Carrier DVD Player 50TCA04 A07 User Manual

50TCA04---A07  
Nominal 3 to 6 Tons  
With Puron® (R410A) Refrigerant  
Service and Maintenance Instructions  
TABLE OF CONTENTS  
SAFETY CONSIDERATIONS  
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1  
UNIT ARRANGEMENT AND ACCESS . . . . . . . . . . . 2  
SUPPLY FAN (BLOWER) SECTION . . . . . . . . . . . . . . 3  
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
PURONR (R-410A) REFRIGERANT . . . . . . . . . . . . . . 7  
COOLING CHARGING CHARTS . . . . . . . . . . . . . . . . . 9  
CONVENIENCE OUTLETS . . . . . . . . . . . . . . . . . . . . 13  
SMOKE DETECTORS . . . . . . . . . . . . . . . . . . . . . . . . . 13  
DETECTOR CLEANING . . . . . . . . . . . . . . . . . . . . . . . 18  
INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 20  
PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . 20  
ELECTRIC HEATERS . . . . . . . . . . . . . . . . . . . . . . . . . 21  
PREMIERLINKT CONTROL . . . . . . . . . . . . . . . . . . . 23  
ECONOMIZER SYSTEMS . . . . . . . . . . . . . . . . . . . . . 32  
FASTENER TORQUE VALUES . . . . . . . . . . . . . . . . . 50  
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 50  
APPENDIX I. MODEL NUMBER SIGNIFICANCE . 52  
APPENDIX II. PHYSICAL DATA . . . . . . . . . . . . . . . . 53  
APPENDIX III. FAN PERFORMANCE . . . . . . . . . . . 54  
APPENDIX IV. ELECTRICAL DATA . . . . . . . . . . . . . 63  
APPENDIX V. WIRING DIAGRAM LIST . . . . . . . . . 69  
Installation and servicing of air-conditioning equipment  
can be hazardous due to system pressure and electrical  
components. Only trained and qualified service personnel  
should install, repair, or service air-conditioning  
equipment. Untrained personnel can perform the basic  
maintenance functions of replacing filters. Trained service  
personnel should perform all other operations.  
When working on air-conditioning equipment, observe  
precautions in the literature, tags and labels attached to  
the unit, and other safety precautions that may apply.  
Follow all safety codes. Wear safety glasses and work  
gloves. Use quenching cloth for unbrazing operations.  
Have fire extinguishers available for all brazing  
operations.  
Follow all safety codes. Wear safety glasses and work  
gloves. Use quenching cloth for brazing operations. Have  
fire extinguisher available. Read these instructions  
thoroughly and follow all warnings or cautions attached to  
the unit. Consult local building codes and National  
Electrical Code (NEC) for special requirements.  
Recognize safety information. This is the safety-alert  
symbol  
. When you see this symbol on the unit and in  
instructions or manuals, be alert to the potential for  
personal injury.  
Understand the signal words DANGER, WARNING, and  
CAUTION. These words are used with the safety-alert  
symbol. DANGER identifies the most serious hazards  
which will result in severe personal injury or death.  
WARNING signifies a hazard which could result in  
personal injury or death. CAUTION is used to identify  
unsafe practices which may result in minor personal  
injury or product and property damage. NOTE is used to  
highlight suggestions which will result in enhanced  
installation, reliability, or operation.  
APPENDIX VI. MOTORMASTER SENSOR  
LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70  
UNIT START-UP CHECKLIST . . . . . . . . . . . . . . . . . . 73  
!
WARNING  
ELECTRICAL OPERATION HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
Before performing service or maintenance operations  
on unit, turn off main power switch to unit. Electrical  
shock and rotating equipment could cause injury.  
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located on the rear side of the unit, above the  
evaporator/return air access panel. (See Fig. 1.)  
To remove the filters:  
1. Grasp the bottom flange of the upper panel.  
2. Lift up and swing the bottom out until the panel dis-  
engages and pulls out.  
3. Reach inside and extract the filters from the filter  
rack.  
4. Replace these filters as required with similar replace-  
ment filters of same size.  
To re-install the access panel:  
C07156  
1. Slide the top of the panel up under the unit top panel.  
2. Slide the bottom into the side channels.  
Fig. 4 - Screens Installed on Outdoor-Air Hood  
(Sizes 7-1/2 to 12-1/2 Tons Shown)  
3. Push the bottom flange down until it contacts the top  
of the lower panel (or economizer top).  
IMPORTANT: DO NOT OPERATE THE UNIT  
To remove the screen, loosen the screws in the top retainer  
and slip the retainer up until the filter can be removed.  
Re-install by placing the frame in its track, rotating the  
retainer back down and tighten all screws.  
WITHOUT THESE FILTERS!  
Outside Air Hood  
Outside air hood inlet screens are permanent  
aluminum-mesh type filters. Check these for cleanliness.  
Remove the screens when cleaning is required. Clean by  
washing with hot low-pressure water and soft detergent  
and replace all screens before restarting the unit. Observe  
the flow direction arrows on the side of each filter frame.  
Economizer Inlet Air Screen  
This air screen is retained by spring clips under the top  
edge of the hood. (See Fig. 3.)  
17 1/4”  
C07087  
Fig. 5 - Belt Drive Motor Mounting  
SUPPLY FAN (BLOWER) SECTION  
DIVIDER  
!
WARNING  
OUTSIDE  
AIR  
ELECTRICAL SHOCK HAZARD  
HOOD  
Failure to follow this warning could cause personal  
injury or death.  
CLEANABLE  
ALUMINUM  
FILTER  
FILTER  
Before performing service or maintenance operations  
on the fan system, shut off all unit power and tag-out  
the unit disconnect switch. Do not reach into the fan  
section with power still applied to unit.  
BAROMETRIC  
RELIEF  
FILTER  
CLIP  
C06027  
Supply Fan (Belt--Drive)  
Fig. 3 - Filter Installation  
The supply fan system consists of a forward-curved  
centrifugal blower wheel on a solid shaft with two  
concentric type bearings, one on each side of the blower  
housing. A fixed-pitch driven pulley is attached to the fan  
shaft and an adjustable-pitch driver pulley is on the  
motor. The pulleys are connected using a “V” type belt.  
(See Fig. 5.)  
To remove the filter, open the spring clips. Re-install the  
filter by placing the frame in its track, then closing the  
spring clips.  
Manual Outside Air Hood Screen  
This inlet screen is secured by a retainer angle across the  
top edge of the hood. (See Fig. 4.)  
Belt  
Check the belt condition and tension quarterly. Inspect the  
belt for signs of cracking, fraying or glazing along the  
3
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inside surfaces. Check belt tension by using a spring-force  
tool (such as Browning’s Part Number “Belt Tension  
Checker” or equivalent tool); tension should be 6-lbs at a  
5/8-in. deflection when measured at the centerline of the  
belt span. This point is at the center of the belt when  
measuring the distance between the motor shaft and the  
blower shaft.  
To change fan speed:  
1. Shut off unit power supply.  
2. Loosen belt by loosening fan motor mounting nuts.  
(See Fig. 5.)  
3. Loosen movable pulley flange setscrew. (See Fig. 6.)  
4. Screw movable flange toward fixed flange to increase  
speed and away from fixed flange to decrease speed.  
Increasing fan speed increases load on motor. Do not  
exceed maximum speed specified.  
5. Set movable flange at nearest keyway of pulley hub  
and tighten setscrew to torque specifications.  
NOTE: Without the spring-tension tool, place a straight  
edge across the belt surface at the pulleys, then deflect the  
belt at mid-span using one finger to a 1/2-in. deflection.  
Adjust belt tension by loosening the motor mounting plate  
front bolts and rear bolt and sliding the plate toward the  
fan (to reduce tension) or away from fan (to increase  
tension). Ensure the blower shaft and the motor shaft are  
parallel to each other (pulleys aligned). Tighten all bolts  
when finished.  
To align fan and motor pulleys:  
1. Loosen fan pulley setscrews.  
2. Slide fan pulley along fan shaft. Make angular align-  
ment by loosening motor from mounting.  
3. Tighten fan pulley setscrews and motor mounting  
bolts to torque specifications.  
4. Recheck belt tension.  
To replace the belt:  
1. Use a belt with same section type or similar size. Do  
not substitute a “FHP” type belt. When installing the  
new belt, do not use a tool (screwdriver or pry-bar) to  
force the belt over the pulley flanges, this will stress  
the belt and cause a reduction in belt life.  
2. Loosen the motor mounting plate front bolts and rear  
bolts.  
3. Push the motor and its mounting plate towards the  
blower housing as close as possible to reduce the cen-  
ter distance between fan shaft and motor shaft.  
4. Remove the belt by gently lifting the old belt over  
one of the pulleys.  
5. Install the new belt by gently sliding the belt over  
both pulleys and then sliding the motor and plate  
away from the fan housing until proper tension is  
achieved.  
C07075  
Fig. 6 - Supply-Fan Pulley Adjustment  
6. Check the alignment of the pulleys, adjust if neces-  
sary.  
Bearings  
7. Tighten all bolts.  
8. Check the tension after a few hours of runtime and  
re-adjust as required.  
This fan system uses bearings featuring concentric split  
locking collars. The collars are tightened through a cap  
screw bridging the split portion of the collar. The cap  
screw has a Torx T25 socket head. To tighten the locking  
collar: Hold the locking collar tightly against the inner  
race of the bearing and torque the cap screw to 65-70  
in-lb (7.4-7.9 Nm). See Fig. 7.  
Adjustable-Pitch Pulley on Motor  
The motor pulley is an adjustable-pitch type that allows a  
servicer to implement changes in the fan wheel speed to  
match as-installed ductwork systems. The pulley consists  
of a fixed flange side that faces the motor (secured to the  
motor shaft) and a movable flange side that can be rotated  
around the fixed flange side that increases or reduces the  
pitch diameter of this driver pulley. (See Fig. 6.)  
As the pitch diameter is changed by adjusting the position  
of the movable flange, the centerline on this pulley shifts  
laterally (along the motor shaft). This creates  
a
requirement for a realignment of the pulleys after any  
adjustment of the movable flange. Also reset the belt  
tension after each realignment.  
Check the condition of the motor pulley for signs of wear.  
Glazing of the belt contact surfaces and erosion on these  
surfaces are signs of improper belt tension and/or belt  
slippage. Pulley replacement may be necessary.  
C08121  
Fig. 7 - Tightening Locking Collar  
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Motor  
life of the coil and extend the life of the unit. The  
following maintenance and cleaning procedures are  
recommended as part of the routine maintenance activities  
to extend the life of the coil.  
When replacing the motor, also replace the external-tooth  
lock washer (star washer) under the motor mounting base;  
this is part of the motor grounding system. Ensure the  
teeth on the lock washer are in contact with the motor’s  
painted base. Tighten motor mounting bolts to 120 +/- 12  
in-lbs.  
Remove Surface Loaded Fibers  
Surface loaded fibers or dirt should be removed with a  
vacuum cleaner. If a vacuum cleaner is not available, a  
soft non-metallic bristle brush may be used. In either  
case, the tool should be applied in the direction of the fins.  
Coil surfaces can be easily damaged (fin edges can be  
easily bent over and damage to the coating of a protected  
coil) if the tool is applied across the fins.  
Changing fan wheel speed by changing pulleys: The  
horsepower rating of the belt is primarily dictated by the  
pitch diameter of the smaller pulley in the drive system  
(typically the motor pulley in these units). Do not install a  
replacement motor pulley with a smaller pitch diameter  
than provided on the original factory pulley. Change fan  
wheel speed by changing the fan pulley (larger pitch  
diameter to reduce wheel speed, smaller pitch diameter to  
increase wheel speed) or select a new system (both  
pulleys and matching belt(s)).  
NOTE: Use of a water stream, such as a garden hose,  
against a surface loaded coil will drive the fibers and dirt  
into the coil. This will make cleaning efforts more  
difficult. Surface loaded fibers must be completely  
removed prior to using low velocity clean water rinse.  
Before changing pulleys to increase fan wheel speed,  
check the fan performance at the target speed and airflow  
rate to determine new motor loading (bhp). Use the fan  
performance tables or use the Packaged Rooftop Builder  
software program. Confirm that the motor in this unit is  
capable of operating at the new operating condition. Fan  
shaft loading increases dramatically as wheel speed is  
increased.  
Periodic Clean Water Rinse  
A periodic clean water rinse is very beneficial for coils  
that are applied in coastal or industrial environments.  
However, it is very important that the water rinse is made  
with a very low velocity water stream to avoid damaging  
the fin edges. Monthly cleaning as described below is  
recommended.  
Routine Cleaning of Coil Surfaces  
To reduce vibration, replace the motor’s adjustable pitch  
pulley with a fixed pitch pulley (after the final airflow  
balance adjustment). This will reduce the amount of  
vibration generated by the motor/belt-drive system.  
Periodic cleaning with TotalineR environmentally sound  
coil cleaner is essential to extend the life of coils. This  
cleaner is available from Carrier Replacement  
Components Division as part number P902-0301 for a one  
gallon container, and part number P902-0305 for a 5  
gallon container. It is recommended that all coils,  
including standard aluminum, pre-coated, copper/copper  
or E-coated coils be cleaned with the Totaline  
environmentally sound coil cleaner as described below.  
Coil cleaning should be part of the unit’s regularly  
scheduled maintenance procedures to ensure long life of  
the coil. Failure to clean the coils may result in reduced  
durability in the environment.  
COOLING  
!
WARNING  
UNIT OPERATION AND SAFETY HAZARD  
Failure to follow this warning could cause personal  
injury, death and/or equipment damage.  
This system uses PuronR refrigerant which has  
higher pressures than R-22 and other refrigerants. No  
other refrigerant may be used in this system. Gauge  
set, hoses, and recovery system must be designed to  
handle Puron refrigerant. If unsure about equipment,  
consult the equipment manufacturer.  
Avoid use of:  
S coil brighteners  
S acid cleaning prior to painting  
S high pressure washers  
S poor quality water for cleaning  
Condenser Coil  
The condenser coil is fabricated with round tube copper  
hairpins and plate fins of various materials and/or coatings  
(see Model Number Format in the Appendix to identify  
the materials provided in this unit). The coil may be  
one-row or composite-type two-row. Composite two-row  
coils are two single-row coils fabricated with a single  
return bend end tubesheet.  
Totaline environmentally sound coil cleaner is  
nonflammable, hypo allergenic, non bacterial, and a  
USDA accepted biodegradable agent that will not harm  
the coil or surrounding components such as electrical  
wiring, painted metal surfaces, or insulation. Use of  
non-recommended coil cleaners is strongly discouraged  
since coil and unit durability could be affected.  
Condenser Coil Maintenance and Cleaning  
Recommendation  
One-Row Coil  
Wash coil with commercial coil cleaner. It is not  
necessary to remove top panel.  
Routine cleaning of coil surfaces is essential to maintain  
proper operation of the unit. Elimination of contamination  
and removal of harmful residues will greatly increase the  
5
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Two-Row Coils  
6. Use a water hose or other suitable equipment to flush  
down between the 2 coil sections to remove dirt and  
debris. Clean the outer surfaces with a stiff brush in  
the normal manner.  
Clean coil as follows:  
1. Turn off unit power, tag disconnect.  
2. Remove top panel screws on condenser end of unit.  
7. Secure inner and outer coil rows together with a  
field-supplied fastener.  
8. Reposition the outer coil section and remove the coil  
corner post from between the top panel and center  
post. Reinstall the coil corner post and replace all  
screws.  
3. Remove condenser coil corner post. See Fig. 8. To  
hold top panel open, place coil corner post between  
top panel and center post. See Fig. 9.  
Totaline Environmentally Sound Coil Cleaner  
Application Equipment  
S 2-1/2 gallon garden sprayer  
S Water rinse with low velocity spray nozzle  
!
CAUTION  
UNIT DAMAGE HAZARD  
Failure to follow this caution may result in accelerated  
corrosion of unit parts.  
C08205  
Fig. 8 - Cleaning Condenser Coil  
Harsh chemicals, household bleach or acid or basic  
cleaners should not be used to clean outdoor or indoor  
coils of any kind. These cleaners can be very difficult  
to rinse out of the coil and can accelerate corrosion at  
the fin/tube interface where dissimilar materials are in  
contact. If there is dirt below the surface of the coil,  
use the Totaline environmentally sound coil cleaner.  
!
CAUTION  
UNIT DAMAGE HAZARD  
Failure to follow this caution may result in reduced  
unit performance or unit shutdown.  
C08206  
Fig. 9 - Propping Up Top Panel  
High velocity water from a pressure washer, garden  
hose, or compressed air should never be used to  
clean a coil. The force of the water or air jet will  
bend the fin edges and increase airside pressure drop.  
4. Remove screws securing coil to compressor plate and  
compressor access panel.  
5. Remove fastener holding coil sections together at re-  
turn end of condenser coil. Carefully separate the out-  
er coil section 3 to 4 in. from the inner coil section.  
See Fig. 10.  
Totaline Environmentally Sound Coil Cleaner  
Application Instructions  
1. Proper eye protection such as safety glasses is recom-  
mended during mixing and application.  
2. Remove all surface loaded fibers and dirt with a vacu-  
um  
cleaner as described above.  
3. Thoroughly wet finned surfaces with clean water and  
a low velocity garden hose, being careful not to bend  
fins.  
4. Mix Totaline environmentally sound coil cleaner in a  
2-1/2 gallon garden sprayer according to the instruc-  
tions included with the cleaner. The optimum solution  
temperature is 100_F.  
NOTE: Do NOT USE water in excess of 130_F, as the  
enzymatic activity will be destroyed.  
C08207  
Fig. 10 - Separating Coil Sections  
5. Thoroughly apply Totaline environmentally sound  
coil cleaner solution to all coil surfaces including  
finned area, tube sheets and coil headers.  
6
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6. Hold garden sprayer nozzle close to finned areas and  
apply cleaner with a vertical, up-and-down motion.  
Avoid spraying in horizontal pattern to minimize po-  
tential for fin damage.  
7. Ensure cleaner thoroughly penetrates deep into finned  
areas.  
8. Interior and exterior finned areas must be thoroughly  
cleaned.  
9. Finned surfaces should remain wet with cleaning  
solution for 10 minutes.  
10. Ensure surfaces are not allowed to dry before rinsing.  
Reapplying cleaner as needed to ensure 10-minute  
saturation is achieved.  
11. Thoroughly rinse all surfaces with low velocity clean  
water using downward rinsing motion of water spray  
nozzle. Protect fins from damage from the spray  
nozzle.  
The brass fittings are two-piece High Flow valves, with a  
                                                                                                                                                
receptacle base brazed to the tubing and an integral  
spring-closed check valve core screwed into the base.  
(See Fig. 11.) This check valve is permanently assembled  
into this core body and cannot be serviced separately;  
replace the entire core body if necessary. Service tools are  
available from RCD that allow the replacement of the  
check valve core without having to recover the entire  
system refrigerant charge. Apply compressor refrigerant  
oil to the check valve core’s bottom o-ring. Install the  
fitting body with 96 +/ -10 in-lbs of torque; do not  
overtighten.  
PURONR (R--410A) REFRIGERANT  
This unit is designed for use with Puron (R-410A)  
refrigerant. Do not use any other refrigerant in this  
system.  
Evaporator Coil  
Puron (R-410A) is provided in pink (rose) colored  
cylinders. These cylinders are available with and without  
dip tubes; cylinders with dip tubes will have a label  
indicating this feature. For a cylinder with a dip tube,  
place the cylinder in the upright position (access valve at  
the top) when removing liquid refrigerant for charging.  
For a cylinder without a dip tube, invert the cylinder  
(access valve on the bottom) when removing liquid  
refrigerant.  
Cleaning the Evaporator Coil  
1. Turn unit power off. Install lockout tag. Remove  
evaporator coil access panel.  
2. If economizer or two-position damper is installed, re-  
move economizer by disconnecting Molex plug and  
removing mounting screws.  
3. Slide filters out of unit.  
4. Clean coil using a commercial coil cleaner or dish-  
washer detergent in a pressurized spray canister. Wash  
both sides of coil and flush with clean water. For best  
results, back-flush toward return-air section to re-  
move foreign material. Flush condensate pan after  
completion.  
5. Reinstall economizer and filters.  
6. Reconnect wiring.  
7. Replace access panels.  
Because Puron (R-410A) is a blend, it is strongly  
recommended that refrigerant always be removed from  
the cylinder as a liquid. Admit liquid refrigerant into the  
system in the discharge line. If adding refrigerant into the  
suction line, use a commercial metering/expansion device  
at the gauge manifold; remove liquid from the cylinder,  
pass it through the metering device at the gauge set and  
then pass it into the suction line as a vapor. Do not remove  
Puron (R-410A) from the cylinder as a vapor.  
Evaporator Coil Metering Devices  
Refrigerant Charge  
The metering devices are multiple fixed-bore devices  
(Acutrolt) wedged into the horizontal outlet tubes from  
the liquid header, located at the entrance to each  
evaporator coil circuit path. These are non-adjustable.  
Service requires replacing the entire liquid header  
assembly.  
Amount of refrigerant charge is listed on the unit’s  
nameplate. Refer to Carrier GTAC2-5 Charging,  
Recovery, Recycling and Reclamation training manual  
and the following procedures.  
Unit panels must be in place when unit is operating during  
the charging procedure.  
To check for possible blockage of one or more of these  
metering devices, disconnect the supply fan contactor  
(IFC) coil, then start the compressor and observe the  
frosting pattern on the face of the evaporator coil. A frost  
pattern should develop uniformly across the face of the  
coil starting at each horizontal header tube. Failure to  
develop frost at an outlet tube can indicate a plugged or a  
missing orifice.  
No Charge  
Use standard evacuating techniques. After evacuating  
system, weigh in the specified amount of refrigerant.  
Low-Charge Cooling  
Using Cooling Charging Charts, Fig. 12, vary refrigerant  
until the conditions of the appropriate chart are met. Note  
the charging charts are different from type normally used.  
Charts are based on charging the units to the correct  
superheat for the various operating conditions. Accurate  
pressure gauge and temperature sensing device are  
required. Connect the pressure gauge to the service port  
on the suction line. Mount the temperature sensing device  
on the suction line and insulate it so that outdoor ambient  
temperature does not affect the reading. Indoor-air cfm  
must be within the normal operating range of the unit.  
Refrigerant System Pressure Access Ports  
There are two access ports in the system - on the suction  
tube near the compressor and on the discharge tube near  
the compressor. These are brass fittings with black plastic  
caps. The hose connection fittings are standard 1/4 SAE  
Male Flare couplings.  
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To Use Cooling Charging Charts  
EXAMPLE:  
Model 50TC*A06  
Take the outdoor ambient temperature and read the  
suction pressure gauge. Refer to chart to determine what  
suction temperature should be. If suction temperature is  
high, add refrigerant. If suction temperature is low,  
carefully recover some of the charge. Recheck the suction  
pressure as charge is adjusted.  
Outdoor Temperature . . . . . . . . . . . . . . . . . . 85_F (29_C)  
Suction Pressure . . . . . . . . . . . . . . . . . 130 psig (896 kPa)  
Suction Temperature should be . . . . . . . . . 63_F (17.2_C)  
1/2-20 UNF RH  
0.596  
45o  
30o  
DEPRESSOR PER ARI 720  
+.01/-.035  
FROM FACE OF BODY  
WASHER  
O-RING  
1/2" HEX  
.47  
5/8” HEX  
7/16-20 UNF RH  
This surface provides a metal to metal seal when  
torqued into the seat. Appropriate handling is  
required to not scratch or dent the surface.  
SEAT  
CORE  
C07150  
Fig. 11 - CoreMax Access Port Assembly  
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COOLING CHARGING CHARTS  
C08203  
C08204  
Fig. 12 - Cooling Charging Charts  
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COOLING CHARGING CHARTS (cont)  
C08228  
C08229  
Fig. 12 - Cooling Charging Charts (cont.)  
10  
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The suction and discharge pressure levels should now  
move to their normal start-up levels.  
Compressor  
Lubrication  
NOTE: When the compressor is rotating in the wrong  
direction, the unit makes an elevated level of noise and  
does not provide cooling.  
The compressor is charged with the correct amount of oil  
at the factory.  
Filter Drier  
!
CAUTION  
Replace whenever refrigerant system is exposed to  
atmosphere. Only use factory specified liquid-line filter  
driers with working pressures no less than 650 psig. Do  
not install a suction-line filter drier in liquid line. A  
liquid-line filter drier designed for use with Puron  
refrigerant is required on every unit.  
UNIT DAMAGE HAZARD  
Failure to follow this caution may result in damage to  
components.  
The compressor is in a PuronR refrigerant system and  
uses a polyolester (POE) oil. This oil is extremely  
hygroscopic, meaning it absorbs water readily. POE  
oils can absorb 15 times as much water as other oils  
designed for HCFC and CFC refrigerants. Avoid  
exposure of the oil to the atmosphere.  
Condenser--Fan Location  
See Fig. 13.  
1. Shut off unit power supply. Install lockout tag.  
2. Remove condenser-fan assembly (grille, motor, and  
fan).  
Replacing Compressor  
3. Loosen fan hub setscrews.  
4. Adjust fan height as shown in Fig. 13.  
5. Tighten setscrews.  
The compressor used with Puron refrigerant contains a  
POE oil. This oil has a high affinity for moisture. Do not  
remove the compressor’s tube plugs until ready to insert  
the unit suction and discharge tube ends.  
6. Replace condenser-fan assembly.  
Compressor mounting bolt torque is 65-75 ft-lbs.  
Compressor Rotation  
On 3-phase units with scroll compressors, it is important  
to be certain compressor is rotating in the proper  
direction. To determine whether or not compressor is  
rotating in the proper direction:  
1. Connect service gauges to suction and discharge pres-  
sure fittings.  
2. Energize the compressor.  
3. The suction pressure should drop and the discharge  
pressure should rise, as is normal on any start-up.  
NOTE: If the suction pressure does not drop and the  
discharge pressure does not rise to normal levels:  
4. Note that the evaporator fan is probably also rotating  
in the wrong direction.  
5. Turn off power to the unit.  
C07091  
Fig. 13 - Condenser Fan Adjustment  
(except with Motormaster)  
6. Reverse any two of the unit power leads.  
7. Reapply power to the compressor.  
Troubleshooting Cooling System  
Refer to Table 1 for additional troubleshooting topics.  
11  
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Table 1 – Cooling Service Analysis  
PROBLEM  
CAUSE  
REMEDY  
Power failure.  
Fuse blown or circuit breaker tripped.  
Call power company.  
Replace fuse or reset circuit breaker.  
Defective thermostat, contactor, transformer,  
or control relay.  
Insufficient line voltage.  
Incorrect or faulty wiring.  
Thermostat setting too high.  
Replace component.  
Compressor and Condenser  
Fan Will Not Start.  
Determine cause and correct.  
Check wiring diagram and rewire correctly.  
Lower thermostat setting below room temperature.  
Faulty wiring or loose connections in compres-  
sor circuit.  
Compressor motor burned out, seized, or  
internal overload open.  
Defective run/start capacitor, overload, start  
relay.  
Check wiring and repair or replace.  
Determine cause. Replace compressor.  
Determine cause and replace.  
Compressor Will Not Start But  
Condenser Fan Runs.  
Replace fuse or reset circuit breaker. Determine  
cause.  
Recover refrigerant, evacuate system, and recharge  
to nameplate.  
One leg of three---phase power dead.  
Refrigerant overcharge or undercharge.  
Defective compressor.  
Insufficient line voltage.  
Blocked condenser.  
Defective run/start capacitor, overload, or start  
relay.  
Replace and determine cause.  
Determine cause and correct.  
Determine cause and correct.  
Compressor Cycles (other  
than normally satisfying ther-  
mostat).  
Determine cause and replace.  
Defective thermostat.  
Replace thermostat.  
Faulty condenser---fan motor or capacitor.  
Restriction in refrigerant system.  
Dirty air filter.  
Replace.  
Locate restriction and remove.  
Replace filter.  
Unit undersized for load.  
Thermostat set too low.  
Low refrigerant charge.  
Leaking valves in compressor.  
Air in system.  
Decrease load or increase unit size.  
Reset thermostat.  
Locate leak; repair and recharge.  
Replace compressor.  
Recover refrigerant, evacuate system, and recharge.  
Clean coil or remove restriction.  
Replace filter.  
Compressor Operates  
Continuously.  
Condenser coil dirty or restricted.  
Dirty air filter.  
Dirty condenser coil.  
Clean coil.  
Refrigerant overcharged.  
Air in system.  
Recover excess refrigerant.  
Recover refrigerant, evacuate system, and recharge.  
Determine cause and correct.  
Check for leaks; repair and recharge.  
Replace compressor.  
Remove restriction.  
Check for source and eliminate.  
Replace compressor.  
Excessive Head Pressure.  
Condenser air restricted or air short---cycling.  
Low refrigerant charge.  
Compressor valves leaking.  
Restriction in liquid tube.  
High head load.  
Compressor valves leaking.  
Refrigerant overcharged.  
Dirty air filter.  
Head Pressure Too Low.  
Excessive Suction Pressure.  
Recover excess refrigerant.  
Replace filter.  
Low refrigerant charge.  
Metering device or low side restricted.  
Check for leaks; repair and recharge.  
Remove source of restriction.  
Suction Pressure Too Low.  
