Bush Hog Lawn Mower Accessory GC 250 User Manual

®
BUSH HOG  
GRASS CATCHER  
Model GC-250  
l
l
ASSEMBLY OPERATION MAINTENANCE  
908  
$4.00  
50066598  
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GRASS CATCHER  
Model GC-250  
TABLE OF CONTENTS  
SECTION  
PAGE  
SECTION  
PAGE  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Federal Laws and Regulations . . . . . . . . . . . . 3  
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8  
IV OPERATING INSTRUCTIONS . . . . . . . . . . . . 14  
4-1 General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 14  
4-2 Operating Tips on Mowing. . . . . . . . . . . . . . . . 14  
4-3 Emptying the Collection Bags . . . . . . . . . . . . . 14  
I
INTRODUCTION AND DESCRIPTION . . . . . 9  
1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . 9  
1-2 Description . . . . . . . . . . . . . . . . . . . . . . . . 9  
4-4 Clearing Obstructions from the  
Grass Catcher. . . . . . . . . . . . . . . . . . . . . . . . . . 14  
4-5 Removing the Grass Catcher . . . . . . . . . . . . . 14  
II  
PREPARATION for INSTALLATION. . . . . . . 9  
2-1 Unpacking the Grass Catcher. . . . . . . . . . 9  
V
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
5-1 Maintenance Checklist. . . . . . . . . . . . . . . . . . . 15  
5-2 Recommended Maintenance Schedule. . . . . 16  
III INSTALLATION and SETUP. . . . . . . . . . . . . . 10  
3-1 Installing Weight Kit . . . . . . . . . . . . . . . . . . 10  
3-2 Installing Boot Assembly . . . . . . . . . . . . . . 10  
3-3 Installing Frame . . . . . . . . . . . . . . . . . . . . . 11  
3-4 Installing Top and Inlet Tube . . . . . . . . . . . 12  
3-5 Installation and Removal of  
VI TIPS and TROUBLESHOOTING . . . . . . . . . . . . . 16  
Collection Bags . . . . . . . . . . . . . . . . . . . . . 12  
3-6 Blade Installation. . . . . . . . . . . . . . . . . . . . . 13  
Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . 17  
RETAIL CUSTOMER’S RESPONSIBILITY  
UNDER THE BUSH HOG WARRANTY  
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to  
operate, lubricate, maintain and store the product in accordance with all instructions and  
safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this  
equipment.  
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have  
any part(s) repaired or replaced when continued operation would cause damage or exces-  
sive wear to other parts or cause a safety hazard.  
It is the Retail Customer’s responsibility to deliver the product to the authorized Bush Hog  
Dealer, from whom he purchased it, for service or replacement of defective parts which are  
covered by warranty. Repairs to be submitted for warranty consideration must be made with-  
in forty-five (45) days of failure.  
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or  
hauling of the product for the purpose of performing a warranty obligation or inspection.  
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LIMITED WARRANTY  
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO  
Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an  
authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a peri-  
od of one (1) year from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is  
limited to the repair or replacement of defective parts.  
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted  
for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equip-  
ment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an  
authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equip-  
ment or parts which are claimed to have been defective in material or workmanship.  
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES  
Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all war-  
ranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT-  
NESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with  
respect to the sale or use of the items warranted. Such incidental and consequential damages shall include  
but not be limited to: transportation charges other than normal freight charges; cost of installation other than  
cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other  
loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the deliv-  
ery of equipment or parts resulting from acts beyond the control of Bush Hog.  
THIS LIMITED WARRANTY SHALL NOT APPLY:  
1. To vendor items which carry their own warranties, such as engines, tires, and tubes.  
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.  
3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole  
judgement of Bush Hog such use affects its performance, stability or reliability.  
4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner  
which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.  
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,  
worn blades, or to normal deterioration of such things as belts and exterior finish due to use or  
exposure.  
6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in  
the company’s sole judgement is a wear item.  
NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED  
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE I N  
WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, POST OFFICE BOX 1039, SELMA,  
ALABAMA 36702-1039.  
