in all of these categories can exceed 9999 the following display strategy is used:
From 0-9999 display as 4 digits.
From 9999-99999 display xx.xK
From 99900-999999 display as xxxK.
105
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — RUN STATUS
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
FAN RUN HOURS
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
hr_fana1
FAN
FR.A1
FR.A2
FR.A3
FR.A4
FR.A5
FR.A6
FR.A7
FR.A8
FR.A9
F.A10
FR.B1
FR.B2
FR.B3
FR.B4
FR.B5
FR.B6
FR.B7
FR.B8
FR.B9
F.B10
FR.C1
FR.C2
FR.C3
FR.C4
FR.C5
FR.C6
FR.C7
FR.C8
FR.C9
F.C10
Fan 1 Run Hours Cir A
Fan 2 Run Hours Cir A
Fan 3 Run Hours Cir A
Fan 4 Run Hours Cir A
Fan 5 Run Hours Cir A
Fan 6 Run Hours Cir A
Fan 7 Run Hours Cir A
Fan 8 Run Hours Cir A
Fan 9 Run Hours Cir A
Fan 10 Run Hours Cir A
Fan 1 Run Hours Cir B
Fan 2 Run Hours Cir B
Fan 3 Run Hours Cir B
Fan 4 Run Hours Cir B
Fan 5 Run Hours Cir B
Fan 6 Run Hours Cir B
Fan 7 Run Hours Cir B
Fan 8 Run Hours Cir B
Fan 9 Run Hours Cir B
Fan 10 Run Hours Cir B
Fan 1 Run Hours Cir C
Fan 2 Run Hours Cir C
Fan 3 Run Hours Cir C
Fan 4 Run Hours Cir C
Fan 5 Run Hours Cir C
Fan 6 Run Hours Cir C
Fan 7 Run Hours Cir C
Fan 8 Run Hours Cir C
Fan 9 Run Hours Cir C
Fan 10 Run Hours Cir C
COMPRESSOR DISABLE
Compressor A Disable
Compressor B Disable
Compressor C Disable
PREDICTIVE MAINTENANCE
Refrigerant Charge
Water Loop Size
Pump 1 (Days)
Pump 2 (Days)
Cond Pump 1 (Days)
Cond Pump 1 (Days)
Water Filter
Comp A OIl Filter (days)
Comp B Oil Filter (days)
Comp C Oil Filter (days)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
XXXX (hours)
0-999999*
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
FANHOURS
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
0-999999*
hr_fana2
hr_fana3
hr_fana4
hr_fana5
hr_fana6
hr_fana7
hr_fana8
hr_fana9
hrfana10
hr_fanb1
hr_fanb2
hr_fanb3
hr_fanb4
hr_fanb5
hr_fanb6
hr_fanb7
hr_fanb8
hr_fanb9
hrfanb10
hr_fanc1
hr_fanc2
hr_fanc3
hr_fanc4
hr_fanc5
hr_fanc6
hr_fanc7
hr_fanc8
CP.UN
A.UN
B.UN
C.UN
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
CP_UNABL
CP_UNABL
CP_UNABL
un_cp_a
un_cp_b
un_cp_c
MAIN
CHRG
WATE
PMP.1
PMP.2
PMP.3
PMP.4
W.FIL
A.FIL
B.FIL
C.FIL
NO/YES
NO/YES
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
SERMAINT
charge_m
wloop_m
cpump1_m
cpump2_m
hpump1_m
hpump2_m
wfilte_m
(days)
(days)
Not supported.
(days)
47
ofilta_m
ofiltb_m
ofiltc_m
VERS
SOFTWARE VERSIONS
CSA-XXXXXXXXX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
XXXXXX-XX-XX
Press ENTER
and ESCAPE
simultaneously
to read version
information
APPL
MARQ
NAVI
EXVA
EXVB
EXVC
AUX1
AUX2
AUX3
AUX4
AUX5
AUX6
CPMA
CPMB
CPMC
EMM
R.BRD
PD5_APPL
STDU
Navigator
EXV_BRDA
EXV_BRDB
EXV_BRDC
AUX_BRD1
AUX_BRD2
AUX_BRD3
AUX_BRD4
AUX_BRD5
AUX_BRD6
SPM_CPA
SPM_CPB
SPM_CPC
EMM_NRCP
REC_NRCP
77
77
77
76
*As data in all of these categories can exceed 9999 the following display strategy is used:
From 0-9999 display as 4 digits.
From 9999-99999 display xx.xK
From 99900-999999 display as xxxK.
106
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — SERVICE TEST
WRITE
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
OFF/ON
COMMENT
CCN TABLE
CCN POINT
STATUS
TEST
MANUAL TEST MODE
Manual Sequence
Compressor A Output
Remote-Off-
Enable Switch
must be set to
OFF Position
N/A
N/A
N/A
T.REQ
forcible
forcible
service_test
comp_serv_a
61, 83
64
CP.A
OFF/ON
unchanged
increase
decrease
OFF/ON
unchanged
increase
decrease
OFF/ON
unchanged
increase
decrease
Remote-Off-
Enable Switch
must be set to
ENABLE
SLI.A
Slide Valve Capacity A
forcible
comp_ser_sid_a
CP.B
SLI.B
Compressor B Output
Slide Valve Capacity B
Position
forcible
forcible
N/A
N/A
comp_serv_b
comp_ser_sid_b
64
64
CP.C
SLI.C
Compressor C Output
Slide Valve Capacity C
forcible
forcible
comp_serv_c
comp_ser_sid_c
QUIC
QUICK TEST MODE
Remote-Off-
Enable Switch
must be set to
OFF Position
N/A
N/A
N/A
N/A
N/A
Q.REQ
EXV.A
EXV.B
EXV.C
ECO.A
ECO.B
ECO.C
FAN.A
FAN.B
FAN.C
SPD.A
SPD.B
SPD.C
HT.A
OFF/ON
0-100
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
61
61
61
Circuit A EXV % Open
Circuit B EXV % Open
Circuit C EXV % Open
Circ A ECO EXV %
Circ B ECO EXV %
Circ C ECO EXV %
Circuit A Fan Stages
Circuit B Fan Stages
Circuit C Fan Stages
Cir A Varifan position
Cir B Varifan position
Cir C Varifan position
Oil Heater Circuit A
Slide Valve 1 Cir A
Slide Valve 2 Cir B
Hot Gas Bypass A Output
Oil Solenoid Cir A
DGT Cool Solenoid A
Oil Heater Circuit B
Slide Valve 1 Cir B
Slide Valve 2 Cir B
Hot Gas Bypass B Output
Oil Solenoid Cir A
DGT Cool Solenoid B
Oil Heater Circuit C
Slide Valve 1 Cir C
Slide Valve 2 Cir C
Hot Gas Bypass C Output
Oil Solenoid Cir A
XXX (%)
XXX (%)
XXX (%)
XXX (%)
XXX (%)
XXX (%)
X
0-100
0-100
0-100
0-100
0-100
0-8
N/A
N/A
N/A
N/A
N/A
N/A
X
X
0-8
0-8
XXX (%)
XXX (%)
XXX (%)
0-100
0-100
0-100
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OPEN/CLSE
OPEN/CLSE
OPEN/CLSE
OFF/ON
OFF/ON
OFF/ON
SL1.A
SL2.A
HGP.A
OLS.A
DGT.A
HT.B
SL1.B
SL2.B
HGP.B
OLS.B
DGT.B
HT.C
SL1.C
SL2.C
HGP.C
OLS.C
DGT.C
PMP.1
PMP.2
PMP.3
CL.HT
BVL.A
BVL.B
BVL.C
Q.RDY
Q.RUN
SHUT
CATO
ALRM
ALRT
DGT Cool Solenoid C
Water Exchanger Pump 1
Water Exchanger Pump 2
Condenser Pump 1
Cooler Heater Output
Ball Valve Position A
Ball Valve Position B
Ball Valve Position C
Chiller Ready Status
Chiller Running Status
Customer Shutdown Stat
Chiller Capacity in 0-10v
Alarm Relay
Not supported.
Not supported.
Not supported.
N/A
N/A
N/A
forcible
forcible
forcible
forcible
forcible
forcible
N/A
N/A
N/A
N/A
N/A
N/A
XX.X (vdc)
OFF/ON
OFF/ON
68
Alert Relay
107
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — TEMPERATURE
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
UNIT
UNIT TEMPERATURES
Cooler Entering Fluid
CEWT
CLWT
CD.LT
CD.ET
OAT
XXX.X
–40-245 F
STATEGEN
STATEGEN
COOL_EWT
COOL_LWT
COND_LWT
COND_EWT
OAT
(deg F/deg C)
XXX.X
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
Cooler Leaving Fluid
(deg F/deg C)
XXX.X
Condenser Entering Fluid
Condenser Leaving Fluid
Outside Air Temperature
Lead/Lag Leaving Fluid
Optional Space Temp
Cooler Heater Temp
Not supported.
Not supported.
(deg F/deg C)
XXX.X
(deg F/deg C)
XXX.X
GENUNIT
STATEGEN
STATEGEN
(deg F/deg C)
XXX.X
CHWS
SPT
CHWS
(deg F/deg C)
XXX.X
SPACETMP
TH_HEATER
T_HEAT_C
(deg F/deg C)
XXX.X
THHR
THR.C
(deg F/deg C)
XXX.X
Cooler Heat Temp Cir C
(deg F/deg C)
CIR.A
CIRCUIT A TEMPERATURES
Sat Cond Temp Circ A
SCT.A
XXX.X
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
CIRCA_AN
CIRCA_AN
SCT_A
(deg F/deg C)
XXX.X
SST.A
DGT.A
SGT.A
Sat Suction Temp Circ A
Discharge Gas Temp Cir A
Suction Gas Temp Circ A
SST_A
(deg F/deg C)
XXX.X
(deg F/deg C)
XXX.X
DGT_A
CIRCA_AN
CIRCA_AN
SUCT_T_A
(deg F/deg C)
XXX.X (F/C)
XXX.X
SUP.A
ECT.A
Superheat Temp Circ A
Economizer Gas Temp A
SH_A
ECO_TP_A
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
(deg F/deg C)
XXX.X
ESH.A
CTP.A
Economizer Superheat A
Motor Temperature Cir A
ECO_SH_A
CP_TMP_A
(deg F/deg C)
XXX.X
(deg F/deg C)
CIR.B
CIRCUIT B TEMPERATURES
Sat Cond Temp Circ B
SCT.B
XXX.X
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
CIRCB_AN
CIRCB_AN
SCT_B
(deg F/deg C)
XXX.X
SST.B
DGT.B
SGT.B
Sat Suction Temp Circ B
Discharge Gas Temp Cir B
Suction Gas Temp Circ B
SST_B
(deg F/deg C)
XXX.X
(deg F/deg C)
XXX.X
DGT_B
CIRCB_AN
CIRCB_AN
SUCT_T_B
(deg F/deg C)
XXX.X (F/C)
XXX.X
SUP.B
ECT.B
Superheat Temp Circ B
Economizer Gas Temp B
SH_B
ECO_TP_B
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
–40-245 F
(–40-118 C)
(deg F/deg C)
XXX.X
ESH.B
CTP.B
Economizer Superheat B
Motor Temperature Cir B
ECO_SH_B
CP_TMP_B
(deg F/deg C)
XXX.X
(deg F/deg C)
CIR.C
CIRCUIT C TEMPERATURES
Sat Cond Temp Circ C
CIRCC_AN
CIRCC_AN
SCT.C
XXX.X
–45-245 F
(–43-118 C)
–45-245 F
(–43-118 C)
–40-245 F
(–40-118 C)
–45-245 F
(–43-118 C)
SCT_C
(deg F/deg C)
XXX.X
SST.C
DGT.C
SGT.C
Sat Suction Temp Circ C
Discharge Gas Temp Cir C
Suction Gas Temp Circ C
CIRCC_AN
SST_C
(deg F/deg C)
XXX.X
(deg F/deg C)
XXX.X
DGT_C
CIRCC_AN
CIRCC_AN
SUCT_T_C
(deg F/deg C)
XXX.X (F/C)
XXX.X
SUP.C
ECT.C
Superheat Temp Circ C
Economizer Gas Temp C
SH_C
ECO_TP_C
(deg F/deg C)
XXX.X
ESH.C
CTP.C
Economizer Superheat C
Motor Temperature Cir C
ECO_SH_C
CP_TMP_C
(deg F/deg C)
XXX.X
(deg F/deg C)
108
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — SET POINTS
WRITE
PAGE
NO.
ITEM
COOL
CSP.1
CSP.2
CSP.3
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
SETPOINT
SETPOINT
SETPOINT
CCN POINT
csp1
STATUS
COOLING SETPOINTS
Cooling Setpoint 1
XXXX.X
(deg F/deg C)
–20-70 F
forcible
25, 41,
55
(–29-21 C),
Default = 44.0
–20-70 F
Cooing Setpoint 2
Ice Setpoint
XXXX.X
(deg F/deg C)
forcible
forcible
csp2
25, 41,
55
(–29-21 C),
Default = 44.0
–20-70 F
(–29-21 C),
Default = 44.0
0-20,
Default = 0
0-20,
Default = 0
XXXX.X
(deg F/deg C)
ice_sp
25, 41,
55
CRV1
CRV2
CRT1
Current No Reset Val
Current Full Reset Val
Delta T No Reset Temp
XX.X (mA)
XX.X (mA)
forcible
forcible
forcible
SETPOINT
SETPOINT
SETPOINT
v_cr_no
v_cr_fu
dt_cr_no
36
36
XXX.X (F/C) 0-125 F
35, 36
(0-69.4 C),
Default = 0
CRT2
CRO1
CRO2
CRS1
CRS2
DGRC
Delta T Full Reset Temp
OAT No Reset Temp
XXX.X (F/C) 0-125 F
forcible
forcible
forcible
forcible
forcible
forcible
SETPOINT
SETPOINT
SETPOINT
SETPOINT
SETPOINT
SETPOINT
dt_cr_fu
oatcr_no
oatcr_fu
spacr_no
spacr_fu
cr_deg
35, 36
(0-69.4 C),
Default = 0
0-125 F
(–18-52 C),
Default = 14.0
0-25 F
(–18-52 C),
Default = 14.0
0-125 F
(–18-52 C),
Default = 14.0
0-125 F
(–18-52 C),
Default = 14.0
–30-30 F
(–16.7-16.7 C),
Default = 0
Default = 75.0
XXX.X
(deg F/deg C)
OAT Full Reset Temp
Space T No Reset Temp
Space T Full Reset Temp
Degrees Cool Reset
XXX.X
(deg F/deg C)
XXX.X
(deg F/deg C)
36
XXX.X
(deg F/deg C)
36
XX.X (F/C)
35, 36
CAUT
CRMP
Cool Changeover Setpt
Cool Ramp Loading
XX.X
Not supported.
forcible
forcible
SETPOINT
SETPOINT
cauto_sp
cramp_sp
(deg F/deg C)
X.X
0.2-2.0 F
(0.1-1.1 C),
Default = 1.0
35
HEAT
HEATING SETPOINTS
Heating Setpoint 1
HSP.1
XXX.X
Default = 100
Default = 100
Not supported.
Not supported.
forcible
forcible
SETPOINT
SETPOINT
HSP.1
HSP.2
(deg F/deg C)
XXX.X
HSP.2
Heating Setpoint 2
(deg F/deg C)
XX.X (mA)
XX.X (mA)
XXX.X (F/C) Default = 0
XXX.X (F/C) Default = 0
XXX.X
(deg F/deg C)
XXX.X
(deg F/deg C)
XX.X (F/C)
XX.X
(deg F/deg C)
X.X
HRV1
HRV2
HRT1
HRT2
HRO1
Current to Reset Val
Current Full Reset Val
Delta T No Reset Temp
Delta T Full Reset Temp
OAT No Reset Temp
Default = 0
Default = 0
Not supported.
Not supported.
Not supported.
Not supported.
Not supported.
forcible
forcible
forcible
forcible
forcible
SETPOINT
SETPOINT
SETPOINT
SETPOINT
SETPOINT
v_hr_no
v_hr_fu
dt_hr_no
dt_hr_fu
oathr_no
Default = 14.0
HRO2
OAT Full Reset Temp
Default = 14.0
Not supported.
forcible
SETPOINT
oathr_fu
DGRH
HAUT
Degrees Heat Reset
Heat Changeover Setpt
Default = 0
Default = 64
Not supported.
Not supported.
forcible
forcible
SETPOINT
SETPOINT
DGRH
hauto_sp
HRMP
Heat Ramp Loading
Default = 1.0
Not supported.
forcible
SETPOINT
hramp_sp
MISC
MISC SETPOINTS
Switch Limit Setpoint 1
DLS1
XXX (%)
XXX (%)
XXX (%)
0-100,
forcible
forcible
forcible
SETPOINT
SETPOINT
SETPOINT
SETPOINT
lim_sp1
lim_sp2
lim_sp3
w_sct_sp
39, 40
39, 40
Default = 100
0-100,
DLS2
DLS3
W.SCT
Switch Limit Setpoint 2
Switch Limit Setpoint 3
Water Val Cond Stp
Default = 100
0-100,
Default = 100
80-140 F
XXX.X
(deg F/deg C)
Not supported.
46
(26.7-60 C)
109
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — PRESSURE
WRITE
STATUS
PAGE
NO.
