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1
Safety Instructions
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause injury or property damage. Read
the installation, operating and maintenance instructions thoroughly
before installing or servicing this equipment.
Placement and Location
The Cal Flame hibachi grill is designed for outdoor use only.
•
Never locate this appliance in an enclosed room, under a sealed
overhead structure, or in any type of enclosed area such as a ga-
rage, shed, or breezeway. Keep clear of trees and shrubs.
•
•
•
•
Do not place this grill under or near windows or vents that can be
opened into your home.
Cal Flame hibachi grills are not intended for installation in or on
recreational vehicles or boats.
Maintain sufficient distance as to not overheat any overhead com-
bustible material such as a patio cover.
The area surrounding your new hibachi grill should be kept clean
and free from flammable liquids and other combustible materials
such as mops, rags or brooms, as well as solvents, cleaning fluids,
and gasoline.
•
Do not use the hibachi grill or area surrounding the grill as a stor-
age area for flammable or plastic items. Do not store the liquid
propane (LP) cylinder in the vicinity of this or any other appliance
when it is not being used.
Set-Up
•
Before installing a built-in hibachi grill in an enclosure, copy all
product information such as model number, serial number and gas
type (LP) to page 30 of this manual. This information is located on
a plate located on the right side of the chassis.
•
We recommend that a licensed contractor install your Cal Flame
hibachi grill. Installation must conform to local codes, or in the
absence of local codes, with either the National Fuel Gas Code,
ANSI Z223.1 / NFPA54, Natural Gas and Propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2), as applicable.
•
To prevent fire and smoke damage, remove all packaging material
before operating your hibachi grill.
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•
Before you start cooking, clean the entire grill thoroughly with hot,
soapy water. This is necessary to remove residual solvents, oil and
grease used in the manufacturing process.
Operation
•
Do not use the hibachi grill for other than intended use.
•
Never use the hibachi grill if the drip pan is not properly installed.
Drip pan should be pushed all the way in under the grill. Fire or
explosion can result from an improperly installed drip pan.
•
•
Keep all electrical supply cords away from the heated areas of the
hibachi grill.
Never use the hibachi grill in windy conditions. If used in a consis-
tently windy area a windbreak will be required. Always adhere to
the specified clearances listed in this manual.
•
•
When the unit is not in use, be sure to turn off the gas at the LP
tank.
Do not install or operate your hibachi grill in such a manner that
the cross ventilation openings are blocked. Fresh air must be able
to pass though installed vents to safeguard against residual gas
accumulation. Failure to allow proper ventilation may cause fire
or explosion.
•
•
Do not use fuel such as charcoal briquettes in gas grills.
Gas sources to the hibachi grill must be regulated. Do not operate
grill if regulators have been removed, fire or explosion can occur.
•
•
Never leave the grill burners unattended when in use.
Do not use water on grease fires. Turn the appliance off and smoth-
er the flaming pan with a tight-fitting lid, a cookie sheet or a flat
tray. For flaming grease outside of the pan, smother it with baking
soda or use a dry chemical or foam-type fire extinguisher.
•
Never allow clothing, pot holders or other flammable materials
come in contact with or be close to any grate, burner or hot sur-
face until it has fully cooled. Never wear loose fitting or hanging
garments while using your grill. Fabric may ignite and result in
personal injury.
•
•
When using the hibachi grill, do not touch the grill surface imme-
diate surroundings as these areas become extremely hot and can
cause burns.
Only use dry pot holders and do not use a towel or other bulky
cloth in place of pot holders. Moist or damp pot holders used on
hot surfaces can cause burns.
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•
•
Do not heat any unopened glass or metal container of food on
the hibachi grill. Pressure may build up and cause the container
to burst, possibly resulting in serious personal injury or damage
to the grill.
Do not reach over your hibachi grill or any other surfaces when
hot or in use.
Maintenance and Repair
•
Spiders and other insects can nest in the burners and block the gas
and airflow to the burner ports. This creates a dangerous condition
that can result in a fire behind the valve panel. Inspect and clean
the burners periodically and follow the guidelines in the Cleaning
and Maintenance section of this manual.
•
Unless specifically recommended in this manual, do not repair or
replace any part of the hibachi grill. A qualified technician should
perform all service. Any repairs made by a non-LMS approved deal-
er technician will void your warranty.
Storage
•
When your hibachi grill is not in use, turn off the gas at the supply
cylinder.
•
Storage of a grill indoors is permissible only if the supply cylinder
is disconnected and removed.