Increase air quantity. Check filter and replace if  
necessary.  
Insufficient evaporator airflow.  
Temperature too low in conditioned area.  
Reset thermostat.  
Outdoor ambient below 25˚F.  
Install low---ambient kit.  
Evaporator Fan Will Not Shut  
Off.  
Time off delay not finished.  
Wa it f o r 3 0 --- se co n d o f f d e la y.  
Compressor Makes Excessive  
Noise.  
Compressor rotating in wrong direction.  
Reverse the 3---phase power leads.  
12  
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or HACR switch is open. Other connection methods will  
result in the convenience outlet circuit being de-energized  
when the unit disconnect or HACR switch is open. See  
Fig. 15.  
CONVENIENCE OUTLETS  
!
WARNING  
ELECTRICAL OPERATION HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
Units with convenience outlet circuits may use  
multiple disconnects. Check convenience outlet for  
power status before opening unit for service. Locate  
its disconnect switch, if appropriate, and open it.  
Tag-out this switch, if necessary.  
Two types of convenience outlets are offered on 50TC  
models: Non-powered and unit-powered. Both types  
provide  
a
125-volt  
GFCI  
(ground-fault  
circuit-interrupter) duplex receptacle rated at 15-A  
behind a hinged waterproof access cover, located on the  
end panel of the unit. See Fig. 14.  
Pwd-CO Transformer  
CO8283  
Conv Outlet  
GFCI  
Fig. 15 - Powered Convenience Outlet Wiring  
Duty Cycle: The unit-powered convenience outlet has a  
duty cycle limitation. The transformer is intended to  
provide power on an intermittent basis for service tools,  
lamps, etc; it is not intended to provide 15-amps loading  
for continuous duty loads (such as electric heaters for  
overnight use). Observe a 50% limit on circuit loading  
above 8-amps (i.e., limit loads exceeding 8-amps to 30  
minutes of operation every hour).  
Pwd-CO  
Fuse  
Switch  
Maintenance: Periodically test the GFCI receptacle by  
pressing the TEST button on the face of the receptacle.  
This should cause the internal circuit of the receptacle to  
trip and open the receptacle. Check for proper grounding  
wires and power line phasing if the GFCI receptacle does  
not trip as required. Press the RESET button to clear the  
tripped condition.  
C08128  
Fig. 14 - Convenience Outlet Location  
Non-powered type: This type requires the field  
installation of a general-purpose 125-volt 15-A circuit  
powered from a source elsewhere in the building. Observe  
national and local codes when selecting wire size, fuse or  
breaker requirements and disconnect switch size and  
location. Route 125-v power supply conductors into the  
bottom of the utility box containing the duplex receptacle.  
Fuse on powered type: The factory fuse is a Bussman  
“Fusetron” T-15, non-renewable screw-in (Edison base)  
type plug fuse.  
Using unit-mounted convenience outlets: Units with  
unit-mounted convenience outlet circuits will often  
require that two disconnects be opened to de-energize all  
power to the unit. Treat all units as electrically energized  
until the convenience outlet power is also checked and  
de-energization is confirmed. Observe National Electrical  
Code Article 210, Branch Circuits, for use of convenience  
outlets.  
Unit-powered type: A unit-mounted transformer is  
factory-installed to stepdown the main power supply  
voltage to the unit to 115-v at the duplex receptacle. This  
option also includes a manual switch with fuse, located in  
a utility box and mounted on a bracket behind the  
convenience outlet; access is through the unit’s control  
box access panel. See Fig. 14.  
SMOKE DETECTORS  
The primary leads to the convenience outlet transformer  
are not factory-connected. Selection of primary power  
source is a customer-option. If local codes permit, the  
transformer primary leads can be connected at the  
Smoke detectors are available as factory-installed options  
on 50TC models. Smoke detectors may be specified for  
Supply Air only or for Return Air without or with  
economizer or in combination of Supply Air and Return  
Air. Return Air smoke detectors are arranged for vertical  
return configurations only. All components necessary for  
line-side terminals on  
a
unit-mounted non-fused  
disconnect or HACR breaker switch; this will provide  
service power to the unit when the unit disconnect switch  
13  
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operation are factory-provided and mounted. The unit is  
factory-configured for immediate smoke detector  
shutdown operation; additional wiring or modifications to  
unit terminal board may be necessary to complete the unit  
and smoke detector configuration to meet project  
requirements.  
inspections without having to disassemble the sensor. The  
cover attaches to the sensor housing using four captive  
screws and forms an airtight chamber around the sensing  
electronics. Each sensor includes a harness with an RJ45  
terminal for connecting to the controller. Each sensor has  
four LEDs (for Power, Trouble, Alarm and Dirty) and a  
manual test/reset button (on the left-side of the housing).  
System  
The smoke detector system consists of a four-wire  
controller and one or two sensors. Its primary function is  
to shut down the rooftop unit in order to prevent smoke  
from circulating throughout the building. It is not to be  
used as a life saving device.  
Duct smoke sensor  
Exhaust tube  
Controller  
The controller (see Fig. 16) includes a controller housing,  
a printed circuit board, and a clear plastic cover. The  
controller can be connected to one or two compatible duct  
smoke sensors. The clear plastic cover is secured to the  
housing with a single captive screw for easy access to the  
wiring terminals. The controller has three LEDs (for  
Power, Trouble and Alarm) and a manual test/reset button  
(on the cover face).  
Exhaust gasket  
Sensor housing  
and electronics  
See  
Detail A  
Intake  
gasket  
Cover gasket  
(ordering option)  
TSD-CO2  
(ordering option)  
Sensor cover  
Plug  
Sampling tube  
(ordered separately)  
Coupling  
Detail A  
Duct smoke sensor  
controller  
Conduit nuts  
(supplied by installer)  
Magnetic  
test/reset  
switch  
Conduit support plate  
Terminal block cover  
Alarm  
Trouble  
Power  
Dirty  
Controller housing  
and electronics  
Cover gasket  
(ordering option)  
C08209  
Controller cover  
Conduit couplings  
(supplied by installer)  
Fig. 17 - Smoke Detector Sensor  
Fastener  
(2X)  
Air is introduced to the duct smoke detector sensor’s  
sensing chamber through a sampling tube that extends into  
the HVAC duct and is directed back into the ventilation  
system through a (shorter) exhaust tube. The difference in  
air pressure between the two tubes pulls the sampled air  
through the sensing chamber. When a sufficient amount of  
smoke is detected in the sensing chamber, the sensor  
signals an alarm state and the controller automatically  
takes the appropriate action to shut down fans and  
blowers, change over air handling systems, notify the fire  
alarm control panel, etc.  
Trouble  
Alarm  
Power  
Test/reset  
switch  
C08208  
Fig. 16 - Controller Assembly  
The sensor uses a process called differential sensing to  
prevent gradual environmental changes from triggering  
false alarms. A rapid change in environmental conditions,  
such as smoke from a fire, causes the sensor to signal an  
alarm state but dust and debris accumulated over time  
does not.  
Sensor  
The sensor (see Fig. 17) includes a plastic housing, a  
printed circuit board, a clear plastic cover, a sampling  
tube inlet and an exhaust tube. The sampling tube (when  
used) and exhaust tube are attached during installation.  
The sampling tube varies in length depending on the size  
of the rooftop unit. The clear plastic cover permits visual  
14  
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For installations using two sensors, the duct smoke  
detector does not differentiate which sensor signals an  
alarm or trouble condition.  
Return Air with Economizer — The sampling tube is  
inserted through the side plates of the economizer  
housing, placing it across the return air opening on the  
unit basepan. See Fig. 20. The holes in the sampling tube  
face downward, into the return air stream. The sampling  
tube is connected via tubing to the return air sensor that is  
mounted on a bracket high on the partition between return  
filter and controller location. (This sensor is shipped in a  
flat-mounting location. Installation requires that this  
sensor be relocated to its operating location and the tubing  
to the sampling tube be connected. See installation steps  
below.)  
Smoke Detector Locations  
Supply Air — The Supply Air smoke detector sensor is  
located to the left of the unit’s indoor (supply) fan. See  
Fig. 18. Access is through the fan access panel. There is  
no sampling tube used at this location. The sampling tube  
inlet extends through the side plate of the fan housing  
(into a high pressure area). The controller is located on a  
bracket to the right of the return filter, accessed through  
the lift-off filter panel.  
Smoke Detector Sensor  
Return Air  
Sampling Tube  
C08245  
Fig. 18 - Typical Supply Air Smoke Detector Sensor  
Location  
C08129  
Fig. 20 - Return Air Sampling Tube Location  
Return Air without Economizer — The sampling tube is  
located across the return air opening on the unit basepan.  
See Fig. 19. The holes in the sampling tube face  
downward, into the return air stream. The sampling tube is  
connected via tubing to the return air sensor that is  
mounted on a bracket high on the partition between return  
filter and controller location. (This sensor is shipped in a  
flat-mounting location. Installation requires that this  
sensor be relocated to its operating location and the tubing  
to the sampling tube be connected. See installation steps  
below.)  
Completing Installation of Return Air Smoke  
Sensor:  
Screws  
Flexible  
Exhaust Tubes  
Return Air Detector module  
(shipping position shown)*  
Sample Tube  
Controller module  
C08126  
Fig. 21 - Return Air Detector Shipping Position  
1. Unscrew the two screws holding the Return Air  
Sensor detector plate. See Fig 21. Save the screws.  
2. Remove the Return Air Sensor and its detector plate.  
3. Rotate the detector plate so the sensor is facing out-  
wards and the sampling tube connection is on the bot-  
tom. See Fig 22.  
4. Screw the sensor and detector plate into its operating  
position using screws from Step 1. Make sure the  
sampling tube connection is on the bottom and the ex-  
haust tube is on the top. See Fig 22.  
5. Connect the flexible tube on the sampling inlet to the  
sampling tube on the basepan.  
Return Air Detector Sampling Tube  
*RA detector must be moved from shipping position to operating position by installer  
C07307  
Fig. 19 - Typical Return Air Detector Location  
15  
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6. For units with an economizer, the sampling tube is in-  
tegrated into the economizer housing but the connec-  
tion of the flexible tubing to the sampling tube is the  
same.  
Highlight B: Smoke detector NC contact set will open on  
smoke alarm condition, de-energizing the ORN  
conductor.  
Highlight C: 24-v power signal via ORN lead is removed  
at Smoke Detector input on LCTB; all unit operations  
cease immediately.  
PremierLink Control: Unit operating functions (fan,  
cooling and heating) are terminated as described above. In  
addition:  
Highlight D: On smoke alarm condition, the smoke  
detector NO Alarm contact will close, supplying 24-v  
power to GRA conductor.  
Highlight E: GRA lead at Smoke Alarm input on LCTB  
provides 24-v signal. This signal is conveyed to  
PremierLink FIOP’s TB1 at terminal TB1-6 (BLU lead).  
This signal initiates the FSD sequence by the PremierLink  
control.  
C08127  
Fig. 22 - Return Air Sensor Operating Position  
FIOP Smoke Detector Wiring and Response  
Using Remote Logic: Five conductors are provided for  
field use (see Highlight F) for additional annunciation  
functions.  
All units: FIOP smoke detector is configured to  
automatically shut down all unit operations when smoke  
condition is detected. See Fig. 23, Smoke Detector  
Wiring.  
Additional Application Data — Refer to Catalog No.  
HKRNKA-1XA for discussions on additional control  
features of these smoke detectors including multiple unit  
coordination. See Fig. 23.  
Highlight A: JMP 3 is factory-cut, transferring unit  
control to smoke detector.  
B
D
C
F
E
A
C08246  
Fig. 23 - Typical Smoke Detector System Wiring  
16  
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Sensor and Controller Tests  
Sensor Alarm Test  
The sensor alarm test checks a sensor’s ability to signal an  
alarm state. This test requires that you use a field provided  
SD-MAG test magnet.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
Failure to follow this caution may result in personnel  
and authority concern.  
Pressing the controller’s test/reset switch for longer  
than seven seconds will put the duct detector into the  
alarm state and activate all automatic alarm responses.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
Failure to follow this caution may result in personnel  
and authority concern.  
Dirty Controller Test Procedure  
1. Press the controller’s test/reset switch for two  
seconds.  
2. Verify that the controller’s Trouble LED flashes.  
This test places the duct detector into the alarm state.  
Unless part of the test, disconnect all auxiliary  
equipment from the controller before performing the  
test. If the duct detector is connected to a fire alarm  
system, notify the proper authorities before  
performing the test.  
Dirty Sensor Test  
The dirty sensor test provides an indication of the sensor’s  
ability to compensate for gradual environmental changes.  
A sensor that can no longer compensate for environmental  
changes is considered 100% dirty and requires cleaning or  
replacing. You must use a field provided SD-MAG test  
magnet to initiate a sensor dirty test. The sensor’s Dirty  
LED indicates the results of the dirty test as shown in  
Table 2.  
Sensor Alarm Test Procedure  
1. Hold the test magnet where indicated on the side of  
the sensor housing for seven seconds.  
2. Verify that the sensor’s Alarm LED turns on.  
3. Reset the sensor by holding the test magnet against  
the sensor housing for two seconds.  
!
4. Verify that the sensor’s Alarm LED turns off.  
CAUTION  
OPERATIONAL TEST HAZARD  
Controller Alarm Test  
The controller alarm test checks the controller’s ability to  
initiate and indicate an alarm state.  
Failure to follow this caution may result in personnel  
and authority concern.  
Holding the test magnet against the sensor housing for  
more than seven seconds will put the duct detector  
into the alarm state and activate all automatic alarm  
responses.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
Failure to follow this caution may result in personnel  
and authority concern.  
Table 2 – Dirty LED Test  
FLASHES  
DESCRIPTION  
0---25% dirty. (Typical of a newly installed detector)  
25---50% dirty  
This test places the duct detector into the alarm state.  
Disconnect all auxiliary equipment from the controller  
before performing the test. If the duct detector is  
connected to a fire alarm system, notify the proper  
authorities before performing the test.  
1
2
3
4
51---75% dirty  
76---99% dirty  
Controller Alarm Test Procedure  
Dirty Sensor Test Procedure  
1. Press the controller’s test/reset switch for seven  
seconds.  
1. Hold the test magnet where indicated on the side of  
the sensor housing for two seconds.  
2. Verify that the controller’s Alarm LED turns on.  
2. Verify that the sensor’s Dirty LED flashes.  
3. Reset the sensor by pressing the test/reset switch for  
two seconds.  
4. Verify that the controller’s Alarm LED turns off.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
Dirty Controller Test  
The dirty controller test checks the controller’s ability to  
initiate a dirty sensor test and indicate its results.  
Failure to follow this caution may result in personnel  
and authority concern.  
Changing the dirty sensor test operation will put the  
detector into the alarm state and activate all automatic  
alarm responses. Before changing dirty sensor test  
operation, disconnect all auxiliary equipment from the  
controller and notify the proper authorities if  
connected to a fire alarm system.  
17  
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Changing the Dirt Sensor Test  
By default, sensor dirty test results are indicated by:  
S The sensor’s Dirty LED flashing.  
12  
1
Smoke Detector Controller  
TB3  
1
S The controller’s Trouble LED flashing.  
S The controller’s supervision relay contacts toggle.  
+
Auxiliary  
equipment  
2
The operation of a sensor’s dirty test can be changed so  
that the controller’s supervision relay is not used to  
indicate test results. When two detectors are connected to  
a controller, sensor dirty test operation on both sensors  
must be configured to operate in the same manner.  
3
14  
SD-TRK4  
Supervision relay  
contacts [3]  
Trouble  
5
13  
19  
Power  
4
18 Vdc (  
+)  
To Configure the Dirty Sensor Test Operation  
1. Hold the test magnet where indicated on the side of  
the sensor housing until the sensor’s Alarm LED turns  
on and its Dirty LED flashes twice (approximately 60  
seconds).  
Wire must be  
added by installer  
Alarm  
1
15  
2
Reset/Test  
3
2. Reset the sensor by removing the test magnet then  
holding it against the sensor housing again until the  
sensor’s Alarm LED turns off (approximately 2  
seconds).  
18 Vdc (  
)
2
20  
C08247  
Fig. 24 - Remote Test/Reset Station Connections  
Remote Station Test  
The remote station alarm test checks a test/reset station’s  
ability to initiate and indicate an alarm state.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
!
CAUTION  
Failure to follow this caution may result in personnel  
and authority concern.  
OPERATIONAL TEST HAZARD  
Failure to follow this caution may result in personnel  
and authority concern.  
If the test/reset station’s key switch is left in the  
RESET/TEST position for longer than seven seconds,  
the detector will automatically go into the alarm state  
and activate all automatic alarm responses.  
This test places the duct detector into the alarm state.  
Unless part of the test, disconnect all auxiliary  
equipment from the controller before performing the  
test. If the duct detector is connected to a fire alarm  
system, notify the proper authorities before  
performing the test.  
!
CAUTION  
OPERATIONAL TEST HAZARD  
SD-TRK4 Remote Alarm Test Procedure  
Failure to follow this caution may result in personnel  
and authority concern.  
1. Turn the key switch to the RESET/TEST position for  
seven seconds.  
2. Verify that the test/reset station’s Alarm LED turns  
on.  
Holding the test magnet to the target area for longer  
than seven seconds will put the detector into the alarm  
state and activate all automatic alarm responses.  
3. Reset the sensor by turning the key switch to the  
RESET/TEST position for two seconds.  
Dirty Sensor Test Using an SD-TRK4  
4. Verify that the test/reset station’s Alarm LED turns  
off.  
1. Turn the key switch to the RESET/TEST position for  
two seconds.  
Remote Test/Reset Station Dirty Sensor Test  
2. Verify that the test/reset station’s Trouble LED  
flashes.  
The test/reset station dirty sensor test checks the test/reset  
station’s ability to initiate a sensor dirty test and indicate  
the results. It must be wired to the controller as shown in  
Fig. 24 and configured to operate the controller’s  
supervision relay. For more information, see “Changing  
sensor dirty test operation.”  
DETECTOR CLEANING  
Cleaning the Smoke Detector  
Clean the duct smoke sensor when the Dirty LED is  
flashing continuously or sooner if conditions warrant.  
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Table 3 – Detector Indicators  
CONTROL OR INDICATOR  
DESCRIPTION  
Magnetic test/reset switch  
Resets the sensor when it is in the alarm or trouble state. Activates or tests the sensor when it is in  
the normal state.  
Alarm LED  
Trouble LED  
Dirty LED  
Indicates the sensor is in the alarm state.  
Indicates the sensor is in the trouble state.  
Indicates the amount of environmental compensation used by the sensor  
(flashing continuously = 100%)  
Power LED  
Indicates the sensor is energized.  
INDICATORS  
!
CAUTION  
Normal State  
OPERATIONAL TEST HAZARD  
The smoke detector operates in the normal state in the  
absence of any trouble conditions and when its sensing  
chamber is free of smoke. In the normal state, the Power  
LED on both the sensor and the controller are on and all  
other LEDs are off.  
Failure to follow this caution may result in personnel  
and authority concern.  
If the smoke detector is connected to a fire alarm  
system, first notify the proper authorities that the  
detector is undergoing maintenance then disable the  
relevant circuit to avoid generating a false alarm.  
Alarm State  
The smoke detector enters the alarm state when the  
amount of smoke particulate in the sensor’s sensing  
chamber exceeds the alarm threshold value. (See Table 3.)  
Upon entering the alarm state:  
1. Disconnect power from the duct detector then remove  
the sensor’s cover. (See Fig. 25.)  
2. Using a vacuum cleaner, clean compressed air, or a  
soft bristle brush, remove loose dirt and debris from  
inside the sensor housing and cover.  
S The sensor’s Alarm LED and the controller’s Alarm LED  
turn on.  
Use isopropyl alcohol and a lint-free cloth to remove  
dirt and other contaminants from the gasket on the  
sensor’s cover.  
S The contacts on the controller’s two auxiliary relays  
switch positions.  
S The contacts on the controller’s alarm initiation relay  
close.  
3. Squeeze the retainer clips on both sides of the optic  
housing then lift the housing away from the printed  
circuit board.  
4. Gently remove dirt and debris from around the optic  
plate and inside the optic housing.  
5. Replace the optic housing and sensor cover.  
6. Connect power to the duct detector then perform a  
sensor alarm test.  
S The controller’s remote alarm LED output is activated  
(turned on).  
S The controller’s high impedance multiple fan shutdown  
control line is pulled to ground Trouble state.  
The SuperDuct duct smoke detector enters the trouble  
state under the following conditions:  
S A sensor’s cover is removed and 20 minutes pass before  
it is properly secured.  
HVAC duct  
Sampling  
tube  
Sensor  
housing  
S A sensor’s environmental compensation limit is reached  
(100% dirty).  
S A wiring fault between a sensor and the controller is  
detected.  
Optic  
plate  
Airflow  
An internal sensor fault is detected upon entering the  
trouble state:  
Retainer  
clip  
Optic  
housing  
S The contacts on the controller’s supervisory relay switch  
positions. (See Fig. 26.)  
S If a sensor trouble, the sensor’s Trouble LED the  
C07305  
Fig. 25 - Sensor Cleaning Diagram  
controller’s Trouble LED turn on.  
S If 100% dirty, the sensor’s Dirty LED turns on and the  
controller’s Trouble LED flashes continuously.  
19  
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S If a wiring fault between a sensor and the controller, the  
controller’s Trouble LED turns on but not the sensor’s.  
2. Check the wiring between the sensor and the control-  
ler. If wiring is loose or missing, repair or replace as  
required.  
Controller’s Power LED is Off  
Trouble  
1. Make sure the circuit supplying power to the control-  
ler is operational. If not, make sure JP2 and JP3 are  
set correctly on the controller before applying power.  
Alarm  
Power  
2. Verify that power is applied to the controller’s supply  
input terminals. If power is not present, replace or re-  
pair wiring as required.  
Test/reset  
switch  
Remote Test/Reset Station’s Trouble LED Does  
Not flash When Performing a Dirty Test, But the  
Controller’s Trouble LED Does  
C07298  
Fig. 26 - Controller Assembly  
1. Verify that the remote test/station is wired as shown  
in Fig. 23. Repair or replace loose or missing wiring.  
2. Configure the sensor dirty test to activate the control-  
ler’s supervision relay. See “Changing sensor dirty  
test operation.”  
NOTE: All troubles are latched by the duct smoke  
detector. The trouble condition must be cleared and then  
the duct smoke detector must be reset in order to restore it  
to the normal state.  
Resetting Alarm and Trouble Condition Trips:  
Sensor’s Trouble LED is On, But the Controller’s  
Trouble LED is OFF  
Remove JP1 on the controller.  
Manual reset is required to restore smoke detector systems  
to Normal operation. For installations using two sensors,  
the duct smoke detector does not differentiate which  
sensor signals an alarm or trouble condition. Check each  
sensor for Alarm or Trouble status (indicated by LED).  
Clear the condition that has generated the trip at this  
sensor. Then reset the sensor by pressing and holding the  
reset button (on the side) for 2 seconds. Verify that the  
sensor’s Alarm and Trouble LEDs are now off. At the  
controller, clear its Alarm or Trouble state by pressing and  
holding the manual reset button (on the front cover) for 2  
seconds. Verify that the controller’s Alarm and Trouble  
LEDs are now off. Replace all panels.  
PROTECTIVE DEVICES  
Compressor Protection  
Overcurrent  
The compressor has internal linebreak motor protection.  
Overtemperature  
The compressor has an internal protector to protect it  
against excessively high discharge gas temperatures.  
High Pressure Switch  
TROUBLESHOOTING  
The system is provided with a high pressure switch  
mounted on the discharge line. The switch is  
stem-mounted and brazed into the discharge tube. Trip  
setting is 630 psig +/- 10 psig (4344 +/- 69 kPa) when  
hot. Reset is automatic at 505 psig (3482 kPa).  
Controller’s Trouble LED is On  
1. Check the Trouble LED on each sensor connected to  
the controller. If a sensor’s Trouble LED is on, de-  
termine the cause and make the necessary repairs.  
2. Check the wiring between the sensor and the control-  
ler. If wiring is loose or missing, repair or replace as  
required.  
Low Pressure Switch  
The system is protected against a loss of charge and low  
evaporator coil loading condition by a low pressure switch  
located on the suction line near the compressor. The  
switch is stem-mounted. Trip setting is 54 psig +/- 5 psig  
(372 +/- 34 kPa). Reset is automatic at 117 +/- 5 psig  
(807 +/- 34 kPa).  
Controller’s Trouble LED is Flashing  
1. One or both of the sensors is 100% dirty.  
2. Determine which Dirty LED is flashing then clean  
that sensor assembly as described in the detector  
cleaning section.  
Evaporator Freeze Protection  
Sensor’s Trouble LED is On  
1. Check the sensor’s Dirty LED. If it is flashing, the  
sensor is dirty and must be cleaned.  
2. Check the sensor’s cover. If it is loose or missing, se-  
cure the cover to the sensor housing.  
The system is protected against evaporator coil frosting  
and low temperature conditions by a temperature switch  
mounted on the evaporator coil hairpin. Trip setting is  
30_F +/- 5_F (-1_C +/- 3_C). Reset is automatic at 45_F  
(7_C).  
3. Replace sensor assembly.  
Supply (Indoor) Fan Motor Protection  
Sensor’s Power LED is Off  
Disconnect and lockout power when servicing fan motor.  
1. Check the controller’s Power LED. If it is off, de-  
termine why the controller does not have power and  
make the necessary repairs.  
The standard supply fan motor is equipped with internal  
overcurrent and overtemperature protection. Protection  
devices reset automatically.  
20  
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DISCONNECT EMT OR RIGID CONDUIT SINGLE  
CENTER MANUAL RESET  
The High Static option supply fan motor is equipped with  
pilot-circuit Thermix combination  
overtemperature/overcurrent protection device. This  
device resets automatically. Do not bypass this switch to  
correct trouble. Determine the cause and correct it.  
MOUNTING  
LOCATION  
(FIELD-SUPPLIED)  
POINT BOX POST  
LIMIT SWITCH  
a
HEATER  
COVERS  
Condenser Fan Motor Protection  
The condenser fan motor is internally protected against  
overtemperature.  
Relief Device  
SINGLE POINT  
A soft solder joint at the suction service access port  
provides pressure relief under abnormal temperature and  
pressure conditions (i.e., fire in building). Protect this  
joint during brazing operations near this joint.  
MAIN  
BRACKET AND BOX  
HEATER  
MODULE  
HEATER  
MODULE  
HEATER  
CONTROL CONDUIT  
MOUNTING  
SCREW  
MOUNTING  
BOX  
DRIP BOOT  
(LOCATION 1) (LOCATION 2) BRACKET  
CONTROL WIRE TERMINAL BLOCK  
C08134  
Fig. 28 - Typical Component Location  
Control Circuit, 24--V  
The control circuit is protected against overcurrent  
conditions by a circuit breaker mounted on control  
transformer TRAN. Reset is manual.  
ELECTRIC HEATERS  
50TC units may be equipped with field-installed  
accessory electric heaters. The heaters are modular in  
design, with heater frames holding open coil resistance  
wires strung through ceramic insulators, line-break limit  
switches and a control contactor. One or two heater  
modules may be used in a unit.  
TRACK  
Heater modules are installed in the compartment below  
the indoor (supply) fan outlet. Access is through the  
indoor access panel. Heater modules slide into the  
compartment on tracks along the bottom of the heater  
opening. See Figs 27 - 29.  
FLANGE  
DISCONNECT MOUNTING  
LOCATION  
C08135  
Fig. 29 - Typical Module Installation  
Not all available heater modules may be used in every  
unit. Use only those heater modules that are UL listed for  
use in a specific size unit. Refer to the label on the unit  
cabinet re approved heaters.  
Unit heaters are marked with Heater Model Numbers. But  
heaters are ordered as and shipped in cartons marked with  
a corresponding heater Sales Package part number. See  
Table 4 for correlation between heater Model Number and  
Sales Package part number.  
NOTE: The value in position 9 of the part number differs  
between the sales package part number (value is 1) and a  
bare heater model number (value is 0).  
INDOOR  
UNIT BLOCK-OFF  
PANEL  
OUTDOOR  
ACCESS  
PANEL  
ACCESS PANEL  
C08133  
Fig. 27 - Typical Access Panel Location (3-6 Ton)  
Table 4 – Heater Model Number  
Bare Heater Model  
Number  
C
C
R
R
H
H
E
E
A
A
T
T
E
E
R
R
0
1
0
0
1
1
A
A
0
0
0
0
Heater Sales Package  
PNO  
Includes:  
Bare Heater  
Carton and packing  
materials  
Installation sheet  
21  
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Single Point Boxes and Supplementary Fuses — When  
the unit MOCP device value exceeds 60-A, unit-mounted  
supplementary fuses are required for each heater circuit.  
These fuses are included in accessory Single Point Boxes,  
with power distribution and fuse blocks. The single point  
box will be installed directly under the unit control box,  
just to the left of the partition separating the indoor  
section (with electric heaters) from the outdoor section.  
The Single Point Box has a hinged access cover. See Fig  
30.  
copper wire only. Size these conductors based on the  
MCA (Minimum Circuit Ampacity) value marked on the  
50TC unit’s info plate for the base unit less electric heater  
load.  
Use  
UL-approved  
pressure  
connectors  
(field-supplied) for these splice joints.  
