58TMA
Downflow/Horizontal 2-Speed, 2-Stage,
Induced-Combustion Gas Furnace
Installation, Start-Up, and Operating Instructions
Sizes 065-125, Series 111
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
ama
Index
Page
SAFETY CONSIDERATIONS.....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE...........................................................................2
INTRODUCTION.......................................................................2-4
Dimensional Drawing ....................................................................2
Clearances to Combustibles......................................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
AIR FOR COMBUSTION AND VENTILATION...................4-5
Unconfined Space.....................................................................4
Confined Space......................................................................4-5
SUPPLY-AIR PLENUM INSTALLATION
CANADIAN GAS ASSOCIATION
®
A PPROVED
R
CERTIFICATION OF
MANUFACTURING SITE
SAFETY CONSIDERATIONS
(DOWNFLOW).....................................................................5-6
Installation On Combustible Floor...........................................6
HORIZONTAL ATTIC INSTALLATION...................................7
HORIZONTAL CRAWLSPACE INSTALLATION....................7
FILTER ARRANGEMENT...........................................................7
GAS PIPING...............................................................................7-9
ELECTRICAL CONNECTIONS ................................................10
115-v Wiring...........................................................................10
24-v Wiring.............................................................................10
Accessories..............................................................................10
VENTING ....................................................................................10
START-UP, ADJUSTMENT, AND SAFETY CHECK.......10-22
General...............................................................................10-12
Sequence of Operation ......................................................12-16
Adaptive Heating Mode ....................................................12-14
Non-Adaptive Heating Mode .................................................14
Cooling Mode....................................................................14-15
Continuous Blower Mode.......................................................15
Heat Pump Mode....................................................................15
Defrost Mode.....................................................................15-16
Start-Up Procedures................................................................16
Adjustments .......................................................................16-22
Set Gas Input Rate ............................................................16-22
Set Temperature Rise ........................................................17-21
Set Thermostat Heat Anticipator ......................................21-22
Check Safety Controls............................................................22
Checklist..................................................................................23
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of
Canada CAN/CGA-B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have fire extinguisher available during start-up and
adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
Tab 6a 8a
1
4
PC 101
Catalog No. 535-887
Printed in U.S.A.
Form 58TMA-6SI
Pg 1
8-97
Replaces: 58TMA-4SI
Download from Www.Somanuals.com. All Manuals Search And Download.
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
This forced air furnace is equipped for use with natural gas at
altitudes 0-10,000 ft (0-3,050m).
Clearance arrows do not change with furnace orientation.
An accessory kit, supplied by the manufacturer,shall be used to
convert to propane gas use or may be required for some natural gas
applications.
1"
This furnace is for indoor installation in a building constructed on site.
This furnace may be installed on combustible flooring in alcove or
closet at minimum clearance from combustible material.
This furnace may be used with a Type B-1 Vent and may be vented
in common with other gas-fired appliances.
0"
1"
††
#
B
A
*
C
K
For installation on non-combustible floors only.
†
S
For installation on combustible flooring only when installed on
special base, Part No. KGASB0201ALL, Coil Assembly, Part No.
CD5 or CK5, or Coil Casing, Part No. KCAKC.
E
R
V
I
C
F
R
O
E 30"
N
For furnaces wider than 14.25 inches (362mm) may be 0 inches.
18 inches front clearance required for alcove.
Indicates supply or return sides when furnace is in the horizontal
position. Line contact only permissible between lines formed by
intersections of the Top and two Sides of the furnace jacket, and
building joists, studs or framing.
For single wall vent type 6 inches.
For Type B-1 vent type 3 inches.
Clearance to Back 0 inches (0 po) in downflow and horizontal
(attic/alcove & crawlspace) positions and 3 inches (3 po) in
horizontal closet positions.
MIN
#
Ø
*
T
##
1" #
*
Ø
#
"
Clearance in inches.
1
##
†
††
Vent Clearance to combustibles:
For Single Wall vents 6 inches (6 po).
For Type B-1 vent type 1 inch (1 po).
A97430
→
Fig. 2—Clearances to Combustibles
in alcoves, attics, crawlspaces, basements, closets, or utility rooms.
The design of this furnace line is not A.G.A./C.G.A. certified for
installation in mobile homes, recreation vehicles, or outdoors.
Application of this furnace should be indoors with special
attention given to vent sizing and material, gas input rate, air
temperature rise, and unit sizing. Improper installation or
misapplication of the furnace can require excessive servicing
or cause premature component failure.
Before installing the furnace, refer to the current edition of the
NFGC and the NFPA 90B. Canadian installations must be installed
in accordance NSCNGPIC and all authorities having jurisdiction.
For a copy of the NFGC NFPA54/Z223.1, contact International
Approval Services U.S. Inc., 8501 E. Pleasant Valley Road,
Cleveland, OH 44131 or National Fire Protection Association Inc.,
Batterymarch Park, Quincy, MA 02269. For a copy of NFPA 90B,
contact National Fire Protection Association Inc., Batterymarch
Park, Quincy, MA 02269.
Installation must conform to regulations of serving gas supplier
and local building, heating, and plumbing codes in effect in the
area in which installation is made, or in absence of local codes with
requirements of the NFGC.
This furnace is designed for a minimum continuous return-air
temperature of 60°F db or intermittent operation down to 55°F
such as when used with a night setback thermostat. Return-air
temperature must not exceed 85°F db.
Before installing the furnace in Canada, refer to the current edition
of the NSCNGPIC. Contact Standards Department of Canadian
Gas Association, 55 Scarsdale Road, Don Mills, Ontario, Canada
M3B 2R3.
To aid in installation, troubleshooting, and service, a status code
label is located on blower component door. This label explains
how to use the LED status indicated on furnace control which is
viewed through the sight glass on door.
The duct system should be designed and sized according to
accepted national standards published by: Air Conditioning Con-
tractors Association (ACCA), Sheet Metal and Air Conditioning
Contractors National Association (SMACNA). Or consult the
Residential Systems Design Guidelines reference tables available
from your local distributor. The duct system should be sized to
handle the maximum CFM capabilities of the equipment at the
optimum design static pressure.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
HAZARDOUS LOCATIONS
When furnace is installed in a residential garage, it must be
installed so that burners and ignition source are at least 18 in.
above floor. The furnace should be protected from physical
damage by vehicles.
Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause carbon monoxide poisoning, explo-
sion, fire, electrical shock, or other conditions which may
cause personal injury, loss of life, or property damage.
Consult a qualified installer, service agency, local gas sup-
plier, or your distributor or branch for information or assis-
tance. The qualified installer or agency must use only
factory-authorized and listed kits or accessories when modi-
fying this product. A failure to follow this warning could
result in electrical shock, fire, personal injury, or death.
When furnace is installed in public garages, airplane hangars, or
other buildings having hazardous atmospheres, unit must be
installed in accordance with recommended good practice require-
ments of the National Fire Protection Association, Inc.
→ Step 2—Air for Combustion and Ventilation
Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3, Air for Combustion and
Ventilation, of the NFGC or applicable provisions of local building
codes.
For high-altitude installation, the high-altitude conversion kit must
be installed at or above 5500 ft above sea level.
For accessory installation details, refer to applicable installation
literature.
Canadian installations must be in accordance with NSCNGPIC
and all authorities having jurisdiction.
NOTE: Remove all shipping brackets and materials before oper-
ating furnace.
Step 1—Location
Air for combustion must not be contaminated by halogen
compounds which include fluoride, chloride, bromide, and
iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
other household products.
GENERAL
DO NOT install furnace in a corrosive or contaminated
atmosphere. Make sure all combustion and circulating air
requirements are followed.
DO NOT use this furnace during construction when adhe-
sives, sealers, and/or new carpets are being installed and
curing. If the furnace is required during construction, use
clean outside air for combustion and ventilation. Compounds
of chlorine and fluorine when burned in combustion air form
acids which will cause corrosion of the heat exchangers and
metal vent systems. Some of these compounds are released
from paneling and dry wall adhesives, paints, thinners,
masonry cleaning materials, and many other solvents com-
monly used in the construction process.
The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, or fireplaces could create a negative air
pressure condition at the furnace. Make-up air must be
provided for these devices, in addition to that required by the
furnace.
All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in equipment room or space. In
addition, a positive seal MUST be made between furnace cabinet
and return-air duct to avoid pulling air from the burner area and
draft safeguard opening into circulating air.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.
The requirements for combustion and ventilation air depend upon
whether furnace is located in a CONFINED or UNCONFINED
space.
This furnace must be installed so electrical components are
protected from water.
Locate furnace as near to center of air distribution system and
chimney or vent as possible. The furnace should be installed as
level as possible.
UNCONFINED SPACE
An unconfined space must have at least 50 cu ft for each 1000
Btuh of input for all appliances (such as furnaces, clothes dryer,
water heaters, etc.) in the space.
When furnace is installed so that supply ducts carry air to areas
outside space containing furnace, the return air must also be
handled by a duct(s) sealed to furnace casing and terminating
outside space containing furnace.
For Example:
58TMA FURNACE
HIGH-FIRE INPUT
BTUH
MINIMUM SQ FT
WITH
7-1/2 FT CEILING
Provide ample space for servicing and cleaning. Always comply
with minimum fire protection clearances shown on unit clearance
label. This furnace shall not be installed directly on carpeting, tile,
or any combustible material other than wood flooring. The furnace
may be installed on combustible flooring when installed with
accessory downflow subbase, which is available from your dis-
tributor or branch when required.
63,000
84,000
105,000
123,000
420
560
700
820
If space is constructed unusually tight, air for combustion and
ventilation MUST come from either the outdoors or spaces freely
communicating with outdoors. Combustion and ventilation open-
ings must be sized the same as for a confined space as defined
below. Return air must not be taken from the room unless equal or
greater amount of air is supplied to the room.