ITEM
PRC.A
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
DP_A
CIRCUIT A PRESSURES
Discharge Pressure Cir A
DP.A
SP.A
OP.A
DOP.A
ECP.A
XXX.X
CIRCA_AN
CIRCA_AN
56
56
56
(psig/kPa)
XXX.X
Suction Pressure Circ A
Oil Pressure Circ A
SP_A
(psig/kPa)
XXX.X
OP_A
(psig/kPa)
XXX.X
Oil Pressure Diff A
DOP_A
ECON_P_A
(psig/kPa)
XXX.X
Economizer Pressure A
(psig/kPa)
PRC.B
DP.B
CIRCUIT B PRESSURES
Discharge Pressure Cir B
XXX.X
CIRCB_AN
CIRCB_AN
DP_B
(psig/kPa)
XXX.X
SP.B
Suction Pressure Circ B
Oil Pressure Circ B
SP_B
(psig/kPa)
XXX.X
OP.B
DOP.B
ECP.B
OP_B
(psig/kPa)
XXX.X
Oil Pressure Diff B
DOP_B
ECON_P_B
(psig/kPa)
XXX.X
Economizer Pressure B
(psig/kPa)
PRC.C
DP.C
CIRCUIT A PRESSURES
Discharge Pressure Cir C
XXX.X
CIRCC_AN
CIRCC_AN
DP_C
(psig/kPa)
XXX.X
SP.C
Suction Pressure Circ C
Oil Pressure Circ C
SP_C
(psig/kPa)
XXX.X
OP.C
DOP.C
ECP.C
OP_C
(psig/kPa)
XXX.X
Oil Pressure Diff C
DOP_C
ECON_P_C
(psig/kPa)
XXX.X
Economizer Pressure C
(psig/kPa)
MODE — INPUTS
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
GEN.I
GENERAL INPUTS
On Off Switch
ONOF
LOCK
COND
DLS1
DLS2
ICE.D
DUAL
ELEC
PUMP
OCCS
HC.SW
RLOC
OIL.A
OIL.B
OIL.C
CUR.A
CUR.B
CUR.C
DMND
RSET
OPEN/CLSE
OPEN/CLSE
OPEN/CLSE
OPEN/CLSE
OPEN/CLSE
OFF/ON
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
ONOF
Cooler Interlock
LOCK_1
44
Condenser Flow Switch
Demand Limit Switch 1
Demand Limit Switch 2
Ice Done
Dual Setpoint Switch
Electrical Box Safety
Pump Run Feedback
Occupancy Override Swit
Heat Cool Switch Status
Remote Interlock Switch
Oil Level Circuit A
Oil Level Circuit B
Oil Level Circuit C
Motor Current Circuit A
Motor Current Circuit B
Motor Current Circuit C
4-20 mA Demand Signal
4-20 mA Reset/Setpoint
Not supported.
CONFLOW
LIM_SW1
LIM_SW2
ICE_SW
39, 40
39, 40
OFF/ON
SETP_SW
ELEC_BOX
PUMP_DEF
OCC_OVSW
HC_SW
OPEN/CLSE
OPEN/CLSE
OFF/ON
Not supported.
Not supported.
OFF/ON
OPEN/CLSE
LOW/HIGH
LOW/HIGH
LOW/HIGH
0-600
REM-LOCK
OIL_L_A
OIL_L_B
OIL_L_C
XXX.X (amps)
XXX.X (amps)
XXX.X (amps)
XXX.X (mA)
CURR_A
CURR_B
CURR_C
LIM_ANAL
SP_RESET
0-600
0-600
4 to 20
XXX.X (mA)
4 to 20
110
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — OUTPUTS
WRITE
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
CP_A
OIL_HT_A
SLID1_A
SLID2_A
OIL_SL_A
STATUS
CIR.A
CIRCUIT A OUTPUTS
Compressor A Relay
Oil Heater Circuit A
Slide Valve 1 Cir A
Slide Valve 2 Cir A
Oil Solenoid Cir A
Hot Gas Bypass Cir A
Circuit A Fan Stages
Circ A Varifan Position
Circuit A EXV % Open
Circ A EXV ECO % Open
DGT Cool Solenoid A
CP.A
OFF/ON
CIRCA_D
HT.A
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
0-6
SL1.A
SL2.A
OLS.A
HGB.A
FAN.A
SPD.A
EXV.A
ECO.A
DGT.A
X
CIRCA_D
CIRCA_AN
CIRCA_AN
FAN_ST_A
hd_pos_a
XXX (%)
XXX (%)
XXX (%)
0-100
0-100
EXV_A
61
0-100
EXV_EC_A
dgt_gascool_a
OFF/ON
CIR.B
CIRCUIT B OUTPUTS
Compressor B Relay
Oil Heater Circuit B
Slide Valve 1 Cir B
Slide Valve 2 Cir B
Oil Solenoid Cir B
Hot Gas Bypass Cir B
Circuit B Fan Stages
Circ B Varifan Position
Circuit B EXV % Open
Circ B EXV ECO % Open
DGT Cool Solenoid B
CP.B
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
OFF/ON
0-6
CIRCB_D
CIRCB_D
CP_B
HT.B
OIL_HT_B
SLID1_B
SLID2_B
OIL_SL_B
SL1.B
SL2.B
OLS.B
HGB.B
FAN.B
SPD.B
EXV.B
ECO.B
DGT.B
X
CIRCB_D
CIRCB_AN
CIRCB_AN
FAN_ST_B
hd_pos_b
XXX (%)
XXX (%)
XXX (%)
0-100
0-100
EXV_B
61
0-100
EXV_EC_B
dgt_gascool_b
OFF/ON
CIR.C
CIRCUIT C OUTPUTS
Compressor C Relay
Oil Heater Circuit C
Slide Valve 1 Cir C
Slide Valve 2 Cir C
Oil Solenoid Cir C
Hot Gas Bypass Cir C
Circuit C Fan Stages
Circ C Varifan Position
Circuit C EXV % Open
Circ C EXV ECO % Open
DGT Cool Solenoid C
CP.C
OFF/ON
OFF/ON
CIRCC_D
CIRCC_D
CP_C
HT.C
OIL_HT_C
SLID1_C
SLID2_C
OIL_SL_C
SL1.C
SL2.C
OLS.C
HGB.C
FAN.C
SPD.C
EXV.C
ECO.C
DGT.C
OFF/ON
OFF/ON
OFF/ON
OFF/ON
0-6
X
CIRCC_D
CIRCC_AN
CIRCC_AN
FAN_ST_C
hd_pos_c
XXX (%)
XXX (%)
XXX (%)
0-100
0-100
EXV_C
0-100
EXV_EC_C
dgt_gascool_c
OFF/ON
GEN.O
GENERAL OUTPUTS
Water Exchanger Pump 1
Water Exchanger Pump 2
Condenser Pump 1
Cooler Heater Output
Ball Valve Position A
Ball Valve Position B
Ball Valve Position C
Condenser Heat Output
Chiller Ready Status
Chiller Running Status
Customer Shutdown Stat
Chiller Capacity 0-10 v
Alarm Relay
PMP.1
PMP.2
PMP.3
CO.HT
BVL.A
BVL.B
BVL.C
CN.HT
REDY
RUN
OFF/ON
STATEGEN
STATEGEN
STATEGEN
STATEGEN
CPUMP_1
CPUMP_2
HPUMP_1
COOLHEAT
ref_iso_a
ref_iso_b
ref_iso_c
cond_htr
OFF/ON
OFF/ON
OFF/ON
OPEN/CLOSE
OPEN/CLOSE
OPEN/CLOSE
OFF/ON
Not supported.
RECLAIM
RECLAIM
STATEGEN
STATEGEN
STATEGEN
STATEGEN
STATEGEN
OFF/ON
forcible
READY
OFF/ON
forcible
forcible
forcible
RUNNING
SHUTDOWN
CAPT_010
ALARM
SHUT
CATO
ALRM
ALRT
OFF/ON
XX.X
OFF/ON
OFF/ON
Alert Relay
ALERT
MODE — CONFIGURATION
CCN
TABLE
CCN
POINT
ITEM
EXPANSION
UNITS
RANGE
COMMENT
DEFAULT
PAGE NO.
DISP
DISPLAY CONFIGURATION
Test Display LEDs
TEST
OFF/ON
OFF
US
English
N/A
display_test
METR Metric Display
US/METR
English
DISPCONF DISPUNIT
DISPCONF LANGUAGE
LANG Language Selection
8
Espanol
Francais
Portugues
Translated
111
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — CONFIGURATION (cont)
CCN
CCN
ITEM
UNIT
EXPANSION
UNITS
RANGE
COMMENT
DEFAULT
Air cooled
PAGE NO.
TABLE
POINT
UNIT CONFIGURATION
Unit Type
TYPE
3 = Water-Cooled
4 = Heat Machine
0 to 1800
(nominal size)
0-8
FACTORY
FACTORY
unit_typ
TONS Unit Size
XXX
X
unitsize
VAR.A Nb Fan on Varifan Cir A
Not supported. 0: No low ambient FACTORY
temperature head
varfan_a
pressure control
1:low ambient
temperature head
pressure control
VAR.B Nb Fan on Varifan Cir B
VAR.C Nb Fan on Varifan Cir C
X
X
0-8
Not supported. 0: No low ambient FACTORY
temperature head
varfan_b
varfan_c
voltage
pressure control
1: low ambient
temperature head
pressure control
0-8
Not supported. 0: No low ambient FACTORY
temperature head
pressure control
1: low ambient
temperature head
pressure control
VOLT
Power Supply Voltage
XXX (volt)
200-690
Acceptable values FACTORY
200, 230, 380, 460,
and 575
YES
60HZ
STAR
Y.D.
60 Hz Frequency
Soft Starter Select
Wye Delta T Start Select
NO/YES
NO/YES
NO/YES
0 to 1500
0 to 1500
0 to 1500
0 to 1500
0 to 1500
0 to 1500
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
NO/YES
NO/YES
NO/YES
ENBL/DSBL
1 to 0150
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
1-3
FACTORY
freq_60H
softstar
wye_delt
cpa_mtac
cpa_mtam
cpb_mtac
cpb_mtam
cpc_mtac
cpb_mtam
cpa_s1_c
cpa_s1_m
cpb_s1_c
cpb_s1_m
cpc_s1_c
cpc_s1_m
recl_opt
MTA.A Must Trip Amps Cir A
R.MT.A Read Must Trip Amps A
MTA.B Must Trip Amps Cir B
R.MT.B Read Must Trip Amps B
MTA.C Must Trip Amps Cir C
R.MT.C Read Must Trip Amps C
C.SW.A S1 Config Switch Cir A
R.CSA Read S1 Config Switch A
C.SW.B S1 Config Switch Cir B
R.CSB Read S1 Config Switch B
C.SW.C S1 Config Switch Cir C
R.CSC Read S1 Config Switch C
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
XXX (amps)
Not supported.
Not supported.
Not supported.
Not supported.
Not supported. NO
Not supported. NO
NO
RECL
BOIL
EMM
Heat Reclaim Select
Boiler Command Select
EMM Module Installed
FACTORY
FACTORY
FACTORY
FACTORY
FACTORY
ehs_sel
emm_nrcp
pass_enb
fac_pass
heat_sel
PAS.E Password Enable
PASS
Factory Password
XXX
0111
CO.HT Cooler Heater Select
CON.V Condenser Valve Select
HGBP Hot Gas Bypass Select
MCHX MCHX Exchanger Select
Not supported.
NO
cond_val
hgbp_sel
mchx_sel
highdisp
46, 76
29, 76
Not supported. NO
Not supported. NO
FACTORY
FACTORY
HI.TI
High Tiers Display Select
Hydronic Kit Selection
H.KIT
NO
2
PA.NB Cooler Pass Number
VLT
VLT Fan Drive Select
VLT Fan Drive RPM
Not supported. NONE
Not supported.
RPM
0
NO
H.CON High Condensing Select
NO/YES
SERV
FLUD
SERVICE CONFIGURATIONS
Cooler Fluid Type
Water
Water
SERVICE1 flui_typ
cond_typ
27, 43, 45, 55
Brine
CFLU
MOP
Condenser Fluid Type
EXV MOP Setpoint
WATER
BRINE
40-60 F
(4.4-15.6 C)
XX.X
62.0
290
SERVICE1 mop_sp
SERVICE1 hp_th
SERVICE1 sh_sp_a
SERVICE1 sh_sp_b
SERVICE1 sh_sp_c
SERVICE1 heatersp
(deg F/deg C)
HP.TH High Pressure Threshold
SHP.A Cir A Superheat Setp
SHP.B Cir B Superheat Setp
SHP.C Cir C Superheat Setp
XXX.X (psi/kPa) 250-280 psi
(1724-1930 kPa)
XX.X (F/C)
XX.X (F/C)
XX.X (F/C)
XX.X (F/C)
3-14 F
14.4
14.4
14.4
(1.7-7.8 C)
3-14 F
(1.7-7.8 C)
3-14 F
(1.7-7.8 C)
0.5-9 F
HTR
Cooler Heater DT Setp
2.0
(0.3-5.0 C)
NO/YES
NO/YES
–20-38 F
(–28.9-3.3 C)
–20-50 F
(–20-10 C)
0-60
38.0
NO
NO
EWTO Entering Water Control
AU.SM Auto Start When SM Lost
SERVICE1 ewt_opt
SERVICE1 auto_sm
25
25
LLWT
LOSP
Brine Minimum Fluid Temp
Brine Freeze Setpoint
XX.X
Not supported.
Not supported.
Not supported. 2.0
Not supported. 0.4
Not supported. 0.2
0
(deg F/deg C)
XX.X
34
1
SERVICE1 lowestsp
27, 43-45, 55
(deg F/deg C)
FL.SP Brine Flow Switch Setp
HD.PG Varifan Proportion Gain
HD.DG Varifan Derivative Gain
HD.IG Varifan Integral Gain
F.LOA Fast Load Select
SERVICE
flow_sp
XX.X
XX.X
XX.X
–10-10
SERVICE1 hd_pg
SERVICE1 hd_dg
SERVICE1 hd_ig
fastload
46
46
46
–10-10
–10-10
0-4
AVFA
AVFB
AVFC
Fan A Drive Attach
Fan B Drive Attach
Fan C Drive Attach
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
Not supported. NO
Not supported. NO
Not supported. NO
EWT.S EWT Probe on Cir A Side
MAXL Max Condenser LWT 45DC
YES
NO
ewt_cirA
max_clwt
112
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — CONFIGURATION (cont)
ITEM
OPTN
EXPANSION
OPTIONS CONFIGURATION
CCNA CCN Address
CCNB CCN Bus Number
BAUD CCN Baud Rate
UNITS
RANGE
COMMENT
DEFAULT
CCN TABLE
CCN POINT PAGE NO.
XXX
XXX
1-239
1
0
N/A
N/A
N/A
CCNA
CCNB
BAUD
0-239
2400
9600
4800
9600
19200
38400
LOAD Loading Sequence Select
Equal
EQUAL
USER
USER
lead_cir
seq_typ
29
Staged
LLCS
Lead/Lag Circuit Select
Automatic
Cir A Leads
Cir B Leads
Cir C Leads
ENBL/DSBL
1 to 15
AUTOMATIC
29, 55
RL.S
DELY
Ramp Load Select
Minutes Off Time
DSBL
1
DSBL
NO PUMP
USER
USER
USER
ramp_sel
off_on_d
ice_cnfg
35
29
41
47
XX (Minutes)
X
ICE.M Ice Mode Enable
ENBL/DSBL
No Pump
1 Pump Only
2 Pumps Auto
PMP 1 Manual
PMP 2 Manual
No Pump
1 Pump Only
2 Pumps Auto
PMP 1 Manual
PMP 2 Manual
24 to 3000
NO-YES
HPUM Condenser Pumps Sequence
Not supported.
hpum_seq
PUMP Cooler Pumps Sequence
NO PUMP
USER
pump_seq
28, 47
ROT.P Pump Rotation Delay
PM.PS Periodic Pump Start
P.SBY Stop Pump In Standby
P.LOC Flow Checked if Pmp Off
LS.ST Night Low Noise Start
LS.ND Night Low Noise End
XXXX (hours)
Not supported.
Not supported.
Not supported.
Not supported.
48
USER
USER
USER
USER
USER
USER
USER
USER
USER
pump_del
pump_per
pump_sby
pump_loc
nh_start
nh_end
28, 55
28, 55
NO
NO
NO-YES
NO-YES
YES
00.00
00.00
100
NO
28
XX.XX
XX.XX
XXX (%)
00.00-23.59
00-00-23.59
0-100
LS.LT
Low Noise Capacity Lim
nh_limit
55
RV.AL Reverse Alarms Relay
NO-YES
al_rever
heat_th
OA.TH Heat Mode OAT Threshold
XX.X
Not supported.
Not supported.
5 F
(deg F/deg C)
XX.X
FREE
Free Cooling OAT Limit
32.0
USER
free_oat
(deg F/deg C)
CUR.S Current Limit Select
NO/YES
0 to 5000
NO
2000
curr_sel
curr_ful
39-41
40-41
CUR.F Current Limit at 100%
XXXX
RSET
CRST
RESET, DEMAND LIMIT, MASTER/SLAVE
Cooling Reset Type
No Reset
NO RESET
USER
cr_sel
33, 36, 55
Out Air Temp
Delta T Temp
4-20 mA Input
Space Temp
No Reset
HRST
Heating Reset Type
Not supported.