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO  
Record the model number, serial number and date  
MODEL NUMBER  
purchased. This information will be helpful to your  
dealer if parts or service are required.  
DATE OF RETAIL SALE  
MAKE CERTAIN THE WARRANTY REGISTRATION  
CARD HAS BEEN FILED WITH BUSH/  
SELMA, ALABAMA  
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IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING  
EMPLOYERS, EMPLOYEES AND OPERATIONS.  
*(This section is intended to explain in broad terms the concept and effect of the following federal laws and  
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such).  
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA  
This Act Seeks:  
“...to assure so far as possible every working man and woman in the nation safe and healthful working  
conditions and to preserve our human resources...”  
DUTIES  
Sec. 5 (a) Each employer—  
(1) shall furnish to each of his employees employment and a place of employment  
which are free from recognized hazards that are causing or are likely to cause  
death or serious physical harm to his employees;  
(2) shall comply with occupational safety and health standards promulgated under  
this Act.  
(b) Each employee shall comply with occupational safety and health standards  
and all rules, regulations and orders issued pursuant to this Act which are  
applicable to his own actions and conduct.  
OSHA Regulations  
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the  
employer shall instruct every employee in the safe operation and servicing of all equipment with which the  
employee is, or will be involved.” These will include (but are not limited to) instructions to:  
Keep all guards in place when the machine is in operation;  
Permit no riders on equipment;  
Stop engine, disconnect the power source, and wait for all machine movement to stop before  
servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be  
running to be properly serviced or maintained, in which case the employer shall instruct employees  
as to all steps and procedures which are necessary to safely service or maintain the equipment.  
Make sure everyone is clear of machinery before starting the engine, engaging power, or operating  
the machine.  
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:  
1. Securely fasten your seat belt if the tractor has a  
ROPS.  
5. Watch where you are going, especially at row  
ends, on roads, and around trees.  
2. Where possible, avoid operating the tractor near  
ditches, embankments, and holes.  
6. Do not permit others to ride.  
7. Operate the tractor smoothly - no jerky turns,  
starts, or stops.  
3. Reduce speed when turning, crossing slopes, and  
on rough, slick, or muddy surfaces.  
8. Hitch only to the drawbar and hitch points recom-  
mended by tractor manufacturers.  
4. Stay off slopes too steep for safe operation.  
9. When tractor is stopped, set brakes securely and  
use park lock if available.  
Child Labor Under 16 Years Old  
Some regulations specify that no one under the age of 16 may operate power machinery. It is your  
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of  
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)  
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IMPORTANT SAFETY PRECAUTIONS  
Carefully read all of the safety instructions and decals in the safety section.  
This information could help you, your family, pets or bystanders avoid injury.  
Training  
• Regard the Bush Hog GC-250 Grass Catcher as a piece of power equipment and teach this regard to all  
who operate this unit.  
• Before operating your Grass Catcher, carefully read and understand this manual and the operator’s man-  
ual for your mower in their entirety. Familiarize yourself with the controls and the proper use of the equip-  
ment. If the operator(s) or mechanic(s) can not read English, it is the owner’s responsibility to explain this  
material to them.  
• Do not allow operation of this machine by untrained personnel. Never allow children, teenagers, or peo-  
ple unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the opera-  
tor.  
• Avoid mowing while people, especially children, or pets, are nearby. Keep in mind that the operator or  
user is responsible for accidents or hazards occurring to other people or their property.  
Preparation  
• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely  
perform the job.  
•The use of personal protective equipment, such as (but not limited to) protection for the eyes, ears, feet,  
and head is recommended.  
• While mowing, always wear substantial footwear and long trousers. Do not operate equipment when  
barefoot or when wearing open sandals.  
• Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires,  
bones, and other foreign objects which may damage the equipment or cause personal injury to the opera-  
tor or bystanders.  
Operation  
Although hazard control and accident prevention are partially dependent upon the design and configuration  
of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper  
training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.  
It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for  
mowing. Refer to the Operator’s Manual for the mower for additional hazard control and accident preven-  
tion information.  
To avoid personal injury, follow these procedures:  
Become familiar with all operating  
and safety instruction in the  
Never do maintenance or repairs  
while the engine is running.  