LOCATION RELATIVE TO COOLING EQUIPMENT
The cooling coil must be installed parallel with or on downstream
side of furnace to avoid condensation in heat exchangers. When
installed parallel with furnace, dampers or other means used to
control the flow of air must prevent chilled air from entering
furnace. If dampers are manually operated, they must be equipped
with means to prevent operation of either unit unless damper is in
full-heat or full-cooling position.
CONFINED SPACE
A confined space is defined as a space whose volume is less than
50 cu ft per 1000 Btuh of total input ratings of all appliances
4
Download from Www.Somanuals.com. All Manuals Search And Download.
DUCTS TO
OUTDOORS
1 SQ IN.
PER 4000
BTUH
*
VENT THROUGH ROOF
(CATEGORY I)
12″ MAX
D
12″
1 SQ IN.
MAX
RETURN
AIR
VENT
A
PER 2000
THROUGH
ROOF
(CATEGORY I)
F
BTUH
RETURN
AIR
*
12″ MAX
1 SQ IN.
PER 4000
1 SQ IN.
PER 1000
BTUH
*
DUCTS
BTUH IN DOOR
*
TO
OR WALL
OUTDOORS
INTERIOR
HEATED
SPACE
OUTSIDE
UNCONFINED
SPACE
1 SQ IN.
PER 4000
6″ MIN
BTUH
*
(FRONT) †
1 SQ IN.
PER 2000
BTUH
1 SQ IN.
G
E
B
PER 1000
12″
*
BTUH IN DOOR
*
MAX
C
12″ MAX
OR WALL
12″ MAX
12″ MAX
SUPPLY AIR
DUCT
TO
OUTDOORS
1 SQ IN.
PER 4000
BTUH
SUPPLY AIR
Minimum dimensions of 3 in.
*
* Minimum opening size is 100 sq in. with
minimum dimensions of 3 in.
† Minimum of 3 in. when type B-1 vent is used.
NOTE: Use any of the following
combinations of openings:
A & B C & D D & E F & G
A93387
A93388
Fig. 3—Confined Space: Air for Combustion and Fig. 4—Confined Space: Air for Combustion and
Ventilation from an Unconfined Space
Ventilation from Outdoors
installed in that space. A confined space MUST have provisions
for supplying air for combustion, ventilation, and dilution of flue
gases using 1 of the following methods. (See Fig. 3 and Table 2.)
2. Air from outside the structure requires 1 of the following
methods:
a. If combustion air is taken from outdoors through 2 vertical
ducts, the openings and ducts MUST have at least 1 sq in.
of free area per 4000 Btuh of total input for all equipment
within the confined space. (See Fig. 4 and Table 2.)
NOTE: In determining free area of an opening, the blocking
effect of louvers, grilles, and screens must be considered. If free
area of louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
have a 60 percent free area. Screens, when used, must not be
smaller than 1/4-in. mesh. Louvers and grilles must be constructed
so they cannot be closed.
b. If combustion air is taken from outdoors through 2 hori-
zontal ducts, the openings and ducts MUST have at least 1
sq in. of free area per 2000 Btuh of total input for all
equipment within the confined space. (See Fig. 4 and Table
2.)
The size of the openings depends upon whether air comes from
outside of the structure or an unconfined space inside the structure.
c. If combustion air is taken from outdoors through a single
opening or duct (horizontal or vertical) commencing within
12 in. of the top of the confined space, opening and duct
MUST have at least 1 sq in. of free area per 3000 Btuh of
the total input for all equipment within the confined space
and not less than the sum of the areas of all vent connectors
in the confined space. (See Fig. 4 and Table 2.) Equipment
clearances to the structure shall be at least 1 in. from the
sides and back and 6 in. from the front of the appliances.
1. All air from inside the structure requires 2 openings (for
structures not usually tight):
a. Each opening MUST have at least 1 sq in. of free area per
1000 Btuh of total input for all equipment within the
confined space, but not less than 100 sq in. per opening.
(See Fig. 3 and Table 2.) The minimum dimension of air
openings shall not be less than 3 in.
When ducts are used, they must be of the same cross-sectional area
as the free area of the openings to which they connect. The
minimum dimension of ducts must not be less than 3 in. (See Fig.
4.)
b. If the building is constructed unusually tight, a permanent
opening directly communicating with the outdoors shall be
provided. See item 2 below.
c. If furnace is installed on a raised platform to provide a
return-air plenum, and return air is taken directly from
hallway or space adjacent to furnace, all air for combustion
must come from outdoors.
Step 3—Supply-Air Plenum Installation (Downflow)
→ DOWNFLOW INSTALLATION
NOTE: This furnace is approved for use on combustible flooring
when manufacturer’s accessory floor base Part No.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 2—Free Area Of Combustion Air Opening
AIR UNCONFINED
SPACE FROM
OUTDOOR AIR THROUGH
VERTICAL DUCTS
OUTDOOR AIR THROUGH
HORIZONTAL DUCTS
OUTDOOR AIR THROUGH
SINGLE DUCT
58TMA
FURNACE
HIGH-FIRE
INPUT
Free Area
of Opening
(Sq In.)
Free Area of
Opening and Duct
(Sq In.)
Round
Pipe
(In. Dia)
Free Area of
Opening and Duct
(Sq In.)
Round
Pipe
(In. Dia)
Free Area of
Opening and Duct
(Sq In.)
Round
Pipe
(In. Dia)
(BTUH)
63,000
84,000
105,000
123,000
100
100
105
123
15.8
21.0
26.3
30.8
5
6
6
7
31.5
42.0
52.5
61.5
7
8
9
9
21.0
28.0
35.0
41.0
6
6
7
8
KGASB0201ALL is used. Manufacturer’s accessory floor base is
not required when this furnace is installed on manufacturer’s Coil
Assembly Part No. CD5 or CK5, or Coil Box Part No. KCAKC is
used.
4. If downflow subbase (KGASB) is used, install as shown in
Fig. 6.
If coil assembly CD5, CK5, or Coil Box KCAKC is used,
install as shown in Fig. 7.
1. Determine application being installed from Table 3.
INSTALLATION ON COMBUSTIBLE FLOOR
1. Cut and frame hole in floor per dimensions in Installation
Instructions packaged with downflow subbase.
2. Construct hole in floor per dimensions specified in Table 3
and Fig. 5.
3. Construct plenum to dimensions specified in Table 3.
A
PLENUM
OPENING
B
D
FLOOR
OPENING
C
A96283
Fig. 5—Floor and Plenum Opening Dimensions
Table 3—Opening Dimensions (In.)
FURNACE
CASING
WIDTH
PLENUM OPENING
APPLICATION
FLOOR OPENING
A
B
C
D
Non-Combustible Flooring
Combustible Flooring Using KGASB Subbase
12-11/16
11-13/16
19
19
13-3/8
13-7/16
19-5/8
20-3/8
14-3/16
17-1/2
21
Combustible Flooring with CD5 or CK5 Coil Assembly or
KCAKC Coil Box
Non-Combustible Flooring
Combustible Flooring Using KGASB Subbase
Combustible Flooring with CD5 or CK5 Coil Assembly or
KCAKC Coil Box
Non-Combustible Flooring
Combustible Flooring Using KGASB Subbase
Combustible Flooring with CD5 or CK5 Coil Assembly or
KCAKC Coil Box
12-5/16
19
13-5/16
20
16
15-1/8
19
19
16-5/8
16-3/4
19-5/8
20-3/8
15-1/2
19
16-1/2
20
19-1/2
18-5/8
19
19
20-1/8
20-1/4
19-5/8
20-3/8
19
19
20
20
Non-Combustible Flooring
Combustible Flooring Using KGASB Subbase
23
22-1/8
19
19
23-5/8
23-3/4
19-5/8
20-3/8
24-1/2
Combustible Flooring with CD5 or CK5 Coil Assembly or
KCAKC Coil Box
22-1/2
19
23-1/2
20
6
Download from Www.Somanuals.com. All Manuals Search And Download.
FURNACE
(OR COIL CASING
WHEN USED)
FURNACE
CD5 OR CK5
COIL ASSEMBLY
OR KCAKC
COIL BOX
COMBUSTIBLE
FLOORING
COMBUSTIBLE
FLOORING
DOWNFLOW
SUBBASE
SHEET METAL
PLENUM
SHEET METAL
PLENUM
FLOOR
OPENING
FLOOR
OPENING
A96285
A96284
Fig. 6—Furnace, Plenum, and Subbase Installed on Fig. 7—Furnace, Plenum, and Coil Assembly or Coil
Combustible Floor
Box Installed on Combustible Floor
2. When completed, downflow subbase, plenum, and furnace (or
coil casing when used) should be installed as shown in Fig. 6.
10.) The furnace can be suspended from each corner by hanger
bolts (4 each 3/8-in. all-thread rod) cut to desired length, 1- X
3/8-in. flat washer, 3/8-in. lockwasher, and 3/8-in. nut. Dimples
are provided for hole locations. (See Fig. 1.)
Step 4—Horizontal Attic Installation
Since horizontal crawlspace installation is very similar to attic
installation, refer to Step 4. The installation of a sheet metal shield
in front of louvered control panel is covered in Step 4. For a
crawlspace installation, this same sheet metal shield must be
installed above louvered control panel. Extend sheet metal shield
over furnace top far enough to cover gas pipe entry hole.
Do not install furnace on its back; safety control operation
will be adversely affected. Never connect return-air ducts to
the sides or back of the furnace. A failure to follow this
warning could result in fire, personal injury, or death.
The furnace can be installed horizontally on either the left-hand
(LH) or right-hand (RH) side. A typical attic installation is shown
in Fig. 8.
Step 6—Filter Arrangement
CONSTRUCT WORKING PLATFORM
Construct working platform on location where all required furnace
clearances are met. (See Table 1 and Fig. 8.)
Never operate unit without a filter or with filter access door
removed. A failure to follow this warning could result in fire,
personal injury, or death.