CONTROL  
BOX  
2
1
1
1
2
1
3
3
Line-Break  
Limit Switches  
BUSHING  
2 1  
1 1  
2 3  
SINGLE  
POINT BOX  
MOUNTING  
SCREWS  
1 3  
ALLIED  
MODE  
P
A
L
NO  
.
OD  
ERIAL  
NO  
.
DRIP BOOT  
BRACKET  
MOUNTING  
SCREWS  
ISTED  
AIR  
NDITIONING  
1
3
23  
2-  
UIP  
ACCES  
6N  
S
34  
.
P
/
N
5610-4  
REV  
POWER  
WIRES  
2 3  
2 1  
1 3  
1 1  
FOAM  
BUSHING  
LLIED  
PA  
CORP  
.
MDEL  
NO.  
OD  
IAL NO  
.
22.2  
TED AIR  
ITIONING  
P ACCESS  
1
3
23  
2-  
36N.  
P
/
N
5610-4  
REV  
C08330  
HEATER  
RELAYS  
Fig. 31 - Typical Location of Heater Limit Switches  
(3-phase heater shown)  
HEATER  
MOUNTING  
SCREWS  
Low-Voltage Control Connections  
Pull the  
C08136  
low-voltage control leads from the heater module(s) -  
VIO and BRN (two of each if two modules are installed;  
identify for Module #1) - to the 4-pole terminal board  
TB4 located on the heater bulkhead to the left of Heater  
#1. Connect the VIO lead from Heater #1 to terminal  
TB4-1. Connect the VIO lead from Heater #2 to terminal  
TB4-2. Connect both BRN leads to terminal TB4-3. See  
Fig. 32.  
Fig. 30 - Typical Single Point Installation  
On 50TC units, all fuses are 60-A. Single point boxes  
containing fuses for 208/230-V applications use UL Class  
RK5 250-V fuses (Bussman FRNR 60 or Shawmut TR  
60R). Single point boxes for 460-V and 575-V  
applications use UL Class T 600-V fuses (Bussman JJS  
60 or Shawmut A6T 60). (Note that all heaters are  
qualified for use with a 60-A fuse, regardless of actual  
heater ampacity, so only 60-A fuses are necessary.)  
Unit heater applications not requiring supplemental fuses  
do not require a Single Point Box. Connect power supply  
conductors to heater conductors and field-supplied base  
unit power tap leads (see text below re: “Completing  
Heater Installation”) below the unit’s main control box  
using UL-approved connectors.  
LCTB  
CONTL  
BOARD  
2
VIO  
ORN  
BRN  
3
12  
Safety Devices — Electric heater applications use a  
combination of line-break/auto-reset limit switches and a  
pilot-circuit/manual reset limit switch to protect the unit  
against over-temperature situations.  
BRN  
3
VIO  
2
ORN  
1
TB4  
Line-break/auto-reset limit switches are mounted on the  
base plate of each heater module. See Fig. 31. These are  
accessed through the indoor access panel. Remove the  
switch by removing two screws into the base plate and  
extracting the existing switch.  
Pilot-circuit/manual reset limit switch is located in the  
side plate of the indoor (supply) fan housing. See Fig. 28.  
VIO  
VIO  
BRN BRN  
Field  
Connections  
Elec Htr  
VIO  
BRN  
BRN  
HR2  
HR1  
VIO  
Completing Heater Installation  
HR1: On Heater 1 in Position #1  
HR2: On Heater 2 in Position #2 (if installed)  
Field Power Connections  
Field-supplied tap  
conductors must be installed between the base unit’s field  
power connection lugs and the splice connection between  
field power supply conductors and the conductors to the  
electric heater(s). Refer to unit wiring schematic. Use  
C08331  
Fig. 32 - Accessory Electric Heater Control  
Connections  
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C08199  
Fig. 33 - PremierLink Controller  
Supply Air Temperature (SAT) Sensor  
On  
PREMIERLINKT CONTROL  
FIOP-equipped 50TC unit, the unit is supplied with a  
supply-air temperature (SAT) sensor (33ZCSENSAT).  
This sensor is a tubular probe type, approx 6-inches (12.7  
mm) in length. It is a nominal 10-k ohm thermistor. See  
Table 15 for temperature-resistance characteristic.  
The PremierLink controller (see Fig. 33) is compatible  
with Carrier Comfort Networkr (CCN) devices. This  
control is designed to allow users the access and ability to  
change factory-defined settings, thus expanding the  
function of the standard unit control board. CCN service  
access tools include System Pilot (TM), Touch Pilot (TM)  
and Service Tool. (Standard tier display tools Navigatort  
and Scrolling Marquee are not suitable for use with latest  
PremierLink controller (Version 2.x).)  
The SAT is factory-wired. The SAT probe is wire-tied to  
the supply-air opening (on the horizontal opening end) in  
its shipping position. Remove the sensor for installation.  
Re-position the sensor in the flange of the supply-air  
opening or in the supply air duct (as required by local  
codes). Drill or punch a 1/2-in. hole in the flange or duct.  
Use two field-supplied, self-drilling screws to secure the  
sensor probe in a horizontal orientation. See Fig. 36.  
The PremierLink control is factory-mounted in the 50TC  
unit’s main control box to the left of the LCTB. Factory  
wiring is completed through harnesses connected to the  
LVTB. Field connections are made at a 16-pole terminal  
block (TB1) located on the bottom shelf of the unit  
control box in front of the PremierLink controller The  
factory-installed PremierLink control includes the  
supply-air temperature (SAT) sensor. The outdoor air  
temperature (OAT) sensor is included in the  
FIOP/accessory Economizer 2 package.  
Refer to Fig. 33 for PremierLink connection locations.  
NOTE:  
Refer to Form 33CS-58SI for complete  
PremierLink configuration, operating sequences and  
troubleshooting information. Have a copy of this manual  
available at unit start-up.  
ROOF  
CURB  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
SUPPLY AIR  
RETURN AIR  
The PremierLink controller requires the use of a Carrier  
electronic thermostat or a CCN connection for time  
broadcast to initiate its internal timeclock. This is  
necessary for broadcast of time of day functions  
(occupied/unoccupied).  
C08200  
Fig. 34 - Typical Mounting Location for Supply Air  
Temperature (SAT) Sensor on Small Rooftop Units  
NOTE: PremierLink controller is shipped in Sensor  
mode. To be used with a thermostat, the PremierLink  
controller must be configured to Thermostat mode. Refer  
to PremierLink Configuration instructions for Operating  
Mode.  
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24  
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Table 5 – Thermistor Resistance vs Temperature  
Values for Space Temperature Sensor, Supply Air  
Temperature Sensor, and Outdoor Air Temperature  
Sensor  
Field connections — Field connections for accessory  
sensor and input devices are made at the 16-pole terminal  
block (TB1) located on the control box bottom shelf in  
front of the PremierLink control. Some input devices also  
require a 24-vac signal source; connect at LCTB terminal  
R at “THERMOSTAT” connection strip for this signal  
source. See connections figures on following pages for  
field connection locations (and for continued connections  
at the PremierLink board inputs).  
TEMP  
(C)  
TEMP  
(F)  
RESISTANCE  
(Ohms)  
--- 4 0  
--- 3 5  
--- 3 0  
--- 2 5  
--- 2 0  
--- 1 5  
--- 1 0  
--- 5  
0
5
10  
15  
20  
--- 4 0  
--- 3 1  
--- 2 2  
--- 1 3  
--- 4  
5
14  
23  
32  
41  
335,651  
242,195  
176,683  
130,243  
96,974  
72,895  
55,298  
42,315  
32,651  
25,395  
19,903  
15,714  
12,494  
10,000  
8,056  
Table 7 provides a summary of field connections for units  
equipped with Space Sensor. Table 8 provides a summary  
of field connections for units equipped with Space  
Thermostat.  
Space Sensors  
-
The PremierLink controller is  
factory-shipped configured for Space Sensor Mode. A  
Carrier T-55 or T-56 space sensor must be used. T-55  
space temperature sensor provides a signal of space  
temperature to the PremierLink control. T-56 provides  
same space temperature signal plus it allows for  
adjustment of space temperature setpoints from the face of  
the sensor by the occupants. See Table 5 for temperature  
versus resistance characteristic on the space sensors.  
50  
59  
68  
77  
25  
30  
86  
35  
95  
6,530  
40  
45  
50  
55  
60  
65  
70  
104  
113  
122  
131  
140  
149  
158  
5,325  
4,367  
3,601  
2,985  
2,487  
2,082  
1,752  
Connect T-55 - See Fig. 36 for typical T-55 internal  
connections. Connect the T-55 SEN terminals to TB1  
terminals 1 and 3 (see Fig. 37).  
NOTE: The sensor must be mounted in the discharge  
airstream downstream of the cooling coil and any heating  
devices. Be sure the probe tip does not come in contact  
with any of the unit’s heater surfaces.  
1
2
4
5
6
3
RED(+)  
WHT(GND)  
CCN COM  
BLK(-)  
SEN  
Outdoor Air Temperature (OAT) Sensor — The OAT is  
SW1  
factory-mounted in the Economizer  
accessory). It is a nominal 10k ohm thermistor attached to  
2
(FIOP or  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
an eyelet mounting ring. See Table  
temperature-resistance characteristic.  
5
for  
Economizer 2 — The PremierLink control is used with  
Economizer 2 (option or accessory) for outdoor air  
management. The damper position is controlled directly  
by the PremierLink control; Economizer 2 has no internal  
logic device.  
C08201  
Fig. 36 - T-55 Space Temperature Sensor Wiring  
Outdoor air management functions can be enhanced with  
field-installation of these accessory control devices:  
TB1  
1
PL  
Enthalpy control (outdoor air or differential sensors)  
Space CO2 sensor  
Outdoor air CO2 sensor  
SEN  
SEN  
J6-7  
J6-6  
3
Refer to Table 6 for accessory part numbers  
C08212  
Fig. 37 - PremierLink T55 Sensor  
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Table 6 – PremierLink Sensor Usage  
OUTDOOR AIR  
TEMPERATURE  
SENSOR  
RETURN AIR  
TEMPERATURE  
SENSOR  
OUTDOOR AIR  
ENTHALPY SENSOR  
RETURN AIR  
ENTHALPY SENSOR  
APPLICATION  
Differential Dry Bulb  
Temperature with  
PremierLink (PremierLink  
r e q u ir e s 4 --- 2 0 m A  
Actuator)  
Single Enthalpy with  
PremierLink (PremierLink  
r e q u ir e s 4 --- 2 0 m A  
Actuator)  
Differential Enthalpy with  
PremierLink (PremierLink  
r e q u ir e s 4 --- 2 0 m A  
Actuator)  
R e q u ir e d ---  
33ZCT55SPT  
or equivalent  
In c lu d e d ---  
---  
---  
---  
CRTEMPSN001A00  
R e q u ir e s ---  
HH57AC077  
or equivalent  
In c lu d e d ---  
Not Used  
---  
---  
R e q u ir e s ---  
HH57AC077  
or equivalent  
R e q u ir e s ---  
HH57AC078  
or equivalent  
In c lu d e d ---  
Not Used  
NOTES:  
CO2 Sensors (Optional):  
33ZCSENCO2 --- Room sensor (adjustable). Aspirator box is required for duct mounting of the sensor.  
33ZCASPC02 --- Aspirator box used for duct---mounted CO2 room sensor.  
33ZCT55CO2 --- Space temperature and CO2 room sensor with override.  
33ZCT56C02 --- Space temperature and CO2 room sensor with override and setpoint.  
26  
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Table 7 – Space Sensor Mode  
TB1 TERMINAL  
FIELD CONNECTION  
T 5 5 --- S E N / T 5 6 --- S E N  
RMTOCC  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
3
4
T 5 5 --- S E N / T 5 6 --- S E N  
CMPSAFE  
Analog (10k thermistor)  
Discrete, 24VAC  
5
6
T 5 6 --- S E T  
FSD  
Analog (10k thermistor)  
Discrete, 24VAC  
7
LOOP---PWR  
Analog, 24VDC  
8
SPS  
Discrete, 24VAC  
9
IA Q --- S E N  
FILTER  
A n a lo g , 4 --- 2 0 m A  
Discrete, 24VAC  
A n a lo g , 4 --- 2 0 m A  
Digital, , 5VDC  
A n a lo g , 4 --- 2 0 m A  
Digital, 5VDC  
10  
11  
12  
13  
14  
15  
16  
IA Q --- C O M/ O A Q --- C O M/ R H --- C O M  
CCN + (RED)  
O A Q --- S E N / R H --- S E N  
CCN Gnd (WHT)  
AUX OUT(Power Exhaust)  
CCN --- (BLK)  
(Output)Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
T55  
--- Space Temperature Sensor  
T56  
--- Space Temperature Sensor  
CCN  
--- Carrier Comfort Network (communication bus)  
CMPSAFE  
FILTER  
--- Compressor Safety  
--- Dirty Filter Switch  
F S D  
IAQ  
OAQ  
--- F ir e S h u t d o w n  
--- Indoor Air Quality (CO2)  
--- Outdoor Air Quality (CO2)  
RH  
SFS  
--- Relative Humidity  
--- Supply Fan Status  
Table 8 – Thermostat Mode  
TB1 TERMINAL  
FIELD CONNECTION  
INPUT SIGNAL  
Analog (10k thermistor)  
Discrete, 24VAC  
1
2
RAT SEN  
G
3
4
RAT SEN  
Y1  
Analog (10k thermistor)  
Discrete, 24VAC  
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
Y2  
LOOP---PWR  
W1  
IA Q --- S E N  
Discrete, 24VAC  
Analog, 24VDC  
Discrete, 24VAC  
A n a lo g , 4 --- 2 0 m A  
Discrete, 24VAC  
A n a lo g , 4 --- 2 0 m A  
Digital, 5VDC  
W2  
IA Q --- C O M/ O A Q --- C O M/ R H --- C O M  
CCN + (RED)  
O A Q --- S E N / R H --- S E N  
CCN Gnd (WHT)  
AUX OUT (Power Exhaust)  
CCN --- (BLK)  
A n a lo g , 4 --- 2 0 m A  
Digital, 5VDC  
(Output) Discrete 24VAC  
Digital, 5VDC  
LEGEND:  
CCN  
G
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
Carrier Comfort Network (communication bus)  
T h e r m o st a t Fa n  
Indoor Air Quality (CO2)  
Outdoor Air Quality (CO2)  
Return Air Temperature  
Relative Humidity  
Thermostat Heat Stage 1  
Thermostat Heat Stage 2  
Thermostat Cool Stage 1  
Thermostat Cool Stage 2  
IAQ  
OAQ  
RAT  
RH  
W1  
W2  
Y1  
Y2  
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Connect T-56  
-
See Fig. 38 for T-56 internal  
PremierLink Configuration screen for Operating Mode.  
Default setting is Sensor Mode (value 1). Change the  
value to 0 to reconfigure the controller for Thermostat  
Mode.  
connections. Install a jumper between SEN and SET  
terminals as illustrated. Connect T-56 terminals to TB1  
terminals 1, 3 and 5 (see Fig. 39).  
When the PremierLink is configured for Thermostat  
Mode, these functions are not available: Fire Shutdown  
(FSD), Remote Occupied (RMTOCC), Compressor Safety  
(CMPSAFE), Supply Fan Status (SFS), and Filter Pressure  
Switch (FILTER).  
1
2
4
5
6
3
RED(+)  
WHT(GND)  
CCN COM  
Economizer controls —  
BLK(-)  
SET  
SEN  
Outdoor Air Enthalpy Control (PNO HH57AC077) -  
SW1  
BLK  
(T56)  
The enthalpy control (HH57AC077) is available as a  
field-installed accessory to be used with the EconoMi$er2  
damper system. The outdoor air enthalpy sensor is part of  
the enthalpy control. (The separate field-installed  
accessory return air enthalpy sensor (HH57AC078) is  
required for differential enthalpy control. See below.)  
BRN (GND)  
BLU (SPT)  
SENSOR WIRING  
JUMPER  
TERMINALS  
AS SHOWN  
Locate the enthalpy control in the economizer hood.  
Locate two GRA leads in the factory harness and connect  
these leads to enthalpy control sensors 2 and 3. See Fig.  
41. Connect the enthalpy control power input terminals to  
economizer actuator power leads RED (connect to TR)  
and BLK (connect to TR).  
Cool  
Warm  
C08202  
Fig. 38 - T-56 Internal Connections  
TB1  
1
PL  
SEN  
SEN  
J6-7  
LCTB  
SPACE  
PL  
TB1  
3
THERMOSTAT  
THERMOSTAT  
J6-6  
R
TB1  
2
R
Jumper  
SET  
SET  
PL  
J4-12  
G
Y1  
Y2  
W1  
W2  
C
J6-5  
5
J4-10  
J4-8  
J4-6  
4
6
C08213  
Fig. 39 - PremierLink T56 Sensor  
8
Connect Thermostat — A 7-wire thermostat connection  
requires a 24-v power source and a common connection.  
Use the R and C terminals on the LCTB’s THERMOSTAT  
connection strip for these. Connect the thermostat’s Y1,  
Y2, W1, W2 and G terminals to PremierLink TB1 as  
shown in Fig. 40.  
J4-4  
10  
C
LCTB  
THERMOSTAT  
C08119  
Fig. 40 - Space Thermostat Connections  
If the 50TC unit is equipped with factory-installed smoke  
detector(s), disconnect the factory BLU lead at TB1-6  
(Y2) before connecting the thermostat. Identify the BLU  
lead originating at LCTB DDC-1; disconnect at TB1-6  
and tape off. Confirm that the second BLU lead at TB1-6  
remains connected to PremierLink J4-8.  
LCTB  
ECON  
Enthalpy  
Switch  
6
2
3
GRA  
GRA  
If the 50TC unit has an economizer system and  
free-cooling operation is required, a sensor representing  
Return Air Temperature must also be connected  
(field-supplied and installed). This sensor may be a T-55  
Space Sensor (see Fig. 36) installed in the space or in the  
return duct, or it may be sensor PNO 33ZCSENSAT,  
installed in the return duct. Connect this sensor to TB1-1  
and TB1-3 per Fig. 37. Temperature-resistance  
characteristic is found in Table 5.  
7
Factory Wiring Harness  
C08218  
Fig. 41 - Enthalpy Switch (HH57AC077) Connections  
Configure the unit for Thermostat Mode — Connect to the  
CCN bus using a CCN service tool and navigate to  
The outdoor enthalpy changeover setpoint is set at the  
enthalpy controller.  
28  
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The enthalpy control receives the outdoor air enthalpy  
from the outdoor air enthalpy sensor and provides a dry  
contact switch input to the PremierLink controller. A  
closed contact indicates that outside air is preferred to the  
return air. An open contact indicates that the economizer  
should remain at minimum position.  
levels. This information is used to monitor IAQ levels.  
Several types of sensors are available, for wall mounting  
in the space or in return duct, with and without LCD  
display, and in combination with space temperature  
sensors. Sensors use infrared technology to measure the  
levels of CO2 present in the space air.  
Differential Enthalpy Control — Differential enthalpy  
control is provided by sensing and comparing the outside  
air and return air enthalpy conditions. Install the outdoor  
air enthalpy control as described above. Add and install a  
return air enthalpy sensor.  
The CO2 sensors are all factory set for a range of 0 to  
2000 ppm and a linear mA output of 4 to 20. Refer to the  
instructions supplied with the CO2 sensor for electrical  
requirements and terminal locations. See Fig. 43 for  
typical CO2 sensor wiring schematic.  
Return Air Enthalpy Sensor — Mount the return-air  
enthalpy sensor (HH57AC078) in the return-air duct. The  
return air sensor is wired to the enthalpy controller  
(HH57AC077). See Fig. 42.  
ENTHALPY CONTROLLER  
(OUTDOOR  
AIR  
ENTHALPY  
SENSOR)  
S
+
RED  
BRN  
B
TR  
SO  
TR1  
BLK  
RED  
C
D
A
+ 0-10VDC  
+
-
SIG COM (J4-6)  
4-20mA (J4-5)  
+
S
+
(RETURN AIR  
ENTHALPY  
SENSOR)  
+
3
1
SR  
2
ALARM  
NC  
COM RELAY  
}
GRAY/ORN  
GRAY/RED  
NO CONTACTS  
WIRE HARNESS  
IN UNIT  
LED  
24 VAC  
OR  
24 VDC  
H G  
+
-
2 1  
5 4 3 2 1  
8 7 6  
NOTES:  
1. Remove factory-installed jumper across SR and + before connecting  
wires from return air sensor.  
2. Switches shown in high outdoor air enthalpy state. Terminals 2 and 3  
close on low outdoor air enthalpy relative to indoor air enthalpy.  
3. Remove sensor mounted on back of control and locate in outside air-  
stream.  
C06019  
C07134  
Fig. 42 - Outside and Return Air Enthalpy Sensor  
Wiring  
Fig. 43 - Indoor/Outdoor Air Quality (CO2) Sensor  
(33ZCSENCO2) - Typical Wiring Diagram  
To wire the return air enthalpy sensor, perform the  
following:  
To accurately monitor the quality of the air in the  
conditioned air space, locate the sensor near a return-air  
grille (if present) so it senses the concentration of CO2  
leaving the space. The sensor should be mounted in a  
location to avoid direct breath contact.  
1. Use a 2-conductor, 18 or 20 AWG, twisted pair cable  
to connect the return air enthalpy sensor to the enthal-  
py controller.  
2. At the enthalpy control remove the factory-installed  
resistor from the (SR) and (+) terminals.  
Do not mount the IAQ sensor in drafty areas such as near  
supply ducts, open windows, fans, or over heat sources.  
Allow at least 3 ft (0.9 m) between the sensor and any  
corner. Avoid mounting the sensor where it is influenced  
by the supply air; the sensor gives inaccurate readings if  
the supply air is blown directly onto the sensor or if the  
supply air does not have a chance to mix with the room air  
before it is drawn into the return airstream.  
3. Connect the field-supplied RED wire to (+) spade  
connector on the return air enthalpy sensor and the  
(SR+) terminal on the enthalpy controller. Connect  
the BLK wire to (S) spade connector on the return air  
enthalpy sensor and the (SR) terminal on the enthalpy  
controller.  
NOTE: The enthalpy control must be set to the “D”  
setting for differential enthalpy control to work properly.  
Wiring the Indoor Air Quality Sensor —  
For each sensor, use two 2-conductor 18 AWG (American  
Wire Gage) twisted-pair cables (unshielded) to connect  
the separate isolated 24 vac power source to the sensor  
and to connect the sensor to the control board terminals.  
The enthalpy control receives the indoor and return  
enthalpy from the outdoor and return air enthalpy sensors  
and provides  
a
dry contact switch input to the  
PremierLink controller. A closed contact indicates that  
outside air is preferred to the return air. An open contact  
indicates that the economizer should remain at minimum  
position.  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
sensor. See Fig. 43. Connect the 4-20 mA terminal to  
terminal TB1-9 and connect the SIG COM terminal to  
terminal TB1-7. See Fig. 44.  
Indoor Air Quality (CO2 sensor) — The indoor air quality  
sensor accessory monitors space carbon dioxide (CO2)  
29  
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IAQ Sensor  
24 VAC  
Refer to Form 33CS-58SI, PremierLink Installation,  
Start-up, and Configuration Instructions, for detailed  
configuration information.  
TB1  
9
PL  
J5-5  
SEN  
TB1  
7
COM  
J5-6  
Smoke Detector/Fire Shutdown (FSD) — This function is  
available only when PremierLink is configured for  
(Space) Sensor Mode. The unit is factory-wired for  
PremierLink FSD operation when PremierLink is  
factory-installed.  
C08274  
Fig. 44 - Indoor CO2 Sensor (33ZCSENCO2) Connec-  
tions  
On 50TC units equipped with factory-installed Smoke  
Detector(s), the smoke detector controller implements the  
unit shutdown through its NC contact set connected to the  
unit’s LCTB input. The FSD function is initiated via the  
smoke detector’s Alarm NO contact set. The PremierLink  
communicates the smoke detector’s tripped status to the  
CCN building control. See Fig. 23 for unit smoke detector  
wiring.  
Refer to Form 33CS-58SI, PremierLink Installation,  
Start-up, and Configuration Instructions, for detailed  
configuration information  
Outdoor Air Quality Sensor (PNO 33ZCSENCO2 plus  
weatherproof enclosure) — The outdoor air CO2 sensor is  
designed to monitor carbon dioxide (CO2) levels in the  
outside ventilation air and interface with the ventilation  
damper in an HVAC system. The OAQ sensor is packaged  
with an outdoor cover. See Fig. 45. The outdoor air CO2  
sensor must be located in the economizer outside air hood.  
Alarm state is reset when the smoke detector alarm  
condition is cleared and reset at the smoke detector in the  
unit.  
If the PremierLink mode has been changed to Thermostat,  
disconnect the BLU lead (from LCTB DDC-1) at TB1-6  
(Y2) and tape off before connecting the thermostat to  
TB1.  
Filter Status Switch — This function is available only  
when PremierLink is configured for (Space) Sensor Mode.  
PremierLink control can monitor return filter status in two  
ways: By monitoring a field-supplied/installed filter  
pressure switch or via supply fan runtime hours.  
Using switch input: Install the dirty filter pressure switch  
according to switch manufacturer’s instructions, to  
measure pressure drop across the unit’s return filters.  
Connect one side of the switch’s NO contact set to  
LCTB’s THERMOSTAT-R terminal. Connect the other  
side of the NO contact set to TB1-10. Setpoint for Dirty  
Filter is set at the switch. See Fig. 47.  
COVER REMOVED  
SIDE VIEW  
C07135  
Fig. 45 - Outdoor Air Quality Sensor Cover  
Filter Switch (NO, close on rising pressure (high drop))  
Wiring the Outdoor Air CO2 Sensor — A dedicated  
power supply is required for this sensor. A two-wire cable  
is required to wire the dedicated power supply for the  
sensor. The two wires should be connected to the power  
supply and terminals 1 and 2.  
LCTB  
Thermostat  
R
TB1  
10  
PL  
J4-4  
To connect the sensor to the control, identify the positive  
(4 to 20 mA) and ground (SIG COM) terminals on the  
OAQ sensor. See Fig. 43. Connect the 4 to 20 mA  
terminal to 50TC’s terminal TB1-11. Connect the SIG  
COM terminal to 50TC’s terminal TB1-13. See Fig. 461.  
C08216  
Fig. 47 - PremierLink Filter Switch Connection  
When the filter switch’s NO contact set closes as filter  
pressure drop increases (indicating dirt-laden filters), the  
input signal to PremierLink causes the filter status point to  
read “DIRTY”.  
OAQ Sensor/RH Sensor  
TB1  
13  
PL  
J5-2  
SEN  
TB1  
11  
COM  
J5-3  
Using Filter Timer Hours: Refer to Form 33CS-58SI for  
instructions on using the PremierLink Configuration  
screens and on unit alarm sequence.  
24 VAC  
C08275  
Fig. 46 - Outdoor CO2 Sensor Connections  
Supply Fan Status Switch — The PremierLink control can  
monitor  
supply  
fan  
operation  
through  
a
field-supplied/installed differential pressure switch. This  
30  
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sequence will prevent (or interrupt) operation of unit  
cooling, heating and economizer functions until the  
pressure switch contacts are closed indicating proper  
supply fan operation.  
CCN Communication Bus — The PremierLink controller  
connects to the bus in a daisy chain arrangement.  
Negative pins on each component must be connected to  
respective negative pins, and likewise, positive pins on  
each component must be connected to respective positive  
pins. The controller signal pins must be wired to the signal  
ground pins. Wiring connections for CCN must be made  
at the 3-pin plug.  
Install the differential pressure switch in the supply fan  
section according to switch manufacturer’s instructions.  
Arrange the switch contact to be open on no flow and to  
close as pressure rises indicating fan operation.  
At any baud (9600, 19200, 38400 baud), the number of  
controllers is limited to 239 devices maximum. Bus length  
may not exceed 4000 ft, with no more than 60 total  
devices on any 1000-ft section. Optically isolated RS-485  
repeaters are required every 1000 ft.  
Connect one side of the switch’s NO contact set to  
LCTB’s THERMOSTAT-R terminal. Connect the other  
side of the NO contact set to TB1-8. Setpoint for Supply  
Fan Status is set at the switch. See Fig. 48  
Fan (Pressure) Switch (NO, close on rise in pressure)  
NOTE: Carrier device default is 9600 band.  
LCTB  
Thermostat  
COMMUNICATION BUS WIRE SPECIFICATIONS —  
The CCN Communication Bus wiring is field-supplied  
and field-installed. It consists of shielded 3-conductor  
cable with drain (ground) wire. The cable selected must  
be identical to the CCN Communication Bus wire used for  
the entire network.  
R
TB1  
8
PL  
J4-6  
C08118  
Fig. 48 - PremierLink Wiring Fan Pressure Switch  
Connection  
See Table 9 for recommended cable.  
Table 9 – Recommended Cables  
Remote Occupied Switch — The PremierLink control  
permits a remote timeclock to override the control’s  
on-board occupancy schedule and place the unit into  
Occupied mode. This function may also provide a “Door  
Switch” time delay function that will terminate cooling  
and heating functions after a 2-20 minute delay.  
MANUFACTURER  
Alpha  
CABLE PART NO.  