Never operate the lawn mower  
unless you install a mulch plate,  
discharge deflector, or entire grass  
collection system.  
Operator’s manual for the mower  
before using this attachment.  
Never remove the discharge tube,  
bags, bagger top or discharge  
deflector while the engine is  
running.  
Always shut the engine off, engage  
parking brake, wait for all moving  
parts to stop and remove key  
before clearing an obstruction from  
the bagging system.  
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Slopes  
Use EXTREME caution when mowing  
and/or turning on slopes as loss of traction  
and/or tip-over could occur. The operator is  
responsible for safe operation on slopes.  
Greater care must be taken as the slope  
increases.  
! CAUTION  
Always avoid sudden starting or stopping  
on a slope. If tires lose traction,  
disengage the blades and proceed slowly  
down the slope.  
Mowing on wet grass or steep slopes can  
cause sliding and loss of control. Wheels drop-  
ping over edges can cause rollovers, which  
may result in serious injury, death or drowning.  
To avoid loss of control and possibility of  
rollover:  
Avoid sudden starts when mowing uphill.  
Mower may tip backwards.  
Do not mow slopes when grass is wet.  
Do not mow near drop-offs or near water.  
Do not mow slopes greater than15 degrees.  
Be aware that loss of traction may occur  
going downhill. Weight transfer to the front  
wheels may cause drive wheels to slip and  
cause loss of braking and steering.  
Reduce speed and use extreme caution on  
slopes.  
Watch for ditches, holes, rocks, dips, and  
rises that change the operating angle, as  
rough terrain could overturn the machine.  
Avoid sudden turns or rapid speed changes.  
Remove or mark obstacles such as rocks,  
tree limbs, etc. from the mowing area. Tall  
grass can hide obstacles.  
The operating characteristics of the machine  
will change with the Grass Catcher installed.  
The stability and traction of the machine will  
change as the Bagger fills with grass clip-  
piings. Use progressively greater care on  
slopes as the Bagger fills.  
Always install and remove the Bagger,  
including counterweights, as instructed.  
Failure to do so will cause a reduction in  
stability or traction. Do not operate the  
mower with only a portion of the Bagger  
installed.  
1. Safe Zone-use the Grass Catcher here.  
2. Slope, drop-off or soft ground. Do not use  
Grass Catcher here, use walk behind or  
hand trimmer mower.  
3. Water  
Refer to the Slope Chart on page 6 to deter-  
mine the approximate slope angle to be  
mowed.  
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SLOPE ANGLE GUIDE  
ALIGN THIS EDGE WITH A VERTICAL SURFACE  
(TREE. BUILDING, FENCE POST. POLE, ETC.)  
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Safety Alert Symbol  
This Safety Alert Symbol means: “ATTENTION! BECOME ALERT!  
YOUR SAFETY IS INVOLVED!”  
This symbol is used to call attention to safety  
precautions that should be followed by the  
operator to avoid accidents. When you see this  
symbol, carefully read the message that follows  
and heed its advice. Failure to comply with  
safety precautions could result in death or seri-  
ous bodily injury.  
Safety Signs Signal Words  
The signal words DANGER, WARNING, AND CAUTION are used on the equipment safety signs. These words  
are intended to alert the viewer to the existence and the degree of hazard seriousness.  
This signal word indicates a potentially hazardous situation  
which, if not avoided, will result in death or serious injury.  
White letters on RED  
This signal word indicates a potentially hazardous situation  
which, if not avoided, could result in death or serious injury  
It may also be used to alert against unsafe practices.  
Black letters on ORANGE  
This signal word indicates a potentially hazardous situation exist  
which, if not avoided, may result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
Black letters on YELLOW  
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SAFETY DECALS  
To promote safe operation, Bush Hog supplies safety decals on all products manufactured. Because damage can  
occur to safety decals either through shipment, use or reconditioning, Bush Hog will, upon request, provide safety  
decals for any of our products in the field at no charge. Contact your authorized Bush Hog dealer for more informa-  
tion.  