Precautions Regarding Children
•
Never leave children unattended in the area where the hibachi grill
is being used. Close supervision of children is necessary when any
appliance is use near children.
•
•
Do not store items of interest to children around or below the hi-
bachi grill.
Never allow children to sit or stand on any part of the hibachi
grill.
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Installation / Assembly
Most cities and counties require permits for exterior construction. In
addition, some communities have codes requiring residential barriers
such as fencing and/or self-closing gates on property to prevent unsu-
pervised access to the property by children under the age of five. Your
dealer can provide information on which permits may be required and
how to obtain them prior to the delivery of your equipment.
We recommend the installation, adjustment and service of your new
hibachi grill be performed by LMS qualified installers and service tech-
nicians to ensure proper operation and prevent accidents.
When planning your grill location, access to a gas line should be con-
sidered. The location with the shortest gas line run is recommended.
When determining a suitable location, consider factors such as expo-
sure to wind, proximity to traffic paths, and windows that open into
the home.
Locate the hibachi grill only in a well-ventilated area.
If you do not have an updated filler valve on your existing propane tank,
you will need to purchase one at your local hardware store. Without it
you will not be able to attach your tank to your grill or refill the tank at
your local propane refill station.
Converting the Hibachi Gas Grill
IMPORTANT: Cal Flame hibachi grills are manufactured to operate
on liquid propane (LP). However, they can be converted to operate
on natural gas (NG) by an authorized service technician. Consult
your Cal Flame dealer for information on converting your gas grill.
Owners must not convert their grills themselves. Attempt-
ing to convert the grill from LP to NG may result in serious
injury and will void the warranty coverage.
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Cabinet Cut-out Dimensions
Your Cal Flame hibachi grill is designed for easy installation into a
non-combustible enclosure. The supporting deck or counter must be
flat and level. When determining the final location of your hibachi
grill, adequate cross ventilation must be present to prevent gas from
being trapped in the event of a leak.
The drawings below show the different types of cabinet cut-out di-
mensions for the hibachi grill.
Width Depth Height
22 7/8” 22 ¼”
9 ¼”
DEPTH
WIDTH
HEIGHT
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LP Gas
Tank Requirements
For plumbed-in LP installation, use a convertible regulator and set it
for LP gas.
Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa).
Minimum line pressure for propane is 11” WC.
The grill unit must be used with the gas pressure regulator. The regula-
tor will control and maintain a uniform gas pressure in the manifold.
The burner orifices have been sized for the gas pressure delivered by
the regulator.
WARNING: Attempting to operate the grill unit without the gas regu-
lator installed could cause an explosion and possible death.
Cylinder Specification
Any LP gas supply cylinder used with this grill must be:
•
Constructed and marked in accordance with the Specifications
for LP-Gas Cylinders of the U.S. Department of Transportation
or the National Standard of Canada, CAN/CSA-B339, Cylin-
ders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable.
•
Approximately 12 inches in diameter and 18 inches high.
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The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-
inder weight should be approximately 38 lbs. (43.7 lbs. nominal water
capacity.) Never fill the cylinder beyond 80% full.
Place the dust cap on the cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve outlet
that is provided with the cylinder valve. Other types of caps or plugs
may result in leakage of propane.
LP Gas Hook Up
An enclosure for an LP gas cylinder shall be vented by openings at the
level of the cylinder valve and at floor level. The effectiveness of the
openings for purposes of ventilation shall be determined with the LP-
gas supply cylinder in place. This shall be accomplished in one of the
following manners:
1. One side of the enclosure shall be completely open.
2. Enclosures that have four sides, complete with a top and bottom:
a. At least two ventilation openings at cylinder valve level shall be
provided in the sidewall, equally sized, spaced at 180º (3.14
rad), and unobstructed. Each opening shall have a total free
area of not less than one square inch per pound (7.1 cm²/kg)
of stored fuel capacity, and not less than a total free area of 10
square inches (64.5 cm²).
b. Ventilation openings shall be provided at floor level and shall
have a total free area of not less than one square inch per
pound (7.1 cm²/kg) of stored fuel capacity and not less than
a total free area of 10 square inches (64.5cm²). If ventilation
openings at floor level are in a sidewall, there shall be at least
two openings. The bottom of the openings shall be at floor
level and the upper edge no more than 5 inches (127 mm)
above the floor. The openings shall be equally sized, spaced at
180º (3.14 rad) and unobstructed.
c. Every opening shall have minimum dimensions so as to permit
the entrance of a 1/8 inch (3.2 mm) diameter rod.
