Op e ra t in g In st ru ct io n s
Mo d e l FP2030, FP2031, FP2032, FP2033
Ple a se re a d a n d sa ve t h e se in st ru ct io n s. Re a d ca re fu lly b e fo re a t t e m p t in g t o a sse m b le , in st a ll, o p e ra t e o r m a in t a in t h e
p ro d u ct d e scrib e d . Pro t e ct yo u rse lf a n d o t h e rs b y o b se rvin g a ll sa fe t y in fo rm a t io n . Fa ilu re t o co m p ly w it h in st ru ct io n s
co u ld re su lt in p e rso n a l in ju ry a n d /o r p ro p e rt y d a m a g e ! Re t a in in st ru ct io n s fo r fu t u re re fe re n ce .
Ne e d
Assist a n ce ?
Ca ll Us First !
1-800-543-8622
Portable Handheld
Air Com pressor
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
De scrip t io n
!
DANGER
Portable oilless air compressors are for
home and workshop use. All models
are equipped with regulators, needle
and ball bearings, and motors with
automatic overload protection.
Breathable Air Warning
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
This compressor/pump is not
equipped and should not be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump w ill need to be
fitted w ith suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Sa fe t y Gu id e lin e s
Retain these numbers for future
reference.
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Do n o t o p e ra t e
u n it if d a m a g e d
d u rin g sh ip p in g , h a n d lin g o r u se .
Da m a g e m a y re su lt in b u rst in g a n d
ca u se in ju ry o r p ro p e rt y d a m a g e .
!
WARNING
Ge n e ra l Sa fe t y
Da n g e r in d ica t e s
a n im m in e n t ly
h a za rd o u s sit u a t io n w h ich , if n o t
a vo id e d , w ill re su lt in d e a t h o r se rio u s
in ju ry.
!
DANGER
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
Associations (CSA).
Wa rn in g in d ica t e s
!
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
w arranties shall be voided, and
Campbell Hausfeld disclaims any
liability w hatsoever for any loss,
personal injury or damage.
WARNING
a
p o t e n t ia lly
h a za rd o u s sit u a t io n w h ich , if n o t
a vo id e d , co u ld re su lt in d e a t h o r
se rio u s in ju ry.
1. Read all manuals included
with this product
carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
Ca u t io n in d ica t e s a
p o t e n t ia lly
h a za rd o u s sit u a t io n w h ich , if n o t
a vo id e d , m a y re su lt in m in o r o r
m o d e ra t e in ju ry.
!
CAUTION
MANUAL
No t ice in d ica t e s
im p o rt a n t
in fo rm a t io n , t h a t if n o t fo llo w e d , m a y
ca u se d a m a g e t o e q u ip m e n t .
NOTICE
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
6. Do not stand on or use the pump or
unit as a handhold.
Un p a ckin g
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure any
loose fittings, bolts, etc., are tightened
before putting unit into service. Have
the serial number, model number, and
parts list (with missing parts circled)
before calling for assistance.
7. Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
replace defective items before using.
4. Keep visitors away and NEVER allow
children in the work area.
8. Check all fasteners at frequent
intervals for proper tightness.
5. Wear safety glasses and
use hearing protection
when operating the
pump or unit.
DO NOT RETURN THE
PRODUCT TO THE
RETAILER!
STOP!
For parts, product & service information
© 2002 Campbell Hausfeld
IN604200AV 1/02
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Portable Handheld Air Com pressor
Alw a ys u se
a
se p -
Do n o t lo ca t e t h e
co m p re sso r a ir in le t
n e a r st e a m , p a in t sp ra y, sa n d b la st
a re a s o r a n y o t h e r so u rce o f
co n t a m in a t io n . Th is d e b ris w ill d a m a g e
t h e m o t o r.
!
!
CAUTION
Ge n e ra l Sa fe t y (Co n t .)
CAUTION
a ra t e p re ssu re
g a u g e t o ch e ck t h e a ct u a l p re ssu re in
t ire s a n d in lo w p re ssu re in fla t a b le
o b je ct s.
!
WARNING
Mo t o rs, e le ct rica l
SPRAYING PRECAUTIONS
e q u ip m e n t a n d co n t ro ls
ca n ca u se e le ct rica l a rcs
Ele ct rica l Da t a
!