50031302  
50052915  
50052916  
50031305  
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SECTION I  
INTRODUCTION AND  
DESCRIPTION  
SECTION II  
PREPARATION FOR  
INSTALLATION  
2-1 Unpacking the Grass Catcher  
Figure 1  
Carefully remove wrapping from around shipping crate  
and open boxes. Remove and sort all parts for easy  
identification.  
GC-250 GRASS CATCHER KIT  
CONTENTS  
1-1 Introduction  
We are pleased to have you as a return Bush Hog cus-  
tomer. Your GC-250 has been designed to give you a  
low maintenance, simple, and effective way to collect  
the grass clippings or perform spring/fall clean-up with  
your Bush Hog Home Series ZT mower. This manual is  
provided to give you the necessary instructions to prop-  
erly mount and operate the GC-250 on your ZT mower.  
Please read this manual thoroughly. Understand what  
each control is for and how to use it. Observe all safety  
decal precautions on the machine and noted through-  
out the manual.  
Note: all references made to right, left, front, rear, top  
or bottom are as viewed from the normal operator's  
position on the ZT mower.  
Note: All work must be performed with the engine off  
and the parking brake locked.  
1-2 Description  
The GC-250 Grass Catcher, Figure 1, is designed for  
turf maintenance where there is a need to collect the  
grass clippings as the ZT mower cuts the turf. It is also  
good for picking up leaves and twigs in pre-season and  
post-season clean-up.  
Grass clippings are drawn from the discharge area of  
the cutter deck up to the collection bags mounted over  
the rear portion of the ZT frame. Once the bags are full  
of clippings, the top of the unit can be pivoted up and  
each of the two bags can be removed individually for  
emptying.  
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SECTION III  
B. The front weight is 3” x 4” x 18” long and  
weighs approximately 60 pounds. If you are not  
capable of lifting 60 pounds with ease, get help to  
perform this step.  
INSTALLATION AND SETUP  
3-1 Installing the Weight Kit  
Place the weight into the weight brackets with the 4”  
side down. Make sure the weight is completely into the  
brackets and not sitting on the edge of the brackets.  
See (Figure 4). When the weight is securely in place  
reinstall the foot panel.  
!
WARNING!  
The front weight kit is designed to provide stabili-  
ty of operation when the Grass Catcher is attached  
to the machine.  
The front weight and holder brackets must be  
removed when the ZT is in use without the grass  
catcher attached.  
Figure 4  
Operation of the ZT with the weight kit in place  
without the grass catcher could cause loss of trac-  
tion and steering control resulting in injury or  
death.  
Weight  
NOTE: The removeable weight is heavy and care  
should be taken when lifting the weight. Be sure  
you have a firm grip on the weight. Position your  
hands when placing the weight in the brackets so  
it will not set down on your hands or fingers.  
A. Begin by removing the two pan head screws that  
secure the foot panel to the frame front crossmember  
(Figure 2). Retain the fasteners for reinstallation. Lift  
the floor panel off the frame and lay aside for reinstalla-  
tion.  
3-2 Installing the Boot Assembly  
Figure 2  
A. Assemble the Boot Plate to the Boot. Use the three  
5/16” x 3/4” carriage bolts and 5/16” flange nuts sup-  
plied in bag of fasteners.  
Pan Head Screws  
Place the Boot Plate atop the Boot and align holes.  
Place the carriage bolts through from the inside of the  
boot with the heads down. Apply the flange nuts and  
leave slightly loose. Refer to (Figure 5).  
Foot Panel  
Figure 5  
Boot Plate  
Boot  
Install the weight brackets to the front crosmember with  
the weight bracket hangers passing through foot panel  
mount brackets as shown in (Figure 3).  
Figure 3  
Weight Brackets  
Front  
5/16” x 3/4” Carriage Bolts  
5/16” Flange nuts  
Crossmember  
Foot Panel  
Mount  
Bracket  
B. After the Boot is assembled it is ready to attach to  
the mower deck. Place the Boot Plate between the  
mounting lugs on the mower deck. Align the holes and  
place the Boot Rod supplied in kit through the holes  
and pin in place with the 3/32” x 2” hair pin supplied in  
kit.  