INSTALL FURNACE
1. Position furnace in desired location.
2. Connect gas supply pipe. See Fig. 8 for typical piping entry.
3. Connect supply- and return-air ducts.
The 2 factory-supplied filters are shipped in the blower compart-
ment. After return-air duct has been connected to furnace, install
filters in a V-formation inside return-air plenum. See Fig. 11 and
Table 4 for horizontal applications. Horizontal filter retainers must
be field supplied. See Fig. 12 for downflow applications.
4. Install field-supplied filter retainers as indicated in Fig. 11 and
Table 4 before connecting return-air duct to furnace.
Step 7—Gas Piping
5. Install 24- X 24-in. sheet metal shield on platform in front of
louvered control panel as shown in Fig. 8.
→ Gas piping must be installed in accordance with national and local
codes. Refer to the NFGC NFPA 54-1996/ANSI Z223.1-1996.
Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.
→ Step 5—Horizontal Crawlspace Installation
The gas supply line should be a separate line directly from the
meter to the furnace, if possible. Refer to Table 5 for recom-
mended gas pipe sizing. Risers should be used to connect to the
furnace and to the meter.
The furnace can be installed horizontally with either the LH or RH
side up. In a crawlspace, furnace can either be hung from floor
joist (see Fig. 9) or installed on suitable blocks or pad. (See Fig.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
LINE CONTACT ONLY PERMISSIBLE BETWEEN
LINES FORMED BY INTERSECTIONS OF
THE TOP AND TWO SIDES OF THE FURNACE
JACKET AND BUILDING JOISTS,
STUDS, OR FRAMING.
GAS
ENTRY
TYPE-B
VENT
MIN
″
6
30-IN. MIN
WORK AREA
24
″
SHEET
METAL
24
″
MANUAL SHUTOFF
GAS VALVE
SEDIMENT
TRAP
A97516
Fig. 8—Typical Attic Installation
3⁄8-IN. ROD
ANGLE
IRON OR
EQUIVALENT
(B)
(A)
(B)
(A)
(B)
(A) ROD LOCATION
USING DIMPLE
LOCATORS
(A)
(B)
3/8-IN. HEX NUT
& WASHER (4)
REQD PER ROD
(SEE DIMENSIONAL
DWG FOR
LOCATIONS)
NOTES: 1. A 1 In. clearance minimum between top of
furnace and combustible material.
(A) PREFERRED ROD LOCATION
(B) ALTERNATE ROD LOCATION
2. The entire length of furnace must be
supported when furnace is used in horizontal
position.
A96633
→ Fig. 9—Horizontal Crawlspace Installation on Hanger Rods
8
Download from Www.Somanuals.com. All Manuals Search And Download.
AIRFLOW
INSTALLATION
POSITION
OF FILTERS
RETURN-AIR
PLENUM
A95235
→
Fig. 10—Horizontal Installation on Blocks
AIRFLOW
12″
D
4″
ACCESS DOOR
FIELD-SUPPLIED
FILTER RETAINERS
A82173
A88486
Fig. 12—Downflow Filter Arrangement
Table 5—Maximum Capacity of Pipe*
Fig. 11—Horizontal Filter Arrangement
Table 4—Filter Retainer (In.)
FURNACE CASING WIDTH
FILTERS
D
14-3/8
13-3/8
11-5/8
10-1/4
NOMINAL
INTERNAL
LENGTH OF PIPE (FT)
14-3/16
17-1/2
21
(2) 14 X 20 X 1
(2) 14 X 20 X 1
(2) 16 X 20 X 1
(2) 16 X 20 X 1
IRON PIPE DIAMETER
10
20
30
40
82
50
73
SIZE (IN.)
(IN.)
1/2
3/4
1
1-1/4
1-1/2
0.622
0.824
1.049
1.380
1.610
175
360
680
120
250
465
950
97
200
375
770
170 151
320 285
660 580
24-1/2
1400
2100 1460 1180 990 900
If flexible connector is required or allowed by authority
having jurisdiction, black iron pipe shall be installed at gas
valve and extend a minimum of 2 in. outside furnace casing.
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a
supply line pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas).
Ref: Table 10-2, NFPA 54-1996.
Install accessible manual shutoff valve upstream of furnace gas
controls and within 72 in. of furnace. A 1/8-in. NPT plugged
tapping is provided on gas value for test gage connection.
Installation of additional 1/8-in. NPT plugged tapping, accessible
for test gage connection, installed immediately upstream of gas
supply connection to furnace and downstream of manual shutoff
valve is not required. Place ground joint union between gas control
manifold and manual shutoff.
Use the proper length of pipes to avoid stress on gas control
manifold. A failure to follow this warning could result in a
gas leak causing fire, explosion, personal injury, or death.
Install sediment trap in riser leading to furnace. The trap can be
installed by connecting a tee to riser leading from furnace. Connect
capped nipple into lower end of tee. The capped nipple should
extend below level of gas controls. (See Fig. 13.)
Use a backup wrench at furnace gas control when connecting
gas pipe to furnace to avoid damaging gas controls or
manifold.
Piping should be pressure tested in accordance with local and
national plumbing and gas codes before furnace has been attached.
If test pressure exceeds 0.5 psig (14-in. wc), the gas supply pipe
must be disconnected from furnace and capped before pressure
test. If test pressure is equal to or less than 0.5 psig (14-in. wc),
turn off electric shutoff switch located on the gas valve before test.
(See Fig. 13.) It is recommended that ground joint union be
loosened before pressure testing.
Never purge a line into a combustion chamber. Never use
matches, candles, flame, or other sources of ignition to check
for gas leakage. Use a soap-and-water solution to check for
gas leaks. A failure to follow this warning could result in fire,
explosion, personal injury, or death.
Joint compounds (pipe dope) should be applied sparingly and only
to male threads of joints. This pipe dope must be resistant to action
of propane gas.
After all connections have been made, purge lines and check for
gas leakage with regulated gas supply pressure.
9
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, the furnace control status LED will flash
rapidly and prevent heating operation.
→
The cabinet must have an uninterrupted or unbroken ground
according to NEC ANSI/NFPA 70-1996 and Canadian Elec-
trical Code CSA C22.1 or local codes to minimize personal
injury if an electrical fault should occur. This may consist of
electrical wire or conduit approved for electrical ground when
installed in accordance with existing electrical codes. Do not
use gas piping as an electrical ground.
GAS
SUPPLY
24-V WIRING
MANUAL
SHUTOFF
VALVE
Refer to ESD Precautions Procedure before proceeding with 24-v
connections.
(REQUIRED)
Make field 24-v connections at the 24-v terminal block. (See Fig.
14.) Connect terminal Y/Y2 as shown in Fig. 15 or 16 for proper
operation in cooling mode. Use AWG No. 18 color-coded, copper
thermostat wire only.
SEDIMENT
TRAP
UNION
When furnace is installed in horizontal position with RH discharge
air, 24-v wire connections can be made easier by removing the 2
control box mounting screws and letting control box turn so that
24-v screw terminals are visible. Be sure to reinstall control box
after connections are made.
Fig. 13—Typical Gas Pipe ArrangementA89414
EAC - ELECTRONIC
AIR CLEANER
(115-VAC 1 AMP MAX)
The 24-v circuit contains an automotive-type, 3-amp fuse located
on main control. Any 24-v electrical shorts during installation,
service, or maintenance could cause this fuse to blow. If fuse
replacement is required, use ONLY a 3-amp fuse. The control will
flash code 24 when fuse needs replacement.
3-AMP
7
4
1
8
9
6
3
5
FUSE
2
LED -
DIAGNOSTIC
LIGHT
10 11
12
9
ACCESSORIES
7
4
1
8
5
2
6
1. Electronic air cleaner (EAC)
TWIN / TEST
TERMINAL
3
MASTER SLAVE
1
A terminal block (EAC-1 [hot] and EAC-2 [neutral]) is
provided for EAC connection. (See Fig. 14.) The terminals are
energized with 115v, 1-amp maximum during blower motor
operation.
HUM -
HUMIDIFIER
(24-VAC 0.5
AMP MAX)
2. Humidifier (HUM)
24-VOLT
THERMOSTAT
TERMINALS
Screw terminals (HUM-1 and COM) are provided for 24-v
humidifier connection. The terminals are energized with 24v,
0.5-amp maximum when the gas valve is energized.
Step 9—VENTING
1
2
3
4
O F F
O N
→ Refer to National or Local Installation Code such as; National Fuel
Gas Code NFPA No. 54-1996/Z223.1-1996, or the Canadian
Installation Code, CAN B149.1- and .2-M95, for proper vent
sizing and installation requirements. Use enclosed Venting Tables
for Category I Fan-Assisted Furnaces for quick, easy reference.
The horizontal portion of the venting system shall maintain a
minimum of 1/4-in. upward slope per linear ft, and it shall be
rigidly supported every 5 ft or less with hangers or straps to ensure
that there will be no movement after installation.
FURNACE AND
BLOWER OFF DELAY
SETUP SWITCHES
A93348
Fig. 14—Control Center
Step 8—Electrical Connections
115-V WIRING
Refer to unit rating plate or Table 6 for equipment electrical
requirements. The control system requires an earth ground for
proper operation.
Step 10—Start-Up, Adjustment, and Safety Check
GENERAL
The furnace must have a 115-v power supply properly connected
and grounded. Correct polarity must be maintained to enable gas
heating operation.
Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire.
The gas service pressure must not exceed 0.5 psig (14-in. wc), and
be no less than 0.16 psig (4.5-in. wc).
→ Make all electrical connections in accordance with the current
edition of the National Electrical Code (NEC) ANSI/NFPA
70-1996 and any local codes or ordinances that might apply. For
Canadian installations, all electrical connections must be made in
accordance with CSA C22.1 Canadian Electrical Code or authori-
ties having jurisdiction.
Thermostat wire connections at R and W/W1 are the minimum
required for gas heating operation. W2 must be connected for
2-stage heating thermostats. COM, Y/Y2, and G are required for
cooling, heat pumps, and some clock thermostats. These must be
made at 24-v terminal block on control. (See Fig. 14.)