WARNING
t h a t w ill ig n it e
a
fla m m a b le g a s o r
va p o r. Ne ve r o p e ra t e o r re p a ir in o r
n e a r a fla m m a b le g a s o r va p o r. Ne ve r
st o re fla m m a b le liq u id s o r g a se s in t h e
vicin it y o f t h e co m p re sso r.
Th is p ro d u ct is fo r
Do n o t sp ra y fla m m a b le
m a t e ria ls in vicin it y o f
o p e n fla m e o r n e a r
ig n it io n so u rce s in clu d in g t h e
co m p re sso r u n it .
!
CAUTION
u se o n
a
n o m in a l
120 vo lt circu it . Ma ke su re t h a t p ro d u ct
is co n n e ct e d t o a n o u t le t h a vin g sa m e
co n fig u ra t io n a s p lu g .
!
CAUTION
WIRING
13. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
Co m p re sso r p a rt s m a y b e
h o t e ve n if t h e u n it is
st o p p e d .
1. Local electrical wiring codes differ
from area to area. Source wiring,
plug and protector must be rated for
at least the amperage and voltage
indicated on motor nameplate, and
meet all electrical codes for this
minimum.
14. Use a face mask/
respirator when
spraying and spray in a
well ventilated area to
prevent health and fire
hazards.
9. Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start to
abnormally vibrate, switch unit OFF
(O) and check immediately for the
cause. Vibration is generally a
warning of trouble.
2. Use a slow blow fuse type T or a circuit
breaker.
15. Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from the
spraying area as possible to
minimize overspray accumulation
on the compressor.
Overheating, short
circuiting and fire
!
CAUTION
11. To reduce fire hazard, keep motor
free of oil, solvent, or excessive
grease.
damage w ill result from inadequate
w iring, etc.
NOTE: This compressor can be operated
on a 115 volt, 15 amp circuit under the
following conditions:
Pressure
Handle
Regulator
12. Fast moving air will stir up dust and
debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.
a. Circuit is not heavily loaded.
b. Voltage supply is normal.
c. Extension cords are of the minimum
gauge specified in this instruction
manual.
An y m isu se o f u n it co u ld
ca u se p ro p e rt y o r e q u ip m e n t
d a m a g e a n d /o r p e rso n a l
d. Circuit is equipped with a 15 amp
circuit breaker or a 15 amp slow
blow fuse type T.
in ju ry.
Pressure
Gauge
Do n o t le a ve t h e
co m p re sso r
!
WARNING
EXTENSION CORDS
u n a t t e n d e d w h ile t h e u n it is ru n n in g .
Air Outlet
On/Off
Switch
To a vo id lo ss o f
p o w e r a n d p o ssib le
NOTICE
!
WARNING
Fig u re
1
o ve rh e a t in g , u se a d d it io n a l a ir h o se
in st e a d o f e xt e n sio n co rd s t o re a ch
w o rk a re a .
Ne ve r e xce e d t h e
re co m m e n d e d p re ssu re fo r
a n y in fla t a b le o b je ct . Do
n o t o ve r in fla t e o b je ct s.
Ove r in fla t io n co u ld ca u se p ro p e rt y
d a m a g e a n d /o r p e rso n a l in ju ry.
16. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
1. Use only a 3-wire extension cord that
has a 3-blade grounding plug, and a
3-slot receptacle that will accept plug
on product.
Alw a ys p u t t h e ca r
in p a rk; se t t h e
!
WARNING
Lo ca t io n
2. Make sure extension cord is in good
condition, and heavy enough to
carry current product will draw. An
undersized cord will cause a drop in
line voltage resulting in loss of
power and overheating.
e m e rg e n cy b ra ke ; a n d b lo ck t h e w h e e ls
(t o st o p t h e m fro m m o vin g ) b e fo re
u sin g t h e co m p re sso r o r p ro p e rt y
d a m a g e a n d /o r p e rso n a l in ju ry co u ld
o ccu r.
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.
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Model FP2030, FP2031, FP2032, FP2033
MOISTURE IN COMPRESSED AIR
Ele ct rica l Da t a (Co n t .)
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the fittings and
hose. When using a paint spray or sandblast gun, this water will be carried from
the tank through the hose, and out of the gun as droplets mixed with the spray
material.
IMPORTANT: This condensation will cause water spots in a paint job,
especially when spraying other than water based paints. If sandblasting, it will
cause the sand to cake and clog the gun, rendering it ineffective. A filter in
the air line (MP3105), located as near to the gun as possible, will help
eliminate this moisture.