NO RESET
NONE
USER
USER
hr_sel
Out Air Temp
Delta T Temp
4-20 mA Input
None
Switch
4-20 mA Input
DMDC Demand Limit Select
lim_sel
39-41, 55
DMMX mA for 100% Demand Limit
DMZE mA for 0% Demand Limit
MSSL Master/Slave Select
XX.X (mA)
XX.X (mA)
0.0
0.0
DISABLE
USER
lim_mx
lim_ze
ms_sel
40, 41
USER
40, 41
Disable
Master
MST_SLV
32-35, 55
Slave
SLVA
LLBL
Slave Address
Lead/Lag Balance Select
XXX
1-236
2
MST_SLV
MST_SLV
slv_addr
ll_bal
29, 32-35
29, 32-35,
54
Always Lead
Lag if Fail
Runtime Sel
40-400
Always
Lead
LLBD
LLDY
Lead/Lag Balance Delta
Lead/Lag Delay
XXX (hours)
XX (minutes)
168
10
MST_SLV
MST_SLV
ll_bal_d
lsrt_tim
29, 32-35
30, 32-35,
54
2-30
LL.ER Start if Error Higher
XX.X
3-18
4
MST_SLV
MST_SLV
MST_SLV
MST_SLV
start_dt
lag_mini
lag_pump
lead_pul
ll_serie
30, 32-35
(deg F/deg C)
XXX
LAG.M Lag Minimum Running Time
0-150
0
30, 32-35
(min)
LAGP
LPUL
SERI
Lag Unit Pump Select
Lead Pulldown Time
Chillers in Series
OFF if U stp
ON if U stp
0-60
OFF if U stp
0
30, 32-35,
54
XX (minutes)
30, 32-35,
54
NO/YES
29, 32-35
113
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — TIMECLOCK
WRITE
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE
N/A
CCN POINT
HH.MM
STATUS
forcible*
forcible*
TIME
TIME OF DAY
Hour and Minute
HH.MM
XX.XX
00.00-23.59
DATE
DAY, DATE
Month
MNTH
1=January
2=February
3=March
N/A
MNTH
4=April
5=May
6=June
7=July
8=August
9=September
10=October
11=November
12=December
1-31
1=Monday
2=Tuesday
3=Wednesday
4=Thursday
5=Friday
DOM
DAY
Day of Month
Day of Week
XX
XX
forcible*
forcible*
N/A
N/A
DOM
DAY
6=Saturday
7=Sunday
00-99
YEAR
Year of Century
forcible*
N/A
YEAR
SCH1
SCHEDULE 1
PER.1
Period 1 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.1 OCC.1
PER.1 UNO.1
PER.1 MON.1
PER.1 TUE.1
PER.1 WED.1
PER.1 THU.1
PER.1 FRI.1
PER.1 SAT.1
PER.1 SUN.1
PER.1 HOL.1
PER.2
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCCTOD1
UNOCTOD1
DOW1
24
24
24
24
24
24
24
24
24
24
DOW1
DOW1
DOW1
DOW1
Saturday Select
Sunday Select
Holiday Select
DOW1
DOW1
DOW1
Period 2 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.2 OCC.2
PER.2 UNO.2
PER.2 MON.2
PER.2 TUE.2
PER.2 WED.2
PER.2 THU.2
PER.2 FRI.2
PER.2 SAT.2
PER.2 SUN.2
PER.2 HOL.2
PER.3
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCCTOD2
UNOCTOD2
DOW2
24
24
24
24
24
24
24
24
24
24
DOW2
DOW2
DOW2
DOW2
Saturday Select
Sunday Select
Holiday Select
DOW2
DOW2
DOW2
Period 3 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.3 OCC.3
PER.3 UNO.3
PER.3 MON.3
PER.3 TUE.3
PER.3 WED.3
PER.3 THU.3
PER.3 FRI.3
PER.3 SAT.3
PER.3 SUN.3
PER.3 HOL.3
PER.4
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCCTOD3
UNOCTOD3
DOW3
24
24
24
24
24
24
24
24
24
24
DOW3
DOW3
DOW3
DOW3
Saturday Select
Sunday Select
Holiday Select
DOW3
DOW3
DOW3
Period 4 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.4 OCC.4
PER.4 UNO.4
PER.4 MON.4
PER.4 TUE.4
PER.4 WED.4
PER.4 THU.4
PER.4 FRI.4
PER.4 SAT.4
PER.4 SUN.4
PER.4 HOL.4
PER.5
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCCTOD4
UNOCTOD4
DOW4
24
24
24
24
24
24
24
24
24
24
DOW4
DOW4
DOW4
DOW4
Saturday Select
Sunday Select
Holiday Select
DOW4
DOW4
DOW4
Period 5 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.5 OCC.5
PER.5 UNO.5
PER.5 MON.5
PER.5 TUE.5
PER.5 WED.5
PER.5 THU.5
PER.5 FRI.5
PER.5 SAT.5
PER.5 SUN.5
PER.5 HOL.5
PER.6
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCCTOD5
UNOCTOD5
DOW5
24
24
24
24
24
24
24
24
24
24
DOW5
DOW5
DOW5
DOW5
Saturday Select
Sunday Select
Holiday Select
DOW5
DOW5
DOW5
Period 6 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.6 OCC.6
PER.6 UNO.6
PER.6 MON.6
PER.6 TUE.6
PER.6 WED.6
PER.6 THU.6
PER.6 FRI.6
PER.6 SAT.6
PER.6 SUN.6
PER.6 HOL.6
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCC1P01S
OCCTOD6
UNOCTOD6
DOW6
DOW6
DOW6
DOW6
DOW6
Saturday Select
Sunday Select
Holiday Select
DOW6
DOW6
DOW6
*Password protected.
114
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — TIMECLOCK (cont)
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
SCHEDULE 1
UNITS
RANGE
COMMENT
CCN TABLE
CCN POINT
SCH1
PER.7
Period 7 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.7 OCC.7
PER.7 UNO.7
PER.7 MON.7
PER.7 TUE.7
PER.7 WED.7
PER.7 THU.7
PER.7 FRI.7
PER.7 SAT.7
PER.7 SUN.7
PER.7 HOL.7
PER.8
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCP01S
OCCTOD7
UNOCTOD7
DOW7
DOW7
DOW7
DOW7
DOW7
Saturday Select
Sunday Select
DOW7
DOW7
Holiday Select
DOW7
Period 8 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.8 OCC.8
PER.8 UNO.8
PER.8 MON.8
PER.8 TUE.8
PER.8 WED.8
PER.8 THU.8
PER.8 FRI.8
PER.8 SAT.8
PER.8 SUN.8
PER.8 HOL.8
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCCTOD8
UNOCTOD8
DOW8
DOW8
DOW8
DOW8
DOW8
Saturday Select
Sunday Select
Holiday Select
DOW8
DOW8
DOW8
SCH2
PER.1
SCHEDULE 2
Period 1 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.1 OCC.1
PER.1 UNO.1
PER.1 MON.1
PER.1 TUE.1
PER.1 WED.1
PER.1 THU.1
PER.1 FRI.1
PER.1 SAT.1
PER.1 SUN.1
PER.1 HOL.1
PER.2
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD1
UNOCTOD1
DOW1
24
24
24
24
24
24
24
24
24
24
DOW1
DOW1
DOW1
DOW1
Saturday Select
Sunday Select
Holiday Select
DOW1
DOW1
DOW1
Period 2 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.2 OCC.2
PER.2 UNO.2
PER.2 MON.2
PER.2 TUE.2
PER.2 WED.2
PER.2 THU.2
PER.2 FRI.2
PER.2 SAT.2
PER.2 SUN.2
PER.2 HOL.2
PER.3
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD
UNOCTOD2
DOW2
24
24
24
24
24
24
24
24
24
24
DOW2
DOW2
DOW2
DOW2
Saturday Select
Sunday Select
Holiday Select
DOW2
DOW2
DOW2
Period 3 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.3 OCC.3
PER.3 UNO.3
PER.3 MON.3
PER.3 TUE.3
PER.3 WED.3
PER.3 THU.3
PER.3 FRI.3
PER.3 SAT.3
PER.3 SUN.3
PER.3 HOL.3
PER.4
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD
UNOCTOD3
DOW3
24
24
24
24
24
24
24
24
24
24
DOW3
DOW3
DOW3
DOW3
Saturday Select
Sunday Select
Holiday Select
DOW3
DOW3
DOW3
Period 4 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.4 OCC.4
PER.4 UNO.4
PER.4 MON.4
PER.4 TUE.4
PER.4 WED.4
PER.4 THU.4
PER.4 FRI.4
PER.4 SAT.4
PER.4 SUN.4
PER.4 HOL.4
PER.5
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD4
UNOCTOD4
DOW4
24
24
24
24
24
24
24
24
24
24
DOW4
DOW4
DOW4
DOW4
Saturday Select
Sunday Select
Holiday Select
DOW4
DOW4
DOW4
Period 5 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.5 OCC.5
PER.5 UNO.5
PER.5 MON.5
PER.5 TUE.5
PER.5 WED.5
PER.5 THU.5
PER.5 FRI.5
PER.5 SAT.5
PER.5 SUN.5
PER.5 HOL.5
PER.6
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD5
UNOCTOD5
DOW5
24
24
24
24
24
24
24
24
24
24
DOW5
DOW5
DOW5
DOW5
Saturday Select
Sunday Select
Holiday Select
DOW5
DOW5
DOW5
Period 6 Occ/Unocc Sel
Occupied Time
Unoccupied Time
Monday Select
Tuesday Select
Wednesday Select
Thursday Select
Friday Select
PER.6 OCC.6
PER.6 UNO.6
PER.6 MON.6
PER.6 TUE.6
PER.6 WED.6
PER.6 THU.6
PER.6 FRI.6
PER.6 SAT.6
PER.6 SUN.6
PER.6 HOL.6
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCC2P02S
OCCTOD6
UNOCTOD6
DOW6
DOW6
DOW6
DOW6
DOW6
Saturday Select
Sunday Select
Holiday Select
DOW6
DOW6
DOW6
115
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — TIMECLOCK (cont)
WRITE
STATUS
PAGE
NO.
ITEM
EXPANSION
UNITS
RANGE
COMMENT
CCN TABLE CCN POINT
PER.7
Period 7 Occ/Unocc Sel
PER.7 OCC.7 Occupied Time
PER.7 UNO.7 Unoccupied Time
PER.7 MON.7 Monday Select
XX.XX
00:00-23:59
forcible OCC2P02S OCCTOD7
XX.XX
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
UNOCTOD7
DOW7
DOW7
DOW7
DOW7
DOW7
DOW7
DOW7
DOW7
PER.7 TUE.7
Tuesday Select
PER.7 WED.7 Wednesday Select
PER.7 THU.7
PER.7 FRI.7
PER.7 SAT.7
Thursday Select
Friday Select
Saturday Select
PER.7 SUN.7 Sunday Select
PER.7 HOL.7 Holiday Select
PER.8
Period 8 Occ/Unocc Sel
PER.8 OCC.8 Occupied Time
PER.8 UNO.8 Unoccupied Time
PER.8 MON.8 Monday Select
XX.XX
XX.XX
00:00-23:59
00:00-23:59
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
NO/YES
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
OCCTOD8
UNOCTOD8
DOW8
PER.8 TUE.8
Tuesday Select
DOW8
PER.8 WED.8 Wednesday Select
DOW8
PER.8 THU.8
PER.8 FRI.8
PER.8 SAT.8
Thursday Select
Friday Select
Saturday Select
DOW8
DOW8
DOW8
PER.8 SUN.8 Sunday Select
DOW8
PER.8 HOL.8 Holiday Select
DOW8
HOLI
HOLIDAYS*
Holiday 1 Configuration
HOL.1
HOL.1 MON.1 Holiday Start Month
1=January
2=February
3=March
4=April
forcible HOLDY_01
HOL_MON
24
5=May
6=June
7=July
8=August
9=September
10=October
11=November
12=December
1 to 31
HOL.1 DAY.1
Holiday Start Day
XX
XX
forcible HOLDY_01
forcible HOLDY_01
HOL_DAY
HOL_LEN
24
24
24
24
HOL.1 DUR.1 Holiday Duration in Days
HOL.1 HOL.2 Holiday 2 Configuration
HOL.1 MON.2 Holiday Start Month
1 to 99
See
forcible HOLDY_02
forcible HOLDY_02
forcible HOLDY_02
HOL_MON
HOL_DAY
HOL_LEN
HOL.1 MON.1
HOL.2 DAY.2
Holiday Start Day
See
24
24
HOL.1 DAY.1
See
HOL.2 DUR.2 Holiday Duration in Days
HOL.1 DUR.1
HOL.16 HO.16 Holiday 16 Configuration
HOL.16 MO.16 Holiday Start Month
See
forcible HOLDY_16
forcible HOLDY_16
forcible HOLDY_16
HOL.1 MON.1
HOL.16 DA.16 Holiday Start Day
See
HOL.1 DAY.1
See
HOL.16 DU.16 Holiday Duration in Days
HOL.1 DUR.1
MCFG
SERVICE MAINTENANCE CONFIGURATION
Service Warning Select
AL.SV
CHRG
WATE
PMP.1
PMP.2
PMP.3
PMP.4
W.FIL
A.FIL
B.FIL
C.FIL
RS.SV
NO/YES
DEFAULT=NO forcible MAINTCFG s_alert
DEFAULT=NO forcible MAINTCFG charge_a
DEFAULT=NO forcible MAINTCFG wloop_c
Refrigerant Charge
NO/YES
Water Loop Size
NO/YES
Pump 1 (days)
XXXX (days)
XXXX (days)
XXXX (days)
XXXX (days)
XXXX (days)
XXXX (days)
XXXX (days)
XXXX (days)
0-65,500
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
DEFAULT=0
forcible MAINTCFG pump1_c
forcible MAINTCFG pump2_c
forcible MAINTCFG hpump1_c
forcible MAINTCFG hpump2_c
forcible MAINTCFG wfilte_c
forcible MAINTCFG ofilta_c
forcible MAINTCFG ofiltb_c
forcible MAINTCFG ofiltc_c
forcible SERMAINT s_reset
Pump 2 (days)
0-65,500
Cond Pump 1 (days)
Cond Pump 2 (days)
Water Filter (days)
0-65,500
0-65,500
0-65,500
Comp A Oil Filter (days)
Comp B Oil Filter (days)
Comp C Oil Filter (days)
Servicing Alert Reset
0-65,500
0-65,500
0-65,500
0=Default
1=Refrigerant Charge
2=Water loop size
3=Not used
4=Pump 1
5=Pump 2
6=Reclaim Pump (not used)
7=Reclaim Pump (not used)
8=Water Filter
9=Compressor A Oil Filter
10=Compressor B Oil Filter
11=Compressor C Oil Filter
12=Reset All
*Holidays range from 1-16. Item has same structure, with the only difference being the two-number identifier.
116
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APPENDIX B — NAVIGATOR™ DISPLAY TABLES (cont)
MODE — OPERATING MODE
WRITE
PAGE
NO.
ITEM
EXPANSION*
UNITS
RANGE
COMMENT
CCN TABLE
N/A
CCN POINT
N/A
STATUS
SLCT
OPERATING CONTROL TYPE
Operating Control Type
OPER
Switch Ctrl
Time Sched
CCN Control
Setpoint Occ
Setpoint1
Default = Switch forcible
Ctrl
24, 25
SP.SE
Setpoint Select
Default =
Setpoint Occ
forcible
N/A
N/A
25-27,
32
Setpoint2
4-20mA Setp
Dual Setp Sw
Cooling
HC.SE
Heat Cool Select
Default = Cooling forcible
Not supported.
GENUNIT
HC_SEL
25
Heating
Auto Chgover
Heat Cool Sw
Not supported.
Not supported.
MODE*
OPERATING MODES
First Active Mode
Second Active Mode
Third Active Mode
Fourth Active Mode
Fifth Active Mode
Sixth Active Mode
MD01
MD02
MD03
MD04
MD05
MD06
0-32
0-32
0-32
0-32
0-32
0-32
MODES
MODES
MODES
MODES
MODES
MODES
*Up to six current operating modes will be displayed.
NOTE: See Operating Modes starting on page 54.
MODE — ALARMS
WRITE
PAGE
NO.
ITEM
R.ALM
EXPANSION*
UNITS
RANGE
NO/YES
COMMENT
CCN TABLE
CCN POINT
STATUS
RESET ALL CURRENT ALARM
forcible
N/A
N/A
ALRM†
CURRENTLY ACTIVE ALARMS
Current Alarm 1
GENUNIT
GENUNIT
GENUNIT
GENUNIT
GENUNIT
alarm_1
alarm_2
alarm_3
alarm_4
alarm_5
Current Alarm 2
Current Alarm 3
Current Alarm 4
Current Alarm 5
H.ALM**
ALARM HISTORY
Alarm History #1
Alarm History #2
Alarm History #49
Alarm History #50
ALRMHIST
ALRMHIST
ALRMHIST
ALRMHIST
alm_history_01
alm_history_02
alm_history_49
alm_history_50
*Expanded display will be actual alarm description.
†History of up to five past alarms will be displayed.
**History of fifty past alarms will be displayed.
117
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APPENDIX C — CCN TABLES
STATUS DISPLAY TABLES
TABLE
CIRCA_AN
DISPLAY NAME
RANGE
UNITS
POINT NAME
WRITE STATUS
CIRCUIT A ANALOG VALUES
Percent Total Capacity
Discharge Pressure
Suction Pressure
0 - 100
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnnn
%
CAPA_T
psi
psi
psi
psi
psi
AMPS
°F
DP_A
SP_A
Economizer Pressure
Oil Pressure
ECON_P_A
OP_A
OIl Pressure Difference
Motor Current
DOP_A
CURREN_A
CP_TMP_A
DGT_A
Motor Temperature
Discharge Gas Temp
Economizer Gas Temp
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
EXV Position
nnnn
°F
nnnn
°F
ECO_TP_A
SCT_A
nnn.n
nnn.n
nnn.n
0 - 100
0 - 100
°F
°F
SST_A
°F
SUCT_T_A
EXV_A
%
Head Press Actuator Pos
%
hd_pos_a
CIRCA_D
CIRCUIT A DISCRETE
Compressor Output
Slide Valve 1 Output
Slide Valve 2 Output
Oil Heater Output
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
Low/High
ON/OFF
ON/OFF
COMP_A
SLID_1_A
SLID_2_A
OIL_HT_A
OIL_SL_A
OIL_L_A
Oil Solenoid Output
Oil Level Input
DGT Cooling Solenoid
Hot Gas Bypass Output
GASCOOLA
HGBP_A
FANS OUTPUT
Fan Output DO # 1
Fan Output DO # 2
Fan Output DO # 3
Fan Output DO # 4
Fan Output DO # 5
Fan Output DO # 6
Fan Output DO # 7
Fan Output DO # 8
Fan Staging Number
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
0-10
fan_a1
fan_a2
fan_a3
fan_a4
fan_a5
fan_a6
fan_a7
fan_a8
FAN_ST_A
MISCELLANEOUS
Ball Valve Position
OPEN/CLSE
ON/OFF
ISO_REFA
ISO_CL_A
ISO_OP_A
RV_A
Ball Valve Closing Out
Ball Valve Opening Out
4 Way Refrigerant Valve*
ON/OFF
ON/OFF
CIRCB_AN
CIRCUIT B ANALOG VALUES
Percent Total Capacity
Discharge Pressure
Suction Pressure
0 - 100
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnnn
%
CAPB_T
DP_B
psi
psi
psi
psi
psi
AMPS
°F
SP_B
Economizer Pressure
Oil Pressure
ECON_P_B
OP_B
DOP_B
Oil Pressure Difference
Motor Current
Motor Temperature
CURREN_B
CP_TMP_B
DGT_B
Discharge Gas Temp
Economizer Gas Temp
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
EXV Position
nnnn
°F
nnnn
°F
ECO_TP_B
SCT_B
nnn.n
nnn.n
nnn.n
0-100
0-100
°F
°F
SST_B
°F
SUCT_T_B
EXV_B
%
Head Press Actuator Pos
%
hd_pos_b
CIRCB_D
CIRCUIT B DISCRETE
Compressor Output
Slide Valve 1 Output
Slide Valve 2 Output
Oil Heater Output
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
Low/High
ON/OFF
ON/OFF
COMP_B
SLID_1_B
SLID_2_B
OIL_HT_B
OIL_SL_B
OIL_L_B
Oil Solenoid Output
Oil Level Input
DGT Cooling Solenoid
Hot Gas Bypass Output
GASCOOLB
HGBP_B
FANS OUTPUT
Fan Output DO # 1
Fan Output DO # 2
Fan Output DO # 3
Fan Output DO # 4
Fan Output DO # 5
Fan Output DO # 6
Fan Output DO # 7
Fan Output DO # 8
Fan Staging Number
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
0-10
fan_b1
fan_b2
fan_b3
fan_b4
fan_b5
fan_b6
fan_b7
fan_b8
FAN_ST_B
MISCELLANEOUS
Ball Valve Position
OPEN/CLSE
ON/OFF
ISO_REFB
ISO_CL_B
ISO_OP_B
RV_B
Ball Valve Closing Out
Ball Valve Opening Out
4 Way Refrigerant Valve*
ON/OFF
ON/OFF
*Not supported.