Transporting and Storing LP Gas
Transport only one cylinder at a time. Ensure the cylinder is secured in
an upright position with the control valve turned off and the dust cap
in place. Store cylinders outdoors and out of reach of children. Do not
store cylinders in a building, garage, or any other enclosed area.
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Natural Gas
Requirements
Always check the rating plate to make sure the gas supply you are
hooking up to is the gas type the grill is manufactured for.
IMPORTANT: Never connect the grill to an unregulated gas supply.
The installation of this appliance must conform with local codes or,
in the absence of local codes, to the national fuel gas code, ANSI
Z223.1a-1998. Installation in Canada must be in accordance with the
standard CAN/CGA-B149.2, Propane Installation Code.
A licensed contractor or local gas company representative must per-
form all natural gas connections.
Ensure that the service supplying the grill is fitted with a shut off valve
conveniently positioned near the grill and giving ease of access.
The grill must be isolated from the gas supply piping system by closing
its individual manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or less than 0.5 psi
(3.5 kPa).
The grill and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at
test pressure in excess of 0.5 psi (3.5 kPa).
Your Cal Flame grill for use with natural gas comes equipped with its
own regulator that MUST NOT be removed. If this regulator needs to
be replaced, use only the type specified by Cal Flame for this appli-
ance.
Connection
1. Slide the grill forward to gain access to the regulator and gas con-
nection point in the rear.
2. Connect a suitable flex connector to the grill regulator.
3. Check the grill controls to ensure all control valves are in the full
OFF position.
4. Turn on the main gas supply and check all connections for leaks
using soapy water as described in the leak testing procedure sec-
tion.
Warning: If you see bubbles in the soapy solution at any of the connec-
tions, turn off the gas supply and tighten the connection. If tightening
the connection does not seal the leak, it may be necessary to replace
the flex hose.
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Leak Testing Procedure
Perform a leak test at least once a year whether the gas supply cylinder
has been disconnected or not. In addition, whenever the gas cylinder
is connected to the regulator or whenever any part of the gas system
is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your grill out-
doors in a well-ventilated area. Never smoke or permit sources of igni-
tion in the area while doing a leak test. Do not use a flame, such as a
lighted match to test for leaks. Use a solution of soapy water.
1. Prepare a leak testing solution of soapy water by mixing in a spray
bottle one part liquid soap to one part water.
2. Make sure all the control knobs are in the OFF position.
3. Turn on the gas.
4. Apply the leak-testing solution by spraying it on joints of the gas
delivery system. Blowing bubbles in the soap solution indicates
that a leak is present.
5. Stop a leak by tightening the loose joint or by replacing the faulty
part with a replacement part recommended by the manufacturer.
Do not attempt to repair the cylinder valve if it is damaged. The
cylinder must be replaced.
6. Turn all control knobs back to the full OFF position.
If you are unable to stop a leak:
1. Turn all control knobs back to the full OFF position.
2. Shut off the gas supply to the grill and release pressure in the hose
and manifold by pushing in and turning any of the control valves
one quarter turn counter-clockwise.
3. On LP systems, remove the cylinder from the grill.
4. Call an authorized gas appliance service technician or an LP gas
dealer.
Do not use the appliance until the leak is corrected.
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Installing the Grill in a Barbecue
Island
You may need a second person to help you to avoid damag-
ing the grill or your barbecue island.
Before installing a grill in any island or cut out, make sure that the
opening is not bigger than the outside frame of the grill unit. The
grill should rest on the lip of the frame.
Pay careful attention to the location of the gas line. It should be
routed away from sources of heat and should make as few bends
as possible.
Check to see if the gas line connection will be accessible when the
grill is installed.
•
If the gas line connection is not easily accessible when the grill
is installed, support the grill above counter level and attach the
gas line to the grill. When the gas connection is made, slide the
grill into the cut out.
•
If the gas line connection is accessible when the grill is installed,
slide the grill into the cut out and then attach the gas line.
Be very careful not to kink the gas line when lowering the grill into
the cut out.
Keep your fingers away from where the grill will be supported on
counter. Your fingers could become trapped and serious injury could
occur.
Check to make sure the grill is level and is supported around the
entire outside edge. If the grill is not level or is unstable, use non-
combustible shims under the outside lip to stabilize it.
Perform the leak test procedure as described earlier in this manual.
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Griddle Placement
If you need to remove the griddle for cleaning or maintenance, you
need to replace it as shown below.
The griddle is positioned at a slight incline to allow grease to run off
to the drain.
Grill Lid
The grill lid is attached to the unit by two hinges on each side. Each
hinge has a detachable hinge pin that removes easily when pulled
out.