2413 or 5463  
A22503  
American  
Belden  
Columbia  
8772  
02525  
NOTE: Conductors and drain wire must be at least 20  
AWG, stranded, and tinned copper. Individual conductors  
must be insulated with PVC, PVC/nylon, vinyl, Teflon, or  
polyethylene. An aluminum/polyester 100% foil shield  
and an outer jacket of PVC, PVC/nylon, chrome vinyl, or  
Teflon with a minimum operating temperature range of  
-20 C to 60 C is required. Do not run communication wire  
in the same conduit as or next to any AC voltage wiring.  
Connect one side of the NO contact set on the timeclock  
to LCTB’s THERMOSTAT-R terminal. Connect the other  
side of the timeclock contact to the unit’s TB1-2 terminal.  
LCTB  
Remote Occupied  
Thermostat  
R
Time Clock  
TB1  
2
PL  
J4-12  
The communication bus shields must be tied together at  
each system element. If the communication bus is entirely  
within one building, the resulting continuous shield must  
be connected to ground at only one single point. If the  
communication bus cable exits from one building and  
enters another building, the shields must be connected to  
the grounds at a lightning suppressor in each building (one  
point only).  
C08214  
Fig. 49 - PremierLink Wiring Remote Occupied  
Refer to Form 33CS-58SI for additional information on  
configuring the PremierLink control for Door Switch  
timer function.  
Power Exhaust (output) - Connect the accessory Power  
Exhaust contactor coils(s) per Fig. 50.  
Connecting CCN bus:  
NOTE: When connecting the communication bus cable,  
Power Exhaust  
TB1  
PL  
a
color code system for the entire network is  
recommended to simplify installation and checkout. See  
Table 10 for the recommended color code.  
15  
J8-3  
PEC  
TAN  
LCTB  
THERMOSTAT  
C
Table 10 – Color Code Recommendations  
GRA  
CCN BUS WIRE  
COLOR  
CCN PLUG PIN  
NUMBER  
C08120  
SIGNAL TYPE  
Fig. 50 - PremierLink Power Exhaust Output  
Connection  
+
Ground  
---  
Red  
White  
Black  
1
2
3
Space Relative Humidity Sensor — The RH sensor is not  
used with 50TC models at this time.  
Connect the CCN (+) lead (typically RED) to the unit’s  
TB1-12 terminal. Connect the CCN (ground) lead  
31  
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ECONOMI$ER IV  
CONTROLLER  
(typically WHT) to the unit’s TB1-14 terminal. Connect  
the CCN (-) lead (typically BLK) to the unit’s TB1-16  
terminal. See Fig. 51.  
OUTSIDE AIR  
TEMPERATURE SENSOR  
LOW AMBIENT  
SENSOR  
WIRING  
HARNESS  
CCN Bus  
ACTUATOR  
TB1  
12  
PL  
J2-1  
+ (RED)  
TB1  
14  
GND (WHT)  
J2-2  
TB1  
16  
– (BLK)  
J2-3  
C08276  
C06021  
Fig. 51 - PremierLink CCN Bus Connections  
Fig. 52 - EconoMi$er IV Component Locations  
OUTDOOR  
AIR HOOD  
ECONOMIZER SYSTEMS  
The 50TC units may be equipped with a factory-installed  
or accessory (field-installed) economizer system. Two  
ECONOMI$ER2  
HOOD  
PLUG  
SHIPPING  
BRACKET  
types are available: with  
a
logic control system  
control system  
(EconoMi$er IV) and without  
a
(EconoMi$er2, for use with external control systems such  
as PremierLink). See Fig. 52 and 53 for component  
locations on each type. See Fig. 54 and 55 for economizer  
section wiring diagrams.  
GEAR DRIVEN  
DAMPER  
BAROMETRIC  
RELIEF  
DAMPER  
Both economizers use direct-drive damper actuators.  
C06022  
Fig. 53 - EconoMi$er2 Component Locations  
FOR OCCUPANCY CONTROL  
REPLACE JUMPER WITH  
FIELD-SUPPLIED TIME CLOCK  
8
7
Potentiometer Defaults Settings:  
LEGEND  
NOTES:  
Power Exhaust Middle  
1. 620 ohm, 1 watt 5% resistor should be removed only when using differential  
DCV— Demand Controlled Ventilation  
IAQ — Indoor Air Quality  
Minimum Pos.  
DCV Max.  
DCV Set  
Fully Closed  
enthalpy or dry bulb.  
Middle  
2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power  
supply, it cannot have the secondary of the transformer grounded.  
3. For field-installed remote minimum position POT, remove black wire jumper  
between P and P1 and set control minimum position POT to the minimum  
position.  
LA — Low Ambient Lockout Device  
OAT — Outdoor-Air Temperature  
POTPotentiometer  
Middle  
C Setting  
Enthalpy  
RAT — Return-Air Temperature  
C06028  
Fig. 54 - EconoMi$er IV Wiring  
32  
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BLACK  
BLUE  
4
3
TRANSFORMER  
GROUND  
5
2
500 OHM  
RESISTOR  
8
VIOLET  
PINK  
6
NOTE 1  
NOTE 3  
7
RUN  
OAT SENSOR  
RED  
24 VAC  
1
10  
11  
9
50HJ540573  
ACTUATOR  
ASSEMBLY  
4-20 mA  
WHITE  
DIRECT DRIVE  
ACTUATOR  
TO J9 ON  
PremierLink  
BOARD  
4-20mA SIGNAL  
12  
ECONOMISER2 PLUG  
NOTES:  
1. Switch on actuator must be in run position for economizer to operate.  
2. PremierLink™ control requires that the standard 50HJ540569 outside-air sensor be replaced by either the CROASENR001A00 dry bulb sen  
sor or HH57A077 enthalpy sensor.  
3. 50HJ540573 actuator consists of the 50HJ540567 actuator and a harness with 500-ohm resistor.  
C08310  
Fig. 55 - EconoMi$er2 with 4 to 20 mA Control Wiring  
Table 11 – EconoMi$er IV Input/Output Logic  
INPUTS  
Enthalpy*  
OUTPUTS  
N Terminal†  
Occupied  
Compressor  
Demand Control  
Ventilation (DCV)  
Y1 Y2  
Unoccupied  
Closed  
Stage Stage  
Outdoor  
Return  
Low  
1
2
Damper  
On On  
On Off  
Off Off  
On On  
On Off  
Off Off  
On On  
On Off  
Off Off  
On On  
On Off  
Off Off  
On  
On  
Off  
On  
Off  
Off  
On  
On  
Off  
On  
Off  
Off  
On  
Off  
Off  
Off  
Off  
Off  
On  
Off  
Off  
Off  
Off  
Off  
High  
Minimum position  
(Free Cooling LED Off)  
Below set  
(DCV LED Off)  
Modulating** (between min. Modulating** (between  
Low  
position and full-open)  
Minimum position  
closed and full-open)  
Closed  
High  
Low  
High  
(Free Cooling LED On)  
Modulating†† (between min. Modulating†† (between  
High  
position and DCV  
maximum)  
closed and DCV  
maximum)  
(Free Cooling LED Off)  
Above set  
(DCV LED On)  
Low  
Modulating***  
Modulating†††  
(Free Cooling LED On)  
*
For single enthalpy control, the module compares outdoor enthalpy to the ABCD setpoint.  
Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied).  
** Modulation is based on the supply-air sensor signal.  
†† Modulation is based on the DCV signal.  
*** Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV)  
or fully open (supply-air signal).  
††† Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully  
open (supply-air signal).  
33  
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C06053  
Fig. 56 - EconoMi$er IV Functional View  
The temperature sensor looks like an eyelet terminal with  
wires running to it. The sensor is located in the “crimp  
end” and is sealed from moisture.  
EconoMi$er IV  
Table 11 provides a summary of Economizer IV.  
Troubleshooting instructions are enclosed.  
Outdoor Air Lockout Sensor  
A functional view of the EconoMi$er is shown in 56.  
Typical settings, sensor ranges, and jumper positions are  
also shown. An EconoMi$er IV simulator program is  
available from Carrier to help with EconoMi$er IV  
training and troubleshooting.  
The EconoMi$er IV is equipped with an ambient  
temperature lockout switch located in the outdoor  
airstream which is used to lock out the compressors below  
a 42_F (6_C) ambient temperature. (See Fig. 52.)  
EconoMi$er IV Control Modes  
EconoMi$er IV Standard Sensors  
IMPORTANT: The optional EconoMi$er2 does not include  
a controller. The EconoMi$er2 is operated by a 4 to 20  
mA signal from an existing field-supplied controller (such  
as PremierLinkcontrol). See Fig. 54 for wiring  
information.  
Determine the EconoMi$er IV control mode before set up  
of the control. Some modes of operation may require  
different sensors. (See Table 12.) The EconoMi$er IV is  
supplied from the factory with a supply-air temperature  
sensor and an outdoor- air temperature sensor. This allows  
for operation of the EconoMi$er IV with outdoor air dry  
bulb changeover control. Additional accessories can be  
added to allow for different types of changeover control  
and operation of the EconoMi$er IV and unit.  
Outdoor Air Temperature (OAT) Sensor  
The outdoor air temperature sensor (HH57AC074) is a 10  
to 20 mA device used to measure the outdoor-air  
temperature. The outdoor-air temperature is used to  
determine when the EconoMi$er IV can be used for free  
cooling. The sensor is factory-installed on the  
EconoMi$er IV in the outdoor airstream. (See Fig. 55.)  
The operating range of temperature measurement is 40_ to  
100_F (4_ to 38_C). See Fig. 55.  
Supply Air Temperature (SAT) Sensor  
The supply air temperature sensor is a 3 K thermistor  
located at the inlet of the indoor fan. (See Fig. 57.) This  
sensor is factory installed. The operating range of  
temperature measurement is 0° to 158_F (-18_ to 70_C).  
See Table 5 for sensor temperature/resistance values.  
Outdoor Dry Bulb Changeover  
The standard controller is shipped from the factory  
configured for outdoor dry bulb changeover control. The  
outdoor air and supply air temperature sensors are  
included as standard. For this control mode, the outdoor  
temperature is compared to an adjustable setpoint selected  
on the control. If the outdoor-air temperature is above the  
setpoint, the EconoMi$er IV will adjust the outside air  
dampers to minimum position. If the outdoor-air  
temperature is below the setpoint, the position of the  
outside air dampers will be controlled to provided free  
cooling using outdoor air. When in this mode, the LED  
next to the free cooling setpoint potentiometer will be on.  
The changeover temperature setpoint is controlled by the  
free cooling setpoint potentiometer located on the control.  
(See Fig. 58.) The scale on the potentiometer is A, B, C,  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
MOUNTING  
LOCATION  
SUPPLY AIR  
TEMPERATURE  
SENSOR  
C06033  
Fig. 57 - Supply Air Sensor Location  
34  
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and D. See Fig. 59 for the corresponding temperature  
changeover values.  
Differential Dry Bulb Control  
For differential dry bulb control the standard outdoor dry  
bulb sensor is used in conjunction with an additional  
accessory  
dry  
bulb  
sensor  
(part  
number  
CRTEMPSN002A00). The accessory sensor must be  
mounted in the return airstream. (See Fig. 61.) Wiring is  
provided in the EconoMi$er IV wiring harness. (See Fig.  
52.)  
ECONOMI$ERIV  
CONTROLLER  
ECONOMI$ERIV  
GROMMET  
C06034  
Fig. 58 - EconoMi$er IV Controller Potentiometer  
and LED Locations  
RETURN AIR  
SENSOR  
19  
LED ON  
18  
D
17  
RETURN DUCT  
LED ON  
LED OFF  
16  
15  
14  
(FIELD-PROVIDED)  
C
C07085  
Fig. 61 - Return Air Temperature or Enthalpy Sensor  
Mounting Location  
LED ON  
LED OFF  
B
13  
12  
LED ON  
LED OFF  
A
11  
10  
9
In this mode of operation, the outdoor-air temperature is  
compared to the return-air temperature and the lower  
temperature airstream is used for cooling. When using this  
mode of changeover control, turn the enthalpy setpoint  
potentiometer fully clockwise to the D setting. (See Fig.  
58.)  
LED OFF  
85 90  
95  
100  
50  
55 60  
70 75  
DEGREES FAHRENHEIT  
40 45  
65  
80  
C06035  
Fig. 59 - Outside Air Temperature Changeover  
Setpoints  
Outdoor Enthalpy Changeover  
For enthalpy control, accessory enthalpy sensor (part  
number HH57AC078) is required. Replace the standard  
outdoor dry bulb temperature sensor with the accessory  
enthalpy sensor in the same mounting location. (See 56.)  
When the outdoor air enthalpy rises above the outdoor  
enthalpy changeover setpoint, the outdoor-air damper  
moves to its minimum position. The outdoor enthalpy  
changeover setpoint is set with the outdoor enthalpy  
setpoint potentiometer on the EconoMi$er IV controller.  
The setpoints are A, B, C, and D. (See Fig. 62.) The  
factory-installed 620-ohm jumper must be in place across  
terminals SR and SR+ on the EconoMi$er IV controller.  
(See Fig. 52 and 63.)  
30  
25  
20  
15  
10  
5
0
0.13 0.20 0.22 0.25 0.30 0.35 0.40 0.45 0.50  
STATIC PRESSURE (in. wg)  
C06031  
Fig. 60 - Outdoor-Air Damper Leakage  
35  
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85  
90  
95 100 105 110  
(29) (32) (35) (38) (41) (43)  
CONTROL CONTROL POINT  
CURVE  
APPROX. deg. F (deg. C)  
AT 50% RH  
80  
(27)  
A
B
C
D
73 (23)  
70 (21)  
67 (19)  
63 (17)  
75  
(24)  
70  
(21)  
65  
(18)  
0
6
60  
(16)  
A
55  
(13)  
B
50  
(10)  
C
45  
(7)  
D
40  
(4)  
35  
(2)  
A
B
C
D
HIGH LIMIT  
CURVE  
35  
(2)  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
90  
95 100 105 110  
(4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)  
APPROXIMATE DRY BULB TEMPERATURE--degrees F (degrees C)  
C06037  
Fig. 62 - Enthalpy Changeover Setpoints  
the outdoor air enthalpy to the return air enthalpy to  
determine EconoMi$er IV use. The controller selects the  
lower enthalpy air (return or outdoor) for cooling. For  
example, when the outdoor air has a lower enthalpy than  
the return air, the EconoMi$er IV opens to bring in  
outdoor air for free cooling.  
Replace the standard outside air dry bulb temperature  
sensor with the accessory enthalpy sensor in the same  
mounting location. (See Fig. 52.) Mount the return air  
enthalpy sensor in the return air duct. (See Fig. 61.)  
Wiring is provided in the EconoMi$er IV wiring harness.  
(See Fig. 52.) The outdoor enthalpy changeover setpoint is  
set with the outdoor enthalpy setpoint potentiometer on  
the EconoMi$er IV controller. When using this mode of  
changeover control, turn the enthalpy setpoint  
potentiometer fully clockwise to the D setting.  
TR1  
EXH  
Set  
10V  
TR  
N1  
N
2V  
EXH  
24  
Va c  
HOT  
24 Vac  
COM  
P1  
T1  
P
T
Min  
Pos  
_
+
Open  
DCV  
Max  
10V  
1
2
5
2V  
AQ1  
AQ  
SO+  
SO  
SR+  
SR  
DCV  
DCV  
Set  
10V  
4
3
2V  
Free  
Cool  
EF1  
EF  
C
D
B
A
Indoor Air Quality (IAQ) Sensor Input  
The IAQ input can be used for demand control ventilation  
control based on the level of CO2 measured in the space  
or return air duct.  
Mount the accessory IAQ sensor according to  
manufacturer specifications. The IAQ sensor should be  
wired to the AQ and AQ1 terminals of the controller.  
Adjust the DCV potentiometers to correspond to the DCV  
voltage output of the indoor air quality sensor at the  
user-determined setpoint. (See Fig. 64.)  
C06038  
Fig. 63 - EonoMi$er IV Control  
Differential Enthalpy Control  
For differential enthalpy control, the EconoMi$er IV  
controller uses two enthalpy sensors (HH57AC078 and  
CRENTDIF004A00), one in the outside air and one in the  
return air duct. The EconoMi$er IV controller compares  
36  
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CO SENSOR MAX RANGE SETTING  
2
To determine the minimum position setting, perform the  
following procedure:  
6000  
5000  
4000  
3000  
2000  
1000  
0
1. Calculate the appropriate mixed air temperature  
using the following formula:  
OA  
100  
RA  
100  
800 ppm  
900 ppm  
1000 ppm  
1100 ppm  
+ (TR x  
(TO x  
)
) =TM  
TO = Outdoor-Air Temperature  
OA = Percent of Outdoor Air  
TR = Return-Air Temperature  
RA = Percent of Return Air  
T
M = Mixed-Air Temperature  
2
3
4
5
6
7
8
DAMPER VOLTAGE FOR MAX VENTILATION RATE  
As an example, if local codes require 10% outdoor  
air during occupied conditions, outdoor-air  
temperature is 60_ F, and return-air temperature is  
75_F.  
C06039  
Fig. 64 - CO2 Sensor Maximum Range Settings  
If a separate field-supplied transformer is used to power  
the IAQ sensor, the sensor must not be grounded or the  
EconoMi$er IV control board will be damaged.  
(60 x .10) + (75 x .90) = 73.5_F  
2. Disconnect the supply air sensor from terminals T  
and T1.  
When using demand ventilation, the minimum damper  
position represents the minimum ventilation position for  
3. Ensure that the factory-installed jumper is in place  
across terminals P and P1. If remote damper  
positioning is being used, make sure that the  
terminals are wired according to Fig. 52 and that the  
minimum position potentiometer is turned fully  
clockwise.  
VOC (volatile  
organic  
compounds) ventilation  
requirements. The maximum demand ventilation position  
is used for fully occupied ventilation.  
When demand ventilation control is not being used, the  
minimum position potentiometer should be used to set the  
occupied ventilation position. The maximum demand  
ventilation position should be turned fully clockwise.  
4. Connect 24 vac across terminals TR and TR1.  
5. Carefully  
adjust  
the  
minimum  
position  
potentiometer until the measured mixed air  
temperature matches the calculated value.  
Exhaust Setpoint Adjustment  
The exhaust setpoint will determine when the exhaust fan  
runs based on damper position (if accessory power  
exhaust is installed). The setpoint is modified with the  
Exhaust Fan Setpoint (EXH SET) potentiometer. (See Fig.  
58.) The setpoint represents the damper position above  
which the exhaust fans will be turned on. When there is a  
call for exhaust, the EconoMi$er IV controller provides a  
45 ± 15 second delay before exhaust fan activation to  
allow the dampers to open. This delay allows the damper  
to reach the appropriate position to avoid unnecessary fan  
overload.  
6. Reconnect the supply air sensor to terminals T and  
T1.  
Remote control of the EconoMi$er IV damper is desirable  
when requiring additional temporary ventilation. If a  
field-supplied remote potentiometer (Honeywell part  
number S963B1128) is wired to the EconoMi$er IV  
controller, the minimum position of the damper can be  
controlled from a remote location.  
To control the minimum damper position remotely,  
remove the factory-installed jumper on the P and P1  
terminals on the EconoMi$er IV controller. Wire the  
field-supplied potentiometer to the P and P1 terminals on  
the EconoMi$er IV controller. (See Fig. 63.)  
Minimum Position Control  
There is a minimum damper position potentiometer on the  
EconoMi$er IV controller. (See Fig. 58.) The minimum  
damper position maintains the minimum airflow into the  
building during the occupied period.  
When using demand ventilation, the minimum damper  
position represents the minimum ventilation position for  
Damper Movement  
Damper movement from full open to full closed (or vice  
versa) takes 21/2 minutes.  
Thermostats  
VOC  
(volatile  
organic  
compound)  
ventilation  
The EconoMi$er IV control works with conventional  
thermostats that have a Y1 (cool stage 1), Y2 (cool stage  
2), W1 (heat stage 1), W2 (heat stage 2), and G (fan). The  
EconoMi$er IV control does not support space  
temperature sensors. Connections are made at the  
thermostat terminal connection board located in the main  
control box.  
requirements. The maximum demand ventilation position  
is used for fully occupied ventilation.  
When demand ventilation control is not being used, the  
minimum position potentiometer should be used to set the  
occupied ventilation position. The maximum demand  
ventilation position should be turned fully clockwise.  
Adjust the minimum position potentiometer to allow the  
minimum amount of outdoor air, as required by local  
codes, to enter the building. Make minimum position  
adjustments with at least 10_F temperature difference  
between the outdoor and return-air temperatures.  
Occupancy Control  
The factory default configuration for the EconoMi$er IV  
control is occupied mode. Occupied status is provided by  
the black jumper from terminal TR to terminal N. When  
unoccupied mode is desired, install a field-supplied  
37  
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timeclock function in place of the jumper between TR and  
N. (See Fig. 52.) When the timeclock contacts are closed,  
the EconoMi$er IV control will be in occupied mode.  
When the timeclock contacts are open (removing the 24-v  
signal from terminal N), the EconoMi$er IV will be in  
unoccupied mode.  
graph with the left side of the chart to determine that the  
range configuration for the CO2 sensor should be 1800  
ppm. The EconoMi$er IV controller will output the 6.7  
volts from the CO2 sensor to the actuator when the CO2  
concentration in the space is at 1100 ppm. The DCV  
setpoint may be left at 2 volts since the CO2 sensor  
voltage will be ignored by the EconoMi$er IV controller  
until it rises above the 3.6 volt setting of the minimum  
position potentiometer.  
Once the fully occupied damper position has been  
determined, set the maximum damper demand control  
ventilation potentiometer to this position. Do not set to the  
maximum position as this can result in over-ventilation to  
the space and potential high humidity levels.  
Demand Control Ventilation (DCV)  
When using the EconoMi$er IV for demand controlled  
ventilation, there are some equipment selection criteria  
which should be considered. When selecting the heat  
capacity and cool capacity of the equipment, the  
maximum ventilation rate must be evaluated for design  
conditions. The maximum damper position must be  
calculated to provide the desired fresh air.  
Typically the maximum ventilation rate will be about 5 to  
10% more than the typical cfm required per person, using  
normal outside air design criteria.  
A proportional anticipatory strategy should be taken with  
the following conditions: a zone with a large area, varied  
occupancy, and equipment that cannot exceed the required  
ventilation rate at design conditions. Exceeding the  
required ventilation rate means the equipment can  
condition air at a maximum ventilation rate that is greater  
than the required ventilation rate for maximum  
occupancy. A proportional-anticipatory strategy will cause  
the fresh air supplied to increase as the room CO2 level  
increases even though the CO2 setpoint has not been  
reached. By the time the CO2 level reaches the setpoint,  
the damper will be at maximum ventilation and should  
maintain the setpoint.  
In order to have the CO2 sensor control the economizer  
damper in this manner, first determine the damper voltage  
output for minimum or base ventilation. Base ventilation  
is the ventilation required to remove contaminants during  
unoccupied periods. The following equation may be used  
to determine the percent of outside air entering the  
building for a given damper position. For best results there  
should be at least a 10 degree difference in outside and  
return-air temperatures.  
CO2 Sensor Configuration  
The CO2 sensor has preset standard voltage settings that  
can be selected anytime after the sensor is powered up.  
(See Table 12.)  
Use setting 1 or 2 for Carrier equipment. (See Table 12.)  
1. Press Clear and Mode buttons. Hold at least 5  
seconds until the sensor enters the Edit mode.  
2. Press Mode twice. The STDSET Menu will appear.  
Table 12 – EconoMi$er IV Sensor Usage  
ECONOMI$ER IV WITH OUTDOOR AIR  
DRY BULB SENSOR  
Accessories Required  
APPLICATION  
None. The outdoor air dry bulb sensor  
Outdoor Air  
Dry Bulb  
is factory installed.  
Differential  
Dry Bulb  
CRTEMPSN002A00*  
Single Enthalpy  
HH57AC078  
HH57AC078  
Differential  
Enthalpy  
and  
CRENTDIF004A00*  
CO for DCV  
2
Control using a  
Wall-Mounted  
33ZCSENCO2  
CO Sensor  
2
CO for DCV  
2
33ZCSENCO2†  
O
R
Control using a  
Duct-Mounted  
and  
CRCBDIOX005A00††  
33ZCASPCO2**  
CO Sensor  
2
*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used  
on many different base units. As such, these kits may contain parts  
that will not be needed for installation.  
OA  
100  
RA  
100  
+ (TR x  
(TO x  
)
) =TM  
† 33ZCSENCO2 is an accessory CO sensor.  
2
** 33ZCASPCO2 is an accessory aspirator box required for duct-  
mounted applications.  
†† CRCBDIOX005A00 is an accessory that contains both  
33ZCSENCO2 and 33ZCASPCO2 accessories.  
TO = Outdoor-Air Temperature  
OA = Percent of Outdoor Air  
TR = Return-Air Temperature  
RA = Percent of Return Air  
3. Use the Up/Down button to select the preset  
number. (See Table 12.)  
4. Press Enter to lock in the selection.  
T
M = Mixed-Air Temperature  
Once base ventilation has been determined, set the  
minimum damper position potentiometer to the correct  
position.  
5. Press Mode to exit and resume normal operation.  
The custom settings of the CO2 sensor can be changed  
anytime after the sensor is energized. Follow the steps  
below to change the non-standard settings:  
The same equation can be used to determine the occupied  
or maximum ventilation rate to the building. For example,  
an output of 3.6 volts to the actuator provides a base  
ventilation rate of 5% and an output of 6.7 volts provides  
the maximum ventilation rate of 20% (or base plus 15 cfm  
per person). Use Fig. 64 to determine the maximum  
setting of the CO2 sensor. For example, an 1100 ppm  
setpoint relates to a 15 cfm per person design. Use the  
1100 ppm curve on Fig. 64 to find the point when the CO2  
sensor output will be 6.7 volts. Line up the point on the  
1. Press Clear and Mode buttons. Hold at least 5  
seconds until the sensor enters the Edit mode.  
2. Press Mode twice. The STDSET Menu will appear.  
3. Use the Up/Down button to toggle to the NONSTD  
menu and press Enter.  
4. Use the Up/Down button to toggle through each of  
the nine variables, starting with Altitude, until the  
desired setting is reached.  
38  
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5. Press Mode to move through the variables.  
6. Press Enter to lock in the selection, then press Mode  
to continue to the next variable.  
3. Set the enthalpy potentiometer to D (fully CW). The  
Free Cool LED should turn off.  
4. Return EconoMi$er IV settings and wiring to normal  
after completing troubleshooting.  
Dehumidification of Fresh Air with DCV (Demand  
Controlled Ventilation) Control  
DCV (Demand Controlled Ventilation) and Power  
Exhaust  
If normal rooftop heating and cooling operation is not  
adequate for the outdoor humidity level, an energy  
recovery unit and/or a dehumidification option should be  
considered.  
To check DCV and Power Exhaust:  
1. Make sure EconoMi$er IV preparation procedure has  
been performed.  
2. Ensure terminals AQ and AQ1 are open. The LED for  
both DCV and Exhaust should be off. The actuator  
should be fully closed.  
3. Connect a 9-v battery to AQ (positive node) and AQ1  
(negative node). The LED for both DCV and Exhaust  
should turn on. The actuator should drive to between  
90 and 95% open.  
EconoMi$er IV Preparation  
This procedure is used to prepare the EconoMi$er IV for  
troubleshooting. No troubleshooting or testing is done by  
performing the following procedure.  
NOTE: This procedure requires a 9-v battery, 1.2  
kilo-ohm resistor, and a 5.6 kilo-ohm resistor which are  
not supplied with the EconoMi$er IV.  
4. Turn the Exhaust potentiometer CW until the Exhaust  
LED turns off. The LED should turn off when the po-  
tentiometer is approximately 90%. The actuator  
should remain in position.  
5. Turn the DCV setpoint potentiometer CW until the  
DCV LED turns off. The DCV LED should turn off  
when the potentiometer is approximately 9-v. The ac-  
tuator should drive fully closed.  
6. Turn the DCV and Exhaust potentiometers CCW until  
the Exhaust LED turns on. The exhaust contacts will  
close 30 to 120 seconds after the Exhaust LED turns  
on.  
7. Return EconoMi$er IV settings and wiring to normal  
after completing troubleshooting.  
IMPORTANT: Be sure to record the positions of all  
potentiometers before starting troubleshooting.  
1. Disconnect power at TR and TR1. All LEDs should  
be off. Exhaust fan contacts should be open.  
2. Disconnect device at P and P1.  
3. Jumper P to P1.  
4. Disconnect wires at T and T1. Place 5.6 kilo-ohm  
resistor across T and T1.  
5. Jumper TR to 1.  
6. Jumper TR to N.  
7. If connected, remove sensor from terminals SO and +.  
Connect 1.2 kilo-ohm 4074EJM checkout resistor  
across terminals SO and +.  
8. Put 620-ohm resistor across terminals SR and +.  
DCV Minimum and Maximum Position  
9. Set minimum position, DCV setpoint, and exhaust po-  
tentiometers fully CCW (counterclockwise).  
10. Set DCV maximum position potentiometer fully CW  
(clockwise).  
