Carrier Power Supply KIT63000 User Manual

KIT63000  
Replacement Power Supply Kit for  
GAPAB InfinityTM Air Purifier  
Installation Instructions  
NOTE: Read the entire instruction manual before starting the install.  
SAFETY CONSIDERATIONS:  
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions  
which may cause personal injury or property damage.  
Follow all safety codes. Wear safety glasses and work gloves. Have a fire extinguisher available. Read these instructions thoroughly  
and follow all warnings or cautions attached to the unit.  
It is important to recognize safety information. This is the safety-alert symbol  
. When you see this symbol on the unit and in  
instructions or manual, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and  
CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in  
severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to  
identify unsafe practices may result in personal injury or product and property damage. NOTE is used to highlight suggestions which  
will result in enhanced installation, reliability or operation.  
KIT CONTENTS:  
Alcohol Swab (x1)  
Installation Manual (x1)  
Splice Insulation Tape (x2)  
Power Supply Module (x1)  
Butt Connector (x1)  
¼” Quick Disconnect  
Terminal (x1)  
Air Flow Bypass Plug (x1)  
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REMOVING THE OLD POWER SUPPLY:  
1: Turn off power to the heating and cooling system and to the InfinityTM air  
purifier.  
CAUTION  
CUT HAZARD  
2: Remove the air purifier door (Fig. 1). Disconnect the power cord and air  
flow sensor cables from the power supply module (Fig. 2).  
Failure to follow this caution may result in personal  
injury. Sheet metal parts may have sharp edges or  
burrs. Use care and wear appropriate protective  
clothing and gloves when handling parts.  
3: Remove the filter and enhancement module from the air purifier cabinet  
(Fig. 3) and place on a flat surface in a well lit area.  
Fig. 2  
Fig. 1  
Fig. 3  
4: Disconnect the green ground wire from the  
enhancement module (Fig. 4).  
5: Cut the two high voltage wires where they  
exit the power supply enclosure (Fig. 5).  
Fig. 5  
Fig. 4  
6: Disconnect the ¼” quick disconnect terminal (with the cut wire)  
from the ionization array and discard (Fig. 6) - this may require  
the use of needle-nose pliers.  
WARNING  
ELECTRICAL SHOCK & HIGH VOLTAGE  
HAZARD  
7: Cut the splice away from the media enhancement grid wire (Fig. 7).  
Cut the media enhancement grid wire next to the wire splice under  
the heat shrink tubing (Fig. 8).  
Failure to follow this warning could result in  
personal injury or death.  
Before installing or servicing system, always turn  
off main power to system. There may be more  
than one (1) disconnect switch.  
TO POWER SUPPLY  
Fig. 7  
TO ENHANCEMENT GRID  
Fig. 6  
Fig. 8  
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8: Remove the power supply module from the enhancement  
module by unscrewing the four Phillips head screws (Fig. 9).  
You are now ready to install the new power supply.  
INSTALLING THE NEW POWER SUPPLY:  
1: Strip the red and black replacement power supply  
wires ¼” from ends.  
2: Insert the high voltage wires through the holes in the  
enhancement face (Fig. 10-A). Make sure the wires  
do not kink or have twists in them.  
Fig. 9  
3: Mount the new power supply module to the  
enhancement module using the four screws removed  
earlier (Fig. 10-B).  
2 Screws  
2 Screws  
NOTE: Make sure the green ground wire runs down  
the groove in the enhancement module face behind  
the power supply enclosure.  
4: Reconnect the green ground wire to the enhancement  
module (Fig. 11).  
5: Crimp the new ¼” quick disconnect terminal onto the  
red replacement power supply wire and connect to the  
ionization array (Fig. 12). This may require the use  
of needle-nose pliers.  
Fig. 10-B  
CAUTION  
Fig. 10-A  
UNIT OPERATION HAZARD  
Failure to follow this caution may result in equipment  
damage or improper operation.  
Improper wiring will reduce unit performance.  
Fig. 11  
Fig. 12  
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6: Crimp the butt connector to the severed media cartridge enhancement grid wire (Fig. 13). Please note that the grid wires will  
typically be black.  
7: Crimp the opposite side of the butt connector to the black replacement power supply wire (Fig. 14).  
CAUTION  
UNIT OPERATION HAZARD  
Failure to follow this caution may result in  
equipment damage or improper operation.  
Make sure the high voltage wire is routed  
behind the horizontal fiberglass rod.  
Fig. 13  
Fig. 14  
CAUTION  
UNIT OPERATION HAZARD  
Failure to follow this caution may result in equipment damage or  
improper operation.  
At this point it is critical that your hands are clean before applying the  
splice insulation tape around the butt connector. Dirt and/or oil can  
contaminate the insulation and cause the splice to fail.  
8: Clean the butt connector and at least two (2) inches of the wires on  
either side with the alcohol swab (Fig. 15).  
9: Remove the backing paper from the splice insulation tape and center  
on the butt connector along the length of the tape. Tightly wrap the  
insulation tape around the butt connector and wires (Fig. 16).  
10: Tuck the completed splice behind the media cartridge enhancement  
grid (Fig. 17).  
Fig. 15  
11: Insert the enhancement module back into the air purifier cabinet and  
reconnect the power and air flow sensor cables.  
12: Replace the door, turn the InfinityTM air purifier power switch to the  
on position, and turn on the power to the heating and cooling system.  
Fig. 16  
Fig. 17  
Copyright Carrier Corp. • 7310 W. Morris St. • Indianapolis, IN 46231  
Printed in China  
Edition Date: 2/07  
Catalog No. IIK63000-C01  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.  
Replaces: New  
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