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B. Attach the right hand and left hand frame brackets  
and the optional ROPS mounting brackets to the out-  
side of the ZT frame as shown in (Figure 8). Use four  
3/8” x 3/4” bolts or (six 3/8” x 1” bolts if ROPS is  
attached) and 3/8” locknuts.Tighten all fasteners, If  
ROPS is attached leave all fasteners slightly lose and  
proceede to next step.  
With the Boot assembly in place make sure the 5/16”  
flange nuts are loose enough to allow the bolts to slide  
in the slotted hole. Place down pressure to the Boot  
squaring it to the dischare chute of the mower. Hold the  
Boot in place and tighten the flange nuts. Rerfer to  
(Figure 6).  
Figure 6  
3/32” x 2” Hair Pin  
Figure 8  
Mounting Lugs  
(6) 3/8” x 1” Bolts & 3/8” Locknuts w/ROPS  
(4) 3/8” x 3/4” Bolts & 3/8” Locknuts wo/ROPS  
Optional L.H. ROPS Bracket  
L.H. Frame Bracket  
ZT  
Frame  
Boot Rod  
ZT  
Frame  
R.H. Frame Bracket  
Optional R.H. ROPS Bracket  
Boot Assembly  
(6) 3/8” x 1” Bolts & 3/8” Locknuts w/ROPS  
(4) 3/8” x 3/4” Bolts & 3/8” Locknuts wo/ROPS  
3-3 Installing the Frame  
C. Re-install the ROPS into the ROPS mounting  
brackets and bolt to the frame using the four 1/2” x 3-  
1/4” bolts and 1/2” locknuts originally used to mount to  
the rear bumper. Tighten all mounting fasteners.  
See ( Figure 9).  
In order to mount the grass catcher frame to the ZT  
it will be necessary to remove the rear bumper from  
the machine. Refer to (Figure 7). NOTE: These  
instructions are written assuming the machine is  
equipped with the Optional ROPS attached.  
Figure 9  
R.H. Frame Bracket  
ROPS  
A. Begin by removing the four 1/2” x 3-1/4” bolts and  
1/2’ lock nuts that hold the ROPS in the mounting  
brackets. Retain these fasteners for re-installation.  
Slide the ROPS out of the brackets and lay aside.  
Remove the six 3/8” x1” bolts (four 3/8” x 7/8” bolts if  
ROPS is not attached) and 3/8” lock nuts attaching the  
rear bumper to the frame. Retain these fasteners for re-  
installation. Remove the bumper.  
Figure 7  
3/8” x 1” Bolts w/ROPS  
3/8” x 7/8”Bolts wo/ROPS  
1/2” x 3-1/4”  
Bolts  
ROPS  
ROPS  
Mounting  
Bracket  
R.H.  
Rear  
Bumper  
ROPS  
Optional R.H. ROPS  
Bracket shown  
1/2” x 3-1/4” Bolts  
1/2” Locknuts  
2 per side  
Mounting  
Bracket  
L.H.  
1/2” x 3-1/4” Bolts  
11  
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D. Place the lower frame assembly to the ends of the  
frame bracket s as shown in (Figure 10). Use Four 3/8”  
x 3/4” bolts and 3/8” Nyloc locknuts from the hardware  
package.  
Figure 13  
Inlet Tube  
Figure 10  
Frame Bracket  
Ends  
3/8” x 3/4” Bolts  
3/8” Nyloc Locknuts  
Inlet Tube Lip  
Top Assembly  
C. After the inlet tube is in place attach the 6” hose to  
the inlet tube and the boot assembly. Use the two large  
hose clamps supplied in the bag of hardware. For best  
collection results, trim hose so there is no more than 2  
inches excess hose with mower deck in the lowest  
position. Refer to (Figure 14).  
Lower Frame  
Assembly  
Figure 14  
Hose Clamps  
3-4 Installing the Top and Inlet Tube  
A. Place the top assembly on the upper frame  
assembly so the hinge areas are located between the  
hinge lugs on the upper frame assembly. Align the  
holes and insert a 5/16” x 2-1/2” bolts and two 5/16”  
nyloc nuts. Do not overtighten the nut, the top  
assembly should raise and lower freely. Refer to  
(Figure 12).  