118
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APPENDIX C — CCN TABLES (cont)
STATUS DISPLAY TABLES (cont)
TABLE
CIRCC_AN
DISPLAY NAME
RANGE
UNITS
POINT NAME
WRITE STATUS
CIRCUIT C ANALOG VALUES
Percent Total Capacity
Discharge Pressure
Suction Pressure
0-100
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnnn
%
CAPC_T
psi
psi
psi
psi
psi
DP_C
SP_C
Economizer Pressure
Oil Pressure
ECON_P_C
OP_C
Oil Pressure Difference
Motor Current
DOP_C
AMPS
°F
CURREN_C
CP_TMP_C
DGT_C
Motor Temperature
Discharge Gas Temp
Economizer Gas Temp
Saturated Condensing Tmp
Saturated Suction Temp
Compressor Suction Temp
EXV Position
nnnn
°F
nnnn
°F
ECO_TP_C
SCT_C
nnn.n
nnn.n
nnn.n
0-100
0-100
°F
°F
SST_C
°F
SUCT_T_C
EXV_C
%
Head Press Actuator Pos
%
hd_pos_c
CIRCC_D
CIRCUIT C DISCRETE
Compressor Output
Slide Valve 1 Output
Slide Valve 2 Output
Oil Heater Output
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
Low/High
ON/OFF
ON/OFF
COMP_C
SLID_1_C
SLID_2_C
OIL_HT_C
OIL_SL_C
OIL_L_C
Oil Solenoid Output
Oil Level Input
DGT Cooling Solenoid
Hot Gas Bypass Output
GASCOOLC
HGBP_C
FANS OUTPUT
Fan Output DO # 1
Fan Output DO # 2
Fan Output DO # 3
Fan Output DO # 4
Fan Output DO # 5
Fan Output DO # 6
Fan Output DO # 7
Fan Output DO # 8
Fan Staging Number
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
0-10
fan_c1
fan_c2
fan_c3
fan_c4
fan_c5
fan_c6
fan_c7
fan_c8
FAN_ST_C
MISCELLANEOUS
Ball Valve Position
Ball Valve Closing Out
Ball Valve Opening Out
OPEN/CLSE
ON/OFF
ON/OFF
ISO_REFC
ISO_CL_C
ISO_OP_C
FAN HOURS
Free Cool A Pump Hours*
Free Cool B Pump Hours*
Circuit A Defrost Number*
Circuit B Defrost Number*
Circuit A Fan #1 Hours
Circuit A Fan #2 Hours
Circuit A Fan #3 Hours
Circuit A Fan #4 Hours
Circuit A Fan #5 Hours
Circuit A Fan #6 Hours
Circuit A Fan #7 Hours
Circuit A Fan #8 Hours
Circuit A Fan #9 Hours
Circuit A Fan #10 Hours
Circuit B Fan #1 Hours
Circuit B Fan #2 Hours
Circuit B Fan #3 Hours
Circuit B Fan #4 Hours
Circuit B Fan #5 Hours
Circuit B Fan #6 Hours
Circuit B Fan #7 Hours
Circuit B Fan #8 Hours
Circuit B Fan #9 Hours
Circuit B Fan #10 Hours
Circuit C Fan #1 Hours
Circuit C Fan #2 Hours
Circuit C Fan #3 Hours
Circuit C Fan #4 Hours
Circuit C Fan #5 Hours
Circuit C Fan #6 Hours
Circuit C Fan #7 Hours
Circuit C Fan #8 Hours
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
hours
hours
—
hr_fem_a
hr_fem_b
ub_def_a
ub_def_b
hr_fana1
hr_fana2
hr_fana3
hr_fana4
hr_fana5
hr_fana6
hr_fana7
hr_fana8
hr_fana9
hrfana10
hr_fanb1
hr_fanb2
hr_fanb3
hr_fanb4
hr_fanb5
hr_fanb6
hr_fanb7
hr_fanb8
hr_fanb9
hrfanb10
hr_fanc1
hr_fanc2
hr_fanc3
hr_fanc4
hr_fanc5
hr_fanc6
hr_fanc7
hr_fanc8
—
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
*Not supported.
119
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APPENDIX C — CCN TABLES (cont)
STATUS DISPLAY TABLES (cont)
RANGE
L-Off-Local Off
(ComfortLink Controls= On/Off Switch=Opened)
L-On-Local On
TABLE
GENUNIT
DISPLAY NAME
Operating Type
Control Type
UNITS
POINT NAME
OPER_TYP
WRITE STATUS
L-Sched-Local On/Off State based on Time Schedules
CCN-Unit is in CCN Control
Remote-On/Off Based on Remote Contact
(not applied to ComfortLink Display)
Master-Unit Operation in Lead/Lag and it is a Master
Local
ctr_type
STATUS
CCN
Remote
0 = Off
Run Status
1 = Running
2 = Stopping
3 = Delay
4 = Tripout
5 = Ready
6 = Override
7 = Defrost
8 = Run Test
9 = Test
Enable/Disable
Yes/No
0-15
CCN Chiller Start/Stop
Chiller Occupied?
Minutes Left for Start
CHIL_S_S
CHIL_OCC
min_left
forcible
forcible
min
Heat/Cool Status
0 = Cool
1 = Heat
2 = Stand-by
3 = Both
0 = Cool
1 = Heat
2 = Auto
Yes/No
HEATCOOL
Heat/Cool Select
HC_SEL
forcible
Heat Reclaim Select
Free Cooling Selct
Alarm State
RECL_SEL
FC_DSBLE
ALM
forcible*
forcible
Yes/No
0 = Normal
1 = Partial
2 = Shutdown
Current Alarm 1
Current Alarm 2
Current Alarm 3
Current Alarm 4
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnn
nnn
nnn
nnn
nnn
alarm_1
alarm_2
alarm_3
alarm_4
alarm_5
CAP_T
DEM_LIM
LAG_LIM
TOT_CURR
CURR_LIM
SP
Current Alarm 5
Percent Total Capacity
Active Demand Limit Val
Lag Capacity Limit Value
Actual Chiller Current
Chiller Current Limit
Current Setpoint
%
%
%
amps
amps
°F
forcible*
forcible†
forcible
nnn.n
Setpoint Occupied?
Setpoint Control
Yes/No
SP_OCC
sp_ctrl
forcible
Setpt 1
Setpt 2
Ice_sp
4-20mA
Auto
Control Point
nnn.n
nnn.n
nnn.n
Enable/Disable
°F
°F
°F
CTRL_PNT
CTRL_WT
OAT
forcible*
forcible
Controlled Water Temp
External Temperature
Emergency Stop
EMSTOP
MODES
Startup Delay in Effect
Second Setpoint in Use
Reset in Effect
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Mode_01
Mode_02
Mode_03
Mode_04
Mode_05
Mode_06
Mode_07
Mode_08
Mode_09
Mode_10
Mode_11
Mode_12
Mode_13
Mode_14
Mode_15
Mode_16
Mode_17
Mode_18
Mode_19
Mode_20
Mode_21
Mode_22
Mode_23
Mode_24
Mode_25
Mode_26
Mode_27
Mode_28
Mode_29
Mode_30
Mode_31
Mode_32
Demand Limit Active
Ramp Loading Active
Cooler Heater Active
Cooler Pumps Rotation
Pump Periodic Start
Night Low Noise Active
System Manager Active
Master Slave Active
Auto Changeover Active
Free Cooling Active
Reclaim Active
Electric Heat Active
Heating Low EWT Lockout
Condenser Pumps Rotation
Ice Mode in Effect
Defrost Active On Cir A
Defrost Active On Cir B
Low Suction Circuit A
Low Suction Circuit B
Low Suction Circuit C
High DGT Circuit A
High DGT Circuit B
High DGT Circuit C
High Pres Override Cir A
High Pres Override Cir B
High Pres Override Cir C
Low Superheat Circuit A
Low Superheat Circuit B
Low Superheat Circuit C
*Not supported.
†The forced value will be used.
120
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APPENDIX C — CCN TABLES (cont)
STATUS DISPLAY TABLES (cont)
TABLE
QCK_TST1
DISPLAY NAME
Quick Test Enable
RANGE
no/Yes
UNITS
POINT NAME
WRITE STATUS
—
%
Q_TSTRQ
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
Circuit A EXV Position
Circuit B EXV Position
Circuit C EXV Position
Cir A Economizer EXV Pos
Cir B Economizer EXV Pos
Cir C Economizer EXV Pos
Circuit A Fan Stages
0 - 100
0 - 100
0 - 100
0 - 100
0 - 100
0 - 100
0-10
Q_EXVA
%
Q_EXVB
%
Q_EXVC
%
Q_ECO_A
Q_ECO_B
Q_ECO_C
Q_FAN_A
Q_FAN_B
Q_FAN_C
Q_VFANA
Q_VFANB
Q_VFANC
Q_HT_A
%
%
—
—
—
%
Circuit B Fan Stages
0-10
0-10
Circuit C Fan Stages
Circuit A Head Press Speed
Circuit B Head Press Speed
Circuit C Head Press Speed
Circuit A Oil Heater
0 - 100
0 - 100
0 - 100
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
0 – 10.0
Off/On
Off/On
Off/On
%
%
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
volt
—
—
—
Circuit A Oil Solenoid
Circuit A Slide Valve 1
Circuit A Slide Valve 2
Cir A Heater Ball Valve
Cir A Hot Gas Bypass
Cir A DGT Cool Solenoid
Circuit B Oil Heater
Circuit B Oil Solenoid
Circuit B Slide Valve 1
Circuit B Slide Valve 2
Cir A Heater Ball Valve
Cir B Hot Gas Bypass
Cir B DGT Cool Solenoid
Circuit C Oil Heater
Q_OILS_A
Q_SLI_1A
Q_SLI_2A
Q_BVL_A
Q_HGBP_A
Q_CDGT_B
Q_HT_B
Q_OILS_B
Q_SLI_1B
Q_SLI_2B
Q_BVL_B
Q_HGBP_B
Q_CDGT_B
Q_HT_C
Circuit C Oil Solenoid
Circuit C Slide Valve 1
Circuit C Slide Valve 2
Cir C Heater Ball Valve
Cir C Hot Gas Bypass
Cooler Heater Output
Water Exchanger Pump 1
Water Exchanger Pump 2
Condenser Pump 1
Q_OILS_C
Q_SLI_1C
Q_SLI_2C
Q_BVL_C
Q_HGBP_C
Q_CL_HT
Q_PMP1
Q_PMP2
Q_HPMP1
Q_HPMP2
Q_READY
Q_RUN
Condenser Pump 2*
Chiller Ready Output
Chiller Running Output
Cir A Running Output
Cir B Running Output
Cir C Running Output*
Chiller Capacity in 0-10v
Customer Shutdown Out
Alarm Relay Output
Q_RUN_A
Q_RUN_B
Q_RUN_C
Q_CATO
Q_SHUT
Q_ALARM
Q_ALERT
Alert Relay Output
*Not supported.
NOTE: Disable quick test: all the quick test parameters shall be reset to 0.
TABLE
QCK_TST2*
DISPLAY NAME
Quick Test Enable
RANGE
no/Yes
UNITS
POINT NAME
WRITE STATUS
—
—
—
—
—
—
—
—
—
—
—
—
—
%
Q_TSTRQ
Q_HREA_A
Q_HRLA_A
Q_HREW_A
Q_HRLW_A
Q_HREA_B
Q_HRLA_B
Q_HREW_B
Q_HRLW_B
Q_CD_HT
Q_RV_A
Q_RV_B
Q_FC_HTR
Q_FCEXVA
Q_FCEXVB
Q_FCBVL_A
Q_FCBVL_B
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
forcible
Air Cond Enter Valve A
Air Cond Leaving Valv A
Water Cond Enter Valv A
Water Cond Leav Valve A
Air Cond Enter Valve B
Air Cond Leaving Valv B
Water Cond Enter Valv B
Water Cond Leav Valve B
HR Condenser Heater
4 way Valve Circuit A
4 way Valve Circuit B
Free Cooling Heater
Free Cool A EXV Position
Free Cool B EXV Position
Free Cool A Ball Valve
Free Cool B Ball Valve
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
Off/On
On/Off
0 - 100
0 - 100
Off/On
Off/On
%
—
—
*Not supported.
NOTE: Disable quick test: all the quick test parameters shall be reset to 0.
TABLE
SERV_TST
DISPLAY NAME
Service Test Enable*
Compressor A Output
Slide Valve Capacity A
Compressor B Output
Slide Valve Capacity B
Compressor C Output
Slide Valve Capacity C
RANGE
no/Yes
Off/On
0 - 2†
Off/On
0 - 2†
Off/On
0 - 2†
UNITS
POINT NAME
Q_STREQ
Q_CPA
Q_SLIA
Q_CPB
Q_SLIB
Q_CPC
Q_SLIC
WRITE STATUS
—
—
—
—
—
—
—
forcible
forcible
forcible
forcible
forcible
forcible
forcible
*Yes = service test function enable.
†0 = capacity frozen (unchanged).
1 = capacity increase.
2 = capacity decrease.
121
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APPENDIX C — CCN TABLES (cont)
STATUS DISPLAY TABLES (cont)
TABLE
FREECOOL*
DISPLAY NAME
RANGE
UNITS
POINT NAME
FC_DSBLE
GENERAL PARAMETERS
Free Cooling Disable ?
LWT – OAT Delta
Yes/No
nnn.n
nnn
—
°F
°F
°F
fc_delta
cool_pwr
fc_pwr
Current Cooling Power
Estimated FreeCoo Power
Next Session Allowed In
Cooling/FreeCool Timeout
Free Cool Conditions OK ?
Free Cool Request ?
Valve Actuators Heaters ?
CIRCUIT A
Free Cooling Active
Fan Staging Number
3 Way Valve Position
3 Way Valve Status
Refrigerant Pump Out
Pump Inlet Pressure
Pump Outlet Pressure
Pump Differential Pressure
EXV Position
nnn
nn
nn
Yes/No
Yes/No
On/Off
minutes
minutes
fc_next
fc_tmout
fc_ready
fc_reqst
FC_HTR
—
—
-
Yes/No
1 to 6
nnn
—
fc_on_a
—
FAN_ST_A
fc_vlv_a
FC_VLV_A
fc_pmp_a
fc_inp_a
fc_oup_a
fc_dp_a
%
Opening/Closing/...
—
On/Off
nnn
—
kPa
kPa
kPa
%
nnn
nnn
nnn.n
EXV_A
CIRCUIT B
Free Cooling Active
Fan Staging Number
3 Way Valve Position
3 Way Valve Status
Refrigerant Pump Out
Pump Inlet Pressure
Pump Outlet Pressure
Pump Differential Pressure
EXV Position
Yes/No
—
fc_on_b
1 to 6
—
FAN_ST_B
fc_vlv_b
FC_VLV_B
fc_pmp_b
fc_inp_b
fc_oup_b
fc_dp_b
nnn
%
Opening/Closing/...
—
On/Off
nnn
—
kPa
kPa
kPa
%
nnn
nnn
nnn.n
EXV_B
CIRCUIT C
Free Cooling Active
Fan Staging Number
3 Way Valve Position
3 Way Valve Status
Refrigerant Pump Out
Pump Inlet Pressure
Pump Outlet Pressure
Pump Differential Pressure
EXV Position
Yes/No
—
fc_on_c
FAN_ST_C
fc_vlv_c
1 to 6
—
nnn
%
Opening/Closing/...
—
FC_VLV_C
fc_pmp_c
fc_inp_c
fc_oup_c
fc_dp_c
On/Off
nnn
—
kPa
kPa
kPa
%
nnn
nnn
nnn.n
EXV_C
*Not supported.