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 6—Electrical Data
OPERATING
VOLTAGE RANGE
VOLTS—
HERTZ—
PHASE
MAX
UNIT
MIN
WIRE
GAGE
MAX WIRE
LENGTH
FT‡
MAX FUSE OR
HACR-TYPE
UNIT
SIZE
AMPS
CKT BKR AMPS†
Max*
127
127
127
127
127
127
127
Min*
104
104
104
104
104
104
104
065-08
065-12
085-12
085-16
105-16
105-20
125-20
115—60—1
115—60—1
115—60—1
115—60—1
115-60-1
8.0
14
14
14
14
14
12
12
46
35
30
26
29
33
32
15
15
15
15
15
20
20
10.5
12.0
14.2
13.2
17.2
17.9
115—60—1
115—60—1
* Permissible limits of the voltage range at which the unit will operate satisfactorily.
† Time-delay fuse is recommended.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
1-STAGE THERMOSTAT TERMINALS
W
Y
R
G
C
FIVE
WIRE
FIELD-SUPPLIED
FUSED DISCONNECT
TWO-WIRE
HEATING-
ONLY
208/230- OR
460-V
THREE
PHASE
W2
BLK
BLK
COM
W/W1
WHT
WHT
208/230-V
SINGLE
PHASE
GND
Y/Y2
115-V FUSED
DISCONNECT
SWITCH
JUNCTION
BOX
R
G
GND
CONTROL
CONDENSING
UNIT
(WHEN REQUIRED)
BOX
24-V
TERMINAL
BLOCK
NOTES: 1. Connect Y-terminal as shown for proper operation.
FURNACE
2. Some thermostats require a "C" terminal connection as shown.
3. If any of the original wire, as supplied, must be replaced,
use same type or equivalent wire.
A97443
→ Fig. 15—Heating and Cooling Application Wiring Diagram With 1-Stage Thermostat and Condensing Unit
This furnace can be installed with either single-stage heating or
2-stage heating thermostat.
Table 7—Setup Switch Description
SETUP
SWITCH NO.
NORMAL
POSITION
For single-stage thermostats, connect thermostat W to W/W1 at
furnace control terminal block. (See Fig. 15.) For single-stage
thermostats the control determines, based on length of previous
heating on and off cycles, when to operate in low- and high-gas
heat for optimum comfort. Setup Switch-2 (SW-2) must be in the
factory-shipped OFF position. See Fig. 17 and Tables 6 and 7 for
setup switch information.
DESCRIPTION OF USE
Turn switch on to obtain only
high-gas-heat operation on
any call for heat regardless of
whether R-W/W1, or R-W/W1,
-W2 is closed. SW-1 overrides
SW-2.
OFF
(Staged Gas
Heat)
SW-1
Only High-Gas Heat
Turn switch off for installations
with single-stage thermostats;
control selects low-gas-heat
or high-gas-heat operation
based on previous cycles.
Turn switch on for installations
with 2-stage thermostats to
permit only low-gas-heat op-
eration in response to closing
R-W/W1. High-gas heat is
supplied only when R to
If 2-stage heating thermostat is to be used, move SW-2 to ON
position at end of furnace installation. This overrides built-in
control process for selecting high and low stage and allows 2-stage
thermostat to select gas heating modes. The W2 from thermostat
must be connected to W2 on control terminal block. (See Fig. 16.)
SW-2
Low-Gas Heat
(Adaptive Mode)
OFF
(Single-Stage
Thermostat)
Before operating furnace, check each manual reset switch for
continuity. If necessary, press and release button to reset switch.
W/W1 and W2 is closed.
Switches control gas heating
blower off delay. (See Table
8.)
SW-3 and
SW4
ON, OFF
11
Download from Www.Somanuals.com. All Manuals Search And Download.
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
2-STAGE THERMOSTAT TERMINALS
W2 W1 Y2
R
G
Y1
C
SEVEN
WIRE
FIELD-SUPPLIED
FUSED DISCONNECT
THREE-WIRE
HEATING-
ONLY
208/230- OR
460-V
THREE
PHASE
W2
COM
W/W1
BLK
BLK
WHT
WHT
208/230-V
SINGLE
PHASE
GND
C
Y/Y2
115-V FUSED
DISCONNECT
SWITCH
JUNCTION
BOX
Y1
Y2
R
G
GND
CONTROL
2-SPEED
CONDENSING
UNIT
(WHEN REQUIRED)
BOX
24-V
TERMINAL
BLOCK
NOTES: 1. Connect Y-terminal as shown for proper operation.
FURNACE
2. Some thermostats require a "C" terminal connection as shown.
3. If any of the original wire, as supplied, must be replaced,
use same type or equivalent wire.
A97444
→ Fig. 16—Heating and Cooling Application Diagram With 2-Stage Thermostat and Condensing Unit
Table 8—Blower Off Delay Setup Switch
Position
4
3
2
1
OFF
ON
DESIRED HEATING
MODE BLOWER OFF
DELAY (SEC)
SETUP SWITCH
SW-3
SW-4
90
OFF
OFF
ON
OFF
ON
135
180
225
OFF
ON
ON
his furnace is equipped with 2 manual reset limit switches in
gas control area. The switches will open and shut off power
to gas valve if a flame rollout or an overheating condition
occurs in gas control area. DO NOT bypass switches. Correct
inadequate combustion air supply, component failure, re-
stricted flue gas passageway before resetting switches.
LOW
HEAT
(ADAPTIVE
ALGORITHM)
BLOWER-
HIGH
HEAT
ONLY
OFF
DELAY
SEQUENCE OF OPERATION
Using the schematic diagram follow sequence of operation through
different modes. (See Fig. 18.) Read and follow wiring diagram
very carefully.
A96402
→ Fig. 17—Setup Switches on Control Center
(Factory Settings)
NOTE: If power interruption occurs during "call for heat" (W/W1
or W/W1-and-W2), control starts 90-sec blower only on period 2
sec after power is restored if thermostat is still calling for gas
heating. The red LED flashes code 12 during 90-sec period, after
which LED will be on continuously as long as no faults are
detected. After 90-sec period, furnace responds to thermostat
normally.
NOTE: With high-heat-only switch SW-1 off, low-heat-only
switch SW-2 selects either low-heat-only operation mode when on
(see item 2. below), or adaptive heating mode when off in response
to "call for heat." (See Fig. 17.) When high-heat-only switch SW-1
is on, it always causes high-gas-heat operation when R-W/W1
circuit is closed, regardless of the setting of low-heat-only switch
SW-2.
Blower door must be installed for power to be conducted through
blower door interlock switch ILK to furnace control CPU, trans-
former TRAN, inducer motor IDM, blower motor BLWM, hot
surface ignitor HSI, and gas valve GV.
This furnace can operate as a 2-stage furnace with a single-
stage thermostat because furnace control CPU includes a
programmed adaptive sequence of controlled operation which
selects low-gas-heat or high-gas-heat operation. This selection
is based upon stored history of the length of previous gas
heating on/off periods of single-stage thermostat.
1. Adaptive Heating Mode—Single-Stage Thermostat and
2-Stage Heating
(See Fig. 16 for thermostat connections.)
12
Download from Www.Somanuals.com. All Manuals Search And Download.
S W 2
S W 3
S W 4
B L K
W H
B L U
R E
T
D
T
W H
B L K
B L K
W H
D
R E
T
9
7
8
B L K
Y
G R
1
3
2
B L K
1 2
1 0 1 1
Y
N
G R
N
G R
T
W H
E
F S
T
W H
B R
B L U
)
S E U D H E W ( N
# 8 T E N O
2
3
1
L
Y E
L
Y E
N
O R
N
O R
N
R E
O R
N
O R
D
D
R E
S G N T T I S E
Y R C T F O A
F
O F
O N
F
F
O F
O N
F
F
O F
O N
3
4
2
1
O F
O N
O F
O N
D
R E
13
Download from Www.Somanuals.com. All Manuals Search And Download.
The furnace starts up in either low- or high-gas heat. If furnace
starts up in low-gas heat, control CPU determines low-gas
heat on time (from 0 to 16 minutes) which is permitted before
switching to high-gas heat.
If power is interrupted, stored history is erased, and control
CPU selects low-gas heat for up to 16 minutes and then
switches to high-gas heat as long as thermostat continues to
"call for heat." Subsequent selection is based on stored history
of thermostat cycle times.
inducer motor IDM provides sufficient pressure to close
high-heat pressure switch HPS, high-heat gas valve sole-
noid GV is energized. Blower motor BLWM switches
speed for high-gas heat 5 sec after control CPU switches
from low-gas heat to high-gas heat.
g. Switching from high- to low-gas heat—Control CPU will
not switch from high-gas heat to low-gas heat while
thermostat R-W circuit is closed when a single-stage
thermostat is used.
When the wall thermostat "calls for heat," R-W1 circuit
closes. The furnace control performs a self-check, verifies
low-heat and high-heat pressure switch contacts LPS and HPS
are open, and starts inducer motor IDM in low speed or high
speed as appropriate.
a. Inducer prepurge period—As inducer motor IDM comes up
to low speed or high speed, the low-heat pressure switch
contacts LPS (or LPS and HPS) close to begin a 15-sec
prepurge period.
h. Blower off delay—When thermostat is satisfied, R-W
circuit is opened, de-energizing gas valve GV, stopping gas
flow to burners, and de-energizing humidifier terminals
HUM and COM. Inducer motor IDM remains energized for
a 5-sec post-purge period. Blower motor BLWM and EAC
terminals EAC-1 and EAC-2 remain energized for 90, 135,
180, or 225 sec (depending on selection at blower off delay
switches SW-3 and SW-4). Furnace control CPU is factory
set for a 135-sec blower off delay.
b. Ignitor warm-up—At the end of prepurge period, hot
surface ignitor HSI is energized for a 17-sec ignitor
warm-up period.