Figure 12  
5/16”Nylock nut  
Top Assembly  
3-5Installation/ RemovalofCollection  
Bags  
A. To install the bag onto the ring, first install the ring end caps  
onto both ends of the ring. Place the seam openings of the bag  
onto the bag ring openings and slide the bag around the ring  
until the bag is completely on the ring. Continue to slide the bag  
around the ring until the seam opening in the bag is opposite  
thegapin the bagring. Referto (Figure 15)  
Hinge Lugs  
Figure15  
5/16” x 2-1/2 bolt  
Ring End Caps  
Upper  
Frame  
Assembly  
Bag Ring  
B. Locate the inlet tube and install to the top assem-  
bly. To install raise the lid and place the smooth end of  
the tube through the hole. Push the tube through the  
hole and firmly apply pressure until the lip has seated  
against the inside of the top. Refer to (Figure 13)  
Location of  
Bag Ring End  
Caps after  
installation  
(Under Fabric)  
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B. Install the completed assemblies into the support  
frame and close the plastic top. Refer to (Figure 16)  
3-6 Blade Installation  
Note:Blade kits will either have two 18.1”  
long blades for the 36” mower deck or two  
21.1” long blades for the 42” mower deck.  
Figure 16  
WARNING!  
WHEN IT IS NECESSARY TO RAISE THE  
DECK OR MOWER FOR SERVICE OR MAIN-  
TENANCE, TO AVOID SERIOUS INJURY  
OR DEATH, STOP ENGINE, SET PARKING  
BRAKE, REMOVE IGNITION KEY AND  
SPARK PLUG WIRES AND SECURELY SUP-  
PORT THE DECK OR MOWER BEFORE  
WORKING UNDERNEATH.  
A. Lift Deck and secure in raised position.  
B. Begin by removing the standard blades.  
C. Remove bolt, cup washer and blade from  
shaft.  
D. Install the new parallel uplift blades to the  
spindle with the curved part of the blade  
pointing up.  
E. Install blades with the concave side of the  
cup washer against the blade. Be sure the  
blades are installed with the uplifts and  
cutting edges in the proper directions.  
Tighten the blade bolt to 76 ft-lbs  
torque.  
Bags Installed into  
Support Frame  
Refer to (Figure 17).  
Figure 17  
Nut on top  
of Sheave  
Spindle  
Blade  
Cup Washer  
Blade Bolt  
Always use original Bush Hog Parts and  
refer to the mowers operators manual for  
blade maintenance.  
13  
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4-3 Emptying the Collection Bags  
SECTION IV  
OPERATING INSTRUCTIONS  
WARNING!  
To determine when the collection bags are  
full, follow the following steps:  
4-1 General Safety  
A. Stop the forward movement of the mower.  
B. Disengage the mower deck.  
Only qualified people familiar with this operator’s manu-  
al and the mower’s operator’s manual should operate  
this machine.  
C. Turn the Ignition off and remove key.  
D. Engage the parking brake.  
E. Once the parking brake has been engaged, and  
only then, walk behind the mower and check the  
collection bags by lifting the plastic top.The load  
in the bags should not exceed the height of the  
installed bags.  
4-2 Operation and Tips on Mowing  
A. Perform BEFORE EACH USE maintenance list  
in paragraph 5-1.  
F. Slide the bag out and turn the bag over to deposit  
the clippings.  
B. Start mower.  
C. With the mower engine at high speed, engage the  
mower deck.  
G. To empty the bag, remove the bag by slid-  
ing rearward. Grasp the strap on the bottom  
of the bag, turn it upside down and empty the  
collected debris. Repeat for the other bag. Reinstall  
both bags and line with plastic bags if desired,  
close the top.  
NOTE: If the collection system does not appear to be  
collecting the grass clippings, disengage the deck, then  
engage the parking brake and turn the engine off. pro-  
ceed to Section 4-3.  
