Carrier Air Conditioner CPLPCONV006A00 User Manual

Small Packaged Products  
Standard Altitude Only 0–2000 ft  
Accessory LP Conversion Kit  
Cancels: IIK 582A-18-6  
IIK 582A-18-7  
1-01  
Installation Instructions  
60,000–130,000 Btu/hr  
Part Number: CPLPCONV006A00 2 to 5 Tons  
NOTE: Read the entire instruction manual before starting the  
installation.  
Firing Tube  
This symbol indicates a change since the last issue.  
SAFETY CONSIDERATIONS  
Installing and servicing air conditioning equipment can be hazard-  
ous due to system fuels. Only trained and qualified personnel  
should install, service, or repair air conditioning equipment.  
Untrained personnel can perform basic maintenance functions  
such as cleaning coils, or cleaning and replacing filters. All other  
operations should be performed by trained service personnel.  
When working on air conditioning equipment, observe precautions  
in the literature, on tags, and on labels attached to the unit.  
NOx Baffle  
C00151  
Fig. 1–Low NOx Baffle Location  
Recognize safety information. This is the safety-alert symbol  
.
When you see this symbol on the unit and in instructions or  
manuals, be alert to the potential for personal injury.  
This unit is designed to operate at 3.5 in. wg (±0.3 in. wg) of  
manifold pressure with liquid propane (LP) gas. Exceeding  
this pressure may result in explosion, injury or death.  
Understand the signal words DANGER, WARNING, and CAU-  
TION. These words are used with the safety-alert symbol. DAN-  
GER identifies the most serious hazards which will result in severe  
personal injury or death. WARNING signifies a hazard which  
could result in personal injury or death. CAUTION is used to  
identify unsafe practices which would result in minor personal  
injury or product and property damage. NOTE is used to highlight  
suggestions which will result in enhanced installation, reliability,  
or operation.  
INTRODUCTION  
These instructions cover the installation of a liquid propane  
conversion kit on models 48GS, 582A, PY1P-B, 48GX, 583A,  
PY2P-B, 48GP, and 583B that are equipped with a White Rodgers  
combination automatic gas valve regulator.  
Follow all safety codes. Wear safety glasses and work gloves.  
Have a fire extinguisher available.  
DESCRIPTION AND USAGE  
This kit is applicable to units with heating inputs from 60,000 to  
130,000 Btu/hrinstalled at standard altitudes from 0 ft to 2000 ft.  
It cannot be used for high altitude installations or on units with  
heating inputs of 40,000 Btu/hr. High altitude conversions  
(2001–6000 ft) should use kit #CPLPCONV007A00. All conver-  
Before converting a unit to LP, remove the burner assembly  
and inspect the heat exchanger tubes. If there are V-shaped  
NOx baffles installed in the firing tubes (See Fig. 1). THEY  
MUST BE REMOVED PRIOR TO CONVERTING  
THIS UNIT TO LP. Discard the baffles after removal.  
sions  
of  
40,000  
Btu/hr  
units  
should  
use  
Kit  
#CPCLPCONV008A00 (applicable for any altitude from 0 ft to  
6000 ft).  
INSTALLATION  
Before performing service or maintenance operations on unit,  
turn off gas supply first, then the main power switch to unit.  
Electrical shock could cause serious injury or death. TAG  
DISCONNECT SWITCH WITH SUITABLE WARNING  
LABEL.  
This conversion kit is to be installed by qualified service  
personnel in accordance with these instructions and all codes  
and requirements of the authority having jurisdiction, and in  
Canada, in accordance with the requirements of the  
CAN/CGA (Canadian Gas Association) B149.2 Installation  
Code. Failure to follow these instructions could result in  
serious injury, property damage or death. The qualified  
agency performing this work assumes responsibility for this  
conversion.  
1. Turn off gas supply first, then power to unit.  
2. Remove the front access panel from unit.  
3. Disconnect the gas pipe from the gas valve.  
4. Disconnect orange sparker cable at the ignition control.  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.  
Book  
Tab 1a 1a  
1
4
PC 101  
Catalog No. 534-80021  
Printed in U.S.A.  
Form 48-15SI  
Pg 1  
1-01  
Replaces: 48-14SI  
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Table 2LP Gas Orifice Sizes  
LP GAS ORIFICE  
PART NO.  
AND SIZE  
ALTITUDE (FT)  
GAS SUPPLY  
PRESSURE  
(IN W/C) (LP)  
LP NOMINAL  
HEATING  
INPUT (BTUH)  
MANIFOLD  
PRESSURE  
(IN W/G) (LP)  
NUMBER OF  
ORIFICES  
UNIT SIZES  
MIN  
MAX  
0–2000  
2001–6000  
018040  
024040  
030040  
THIS KIT APPLIES TO MODELS WITH HEATING INPUT OF  
57,000 BTUH AND HIGHER. FOR 40,000 BTUH MODELS USE KIT # CPLPCONV008A00  
40,000  
57,000  
024060  
030060  
036060  
042060  
LH32RF080  
No. 46  
2
3
4.0  
4.0  
13.0  
13.0  
3.5  
3.5  
THIS KIT APPLIES  
TO STANDARD ALTITUDE  
INSTALLATIONS ONLY.  
ABOVE 2000 FT  
036090  
042090  
048090  
060090  
LH32RF080  
No. 46  
85,500  
USE HIGH ALTITUDE  
LP CONVERSION KIT  
#CPLPCONV007A00  
048115  
060115  
LH32RF094  
No. 42  
115,000  
127,000  
3
3
4.0  
4.0  
13.0  
13.0  
3.5  
3.5  
048130  
060130  
LH32RF096  
No. 41  
3
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CLOSED END  
BURNER (3)  
FLAME  
SENSOR  
CLOSED END  
MANIFOLD  
BURNER RACK  
PIPE PLUG  
SPARKER  
GAS VALVE  
ORIFICE (3)  
85,500 BTUH TO 127,000 BTUH UNITS  
CLOSED END  
BURNER (2)  
CLOSED END  
FLAME SENSOR  
MANIFOLD  
BURNER RACK  
PIPE PLUG  
SPARKER  
GAS VALVE  
ORIFICE (2)  
57,000 BTUH UNITS  
C00149  
Fig. 2Orifice Installation  
4
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THIS APPLIANCE HAS BEEN CONVERTED  
TO LP. GAS. KIT NO. _______________________  
BY _______________________ DATE: ________  
WHO ACCEPTS THE RESPONSIBILITY FOR  
THE CORRECTNESS OF THIS CONVERSION.  
48SS500283  
A99309  
Fig. 3Conversion Responsibility Label  
ROLLOUT SWITCH  
BURNER  
BRACKET  
C00150  
Fig. 4Burner Bracket  
5
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6
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7
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Copyright 2001 Carrier Corporation  
iik582a187  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.  
Book  
Tab 1a 1a  
1
4
PC 101  
Catalog No. 534-80021  
Printed in U.S.A.  
Form 48-15SI  
Pg 8  
1-01  
Replaces: 48-14SI  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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