Alwayskeepthegrill
lid up while burners
are lit. Never put
the lid down when
using the grill. This
will cause the lid to
warp and discolor.
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Using Your Grill
Read all instructions before you operate
your hibachi grill.
We recommend you wash your entire grill with soap and water prior
to lighting it for the first time. Oils are used during the manufacturing
process and some residual oil may still be on the stainless steel parts
of your grill. Washing will reduce the possibility of discoloration. We
also recommend you keep your grill covered when not in use. This will
minimize the amount of dust and dirt that accumulates on your grill
and extend the life of your grill.
Remember to use your grill safely by following these reminders:
•
It is dangerous to use a grill in any manner other than for what it
is designed for.
•
•
Do not use charcoal in a gas grill.
Do not heat sealed containers such as cans or jars on grills. Explo-
sion may result resulting in injury or death.
•
•
Never put combustible material such as paper, cloth, or flammable
liquids on your grill at any time. Do not use grill or any area around
grill to store flammable materials.
Never spray water on a hot gas unit. This may damage porcelain
or cast iron components.
Grill Controls
The controls shown below are for the hibachi grill. Familiarize your-
self with these controls before using your Cal Flame grill.
Off
High
Low
Grill Knob Operation
Burners
1
2
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Basic Grill Operation
Before lighting, make sure all burner controls are off. Do not attempt
to light the burners if the smell of gas is present. Check the connection
with a soap and water solution after attaching the hose. For LP units,
make sure there is gas in the tank and it is sitting upright. For natural
gas units, make sure the shut off valve is on.
1. Make sure the drip tray is in place.
2. Light the grill burners using the instructions on the next page.
3. Turn the control knob to HIGH and preheat the grill for 15 minutes.
Close the top cover during the appliance preheat period.
4. Place the food on the grill and cook to desired completion. Adjust
heat setting if necessary. You may set the control knob to any
position between HIGH and LOW.
5. Allow the grill to cool and clean the drip tray after each use.
Do not leave the grill unattended while cooking.
•
When using propane gas:
•
Keep the special ventilation openings in the enclosure
free and clear of debris.
•
If connected to a propane cylinder, carefully inspect
the rubber hose attached to the regulator before each
use.
•
Ensure the propane cylinder, regulator, and rubber
hose are installed in a location not subject to heating
above 125º F (51º C).
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Each time you light the grill, check the following:
•
Inspect the hose before using the grill. If there is excessive abra-
sion or wear, or if the hose is cut, it must be replaced prior to using
the grill. If you need a replacement hose, contact your Cal Flame
dealer.
•
•
•
Ensure the area around the grill is clear of flammable substances
such as gasoline, yard debris, wood, etc.
Ensure there is no blockage of the airflow through the vent space
located below the face of the unit.
Ensure the burner flames burn evenly along both sides of each
burner with a steady flame (mostly blue with yellow tipping). If
burner flames are not normal, check the orifice and burner for
insects or insect nests.
•
Ensure the in-line gas valve or gas cylinder valve is always shut
OFF when the barbecue is not in use.
Electronically Lighting the Grill
1. Lift the cover.
2. Keep your face as far away from the burners as possible.
3. Rapidly rotate the burner knob counter clockwise past the light
position to HIGH. You will hear a loud click as the electronic
lighter produces a spark.
4. Listen for the sound of the gas igniting. If the burner does not
light on the first try, repeat immediately.
5. If the burner does not light after three attempts, turn the control
knobs to the OFF position. Wait five minutes until the gas clears
before attempting to light it again.
6. Repeat the procedure or try the manual lighting procedure be-
low.
7. Upon successful lighting, repeat the process on the other burn-
ers you wish to light.
8. To shut off the burners, rotate the knob and turn to OFF. It is
normal to hear a popping sound when the burners are turned
off.
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Manually Lighting the Grill
WARNING: Do not use standard matches or cigarette lighters to
perform match lighting procedures. Serious burns can occur and
lighters can explode.
1. Lift the cover.
2. If you have just attempted to light the burner, allow five minutes
for any accumulated gas to dissipate.
3. Slide out the drip tray from the grill.
4. Keep your face as far away from the burners as possible.
5. Light and insert a long stem match, holding it near the burner
ports.
6. Push in and turn the control knob just past the LIGHT position
to HIGH.
7. Listen for the sound of the gas igniting. If the burner does not
light after five seconds, turn the control knobs to the OFF posi-
tion. Wait five minutes until the gas clears before attempting
to light it again.