11. Set enthalpy potentiometer to D.  
12. Apply power (24 vac) to terminals TR and TR1.  
Differential Enthalpy  
To check the DCV minimum and maximum position:  
1. Make sure EconoMi$er IV preparation procedure has  
been performed.  
2. Connect a 9-v battery to AQ (positive node) and AQ1  
(negative node). The DCV LED should turn on. The  
actuator should drive to between 90 and 95% open.  
3. Turn the DCV Maximum Position potentiometer to  
midpoint. The actuator should drive to between 20  
and 80% open.  
4. Turn the DCV Maximum Position potentiometer to  
fully CCW. The actuator should drive fully closed.  
5. Turn the Minimum Position potentiometer to mid-  
point. The actuator should drive to between 20 and  
80% open.  
6. Turn the Minimum Position Potentiometer fully CW.  
The actuator should drive fully open.  
7. Remove the jumper from TR and N. The actuator  
should drive fully closed.  
8. Return EconoMi$er IV settings and wiring to normal  
after completing troubleshooting.  
To check differential enthalpy:  
1. Make sure EconoMi$er IV preparation procedure has  
been performed.  
2. Place 620-ohm resistor across SO and +.  
3. Place 1.2 kilo-ohm resistor across SR and +. The  
Free Cool LED should be lit.  
4. Remove 620-ohm resistor across SO and +. The Free  
Cool LED should turn off.  
5. Return EconoMi$er IV settings and wiring to normal  
after completing troubleshooting.  
Single Enthalpy  
To check single enthalpy:  
Supply-Air Sensor Input  
1. Make sure EconoMi$er IV preparation procedure has  
been performed.  
To check supply-air sensor input:  
2. Set the enthalpy potentiometer to A (fully CCW). The  
Free Cool LED should be lit.  
1. Make sure EconoMi$er IV preparation procedure has  
been performed.  
39  
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2. Set the Enthalpy potentiometer to A. The Free Cool  
LED turns on. The actuator should drive to between  
20 and 80% open.  
3. Remove the 5.6 kilo-ohm resistor and jumper T to  
T1. The actuator should drive fully open.  
4. Remove the jumper across T and T1. The actuator  
should drive fully closed.  
5. Return EconoMi$er IV settings and wiring to normal  
after completing troubleshooting.  
PRE--START--UP  
!
WARNING  
PERSONAL INJURY HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
1. Follow recognized safety practices and wear pro-  
tective goggles when checking or servicing refri-  
gerant system.  
EconoMi$er IV Troubleshooting Completion  
This procedure is used to return the EconoMi$er IV to  
operation. No troubleshooting or testing is done by  
performing the following procedure.  
2. Do not operate compressor or provide any electric  
power to unit unless compressor terminal cover is  
in place and secured.  
1. Disconnect power at TR and TR1.  
2. Set enthalpy potentiometer to previous setting.  
3. Do not remove compressor terminal cover until  
all electrical sources are disconnected.  
4. Relieve all pressure from system before touching  
or disturbing anything inside terminal box if refri-  
gerant leak is suspected around compressor ter-  
minals.  
5. Never attempt to repair soldered connection while  
refrigerant system is under pressure.  
6. Do not use torch to remove any component. Sys-  
tem contains oil and refrigerant under pressure.  
To remove a component, wear protective goggles  
and proceed as follows:  
3. Set DCV maximum position potentiometer to previ-  
ous setting.  
4. Set minimum position, DCV setpoint, and exhaust po-  
tentiometers to previous settings.  
5. Remove 620-ohm resistor from terminals SR and +.  
6. Remove 1.2 kilo-ohm checkout resistor from termin-  
als SO and +. If used, reconnect sensor from termin-  
als SO and +.  
7. Remove jumper from TR to N.  
8. Remove jumper from TR to 1.  
9. Remove 5.6 kilo-ohm resistor from T and T1. Recon-  
nect wires at T and T1.  
10. Remove jumper from P to P1. Reconnect device at P  
and P1.  
a. Shut off electrical power to unit.  
b. Recover refrigerant to relieve all pressure from  
system using both high-pressure and low  
pressure ports.  
c. Cut component connection tubing with tubing  
cutter and remove component from unit.  
11. Apply power (24 vac) to terminals TR and TR1.  
d. Carefully unsweat remaining tubing stubs  
when necessary. Oil can ignite when exposed  
to torch flame.  
WIRING DIAGRAMS  
See Fig. 65-66 for typical wiring diagrams.  
Proceed as follows to inspect and prepare the unit for  
initial start-up:  
1. Remove all access panels.  
2. Read and follow instructions on all WARNING,  
CAUTION, and INFORMATION labels attached to,  
or shipped with, unit.  
3. Make the following inspections:  
a. Inspect for shipping and handling damages such  
as broken lines, loose parts, or disconnected  
wires, etc.  
b. Inspect for oil at all refrigerant tubing connec-  
tions and on unit base. Detecting oil generally  
indicates a refrigerant leak. Leak-test all refri-  
gerant tubing connections using electronic leak  
detector, halide torch, or liquid-soap solution.  
c. Inspect all field-wiring and factory-wiring con-  
nections. Be sure that connections are completed  
and tight. Be sure that wires are not in contact  
with refrigerant tubing or sharp edges.  
d. Inspect coil fins. If damaged during shipping and  
handling, carefully straighten fins with a fin  
comb.  
40  
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4. Verify the following conditions:  
NOTE: When the compressor is rotating in the wrong  
direction, the unit will make an elevated level of noise  
and will not provide cooling.  
a. Make sure that condenser-fan blade are correctly  
positioned in fan orifice. See Condenser-Fan  
Adjustment section on page 11 for more details.  
b. Make sure that air filter(s) is in place.  
c. Make sure that condensate drain trap is filled  
with water to ensure proper drainage.  
Cooling  
Set space thermostat to OFF position. To start unit, turn on  
main power supply. Set system selector switch at COOL  
position and fan switch at AUTO. position. Adjust  
d. Make sure that all tools and miscellaneous loose  
parts have been removed.  
thermostat to  
a
setting below room temperature.  
Compressor starts on closure of contactor.  
Check unit charge. Refer to Refrigerant Charge section on  
page 7.  
START--UP, GENERAL  
Unit Preparation  
Reset thermostat at a position above room temperature.  
Compressor will shut off. Evaporator fan will shut off  
after a 30-second delay.  
Make sure that unit has been installed in accordance with  
installation instructions and applicable codes.  
TO SHUT OFF UNIT  
Return--Air Filters  
Set system selector switch at OFF position. Resetting  
thermostat at a position above room temperature shuts  
unit off temporarily until space temperature exceeds  
thermostat setting.  
Make sure correct filters are installed in unit (see  
Appendix II - Physical Data). Do not operate unit without  
return-air filters.  
Outdoor--Air Inlet Screens  
Heating  
Outdoor-air inlet screen must be in place before operating  
unit.  
To start unit, turn on main power supply.  
Compressor Mounting  
Set system selector switch at HEAT position and set  
thermostat at a setting above room temperature. Set fan at  
AUTO position.  
Compressors are internally spring mounted. Do not loosen  
or remove compressor hold down bolts.  
First stage of thermostat energizes the first-stage electric  
heater elements; second stage energizes second-stage  
electric heater elements, if installed. Check heating effects  
at air supply grille(s).  
Internal Wiring  
Check all electrical connections in unit control boxes.  
Tighten as required.  
Refrigerant Service Ports  
If electric heaters do not energize, reset limit switch  
(located on evaporator-fan scroll) by pressing button  
located between terminals on the switch.  
Each unit system has two 1/4” SAE flare (with check  
valves) service ports: one on the suction line, and one on  
the compressor discharge line. Be sure that caps on the  
ports are tight.  
TO SHUT OFF UNIT - Set system selector switch at OFF  
position. Resetting thermostat at a position below room  
temperature temporarily shuts unit off until space  
temperature falls below thermostat setting.  
Compressor Rotation  
On 3-phase units with scroll compressors, it is important  
to be certain compressor is rotating in the proper  
direction. To determine whether or not compressor is  
rotating in the proper direction:  
Ventilation (Continuous Fan)  
Set fan and system selector switches at ON and OFF  
positions, respectively. Evaporator fan operates  
continuously to provide constant air circulation.  
1. Connect service gauges to suction and discharge pres-  
sure fittings.  
START--UP, PREMIERLINK CONTROLS  
2. Energize the compressor.  
3. The suction pressure should drop and the discharge  
pressure should rise, as is normal on any start-up.  
!
WARNING  
If the suction pressure does not drop and the discharge  
pressure does not rise to normal levels:  
ELECTRICAL OPERATION HAZARD  
Failure to follow this warning could result in personal  
injury or death.  
1. Note that the evaporator fan is probably also rotating  
in the wrong direction.  
The unit must be electrically grounded in accordance  
with local codes and NEC ANSI/NFPA 70 (American  
National Standards Institute/National Fire Protection  
Association.)  
2. Turn off power to the unit and install lockout tag.  
3. Reverse any two of the unit power leads.  
4. Re-energize to the compressor. Check pressures.  
The suction and discharge pressure levels should now  
move to their normal start-up levels.  
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Use the Carrier network communication software to start  
up and configure the PremierLink controller.  
Refer to Installation Instruction 33CS-58SI for full  
discussion on configuring the PremierLink control system.  
                                                                                                                                                                       
Operating Sequence, Base Unit Controls  
Changes can be made using the ComfortWORKSr  
software, ComfortVIEWt software, Network Service  
Tool, System Pilott device, or Touch Pilott device. The  
System Pilot and Touch Pilot are portable interface  
devices that allow the user to change system set-up and  
setpoints from a zone sensor or terminal control module.  
During start-up, the Carrier software can also be used to  
verify communication with Premier-Link controller.  
COOLING, UNITS WITHOUT ECONOMIZER — When  
thermostat calls for cooling, terminals G and Y1 are  
energized. The indoor-fan contactor (IFC) and  
compressor contactor are energized and indoor-fan motor,  
compressor, and outdoor fan starts. The outdoor fan motor  
runs continuously while unit is cooling.  
HEATING, UNITS WITHOUT ECONOMIZER — When  
the thermostat calls for heating, terminal W1 will be  
energized with 24v. The IFC and heater contactor no. 1  
(HC1) are energized.  
NOTE: All set-up and setpoint configurations are factory  
set and field-adjustable.  
For specific operating instructions, refer to the literature  
provided with user interface software.  
COOLING, UNITS WITH ECONOMI$ER IV — When  
free cooling is not available, the compressors will be  
controlled by the zone thermostat. When free cooling is  
available, the outdoor-air damper is modulated by the  
EconoMi$er IV control to provide a 50 to 55_F supply-air  
temperature into the zone. As the supply-air temperature  
fluctuates above 55 or below 50_F, the dampers will be  
modulated (open or close) to bring the supply- air  
temperature back within the setpoint limits.  
Perform System Check--Out  
1. Check correctness and tightness of all power and  
communication connections.  
2. At the unit, check fan and system controls for proper  
operation.  
3. At the unit, check electrical system and connections  
of any accessory electric heater.  
4. Check to be sure the area around the unit is clear of  
construction dirt and debris.  
5. Check that final filters are installed in the unit. Dust  
and debris can adversely affect system operation.  
6. Verify that the PremierLink controls are properly con-  
nected to the CCN bus.  
Integrated EconoMi$er IV operation on single stage units  
requires a 2-stage thermostat (Y1 and Y2).  
For EconoMi$er IV operation, there must be a thermostat  
call for the fan (G). This will move the damper to its  
minimum position during the occupied mode.  
Initial Operation and Test  
If the increase in cooling capacity causes the supply-air  
temperature to drop below 45_F, then the outdoor-air  
damper position will be fully closed. If the supply-air  
temperature continues to fall, the outdoor-air damper will  
close. Control returns to normal once the supply-air  
temperature rises above 48_F. If optional power exhaust is  
installed, as the outdoor-air damper opens and closes, the  
power exhaust fans will be energized and deenergized.  
Perform the following procedure:  
1. Apply 24 vac power to the control.  
2. Connect the service tool to the phone jack service  
port of the controller.  
3. Using the Service Tool, upload the controller from  
address 0, 31 at 9600 baud rate. The address may be  
set at this time. Make sure that Service Tool is con-  
nected to only one unit when changing the address.  
If field-installed accessory CO2 sensors are connected to  
the EconoMi$er IV control,  
a
demand controlled  
Memory Reset  
ventilation strategy will begin to operate. As the CO2  
level in the zone increases above the CO2 setpoint, the  
minimum position of the damper will be increased  
proportionally. As the CO2 level decreases because of the  
increase in fresh air, the outdoor-air damper will be  
proportionally closed. Damper position will follow the  
higher demand condition from DCV mode or free cooling  
mode.  
DIP switch 4 causes an E-squared memory reset to  
factory defaults after the switch has been moved from  
position 0 to position 1 and the power has been restored.  
To enable the feature again, the switch must be put back  
to the 0 position and power must be restored; this prevents  
subsequent resets to factory defaults if the switch is left at  
position 1.  
To cause a reset of the non-volatile memory (to factory  
defaults), turn the controller power off if it is on, move the  
switch from position 1 to position 0, and then apply power  
to the controller for a minimum of 5 seconds. At this  
point, no action occurs, but the controller is now ready for  
the memory to reset. Remove power to the controller  
again and move the switch from position 0 to position 1.  
This time, when power is applied, the memory will reset  
to factory defaults. The controller address will return to  
bus 0 element 31, indicating that memory reset occurred.  
Damper movement from full closed to full open (or vice  
versa) will take between 1-1/2 and 2-1/2 minutes.  
If free cooling can be used as determined from the  
appropriate changeover command (switch, dry bulb,  
enthalpy curve, differential dry bulb, or differential  
enthalpy), a call for cooling (Y1 closes at the thermostat)  
will cause the control to modulate the dampers open to  
maintain the supply air temperature setpoint at 50 to 55_F.  
As the supply-air temperature drops below the setpoint  
range of 50 to 55_F, the control will modulate the  
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outdoor-air dampers closed to maintain the proper  
supply-air temperature.  
compressors 1 and 2 will be cycled based on Y1 and Y2  
inputs respectively.  
HEATING, UNITS WITH ECONOMI$ER IV — When  
the room temperature calls for heat, the heating controls  
are energized as described in the Heating, Units Without  
Economizer section.  
Any time the compressors are running, the PremierLink  
controller will lock out the compressors if the SAT  
becomes too low. These user configurable settings are  
found in the SERVICE configuration table:  
ECONOMIZER IN OCCUPIED MODE  
The  
Compressor 1 Lockout at SAT < SATLO1 (50 to 65_F)  
(default is 55_F)  
economizer logic will be energized when the unit IFC is  
energized. The economizer damper will open to the  
minimum position setting and remain open until the IFC is  
de-energized.  
Compressor 2 Lockout at SAT < SATLO2 (45 to 55_F)  
(default is 50_F)  
After a compressor is locked out, it may be started again  
after a normal time-guard period and the supply-air  
temperature has increased at least 8_F above the lockout  
setpoint.  
ECONOMIZER IN UNOCCUPIED MODE — The  
economizer damper will remain closed during Unoccupied  
Mode periods.  
Operating Sequence, PremierLink Control  
Routine No. 1: If the OAT DXLOCK (OAT DX lockout  
temperature) and DX Cooling Lockout is enabled when  
Y1 input is energized, the economizer will be modulated  
to maintain SAT at the Supply Air Setpoint (SASP) =  
SATLO1 + 3_F (Supply Air Low Temp lockout for  
compressor 1). When Y2 is energized, the economizer  
will be modulated to control to a lower SASP = SATLO2  
+ 3_F (Supply Air Low Temp lockout for compressor no.  
2). Mechanical cooling is locked out and will not be  
energized.  
THERMOSTAT MODE — If the PremierLink controller  
is configured for Thermostat mode (TSTAT), it will  
control only to the thermostat inputs on J4. These inputs  
can be overridden through CCN communication via the  
CV_TSTAT points display table. When in this mode, the  
fire safety shutdown (FSD) input cannot be used, so any  
fire/life safety shutdown must be physically wired to  
disable the 24 vac control circuit to the unit.  
Indoor Fan — The indoor fan output will be energized  
whenever there is 24 vac present on the G input. The  
indoor fan will be turned on without any delay and the  
economizer damper will open to its minimum position if  
the unit has a damper connected to the controller. This  
will also occur if the Premier-Link controller has been  
configured for electric heat or heat pump operation.  
Routine No. 2: If DXLOCK (or DX Cooling Lockout is  
disabled) < OAT 68_F when Y1 input is energized, the  
economizer will be modulated to maintain SAT at SASP =  
SATLO1 + 3_F. If the SAT > SASP + 5_F and the  
economizer position > 85% then the economizer will  
close the to minimum position for three minutes or until  
the SAT > 68_F. The economizer integrator will then be  
reset and begin modulating to maintain the SASP after  
stage one has been energized for 90 seconds.  
Cooling — For cooling operation, there must be 24 vac  
present on G. When G is active, the PremierLink  
controller will then determine if outdoor conditions are  
suitable for economizer cooling when an economizer  
damper is available. A valid OAT, SPT (CCN space  
temperature) and SAT (supply air temperature) sensor  
MUST be installed for proper economizer operation. It  
recommended that an outdoor or differential enthalpy  
sensor also be installed. If one is not present, then a  
jumper is needed on the ENTH input on J4, which will  
indicate that the enthalpy will always be low. Economizer  
operation will be based only on outdoor air dry bulb  
temperature. The conditions are suitable when: enthalpy is  
low, OAT is less than OATL High Lockout for TSTAT,  
and OAT is less than OATMAX, the high setpoint for free  
cooling. The default for OATL is 65_F. The default for  
OATMAX is 75_F.  
When Y2 is energized, the economizer will be modulated  
to control to a lower supply air setpoint SASP= SATLO2  
+ 3_F If the SAT > SASP + 5_F it will close the  
economizer to minimum position for 3 minutes, reset the  
integrator for the economizer, then start modulating the  
economizer to maintain the SASP after the stage two has  
been on for 90 seconds. This provides protection for the  
compressor against flooded starts and allow refrigerant  
flow to stabilize before modulating the economizer again.  
By using return air across the evaporator coil just after the  
compressor has started allows for increased refrigerant  
flow rates providing better oil return of any oil washed out  
during compressor start-up.  
Routine No. 3: If the OAT > 68_F and the enthalpy is low  
and the OAT <SPT then the economizer will open to  
100% and compressors 1 and 2 will be cycled based on  
Y1 and Y2 inputs respectively. If any of these conditions  
are not met the economizer will go to minimum position.  
When all of the above conditions are satisfied and all the  
required sensors are installed, the PremierLink controller  
will use the economizer for cooling. One of three different  
control routines will be used depending on the  
temperature of the outside air. The routines use a PID loop  
to control the SAT to a supply air setpoint (SASP) based  
on the error from setpoint (SASPSAT). The SASP is  
determined by the routine.  
If there is no call for heating or cooling, the economizer,  
if available, will maintain the SASP at 70_F.  
Heating — For gas or electric heat, HS1 and HS2 outputs  
will follow W1 and W2 inputs respectively. The fan will  
also be turned on if it is configured for electric heat.  
If an economizer is not available or the conditions are not  
met for the following economizer routines below, the  
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Heating may also be energized when an IAQ sensor  
installed and has overridden the minimum economizer  
damper position. If the OAT < 55_F and an IAQ sensor is  
installed and the IAQ minimum position > minimum  
damper position causing the SAT to decrease below the  
SPT - 10_F, then the heat stages will be cycled to temper  
the SAT to maintain a temperature between the SPT and  
the SPT + 10_F.  
heat stages to maintain the SAT between the SPT and the  
SPT + 10_F.  
CCN SENSOR MODE — When the PremierLink  
controller is configured for CCN control, it will control  
the compressor, economizer and heating outputs based its  
own space temperature input and setpoints or those  
received from Linkage. An optional CO2 IAQ sensor  
mounted in the space or received through communications  
can also influence the economizer and heating outputs.  
The PremierLink controller does not have a hardware  
clock so it must have another device on the CCN  
communication bus broadcasting time. The controller will  
maintain its own time once it has received time as long as  
it has power and will send a request for time once a  
minute until it receives time when it has lost power and  
power is restored. The controller will control to  
unoccupied setpoints until it has received a valid time.  
The controller must have valid time in order to perform  
any broadcast function, follow an occupancy schedule,  
perform IAQ pre-occupancy purge and many other  
functions as well. The following sections describe the  
operation for the functions of the PremierLink controller.  
Auxiliary Relay configured for Exhaust Fan — If the  
Auxiliary Relay is configured for exhaust fan (AUXOUT  
= 1) in the CONFIG configuration table and Continuous  
Power Exhaust (MODPE) is enable in the SERVICE  
configuration table then the output (HS3) will be  
energized whenever the G input is on. If the MODPE is  
disabled then output will be energized based on the Power  
Exhaust Setpoint (PES) in the SETPOINT table.  
Indoor Air Quality — If the optional indoor air quality  
(IAQI) sensor is installed, the PremierLink controller will  
maintain indoor air quality within the space at the  
user-configured differential setpoint (IAQD) in the  
CONFIG configuration table. The setpoint is the  
difference between the IAQI and an optional outdoor air  
quality sensor (OAQ). If the OAQ is not present then a  
fixed value of 400 ppm is used. The actual space IAQ  
setpoint (IAQS) is calculated as follows:  
Indoor Fan — The indoor fan will be turned on whenever  
any one of the following conditions are met:  
S If the PremierLink controller is in the occupied mode and  
ASHRAE 90.1 Supply Fan is configured for Yes in the  
CONFIG table. This will be determined by its own  
internal occupancy schedule if it is programmed to  
follow its local schedule or broadcast its local schedule as  
a global schedule, or following a global schedule  
broadcast by another device.  
IAQS = IAQD + OAQ (OAQ = 400 ppm if not present)  
As air quality within the space changes, the minimum  
position of the economizer damper will be changed also  
thus allowing more or less outdoor air into the space  
depending on the relationship of the IAQI to the IAQS.  
The IAQ algorithm runs every 30 seconds and calculates  
IAQ minimum position value using a PID loop on the  
IAQI deviation from the IAQS. The IAQ minimum  
position is then compared against the user configured  
minimum position (MDP) and the greatest value becomes  
the final minimum damper position (IQMP). If the  
calculated IAQ Minimum Position is greater than the IAQ  
maximum damper position (IAQMAXP) decision in the  
SERVICE configuration table, then it will be clamped to  
IAQMAXP value.  
S If PremierLink controller is in the occupied mode and  
ASHRAE 90.1 Supply Fan is configured for No and there  
is a heat or cool demand (fan auto mode)  
S If the PremierLink controller is in the occupied mode and  
ASHRAE 90.1 Supply Fan is configured for Yes when  
Linkage is active and the Linkage Coordinator device is  
sending an occupied mode flag  
If IAQ is configured for low priority, the positioning of  
the economizer damper can be overridden by comfort  
requirements. If the SAT < SASP -8_F and both stages of  
heat are on for more then 4 minutes or the SAT > SASP +  
5_F and both stages of cooling on for more then 4 minutes  
then the IAQ minimum damper position will become 0  
and the IQMP = MDP. IAQ mode will resume when the  
SAT > SASP -8_F in heating or the SAT < SASP + 5_F in  
cooling. If the Premier-  
S When Temperature Compensated Start is active  
S When Free Cool is active  
S When Pre-Occupancy Purge is active  
S Whenever there is a demand for cooling or heating in the  
unoccupied mode  
S Whenever the Remote Contact input is configured for  
Remote Contact (RC_DC=1 in SERVICE table) and it is  
closed or the point is forced Closed via communications  
in the STATUS01 points display table (remote contact  
closed = occupied, remote contact open = unoccupied)  
Link controller is configured for 1 stage of heat and cool  
or is only using a single stage thermostat input, this  
function will not work as it requires the both Y1 and Y2  
or W1 and W2 inputs to be active. In this application, it is  
recommended that the user configure IAQ priority for  
high.  
S Whenever the H3_EX_RV point is configured for  
Dehumidification (AUXOUT=5 in CONFIG table) and it  
is in the unoccupied mode and the indoor RH exceeds the  
unoccupied humidity setpoint  
If IAQ is configured for high priority and the OAT < 55_F  
and the SAT < (SPT -10_F), the algorithm will enable the  
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S Whenever the Supply Fan Relay point is forced On in the  
STATUS01 points display table  
a demand for cooling. An internal 5 to 10-minute  
                                                                                                                                                                                  
user-programmable time guard between modes prevents  
rapid cycling between modes when used in a single zone  
application. The Time Guard is lowered to 3 minutes  
when Linkage is active to allow the 3Vt linkage  
coordinator to have better control of the Premier-Link  
controller when used as the air source for the 3V control  
system.  
The fan will also continue to run as long as compressors  
are on when transitioning from occupied to unoccupied  
with the exception of Fire Shutdown mode. If the Fire  
Shutdown input point is closed or forced in the  
STATUS01 points display table, the fan will be shutdown  
immediately regardless of the occupancy state or demand.  
Table 13 indicates the number of stages available. The  
staging algorithm looks at the number of stages available  
based the number of cool stages configured in the  
SERVICE configuration table. The algorithm will skip the  
economizer if it is not available and turn on a compressor.  
The PremierLink controller has an optional Supply Fan  
Status input to provide proof of airflow. If this is enabled,  
the point will look for a contact closure whenever the  
Supply Fan Relay is on. If the input is not enabled, then it  
will always be the same state as the Supply Fan Relay.  
The cooling, economizer and heating routines will use this  
input point for fan status.  
Table 13 – Available Cooling Stages  
NUMBER OF  
STAGES  
1
0
2
3
(ECONOMIZER*)  
Cooling — The compressors are controlled by the Cooling  
Control Loop that is used to calculate the desired SAT  
needed to satisfy the space. It will compare the SPT to the  
Occupied Cool Setpoint (OCSP) + the T56 slider offset  
(STO) when occupied and the Unoccupied Cool Setpoint  
(UCSP + Unoccupied Cooling Deadband) if unoccupied  
to calculate a Cooling Submaster Reference (CCSR) that  
is then used by the staging algorithm (Cooling submaster  
loop) to calculate the required number of cooling stages.  
The economizer, if available, will be used as the first  
stage of cooling in addition to the compressors. This loop  
runs every minute. The following conditions must be met  
in order for this algorithm to run:  
Compressor 1  
Compressor 2  
Off  
Off  
Off  
Off  
On  
Off  
On  
On  
*
If conditions are suitable for economizer operation.  
Any time the compressors are running, the PremierLink  
controller will lockout the compressors if the SAT  
becomes too low. These user configurable settings are  
found in the SERVICE configuration table:  
Compressor 1 Lockout at SAT < SATLO1 (50 to 65_F)  
(default is 55_F)  
Compressor 2 Lockout at SAT < SATLO2 (45 to 55_F)  
(default is 50_F)  
S indoor fan has been ON for at least 30 seconds  
After a compressor is locked out, it may be started again  
after a normal time-guard period and the supply air  
temperature has increased at least 8_F above the lockout  
setpoint.  
S heat mode is not active and the time guard between  
modes equals zero.  
S mode is occupied or the Temperature Compensated Start  
Dehumidification — The PremierLink controller will  
provide occupied and unoccupied dehumidification  
control when AUXOUT = 5 in the CONFIG table and is  
installed on HVAC units that are equipped with additional  
controls and accessories to accomplish this function. This  
function also requires a space relative humidity sensor be  
installed on the OAQ/IRH input.  
or Cool mode is active  
S SPT reading is available and > (OCSP + STO)  
S If mode is unoccupied and the SPT > (UCSP +  
Unoccupied Cooling Deadband). The indoor fan will be  
turned on by the staging algorithm.  
S OAT > DXLOCK or OAT DX Lockout is disabled  
When in the occupied mode and the indoor relative  
humidity is greater then the Occupied High Humidity  
setpoint, then the H3_EX_RV output point will be  
energized. When in the unoccupied mode and indoor  
relative humidity is greater then the Unoccupied High  
Humidity setpoint, then the H3_EX_RV output point and  
supply fan output will be energized. There is a fixed 5%  
hysteresis that the indoor relative humidity must drop  
below the active setpoint to end the dehumidification  
mode and deenergize the H3_EX_RV output. If the  
PremierLink controller is in the unoccupied mode, then  
the fan relay will deenergize if there is no other mode  
requiring to the fan to be on. This function will not  
energize mechanical cooling as a result of the indoor  
relative humidity exceeding either setpoint.  
If all of the above conditions are met, the CCSR will be  
calculated, otherwise it is set to its maximum value and  
DX stages is set to 0. If only the last condition is not true  
and an economizer is available, it will be used to cool the  
space.  
The submaster loop uses the CCSR compared to the actual  
SAT to determine the required number of capacity stages  
to satisfy the load. There is a programmable minimum  
internal time delay of 3 to 5 minutes on and 2 to 5 minutes  
off for the compressors to prevent short cycling. There is  
also a 3-minute time delay before bringing on the second  
stage compressor. If the PremierLink controller is  
configured for Heat Pump and AUXOUT is configured for  
Reversing Valve Cool, the H3_EX_RV output will  
energize 2 seconds after the first compressor is energized  
and stay energized until there is a demand for heat. If  
AUXOUT is configured for Reversing Valve Heat, then  
the H3_EX_RV contact will be deenergized when there is  
A high humidity alarm will be generated if the indoor  
relative humidity exceeds the high humidity setpoint by  
the amount configured in the Control Humidity Hysteresis  
in the ALARMS table for 20 minutes. The alarm will  
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return to normal when the indoor relative humidity drops  
3% below the active humidity setpoint.  
into account the cooling effect that has just been turned on  
and not return to the value require before the cooling was  
added. This will prevent the economizer from causing  
premature off cycles of compressors while maintaining the  
low SAT temperature setpoint for the number of stages  
active. In addition to preventing compressor short cycling,  
by using return air across the evaporator coil just after the  
compressor has started allows for increased refrigerant  
flow rates providing for better oil return of any oil washed  
out during compressor start-up.  