122
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APPENDIX C — CCN TABLES (cont)
STATUS DISPLAY TABLES (cont)
TABLE
RECLAIM*
DISPLAY NAME
Heat Reclaim Select
RANGE
UNITS
POINT NAME
RECL_SEL
WRITE STATUS
Yes/no
On/Off
On/Off
On/Off
nnn.n
nnn.n
nnn.n
nnn.n
Reclaim Condenser Pump
Reclaim Condenser Flow
Reclaim Condenser Heater
Reclaim Entering Fluid
Reclaim Leaving Fluid
Reclaim Fluid Setpoint
Reclaim Valve Position
CONDPUMP
CONDFLOW
cond_htr
HR_EWT
HR_LWT
RSP
°F
°F
°F
%
forcible
hr_v_pos
HEAT RECLAIM CIRCUIT A
Reclaim Status Circuit A
Pumpdown Pressure Cir A
Sub Condenser Temp Cir A
Pumpdown Saturated Tmp A
Subcooling Temperature A
Air Cond Entering Valv A
Water Cond Enter Valve A
Air Cond Leaving Valve A
Water Cond Leaving Val A
n
hrstat_a
PD_P_A
hr_subta
hr_sat_a
hr_subca
hr_ea_a
hr_ew_a
hr_la_a
nnn.n
nnn.n
nnn.n
nnn.n
On/Off
On/Off
On/Off
On/Off
psi
°F
°F
^F
hr_lw_a
HEAT RECLAIM CIRCUIT B
Reclaim Status Circuit B
Pumpdown Pressure Cir B
Sub Condenser Temp Cir B
Pumpdown Saturated Tmp B
Subcooling Temperature B
Air Cond Entering Valv B
Water Cond Enter Valve B
Air Cond Leaving Valve B
Water Cond Leaving Val B
n
hrstat_b
PD_P_B
hr_subtb
hr_sat_b
hr_subcb
hr_ea_b
hr_ew_b
hr_la_b
nnn.n
nnn.n
nnn.n
nnn.n
On/Off
On/Off
On/Off
On/Off
psi
°F
°F
^F
hr_lw_b
STATEGEN
UNIT DISCRETE IN
On/Off – Remote Switch
Remote Heat/Cool Switch
Current Control
Open/Clse
Open/Clse
Off, On Cool, On Heat,
On Auto
ONOFF_SW
HC_SW
on_ctrl
Remote Reclaim Switch
Free Cooling Disable Switch*
Remote Setpoint Switch
Limit Switch 1 Status
Open/Clse
Open/Clse
Open/Clse
Open/Clse
Open/Clse
Open/Clse
Open/Clse
Open/Clse
Open/Clse
On/Off
RECL_SW
FC_SW
SETP_SW
LIM_SW1
Limit Switch 2 Status
LIM_SW2
Occupied Override Switch
Ice Done Storage Switch
Cooler Flow Switch
OCC_OVSW
ICE_SW
FLOW_SW
CPUMPDEF
CONDFLOW
REM_ LOCK
ELEC_BOX
Cooler Pump Run Status
Condenser Flow Status
Remote Interlock Status
Electrical Box Interlock*
Open/Clse
Open/Clse
UNIT DISCRETE OUT
Cooler Flow Setpoint Out*
Electrical Heat Stage*
Cooler Pump #1 Command
Cooler Pump #2 Command
Rotate Cooler Pumps ?
Condenser Pump #1 Out
Condenser Pump #2 Out*
Rotate Condenser Pumps?*
Cooler Heater Command*
Shutdown Indicator State
Alarm Relay Status
On/Off
0-4/Off
On/Off
On/Off
Yes/No
On/Off
On/Off
Yes/No
On/Off
On/Off
On/Off
On/Off
On/Off
On/Off
SET_FLOW
EHS_STEP
CPUMP_1
CPUMP_2
ROTCPUMP
HPUMP_1
HPUMP_2
ROTHPUMP
COOLHEAT
SHUTDOWN
ALARMOUT
ALERT
forcible
forcible
forcible
forcible
forcible
forcible
Alert Relay Status
Ready or Running Status*
Running Status
READY
RUNNING
UNIT ANALOG
Cooler Entering Fluid
Cooler Leaving Fluid
Condenser Entering Fluid
Condenser Leaving Fluid
Cooler Heater Temp*
Circuit C Heater Temp*
Optional Space Temp
CHWS Temperature
Reset /Setpnt 4-20mA Sgnl
Limit 4-20mA Signal
Chiller Capacity Signal
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nn.n
°F
°F
°F
°F
°F
°F
°F
°F
ma
ma
COOL_EWT
COOL_LWT
COND_EWT
COND_LWT
HEATER
T_HEAT_C
SPACETMP
CHWSTEMP
SP_RESET
LIM_ANAL
CAPT_010
nn.n
nn.n
volts
STRTHOUR
Machine Operating Hours
Machine Starts Number
Compressor A Hours
Compressor A Starts
Compressor B Hours
Compressor B Starts
Compressor C Hours
Compressor C Starts
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
nnnnn
hours
HR_MACH
st_mach
HR_CP_A
st_cp_a
hours
hours
hours
HR_CP_B
st_cp_b
HR_CP_C
st_cp_c
WATER PUMPS
Cooler Pump #1 Hours
Cooler Pump #2 Hours
Condenser Pump #1 Hours
Condenser Pump #2 Hours*
nnnnn
nnnnn
nnnnn
nnnnn
hours
hours
hours
hours
hr_cpum1
hr_cpum2
hr_hpum1
hr_hpum2
*Not supported.
123
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APPENDIX C — CCN TABLES (cont)
CONFIGURATION TABLES
TABLE
!CtlrID/PD5_XAXQ
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
DevDesc
Device Name
Description
8 chars
30XW
24 chars
PRO-DIALOG 5
30XA XQ XW
Location
24 chars
16 chars
20 chars
12 chars
24 chars
0-239
Location
PartNum
ModelNum
SerialNo
RefNum
CCNB
Software Part Number
Model Number
CSA-SR-20C47nnnn
Serial Number
Reference Number
CCN Bus Number
CCN Element Number
CCN Baud Rate
0
1
9600
1-239
CCNA
BAUD
9600
19200
38400
ALARMDEF/
ALARMS01
Alarm Routing Control
Alarm Equipment Priority
Comm Failure Retry Time
Realarm Time
0-11111111
0-7
00000000
ALRM_CNT
EQP_TYP
RETRY_TM
RE_ALARM
ALRM_NAM
4
1-240
10
30
min
min
1-255
8 chars
Alarm System Name
PRO_XAXQ
BRODEFS/
BROCASTS
Activate
0=Unused
2
—
ccnbroad
1=Broadcast time,
date, holiday flag and
OAT.
2=For Standalone
chiller. Daylight savings
time & holiday determi-
nation will be done
without broadcasting
through the bus.
OAT Broadcast
Bus #
Element #
0 to 239
0 to 239
0
0
oatbusnm
oatlocad
DAYLIGHT SAVING SELECT
ENTERING
Disable/Enable
Disable
dayl_sel
Month
1 to 12
1 to 7
1 to 5
3
7
5
startmon
startdow
startwom
Day of week* (1=Monday)
Week Number of Month†
LEAVING
Month
1 to 12
1 to 7
1 to 5
10
7
5
Stopmon
Stoptdow
stopwom
Day of week* (1=Monday)
Week Number of Month†
HOLIDAY/HOLDY_nn Holiday Start Month
0-12
0-31
0-99
0
0
0
HOL_MON
HOL_DAY
HOL_LEN
nn = 01 to 16
Start Day
Duration (days)
OCCDEFCS/
OCCnP0nS
n = 1 or 2
Timed Override Hours
Period 1 DOW (MTWTFSSH)
Occupied From
0-4
0
OVR_EXT
DOW1
OCCTOD1
UNOCTOD1
DOW2
OCCTOD2
UNOCTOD2
DOW3
OCCTOD3
UNOCTOD3
DOW4
OCCTOD4
UNOCTOD4
DOW5
OCCTOD5
UNOCTOD5
DOW6
OCCTOD6
UNOCTOD6
DOW7
0/1
11111111
00:00
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
0/1
00:00-24:00
00:00-24:00
Occupied To
24:00
Period 2 DOW (MTWTFSSH)
Occupied From
11111111
00:00
Occupied To
00:00
Period 3 DOW (MTWTFSSH)
Occupied From
00000000
00:00
Occupied To
00:00
Period 4 DOW (MTWTFSSH)
Occupied From
00000000
00:00
Occupied To
00:00
Period 5 DOW (MTWTFSSH)
Occupied From
00000000
00:00
Occupied To
00:00
Period 6 DOW (MTWTFSSH)
Occupied From
00000000
00:00
Occupied To
00:00
Period 7 DOW (MTWTFSSH)
Occupied From
00000000
00:00
OCCTOD7
UNOCTOD7
DOW8
OCCTOD8
UNOCTOD8
Occupied To
00:00
Period 8 DOW (MTWTFSSH)
Occupied From
00000000
00:00
Occupied To
00:00
*Day of week where daylight savings time will occur in the morning (at
2:00 am). Daylight savings time occurs on Sunday (7) morning, 1 hour shall
be added when entering and 1 hour subtracted when leaving.
†Date once selected (from 1) shall occur in the week number entered. 1: If day
of week selected is 7 (Sunday) time change will occur the first Sunday (week
number 1) in the month. 5: If day of week selected is 7 (Sunday) time change
will occur the last Sunday of the month (week number 4 or 5).
NOTE: nn is software version.
124
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APPENDIX C — CCN TABLES (cont)
CONFIGURATION TABLES (cont)
TABLE
CFG_TABn
(n = 1 to 8)
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
tab_nb_1
Display x table number 1
Display n var number 1
Display n table number 2
Display n var number 2
Display n table number 3
Display n var number 3
Display n table number 4
Display n var number 4
Display n table number 5
Display n var number 5
Display n table number 6
Display n var number 6
Display n table number 7
Display n var number 7
Display n table number 8
Display n var number 8
Display n table number 9
Display n var number 9
85
4
var_nb_1
tab_nb_2
var_nb_2
tab_nb_3
var_nb_3
tab_nb_4
var_nb_4
tab_nb_5
var_nb_5
tab_nb_6
var_nb_6
tab_nb_7
var_nb_7
tab_nb_8
var_nb_8
tab_nb_9
var_nb_9
85
20
85
21
85
28
85
29
85
30
92
33
92
34
0
0
DISPCONF
MST_SLV
Metric Display on STDU
Language Selection
Yes/No
No
0
DISPUNIT
0=English
1=Espanol
2=Francais
3=Portugues
4=Translated
LANGUAGE
MASTER SLAVE CONTROL
Master/Slave Select
0=Disable
1=Master
2=Slave
1=Local Control
2=Remote Control
3=CCN Control
1 to 236
0
1
ms_sel
ms_ctrl
Master Control Type
Slave Address
Lead Lag Select
2
0
slv_addr
lead_sel
0=Always Lead
1=Lag Once
Failed Only
2=Lead/Lag
Runtime Sel
40 to 400
Lead/Lag Balance Delta
Lag Start Timer
168
10
0
hours
ll_bal_d
lstr_tim
lead_pul
start_dt
lag_mini
lag_pump
2 to 30
0 to 60
min
min
^F
Lead Pulldown Time
Start if Error Higher
4
Lag Minimum Running Time
Lag Unit Pump Control
0
min
0=Stop if Unit Stops
1=Run if Unit Stops
Yes/No
0
Chiller in Series
No
II_serie
125
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APPENDIX C — CCN TABLES (cont)
CONFIGURATION TABLES (cont)
TABLE
DISPLAY NAME
Circuit Loading Sequence
RANGE
DEFAULT
UNITS
POINT NAME
lead_cir
USER
0-3
0
0=Auto,
1=A Lead
2=B Lead,
3 =C Lead
No/Yes
Staged Loading Sequence
Ramp Loading Select
No
No
1
seq_typ
No/Yes
ramp_sel
off_on_d
hpumpseq
cpumpseq
Unit Off to On Delay
1-15
min
Condenser Pumps Sequence
Cooler Pumps Sequence
0-4†
0
0-4
0
0=No Pump
1=One Pump Only
2=Two Pumps Auto
3=Pump#1 Manual
4=Pump#2 Manual
24-3000
Pump Auto Rotation Delay
Pump Sticking Protection
Stop Pump During Standby
Flow Checked if Pump Off
Auto Changeover Select*
Cooling Reset Select
48
No
No
No
No
0
hours
pump_del
pump_per
pump_sby
pump_loc
auto_sel
cr_sel
No/Yes
No/Yes
No/Yes
No/Yes
0-4
Heating Reset Select*
0-4
0
hr_sel
1 =OAT*,
0=None
2=Delta T,
3=4-20mA Control
4=Space Temp
0-2
Demand Limit Type Select
0
lim_sel
0=None
1=Switch Control
2=4-20mA Control
0-20
mA For 100% Demand Limit
mA For 0% Demand Limit
Current Limit Select
0
ma
ma
lim_mx
lim_ze
0-20
10
No
2000
5
No/Yes
curr_sel
curr_ful
heat_th
free_dt
fc_tmout
both_sel
Current Limit at 100%
Heating OAT Threshold*
Free Cooling Delta T Th*
Full Load Timeout
0 to 2000
-4-32
amps
°F
°F
min
14.4-27
18
30
No
20-300
HSM Both Command Select
No/Yes
NIGHT CONTROL
Start Hour
00:00-24:00
00:00-24:00
0-100
00:00
00:00
100
No
nh_start
nh_end
nh_limit
ice_cnfg
al_rever
stopheat
stopcool
End Hour
Capacity Limit
%
Ice Mode Enable
Reverse Alarms Relay
Cooler pump off in heat
Cond pump off in cool
No/Yes
No/Yes
No/Yes
No/Yes
No
No
No
*Not supported.
†Only condenser pump sequence 1 is supported.
function shall be ignored. Configuration 3 (4-20mA Control) and 4 (Space
Temperature) shall require an Energy Management Module.
3. Configuration 2 (4-20mA Control) shall require an Energy Management
Module. Configuration 1 Switch Demand limit provides 3 step demand limit
if an Energy Management Module is present. Otherwise, only one step is
allowed.
4. Reverse Alarms Relay configuration will be deenergized when an alarm
and alert relay is present and will be energized when no alarm is present.
NOTES:
1. Flow checked if pump off needed when a command is sent to the primary
pump to prevent cooler from freezing in winter conditions. Command will
set the cooler flow switch to closed while the controls stop the cooler
pump. The controls may then generate an alarm. If this decision is active,
the cooler flow switch is not checked when the cooler pump is stopped.
2. If cooling reset select set point has been selected the set point based on
4-20mA input signal through ComfortLink™ control, then a 4-20 mA reset
126
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APPENDIX C — CCN TABLES (cont)
SETPOINT CONFIGURATION TABLES
TABLE
SETPOINT
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
COOLING
Cooling Setpoint 1
Cooling Setpoint 2
–20-70
–20-70
–20-70
14-125
14-125
0-25
44.0
44.0
44.0
14.0
14.0
0.0
°F
°F
°F
°F
°F
^F
^F
ma
ma
°F
°F
^F
^F
csp1
csp2
Cooling Ice Setpoint
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Space T No Reset Value
SpaceT Full Reset Value
Cooling Reset Deg. Value
Cooling Ramp Loading
ice_sp
oatcr_no
oatcr_fu
dt_cr_no
dt_cr_fu
v_cr_no
v_cr_fu
spacr_no
spacr_fu
cr_deg
0-25
0.0
0-20
0-20
14-125
14-125
–30-30
0.2-2.0
0.0
0.0
14.0
14.0
0.0
1.0
cramp_sp
HEATING*
Heating Setpoint 1
80-140
80-140
14-125
14-125
0-25
100.0
100.0
14.0
14.0
0.0
°F
hsp1
Heating Setpoint 2
°F
hsp2
OAT No Reset Value
OAT Full Reset Value
Delta T No Reset Value
Delta T Full Reset Value
Current No Reset Value
Current Full Reset Value
Heating Reset Deg. Value
Heating Ramp Loading
°F
°F
oathr_no
oathr_fu
dt_hr_no
dt_hr_fu
v_hr_no
v_hr_fu
hr_deg
hramp_sp
^F
^F
ma
ma
^F
^F
0- 25
0.0
0-20
0-20
–30-30
0.2-2.0
0.0
0.0
0.0
1.0
AUTO CHANGEOVER*
Cool Changeover Setpt
Heat Changeover Setpt
39-122
32-115
75.0
64.0
°F
°F
cauto_sp
hauto_sp
MISCELLANEOUS
Switch Limit Setpoint 1
Switch Limit Setpoint 2
Switch Limit Setpoint 3
Reclaim Setpoint*
0-100
0-100
0-100
95-140
5-27
100
100
100
122.0
9.0
%
%
%
°F
°F
°F
lim_sp1
lim_sp2
lim_sp3
rsp
hr_deadb
w_sct_sp
Reclaim Deadband*
Water Val Condensing Stp
80 to 120
86
*Not supported.
MAINTENANCE DISPLAY TABLES
TABLE
BOARD_PN
DISPLAY NAME
RANGE
UNITS
POINT NAME
exv_brda
WRITE STATUS
EXV Board Circuit A
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
XXXXXXXX
EXV Board Circuit B
exv_brdb
exv_brdc
aux_brd1
aux_brd2
aux_brd3
aux_brd4
aux_brd5
emm_nrcp
rec_nrcp
cpa_vers
cpa_mtam
cpa_s1_m
cpb_vers
cpb_mtam
cpb_s1_m
cpc_vers
cpc_mtam
cpc_s1_m
EXV Board Circuit C
AUX Board #1 Part Number
AUX Board #2 Part Number
AUX Board #3 Part Number
AUX Board #4 Part Number
AUX Board #5 Part Number
EMM NRCP2 Board
Reclaim NRCP2 Board
TCPM Board Comp A
Must Trip Amps
S1 Config Switch (8 to 1)
TCPM Board Comp B
Must Trip Amps
0-600
amps
0
00000000
nnnn
0-600
amps
0
S1 Config Switch (8 to 1)
TCPM Board Comp C
Must Trip Amps
00000000
XXXXXXXX
0-600
amps
0
S1 Config Switch (8 to 1)
00000000
CUR_PHASE
DEFROSTM*
Current Phase 1 Comp A
Current Phase 2 Comp A
Current Phase 3 Comp A
Current Phase 1 Comp B
Current Phase 2 Comp B
Current Phase 3 Comp B
Current Phase 1 Comp C
Current Phase 2 Comp C
Current Phase 3 Comp C
CIR A DEFROST CONTROL
Exchanger Frost Factor
Next Sequence Allowed in
Defrost Active?
Defrost Temperature
Defrost Duration
Fan Sequence Started ?
Override State
Mean SST Calculation
Delta: OAT - Mean SST
Reference Delta
Delta - Reference Delta
Frost Integrator Gain
Defrost Fan Start Cal A
Defrost Fan Offset Cal A
0-600
0-600
0-600
0-600
0-600
0-600
0-600
0-600
0-600
amps
amps
amps
amps
amps
amps
amps
amps
amps
cpa_cur1
cpa_cur2
cpa_cur3
cpb_cur1
cpb_cur2
cpb_cur3
cpc_cur1
cpc_cur2
cpc_cur3
0-100
nnn
%
minutes
frost_a
def_se_a
mode[19]
DEFRT_A
defr_dua
def_fa_a
over_d_a
sst_dm_a
delt_a
True/False
nnn.n
nnn
°F
minutes
n
nn
nnn.n
nnn.n
nnn.n
nnn.n
n.n
°F
^F
^F
°F
delt_r_a
del_v_a
fr_int_a
def_ca_a
def_of_a
0.00
0.00
psi
psi
CIR B DEFROST CONTROL
Exchanger Frost Factor
Next Sequence Allowed in
Defrost Active?