8. If the burner does not light after several attempts see Trouble-
shooting Guide in the back of this manual.
DANGER
What To Do If You Smell Gas
•
•
•
•
Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from the appliance and immedi-
ately call your gas supplier or your fire department.
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Cleaning and Maintenance
To ensure safe and proper maintenance, we recommend you
follow these directions carefully.
Clean internal parts of the grill regularly as determined by the
amount of use and foods cooked. The entire grill should be cleaned
at least once a year.
In addition, keep the area around your grill clear and free from
combustible materials, gasoline, and other flammable vapors and
liquids. Do not obstruct the flow of combustion and ventilation air.
These instructions describe the best way to care for your stainless
steel.
Although stainless steel grills will discolor and accumulate grime with
regular use, they can keep their original shine with periodic cleaning.
We strongly recommend using a surface protectant to prevent smudg-
ing and surface rust from accumulating.
The easiest way to clean the grill is immediately after cooking is com-
pleted. Doing so will extend the life of your grill, prevent grease fires,
and present a pleasant appearance while you grill.
Stainless Steel Care and Cleaning
All exposed stainless steel surfaces require special attention if you want
to keep them looking clean and bright. Following these simple instruc-
tions will help avoid scratching or damaging the finish and keep your
stainless steel attractive.
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Cleaning Products and Materials
Avoid using these common cleaning products and materials – they
will damage the surface of your stainless steel.
•
•
•
•
•
•
•
•
•
•
•
CLR
Lime-Away
Oven cleaner
Cleansers such as Ajax or Comet
Ammonia
Bleach
Chlorine
Steel wool pads
Wire brushes
Scrapers
Pumice
We recommend these products for cleaning your stainless steel:
•
•
•
•
•
Mild dish detergent such as Dawn
Formula 409
Fantastik
Sheila Shine (exterior ONLY)
WD-40 (exterior ONLY)
We have had best success with Sheila Shine, but WD-40 works very
well too. Sheila Shine is available in some hardware stores; WD-40
is widely available.
Some people have reported that using baking soda, lemon oil, olive
oil, vinegar, or club soda can be effective for cleaning light soil on all
stainless steel surfaces.
Do not use steel wool or wire brushes to scrub your grill. For light
soil, use a damp sponge or cloth. For heavier stains, use a Scotch-
Brite scrubber or similar product.
Do not use WD-40 or Sheila Shine near food or on food
preparation surfaces as it is a health hazard. This includes
the interior of the grill, the griddle, stainless steel sinks,
Caution
the inside of cabinets, warming drawers, and ovens.
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1 Clean
Thoroughly clean stains, food, and grime using a sponge or damp
cloth with warm water and a mild dish soap. Use Fantastik or For-
mula 409 to remove heavier soil.
2 Rinse
Thoroughly rinse all surfaces and dry them completely with a clean
towel. Do not allow stainless steel to air dry.
3 Polish
We strongly recommend that you apply a surface protectant to all
exposed stainless steel surfaces.
Spray a small amount of WD-40 or Sheila Shine on a piece of paper
towel and rub with the grain over the surface of the appliance. Using
a clean terry cloth or paper towel, polish the appliance by rubbing
with the grain until excess liquid is removed and the surface shines. It
should not be oily to the touch, however some residue is acceptable.
Some people have reported that using lemon oil products such as Old
English furniture polish is effective for polishing stainless steel and pro-
tecting the surface.
NEVER spray WD-40 or Sheila Shine near an open flame!
These products are extremely flammable while in their
aerosol forms.
Fire
Hazard
Griddle
To prevent burns or injury, make sure the griddle is completely cool
before cleaning.
The griddle is made from non-magnetic, 304 grade stainless steel.
There are various stainless steel cleaners available. Always use the
mildest cleaning procedure first, and always scrub in the direction of
the grain. Use soapy water for most cleaning. A non-abrasive scrubber
may also be helpful in removing grime and food deposits. Steel wool
may be used for especially difficult spots. Wipe all areas dry before
storing.
Do not use a wire brush or stainless steel on any other
part of your grill or any other stainless steel surface ex-
cept the the griddle!
Note
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Rust Removal
It is a common misconception that stainless steel does not rust. It does
not stain, corrode, or rust as easily as ordinary steel (it stains less),
but it is not stain-proof. If not properly protected and maintained, it
can corrode, pit, and discolor.
Because salt will accelerate rust and corrosion, grill
owners who live near the beach need to be diligent in
maintaining their stainless steel hardware. You need to
clean and polish your stainless steel frequently, apply
a protectant, and ensure water does not collect and
Important
puddle.