3. To avoid loss of power and
overheating, it is better to use
additional air hose instead of
extension cords to reach work area.
4. Table below shows correct size to
use depending on cord length and
nameplate ampere rating. If in
doubt, use next heavier gauge.
NOTE: The smaller the gauge number,
the heavier the cord.
Th e sw it ch sh o u ld
b e in t h e OFF (O)
p o sit io n w h e n co n n e ct in g o r
d isco n n e ct in g t h e p o w e r co rd fro m t h e
e le ct rica l o u t le t .
3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or if in
doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
5. This product is for use on a nominal
120 volt circuit and has a polarized
plug. Make sure that the product is
connected to an outlet having the
same configuration as the plug.
!
CAUTION
Do not use an adapter
w ith this product!
REGULATOR
!
DANGER
1. This regulator controls air pressure to
the hose and attachment.
GROUNDING INSTRUCTIONS
Never connect
green (or green and
yellow ) w ire to a live terminal.
To a vo id lo ss o f
p o w e r a n d p o ssib le
o ve rh e a t in g , u se a d d it io n a l a ir h o se
in st e a d o f e xt e n sio n co rd s t o re a ch
w o rk a re a .
!
WARNING
2. Turning knob clockwise increases air
pressure at outlet.
NOTICE
3. Turning counterclockwise will lower
air pressure at outlet.
Op e ra t io n
BREAK-IN PROCEDURE
1. This product should be grounded. In
the event of an electrical short
circuit, grounding reduces risk of
electrical shock by providing an
escape wire for electric current. This
product is equipped with a cord
having a grounding wire with an
appropriate grounding plug. Plug
must be plugged into an outlet that
is properly installed and grounded
in accordance with all local codes
and ordinances.
Do n o t a t t a ch a ir
ch u ck o r o t h e r t o o l
t o o p e n e n d o f h o se u n t il st a rt -u p h a s
b e e n co m p le t e d a n d u n it ch e cks OK.
!
CAUTION
Wa ll Mo u n t in g
This compressor is designed with an
option to be hung on a wall or
pegboard for convenient storage. It can
also be operated while in the hanging
position if one of the following
conditions is met:
IMPORTANT: Do not operate
compressor before reading instructions
or damage may result.
1. With power switch OFF (O), turn
regulator knob fully
counterclockwise to minimum
operating pressure.
1. If mounted on a wall, mounting
hardware is secured into wood or
masonry with suitable fasteners.
Improper use of
grounding plug can
result in a possible risk of electrical shock!
!
DANGER
2. While unit is still OFF (O), plug in
power cord.
NOTE: Do not use grounding adapter.
2. If mounted on drywall or gypsum
board, toggle bolts or mounting
anchors are strong enough and are
properly secure to resist vibration
from the compressor.
2. If repair or replacement of cord or
plug is necessary, do not connect
grounding wire to either flat blade
terminal. The wire with insulation
having an outlet surface that is green
with or without yellow stripes is the
grounding wire.
3. Turn switch to ON (I) position and
run unit for 5 minutes to break in the
pump parts.
Th is u n it is a
co n t in u o u sly
ru n n in g co m p re sso r. No rm a l o p e ra t io n
ca u se s t h e re g u la t o r t o ve n t a ir.
NOTICE
3. If mounted on a pegboard, other
items hung from the pegboard are
secure enough to resist vibration
from the compressor.
4. Attach chuck or other tool to open
end of hose. The compressor is now
ready to use.
Grounded
Outlet
Grounding
Pin
Fig u re 2 - Gro u n d in g Me t h o d
Ext e n sio n co rd s fo r 120V/5 Am p Un it
Le n g t h o f Co rd (ft )
25
50
100
150
200
250
300
400
500
Gauge of Cord
18
18
14
12
12
10
10
8
8
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Portable Handheld Air Com pressor
If t h e t h e rm a l
o ve rlo a d p ro t e ct o r
The compressor should be checked
!
CAUTION
Wa ll Mo u n t in g (Co n t .)
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
is a ct u a t e d , t h e m o t o r m u st b e a llo w e d
t o co o l d o w n b e fo re st a rt -u p is p o ssib le .
Th e m o t o r w ill a u t o m a t ica lly re st a rt
w it h o u t w a rn in g if le ft p lu g g e d in t o
e le ct rica l o u t le t a n d u n it is t u rn e d o n .