0-100
nnn
%
frost_b
minutes
def_se_b
mode[20]
DEFRT_B
defr_dub
def_fa_b
over_d_b
sst_dm_b
delt_b
True/False
nnn.n
nnn
Defrost Temperature
Defrost Duration
°F
minutes
Fan Sequence Started?
Override State
Mean SST calculation
Delta: OAT - Mean SST
Reference Delta
Delta - Reference Delta
Frost Integrator Gain
Defrost Fan Start Cal B
Defrost Fan Offset Cal B
n
nn
nnn.n
nnn.n
nnn.n
nnn.n
n.n
°F
^F
^F
^F
delt_r_b
del_v_b
fr_int_b
def_ca_b
def_of_b
0.00
0.00
psi
psi
*Not supported.
NOTES: Tables for display only. Forcing shall not be supported on this maintenance screen.
127
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APPENDIX C — CCN TABLES (cont)
MAINTENANCE DISPLAY TABLES (cont)
TABLE
FANCTRL*
DISPLAY NAME
Cir A SCT Control Point
Cir A SCT Candidate
RANGE
UNITS
POINT NAME
sct_sp_a
WRITE STATUS
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
°F
°F
sct_fu_a
fancyc_a
fancop_a
sct_sp_b
sct_fu_b
fancyc_b
fancop_b
sct_sp_c
sct_fu_c
fancyc_c
fancop_c
Cir A Fan Cycle Counter
Cir A Optimal Fan Count
Cir B SCT Control Point
Cir B SCT Candidate
Cir B Fan Cycle Counter
Cir B Optimal Fan Count
Cir C SCT Control Point
Cir C SCT Candidate
Cir C Fan Cycle Counter
Cir C Optimal Fan Count
°F
°F
°F
°F
LAST_POR
Power On 1: day-mon-year
Power On 1: hour-minute
PowerDown 1:day-mon-year
PowerDown 1:hour-minute
Power On 2: day-mon-year
Power On 2: hour-minute
PowerDown 2:day-mon-year
PowerDown 2:hour-minute
Power On 3: day-mon-year
Power On 3: hour-minute
PowerDown 3:day-mon-year
PowerDown 3:hour-minute
Power On 4: day-mon-year
Power On 4: hour-minute
PowerDown 4:day-mon-year
PowerDown 4:hour-minute
Power On 5: day-mon-year
Power On 5: hour-minute
PowerDown 5:day-mon-year
PowerDown 5:hour-minute
nnnnnn
nnnn
ddmmyy
hhmm
date_on1
time_on1
date_of1
time_of1
date_on2
time_on2
date_of2
time_of2
date_on3
time_on3
date_of3
time_of3
date_on4
time_on4
date_of4
time_of4
date_on5
time_on5
date_of5
time_of5
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
nnnnnn
nnnn
ddmmyy
hhmm
LOADFACT
CAPACITY CONTROL
Average Ctrl Water Temp
Differential Water Temp
Water Delta T
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn
°F
ctrl_avg
diff_wt
°F
^F
delta_t
Control Point
°F
CTRL_PNT
reset
tp_error
cap_t
Reset Amount
Controlled Temp Error
Actual Capacity
^F
^F
%
Actual Capacity Limit
Actual Chiller Current
Chiller Current Limit
Current At 30% Load A
Current At 30% Load B
Current At 30% Load C
Current At 100% Load A
Current At 100% Load B
Current At 100% Load C
Current Z Multiplier Val
Load/Unload Factor
Active Capacity Override
nnn
%
cap_lim
TOT_CURR
CURR_LIM
cur_30_a
cur_30_b
cur_30_c
cur100_a
cur100_b
cur100_c
zm
nnnn
nnnn
nnnn
nnnn
nnnn
nnnn
nnnn
nnnn
n.n
amps
amps
amps
amps
amps
amps
amps
amps
nnn.n
nn
0/0
smz
over_cap
EHS CAPACITY CONTROL
EHS Ctrl Override
Requested Electric Stage
Electrical Pulldown?
nn
over_ehs
eh_stage
ehspulld
nn
True/False
EXV_CTRL
EXV CONTROL
EXV Position Circuit A
Discharge Superheat A
Suction Superheat A
nnn.n
nnn.n
nn.n
nn.n
nn.n
nn.n
nn
nnn.n
nnn.n
nn.n
nn.n
nn.n
nn.n
nn
nnn.n
nnn.n
nn.n
nn.n
nn.n
nn.n
nn
%
EXV_A
%
DSH_A
SH_A
^F
^F
^F
^F
Suction SH Control Pt A
Cooler Exchange DT Cir A
Cooler Pinch Ctl Point A
EXV Override Circuit A
EXV Position Circuit B
Discharge Superheat B
Suction Superheat B
Suction SH Control Pt B
Cooler Exchange DT Cir B
Cooler Pinch Ctl Point B
EXV Override Circuit B
EXV Position Circuit C
Discharge Superheat C
Suction Superheat C
sh_sp_a
pinch_a
pinch_spa
ov_exv_a
EXV_B
DSH_B
SH_B
sh_sp_b
pinch_b
pinch_spb
ov_exv_b
EXV_C
DSH_C
SH_C
sh_sp_c
pinch_c
pinch_spc
ov_exv_c
%
%
^F
^F
^F
^F
%
%
^F
^F
^F
^F
Suction SH Control Pt C
Cooler Exchange DT Cir C
Cooler Pinch Ctl Point C
EXV Override Circuit C
ECONOMIZER CONTROL
Economizer Position A
Economizer Superheat A
Economizer SH Setpoint A
EXV Override Circuit A
Economizer Position B
Economizer Superheat B
Economizer SH Setpoint B
EXV Override Circuit B
Economizer Position C
Economizer Superheat C
Economizer SH Setpoint C
EXV Override Circuit C
nnn.n
nn.n
nn.n
nn
nnn.n
nn.n
nn.n
nn
nnn.n
nn.n
nn.n
nn
%
EXV_EC_A
eco_sha
ecsh_spa
ov_eco_a
EXV_EC_B
eco_shb
ecsh_spb
ov_eco_b
EXV_EC_C
eco_shc
ecsh_spc
ov_eco_c
^F
^F
%
^F
^F
%
^F
^F
*Not supported.
128
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APPENDIX C — CCN TABLES (cont)
MAINTENANCE DISPLAY TABLES (cont)
TABLE
MSTSLAVE
DISPLAY NAME
RANGE
UNITS
POINT NAME
WRITE STATUS
MASTER/SLAVE CONTROL
Unit is Master or Slave
Master Control Type*
Master/Slave Ctrl Active
Lead Unit is the:
Disable/Master/Slave
Local/Remote/CCN
True/False
mstslv
ms_ctrl
ms_activ
lead_sel
slv_stat
Master/Slave
Slave Chiller State†
0=Chiller is off
1=Valid Run State in
CCN Mode
2=Unused for this control
3=Chiller is in local mode
4=Power fail restart in
progress
5=Shudown due to fault
6=Communication failure
0-100
Slave Chiller Total Cap
Lag Start Delay**
Lead/Lag Hours Delta*
Lead/Lag Changeover?**
Lead Pulldown?
Master/Slave Error
Max Available Capacity?††
Slave Lagstat
%
minutes
hours
slv_capt
l_strt_d
ll_hr_d
1-30
nnnnn
Yes/No
ll_chang
ll_pull
Yes/No
nn
ms_error
cap_max
lagstat
True/False
0=Unit not configured
as a slave chiller
1=Slave pump
configuration error
(ms_error=1)
2=Unit configured as
slave chiller with
lwt_opt=no (entering
water control) with
pump control
(lag_pump=0)
3=Unit configured as slave
chiller with lwt_opt=yes
(leaving water control)
with pump control
(lag_pump=0)
4=Unit Configured as slave
chiller with lwt_opt=no
(entering water control)
with no pump control
(lag_pump=1)
5=Unit configured as slave
chiller with lwt_opt=yes
(leaving water control)
with no pump control
(lag_pump=1)
*Always CCN for the slave chiller.
†Slave chiller chillstat value
**This decision is consistent for master chiller only. It shall be set by default to 0 for the slave chiller.
††This item is true when chiller has loaded its total available capacity tonnage.
TABLE
OCCMAINT
DISPLAY NAME
Current Mode (1=occup.)
RANGE
UNITS
POINT NAME
MODE
PER_NO
WRITE STATUS
0/1
Current Occp Period #
Timed-Override in Effect
Timed-Override Duration
Current Occupied Time
Current Unoccupied Time
Next Occupied Day
1 to 8
Yes/No
0-4
OVERLAST
OVR_HRS
STRTTIME
ENDTIME
NXTOCDAY
NXTOCTIM
NXTUNDAY
NXTUNTIM
PRVUNDAY
PRVUNTIM
hours
00:00-23:59
00:00-23:59
Mon-Sun
Next Occupied Time
00:00-23:59
Mon-Sun
Next Unoccupied Day
Next Unoccupied Time
Prev Unoccupied Day
Prev Unoccupied Time
00:00-23:59
Mon-Sun
00:00-23:59
TABLE
PR_LIMIT
DISPLAY NAME
RANGE
UNITS
POINT NAME
WRITE STATUS
Discharge A Temp Average
Discharge A Temp Rate
Discharge A Gas Limit
Suction A Temp Average
Discharge B Temp Average
Discharge B Temp Rate
Discharge B Gas Limit
Suction B Temp Average
Discharge C Temp Average
Discharge C Temp Rate
Discharge C Gas Limit
Suction C Temp Average
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
nnn.n
°F
^F
°F
°F
°F
^F
°F
°F
°F
^F
°F
°F
sdt_m_a
sdt_mr_a
sdtlim_a
sst_m_a
sdt_m_b
sdt_mr_b
sdtlim_b
sst_m_b
sdt_m_c
sdt_mr_c
sdtlim_c
sst_m_c
NOTE: Table for display only. Used for Cooling and Heat Pump Compressor Envelope.
TABLE
SERMAINT
DISPLAY NAME
RANGE
UNITS
POINT NAME
S_RESET
WRITE STATUS
forcible
Reset Maintenance Alert
1 to 11: reset individually
12: reset all
nn
OPERATION WARNINGS
1 — Refrigerant Charge
2 — Water Loop Size
Normal/Low/Disable
Normal/Low/Disable
charge_m
wloop_m
GENERAL SERVICING DELAYS
3 — Cooler Pump 1 (days)
4 — Cooler Pump 2 (days)
5 — Condenser Pump 1 (days)
6 — Condenser Pump 2 (days)
7 — Water Filter (days)
8 — Cp A Oil Filter (days)
9 — Cp B Oil Filter (days)
10 — CP.C Oil Filter (days)
0-1000/Alert/Disable
0-1000/Alert/Disable
0-1000/Alert
cpump1_m
cpump2_m
hpump1_m
hpump2_m
wfilte_m
0-1000/Alert
0-1000/Alert/Disable
0-1000/Alert
0-1000/alert
0-1000/Alert
oilfa_m
oilfilb_m
oilfic_m
129
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APPENDIX C — CCN TABLES (cont)
SERVICE CONFIGURATION TABLES
WRITE
STATUS
TABLE
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
TABLE USED FOR DISABLE COMPRESSORS (see notes)
CP_UNABL
(See Notes)
Compressor A Disable
Compressor B Disable
Compressor C Disable
No/Yes
No/Yes
No/Yes
No
No
No
un_cp_a
un_cp_b
un_cp_c
FACTORY
Unit Type
1 (Cooling Only)
2 (Heat Pump)*
3 (Water Cooled)
4 (Heat Machine)
0 to 1800
1
unit_typ
(See Notes)
Unit Capacity
Nominal Unit Size
unitsize
freq_60H
voltage
varfan_a
varfan_b
varfan_c
softstar
Power Frequence 60HZ Sel
Power Supply Voltage
NB Fans on Varifan Cir A
NB Fans on Varifan Cir B
NB Fans on Varifan Cir C
Soft Starter Select
Yes/No
Yes
460
1
1
0
No
No
No
No
Yes
No
No
Yes
No
No
No
200 to 660
0 to 6
volts
0 to 6
0 to 6
Yes/No
Wye Delta Start Select
Air Cooled Reclaim Sel
Free Cooling Select
Yes/No
wye_delt
recl_opt
freecool
heat_sel
cond_val
hgbp_sel
mchx_sel
boil_sel
Yes/No
Yes/No
Cooler Heater Select
Yes/No
Condenser Water Val Sel*
Hot Gas Bypass Select
MCHX Exchanger Select
Boiler Command Select
Energy Management Module
High Tiers Display Selec
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
emm_nrcp
highdisp
No = Use Navigator™
display as user interface
(factory installed)
Yes = Use Touch Pilot™
Display as user interface
(factory installed)
0 to 9999
Factory Password
111
No
2
0
0
No
No
fac_pass
kithydro
cpass_nb
vlt_sel
vlt_rpm
highcond
max_clwt
Hydraulic Transducer Kit
Cooler Pass Number
VLT Fan Drive Select*
VLT Fan Drive rpm*
High Condensing Select
Yes/No
1 to 3
Yes/No
Max Condenser LWT=45degC Yes/No
Compressor A Config
Must Trip Amps
S1 Config Switch (8 to 1)
FACTORY2
0 to 600
Refer to Appendix D
cpa_mtac
cpa_s1_c
00000000 (8 position dip Refer to Appendix D
switch configuration)
Compressor B Config
Must Trip Amps
S1 Config Switch (8 to 1)
0 to 600
Refer to Appendix D
cpb_mtac
cpb_s1_c
00000000 (8 position dip Refer to Appendix D
switch configuration)
Compressor C Config
Must Trip Amps
S1 Config Switch (8 to 1)
0 to 600
0
0
cpc_mtac
cpc_s1_c
00000000 (8 position dip
switch configuration)
2 to 8
Circuit A Total Fans NB
0
nb_fan_a
nb_fan_b
nb_fan_c
exva_max
exvb_max
exvc_max
eco_cnfa
eco_cnfb
eco_cnfc
Circuit B Total Fans NB
2 to 8
0
Circuit C Total Fans NB
0 to 8
0
EXV A Maximum Steps Numb
EXV B Maximum Steps Numb
EXV C Maximum Steps Numb
Economizer A Steps Numb
Economizer B Steps Numb
Economizer C Steps Numb
0/15000
4260
4260
0
0/15000
0/15000
0/15000
2785†
2785†
0
0/15000
0/15000
*Not supported.
†0 = No economizer.
NOTES:
1. Table used to disable compressors for maintenance purposes. The
capacity control will consider that these compressors (once set to YES)
are failed manually (no alarm will appear).
2. Enter unit size. This item allows the controls to determine capacity of each
compressor and the total number of fans on each circuit based on a com-
pressor arrangement array (can be viewed in table FACTORY2). It is not
necessary to enter compressor capacity and number of fans on each cir-
cuit. See the 30XW Installation Instructions for more information.
3. Number of fans controlled directly by a variable speed fan actuator using
0 to 10 vdc signal. This will enable the controls to determine the remaining
discrete fan staging outputs from the total fans on each circuit.
4. Used for extra functions with the purpose of energy management such as
occupancy override switch, ice storage, setpoint reset, and demand limit.
5. Compressor capacity will be automatically determined if unit size entered
in FACTORY table matches the values in the unit compressor configura-
tion table.
6. Total number of fans includes fans controlled by a variable speed fan. This
value will be automatically populated if unit size entered in FACTORY
table matches the values in the unit compressor configuration table.
130
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APPENDIX C — CCN TABLES (cont)
SERVICE CONFIGURATION TABLES (cont)
TABLE
MAINTCFG
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
s_alert
WRITE STATUS
MAINTENANCE CONFIG
Servicing Alert
Refrigerant Charge Ctrl
Water Loop Control
CPump 1 Ctl Delay (days)
CPump 2 Ctl Delay (days)
HPump 1 Ctrl Delay (days)*
HPump 2 Ctrl Delay (days)*
Water Filter Ctrl (days)
Oil Filter A Ctrl (days)
Oil Filter B Ctrl (days)
Oil Filter C Ctrl (days)
Enable/Disable
Enable/Disable
Enable/Disable
0-1000
Disable
Disable
charge_c
wloop_c
cpump1_c
cpump2_c
hpump1_c
hpump2_c
wfilte_c
Disable
0
0
0
0
0
0
0
0
0-1000
0-1000
0-1000
0-1000
0 to 1000
0 to 1000
0 to 1000
oilfia_c
oilfib_c
oilfic_c
*Not supported.
TABLE
DISPLAY NAME
RANGE
DEFAULT
UNITS
POINT NAME
WRITE STATUS
SERVICE1
Cooler Fluid Type
1/2
1
1
34
38
1
flui_typ
1=Water
2=Brine
0-60
Flow Switch SP*
flow_sp
Brine Freeze Setpoint
Brine Minimum Fluid Temp
Condenser Fluid Type
–20.0-34.0
10.0-34.0
1/2
°F
°F
freezesp
mini_lwt
cond_typ
1=Water
2=Brine
Yes/No
–20.0-20.0
–5.0-5.0
–20.0-20.0
20-100
12.6-44
12.6-44
12.6-44
–3.0-3.0
–3.0-3.0
–3.0-3.0
40-55
Entering Fluid Control
Prop PID Gain Varifan
Int PID Gain Varifan
No
ewt_opt
hd_pg
2.0
0.2
0.4
100
hd_ig
Deri PID Gain Varifan
hd_dg
Maximum Ducted Fan Speed
EXV A Superheat Setpoint
EXV B Superheat Setpoint
EXV C Superheat Setpoint
Pinch offset circuit A
%
fan_max
sh_sp_a
sh_sp_b
sh_sp_c
p_ofst_a
p_ofst_b
p_ofst_c
mop_sp
hp_th
14.4
14.4
14.4
0
^F
^F
^F
^F
^F
^F
°F
psi
^F
Pinch offset circuit B
0
Pinch offset circuit C
–3.6
62
EXV MOP Setpoint
High Pressure Threshold
Cooler Heater Delta Spt
Auto Start When SM Lost
3way Valve Min Position
3way Valve Max Position
Economizer SH Setpoint A
Economizer SH Setpoint B
Economizer SH Setpoint C
Fast Loading Sequence
EWT Probe on Cir A Side
200-290
1-6
275.5
2
heatersp
auto_sm
min_3w
max_3w
esh_sp_a
esh_sp_b
esh_sp_c
fastload
ewt_cirA
Enable/Disable
0-50
Disable
0
%
%
^F
^F
^F
20-100
5-15
100
10.8
10.8
10.8
0
5-15
5-15
0-4
Yes/No
Yes
*Not supported. Must be configured at default.