2. Non-Adaptive Heating Mode—Two-Stage Thermostat and
2-Stage Heating
(See Fig. 16 for thermostat connections.)
c. Trial-for-ignition sequence—When ignitor warm-up period
is completed, main gas valve relay contacts MGVR-1 and
-2 close to energize low-heat gas valve solenoid GV, gas
valve opens, and 24-v power is supplied for a field-installed
humidifier at terminals HUM and COM. Low-heat gas valve
solenoid GV permits gas flow to the burners where it is
ignited. After 5 sec, ignitor HSI is de-energized, and a 2-sec
flame-proving period begins.
NOTE: The low-heat-only switch SW-2 ON selects low-heat-
only operation mode in response to closing thermostat R-W/W1
circuit. When high-heat-only switch SW-1 is off, closing thermo-
stat R to W1-and-W2 circuits is required for high-gas-heat
operation. When high-heat-only switch SW-1 is on, it always
causes high-gas-heat operation when R-W/W1 circuit is closed,
regardless of setting of low-heat-only switch SW-2 and regardless
of whether R-W2 circuit is closed or open.
If furnace control CPU selects high-gas-heat operation,
high-heat gas valve solenoid GV is also energized after
normally closed high-heat pressure switch relay HPSR
closes and after inducer motor IDM goes to high speed and
provides sufficient pressure to close high-heat pressure
switch HPS. HPSR is open while furnace is powered in
standby mode. If high-heat pressure switch HPS fails to
close and low-heat pressure switch LPS closes, furnace
operates at low-heat gas flow rate until high-heat pressure
switch closes.
The start-up and shutdown functions and delays described in
item 1 above apply to 2-stage heating mode as well, except for
switching from low- to high-gas heat and vice versa.
a. When wall thermostat "calls for heat," R-W/W1 circuit
closes for low-gas heat or R to W1-and-W2 circuits close
for high-gas heat. The furnace control performs a self-
check, verifies low-heat and high-heat pressure switch
contacts LPS and HPS are open, and starts inducer motor
IDM in low speed or high speed as appropriate.
b. Switching from low- to high-gas heat—If thermostat
R-W/W1 circuit for low-gas heat is closed and R-W2
circuit for high-gas heat closes, control CPU switches
inducer motor IDM speed from low to high. The high-heat
pressure switch relay HPSR closes. When inducer motor
IDM provides sufficient pressure to close high-heat pres-
sure switch HPS, high-heat gas valve solenoid GV is
energized. Blower motor BLWM switches speed for high-
gas heat 5 sec after R-W2 circuit closes.
d. Flame-proving—When burner flame is proved at flame-
proving sensor electrode FSE, control CPU begins blower
on delay period and continues to hold gas valve GV open.
If burner flame is not proved within 2 sec, control CPU
closes gas valve GV, and control CPU repeats ignition
sequence for up to 3 more trials-for-ignition before going
to ignition lockout. LOCKOUT IS RESET AUTOMATI-
CALLY after 3 hr, or by momentarily interrupting 115-v
power to furnace, or by interrupting 24-v power at SEC1 or
SEC2 to control CPU (not at W/W1, G, R, etc.). Opening
thermostat R-W circuit will not reset ignition lockout.
c. Switching from high- to low-gas heat—If thermostat R-W2
circuit for high-gas heat opens and R-W/W1 circuit for
low-gas heat remains closed, control CPU switches inducer
motor IDM speed from high to low. The high-heat pressure
switch relay HPSR opens to de-energize high-heat gas
valve solenoid GV. When inducer motor IDM reduces
pressure sufficiently, high-heat pressure switch HPS opens.
The low-heat gas valve solenoid GV remains energized as
long as low-heat pressure switch LPS remains closed.
Blower motor BLWM switches speed for low-gas heat 5
sec after R-W2 circuit opens.
If flame is proved when flame should not be present,
control CPU locks out of gas heating mode and operates
inducer motor IDM on high speed until flame is no longer
proved.
e. Blower on delay—If burner flame is proven, 45 sec after
gas valve GV is opened blower motor BLWM is energized
on appropriate heating speed, low-gas-heat or high-gas-
heat speed. Simultaneously, EAC terminals EAC-1 and
EAC-2 are energized with 115v and remain energized as
long as blower motor BLWM is energized.
3. Cooling Mode
a. Single-Speed Cooling Outdoor Unit
(See Fig. 15 for thermostat connections.)
f. Switching from low- to high-gas heat—If furnace control
CPU switches from low-gas heat to high-gas heat, control
CPU switches inducer motor IDM speed from low to high.
The high-heat pressure switch relay HPSR closes. When
14
Download from Www.Somanuals.com. All Manuals Search And Download.
(1.) The thermostat closes R to G-and-Y circuits. The
R-Y circuit starts outdoor unit, and R to G-and-Y
circuits start furnace blower motor BLWM on high-
cool speed.
NOTE: An accessory interface kit is required with single-speed
heat pumps. See interface kit Installation Instructions for single-
speed heat pump thermostat and interface connections. No inter-
face kit is needed for 2-speed heat pumps. See 2-speed heat pump
Installation Instructions for thermostat connections.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating.
a. Single-Speed Heat Pump Cooling
(1.) The thermostat and interface kit close R to G-and-
Y/Y2 circuit to start furnace blower motor BLWM on
high-cooling speed. (Y/Y2 input to furnace control is
necessary to provide adequate cooling airflow.)
(3.) When thermostat is satisfied, R to G-and-Y circuits
are opened. The outdoor unit stops, and furnace
blower motor BLWM continues operating on high-
cool speed for an additional 90 sec.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating.
b. Two-Speed Cooling Outdoor Unit
(See Fig. 16 for thermostat connections.)
(3.) When thermostat is satisfied, furnace blower motor
BLWM continues operating on high-cooling speed for
an additional 90 sec.
(1.) The thermostat closes R to G-and-Y1 circuits for low
cooling or closes R to G-and-Y1-and-Y/Y2 circuits
for high cooling. The R-Y1 circuits start outdoor unit
on low-cooling speed, and R-G circuit starts furnace
blower motor BLWM on low-cooling speed (same
speed as for low-gas heat). The R to Y1-and-Y2
circuits start outdoor unit on high-cooling speed, and
R to G-and-Y2 circuits start furnace blower motor
BLWM on high-cooling speed.
b. Two-Speed Heat Pump Cooling
(1.) The thermostat R to G circuits start furnace blower
motor BLWM on low-cooling speed. Thermostat
R to G-and-Y/Y2 circuits start furnace blower motor
BLWM on high-cool speed.
NOTE: The furnace control CPU controls blower motor BLWM
speed by sensing only G (for low-cooling speed) and Y2 (for
high-cooling speed).
NOTE: Y1 is not located on furnace control, but is found in
outdoor unit. The furnace control CPU controls blower motor
BLWM speed by sensing only G for low-cooling speed and Y/Y2
for high-cooling speed.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating on
either cooling speed.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating on
either cooling speed.
(3.) When thermostat is satisfied, furnace blower motor
BLWM continues operating on cooling speed for an
additional 90 sec.
(3.) When thermostat is satisfied, R to G-and-Y1 or
R to G-and-Y1-and-Y/Y2 circuits open. The outdoor
unit stops, and furnace blower continues operating on
cooling speed for an additional 90 sec.
c. Single-Speed Heat Pump Heating
(1.) The thermostat and accessory interface kit R to G-
and-Y/Y2 circuits start furnace blower motor BLWM
on heat pump high-heat speed (identical to high-cool
speed).
4. Continuous Blower Mode
a. When R to G circuit is closed by thermostat, blower motor
BLWM operates on low-gas-heat speed (identical to low-
cool speed). Terminals EAC-1 and EAC-2 are energized
with 115v as long as blower motor BLWM is energized.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating.
(3.) When thermostat is satisfied, furnace blower motor
BLWM continues operating on heat pump high-heat
speed for an additional 90 sec.
b. During "call for heat," blower motor BLWM stops during
ignitor warm-up (17 sec), ignition (7 sec), and blower on
delay (45 sec), allowing furnace heat exchangers to heat up
quickly.
d. Two-Speed Heat Pump Heating
(1.) The thermostat closes R to G circuit for low heat and
starts furnace blower motor BLWM on heat pump
low-heat speed (identical to low-cooling speed). Clos-
ing R-Y/Y2 circuit to furnace provides blower motor
BLWM heat pump high-heat speed.
(1.) The blower motor BLWM reverts to continuous
blower speed after heating cycle is completed. In
high-gas-heat, furnace control CPU holds blower mo-
tor BLWM at high-gas-heat speed during selected
blower off delay period before reverting to continuous
blower speed.
NOTE: The furnace control CPU controls blower motor BLWM
speed by sensing only G (for heat pump low-heat speed) and Y2
(for heat pump high-heat speed).
(2.) When thermostat "calls for low cooling," blower
motor BLWM continues to operate on low-cool speed.
When thermostat is satisfied, blower motor BLWM
continues on continuous blower speed.
(2.) The EAC terminals EAC-1 and EAC-2 are energized
with 115v when blower motor BLWM is operating on
either heating speed.
(3.) When thermostat is satisfied, R to G or R to G-and-
Y2 circuits are opened. After opening R to G-and-Y2
circuit, the furnace blower motor BLWM continues
operating on heating speed for an additional 90 sec.
(3.) When thermostat "calls for high cooling," blower
motor BLWM operates on high-cool speed. When
thermostat is satisfied, blower motor BLWM operates
an additional 2 sec on high-cool speed before reverting
back to continuous blower speed.
(4.) Opening R-Y2 circuit reduces blower motor BLWM
speed to heat pump low-heat speed.
(4.) When R to G circuit is opened, blower motor BLWM
continues operating for an additional 90 sec if no other
function requires blower motor BLWM operation.
6. Defrost
a. When furnace control R to W/W1-and-Y/Y2 circuits are
closed, furnace control CPU continues blower motor
5. Heat Pump
15
Download from Www.Somanuals.com. All Manuals Search And Download.
BLWM operation at heat pump heating speed until end of
prepurge period, then shuts off until end of HSI ignitor on
period (22 sec).
In the U.S.A., input rating for altitudes above 2000 ft must be
reduced by 4 percent for each 1000 ft above sea level.