Periodically clean exterior stainless steel surfaces with WD-40 or Sheila
Shine and wipe down with a dry cloth or paper towel until surface is
free of rust. If there is significant rust or corrosion, use a Scotch-Brite
scrubber.
Both of these products will act as a surface protectant and help resist
smudges, stains, and rust.
Although nitric acid (also called aqua fortis) can be effec-
tive for rust removal, it is a highly corrosive chemical. Be-
cause of the potential for injury or damage to your stain-
less steel, we do not recommend using nitric acid.
Caution
Burners
Spiders and small insects occasionally inhabit or make nests in the
burner tubes, obstructing the gas flow. Sometimes this results in a
type of fire in and around the gas tubes called “flashback”. To reduce
the risk of flashback, this procedure should be followed at least once
a month or when your grill has not been used for an extended period
of time.
IMPORTANT: Prior to starting this procedure, turn OFF all of the gas
control knobs, shut off the fuel supply, and disconnect the fuel line.
The burners can be removed by removing the keeper pins and lifting
them out. The keeper pins are located under the grill toward the back.
They are used to keep the burners in place during shipping and are not
necessary to operate your grill. Remove burners from the grill by care-
fully lifting each burner up and away from the gas valve orifice.
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Use a wire brush to clean the outer surface of each burner to remove
food residue and dirt. Clean any clogged ports with a stiff wire such as
an opened paper clip.
Inspect each burner for damage (cracks and holes). If any damage is
found, replace the burner and discontinue grill usage.
Upon reinstallation, inspect the gas valve orifices for cleanliness and
condition and the location of the igniters. When you replace the burn-
ers, you do not need to replace the keeper pins.
Drip Pan
The full width drip pan will collect grease from the main grill area.
The pan should be cleaned after every use to avoid the possibility of a
grease fire. Be sure to allow the drip pan to cool prior to cleaning. You
may clean the drip pan with a solution of warm soapy water. Make sure
to rinse thoroughly to avoid staining.
Steam Cleaning Your Grill
Steam cleaning your grill is very effective and will not void your war-
ranty. Portable hand-held steam cleaners are inexpensive and do not
require chemicals. You can steam clean all parts of your Cal Flame grill,
including the burners. When you are finished, make sure you wipe all
surfaces down.
If you spray the burners, ignite them and let them burn for about 10
minutes to prevent any water from accumulating inside them.
Covering Your Grill
When not in use and after cooling, cover your grill with our canvas
cover. (See your local Cal Flame dealer for details.) The cover will help
protect your grill from detrimental effects of weather and environmen-
tal pollutants. Never put a cover on a hot grill. Allow the grill to cool
before covering.
To order a replacement cover, contact Cal Spas customer service at
1-800-CAL-SPAS.
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Appendix
Removing and Replacing Burners
1. Disconnect or shut off the gas line connect to the grill. Wait until
the grill and burners are cool.
2. Remove the cover and
the griddle.
3. Pull the grill forward part-
ly out of the cut-out.
4. Through the access be-
hind the grill, find the
round stud and locking
pin that locks the burner
you want to remove. (See
picture at right.)
5. Carefully remove the
locking pin.
6. Lift the burner, raising
the stud from the locking
hole and pull the burner
back carefully to release
it from the ignition and
gas supply valve.
7. Take the burner out of
the grill and store it in a
safe and dry place.
8. To replace burners, follow
these steps in reverse.
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Troubleshooting
Problem: Smell of gas is present
Solution: Check for loose connections in the gas line. Perform a
leak test following the procedure described in this man-
ual.
Problem: Burner does not ignite
Solution: Use the following procedure with the figure below.
Check the position of the sparker tip. It should be point-
ing forward towards the front of the burner.
•
•
•
•
•
Make sure there is a blue spark at the electrode tip
to the burner.
Make sure the igniter wire is connected firmly to the
valve ignition device and the electrode.
Make sure the valve orifice is free of any debris, dust
or grease.
Make sure the valve orifice is aligned inside the front
hole of the burner.
If there is no spark at all, replace the electrode or
igniter wire.
Note: Turn off the gas at the source while troubleshoot-
ing.
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Problem: Plugged orifice
Solution: Unplug the orifice as follows:
•
•
Remove griddle and grease tray.
Remove burners from the bottom of the firebox by
pulling the cotter pin from beneath the burner peg
using a standard screwdriver or needle nose pliers.
•
Carefully lift each burner up and away from the gas
orifice.
•
•
•
Remove the orifice from the control valve.