NOTE: This table shall be downloadable at any time. However, modified value shall not be used by tasks until the unit is in OFF state. This shall not apply to the Varifan
gains that shall be modified at any time and used immediately by the head pressure control tasks even if the unit is in operation.
TABLE
DISPLAY NAME
RANGE
UNITS
POINT NAME
WRITE STATUS
TABLE TO BE USED FOR RUN TIMES UPDATE IN CASE OF CONTROL RETROFIT
UPDHRFAN*
Free Cooling A Pump Hours
Free Cooling B Pump Hours
Circuit A Defrost Number
Circuit B Defrost Number
Circuit A Fan #1 Hours
Circuit A Fan #2 Hours
Circuit A Fan #3 Hours
Circuit A Fan #4 Hours
Circuit A Fan #5 Hours
Circuit A Fan #6 Hours
Circuit A Fan #7 Hours
Circuit A Fan #8 Hours
Circuit A Fan #9 Hours
Circuit A Fan #10 Hours
Circuit B Fan #1 Hours
Circuit B Fan #2 Hours
Circuit B Fan #3 Hours
Circuit B Fan #4 Hours
Circuit B Fan #5 Hours
Circuit B Fan #6 Hours
Circuit B Fan #7 Hours
Circuit B Fan #8 Hours
Circuit B Fan #9 Hours
Circuit B Fan #10 Hours
Circuit C Fan #1 Hours
Circuit C Fan #2 Hours
Circuit C Fan #3 Hours
Circuit C Fan #4 Hours
Circuit C Fan #5 Hours
Circuit C Fan #6 Hours
Circuit C Fan #7 Hours
Circuit C Fan #8 Hours
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
hours
hours
hr_fcp_a
hr_fcp_b
nb_def_a
nb_def_b
hr_fana1
hr_fana2
hr_fana3
hr_fana4
hr_fana5
hr_fana6
hr_fana7
hr_fana8
hr_fana9
hrfana10
hr_fanb1
hr_fanb2
hr_fanb3
hr_fanb4
hr_fanb5
hr_fanb6
hr_fanb7
hr_fanb8
hr_fanb9
hrfanb10
hr_fanc1
hr_fanc2
hr_fanc3
hr_fanc4
hr_fanc5
hr_fanc6
hr_fanc7
hr_fanc8
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
hours
*Not supported.
NOTE: This table shall be used for purposes of transplanting the devices on time in the event of a module hardware failure or software upgrade via downloading. It shall
be usable only if all items are still null. Afterwards, its access shall be denied.
131
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APPENDIX C — CCN TABLES (cont)
SERVICE CONFIGURATION TABLES (cont)
TABLE
DISPLAY NAME
RANGE
UNITS
POINT NAME
hr_mach
st_mach
hr_cp_a
st_cp_a
hr_cp_b
st_cp_b
hr_cp_c
st_cp_c
hr_cpum1
hr_cpum2
hr_hpum1
hr_hpum2
WRITE STATUS
TABLE TO BE USED FOR RUN TIMES UPDATE IN CASE OF CONTROL RETROFIT
UPDTHOUR
Machine Operating Hours
Machine Starts
0
0
0
0
0
0
0
0
0
0
0
0
hours
hours
hours
hours
Compressor A Hours
Compressor A Starts
Compressor B Hours
Compressor B Starts
Compressor C Hours
Compressor C Starts
Water Pump #1 Hours
Water Pump #2 Hours
Condenser Pump #1 Hours
Condenser Pump #2 Hours
hours
hours
hours
hours
NOTE: This table shall be used for purposes of transplanting the devices on time in the event of a module hardware failure or software upgrade via downloading. It shall
be usable only if all items are still null. Afterwards, its access shall be denied.
132
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APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES
ACROSS-THE-LINE START — STANDARD CONDENSING
CIRCUIT A
CIRCUIT B
MTA
MTA
30XW
VOLTAGE
CPM DIP
SETTING SETTING
CIRCUIT A CIRCUIT B
UNITSIZE (3 ph, 60Hz) SWITCHES
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
S1
OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF
OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
ON ON ON OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF ON OFF OFF OFF
OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF
OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
ON ON ON OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF
575
S2
220
278
338
220
278
338
254
314
378
220
278
338
220
278
338
254
314
378
S1
150,325
175,350
200,400
460
380
575
460
380
575
460
380
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
ACROSS-THE-LINE START — HIGH CONDENSING/HEAT MACHINE
CIRCUIT A
CIRCUIT B
MTA
MTA
30XW
VOLTAGE
CPM DIP
SETTING
SETTING
UNITSIZE (3 ph, 60Hz) SWITCHES
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CIRCUIT A CIRCUIT B
S1
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON OFF ON ON OFF OFF OFF OFF ON OFF ON ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF ON OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON OFF ON ON OFF OFF OFF OFF ON OFF ON ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF ON OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
OFF ON ON OFF OFF ON OFF OFF OFF ON ON OFF OFF ON OFF OFF
OFF ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF
ON ON OFF ON ON ON OFF OFF ON ON OFF ON ON ON OFF OFF
575
S2
282
354
426
282
354
426
322
402
486
282
354
426
282
354
426
322
402
486
S1
150,325
175,350
200,400
460
380
575
460
380
575
460
380
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
LEGEND
CPM
DIP
MTA
—
—
—
Compressor Protection Module
Dual In-Line Package
Must Trip Amps
NOTE: Sizes 150-200 are Circuit A only.
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APPENDIX D — 30XW150-400 CPM DIP SWITCH ADDRESSES (cont)
WYE-DELTA START — STANDARD CONDENSING
CIRCUIT A
CIRCUIT B
MTA
MTA
30XWUNIT VOLTAGE
CPM DIP
SETTING
SETTING
SIZE
(3 ph, 60Hz) SWITCHES
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CIRCUIT A CIRCUIT B
S1
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON ON ON OFF ON ON ON OFF ON ON ON OFF ON ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF ON OFF ON OFF OFF ON ON OFF ON OFF ON OFF OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF OFF ON OFF OFF OFF ON ON OFF OFF ON OFF
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
ON OFF OFF OFF OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON ON OFF ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON ON ON OFF ON ON ON OFF ON ON ON OFF ON ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF ON OFF ON OFF OFF ON ON OFF ON OFF ON OFF OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF OFF ON OFF OFF OFF ON ON OFF OFF ON OFF
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
ON OFF OFF OFF OFF ON ON OFF ON OFF OFF OFF OFF ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON ON OFF ON OFF ON ON OFF ON ON OFF ON OFF ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF ON OFF OFF OFF ON ON OFF OFF ON OFF OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF ON OFF ON OFF ON ON OFF OFF ON OFF ON OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF ON ON ON ON OFF ON OFF OFF ON ON ON ON OFF ON OFF
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF ON ON OFF ON ON ON OFF OFF ON ON OFF ON ON ON OFF
575
S2
220
278
338
554
638
220
278
338
554
638
254
314
378
626
722
220
278
338
554
638
220
278
338
554
638
254
314
378
626
722
S1
460
S2
S1
150,325
380
S2
S1
230
S2
S1
200
S2
S1
575
S2
S1
460
S2
S1
175,350
380
S2
S1
230
S2
S1
200
S2
S1
575
S2
S1
460
S2
S1
200,400
380
S2
S1
230
S2
S1
200
S2
WYE-DELTA START — HIGH CONDENSING/HEAT MACHINE
CIRCUIT A
CIRCUIT B
MTA
SETTING
CIRCUIT A
MTA
SETTING
CIRCUIT B
30XW
VOLTAGE
CPM DIP
UNIT SIZE (3 ph, 60Hz) SWITCHES
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
S1
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF ON ON ON ON OFF ON OFF OFF ON ON ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
575
S2
282
354
426
706
810
282
354
426
706
810
322
402
486
802
922
282
354
426
706
810
282
354
426
706
810
322
402
486
802
922
S1
460
S2
ON OFF ON ON ON OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON
ON OFF ON ON ON OFF OFF ON
S1
150,325
175,350
200,400
380
230
200
575
460
380
230
200
575
460
380
230
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
S1
S2
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF ON OFF OFF ON ON ON OFF OFF ON OFF OFF ON ON ON OFF
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF OFF OFF ON OFF OFF ON ON OFF OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF ON ON ON ON OFF ON OFF OFF ON ON ON ON OFF
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF ON ON ON OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF ON ON
ON OFF ON ON ON OFF OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF ON OFF OFF ON ON ON OFF OFF ON OFF OFF ON ON ON OFF
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF OFF ON ON OFF OFF OFF ON OFF OFF ON ON OFF OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF ON ON OFF OFF OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON OFF ON OFF ON ON OFF ON ON OFF ON OFF ON ON OFF ON
ON OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF
ON ON ON ON ON OFF ON ON ON ON ON ON ON OFF ON ON
ON OFF ON ON OFF OFF OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF ON
ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF
OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF ON OFF ON OFF ON
200
LEGEND
NOTE: Sizes 150-200 are Circuit A only.
CPM
—
—
—
Compressor Protection Module
Dual In-Line Package
Must Trip Amps
DIP
MTA
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A30-4849
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A30-4850
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APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE
AND CSM CONTROLLER
The following is intended to assist a Carrier technician in
configuring a 30XW chiller so either the i-Vu® 4.0 or 4.2 de-
vice, CCN Global Schedule Master, or a CSM controller can
Start and Stop the chiller. The 30XW chiller has unique table
naming convention for its Time Schedules that are different
than what is used today in CCN. The five steps outlined in the
procedures below must be followed in order to have the i-Vu
device and CCN products control the chiller.
Step 1 — Chiller Configuration
1. Make sure the chiller is shut down and that the Emergen-
cy On/Off Switch (SW2) is in the Off Position and the
Enable-Off-Remote (SW1) is in the Disable position.
A30-4851
2. Next, UPLOAD the chiller to assure the configuration is
current.
Fig. A — NTSV Table Name (Local Schedule)
NOTE: This must be done in both NSTV and CVIEW.
3. Change the chiller’s Time Schedule Table Name from
OCCyP0xx to OCCPC0xx. See descriptions below.
LOCAL AND NETWORK TIME SCHEDULE
DESCRIPTIONS
OCCPC01S — The i-Vu 4.2 device will write to this Time
Schedule Table.
OCC2P02S — This is for Dual Setpoint Control and MUST
be Configured for 24/7 Occupied when the i-Vu device is writ-
ing to OCCPC01S.
OCCPC65E — Used with the i-Vu device or another CCN
Global Schedule Master with Single Setpoint Control.
OCC2P02E — This will only be used with Dual Setpoint Con-
trol. This is not applicable in this application.
30-4852
Fig. B — NTSV Table Name (Network Schedule)
TIME SCHEDULE TABLE NAME CHANGE
NSTV — When using NSTV to edit a Time Schedule Name,
the process is the same for both Local (S) or Network (E) Time
Schedules.
1. Highlight the chiller, then (at the top menu bar) click on
Configure Names…
2. When the dialog box opens, scroll down to find the four
time schedules (as seen in Fig. A for Local Schedule or
Fig. B for Network Time Schedule). Highlight the desired
Time Schedule to edit.
3. At the bottom where it says New name, double click on
OCC1P01x and rename it with OCCPC01x click Save
click OK.
-4853
4. Download the new configuration to the chiller.
5. Cycle power to the MBB (main base board) using SW2
emergency stop.
CVIEW — If using CVIEW to edit a Time Schedule Name,
the process is the same for both Local (S) or Network (E) Time
Schedules.
Fig. C — CVIEW Table Name (Local Schedule)
1. Highlight the chiller and click Configure Table Names.
2. When the dialog box opens, scroll down to find the six
OCC tables.
NOTE: Only the "S" and "E" Schedules are editable.
3. Highlight the Time Schedule OCC1P01x then click Mod-
ify…
4. In the new dialog box, rename the schedule OCCPC01x
(as seen in Fig. C for Local Schedule or Fig. D for Net-
work Time Schedule) then click OK to close this dialog
box.
5. Click Close to close the Table Names dialog box.
6. Download the new configuration to the chiller.
0-4854
7. Cycle power to the MBB (main base board) using SW2
emergency stop.
Fig. D — CVIEW Table Name (Network Schedule)
137
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APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE
AND CSM CONTROLLER (cont)
2. Set the Enable-Off-Remote (SW1) switch to the Enable
position. (If Remote is used, external contacts will need
to be closed or a jumper needs to be installed on TB-5
no. 9, 10.) The chiller will run off either the Switch,
Time Schedule, or CCN Mode (see Mode Descriptions
in Step 2).
This completes the configuration decisions needed in a
30XW unit to enable i-Vu device scheduling to control the
chiller start/stop.
Step 2 — Chiller Mode Selection — There are
3 different mode selections for the chiller which are described
below. In order to change the mode from the default configura-
tion, a scrolling marquee or handheld Navigator™ device must
be used.
1. Using a Navigator device, select Operating Modes
SLCT OPER, then enter the password.
2. The screen defaults to SWITCH Mode. If using an i-Vu
device or CCN Global Scheduling, use the up arrow to
select Time Sched and then press Enter.
Step 5 — i-Vu Device Scheduling Setup
CONFIGURING THE i-Vu 4.2 DEVICE (LOCAL AND
GLOBAL SCHEDULING)
1. After chiller has been scanned into the database, check
the Schedule number. To do this, click on the Schedules
Tab CCN Tab. The CCN Schedule Number needs to
be the same number that the user edited in Fig. A or C for
local or Fig. B or D for global (see Fig. E).
2. Next, create a Schedule by highlighting the chiller.
3. Click on Schedules Configure Add.
or
Click the up arrow and select CCN to control the chiller
using a CCN Network Command of "CHIL_S_S".
MODE DESCRIPTIONS
Switch — The chiller will be running 24/7 (no time schedule
involved). DO NOT use for the i-Vu device or CCN Global
Scheduling.
Time Sched — This mode will allow the user to configure a
local schedule and control the chiller by either Local Time
Schedule or by setpoint tables 1 or 2. This mode needs to be se-
lected if i-Vu will be writing to either a Local (S) or Network
(E) Time Schedule.
NOTE: The i-Vu CCN 4.0 device can only write to Network
schedules.
CCN — This will be used when a CCN controller, like a CSM,
Translator, or CC will be writing to the chiller's CCN point
name CHIL_S_S for starting and stopping the equipment.
4. Then select the type of schedule from the drop down
menu.
Example: Select Normal Weekly and the schedule
should look like Fig. F.
5. Configure the schedule.
NOTE: Refer to the i-Vu Installation and Startup manual for
more information on creating a schedule in i-Vu.
CONFIGURING THE i-Vu 4.0 DEVICE (GLOBAL
SCHEDULING)
Step 3 — Chiller Cooling Set Point Selec-
tion — There are several options for controlling the Leaving
Chilled Water temperature. For the purpose of having i-Vu able
to start stop the chiller through the Time Schedule MODE the
chiller's "Cooling Set Point Select" decision needs to be con-
figured for SETPOINT 1 using a scrolling marquee or Naviga-
tor device.
1. Using a Navigator device, select Operating Modes
SLCT SP.SE, then enter the password.
2. Click the arrow up and select SETPOINT 1 then push
Enter.
1. After chiller has been scanned into the database, check
the Schedule number. To do this, expand the Chiller
on the left-hand navigation pane click the on the
"Schedule" point Properties tab Summary Tab.
Enter CCN Global Schedule Number. It needs to be
the same number that the user edited in Fig. B or D (see
Fig. G).
2. Follow Steps 2 through 5 in the Configuring the i-Vu 4.2
device (Local and Global Scheduling) section.
This completes configuring a 30XW Chiller, i-Vu, and
CCN Network Time Schedules.
Step 4 — Chiller Switch Setup
1. Set the Emergency On/Off Switch (SW2) switch to the
On Position.