In Canada, input rating must be derated by 10 percent for
altitudes of 2000 ft to 4500 ft above sea level.
b. When installed with a heat pump, furnace control CPU
automatically holds blower off time to 22 sec during HSI
ignitor on period. After 17 sec of HSI ignitor on period, a
trial-for-ignition sequence occurs as described above for
gas heating. After flame is proved and without blower on
delay, blower motor BLWM then operates on high-gas-
heat speed during defrost. For both single-speed and
2-speed heat pumps, defrost mode is in high-gas heat only.
Furnace input rate must be within 2 percent of input on
furnace rating plate.
2. Determine natural gas orifice size and manifold pressure for
correct input.
a. Obtain yearly heat value average (at installed altitude) from
local gas supplier.
b. Obtain yearly specific gravity average from local gas
supplier.
c. When furnace control R to W/W1 circuit is opened, furnace
control CPU begins normal inducer post-purge period, and
blower motor BLWM remains on for blower off delay
period. If R-G circuit remains closed, blower motor
BLWM reverts to continuous operation.
c. Verify furnace model. Table 10 can only be used for model
58TMA Furnaces.
d. Find installation altitude in Table 10.
START-UP PROCEDURES
NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.
1. Component test—The furnace features a component test
system to help diagnose a system problem in case of compo-
nent failure. To initiate component test procedure, ensure that
there are no thermostat inputs to control and that all time
delays have expired. Short TWIN/TEST terminal to ground or
COM for 1 to 4 sec. See Fig. 14 for terminal locations.
altitudes of 2001 to 3000 ft in Table 10.
e. Find closest natural gas heat value and specific gravity in
Table 10.
f. Follow heat value and specific gravity lines to point of
intersection to find orifice size and low- and high-heat
manifold pressure settings for proper operation.
NOTE: The component test feature will not operate if control is
receiving any thermostat signals and until all time delays have
expired.
EXAMPLE: (0—2000 ft altitude)
Heating value = 1075 Btu/cu ft
Specific gravity = 0.62
Therefore: Orifice No. 45
Manifold pressure: 3.7-in. wc for high heat
1.5-in. wc for low heat
* Furnace is shipped with No. 45 orifices. In this example,
all main burner orifices are the correct size and do not need
to be changed to obtain proper input rate.
The component test sequence is as follows:
a. The furnace control checks itself, operates inducer motor
on low speed for 7 sec and on high speed for 7 sec, then
stops.
b. The hot surface ignitor is then energized for 15 sec, then
de-energized.
c. The blower motor operates on low-gas-heat/heat pump
low-heat/low-cool/continuous fan speed for 7 sec, then
stops.
g. Check and verify burner orifice size in furnace. NEVER
ASSUME ORIFICE SIZE; ALWAYS CHECK AND
VERIFY.
d. The blower motor operates on high-gas-heat speed for 7
sec, then stops. The gas valve and humidifier terminal
HUM are not energized for safety reasons.
3. Adjust manifold pressure to obtain input rate.
NOTE: The EAC terminals are energized when blower is ener-
gized.
a. Remove caps that conceal adjustment screws for low- and
high-heat gas valve regulators. (See Fig. 19.)
e. The blower operates on heat pump high-heat/high-cool
speed for 7 sec, then stops.
b. Move setup switch SW-2 on control center to ON position.
(See Fig. 17.) This keeps furnace locked in low-heat
operation.
2. After all connections have been made, purge gas lines and
check for leaks.
c. Jumper R and W/W1 thermostat connections on control
center to start furnace.
d. Turn low-heat adjusting screw (5/64 hex Allen wrench)
counterclockwise (out) to decrease input rate or clockwise
(in) to increase input rate.
Never purge a line into a combustion chamber. Never use
matches, candles, flame, or other sources of ignition to check
for gas leakage. Use a soap-and-water solution to check for
gas leaks. A failure to follow this warning could result in fire,
explosion, personal injury, or death.
NOTE: DO NOT set low-heat manifold pressure less than 1.3-in.
wc or more than 1.7-in. wc for natural gas. If manifold pressure is
outside this range, change main burner orifices.
3. To operate furnace, follow procedures on operating instruction
label attached to furnace.
4. With furnace operating, set thermostat below room tempera-
ture and observe that furnace goes off. Set thermostat above
room temperature and observe that furnace restarts.
DO NOT bottom out gas valve regulator adjusting screw.
This can result in unregulated manifold pressure and result in
excess overfire and heat exchanger failures.
ADJUSTMENTS
NOTE: If orifice hole appears damaged or it is suspected to have
been redrilled, check orifice hole with a numbered drill bit of
correct size. Never redrill an orifice. A burr-free and squarely
aligned orifice hole is essential for proper flame characteristics.
1. Set gas input rate.
Furnace gas input rate on rating plate is for installations at
altitudes up to 2000 ft.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
EXAMPLE:
85,000 Btuh input furnace installed at 4300 ft.
Furnace Input
Rate at
Sea Level
Derate
X Multiplier =
Factor
Furnace Input Rate
at Installation
Altitude
85,000
X
0.82
=
69,700
CANADA
At installation altitudes from 2000 to 4500 ft, this furnace
must be derated 10 percent by an authorized Gas Conver-
sion Station or Dealer. To determine correct input rate for
altitude, see example above and use 0.82 as derate multi-
plier factor.
BURNER
ORIFICE
b. Check that gas valve adjustment caps are in place for
proper input to be clocked.
A93059
c. Obtain yearly heat value average for local gas supply.
NOTE: Be sure heating value of gas used for calculations is
correct for your altitude. Consult local gas utility for altitude
adjustment of gas heating value.
DO NOT redrill orifices. Improper drilling (burrs, out-of-
round holes, etc.) can cause excessive burner noise and
misdirection of burner flames. This can result in flame
impingement of burners and heat exchangers, causing
failures.
d. Check and verify orifice size in furnace. NEVER AS-
SUME THE ORIFICE SIZE. ALWAYS CHECK AND
VERIFY.
e. Turn off all other gas appliances and pilots.
e. Move setup switch SW-2 to OFF position after completing
low-heat adjustment.
f. Move setup switch SW-2 to ON position. (See Fig. 17.)
This keeps furnace locked in low-heat operation.
g. Jumper R to W/W1.
f. Jumper R and W2 thermostat connections on control center.
(See Fig. 14.) This keeps furnace locked in high-heat
operation.
h. Let furnace run for 3 minutes in low-heat operation.
i. Measure time (in sec) for gas meter to complete 1 revolu-
tion. Note reading.
g. Turn high-heat adjusting screw (5/64 hex Allen wrench)
counterclockwise (out) to decrease input rate or clockwise
(in) to increase rate.
j. Refer to Table 10 for cubic ft of gas per hr.
k. Multiply gas rate cu ft/hr by heating value (Btu/cu ft).
NOTE: DO NOT set high-heat manifold pressure less than 3.2-in.
wc or more than 3.8-in. wc for natural gas. If manifold pressure is
outside this range, change main burner orifices.
l. Move setup switch SW-2 to OFF position and jumper R and
W2 thermostat connections. (See Fig. 17.) This keeps
furnace locked in high-heat operation. Repeat items h
through k for high-heat operation.
h. When correct input is obtained, replace caps that conceal
gas valve regulator adjustment screws. Main burner flame
should be clear blue, almost transparent. (See Fig. 20.)
EXAMPLE: (High-heat operation at 0—2000 ft altitude)
Furnace input from rating plate is 85,000 Btuh
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 92 sec
Gas rate = 80 cu ft/hr (from Table 10)
i. Remove jumper R to W2.
4. Verify natural gas input rate by clocking gas meter.
a. Calculate high-altitude adjustment (if required).
UNITED STATES
Btu heating input = 80 X 1050 = 84,000 Btuh In this
example, the orifice size and manifold pressure adjustment
is within 2 percent of the furnace input rate.
At altitudes above 2000 ft, this furnace has been approved
for a 4 percent derate for each 1000 ft above sea level. See
Table 9 for derate multiplier factor and example.
Table 9—Altitude Derate Multiplier for U.S.A.
NOTE: Measured gas inputs (high heat and low heat) must be
within 2 percent of that stated on furnace rating plate when
installed at sea level or derated per that stated above when installed
at higher altitudes.
ALTITUDE
(FT)
% OF
DERATE
DERATE MULTIPLIER
FACTOR FOR U.S.A.*
0—2000
2001—3000
3001—4000
4001—5000
5001—6000
6001—7000
7001—8000
8001—9000
9001—10,000
0
1.00
0.90
0.86
0.82
0.78
0.74
0.70
0.66
0.62
8—12
m. Remove jumper across R, W/W1, and W2 thermostat
connections to terminate call for heat.
12—16
16—20
20—24
24—28
18—32
32—36
36—40
5. Set temperature rise.
Place SW-2 in ON position. Jumper R to W/W1 and W2 to
check high-gas-heat temperature rise. To check low-gas-heat
temperature rise, remove jumper to W2. Determine air tem-
perature rise for both high and low heat using the following
steps. DO NOT exceed temperature rise ranges specified on
unit rating plate for high and low heat.
* Derate multiplier factor is based on midpoint altitude for altitude range.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 10—Model 58TMA Orifice Size and Manifold Pressure for Correct Input
(Tabulated Data Based on 21,000 Btuh High Heat/13,500 Btuh Low Heat per Burner,
Derated 4% for Each 1000 Ft Above Sea Level)*
SPECIFIC GRAVITY OF NATURAL GAS
AVG GAS
ALTITUDE
RANGE
(FT)
0.58
Manifold
0.60
Manifold
0.62
Manifold
0.64
Manifold
Pressure
High/Low
0.66
Manifold
Pressure
High/Low
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
Pressure
High/Low
Pressure
High/Low
850
875
900
925
950
42
43
43
43
44
44
44
44
45
46
46
3.3/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.5
3.3/1.4
3.2/1.3
3.7/1.5
3.7/1.5
3.5/1.5
42
42
43
43
44
44
44
44
45
46
46
3.4/1.4
3.2/1.3
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
3.5/1.4
3.3/1.4
3.8/1.6
3.8/1.6
3.6/1.5
42
42
42
43
43
44
44
44
44
45
46
3.5/1.5
3.3/1.4
3.2/1.3
3.6/1.5
3.5/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.8/1.6
42
42
42
43
43
43
44
44
44
44
45
3.7/1.5
3.5/1.4
3.3/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.5
3.4/1.4
3.2/1.3
3.7/1.5
42
42
42
42
43
43
44
44
44
44
45
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.5/1.4
3.8/1.6
3.6/1.5
3.5/1.4
3.3/1.4
3.8/1.6
0
to
975
1000
1025
1050
1075
1100
2000
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
U.S.A.