Economizer — The economizer dampers are used to  
provide free cooling and indoor air quality if optional  
CO2 sensor is installed and when the outside conditions  
are suitable. Temperature control is accomplished by  
controlling the SAT to a certain level determined by the  
Economizer PID Loop by calculating a submaster  
reference (ECONSR) value. This algorithm will calculate  
the submaster reference temperature (ECONSR) based on  
OAT and enthalpy conditions and cooling requirements.  
The ECONSR value is then passed to the Economizer  
Submaster Loop, which will modulate dampers to  
maintain SAT at ECONSR level.  
If the OAT > 68_F and OAT < SPT and the number of DX  
stages requested is > 0 by the staging algorithm, then  
ECONSR is set to its minimum value 48_F and the  
damper will go to 100% open.  
The following conditions are required to determine if  
economizer cooling is possible:  
If the Auxiliary Relay is configured for exhaust fan  
(AUXOUT = 1) in the CONFIG configuration table and  
Continuous Power Exhaust (MODPE) is Enable in the  
SERVICE configuration table, then the AUXO output  
(HS3) will be energized whenever the PremierLink  
controller is in the occupied mode. If the MODPE is  
disabled then AUXO output will be energized based on  
the Power Exhaust Setpoint (PES) in the SETPOINT  
table.  
S Indoor fan has been on for at least 30 seconds  
S Enthalpy is low  
S SAT reading is available  
S OAT reading is available  
S SPT reading is available  
Heating — The heat stages are controlled by the Heating  
Control Loop, which is used to calculate the desired SAT  
needed to satisfy the space. It will compare the SPT to the  
Occupied Heat Setpoint (OHSP) + the T56 slider offset  
(STO) when occupied and the Unoccupied Heat Setpoint  
(UHSP - Unoccupied Heating Deadband) if unoccupied to  
calculate a Staged Heat Submaster Reference (SHSR).  
The heat staging algorithm compares the SHSR to the  
actual SAT to calculate the required number of heating  
stages to satisfy the load. This loop runs every 40 seconds.  
The following conditions must be met in order for this  
algorithm to run:  
S OAT SPT  
S OAT < OATMAX (OATMAX default is 75_F)  
S Economizer position is NOT forced  
If any of the above conditions are not met, the ECONSR  
will be set to its MAX limit of 120_F and the damper will  
go to its configured minimum position. The minimum  
damper position can be overridden by the IAQ routine  
described later in this section.  
The calculation for ECONSR is as follows:  
ECONSR = PID function on (setpoint - SPT), where:  
S Indoor fan has been ON for at least 30 seconds.  
setpoint = ((OCSP+STO) + (OHSP+STO))/2 when  
NTLO (Unoccupied Free Cool OAT Lockout) < OAT <  
68_F  
S Cool mode is not active and the time guard between  
modes equals zero.  
setpoint = (OCSP+STO) - 1 when OAT NTLO  
setpoint = (OHSP+STO) + 1 when OAT 68_F  
S Mode is occupied or the Temperature Compensated Start  
or Heat mode is active.  
The actual damper position (ECONPOS) is the result of  
the following calculation. Values represented in the right  
side of the equation can be found in the SERVICE  
configuration table descriptions in this manual. Note that  
that the OAT is taken into consideration to avoid large  
changes in damper position when the OAT is cold:  
S SPT reading is available and < (OHSP + STO).  
S If it is unoccupied and the SPT < (UHSP - Unoccupied  
Heating Deadband). The indoor fan will be turn on by the  
staging algorithm.  
When all of the above conditions are met, the SHSR is  
calculated and up to 3 stages of heat will turned on and off  
to satisfy to maintain the SAT = SHSR. If any of the  
above conditions are not met, the SHSR is set to its  
minimum value of 35_F.  
ECONPOS = SubGain x (ECONSR-SAT) + CTRVAL  
where SubGain = (OAT - TEMPBAND) / (ESG + 1)  
If the OAT < DXLOCK (DX Cool Lockout setpoint) then  
the damper will be modulated to maintain the SAT at the  
ECONSR value.  
The Staged Heat Submaster Reference (SHSR) is  
calculated as follows:  
If the OAT is between DXLOCK and 68_F (DXLOCK <  
OAT < 68_F) and additional cooling is required, the  
economizer will close the to minimum position for three  
minutes, the economizer integrator will then be reset to 0  
and begin modulating to maintain the SASP after the stage  
has been energized for about 90 seconds. This will allow  
the economizer to calculate a new ECONSR that takes  
SHSR = Heating PID function on (error) where error =  
(OHSP + STO) - Space Temperature  
The Maximum SHSR is determined by the SATHI  
configuration. If the supply-air temperature exceeds the  
SATHI configuration value, then the heat stages will turn  
46  
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off. Heat staging will resume after a delay to allow the  
supply-air temperature to drop below the SATHI value.  
configuration table. The setpoint is the difference between  
the IAQI and an optional outdoor air quality sensor  
(OAQ). If the OAQ is not present then a fixed value of  
400 ppm is used. The actual space IAQ setpoint (IAQS) is  
calculated as follows:  
The maximum number of stages available is dependent on  
the type of heat and the number of stages programmed in  
the CONFIG and SERVICE configuration tables. Staging  
will occur as follows for gas electric units, Carrier heat  
pumps with a defrost board, or cooling units with electric  
heat:  
IAQS = IAQD + OAQ (OAQ = 400 ppm if not present)  
As air quality within the space changes, the minimum  
position of the economizer damper will be changed also  
thus allowing more or less outdoor air into the space  
depending on the relationship of the IAQI to the IAQS.  
The IAQ algorithm runs every 30 seconds and calculates  
IAQ minimum position value using a PID loop on the  
IAQI deviation from the IAQS. The IAQ minimum  
position is then compared against the user configured  
minimum position (MDP) and the greatest value becomes  
the final minimum damper position (IQMP). If the  
calculated IAQ minimum position is greater than the IAQ  
maximum damper position (IAQMAXP) decision in the  
SERVICE configuration table, then it will be clamped to  
IAQMAXP value.  
For Heating PID STAGES = 2  
HEAT STAGES = 1 (50% capacity) - energize HS1.  
HEAT STAGES = 2 (100% capacity) - energize HS2.  
For Heating PID STAGES = 3 and AUXOUT = HS3  
HEAT STAGES = 1 (33% capacity if) - energize HS1  
HEAT STAGES = 2 (66% capacity) - energize HS2  
HEAT STAGES = 3 (100% capacity) - energize HS3  
Staging will occur as follows For heat pump units with  
AUXOUT configured as reversing valve:  
For Heating PID STAGES = 2 and AUXOUT = Reversing  
Valve Heat (the H3_EX_RV output will stay energized  
until there is a cool demand) HEAT STAGES = 1 (50%  
capacity) shall energize CMP1, CMP2, RVS.  
If IAQ is configured for low priority, the positioning of  
the economizer damper can be overridden by comfort  
requirements. If the SPT > OCSP + 2.5 or the SPT <  
OHSP - 2.5 then IAQ minimum position becomes 0 and  
the IQMP = MDP. The IAQ mode will resume when the  
SPT OCSP + 1.0 and SPT OHSP - 1.0.  
HEAT STAGES = 2 (100% capacity) shall energize HS1  
and HS2.  
Heating PID STAGES = 3 and AUXOUT = Reversing  
Valve Heat (the H3_EX_RV output will stay energized  
until there is a cool demand)  
If IAQ is configured for high priority and the OAT < 55_F  
and the SAT < (SPT - 10_F), the algorithm will enable the  
heat stages to maintain the SAT between the SPT and the  
SPT + 10_F.  
HEAT STAGES = 1 (33% capacity if) shall energize  
CMP1, CMP2, RVS  
IAQ Pre-Occupancy Purge — This function is designed to  
purge the space of airborne contaminants that may have  
accumulated 2 hours prior to the beginning of the next  
occupied period. The maximum damper position that will  
be used is temperature compensated for cold whether  
conditions and can be pre-empted by Temperature  
Compensated Start function. For pre-occupancy to occur,  
the following conditions must be met:  
HEAT STAGES = 2 (66% capacity) shall energize HS1  
HEAT STAGES = 3 (100% capacity) shall energize HS2  
If AUXOUT is configured for Reversing Valve Cool, then  
the H3_EX_RV contact will be deenergized when there is  
a demand for heating. The heat stages will be cycled to  
temper the SAT so that it will be between the SPT and the  
SPT + 10_F (SPT < SAT < (SPT + 10_F)) if:  
S IAQ Pre -Occupancy Purge option is enabled in the  
CONFIG configuration table  
S the number of heat stages calculated is zero  
S the OAT < 55_F  
S Unit is in the unoccupied state  
S Current Time is valid  
S an IAQ sensor is installed  
S Next Occupied Time is valid  
S the IAQ Minimum Damper Position > minimum damper  
position  
S Time is within 2 hours of next Occupied period  
S and the SAT < SPT -10_F.  
S Time is within Purge Duration (user-defined 5 to 60  
minutes in the CONFIG configuration table)  
There is also a SAT tempering routine that will act as SAT  
low limit safety to prevent the SAT from becoming too  
cold should the economizer fail to close. One stage of  
heating will be energized if it is not in the Cooling or Free  
Cooling mode and the OAT is below 55_F and the SAT is  
below 40_F. It will deenergize when the SAT > (SPT +  
10_F).  
S OAT Reading is available  
If all of the above conditions are met, the economizer  
damper IQMP is temporarily overridden by the  
pre-occupancy damper position (PURGEMP). The  
PURGEMP will be set to one of the following conditions  
based on atmospheric conditions and the space  
temperature:  
Indoor Air Quality — If the optional indoor air quality  
(IAQI) sensor is installed, the PremierLink controller will  
maintain indoor air quality within the space at the user  
configured differential setpoint (IAQD) in the CONFIG  
S If the OAT NTLO (Unoccupied OAT Lockout  
Temperature) and OAT < 65_F and OAT is less than or  
47  
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equal to OCSP and Enthalpy = Low then PURGEMP =  
100%.  
S Unit is in unoccupied state  
S Next occupied time is valid  
S Current time of day is valid  
S If the OAT < NTLO then PURGEMP = LTMP (Low  
Temperature Minimum Position - defaults to 10%)  
S Valid space temperature reading is available (from sensor  
S If the OAT > 65_F or (OAT NTLO and OAT > OCSP)  
or Enthalpy = High then PURGEMP = HTMP (High  
Temperature Minimum Position defaults to 35%).  
or linkage thermostat)  
S Cool Start Bias (KCOOL) and Heat Bias Start (KHEAT)  
> 0 in the CONFIG configuration table  
The LTMP and HTMP are user adjustable values from 0  
to 100% in the SETPOINT table. Whenever PURGEMP  
The SBT is calculated by one of the following formulas  
depending on temperature demand:  
results in  
a
number greater than 0%, the IAQ  
If SPT > OCSP then SBT = (SPT - OCSP) * KCOOL  
If SPT < OHSP then SPT = (OHSP - SPT) * KHEAT.  
pre-occupancy purge mode will be enabled turning on the  
Indoor Fan Relay and setting the economizer IQMP to the  
PURGEMP value. When IAQ pre-occupancy mode is not  
active PURGEMP = 0%.  
The calculated start bias time can range from 0 to 255  
minutes. When SBT is greater than 0 the function will  
subtract the SBT from the next occupied time to calculate  
a new start time. When a new start time is reached, the  
Temperature Compensated Start mode is started. This  
mode energizes the fan and the unit will operate as though  
it is in occupied state. Once set, Temperature  
Compensated Start mode will stay on until the unit returns  
to occupied state. If either Unoccupied Free Cool or IAQ  
Pre-Occupancy mode is active when Temperature  
Compensated Start begins, their mode will end.  
Unoccupied Free Cooling — Unoccupied free cool  
function will start the indoor fan during unoccupied times  
in order to cool the space with outside air. This function is  
performed to delay the need for mechanical cooling when  
the system enters the occupied period. Depending on how  
Unoccupied Free Cooling is configured, unoccupied mode  
can occur at any time in the unoccupied time period or 2  
to 6 hours prior to the next occupied time. Once the space  
has been sufficiently cooled during this cycle, the fan will  
be stopped. In order to perform unoccupied free cooling  
all of the following conditions must be met:  
Door Switch — The Door Switch function is designed to  
disable mechanical heating and cooling outputs when the  
REMOCC contact input is closed (in the ON state) after a  
programmed time delay. The fan will continue to operate  
based on the current mode and the ASHRAE 90.1 Supply  
Fan setting. The delay is programmable from 2 to 20  
minutes by setting the Remote Cont/Door Switch decision  
in the SERVICE table to a value equal to the number of  
minutes desired. When the contact is open (in the OFF  
state), the PremierLink controller will resume normal  
temperature control.  
S NTEN option is enabled in the CONFIG configuration  
table  
S Unit is in unoccupied state  
S Current time of day is valid  
S Temperature Compensated Start mode is not active  
S COOL mode is not active  
S HEAT mode is not active  
S SPT reading is available  
This application is designed for use in schools or other  
public places where a door switch can be installed to  
monitor the opening of a door for an extended period of  
time. The controller will disable mechanical cooling and  
heating when the door is open for a programmed amount  
of time.  
S OAT reading is available  
S Enthalpy is low  
S OAT > NTLO (with 1_F hysteresis) and < Max Free Cool  
setpoint  
This function can also be used to monitor a high  
condensate level switch when installed on a water source  
heat pump to disable mechanic cooling in case of a  
plugged evaporator condensate pan drain.  
If any of the above conditions are not met, Unoccupied  
Free Cool mode will be stopped, otherwise, the mode will  
be controlled as follows:  
Linkage — The Linkage function in the PremierLink  
controller is available for applications using a Linkage  
thermostat or the 3V control system. If using the Linkage  
thermostat, both the PremierLink controller and the stat  
must be on the same CCN bus. When used as the air  
source for a 3V control system, the PremierLink controller  
is not required to be on the same CCN bus but it is  
recommended. Linkage will be active when it is initiated  
from the Linkage thermostat or the 3V Linkage  
Coordinator through CCN communications and requires  
no configuration. Only one device can be linked to the  
PremierLink controller.  
The NTFC setpoint (NTSP) is determined as NTSP =  
(OCSP + OHSP) / 2  
The Unoccupied Free Cool mode will be started when:  
SPT > (NTSP + 2_F) and SPT > (OAT + 8_F)  
The Unoccupied Free Cool mode will be stopped when:  
SPT < NTSP or SPT < (OAT + 3_F)  
Temperature Compensated Start — This function will run  
when the controller is in unoccupied state and will  
calculate early start bias time (SBT) based on space  
temperature deviation from occupied setpoints in minutes  
per degree. The following conditions will be met for the  
function to run:  
48  
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Once Linkage is active, the PremierLink controller’s own  
SPT, temperature setpoints, and occupancy are ignored  
and the controller will use the information provided by the  
remote linkage device. The following information will be  
received from the remote linked device and can be viewed  
in the maintenance display table:  
For more information on how the PremierLink controller  
is used in conjunction with the Carrier 3V control system,  
contact your CCN controls representative.  
IMPORTANT: The PremierLink controller should not be  
used as a linked air source in a ComfortIDt VAV system.  
The ComfortID VAV system will NOT function correctly  
when applied with a PremierLink controller as the air  
source, resulting in poor comfort control and possible  
equipment malfunction.  
NOTE: The PremierLink controller can be used as an air  
source in a 3V Pressure Independent (PI) System (a 3V  
Linkage Coordinator with ComfortID PI Zone  
Controllers), but it should not be used as an air source  
with ComfortID controllers unless a 3V zone controller is  
used as the Linkage Coordinator. Contact your Carrier  
CCN controls representative for assistance.  
S Supervisory Element  
S Supervisory Bus  
S Supervisory Block  
S Average Occupied Heat Setpoint  
S Average Occupied Cool Setpoint  
S Average Unoccupied Heat Setpoint  
S Average Unoccupied Cool Setpoint  
S Average Zone Temp  
Demand Limit — If the demand limit option is enabled,  
the control will receive and accept Redline Alert and  
Loadshed commands from the CCN loadshed controller.  
When a redline alert is received, the control will set the  
maximum stage of capacity equal to the stage of capacity  
that the unit is operating at when the redline alert was  
initiated.  
S Average Occupied Zone Temp  
S Occupancy Status  
In return, the PremierLink controller will provide its SAT  
and operating mode to the linked device.  
It will convert its operating modes to Linkage modes. See  
Table 14.  
When loadshed command is received the control will  
reduce capacity as shown in Table 15.  
Table 14 – Linkage Modes  
Table 15 – Loadshed Command — Gas and Electric  
Heat Units  
ROOFTOP MODE  
Demand Limit  
Heat  
Cool or Free Cooling  
IAQ Control  
Temp. Compensated  
Start Heat  
Temp. Compensated  
Start Cool  
IAQ Purge  
Occupied (Indoor Fan  
ON)  
Unoccupied Free Cool  
Fire Shutdown  
Factory/Field Test  
Off  
VALUE  
N/A  
3
4
N/A  
LINKAGE MODE  
N/A  
Heating  
Cooling  
N/A  
CURRENT CAPACITY  
CMP1  
NEW CAPACITY  
DX Cooling OFF  
CMP1  
CMP1+CMP2  
HS1  
2
Wa r m --- u p  
Heat OFF  
HS1+HS2 (+HS3)  
HS1  
4
6
4
Cooling  
Pressurization  
Cooling  
The controller will have a maximum demand limit timer  
of 1 hour that prevents the unit from staying in load shed  
or redline alert longer than 1 hour in the event the  
controller loses communication with the network load  
shed module. Should the maximum demand limit timer  
expire prior to receiving the loadshed device command  
from CCN, the control will stop demand limit mode and  
return to normal operation.  
5
7
1
1
Unoccupied Free Cooling  
Evac  
Off  
Off  
The PremierLink controller will generate a Linkage  
Communication Failure alarm if a failure occurs for 5  
consecutive minutes once a Linkage has previously been  
established. It will then revert back to its own SPT,  
setpoints and occupancy schedule for control. For this  
reason, Carrier strongly recommends that an SPT be  
installed in the space on open plenum systems or in the  
return air duct of ducted return air systems to provide  
FASTENER TORQUE VALUES  
See Table 16 for torque values.  
continued  
backup  
operation.  
When  
Linkage  
communication is restored, the controller will generate a  
return to normal.  
49  
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Table 16 – Torque Values  
Supply fan motor mounting  
Supply fan motor adjustment plate  
Motor pulley setscrew  
1 2 0 +/ --- 1 2 in --- lb s  
1 2 0 +/ --- 1 2 in --- lb s  
7 2 +/ --- 5 in --- lb s  
7 2 +/ --- 5 in --- lb s  
7 2 +/ --- 5 in --- lb s  
6 5 --- 7 0 in --- lb s  
6 5 --- 7 5 in --- lb s  
2 0 +/ --- 2 in --- lb s  
8 4 +/ --- 1 2 in --- lb s  
Fan pulley setscrew  
Blower wheel hub setscrew  
Bearing locking collar setscrew  
Compressor mounting bolts  
Condenser fan motor mounting bolts  
Condenser fan hub setscrew  
C08393  
Fig. 65 - 50TC Typical Unit Wiring diagram - Power (A06)  
50  
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51  
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APPENDIX I. MODEL NUMBER SIGNIFICANCE  
Model Number Nomenclature  
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18  
5
0
T
C --  
A
0
6
A
0
A
5
A
0
A
0
A
0
____  
____  
____  
Unit Heat Type  
50 = Elec heat pkg rooftop  
Brand / Packaging  
0 = Standard  
1 = LTL  
Tier / Model  
TC = Entry tier (with Puron)  
Electrical Options  
A = None  
Heat Size  
--- = N o h e a t  
C = N o n --- f u se d d isc  
D = Thru the base  
F = Non---fused & thru the base  
Refrig. System Options  
A = Standard refrigeration system  
D = 2 comp. upgrade  
Service Options  
0 = None  
1 = Unpowered convenience outlet  
2 = Powered convenience outlet  
Cooling Tons  
04 = 3 Ton  
05 = 4 Ton  
06 = 5 Ton  
07 = 6 Ton  
Intake / Exhaust Options  
A = None  
B = Temp econo w/ baro relief  
F = Enthalpy econo w/ baro relief  
K = 2 pos damper w/ baro relief  
Base Unit Controls  
Sensor Options  
0 = Electromechanical  
A = None  
1 = PremierLink DDC controller  
2 = Open protocol DDC controller  
B = RA smoke detector  
C = SA smoke detector  
D = RA & SA smoke detector  
Design Rev  
E = CO sensor  
2
Factory assigned  
F = RA smoke detector & CO  
2
G = SA smoke detector & CO  
Voltage  
2
H = RA & SA smoke detector & CO  
1 = 575/3/60  
3 = 208---230/1/60  
5 = 208---230/3/60  
6 = 460/3/60  
2
Indoor Fan Options  
1 = Standard static option  
2 = Medium static option  
3 = High static option  
Coil Options (Outdoor Coil --- Indoor Coil)  
A = Al/Cu --- Al/Cu  
B = P r e co a t A l/ C u --- A l/ C u  
C = E co a t A l/ C u --- A l/ C u  
D = E coat Al/Cu --- E coat Al/Cu  
E = Cu/Cu --- Al/Cu  
F = Cu/Cu --- Cu/Cu  
Serial Number Format  
POSITION NUMBER  
1
2
3
4
5
6
7
8
9
10  
TYPICAL  
1
2
0
8
G
1
2
3
4
6
POSITION  
1---2  
DESIGNATES  
Week of manufacture (fiscal calendar  
Year of manufacture (“08” = 2008)  
3---4  
5
Manufacturing location (G = ETP, Texas, USA)  
Sequential number  
6---10  
52  
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APPENDIX II. PHYSICAL DATA  
3 -- 6 TONS  
Physical Data (Cooling)  
50TC**04  
50TC**05  
50TC**06  
50TC**07  
Refrigeration System  
# Circuits / # Comp. / Type  
Puron (R---410a) charge A/B (lbs)  
Oil A/B (oz)  
1 / 1 / Scroll  
5.6  
1 / 1 / Scroll  
8.5  
1 / 1 / Scroll  
10.7  
1 / 1 / Scroll  
14.1  
25  
42  
42  
56  
Metering Device  
High---press. Trip / Reset (psig)  
Low---press. Trip / Reset (psig)  
Acutrol  
630 / 505  
54 / 117  
Acutrol  
630 / 505  
54 / 117  
Acutrol  
630 / 505  
54 / 117  
Acutrol  
630 / 505  
54 / 117  
Evap. Coil  
Material  
Coil type  
Cu / Al  
3/8” RTPF  
2 / 15  
Cu / Al  
3/8” RTPF  
2 / 15  
Cu / Al  
3/8” RTPF  
4 / 15  
Cu / Al  
3/8” RTPF  
4 / 15  
Rows / FPI  
2
Total Face Area (ft )  
5.5  
5.5  
5.5  
7.3  
Condensate Drain Conn. Size  
3/4”  
3/4”  
3/4”  
3/4”  
Evap. Fan and Motor  
1 / Belt  
1.2  
560---854  
48  
1 / Centrifugal  
10 x 10  
1 / Belt  
1.2  
770---1175  
48  
1 / Centrifugal  
10 x 10  
---  
---  
---  
---  
---  
---  
Motor Qty / Drive Type  
Max BHP  
1 / Belt  
1.2  
560---854  
48  
1 / Centrifugal  
10 x 10  
RPM Range  
Motor Frame Size  
Fan Qty / Type  
Fan Diameter (in)  
Motor Qty / Drive Type  
Max BHP  
1 / Belt  
1.2  
560---854  
48  
1 / Centrifugal  
10 x 10  
1 / Belt  
1.2  
560---854  
48  
1 / Centrifugal  
10 x 10  
1 / Belt  
1.2  
770---1175  
48  
1 / Centrifugal  
10 x 10  
1 / Belt  
2.4  
1073---1457  
56  
1 / Centrifugal  
10 x 10  
RPM Range  
Motor Frame Size  
Fan Qty / Type  
Fan Diameter (in)  
Motor Qty / Drive Type  
Max BHP  
1 / Belt  
1.2  
770---1175  
48  
1 / Centrifugal  
10 x 10  
1 / Belt  
1.2  
770---1175  
56  
1 / Centrifugal  
10 x 10  
1 / Belt  
1.5  
1035---1466  
56  
1 / Centrifugal  
10 x 10  
---  
---  
---  
---  
---  
---  
RPM Range  
Motor Frame Size  
Fan Qty / Type  
Fan Diameter (in)  
Motor Qty / Drive Type  
Max BHP  
1 / Belt  
1.2  
1 / Belt  
1.2  
1 / Belt  
2.4  
1 / Belt  
2.9  
RPM Range  
770---1175  
48  
1 / Centrifugal  
10 x 10  
770---1175  
48  
1 / Centrifugal  
10 x 10  
1035---1466  
56  
1 / Centrifugal  
10 x 10  
1173---1788  
56  
1 / Centrifugal  
10 x 10  
Motor Frame Size  
Fan Qty / Type  
Fan Diameter (in)  
Motor Qty / Drive Type  
Max BHP  
1 / Belt  
2.4  
1 / Belt  
2.4  
1 / Belt  
2.9  
1 / Belt  
3.7  
RPM Range  
1035---1466  
56  
1 / Centrifugal  
10 x 10  
1035---1466  
56  
1 / Centrifugal  
10 x 10  
1303---1687  
56  
1 / Centrifugal  
10 x 10  
1474---1788  
56  
1 / Centrifugal  
10 x 10  
Motor Frame Size  
Fan Qty / Type  
Fan Diameter (in)  
Cond. Coil  
Material  
Coil type  
Cu / Al  
3/8” RTPF  
1 / 17  
Cu / Al  
3/8” RTPF  
2 / 17  
Cu / Al  
3/8” RTPF  
2 / 17  
Cu / Al  
3/8” RTPF  
2 / 17  
Rows / FPI  
2
Total Face Area (ft )  
14.6  
12.6  
16.5  
21.3  
Cond. fan / motor  
Filters  
Qty / Motor Drive Type  
Motor HP / RPM  
1/ Direct  
1/4 / 1100  
22  
1/ Direct  
1/4 / 1100  
22  
1/ Direct  
1/4 / 1100  
22  
1/ Direct  
1/4 / 1100  
22  
Fan diameter (in)  
RA Filter # / Size (in)  
OA inlet screen # / Size (in)  
2 / 16 x 25 x 2  
1 / 20 x 24 x 1  
2 / 16 x 25 x 2  
1 / 20 x 24 x 1  
2 / 16 x 25 x 2  
1 / 20 x 24 x 1  
4 / 16 x 16 x 2  
1 / 20 x 24 x 1  
53  
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APPENDIX III. FAN PERFORMANCE  
General Fan Performance Notes:  
1. Interpolation is permissible. Do not extrapolate.  
2. External static pressure is the static pressure difference between the return duct and the supply duct plus the static  
pressure caused by any FIOPs or accessories.  
3. Tabular data accounts for pressure loss due to clean filters, unit casing, and wet coils. Factory options and accessories  
may add static pressure losses. Selection software is available, through your salesperson, to help you select the best  
motor/drive combination for your application.  
4. The Fan Performance tables offer motor/drive recommendations. In cases when two motor/drive combinations would  
work, Carrier recommended the lower horsepower option.  
5. For information on the electrical properties of Carrier’s motors, please see the Electrical information section of this  
book.  
6. For more information on the performance limits of Carrier’s motors, see the application data section of this book.  
54  
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APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**04  
1 Phase  
3 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
Medium Static Option  
900  
975  
554  
575  
597  
620  
643  
666  
690  
714  
738  
0.14  
0.16  
0.18  
0.21  
0.23  
0.27  
0.30  
0.34  
0.38  
681  
701  
721  
741  
762  
784  
805  
827  
849  
0.22  
0.25  
0.28  
0.31  
0.35  
0.38  
0.42  
0.47  
0.52  
783  
801  
821  
840  
860  
880  
900  
921  
942  
0.32  
0.35  
0.38  
0.42  
0.46  
0.50  
0.55  
0.60  
0.66  
870  
888  
906  
925  
944  
964  
983  
1003  
1024  
0.42  
0.45  
0.49  
0.54  
0.58  
0.63  
0.68  
0.74  
0.80  
947  
965  
983  
1001  
1020  
1039  
1058  
1077  
1097  
0.53  
0.57  
0.61  
0.66  
0.71  
0.76  
0.82  
0.88  
0.95  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
900  
975  
1017  
1035  
1053  
1071  
1089  
1107  
1126  
1145  
1164  
0.64  
0.68  
0.73  
0.78  
0.84  
0.90  
0.96  
1.03  
1.10  
1082  
1100  
1117  
1135  
1153  
1171  
1189  
1208  
---  
0.76  
0.81  
0.86  
0.92  
0.98  
1.04  
1.11  
1.18  
---  
1143  
1160  
1177  
1195  
1212  
1230  
---  
0.88  
0.93  
0.99  
1.05  
1.12  
1.19  
---  
1200  
1217  
1234  
1251  
---  
---  
---  
---  
---  
1.01  
1.07  
1.13  
1.19  
---  
---  
---  
---  
---  
1254  
1271  
---  
---  
---  
---  
---  
---  
---  
1.14  
1.20  
---  
---  
---  
---  
---  
---  
---  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).  