NOTE: Do not allow collection bags to become over  
filled as potential damage may occur to your equip-  
ment. Also, be sure to clean the hood and screen as  
needed.  
To obtain the maximum effectiveness from your collec-  
tion system the tips listed below should be  
followed:  
…Larger Machine With Grass Catcher  
Remember that the mower is longer and wider with this  
attachment installed. By turning too sharpley in con-  
fined places you may damage the grass catcher or  
mower.  
4-4 Clearing Obstructions from  
Grass Catcher  
WARNING!  
Never perform this procedure with the  
engine running! To do so could result in  
severe injury or death.  
…Trimming  
Always trim with the left side of the mower. Do not trim  
with the right side of the mower because you could  
damage the boot assembly and collection tube.  
…Cutting Height  
A. Stop the forward movement of the mower.  
B. Disengage the mower deck.  
Do not set the mower cutting height too low because  
long grass surrounding the mower can prevent air from  
getting under the mower, the bagging system will plug.  
…Cutting Frequency  
C. Turn the Ignition off and remove key.  
D. Engage the parking brake.  
E. Check the collection bags and empty if they are full.  
Refer to step 4-3.  
Cut the grass often, especially when it grows rapidly.  
You will have to cut your grass twice if it get excessively  
long.  
F. Remove the boot assembly from the deck by  
removing the boot rod and hair pin (refer to Figure  
6). Use a stick or simular object to remove the  
obstruction from the mower, boot assembly or col-  
lection tube.  
…Bagging Long Grass  
Excessively long grass is heavy and may not be pro-  
pelled completely into the grass bags. If this happens,  
the discharge tube and chute may plug. To avoid plug-  
ging the bagging system, mow the grass at a high  
height of cut, the lower the mower to your normal mow-  
ing height and repeat the bagging process.  
…Bagging Wet Grass  
G. After the obstruction is removed re-attach the  
boot assembly to the deck.  
H. Resume mowing.  
4-5 Removing the Grass Catcher  
Always try to cut grass when it is dry because your lawn  
will have a neat apperance. If you must cut wet grass,  
use the conventional discharge feature of the mower.  
Several hours later, when the clippings are dry, install  
the grass catcher and vacuum up the grass clippings.  
…Signs of Plugging  
WARNING!  
This machine should NEVER be in operation with  
the mower discharge opening uncovered. Thrown  
objects from an uncovered discharge opening  
could impact the operator or bystanders resulting  
in injury or death. Also contact with blade could  
result in injury or death.  
As you are bagging, a small amount of grass clippings  
normally blow out the front of the mower. an excessive  
amount of clippings blowing out indicates that the bags  
are full or plugged.  
Never operate this machine unless the discharge  
opening is covered by the original grass deflector  
or the complete grass catcher is installed.  
14  
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A. Remove the collection hose and boot assembly  
from the deck and the inlet tube by loosening the  
hose clamp and sliding the hose off the inlet tube..  
SECTION V  
MAINTENANCE  
B. Raise the top and remove bags, if bags contain  
debris empty them. Lay bags aside and close top.  
With the aid of another worker lift the grass catcher  
frame and top assembly from the hitch.  
NOTE: The grass catcher hitch does not need to be  
removed from the mower.  
5-1 Maintenance Checklist  
Before each use:  
1. Check blades and spindles to be sure that no for-  
eign objects, such as wire or steel strapping  
bands, are wrapped around them.  
C. Re-attach the original grass delector. Refer to  
(Figure 18). If the original grass deflector has been  
misplaced, lost or damaged please see your nearest  
Bush Hog Dealer and order a replacement grass  
deflector kit before operating this machine.  
2. Inspect blades for wear. Replace if necessary. If it  
is necessary to sharpen blades, remove the  
blades from the spindles before sharpening. DO  
NOT sharpen blades while still attached to the  
mower.  
Figure 18  
3. Make sure all shields are in place and in good  
condition. Repair or replace any missing or dam-  
aged shields.  
1/8” x 1” Cotter Pins  
3/8” Flatwashers  
4. Listen for abnormal sounds, which might indicate  
loose parts, damaged bearings, or other dam-  
age.Correct any deficiency before continuing operation.  