Altitudes
2001
to
3000
775
800
825
850
875
900
925
950
975
1000
1025
43
43
44
44
44
44
46
46
46
47
47
3.7/1.5
3.5/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.5
42
43
43
44
44
44
45
46
46
47
47
3.2/1.3
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.4
3.3/1.4
3.8/1.6
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
42
43
43
44
44
44
44
45
46
46
47
3.3/1.4
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.7/1.5
3.5/1.4
3.8/1.6
42
42
43
43
44
44
44
45
46
46
46
3.4/1.4
3.2/1.3
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.4
3.3/1.4
3.8/1.6
3.8/1.6
3.6/1.5
3.4/1.4
42
42
43
43
44
44
44
44
45
46
46
3.5/1.4
3.3/1.3
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.7/1.5
3.5/1.5
or
Canada
Altitudes
2000
to
4500
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
750
775
800
825
850
875
900
925
950
975
1000
43
44
44
44
45
46
46
47
47
47
48
3.5/1.4
3.8/1.6
3.5/1.5
3.3/1.4
3.8/1.6
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
43
43
44
44
44
45
46
46
47
47
48
3.6/1.5
3.4/1.4
3.7/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
3.8/1.6
43
43
44
44
44
44
46
46
46
47
47
3.7/1.5
3.5/1.4
3.8/1.6
3.5/1.5
3.3/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.4
42
43
43
44
44
44
45
46
46
47
47
3.2/1.3
3.6/1.5
3.4/1.4
3.7/1.5
3.4/1.4
3.3/1.3
3.7/1.5
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
42
43
43
44
44
44
44
46
46
46
47
3.3/1.4
3.7/1.5
3.5/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3001
to
4000
* For 125-20 size only, input is 20,500 Btuh for high fire. Deduct 0.1-in. from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2-in.
wc.
18
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 10—Model 58TMA Orifice Size and Manifold Pressure for Correct Input—Continued
(TABULATED DATA BASED ON 21,000 BTUH HIGH HEAT/13,500 BTUH LOW HEAT PER BURNER,
DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)*
SPECIFIC GRAVITY OF NATURAL GAS
AVG GAS
ALTITUDE
RANGE
(FT)
0.58
Manifold
0.60
Manifold
0.62
Manifold
0.64
Manifold
Pressure
High/Low
0.66
Manifold
Pressure
High/Low
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
Pressure
High/Low
Pressure
High/Low
725
750
775
800
825
850
875
900
925
950
44
44
44
45
46
46
47
47
48
48
3.8/1.6
3.5/1.5
3.3/1.4
3.7/1.5
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
43
44
44
44
46
46
46
47
47
48
3.4/1.4
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.7/1.5
43
44
44
44
45
46
46
47
47
48
3.5/1.4
3.8/1.6
3.5/1.5
3.3/1.4
3.8/1.6
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
3.8/1.6
43
43
44
44
44
46
46
46
47
47
3.6/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.4/1.4
3.7/1.5
3.5/1.4
43
43
44
44
44
45
46
46
47
47
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
3.3/1.4
3.8/1.6
3.7/1.5
3.5/1.5
3.8/1.6
3.6/1.5
4001
to
5000
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
700
725
750
775
800
825
850
875
900
925
950
975
1000
44
44
45
46
46
47
47
48
48
48
49
49
49
3.5/1.5
3.3/1.4
3.7/1.5
3.6/1.5
3.4/1.4
3.7/1.5
3.4/1.4
3.7/1.5
3.5/1.4
3.3/1.4
3.7/1.5
3.5/1.4
3.3/1.4
44
44
44
46
46
47
47
48
48
48
49
49
49
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.5/1.5
3.8/1.6
3.6/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.8/1.6
3.6/1.5
3.4/1.4
44
44
44
45
46
46
47
47
48
48
48
49
49
3.8/1.6
3.5/1.4
3.3/1.4
3.7/1.5
3.7/1.5
3.4/1.4
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
3.3/1.4
3.7/1.5
3.6/1.5
43
44
44
44
46
46
47
47
47
48
48
48
49
3.4/1.4
3.6/1.5
3.4/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.6/1.5
3.5/1.4
3.3/1.4
3.7/1.5
43
44
44
44
45
46
46
47
47
48
48
48
49
3.5/1.4
3.7/1.5
3.5/1.4
3.3/1.4
3.7/1.5
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.4
3.8/1.6
3.6/1.5
3.4/1.4
3.8/1.6
5001
to
6000
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
650
675
700
725
750
775
800
825
850
875
44
44
45
46
47
47
48
48
48
49
3.5/1.5
3.3/1.4
3.7/1.5
3.6/1.5
3.8/1.6
3.6/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.8/1.6
44
44
44
46
46
47
47
48
48
48
3.7/1.5
3.4/1.4
3.2/1.3
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.4
3.3/1.4
44
44
44
45
46
47
47
48
48
48
3.8/1.6
3.5/1.4
3.3/1.3
3.7/1.5
3.6/1.5
3.8/1.6
3.6/1.5
3.8/1.6
3.6/1.5
3.4/1.4
43
44
44
45
46
46
47
47
48
48
3.4/1.4
3.6/1.5
3.4/1.4
3.8/1.6
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
43
44
44
44
46
46
47
47
47
48
3.5/1.4
3.7/1.5
3.5/1.4
3.2/1.3
3.8/1.6
3.6/1.5
3.8/1.6
3.6/1.5
3.4/1.4
3.6/1.5
6001
to
7000
* For 125-20 size only, input is 20,500 Btuh for high fire. Deduct 0.1-in. from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2-in.
wc.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 10—Model 58TMA Orifice Size and Manifold Pressure for Correct Input—Continued
(TABULATED DATA BASED ON 21,000 BTUH HIGH HEAT/13,500 BTUH LOW HEAT PER BURNER,
DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)*
SPECIFIC GRAVITY OF NATURAL GAS
AVG GAS
ALTITUDE
RANGE
(FT)
0.58
Manifold
0.60
Manifold
0.62
Manifold
0.64
Manifold
Pressure
High/Low
0.66
Manifold
Pressure
High/Low
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
Pressure
High/Low
Pressure
High/Low
625
650
675
700
725
750
775
800
825
850
44
45
46
47
47
48
48
48
49
49
3.3/1.4
3.7/1.5
3.6/1.5
3.8/1.6
3.5/1.5
3.7/1.5
3.5/1.5
3.3/1.4
3.6/1.5
3.4/1.4
44
45
46
46
47
47
48
48
49
49
3.4/1.4
3.8/1.6
3.7/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.8/1.6
3.5/1.5
44
44
46
46
47
47
48
48
48
49
3.5/1.5
3.3/1.3
3.8/1.6
3.6/1.5
3.8/1.6
3.5/1.5
3.8/1.6
3.5/1.5
3.3/1.4
3.7/1.5
44
44
45
46
46
47
47
48
48
49
3.6/1.5
3.4/1.4
3.8/1.6
3.7/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.8/1.6
44
44
44
46
46
47
47
48
48
48
3.7/1.5
3.5/1.4
3.2/1.3
3.8/1.6
3.5/1.5
3.7/1.5
3.5/1.4
3.7/1.5
3.5/1.5
3.3/1.4
7001
to
8000
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
600
625
650
675
700
725
750
775
800
45
46
47
47
48
48
49
49
49
3.7/1.5
3.6/1.5
3.8/1.6
3.5/1.4
3.7/1.5
3.4/1.4
3.8/1.6
3.5/1.5
3.3/1.4
44
46
46
47
48
48
48
49
49
3.2/1.3
3.7/1.5
3.4/1.4
3.6/1.5
3.8/1.6
3.6/1.5
3.3/1.4
3.7/1.5
3.4/1.4
44
46
46
47
47
48
48
49
49
3.3/1.4
3.8/1.6
3.5/1.5
3.7/1.5
3.5/1.4
3.7/1.5
3.4/1.4
3.8/1.6
3.5/1.5
44
45
46
47
47
48
48
48
49
3.4/1.4
3.8/1.6
3.7/1.5
3.8/1.6
3.6/1.5
3.8/1.6
3.5/1.5
3.3/1.4
3.7/1.5
44
44
46
46
47
47
48
48
49
3.5/1.4
3.2/1.3
3.8/1.6
3.5/1.4
3.7/1.5
3.4/1.4
3.7/1.5
3.4/1.4
3.8/1.6
8001
to
9000
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
Manifold
AVG GAS
HEAT VALUE
AT ALTITUDE
(BTU/CU FT)
ALTITUDE
RANGE
(FT)
0.58
0.66
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Manifold
Pressure
High/Low
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Orifice
No.