2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).  
50TC**04  
1 Phase  
3 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
Medium Static Option  
900  
975  
566  
590  
615  
640  
666  
692  
719  
746  
774  
0.14  
0.17  
0.19  
0.22  
0.25  
0.29  
0.33  
0.37  
0.42  
690  
711  
733  
755  
778  
802  
825  
850  
875  
0.23  
0.26  
0.29  
0.33  
0.36  
0.41  
0.45  
0.50  
0.55  
791  
811  
831  
851  
873  
894  
916  
939  
962  
0.32  
0.36  
0.39  
0.43  
0.48  
0.53  
0.58  
0.63  
0.69  
879  
897  
916  
936  
956  
976  
997  
1019  
1041  
0.42  
0.46  
0.50  
0.55  
0.60  
0.65  
0.71  
0.77  
0.83  
957  
975  
993  
1012  
1031  
1051  
1071  
1091  
1112  
0.52  
0.57  
0.62  
0.67  
0.72  
0.78  
0.84  
0.91  
0.98  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
900  
975  
1029  
1046  
1064  
1082  
1100  
1119  
1139  
1159  
1179  
0.63  
0.68  
0.73  
0.79  
0.85  
0.91  
0.98  
1.05  
1.13  
1095  
1112  
1129  
1147  
1165  
1183  
1202  
1221  
---  
0.75  
0.80  
0.86  
0.92  
0.98  
1.05  
1.12  
1.20  
---  
1157  
1174  
1190  
1208  
1225  
1243  
---  
0.86  
0.92  
0.98  
1.05  
1.12  
1.19  
---  
1216  
1232  
1248  
1265  
---  
---  
---  
---  
---  
0.99  
1.05  
1.11  
1.18  
---  
---  
---  
---  
---  
1272  
1287  
---  
---  
---  
---  
---  
---  
---  
1.11  
1.18  
---  
---  
---  
---  
---  
---  
---  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).  
2. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).  
55  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**04  
3 Phase  
3 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
Medium Static Option  
900  
975  
554  
575  
597  
620  
643  
666  
690  
714  
738  
0.14  
0.16  
0.18  
0.21  
0.23  
0.27  
0.30  
0.34  
0.38  
681  
701  
721  
741  
762  
784  
805  
827  
849  
0.22  
0.25  
0.28  
0.31  
0.35  
0.38  
0.42  
0.47  
0.52  
783  
801  
821  
840  
860  
880  
900  
921  
942  
0.32  
0.35  
0.38  
0.42  
0.46  
0.50  
0.55  
0.60  
0.66  
870  
888  
906  
925  
944  
964  
983  
1003  
1024  
0.42  
0.45  
0.49  
0.54  
0.58  
0.63  
0.68  
0.74  
0.80  
947  
965  
983  
1001  
1020  
1039  
1058  
1077  
1097  
0.53  
0.57  
0.61  
0.66  
0.71  
0.76  
0.82  
0.88  
0.95  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
High Static Option  
900  
975  
1017  
1035  
1053  
1071  
1089  
1107  
1126  
1145  
1164  
0.64  
0.68  
0.73  
0.78  
0.84  
0.90  
0.96  
1.03  
1.10  
1082  
1100  
1117  
1135  
1153  
1171  
1189  
1208  
1227  
0.76  
0.81  
0.86  
0.92  
0.98  
1.04  
1.11  
1.18  
1.25  
1143  
1160  
1177  
1195  
1212  
1230  
1249  
1267  
1285  
0.88  
0.93  
0.99  
1.05  
1.12  
1.19  
1.26  
1.33  
1.41  
1200  
1217  
1234  
1251  
1269  
1286  
1304  
1323  
1341  
1.01  
1.07  
1.13  
1.19  
1.26  
1.33  
1.41  
1.49  
1.58  
1254  
1271  
1288  
1305  
1322  
1340  
1357  
1375  
1394  
1.14  
1.20  
1.27  
1.34  
1.41  
1.49  
1.57  
1.66  
1.75  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).  
50TC**04  
3 Phase  
3 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
Medium Static Option  
900  
975  
566  
590  
615  
640  
666  
692  
719  
746  
774  
0.14  
0.17  
0.19  
0.22  
0.25  
0.29  
0.33  
0.37  
0.42  
690  
711  
733  
755  
778  
802  
825  
850  
875  
0.23  
0.26  
0.29  
0.33  
0.36  
0.41  
0.45  
0.50  
0.55  
791  
811  
831  
851  
873  
894  
916  
939  
962  
0.32  
0.36  
0.39  
0.43  
0.48  
0.53  
0.58  
0.63  
0.69  
879  
897  
916  
936  
956  
976  
997  
1019  
1041  
0.42  
0.46  
0.50  
0.55  
0.60  
0.65  
0.71  
0.77  
0.83  
957  
975  
993  
1012  
1031  
1051  
1071  
1091  
1112  
0.52  
0.57  
0.62  
0.67  
0.72  
0.78  
0.84  
0.91  
0.98  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
High Static Option  
900  
975  
1029  
1046  
1064  
1082  
1100  
1119  
1139  
1159  
1179  
0.63  
0.68  
0.73  
0.79  
0.85  
0.91  
0.98  
1.05  
1.13  
1095  
1112  
1129  
1147  
1165  
1183  
1202  
1221  
1241  
0.75  
0.80  
0.86  
0.92  
0.98  
1.05  
1.12  
1.20  
1.28  
1157  
1174  
1190  
1208  
1225  
1243  
1262  
1280  
1300  
0.86  
0.92  
0.98  
1.05  
1.12  
1.19  
1.27  
1.35  
1.44  
1216  
1232  
1248  
1265  
1282  
1300  
1318  
1336  
1355  
0.99  
1.05  
1.11  
1.18  
1.26  
1.34  
1.42  
1.51  
1.60  
1272  
1287  
1304  
1320  
1337  
1354  
1372  
1390  
1408  
1.11  
1.18  
1.25  
1.32  
1.40  
1.49  
1.57  
1.66  
1.76  
1050  
1125  
1200  
1275  
1350  
1425  
1500  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AG006) and belt (part number KR30AE039).  
56  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**05  
1 Phase  
4 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
643  
674  
706  
738  
771  
804  
837  
871  
906  
0.23  
0.28  
0.33  
0.38  
0.44  
0.51  
0.59  
0.67  
0.76  
762  
791  
820  
849  
879  
910  
941  
972  
1004  
0.35  
0.40  
0.45  
0.52  
0.59  
0.66  
0.75  
0.84  
0.94  
860  
887  
914  
942  
971  
1000  
1029  
1059  
1089  
0.46  
0.52  
0.59  
0.66  
0.74  
0.82  
0.91  
1.02  
1.12  
944  
970  
997  
1024  
1051  
1079  
1107  
1136  
---  
0.58  
0.65  
0.72  
0.80  
0.89  
0.98  
1.08  
1.19  
---  
1020  
1045  
1071  
1097  
1124  
1151  
---  
0.71  
0.78  
0.86  
0.95  
1.04  
1.14  
---  
---  
---  
---  
---  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
1089  
1114  
1139  
1164  
1190  
---  
---  
---  
---  
0.84  
0.92  
1.01  
1.10  
1.20  
---  
---  
---  
---  
1153  
1177  
1202  
---  
---  
---  
---  
---  
---  
0.98  
1.06  
1.15  
---  
---  
---  
---  
---  
---  
1212  
1.12  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).  
50TC**05  
1 Phase  
4 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
666  
701  
737  
774  
811  
849  
887  
926  
965  
0.25  
0.30  
0.36  
0.42  
0.49  
0.57  
0.65  
0.75  
0.86  
778  
809  
842  
875  
909  
943  
978  
1014  
1050  
0.36  
0.42  
0.48  
0.55  
0.63  
0.72  
0.81  
0.92  
1.03  
873  
902  
932  
962  
994  
1026  
1059  
1092  
---  
0.48  
0.54  
0.61  
0.69  
0.78  
0.87  
0.98  
1.09  
---  
956  
983  
1012  
1041  
1071  
1101  
1133  
---  
0.60  
0.67  
0.75  
0.83  
0.93  
1.03  
1.14  
---  
1031  
1057  
1085  
1112  
1141  
1170  
---  
0.72  
0.80  
0.89  
0.98  
1.08  
1.19  
---  
---  
---  
---  
---  
---  
---  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
1100  
1126  
1152  
1179  
1206  
1235  
1264  
1293  
1324  
0.85  
0.94  
1.03  
1.13  
1.24  
1.36  
1.48  
1.62  
1.77  
1165  
1189  
1215  
---  
---  
---  
---  
---  
---  
0.98  
1.07  
1.17  
---  
---  
---  
---  
---  
---  
1225  
1.12  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied motor pulley (part number KR11HY161) and belt (part number KR30AE035).  
57  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**05  
3 Phase  
4 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
643  
674  
706  
738  
771  
804  
837  
871  
906  
0.23  
0.28  
0.33  
0.38  
0.44  
0.51  
0.59  
0.67  
0.76  
762  
791  
820  
849  
879  
910  
941  
972  
1004  
0.35  
0.40  
0.45  
0.52  
0.59  
0.66  
0.75  
0.84  
0.94  
860  
887  
914  
942  
971  
1000  
1029  
1059  
1089  
0.46  
0.52  
0.59  
0.66  
0.74  
0.82  
0.91  
1.02  
1.12  
944  
970  
997  
1024  
1051  
1079  
1107  
1136  
1165  
0.58  
0.65  
0.72  
0.80  
0.89  
0.98  
1.08  
1.19  
1.31  
1020  
1045  
1071  
1097  
1124  
1151  
1178  
1206  
1234  
0.71  
0.78  
0.86  
0.95  
1.04  
1.14  
1.25  
1.37  
1.49  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
High Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
1089  
1114  
1139  
1164  
1190  
1217  
1244  
1271  
1298  
0.84  
0.92  
1.01  
1.10  
1.20  
1.31  
1.42  
1.55  
1.68  
1153  
1177  
1202  
1227  
1252  
1278  
1305  
1331  
1358  
0.98  
1.06  
1.15  
1.25  
1.36  
1.48  
1.60  
1.73  
1.87  
1212  
1236  
1261  
1285  
1311  
1336  
1362  
1388  
1415  
1.12  
1.21  
1.31  
1.41  
1.53  
1.65  
1.78  
1.92  
2.07  
1269  
1292  
1316  
1341  
1366  
1391  
1416  
1442  
1468  
1.26  
1.36  
1.47  
1.58  
1.70  
1.83  
1.97  
2.11  
2.27  
1322  
1346  
1369  
1394  
1418  
1443  
1468  
1494  
---  
1.41  
1.52  
1.63  
1.75  
1.87  
2.01  
2.15  
2.31  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY181) and belt (part number  
KR30AE041).  
50TC**05  
3 Phase  
4 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
666  
701  
737  
774  
811  
849  
887  
926  
965  
0.25  
0.30  
0.36  
0.42  
0.49  
0.57  
0.65  
0.75  
0.86  
778  
809  
842  
875  
909  
943  
978  
1014  
1050  
0.36  
0.42  
0.48  
0.55  
0.63  
0.72  
0.81  
0.92  
1.03  
873  
902  
932  
962  
994  
1026  
1059  
1092  
1127  
0.48  
0.54  
0.61  
0.69  
0.78  
0.87  
0.98  
1.09  
1.21  
956  
983  
0.60  
0.67  
0.75  
0.83  
0.93  
1.03  
1.14  
1.26  
1.39  
1031  
1057  
1085  
1112  
1141  
1170  
1200  
1231  
1262  
0.72  
0.80  
0.89  
0.98  
1.08  
1.19  
1.31  
1.44  
1.58  
1012  
1041  
1071  
1101  
1133  
1164  
1197  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
High Static Option  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
1900  
2000  
1100  
1126  
1152  
1179  
1206  
1235  
1264  
1293  
1324  
0.85  
0.94  
1.03  
1.13  
1.24  
1.36  
1.48  
1.62  
1.77  
1165  
1189  
1215  
1241  
1268  
1295  
1323  
1352  
1381  
0.98  
1.07  
1.17  
1.28  
1.40  
1.52  
1.66  
1.80  
1.96  
1225  
1249  
1274  
1300  
1326  
1352  
1380  
1408  
1436  
1.12  
1.22  
1.32  
1.44  
1.56  
1.69  
1.84  
1.99  
2.15  
1282  
1306  
1330  
1355  
1381  
1407  
1434  
1461  
1489  
1.26  
1.36  
1.48  
1.60  
1.73  
1.87  
2.02  
2.17  
2.34  
1337  
1360  
1384  
1408  
1433  
1459  
1485  
1512  
---  
1.40  
1.51  
1.63  
1.76  
1.90  
2.04  
2.20  
2.37  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ506), motor pulley (part number KR11HY181) and belt (part number  
KR30AE041).  
58  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**06  
1 Phase  
5 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
724  
765  
806  
849  
892  
935  
980  
1024  
1069  
0.33  
0.40  
0.48  
0.57  
0.67  
0.79  
0.92  
1.06  
1.22  
837  
873  
909  
947  
986  
1025  
1066  
1107  
1149  
0.45  
0.53  
0.61  
0.71  
0.82  
0.94  
1.08  
1.23  
1.39  
937  
969  
1002  
1036  
1072  
1108  
1146  
1184  
---  
0.59  
0.67  
0.76  
0.86  
0.98  
1.11  
1.25  
1.41  
---  
1028  
1056  
1087  
1118  
1151  
1185  
1220  
---  
0.74  
0.83  
0.92  
1.03  
1.15  
1.29  
1.43  
---  
1111  
1137  
1165  
1195  
1226  
1258  
---  
0.91  
1.00  
1.10  
1.21  
1.33  
1.47  
---  
---  
---  
---  
---  
---  
---  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
1188  
1213  
1239  
1267  
---  
---  
---  
---  
---  
1.09  
1.18  
1.28  
1.40  
---  
---  
---  
---  
---  
1261  
1284  
1309  
---  
---  
---  
---  
---  
---  
1.29  
1.38  
1.49  
---  
---  
---  
---  
---  
---  
1330  
---  
---  
---  
---  
---  
---  
---  
---  
1.49  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ606) and belt (part number KR30AE037).  
50TC**06  
1 Phase  
5 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
790  
837  
885  
934  
0.40  
0.48  
0.58  
0.69  
0.81  
0.95  
1.11  
1.28  
1.48  
897  
940  
983  
0.53  
0.62  
0.73  
0.85  
0.98  
1.13  
1.29  
1.48  
---  
991  
0.68  
0.77  
0.89  
1.01  
1.16  
1.31  
1.49  
---  
1075  
1112  
1150  
1189  
1229  
1270  
---  
0.83  
0.94  
1.06  
1.19  
1.34  
1.50  
---  
1152  
1187  
1223  
1260  
---  
---  
---  
---  
---  
1.00  
1.11  
1.24  
1.38  
---  
---  
---  
---  
---  
1030  
1070  
1112  
1154  
1198  
1242  
---  
1027  
983  
1073  
1119  
1166  
1214  
---  
1033  
1084  
1134  
1185  
---  
---  
---  
---  
---  
---  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
1224  
1257  
1292  
---  
---  
---  
---  
---  
---  
1.18  
1.30  
1.43  
---  
---  
---  
---  
---  
---  
1291  
1323  
---  
1.36  
1.49  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
59  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**06  
3 Phase  
5 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
724  
765  
806  
849  
892  
935  
980  
1024  
1069  
0.33  
0.40  
0.48  
0.57  
0.67  
0.79  
0.92  
1.06  
1.22  
837  
873  
909  
947  
986  
1025  
1066  
1107  
1149  
0.45  
0.53  
0.61  
0.71  
0.82  
0.94  
1.08  
1.23  
1.39  
937  
969  
1002  
1036  
1072  
1108  
1146  
1184  
1223  
0.59  
0.67  
0.76  
0.86  
0.98  
1.11  
1.25  
1.41  
1.58  
1028  
1056  
1087  
1118  
1151  
1185  
1220  
1256  
1293  
0.74  
0.83  
0.92  
1.03  
1.15  
1.29  
1.43  
1.60  
1.77  
1111  
1137  
1165  
1195  
1226  
1258  
1291  
1325  
1360  
0.91  
1.00  
1.10  
1.21  
1.33  
1.47  
1.63  
1.79  
1.98  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
1188  
1213  
1239  
1267  
1296  
1326  
1358  
1390  
1424  
1.09  
1.18  
1.28  
1.40  
1.53  
1.67  
1.83  
2.00  
2.19  
1261  
1284  
1309  
1335  
1363  
1392  
1421  
1452  
1484  
1.29  
1.38  
1.49  
1.60  
1.74  
1.88  
2.05  
2.22  
2.42  
1330  
1352  
1375  
1400  
1427  
1454  
1483  
1512  
1543  
1.49  
1.59  
1.70  
1.82  
1.95  
2.11  
2.27  
2.45  
2.65  
1395  
1416  
1439  
1462  
1488  
1514  
1541  
1570  
1599  
1.71  
1.81  
1.92  
2.04  
2.18  
2.34  
2.51  
2.69  
2.89  
1457  
1478  
1499  
1522  
1546  
1571  
1598  
1625  
1654  
1.95  
2.04  
2.16  
2.28  
2.42  
2.58  
2.75  
2.94  
3.15  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ606) and belt (part number KR30AE037).  
50TC**06  
3 Phase  
5 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
790  
837  
885  
934  
983  
1033  
1084  
1134  
1185  
0.40  
0.48  
0.58  
0.69  
0.81  
0.95  
1.11  
1.28  
1.48  
897  
940  
983  
1027  
1073  
1119  
1166  
1214  
1262  
0.53  
0.62  
0.73  
0.85  
0.98  
1.13  
1.29  
1.48  
1.68  
991  
0.68  
0.77  
0.89  
1.01  
1.16  
1.31  
1.49  
1.68  
1.89  
1075  
1112  
1150  
1189  
1229  
1270  
1312  
1355  
1399  
0.83  
0.94  
1.06  
1.19  
1.34  
1.50  
1.69  
1.89  
2.10  
1152  
1187  
1223  
1260  
1299  
1338  
1379  
1420  
1462  
1.00  
1.11  
1.24  
1.38  
1.53  
1.71  
1.89  
2.10  
2.33  
1030  
1070  
1112  
1154  
1198  
1242  
1287  
1333  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Medium Static Option  
1500  
1625  
1750  
1875  
2000  
2125  
2250  
2375  
2500  
1224  
1257  
1292  
1327  
1364  
1402  
1441  
1481  
1522  
1.18  
1.30  
1.43  
1.57  
1.74  
1.92  
2.11  
2.33  
2.56  
1291  
1323  
1356  
1391  
1427  
1463  
1501  
1539  
1579  
1.36  
1.49  
1.63  
1.78  
1.95  
2.13  
2.34  
2.56  
2.80  
1354  
1385  
1418  
1451  
1486  
1521  
1558  
1595  
---  
1.56  
1.69  
1.83  
1.99  
2.17  
2.36  
2.57  
2.80  
---  
1414  
1445  
1476  
1509  
1542  
1577  
1612  
---  
1.77  
1.90  
2.05  
2.21  
2.39  
2.59  
2.81  
---  
1472  
1501  
1532  
1564  
1596  
1630  
---  
1.98  
2.12  
2.27  
2.44  
2.63  
2.83  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
60  
Download from Www.Somanuals.com. All Manuals Search And Download.  
APPENDIX III. FAN PERFORMANCE (cont.)  
50TC**07  
3 Phase  
6 Ton Horizontal Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.2  
0.4  
0.6  
0.8  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
1800  
1950  
2100  
2250  
2400  
2550  
2700  
2850  
3000  
822  
872  
923  
0.51  
0.62  
0.75  
0.90  
1.06  
1.25  
1.46  
1.69  
1.94  
927  
973  
0.66  
0.79  
0.92  
1.08  
1.26  
1.46  
1.67  
1.92  
2.18  
1018  
1061  
1104  
1149  
1195  
1241  
1289  
1336  
1385  
0.82  
0.95  
1.10  
1.27  
1.46  
1.67  
1.90  
2.15  
2.43  
1100  
1140  
1182  
1224  
1268  
1312  
1358  
1404  
1451  
0.98  
1.13  
1.29  
1.46  
1.66  
1.88  
2.12  
2.39  
2.68  
1174  
1213  
1253  
1294  
1336  
1379  
1422  
1467  
1512  
1.15  
1.31  
1.48  
1.66  
1.87  
2.10  
2.35  
2.63  
2.93  
1019  
1067  
1115  
1164  
1214  
1264  
1315  
974  
1026  
1079  
1132  
1186  
1240  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1800  
1950  
2100  
2250  
2400  
2550  
2700  
2850  
3000  
1244  
1281  
1320  
1359  
1400  
1441  
1483  
1527  
1571  
1.33  
1.49  
1.67  
1.87  
2.09  
2.33  
2.59  
2.87  
3.18  
1308  
1345  
1382  
1420  
1460  
1500  
1541  
1583  
1626  
1.51  
1.68  
1.87  
2.08  
2.31  
2.55  
2.83  
3.12  
3.44  
1369  
1405  
1441  
1479  
1517  
1557  
1597  
1638  
1680  
1.70  
1.88  
2.08  
2.29  
2.53  
2.79  
3.07  
3.37  
3.70  
1427  
1462  
1498  
1534  
1572  
1610  
1650  
1690  
---  
1.90  
2.09  
2.29  
2.51  
2.76  
3.03  
3.32  
3.63  
---  
1483  
1517  
1552  
1587  
1624  
1662  
1701  
---  
2.10  
2.30  
2.51  
2.74  
2.99  
3.27  
3.57  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 543.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ406), motor pulley (part number KR11HY151) and belt (part number  
KR30AE035).  
50TC**07  
3 Phase  
6 Ton Vertical Supply  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
0.4 0.6 0.8  
0.2  
1.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
1
Field Supplied Drive  
Standard Static Option  
1800  
1950  
2100  
2250  
2400  
2550  
2700  
2850  
3000  
907  
965  
0.63  
0.77  
0.93  
1.11  
1.32  
1.55  
1.81  
2.09  
2.41  
1006  
1060  
1115  
1170  
1227  
1284  
1342  
1400  
1459  
0.80  
0.95  
1.12  
1.32  
1.54  
1.78  
2.06  
2.36  
2.69  
1092  
1143  
1195  
1248  
1302  
1357  
1412  
1469  
1525  
0.97  
1.13  
1.32  
1.53  
1.76  
2.02  
2.31  
2.62  
2.97  
1169  
1218  
1268  
1319  
1371  
1424  
1478  
1532  
1587  
1.14  
1.32  
1.52  
1.74  
1.99  
2.26  
2.56  
2.89  
3.25  
1239  
1287  
1335  
1385  
1435  
1487  
1539  
1592  
1646  
1.32  
1.51  
1.72  
1.96  
2.22  
2.50  
2.82  
3.16  
3.53  
1024  
1083  
1143  
1203  
1264  
1326  
1387  
AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)  
1.4 1.6 1.8  
1.2  
2.0  
CFM  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
RPM  
BHP  
Standard Static Option  
Medium Static Option  
1800  
1950  
2100  
2250  
2400  
2550  
2700  
2850  
3000  
1304  
1350  
1398  
1446  
1496  
1546  
1597  
1648  
---  
1.51  
1.71  
1.93  
2.18  
2.45  
2.75  
3.07  
3.43  
---  
1365  
1410  
1457  
1504  
1552  
1601  
1651  
1702  
---  
1.69  
1.91  
2.14  
2.40  
2.68  
2.99  
3.33  
3.70  
---  
1422  
1467  
1512  
1559  
1606  
1654  
1703  
---  
1.88  
2.11  
2.35  
2.62  
2.92  
3.24  
3.59  
---  
1477  
1520  
1565  
1611  
1658  
1705  
---  
2.08  
2.31  
2.57  
2.85  
3.16  
3.50  
---  
1528  
1572  
1616  
1661  
1707  
---  
---  
---  
---  
2.28  
2.52  
2.79  
3.09  
3.40  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
NOTE: For more information, see General Fan Performance Notes on page 54.  
Boldface indicates field---supplied drive is required.  
1. Recommend using field---supplied fan pulley (part number KR11AZ406), motor pulley (part number KR11HY151) and belt (part number  
KR30AE035).  
61  
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APPENDIX III. FAN PERFORMANCE (cont.)  
Pulley Adjustment  
MOTOR PULLEY TURNS OPEN  
MOTOR/DRIVE  
UNIT  
COMBO  
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
Standard Static  
854  
825  
795  
766  
736  
707  
678  
648  
619  
589  
560  
Medium Static  
High Static  
1175  
---  
1135  
---  
1094  
---  
1054  
---  
1013  
---  
973  
---  
932  
---  
892  
---  
851  
---  
811  
---  
770  
---  
Standard Static  
Medium Static  
High Static  
854  
825  
795  
766  
736  
707  
973  
1251  
707  
973  
---  
678  
932  
1207  
678  
932  
---  
648  
892  
1164  
648  
892  
---  
619  
851  
1121  
619  
851  
---  
589  
811  
1078  
589  
811  
---  
560  
770  
1035  
560  
770  
---  
1175  
1466  
854  
1135  
1423  
825  
1094  
1380  
795  
1054  
1337  
766  
1013  
1294  
736  
Standard Static  
Medium Static  
High Static  
1175  
---  
1135  
---  
1094  
---  
1054  
---  
1013  
---  
Standard Static  
Medium Static  
High Static  
854  
825  
795  
766  
736  
707  
973  
1251  
973  
1251  
---  
678  
932  
1207  
932  
1207  
---  
648  
892  
1164  
892  
1164  
---  
619  
851  
1121  
851  
1121  
---  
589  
811  
1078  
811  
1078  
---  
560  
770  
1035  
770  
1035  
---  
1175  
1466  
1175  
1466  
---  
1135  
1423  
1135  
1423  
---  
1094  
1380  
1094  
1380  
---  
1054  
1337  
1054  
1337  
---  
1013  
1294  
1013  
1294  
---  
Standard Static  
Medium Static  
High Static  
Standard Static  
Medium Static  
High Static  
1175  
1466  
1687  
1457  
1518  
1788  
1135  
1423  
1649  
1419  
1484  
1757  
1094  
1380  
1610  
1380  
1449  
1725  
1054  
1337  
1572  
1342  
1415  
1694  
1013  
1294  
1533  
1303  
1380  
1662  
973  
1251  
1495  
1265  
1346  
1631  
932  
1207  
1457  
1227  
1311  
1600  
892  
1164  
1418  
1188  
1277  
1568  
851  
1121  
1380  
1150  
1242  
1537  
811  
1078  
1341  
1111  
1208  
1505  
770  
1035  
1303  
1073  
1173  
1474  
Standard Static  
Medium Static  
High Static  
NOTE: Do not adjust pulley further than 5 turns open.  
--- Factor y settin gs  
62  
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APPENDIX IV. ELECTRICAL DATA  
50TC**04  
3 TONS  
VOLTAGE  
RANGE  
COMP (ea)  
RLA LRA  
OFM (ea)  
IFM  
Max  
AMP Draw  
5.1  
V --- P h --- H z  
Max  
WATTS  
325  
FLA  
1.5  
TYPE  
EFF at Full Load  
FLA  
MIN  
MAX  
WATTS  
1000  
1000  
1000  
1000  
1000  
1000  
2120  
1000  
1000  
2120  
1000  
2120  
2120  
1000  
2120  
2120  
Std Static  
Med Static  
Std Static  
Med Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
70%  
70%  
70%  
70%  
70%  
70%  
80%  
70%  
70%  
80%  
70%  
80%  
80%  
71%  
80%  
80%  
4.9  
4.9  
4.9  
4.9  
4.9  
4.9  
5.2  
4.9  
4.9  
5.2  
2.1  
2.6  
2.6  
1.9  
2.0  
2.0  
2 0 8 --- 1 --- 6 0  
2 3 0 --- 1 --- 6 0  
187  
187  
253  
16.6  
16.6  
79  
79  
5.1  
5.1  
5.1  
5.1  
5.1  
5.5  
5.1  
5.1  
5.5  
2.2  
2.7  
2.7  
2.0  
2.1  
2.1  
253  
253  
325  
1.5  
2 0 8 --- 3 --- 6 0  
2 3 0 --- 3 --- 6 0  
4 6 0 --- 3 --- 6 0  
5 7 5 --- 3 --- 6 0  
187  
187  
414  
518  
10.4  
10.4  
5.8  
73  
73  
38  
37  
325  
325  
325  
325  
1.5  
1.5  
0.8  
0.6  
253  
506  
633  
3.8  
50TC**05  
4 TONS  
VOLTAGE  
RANGE  
COMP (ea)  
RLA LRA  
OFM (ea)  
IFM  
V --- P h --- H z  
Max  
WATTS  
1000  
1850  
1000  
1850  
1000  
1000  
2120  
1000  
1000  
2120  
1000  
2120  
2120  
1000  
2120  
2120  
Max  
AMP Draw  
5.1  
WATTS  
325  
FLA  
1.5  
TYPE  
EFF at Full Load  
FLA  
MIN  
MAX  
Std Static  
Med Static  
Std Static  
Med Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
70%  
78%  
70%  
78%  
70%  
70%  
80%  
70%  
70%  
80%  
70%  
80%  
80%  
71%  
80%  
80%  
4.9  
7.0  
4.9  
7.0  
4.9  
4.9  
5.2  
4.9  
4.9  
5.2  
2.1  
2.6  
2.6  
1.9  
2.0  
2.0  
2 0 8 --- 1 --- 6 0  
2 3 0 --- 1 --- 6 0  
187  
187  
253  
21.8  
21.8  
117  
117  
7.4  
5.1  
7.4  
5.1  
5.1  
5.5  
5.1  
5.1  
5.5  
2.2  
2.7  
2.7  
2.0  
2.1  
2.1  
253  
253  
325  
1.5  
2 0 8 --- 3 --- 6 0  
2 3 0 --- 3 --- 6 0  
4 6 0 --- 3 --- 6 0  
5 7 5 --- 3 --- 6 0  
187  
187  
414  
518  
13.7  
13.7  
6.2  
83  
83  
41  
37  
325  
325  
325  
325  
1.5  
1.5  
0.8  
0.6  
253  
506  
633  
4.8  
63  
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APPENDIX IV. ELECTRICAL DATA (cont.)  