Gently clear any obstruction with a fine wire.
Reinstall the orifice, reinstall the burners over the
orifices, and seat each burner peg into position hole
at the bottom ledge of the firebox.
•
•
Replace all cotter pins.
Replace cooking components and grease collectors.
If an obstruction is suspected in the control valve, con-
tact your local Cal Flame dealer for assistance.
Problem: Burner tube is misaligned over the orifice
Solution: Reposition the burner tube so that it is properly seated
over the orifice.
Problem: Obstruction in the gas line
Solution: Remove the fuel line from grill. (Do not smoke or per-
form any maintenance in the vicinity of an open flame.)
Open the gas valve for one second to blow out any de-
bris. Close off the gas valve and reconnect the fuel line
securely.
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Problem: Yellow Flame
Solution: Once the entire burner is operating, check the flame
color to be sure that it is mostly blue. Some yellow at
the tips may be present due to impurities in the fuel. If
the flame is golden or yellow in color, the reason could
be seasoning salts, oil film, or other foreign matter on
the burner.
Problem: Misalignment of Igniter on Burner
Solution:
•
•
•
Check for proper position of the electrode tip, which
should be pointing forward towards the front of the
burner and free of grease to allow proper sparking.
The ignition wire should be connected firmly to the
valve ignition device and electrode. Replace the ig-
nition wire if it is frayed or cracked.
With the gas supply closed and all control knobs set
to the off position, check each position igniter indi-
vidually for the presence of a spark at the electrode.
Push each knob in fully and rotate it about 1/4 turn
to the left (counter-clockwise) until you hear a loud
click. The trigger hitting the strike block should
produce a blue spark at the electrode tip. Return
control knob to the off position before checking the
next igniter.
•
While the grill is still hot, wait for a minimum of
five minutes before commencing re-ignition. (This
allows accumulated gas fumes to clear.) If all checks
/ corrections have been made and the gas grill still
fails to operate properly, contact your local Cal
Flame dealer.
Problem: Flashback
Solution: When fire occurs in and around the burner tubes, im-
mediately turn off gas at its source and turn the con-
trol knobs clockwise to the ‘OFF’ position. Wait until the
grill has cooled off and then clean the burner tubes and
burners as described on page of this manual.
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Converting from LP to NG
WARNING! You must have an authorized service
technician perform this procedure. If these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal injury or
loss of life. LMS Inc. will not be held responsible for an im-
properly converted gas grill.
All Cal Flame grills are manufactured as standard liquid propane
(LP) grills and can be converted to burn natural gas (NG). There are
two steps required to convert a grill from LP to NG.
You must perform both steps.
Step 1: Switching the regulator behind the grill
Step 2: Changing the burner orifices
The kit contains two orifices to convert main burners. Your kit will
have only the parts you need to convert your grill.
Before you begin, make certain the LP gas source has been discon-
nected from the grill. If you have a cart, you do not need to remove
the grill from the cart.
To gain access to the NG regulator, tilt the grill forward.
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Step 1: Switching the regulator behind the grill
The regulator in the image below has
been removed from a grill to illus-
You will need:
trate this procedure.
•
•
•
13 mm open end
wrench
Male flared fitting
(not provided)
Pipe compound suitable
for natural gas
1. Remove the LP gas line.
2. Remove the cap fitting from the
end of the NG gas regulator.
3. Place the cap fitting over the LP
gas inlet.
4. Insert a male flared fitting (not provided) in the NG gas regula-
tor.
NOTE: A flared
fitting is NOT includ-
ed with your grill.
If you are attaching a
flex hose to the regu-
lator, you will need a
fitting. The fitting re-
quires a male flare on
the input end with a
1/2” MPT on the output
end. The flared male in-
put end needs to be the
size of your flex tubing.
You can also connect
the regulator directly
to your NG gas service,
which will not require a
flared fitting.
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Step 2: Changing the burner orifices
1. Remove the griddle from the
You will need:
grill.
•
•
6 mm socket or nut
driver
Two 1.9 mm orifices
Pipe compound suit-
able for natural gas
2. Remove the cotter pins from
the end of the burners. The
cotter pins are accessible from
underneath the grill in the back
in the accessory cabinet.
3. Carefully remove the burner.
4. Using a 6mm socket or nut driver, remove the orifice for the
burner.
5. Apply a small amount of pipe compound to the orifice threads.
6. Screw in the orifice until it is finger tight.
7. Tighten the orifice with the 6mm wrench.
8. Repeat the above steps for the remaining burners.
9. Replace the burners and griddle. (You do not need to replace
the cotter pins if you do not wish to.)