Pressure
High/Low
575
600
625
650
675
700
725
750
775
46
47
47
48
48
49
49
50
50
3.6/1.5
3.7/1.5
3.4/1.4
3.6/1.5
3.4/1.4
3.7/1.5
3.4/1.4
3.8/1.6
3.5/1.5
46
46
47
48
48
49
49
49
50
3.7/1.5
3.4/1.4
3.6/1.5
3.8/1.6
3.5/1.4
3.8/1.6
3.5/1.5
3.3/1.4
3.7/1.5
46
46
47
47
48
48
49
49
50
3.8/1.6
3.5/1.5
3.7/1.5
3.4/1.4
3.6/1.5
3.3/1.4
3.7/1.5
3.4/1.4
3.8/1.6
45
46
47
47
48
48
49
49
49
3.8/1.6
3.6/1.5
3.8/1.6
3.5/1.5
3.7/1.5
3.5/1.4
3.8/1.6
3.5/1.5
3.3/1.4
44
46
46
47
48
48
48
49
49
3.2/1.3
3.8/1.6
3.5/1.4
3.6/1.5
3.8/1.6
3.6/1.5
3.3/1.4
3.6/1.5
3.4/1.4
9001
to
10,000
* For 125-20 size only, input is 20,500 Btuh for high fire. Deduct 0.1-in. from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2-in.
wc.
20
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 11—Gas Rate (Cu Ft/Hr)
LOW-FIRE
ON/OFF
SWITCH
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
SIZE OF TEST DIAL
SIZE OF TEST DIAL
SECONDS
FOR 1
REVOLUTION
SECONDS
FOR 1
REVOLUTION
1
2
5
cu ft
1
cu ft
2
5
cu ft cu ft
cu ft
cu ft
HIGH-FIRE
10
11
12
13
14
360
327
300
277
257
720
655
600
555
514
1800
1636
1500
1385
1286
50
51
52
53
54
72
71
69
68
67
144
141
138
136
133
360
355
346
340
333
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
INLET
PRESSURE
TAP
O
F
F
ON
15
16
17
18
19
240
225
212
200
189
480
450
424
400
379
1200
1125
1059
1000
947
55
56
57
58
59
65
64
63
62
61
131
129
126
124
122
327
321
316
310
305
20
21
22
23
24
180
171
164
157
150
360
343
327
313
300
900
857
818
783
750
60
62
64
66
68
60
58
56
54
53
120
116
112
109
106
300
290
281
273
265
25
26
27
28
29
144
138
133
129
124
288
277
267
257
248
720
692
667
643
621
70
72
74
76
78
51
50
48
47
46
103
100
97
257
250
243
237
231
95
92
30
31
32
33
34
120
116
113
109
106
240
232
225
218
212
600
581
563
545
529
80
82
84
86
88
45
44
43
42
41
90
88
86
84
82
225
220
214
209
205
MANIFOLD
PRESSURE
TAP
A97358
→ Fig. 19—Redundant Automatic Gas Control
35
36
37
38
39
103
100
97
95
92
206
200
195
189
185
514
500
486
474
462
90
92
94
96
98
40
39
38
38
37
80
78
76
75
74
200
196
192
188
184
Valve
BURNER FLAME
BURNER
40
41
42
43
44
90
88
86
84
82
180
176
172
167
164
450
439
429
419
409
100
102
104
106
108
36
35
35
34
33
72
71
69
68
67
180
178
173
170
167
45
46
47
48
49
80
78
76
75
73
160
157
153
150
147
400
391
383
375
367
110
112
116
120
33
32
31
30
65
64
62
60
164
161
155
150
a. Place duct thermometers in return and supply ducts as near
furnace as possible. Be sure thermometers do not see heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight-run
ducts.
MANIFOLD
A89020
Fig. 20—Burner Flame
b. When thermometer readings stabilize, subtract return-air
temperature from supply-air temperature to determine tem-
perature rise.
NOTE: If temperature rise is outside this range, first check:
(1.) Gas input for low- and high-heat operation.
(2.) Derate for altitude if applicable.
Disconnect electrical power before changing speed tap (or
removing motor lead cap if used on 5-speed motors). A
failure to follow this warning can cause personal injury or
death.
(3.) Return and supply ducts for excessive restrictions
causing static pressures greater than 0.50-in. wc.
NOTE: For furnaces with 5-speed motors, ensure that unused
speed tap is either capped or, placed on SPARE terminal on control
board before power is restored.
c. Adjust air temperature rise by adjusting blower speed.
Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise. For high heat,
speed selection can be med-high, med (5-speed blowers
only), or med-low (factory setting). For low heat, speed tap
selection can be low (factory setting), med-low, or med
(5-speed blowers only).
d. To change motor speed selection for high heat, remove
blower motor lead from control HIGH-GAS-HEAT termi-
nal. (See Fig. 14 and Fig. 18.) Select desired blower motor
speed lead from 1 of the other terminals and relocate it to
HIGH-GAS-HEAT terminal. See Table 11 for lead color
identification. Reconnect original lead to SPARE terminal
(or use insulating cap, if used, applies only to furnaces with
5-speed blower motors). Follow this same procedure for
proper selection of cool and low-gas-heat speed selection.
6. Set thermostat heat anticipator.
a. When using a nonelectronic thermostat, the thermostat heat
anticipation must be set to match amp draw of electrical
21
Download from Www.Somanuals.com. All Manuals Search And Download.
1. Check primary limit control.
Table 12—Speed Selection
This control shuts off combustion control system and ener-
gizes circulating-air blower motor if furnace overheats.
COLOR
White
Black
Yellow
Orange†
Blue
SPEED
Common
High
Med-High
Med
AS SHIPPED
COM
Cool
SPARE
The preferred method of checking limit control is to gradually
block off return air after furnace has been operating for a
period of at least 5 minutes. As soon as limit has shut off
burners, return-air opening should be unblocked. By using this
method to check limit control, it can be established that the
limit is functioning properly and will operate if there is a
motor failure.
SPARE or Capped
High-Gas-Heat
Low-Gas-Heat
Med-Low
Low*
Red
* Continuous fan speed.
† Available on 5-speed blowers only.
2. Check draft safeguard switch.
The purpose of this control is to permit safe shutdown of he
furnace during certain blocked vent conditions.
Recheck temperature rise. It must be within limits specified
on unit rating plate. Recommended operation is at midpoint of
rise range or above.
a. Disconnect power to furnace and remove vent connector
from furnace flue collar. Be sure to allow time for vent
connector pipe to cool down before removing.
THERMOSTAT SUBBASE
TERMINALS WITH
THERMOSTAT REMOVED
(ANITICIPATOR, CLOCK, ETC.,
MUST BE OUT OF CIRCUIT.)
b. Restore power to furnace and set room thermostat above
room temperature.
c. After normal start-up, allow furnace to operate for 2
minutes, then block flue outlet 100 percent. Furnace should
cycle off within 2 minutes.
HOOK-AROUND
AMMETER
d. Remove blockage and reconnect vent connector to furnace
flue collar.
R
Y
W
G
e. Wait 5 minutes and then reset draft safeguard switch.
3. Check flow-sensing pressure switches.
This control proves operation of draft inducer blower.
a. Turn off 115-v power to furnace.
b. Remove gas control door and disconnect inducer motor
lead wires from wire harness.
10 TURNS
c. Turn on 115-v power to furnace
d. Close thermostat switch as if making normal furnace start.
If hot surface ignitor does not glow within several minutes
and control flashes code 32, pressure switches are func-
tioning properly.
FROM UNIT 24-V
CONTROL TERMINALS
0.5 AMPS FOR THERMOSTAT
5.0 AMPS ON AMMETER
=
EXAMPLE:
ANTICIPATOR SETTING
10 TURNS AROUND JAWS
e. Turn off 115-v power to furnace.
A96316
Fig. 21—Amp Draw Check With Ammeter
f. Reconnect inducer motor wires, replace gas control door,
and turn on 115-v power to furnace.
components in R-W/W1 circuit. Accurate amp draw read-
ings can be obtained at wires normally connected to
thermostat subbase terminals R and W/W1. Fig. 21 illus-
trates an easy method of obtaining actual amp draw. The
amp reading should be taken after blower motor has started
and furnace is operating in low heat. To operate furnace in
low heat, first move SW-2 to ON position, THEN connect
ammeter wires as shown in Fig. 21. The thermostat
anticipator should NOT be in this circuit while measuring
current. If thermostat has no subbase, thermostat MUST be
disconnected from R and W/W1 wires during current
measurement. Return SW-2 to final desired location after
completing reading. See thermostat manufacturer’s instruc-
tions for adjusting heat anticipator and for varying heating
cycle length.
4. Check auxiliary limits.
a. Turn off 115-v power to furnace.
b. Remove blower access door.
c. Disconnect red motor lead at blower speed selector. Mark
terminal for proper reconnection.
d. Replace blower access door.
e. Turn on 115-v power to furnace. Be sure room thermostat
is calling for low heat.
f. Allow furnace to operate until auxiliary limit activates, but
DO NOT operate furnace longer than 4 minutes.
g. If furnace operates for 4 minutes, check/replace limit
switch(es).
b. When using an electronic thermostat, set cycle rate for 3
cycles per hr.
h. Turn off 115-v power to furnace.
i. Remove blower access door.
CHECK SAFETY CONTROLS
j. Reconnect red motor lead, reset switch, and replace door.
k. Turn on 115-v power to furnace.
The flame sensor, gas valve, and pressure switches were all
checked in the Start-Up section as part of normal operation.
22
Download from Www.Somanuals.com. All Manuals Search And Download.
CHECKLIST
5. Cycle test furnace with room thermostat.
1. Put away tools and instruments, and clean up debris.
6. Check operation of accessories per manufacturer’s instruc-
tions.
2. Check SW-1 through SW-4 after completing installation to
ensure desired settings for thermostat type (SW-1 and SW-2)
and blower off delay (SW-3 and SW-4). Refer to Tables 6 and
7.
7. Review User’s Manual with owner.
8. Leave literature packet near furnace.
3. Verify manual reset switches have continuity.
4. Ensure blower and gas control access doors are properly
installed.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
• Unit Familiarization • Maintenance
• Installation Overview • Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-644-5544
[ ] Packaged Service Training [ ] Classroom Service Training
A94328
Copyright 1997 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231
58tma6si
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
Tab 6a 8a
1
4
PC 101
Catalog No. 535-887
Printed in U.S.A.
Form 58TMA-6SI
Pg 24
8-97
Replaces: 58TMA-4SI
Download from Www.Somanuals.com. All Manuals Search And Download.
|