50TC**06  
5 TONS  
VOLTAGE  
RANGE  
COMP (ea)  
RLA LRA  
OFM (ea)  
WATTS FLA  
IFM  
V --- P h --- H z  
Max  
WATTS  
1000  
1850  
1000  
1850  
1000  
2120  
2615  
1000  
2120  
2615  
2120  
2615  
2615  
2120  
3775  
3775  
Max  
AMP Draw  
5.1  
TYPE  
EFF at Full Load  
FLA  
MIN  
MAX  
Std Static  
Med Static  
Std Static  
Med Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
70%  
78%  
70%  
78%  
70%  
80%  
81%  
70%  
80%  
81%  
80%  
81%  
81%  
80%  
81%  
81%  
4.9  
7.0  
4.9  
7.0  
4.9  
5.2  
7.5  
4.9  
5.2  
7.5  
2.6  
3.4  
3.4  
2.0  
2.8  
2.8  
2 0 8 --- 1 --- 6 0  
2 3 0 --- 1 --- 6 0  
187  
187  
253  
26.2  
26.2  
134  
134  
325  
325  
1.5  
1.5  
7.4  
5.1  
7.4  
5.1  
5.5  
7.9  
5.1  
5.5  
7.9  
2.7  
3.6  
3.6  
2.1  
2.9  
2.9  
253  
253  
2 0 8 --- 3 --- 6 0  
2 3 0 --- 3 --- 6 0  
4 6 0 --- 3 --- 6 0  
5 7 5 --- 3 --- 6 0  
187  
187  
414  
518  
15.6  
15.6  
7.7  
110  
110  
52  
325  
325  
325  
325  
1.5  
1.5  
0.8  
0.6  
253  
506  
633  
5.8  
39  
50TC**07  
6 TONS  
VOLTAGE  
RANGE  
COMP (ea)  
RLA LRA  
OFM (ea)  
WATTS FLA  
IFM  
V --- P h --- H z  
Max  
WATTS  
2120  
2615  
3775  
2120  
2615  
3775  
2120  
2615  
3775  
2120  
3775  
3775  
Max  
AMP Draw  
5.5  
TYPE  
EFF at Full Load  
FLA  
MIN  
MAX  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
Std Static  
Med Static  
High Static  
80%  
81%  
81%  
80%  
81%  
81%  
80%  
81%  
81%  
80%  
81%  
81%  
5.2  
7.5  
10.2  
5.2  
7.5  
10.2  
2.6  
3.4  
4.8  
2.0  
2.8  
2.8  
2 0 8 --- 3 --- 6 0  
2 3 0 --- 3 --- 6 0  
4 6 0 --- 3 --- 6 0  
5 7 5 --- 3 --- 6 0  
187  
187  
414  
518  
253  
19.0  
19.0  
9.7  
12  
12  
62  
50  
325  
325  
325  
325  
1.5  
1.5  
0.8  
0.6  
7.9  
10.7  
5.5  
7.9  
10.7  
2.7  
3.6  
5.0  
2.1  
2.9  
253  
506  
633  
7.4  
2.9  
64  
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APPENDIX IV. ELECTRICAL DATA (cont.)  
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.  
ELECTRIC HEATER  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
DISC. SIZE  
DISC. SIZE  
Nom (kW)  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
None  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
None  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
9.8/13.0  
None  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
None  
None  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
None  
15.9/18.3  
23.5/27.1  
31.4/36.3  
37.9/43.8  
46.9/54.2  
None  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
None  
27.2  
27.2/29.0  
35.5/40.0  
45.4/51.5  
53.5/60.9  
64.8/73.9  
27.2  
27.2/29.0  
35.5/40.0  
45.4/51.5  
53.5/60.9  
64.8/73.9  
19.4  
19.4/19.4  
23.1/25.6  
28.8/32.3  
33.5/37.8  
47.9/54.3  
19.4  
40  
40/40  
40/45  
50/60  
60/70  
70/80  
40  
40/40  
40/45  
50/60  
60/70  
70/80  
25  
25/25  
25/30  
30/35  
35/40  
50/60  
25  
26  
26/27  
33/37  
42/47  
49/56  
60/68  
26  
26/27  
33/37  
42/47  
49/56  
60/68  
19  
19/19  
21/24  
26/30  
31/35  
44/50  
19  
95  
95/95  
95/95  
95/95  
95/95  
95/95  
95  
95/95  
95/95  
95/95  
95/95  
95/95  
89  
89/89  
89/89  
89/89  
89/89  
89/89  
89  
29.1  
29.1/31.4  
37.9/42.4  
47.8/53.9  
55.9/63.3  
67.1/76.3  
29.1  
29.1/31.4  
37.9/42.4  
47.8/53.9  
55.9/63.3  
67.1/76.3  
21.3  
21.3/21.8  
25.5/28.0  
31.1/34.6  
35.9/40.1  
50.3/56.6  
21.3  
45  
45/45  
45/45  
50/60  
60/70  
70/80  
45  
45/45  
45/45  
50/60  
60/70  
70/80  
30  
30/30  
30/30  
35/35  
40/45  
60/60  
30  
29  
29/29  
35/39  
44/50  
51/58  
62/70  
29  
29/29  
35/39  
44/50  
51/58  
62/70  
22  
22/22  
23/26  
29/32  
33/37  
46/52  
22  
97  
97/97  
97/97  
97/97  
97/97  
97/97  
97  
97/97  
97/97  
97/97  
97/97  
97/97  
91  
91/91  
91/91  
91/91  
91/91  
91/91  
91  
STD  
MED  
STD  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
None  
3.3/4.4  
4.9/6.5  
6.5/8.7  
7.9/10.5  
12.0/16.0  
None  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
None  
9.2/10.6  
13.6/15.6  
18.1/20.9  
21.9/25.3  
33.4/38.5  
None  
19.4/19.4  
23.1/25.6  
28.8/32.3  
33.5/37.8  
47.9/54.3  
19.7  
19.7/19.8  
23.5/26.0  
29.1/32.6  
33.9/38.1  
48.3/54.6  
10.2  
25/25  
25/30  
30/35  
35/40  
50/60  
30  
30/30  
30/30  
30/35  
35/40  
50/60  
15  
19/19  
21/24  
26/30  
31/35  
44/50  
20  
20/20  
22/24  
27/30  
31/35  
44/50  
10  
89/89  
89/89  
89/89  
89/89  
89/89  
107  
107/107  
107/107  
107/107  
107/107  
107/107  
46  
21.3/21.8  
25.5/28.0  
31.1/34.6  
35.9/40.1  
50.3/56.6  
21.6  
21.6/22.1  
25.9/28.4  
31.5/35.0  
36.3/40.5  
50.6/57.0  
11.2  
30/30  
30/30  
35/35  
40/45  
60/60  
30  
30/30  
30/30  
35/40  
40/45  
60/60  
15  
22/22  
23/26  
29/32  
33/37  
46/52  
22  
22/22  
24/26  
29/32  
33/37  
47/52  
11  
91/91  
91/91  
91/91  
91/91  
91/91  
109  
109/109  
109/109  
109/109  
109/109  
109/109  
47  
MED  
HIGH  
6.0  
7.2  
11.6  
15  
11  
46  
12.9  
15  
12  
47  
STD  
MED  
HIGH  
8.8  
11.5  
14.0  
None  
6.0  
8.8  
11.5  
14.0  
10.6  
13.8  
16.8  
None  
7.2  
10.6  
13.8  
16.8  
15.9  
19.9  
23.6  
10.2  
11.6  
15.9  
19.9  
23.6  
20  
20  
25  
15  
15  
20  
20  
25  
15  
18  
22  
10  
11  
15  
18  
22  
46  
46  
46  
46  
46  
46  
46  
46  
17.1  
21.1  
24.9  
11.2  
12.9  
17.1  
21.1  
24.9  
20  
25  
25  
15  
15  
20  
25  
25  
16  
19  
23  
11  
12  
16  
19  
23  
47  
47  
47  
47  
47  
47  
47  
47  
None  
6.0  
8.8  
None  
7.2  
10.6  
10.7  
12.3  
16.5  
15  
15  
20  
11  
11  
15  
55  
55  
55  
11.7  
13.5  
17.8  
15  
15  
20  
12  
12  
16  
56  
56  
56  
11.5  
13.8  
20.5  
25  
19  
55  
21.8  
25  
20  
56  
14.0  
16.8  
24.3  
25  
22  
55  
25.5  
30  
23  
56  
STD  
MED  
HIGH  
None  
None  
None  
None  
None  
None  
7.3  
7.3  
7.4  
15  
15  
15  
7
7
7
44  
44  
50  
9.2  
9.2  
9.3  
15  
15  
15  
9
9
46  
46  
52  
10  
65  
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APPENDIX IV. ELECTRICAL DATA (cont)  
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
DISC. SIZE  
DISC. SIZE  
Nom (kW)  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
None  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
None  
None  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
None  
33.7  
50  
32  
32/32  
42/47  
60/68  
78/89  
93/106  
32  
133  
35.6  
50  
35  
35/35  
44/50  
62/70  
80/91  
95/108  
35  
135  
135/135  
135/135  
135/135  
135/135  
135/135  
135  
33.7/33.7  
45.4/51.5  
64.8/73.9  
84.6/96.8  
50/50  
50/60  
70/80  
90/100  
133/133  
133/133  
133/133  
133/133  
35.6/35.6  
47.8/53.9  
67.1/76.3  
87.0/99.1  
50/50  
50/60  
70/80  
90/100  
STD  
100.9/115.5 110/125  
133/133 103.3/117.9 110/125  
133  
33.7  
50  
35.6  
50  
3.3/4.4  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
None  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
None  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
None  
4.9/6.5  
6.5/8.7  
12.0/16.0  
15.8/21.0  
None  
15.9/18.3  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
None  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
None  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
None  
13.6/15.6  
18.1/20.9  
33.4/38.5  
43.8/50.5  
None  
33.7/33.7  
45.4/51.5  
64.8/73.9  
84.6/96.8  
50/50  
50/60  
70/80  
90/100  
32/32  
42/47  
60/68  
78/89  
93/106  
23  
23/24  
26/30  
44/50  
56/64  
23  
23/24  
26/30  
44/50  
56/64  
23  
23/24  
27/30  
44/50  
56/64  
10  
133/133  
133/133  
133/133  
133/133  
35.6/35.6  
47.8/53.9  
67.1/76.3  
87.0/99.1  
50/50  
50/60  
70/80  
90/100  
35/35  
44/50  
62/70  
80/91  
95/108  
25  
25/26  
29/32  
46/52  
58/66  
25  
25/26  
29/32  
46/52  
58/66  
26  
26/26  
29/32  
47/52  
59/66  
12  
135/135  
135/135  
135/135  
135/135  
135/135  
101  
101/101  
101/101  
101/101  
101/101  
101  
101/101  
101/101  
101/101  
101/101  
119  
119/119  
119/119  
119/119  
119/119  
50  
MED  
100.9/115.5 110/125  
133/133 103.3/117.9 110/125  
23.5  
23.5/25.6  
28.8/32.3  
47.9/54.3  
60.9/69.3  
23.5  
23.5/25.6  
28.8/32.3  
47.9/54.3  
60.9/69.3  
23.8  
23.8/26.0  
29.1/32.6  
48.3/54.6  
61.3/69.6  
10.7  
30  
30/30  
30/35  
50/60  
70/70  
30  
30/30  
30/35  
50/60  
70/70  
30  
30/30  
30/35  
50/60  
70/70  
15  
99  
99/99  
99/99  
99/99  
99/99  
99  
99/99  
99/99  
99/99  
99/99  
117  
117/117  
117/117  
117/117  
117/117  
49  
25.4  
25.5/28.0  
31.1/34.6  
50.3/56.6  
63.3/71.6  
25.4  
25.5/28.0  
31.1/34.6  
50.3/56.6  
63.3/71.6  
25.7  
25.9/28.4  
31.5/35.0  
50.6/57.0  
63.6/72.0  
11.7  
30  
30/30  
35/35  
60/60  
70/80  
30  
30/30  
35/35  
60/60  
70/80  
30  
30/30  
35/40  
60/60  
70/80  
15  
STD  
MED  
HIGH  
STD  
6.0  
11.5  
7.2  
13.8  
11.6  
19.9  
15  
20  
11  
18  
49  
49  
12.9  
21.1  
15  
25  
12  
19  
50  
50  
14.0  
16.8  
23.6  
25  
22  
49  
24.9  
25  
23  
50  
23.0  
27.7  
37.3  
40  
34  
49  
38.5  
40  
35  
50  
None  
None  
10.7  
15  
10  
49  
11.7  
15  
12  
50  
6.0  
7.2  
11.6  
15  
11  
49  
12.9  
15  
12  
50  
MED  
HIGH  
11.5  
14.0  
23.0  
None  
6.0  
11.5  
13.8  
16.8  
27.7  
None  
7.2  
13.8  
19.9  
23.6  
37.3  
11.2  
12.3  
20.5  
20  
25  
40  
15  
15  
25  
18  
22  
34  
11  
11  
19  
49  
49  
49  
58  
58  
58  
21.1  
24.9  
38.5  
12.2  
13.5  
21.8  
25  
25  
40  
15  
15  
25  
19  
23  
35  
12  
12  
20  
50  
50  
50  
59  
59  
59  
14.0  
16.8  
24.3  
25  
22  
58  
25.5  
30  
23  
59  
23.0  
27.7  
37.9  
40  
35  
58  
39.1  
40  
36  
59  
STD  
MED  
HIGH  
None  
None  
None  
None  
None  
None  
8.5  
8.5  
8.6  
15  
15  
15  
8
8
9
44  
44  
50  
10.4  
10.4  
10.5  
15  
15  
15  
11  
11  
11  
46  
46  
52  
66  
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APPENDIX IV. ELECTRICAL DATA (cont)  
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
DISC. SIZE  
DISC. SIZE  
Nom (kW)  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
None  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
None  
4.9/6.5  
6.5/8.7  
9.8/13.0  
13.1/17.4  
15.8/21.0  
None  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
None  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
None  
23.5/27.1  
31.4/36.3  
46.9/54.2  
62.8/72.5  
75.8/87.5  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
39.2  
60  
37  
37/37  
42/47  
60/68  
78/89  
93/106  
40  
40/40  
44/50  
62/70  
80/91  
95/109  
25  
25/25  
31/35  
44/50  
56/64  
69/79  
26  
150  
41.1  
60  
40  
40/40  
44/50  
62/70  
80/91  
95/108  
42  
42/42  
46/52  
64/73  
82/94  
97/111  
27  
27/27  
33/37  
46/52  
58/66  
71/81  
28  
152  
152/152  
152/152  
152/152  
152/152  
152/152  
177  
177/177  
177/177  
177/177  
177/177  
177/177  
128  
128/128  
128/128  
128/128  
128/128  
128/128  
146  
39.2/40.0  
45.4/51.5  
64.8/73.9  
84.6/96.8  
60/60  
60/60  
70/80  
90/100  
150/150  
150/150  
150/150  
150/150  
41.1/42.4  
47.8/53.9  
67.1/76.3  
87.0/99.1  
60/60  
60/60  
70/80  
90/100  
STD  
MED  
STD  
100.9/115.5 110/125  
150/150 103.3/117.9 110/125  
175  
175/175  
175/175  
175/175  
175/175  
41.3  
60  
43.2  
60  
41.3/42.6  
48.0/54.1  
67.4/76.5  
87.3/99.4  
60/60  
60/60  
70/80  
90/100  
43.2/45.0  
50.4/56.5  
69.8/78.9  
89.6/101.8  
60/60  
60/60  
70/80  
90/110  
103.5/118.1 110/125  
175/175 105.9/120.5 110/125  
25.9  
25.9/25.9  
33.5/37.8  
47.9/54.3  
60.9/69.3  
75.1/85.9  
26.2  
30  
30/30  
40/40  
50/60  
70/70  
80/90  
40  
126  
126/126  
126/126  
126/126  
126/126  
126/126  
144  
27.8  
27.8/28.0  
35.9/40.1  
50.3/56.6  
63.3/71.6  
77.5/88.3  
28.1  
40  
40/40  
40/45  
60/60  
70/80  
80/90  
40  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
26.2/26.2  
33.9/38.1  
48.3/54.6  
61.3/69.6  
75.5/86.3  
28.5  
28.5/28.9  
36.8/41.0  
51.1/57.5  
64.1/72.5  
78.4/89.1  
12.5  
40/40  
40/40  
50/60  
70/70  
80/90  
40  
40/40  
40/45  
60/60  
70/80  
80/90  
20  
26/26  
31/35  
44/50  
56/64  
69/79  
28  
28/28  
34/38  
47/53  
59/67  
72/82  
12  
144/144  
144/144  
144/144  
144/144  
144/144  
170  
170/170  
170/170  
170/170  
170/170  
170/170  
60  
28.1/28.4  
36.3/40.5  
50.6/57.0  
63.6/72.0  
77.9/88.6  
30.4  
30.4/31.3  
39.1/43.4  
53.5/59.9  
66.5/74.9  
80.8/91.5  
13.5  
40/40  
40/45  
60/60  
70/80  
80/90  
45  
45/45  
45/45  
60/60  
70/80  
90/100  
20  
28/28  
33/37  
47/52  
59/66  
72/82  
30  
30/30  
36/40  
49/55  
61/69  
74/84  
13  
146/146  
146/146  
146/146  
146/146  
146/146  
172  
172/172  
172/172  
172/172  
172/172  
172/172  
61  
MED  
HIGH  
STD  
6.0  
11.5  
14.0  
7.2  
13.8  
16.8  
12.5  
19.9  
23.6  
20  
20  
25  
12  
18  
22  
60  
60  
60  
13.5  
21.1  
24.9  
20  
25  
25  
13  
19  
23  
61  
61  
61  
23.0  
27.7  
37.3  
40  
34  
60  
38.5  
40  
35  
61  
25.5  
30.7  
41.0  
45  
38  
60  
42.3  
45  
39  
61  
None  
None  
13  
20  
13  
69  
14  
20  
14  
70  
6.0  
7.2  
13.0  
20  
13  
69  
14.0  
20  
14  
70  
11.5  
14.0  
23.0  
25.5  
None  
6.0  
11.5  
14.0  
13.8  
16.8  
27.7  
30.7  
None  
7.2  
13.8  
16.8  
20.5  
24.3  
37.9  
41.6  
13.8  
13.8  
21.5  
25.3  
25  
25  
40  
45  
20  
20  
25  
30  
19  
22  
35  
38  
14  
14  
20  
23  
69  
69  
69  
69  
82  
82  
82  
82  
21.8  
25.5  
39.1  
42.9  
14.8  
14.8  
22.8  
26.5  
25  
30  
40  
45  
20  
20  
25  
30  
20  
23  
36  
39  
15  
15  
21  
24  
70  
70  
70  
70  
83  
83  
83  
83  
MED  
HIGH  
23.0  
27.7  
38.9  
40  
36  
82  
40.1  
45  
37  
83  
25.5  
30.7  
42.6  
45  
39  
82  
43.9  
45  
40  
83  
STD  
MED  
HIGH  
None  
None  
None  
None  
None  
None  
9.8  
9.9  
15  
15  
15  
10  
10  
11  
46  
52  
63  
11.7  
11.8  
12.6  
15  
15  
15  
12  
12  
13  
48  
54  
65  
10.7  
67  
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APPENDIX IV. ELECTRICAL DATA (cont)  
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. (cont)  
ELECTRIC HEATER  
NO C.O. or UNPWR C.O.  
NO P.E.  
w/ P.E. (pwrd fr/unit)  
IFM  
TYPE  
DISC. SIZE  
DISC. SIZE  
Nom (kW)  
FLA  
MCA  
MOCP  
MCA  
MOCP  
FLA  
LRA  
FLA  
LRA  
None  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
4.9/6.5  
7.9/10.5  
12.0/16.0  
15.8/21.0  
19.9/26.5  
None  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
13.6/15.6  
21.9/25.3  
33.4/38.5  
43.8/50.5  
55.2/63.8  
None  
30.5  
30.5/30.5  
33.9/38.1  
48.3/54.6  
61.3/69.6  
75.5/86.3  
32.8  
32.8/32.8  
36.8/41.0  
51.1/57.5  
64.1/72.5  
78.4/89.1  
32.8  
32.8/32.8  
36.8/41.0  
51.1/57.5  
64.1/72.5  
78.4/89.1  
15.5  
45  
45/45  
45/45  
50/60  
70/70  
80/90  
50  
50/50  
50/50  
60/60  
70/80  
80/90  
50  
50/50  
50/50  
60/60  
70/80  
80/90  
25  
30  
30/30  
31/35  
44/50  
56/64  
69/79  
32  
32/32  
34/38  
47/53  
59/67  
72/82  
32  
32/32  
34/38  
47/53  
59/67  
72/82  
15  
157  
157/157  
157/157  
157/157  
157/157  
157/157  
183  
183/183  
183/183  
183/183  
183/183  
183/183  
183  
183/183  
183/183  
183/183  
183/183  
183/183  
79  
32.4  
32.4/32.4  
36.3/40.5  
50.6/57.0  
63.6/72.0  
77.9/88.6  
34.7  
34.7/34.7  
39.1/43.4  
53.5/59.9  
66.5/74.9  
80.8/91.5  
34.7  
34.7/34.7  
39.1/43.4  
53.5/59.9  
66.5/74.9  
80.8/91.5  
16.5  
50  
50/50  
50/50  
60/60  
70/80  
80/90  
50  
50/50  
50/50  
60/60  
70/80  
90/100  
50  
50/50  
50/50  
60/60  
70/80  
90/100  
25  
32  
32/32  
33/37  
47/52  
59/66  
72/82  
34  
34/34  
36/40  
49/55  
61/69  
74/84  
34  
34/34  
36/40  
49/55  
61/69  
74/84  
16  
159  
159/159  
159/159  
159/159  
159/159  
159/159  
185  
185/185  
185/185  
185/185  
185/185  
185/185  
185  
185/185  
185/185  
185/185  
185/185  
185/185  
80  
STD  
MED  
HIGH  
STD  
6.0  
11.5  
14.0  
7.2  
13.8  
16.8  
15.5  
20.5  
24.3  
25  
25  
25  
15  
19  
22  
79  
79  
79  
16.5  
21.8  
25.5  
25  
25  
30  
16  
20  
23  
80  
80  
80  
23.0  
27.7  
37.9  
40  
35  
79  
39.1  
40  
36  
80  
25.5  
30.7  
41.6  
45  
38  
79  
42.9  
45  
39  
80  
None  
None  
16.3  
25  
16  
92  
17.3  
25  
17  
93  
6.0  
7.2  
16.3  
25  
16  
92  
17.3  
25  
17  
93  
11.5  
14.0  
23.0  
25.5  
None  
6.0  
11.5  
14.0  
13.8  
16.8  
27.7  
30.7  
None  
7.2  
13.8  
16.8  
21.5  
25.3  
38.9  
42.6  
17.3  
17.3  
22.8  
26.5  
25  
30  
40  
45  
25  
25  
25  
30  
20  
23  
36  
39  
17  
17  
21  
24  
92  
92  
92  
92  
101  
101  
101  
101  
22.8  
26.5  
40.1  
43.9  
18.3  
18.3  
24.0  
27.8  
25  
30  
45  
45  
25  
25  
25  
30  
21  
24  
37  
40  
18  
18  
22  
26  
93  
93  
93  
93  
102  
102  
102  
102  
MED  
HIGH  
23.0  
27.7  
40.1  
45  
37  
101  
41.4  
45  
38  
102  
25.5  
30.7  
43.9  
45  
40  
101  
45.1  
50  
42  
102  
STD  
MED  
HIGH  
None  
None  
None  
None  
None  
None  
11.9  
12.7  
12.7  
15  
20  
20  
12  
12  
12  
63  
74  
74  
13.8  
14.6  
14.6  
20  
20  
20  
14  
15  
15  
65  
76  
76  
68  
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APPENDIX V. WIRING DIAGRAM LIST  
Wiring Diagrams  
50TC  
DRAWING NUMBER.REV  
Size  
Voltage  
CONTROL  
POWER  
208/230---1---60  
208/230---3---60  
460---3---60  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500212.04  
48TM500983.02  
48TM500211.08  
48TM500214.07  
48TM500214.07  
48TM500214.07  
48TM500211.08  
48TM500214.07  
48TM500214.07  
48TM500214.07  
48TM500211.08  
48TM500214.07  
48TM500214.07  
48TM500214.07  
48TM500214.07  
48TM500214.07  
48TM500214.07  
A04  
575---3---60  
208/230---1---60  
208/230---3---60  
460---3---60  
A05  
A06  
575---3---60  
208/230---1---60  
208/230---3---60  
460---3---60  
575---3---60  
208/230---3---60  
460---3---60  
A07  
All  
575---3---60  
PremierLink*  
NOTE: Component arrangement on Control; Legend on Power Schematic  
*
The PremierLink label is an overlay for the Control label for the specific base model. Both labels  
(Control and PremierLink) are required to display a complete unit control schematic with PremierLink Option  
69  
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APPENDIX VI. MOTORMASTER SENSOR LOCATIONS  
C08259  
C08261  
Fig. 67 - 50TC*A04 Outdoor Circuiting  
Fig. 69 - 50TC*A07 Outdoor Circuiting  
C08260  
C08262  
Fig. 68 - 50TC*A05/06 Outdoor Circuiting  
Fig. 70 - 50TC*A08 Outdoor Circuiting  
70  
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APPENDIX VI. (cont) MOTORMASTER SENSOR LOCATIONS  
C08263  
Fig. 71 - 50TC*A09/12 Outdoor Circuiting  
71  
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Catalog No: 50TC---1SM  
Copyright 2008 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 05/08  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Replaces: NEW  
72  
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START-UP CHECKLIST  
START-UP CHECKLIST  
(Remove and Store in Job File)  
I. PRELIMINARY INFORMATION  
MODEL NO.:  
DATE:  
SERIAL NO.:  
TECHNICIAN:  
II. PRE-START-UP (insert checkmark in box as each item is completed)  
j
j
j
j
j
j
j
j
j
VERIFY THAT JOBSITE VOLTAGE AGREES WITH VOLTAGE LISTED ON RATING PLATE  
VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT  
REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS  
VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS  
CHECK REFRIGERANT PIPING FOR INDICATIONS OF LEAKS; INVESTIGATE AND REPAIR IF NECESSARY  
CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS  
CHECK THAT RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE  
VERIFY THAT UNIT INSTALLATION IS LEVEL  
CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW  
TIGHTNESS  
j
CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERANT LINES  
OR SHARP METAL EDGES  
j CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS  
III. START-UP  
ELECTRICAL  
SUPPLY VOLTAGE  
COMPRESSOR AMPS  
INDOOR-FAN AMPS  
L1-L2  
L1  
L1  
L2-L3  
L2  
L2  
L3-L1  
L3  
L3  
TEMPERATURES  
OUTDOOR-AIR TEMPERATURE  
RETURN-AIR TEMPERATURE  
COOLING SUPPLY AIR  
DB  
DB  
DB  
WB  
WB  
PRESSURES (Cooling Mode)  
F
REFRIGERANT SUCTION  
PSIG  
PSIG  
F
REFRIGERANT DISCHARGE  
j
VERIFY THAT 3-PHASE FAN MOTOR AND BLOWER ARE ROTATING IN CORRECT DIRECTION.  
j
j
VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION  
VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS  
GENERAL  
j SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS  
(IF EQUIPPED)  
Catalog No: 50TC---1SM  
Copyright 2008 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231  
Printed in U.S.A.  
Edition Date: 04/08  
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.  
Replaces: NEW  
73  
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