Mark the rating plate
After conversion has been completed, mark the rating plate as NG
with an indelible marker.
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Warranty
LMS warrants the hibachi grill and associated hardware from defects
in material and workmanship for a period of one year from the original
date of purchase. This includes deterioration and corrosion of burners,
griddle, mountings, and grill lid and body.
Extent of Warranty
This Cal Flame Warranty is only valid on Cal Flame models delivered in
the United States or Canada and extends through the selling dealer to
the original purchaser at the original site of installation. This warranty
becomes valid at time of purchase and ends either by specified time-
frame listed above or upon owner transfer or relocation.
Manufacturer Warranty
All Cal Flame models are manufactured with the highest quality
appliances and are warranted to be free from defects in material and
workmanship at time of delivery. The appliance warranty is extended
through the manufacturer of the product.
Warranty Performance
In the event of a malfunction or defect covered under the terms of this
warranty, a factory authorized service agent of LMS will perform the
necessary repairs. To obtain service, contact the selling dealer. In the
event the consumer is unable to obtain satisfactory customer service
from the selling dealer or service agent, written notification must be
given to the LMS Customer Relations Department within 30 days of the
reported failure.
There will be no charge for parts on a covered item. Cost of labor is the
responsibility of the owner. Shipping and handling charges will apply to
all warranted replacement parts. The service technician may assess a
reasonable travel or mileage charge per service call.
If LMS determines that repair of a covered item is not feasible,
LMS reserves the right to replace the defective merchandise with
merchandise equal in value to the original purchase price. Warranty
repair and / or replacement is the sole discretion of LMS and this
warranty does not cover costs therein, including but not limited to:
freight, removal, re-installation, etc. This warrant is non-transferable
and may not be extended beyond the above mentioned time frames
under any circumstances, by any of LMS’s representatives.
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Warranty Limitations
This warranty is void if the hibachi grill has been subject to negligence,
alteration, misuse, repairs, dings, dents, scratches, or incorrect and
/ or prohibited applications, as specified in the owner’s manual. Gas
lines must be installed by a licensed plumber only or local gas company
agent. Service by non-LMS authorized representatives, acts of God and
other cases beyond the control of LMS are not covered by this warranty.
Please refer to the owner’s manual for examples of exclusions and
common acts invalidating this warranty. This limitation is retroactive
and applies to all grills and hardware manufactured from 2000 and
hereafter.
Examples of common acts invalidating this warranty include but are
not limited to:
•
•
•
•
Scratches caused by normal use.
Damage caused by extreme weather conditions (hot, cold, etc.)
Damage caused by dirt, sand, and/or water damage.
Damage caused by continued operation of the barbecue with ei-
ther known or unknown problems.
•
•
Damage caused by direct sunlight.
Damage caused as a result of failure to follow the operating in-
structions as defined in the owner’s manual.
This Limited Warranty applies only to hibachi grills normally used
for personal, family, or household purposes and specifically excludes
commercial use of the hibachi grill.
Disclaimers
LMS shall not be liable for loss of use of the hibachi grills or related
hardware or other incidental or consequential costs, expense or
damages, which may include, but are not limited to, removal of
permanent deck or other custom fixtures or the necessity for crane
removal. Any implied warranty shall have duration equal of the
applicable warranty stated above.
Legal Remedies
This limited warranty gives you specific legal rights. You may have
other rights, which may vary from state to state.
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Customer Service
For customer service, contact the authorized selling dealer immediately.
If you need additional information or assistance, please contact the LMS
Customer Relations Department at 1462 E. Ninth St., Pomona CA 91766
or call (800) 225-7727.
See your Cal Flame barbecue dealer for a copy of the applicable warranty,
details and any questions you may have regarding the warranty coverage
on your barbecue.
Locating the Product Serial Number
The serial number of your Cal Flame hibachi grill is located on the side
and is visible before you place it in the barbecue island cut-out. You
will need this number to properly register your grill or cart and activate
coverage. Write this information in the space provided below.
Grill model: BBQ10900
Grill serial number:
Type of fuel (circle one):
Date purchased:
Liquid propane
Natural gas
Date installed:
Cal Flame dealer’s phone number:
Cal Flame dealer’s address:
Don’t forget to register your new product at
California Proposition 65 Warning: Chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm are found in and/or created by the combustion of natural gas,
propane, butane and other fuels. Always operate this unit as described in the owner’s manual and in
well ventilated areas.
LTR50001096, Rev. A
8/26/10
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