A30-4855
Fig. E — CCN Tab
138
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APPENDIX F — GLOBAL TIME SCHEDULE CONFIGURATION FOR i-Vu® DEVICE
AND CSM CONTROLLER (cont)
A30-4856
Fig. F — Schedule Type Example (Weekly)
A30-4857
Fig. G — CCN Global Schedule Number
139
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INDEX
4-20 mA temperature reset 36
Actual start-up 47
Local equipment network 17
Loss of fluid flow protection 65
Low condenser fluid temperature
head pressure control 46
Operating instructions 46
Option 46
Alarms and alerts 68
Alarm control 42
Equipment priority 42
Routing control 42
System name 43
Board addresses 17
Brine or glycol operation 27
Broadcast acknowledger 20, 42
Broadcast configuration 41
Capacity control overrides 43
Carrier Comfort Network® (CCN) 18
Interface 18
Low fluid temperature 65
Machine control methods 20
Machine on/off control 20
Machine start delay 29
Main Base Board (MBB)
Maintenance 67
9
Minimum fluid loop volume 47
Minimum load control 29
MLV/condenser board 15
Loadshed controlled demand limit 41
Tables 118-132
Navigator™ display module
Machine control 23
7
Chilled water flow switch 66
Chilled water fluid type selection 27
Circuit/compressor staging
and loading 29
Navigator display tables 105-117
No pump control 28
Operating limitations 47
Operating modes 54
Operation 54-59
Loading 29
Staging 29
Communication failure retry time 42
Compressor
Piping and instrumentation 135, 136
Pressure relief valves 67
Pre-start-up 46
Assembly 63
Oil system 63
Pump operation 54
Protection 10,67
Ramp loading 35
Compressor protection
module (CPM) 10
Re-alarm time 43
Recommended maintenance schedule 67
Red LED 17
Configuration 18-46
Control module communication 17
Controls 9-18
Refrigerant charge 67
Refrigerant circuit 67
Relief devices 67
Remote alarm and alert relays 18
Retubing 65
Conventions used in this manual
Cooler 64
3
Pump control 28
Cooling set point selection 25
Return water reset 35
CPM DIP switch addresses 133,134
Daylight saving time configuration 43
Demand limit 39
Safety considerations
Safety devices 67
Sensors 56
2
Externally powered capacity based 40
Externally powered current based 40
Switch controlled 39
Sequence of operation 54
Service 59-67
Service test 83
Diagnostic alarm codes
Set point occupancy 25
Single pump control 28
Space temperature reset 36
Start-up 47-53
and possible causes 73
Display module usage
Dual chiller control 29
3
For parallel applications 30
For series applications 33
Pump control for parallel
Start-up checklist for
30XW liquid chillers CL-1 to CL-7
Suction service valve 64
System check 46
chiller applications 33
Pump control for series
Temperature reset 35
Thermistors 56
chiller applications 35
Dual chiller sequence of operation 54
Dual pump and manual control 28
Economizer assembly 59
Electronic expansion valve (EXV) 59
EXV board 13
Tightening cooler head bolts 65
Touch Pilot display 3,17
Display tables 86-104
Machine control 20
Operation configuration tables 18
Transducers 56
EXV control 60
Main EXV control 59
Troubleshooting 67-85
Tube plugging 65
Troubleshooting procedure 61
Emergency on/off switch (SW2) 16
Enable-off-remote contact
switch (SW1) 16
Voltage 47
Water treatment 66
Yellow LED 17
Energy Management Module (EMM) 16
Entering fluid control option 25
Flow rate requirements 47
Freeze protection 43,76
Fresh water 27
General (Controls)
9
Green LED 17
Head pressure control 46
Heat exchangers, inspecting/cleaning 66
Ice storage operation 41
Leak testing 67
Copyright 2009 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T Pg 140 11-09 Replaces: New
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START-UP CHECKLIST FOR 30XW LIQUID CHILLERS
A. PROJECT INFORMATION
Job Name ________________________________________________________________________________________
Address __________________________________________________________________________________________
City ________________________________ State ________________________ Zip ___________________________
Installing Contractor ________________________________________________________________________________
Sales Office_______________________________________________________________________________________
Start-up Performed By ______________________________________________________________________________
Design Information
CAPACITY
EWT
LWT
FLUID TYPE
FLOW RATE
P.D.
Evaporator
Condenser
Unit
Model _______________________________________ Serial ______________________________________
Compressors
Compressor A
Model _______________________________________ Serial ______________________________________
Compressor B
Model _______________________________________ Serial ______________________________________
Evaporator
Model _______________________________________ Serial ______________________________________
Condenser
Model _______________________________________ Serial ______________________________________
B. PRELIMINARY EQUIPMENT CHECK (This section to be completed by installing contractor)
1. Is there any physical damage?
Will this prevent start-up?
Description
Yes
Yes
No
No
___________________________________________________________________________________________
___________________________________________________________________________________________
2. Unit is installed level as per the installation instructions.
3. Power supply agrees with the unit nameplate.
4. Correct control voltage ________vac.
5. Electrical power wiring is installed properly.
6. Unit is properly grounded.
7. Electrical circuit protection has been sized and installed properly.
8. All terminals are tight.
9. All plug assemblies are tight.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
10. All cables, thermistors and transducers have been inspected for cross wires.
11. All thermistors are fully inserted into wells.
12. Relief valve vent piping per local codes.
13. Mechanical room temperature maintained above 50 F (10 C).
Chilled Water System Check
1. All chilled water valves are open.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
2. All piping is connected properly.
3. All air has been purged from the system.
4. Chilled water pump is operating with the correct rotation.
5. Chilled water pump starter interlocked with chiller.
6. Chilled water flow switch operational.
7. Inlet piping to evaporator includes a 20 mesh strainer within 10 ft.
8. Water loop volume greater than 3 gal/ton for air conditioning
or 6 gal/ton for process cooling and low ambient operation.
9. Proper loop freeze protection provided to ____ F (C) for brine applications.
Antifreeze type__________________ Concentration _____%.
10. Outdoor piping wrapped with electric heater tape.
Yes
Yes
Yes
Yes
No
No
No
No
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300024-01 Printed in U.S.A. Form 30XW-1T CL-1 11-09 Replaces: New
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Condenser Water System Check
1. All condenser water valves are open.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
2. All piping is connected properly.
3. All air has been purged from the system.
4. Condenser water pump is operating with the correct rotation.
5. Condenser water pump starter interlocked with chiller.
6. Condenser water flow switch operational.
7. Inlet piping to condenser includes a 20 mesh strainer within 10 ft.
8. Outdoor piping wrapped with electric heater tape.
9. Is system equipped with head pressure control?
(Required for entering condenser water below 68 F (20 C).)
Yes
No
C. UNIT START-UP
1. All liquid line service valves are open.
2. All discharge service valves are open.
3. All suction service valves are open.
4. Economizer service valves open.
5. Oil service valves open.
6. Leak check unit. Locate, repair and report any refrigerant leaks.
7. Voltage at terminal block is within unit nameplate range.
Check voltage imbalance: A-B______ A-C______B-C______
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Average voltage = __________ (A-B + A-C + B-C)/3
Maximum deviation from average voltage = _______
Voltage imbalance = ______% (max. deviation / average voltage) X 100
Is voltage imbalance less than 2%.
Yes
No
(DO NOT start chiller if voltage imbalance is greater than 2%.
Contact local utility for assistance.)
8. Verify evaporator flow rate
Pressure entering evaporator
Pressure leaving evaporator
Evaporator pressure drop
psig x 2.31 ft./psi =
_____ psig
_____ psig
_____ psig
_____ ft of water
_____ mm of water
kpa x 0.334 m/psi =
Evaporator flow rate _____ gpm (l/s) (See Evaporator Pressure Drop Curve)
9. Verify condenser flow rate
Pressure entering condenser
Pressure leaving condenser
Condenser pressure drop
psig x 2.31 ft./psi =
_____ psig
_____ psig
_____ psig
_____ ft of water
_____ mm of water
kpa x 0.334 m/psi =
Condenser flow rate _____ gpm (l/s) (See Condenser Pressure Drop Curve)
Start and Operate Machine
1. Complete component test utilizing Quick Test Mode
2. Check refrigerant and oil charge. Record charge information.
3. Record compressor motor current.
4. Record operating data.
5. Provide operating instructions to owner’s personnel.
Circuit A
__________
__________
Circuit B
Refrigerant Charge
Additional charge required
___________
___________
Oil Charge
Additional charge required
CL-2
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Record Software Versions
TOUCH PILOT™ DESRIPTION
NAVIGATOR ITEM
APPL
NAVIGATOR™ SUB-MODE
ITEM EXPANSION
CSA-SR- __ __ __ __ __ __
Software Part Number
Run Status VERS
(Press ENTER & ESCAPE simultaneously to obtain software versions)
Record Configuration Information
TOUCH PILOT
DESCRIPTION
NAVIGATOR
ITEM
NAVIGATOR
SUBMODE
RANGE
DEFAULT
ENTRY
Metric Display on STDU
Language Selection
Unit Type
METR
LANG
TYPE
TONS
VOLT
60HZ
STAR
Y.D
MTA.A
R.MT.A
MTA.B
R.MT.B
C.SW.A
R.CSA
Configuration DISP
Configuration DISP
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
US-METR
x
US
English
Water-Cooled
x
Unit Capacity Model
XXX
Power Supply Voltage
Power Frequency 60HZ Sel
Soft Starter Select
Wye Delta Start Select
Must Trip Amps (Circuit A)
Must Trip Amps (Read Circuit A)
Must Trip Amps (Circuit B)
Must Trip Amps (Read Circuit B)
S1 Config Switch (Circuit A)
200-690
NO-YES
NO-YES
NO-YES
XXX
XXX
XXX
XXX
XXX
200, 230, 380, 460, and 575
YES
NO
NO
S1 Config Switch
(Read Circuit A)
XXX
S1 Config Switch (Circuit B)
S1 Config Switch
(Read Circuit B)
C.SW.B
R.CSB
Configuration UNIT
Configuration UNIT
XXX
XXX
Energy Management Module
Password Enable
Factory Password
Condenser Water Val Sel
Free Cooling Select
Hot Gas Bypass Select
MCHX Exchanger Select
High Tier Display Selec
Cooler Fluid Type
Condenser Fluid Type
EXV MOP Setpoint
High Pressure Threshold
EXV A Superheat Setpoint
EXV B Superheat Setpoint
EXV C Superheat Setpoint
EMM
PAS.E
PASS
CON.V
FREE
HGBP
MCHX
HI.TI
FLUD
CFLU
MOP
HP.TH
SHP.A
SHP.B
SHP.C
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration UNIT
Configuration SERV WATER-BRINE WATER
Configuration SERV WATER-BRINE WATER
Configuration SERV
Configuration SERV
Configuration SERV
Configuration SERV
Configuration SERV
NO-YES
ENBL/DSBL ENBL
NO
XXX
0111
NO*
NO*
NO
NO
NO
NO-YES
NO-YES
NO-YES
NO-YES
NO-YES
XX.X
XXX.X
XX.X
XX.X
XX.X
62
290
14.4
14.4
14.4
*Not supported.
CL-3
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Record Configuration Information
TOUCH PILOT™
DESCRIPTION
NAVIGATOR
ITEM
NAVIGATOR™
SUBMODE
RANGE
DEFAULT
ENTRY
Cooler Heater Delta Spt
Entering Fluid Control
Auto Start When SM Lost
Brine Freeze Setpoint
Brine Flow Switch SP
Element
HTR
EWTO
AU.SM
LOSP
FL.SP
CCNA
CCNB
BAUD
LOAD
LLCS
RL.S
Configuration SERV
Configuration SERV
Configuration SERV
Configuration SERV
Configuration SERV
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration OPTN
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
Configuration RSET
XX.X
NO-YES
NO-YES
XX.X
XX.X
XXX
XXX
X
X
X
2.0*
NO
NO
34
1*
1
0
Bus
Baud Rate
3/9600
EQUAL
AUTOMATIC
Circuit Loading Sequence
Staged Loading Sequence
Ramp Loading Select
Unit Off to On Delay
Ice Mode Enable
Condenser Pumps Sequence
Cooler Pumps Sequence
Pump Auto Rotation Delay
Pump Sticking Protection
Stop Pump During Standby
Flow Checked if C Pump On
Start Hour (Night Control)
End Hour (Night Control)
Capacity Limit (Night Control)
Reverse Alarms Relay
Heating OAT Threshold
Current Limit Select
Current Limit at 100%
Auto Changeover Select
Cooling Reset Select
Heating Reset Select
Demand Limit Type Select
mA for 100% Demand Limit
mA for 0% Demand Limit
Master/Slave Select
Slave Address
ENBL-DSBL
XX
ENBL-DSBL
X
DSBL
1
DSBL
DELY
ICE.M
HPUM
PUMP
ROT.P
PM.PS
P.SBY
P.LOC
LS.ST
LS.ND
LS.LT
RV.AL
OA.TH
CUR.S
CUR.F
AUTO
CRST
HRST
DMDC
DMMX
DMZE
MSSL
SLVA
0/NO PUMP
0/NO PUMP
X
XX
48
NO
NO
NO
00.00
00.00
100
NO
5 F
NO
2000
NO
0
NO-YES
NO-YES
NO-YES
XX.XX
XX.XX
XXX
NO-YES
XX.X
NO-YES
XXXX
NO-YES
X
X
X
XX.X
XX.X
X
XXX
X
XXX
XX
XX.X
XXX
X
XX
NO-YES
0
0
0.0
0.0
0
2
Lead/Lag Select
Lead/Lag Balance Delta
Lag Start Timer
LLBL
LLBD
LLDY
LL.ER
LAG.M
LAGP
LPUL
SERI
DSBL
168
10
4
0
0
0
NO
Start if Error Higher
Lag Minimum Running Time
Lag Unit Pump Control
Lead Pulldown Time
Chiller in Series
*Not supported.
CL-4
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Record Configuration Information
TOUCH PILOT™
DESCRIPTION
NAVIGATOR
ITEM
NAVIGATOR™
SUBMODE
RANGE
DEFAULT
ENTRY
Cooling Setpoint 1
Cooling Setpoint 2
Cooling Ice Setpoint
CSP.1
CSP.2
CSP.3
CRV1
CRV2
CRT1
CRT2
CRO1
CRO2
CRS1
CRS2
DGRC
CAUT
CRMP
HSP.1
HSP.2
HRV1
HRV2
HRT1
HRT2
HRO1
HRO2
DGRH
HAUT
HRMP
DLS1
DLS2
DLS3
W.SCT
OPER
SP.SE
HC.SE
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point COOL
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point HEAT
Set Point MISC
Set Point MISC
Set Point MISC
Set Point MISC
Operating Modes SLCT
Operating Modes SLCT
Operating Modes SLCT
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XX.X
XXX.X
X.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XXX.X
XX.X
XX.X
X.X
44.0° F
44.0° F
44.0° F
0
Current No Reset Value (Cooling)
Current Full Reset Value (Cooling)
Delta T No Reset Value (Cooling)
Delta T Full Reset Value (Cooling)
OAT No Reset Value (Cooling)
OAT Full Reset Value (Cooling)
Space T No Reset Value
Space T Full Reset Value
Cooling Reset Deg. Value
Cool Changeover Setpoint
Cooling Ramp Loading
0
0
0
14.0° F
14.0° F
14.0° F
14.0° F
0
75° F
1.0
100.0° F
100.0° F
0
Heating Setpoint 1
Heating Setpoint 2
Current No Reset Value (Heating)
Current Full Reset Value (Heating)
Delta T No Reset Value (Heating)
Delta T Full Reset Value (Heating)
OAT No Reset Value (Heating)
OAT Full Reset Value (Heating)
Heating Reset Deg. Value
Heating Changeover Setpoint
Heat Ramp Loading
0
0
0
14.0° F
14.0° F
0
64.0° F
1.0
Switch Limit Setpoint 1
Switch Limit Setpoint 2
XXX
XXX
100
100
Switch Limit Setpoint 3
Water Val Condensing Stp
None (I/O Button)
XXX
XXX.X
X
100
95.0° F
—
Setpoint Select
X
—
Heal/Cool Select
X
COOLING
*Not supported.
CL-5
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Component Test — Complete the following tests to make sure all peripheral components are
operational before the compressors are started.
TOUCH PILOT™ DESCRIPTION
NAVIGATOR ITEM
NAVIGATOR™
SUBMODE
RANGE
CHECK WHEN COMPLETE
Service Test Enable
T.REQ
CP.A
SLI.A
CP.B
SLI.B
Service Test TEST
Service Test TEST
Service Test TEST
Service Test TEST
Service Test TEST
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
Service Test QUIC
OFF-ON
OFF-ON
0-2
OFF-ON
0-2
OFF-ON
XXX
XXX
Compressor A Output
Slide Valve Capacity A
Compressor B Output
Slide Valve Capacity B
Quick Test Enable
Circuit A EXV Position
Circuit B EXV Position
Cir A Economizer EXV Position
Cir B Economizer EXV Position
Circuit A Oil Heater
Circuit A Slide Valve 1
Circuit A Slide Valve 2
Circuit A Hot Gas Bypass
Circuit A Oil Solenoid
Circuit A DGT Cool Solenoid
Circuit B Oil Heater
Circuit B Slide Valve 1
Circuit B Slide Valve 2
Circuit B Hot Gas Bypass
Circuit B Oil Solenoid
Circuit B DGT Cool Solenoid
Water Exchanger Pump 1
Water Exchanger Pump 2
Cooler Heater Output
Cir A Heater Ball Valve
Cir B Heater Ball Valve
Chiller Running Output
Customer Shutdown Out
Chiller Capacity in 0-10V
Alarm Relay Output
Q.REQ
EXV.A
EXV.B
ECO.A
ECO.B
HT.A
SL1.A
SL2.A
HGP.A
OLS.A
DGT.A
HT.B
SL1.B
SL2.B
HGP.B
OLS.B
DGT.B
PMP.1
PMP.2
CL.HT
BVL.A
BVL.B
Q.RUN
SHUT
CATO
ALRM
ALRT
XXX
XXX
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OFF-ON
OPEN-CLSE
OPEN-CLSE
OFF-ON
OFF-ON
nn.n
OFF-ON
OFF-ON
Alert Relay Output
CL-6
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Operating Data:
Record the following information from the Run Status, Temperatures and Outputs Modes when machine is in a
stable operating condition.
TEMPERATURES
COOLER ENTERING FLUID
COOLER LEAVING FLUID
CONDENSER ENTERING FLUID
CONDENSER LEAVING FLUID
CONTROL POINT
EWT _______________
LWT _______________
EWT _______________
LWT _______________
CTPT _______________
CAPACITY
CAP _______________
LEAD/LAG LEAVING FLUID
CHWS_______________ (Dual Chiller Control Only)
CIRCUIT A
CIRCUIT B
SCT.A __________
SST.A __________
DGT.A __________
SGT.A __________
SUP.A __________
ECT.A __________
ESH.A __________
CTP.A __________
EXV.A__________
ECO.A__________
SCT.B __________
SST.B __________
DGT.B __________
SGT.B __________
SUP.B __________
ECT.B __________
ESH.B __________
CTP.B __________
EXV.B __________
ECO.B __________
NOTE: EXV A and B positions are found in the output mode.
COMPRESSOR MOTOR CURRENT
L1
L2
L3
COMPRESSOR A1
COMPRESSOR B1
______
______
______
______
______
______
COMMENTS:
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
SIGNATURES:
Start-up
Technician _____________________________________
Date ________________________________________________
Date ________________________________________________
Customer
Representative __________________________________
CL-7
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Copyright 2009 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300024-01
Printed in U.S.A.
Form 30XW-1T
CL-8
2-10A
11-09
Replaces: New
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