On the bottom of the compressor are
two keyhole-shaped mounting points
that are spaced 4 inches apart. The
compressor is designed to be hung with
the hose outlet pointed downward.
When installing on pegboard, hang
from 1/4 or 1/8 inch hooks spaced 4
inches apart. When hanging from the
wall, accurately space the fasteners
exactly 4 inches apart horizontally or
the compressor will not line up with
the fasteners. The compressor is
designed to hang from the head of the
screw or nail.
1. Turn power OFF (O) and clean dust
and dirt from air lines and vent
openings.
STORAGE
1. When not in use, store hose and
compressor in a cool dry place.
IMPORTANT: Locate unit as far from
2. Disconnect hose and hang open ends
down, to allow any moisture to
drain.
spraying area as possible.
LUBRICATION
Th is is a n o ille ss
t yp e co m p re sso r
re q u irin g n o lu b rica t io n .
NOTICE
Te ch n ica l Se rvice
THERMAL OVERLOAD PROTECTORS
For information regarding the opera-
tion or repair of this product, please call
1-800-543-6400. If you are calling from
Ohio or outside the continental United
States, please call 1-513-367-1182.
Th is co m p re sso r is
e q u ip p e d w it h
a u t o m a t ic re se t t h e rm a l o ve rlo a d
p ro t e ct o rs w h ich w ill sh u t o ff t h e
m o t o r if it b e co m e s o ve rh e a t e d .
!
CAUTION
Ma in t e n a n ce
!
WARNING
If thermal overload protectors shut
motor OFF (O) frequently, look for the
following causes.
Disco n n e ct p o w e r so u rce
t h e n re le a se a ll p re ssu re
fro m t h e syst e m b e fo re
a t t e m p t in g t o in st a ll, se rvice , re lo ca t e
o r p e rfo rm a n y m a in t e n a n ce .
1. Low voltage..
2. Lack of proper ventilation.
3. High ambient temperature.
Tro u b le sh o o t in g Ch a rt
Symptom
Possible Cause(s)
Corrective Action
Compressor will not run
1. No electrical power
2. Blown fuse
1. Plugged in? Check fuse/breaker or motor overload
2. Replace blown fuse
3. Breaker open
4. Thermal overload(s) open
3. Reset, determine cause of problem
4. Motor(s) will restart when cool
Fuses blow / circuit breaker
trips
Incorrect size fuse, circuit overloaded
Check for proper fuse, use time-delay fuse. Disconnect other
electrical appliances from circuit or operate compressor on its
own branch circuit
Thermal overload
protector cuts out
repeatedly
1. Low voltage
1. Check with voltmeter
2. Reduce operating time or use a larger compressor
3. Move compressor to well ventilated or cooler area
2. Compressor is being overworked
3. Lack of proper ventilation/room
temperature too high
Knocks, rattles, excessive
vibration
Defective pump
Replace compressor
Air output lower than
normal / low discharge
pressure
1. Air leaks in piping or hose (on machine or
in outside system)
2. Regulator not set correctly
3. Pump worn
1. Replace leaking components or tighten as necessary
2. Adjust regulator setting
3. Replace compressor
Excessive moisture in
discharge air
High humidity
Move to area of less humidity; use air line filter
No action needed
Compressor runs
continuously
This compressor does not shut off when
maximum pressure is attained
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Portable Handheld Air Com pressor
Limited Warranty
1. DURATION: One year from the date of purchase by the original purchaser.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions noted
below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE
DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental
purposes, the warranty will apply for ninety (90) days from the date of purchase. Four cylinder single-stage and two-stage
compressors are not limited to a ninety (90) day warranty when used in commercial or industrial applications. Some States do
not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must
comply with the warranty given by the engine manufacturer which is supplied with the product.
G. Additional items not covered under this warranty:
1. All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Electric motors, including brushes, check valves and pressure switches after the first year of ownership.
e. Fittings, hoses, accessories, feet, shrouds, bearings, air tools and nailers after the first year of ownership.
f. Damage due to incorrect voltage or improper wiring.
g. Other items not listed but considered general wear parts.
2. Lubricated Compressors
a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance guidelines.
3. Belt Drive / Direct Drive / Gas Driven Compressors
a. Belts.
b. Ring wear or valve damage.
c. Manually adjusted load/unload and throttle control devices.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component
which is defective, has malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary
from State to State or country to country.
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