5. Check for wear or deterioration of the hose. If there  
are any portions of the hose that have been torn or  
worn through, replace with genuine BUSH HOG parts.  
After Each Use:  
Original Grass Deflector  
Attaching Pin  
1. Clean all debris from machine especially from the  
collection bags, and off of safety decals. Replace any  
missing or illegible decals.  
2. Inspect the unit for worn or damaged compo-  
nents. Repair or replace before next use. Any  
replacement component installed during repair  
shall include the component’s current safety  
decal specified by the manufacturers to be  
affixed to the component.  
4-6 Removal of the Weight Kit  
WARNING!  
The front weight and holder brackets must  
be removed when the ZT is in use without  
the grass catcher attached.  
Operation of the ZT with the weight kit in  
place without the grass catcher could  
cause loss of traction and steering control  
resulting in injury or death.  
Parts And Service Information  
Bush Hog Grass Catcher owners should record the  
name and telephone number of their dealer. Your deal-  
er will be happy to supply replacement parts, acces-  
sories and do any service or repairs to your Grass  
Catcher. If for any reason your dealer is unable to ser-  
vice your Grass Catcher or supply replacement parts,  
contact Bush Hog and include the following information  
from the serial number plate:  
A. Begin by removing the two pan head screws that  
secure the foot panel to the frame front crossmember  
(Figure 2). Retain the fasteners for reinstallation. Lift  
the floor panel off the frame and lay aside for reinstalla-  
tion.  
B. Remove the weight from the weight brackets See  
(Figure 4).  
NOTE: The front weight is 3” x 4” x 18” long and  
weighs approximately 60 pounds. If you are not  
capable of lifting 60 pounds with ease, get help to  
perform this step.  
Model Number______________________________  
C. Remove the weight mounting brackets.  
D. Re-install the foot panel.  
15  
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5-2 Recommended Maintenance  
Schedule  
Storage  
Storing the Grass Catcher  
1. Clean the Grass Catcher; refer to Cleaning the  
Grass Catcher.  
Maintenace Service  
Intrevals  
Maintenace Procedure  
Inspect the Grass Catcher  
Clean the Grass Catcher  
2. Inspect the Grass Catcher for damage; refer to  
Inspecting the Grass Catcher.  
3. Make sure the grass bags are empty and thoroughly  
dry.  
After first 10 hours of  
operation  
4. Store the Grass Catcher in a clean, dry place, out of  
direct sunlight. This protects the plastic parts and  
extends the life of the bagger. If you must store the  
bagger outside, cover it with a weatherproof cover.  
Before each use  
Before storage  
Inspect the Grass Catcher  
Clean the Grass Catcher  
SECTION VI  
TIPS  
Inspecting the Grass Catcher  
Inspect the bagger attachment after the first 10 hours of  
operation, and monthly thereafter.  
1. Check the chute, discharge tube, and the bagger top.  
Replace these parts if they are cracked or broken.  
2. Tighten all nuts, bolts, and screws.  
3. Under normal use the bags will deteriorate and wear.  
Inspect the grass bags for deterioration.  
AND  
TROUBLESHOOTING  
1. When the bags get full, there will be slight blowout  
from the front right corner of the Grass Catcher.  
Emptying the bags at this point will minimize the  
potential for the tube to plug.  
2. If there is excessive blowout from the deck, check to  
make sure that the rear screen in the hood is clear of  
grass build up. It is recommended that the screen  
and mesh portions of the bags be cleaned regularly to  
maintain proper air flow. This is especially important in  
wet conditions.  
CAUTION!  
You or bystanders could be severely injured by  
flying debris or thrown objects that may pass  
through torn, worn or deteriorated grass bags.  
Frequently check the grass bags for holes, rips,  
wear, and other deterioration.  
3. During dry conditions check engine air cleaners and  
clean cooling fins more frequently. The Grass Catcher  
has been designed to minimize the impact of dust and  
debris on the mower, but bagging can be a dirty envi-  
ronment.  
Do not wash the grass bags.  
If the bag has deteriorated, install new grass bags  
supplied by the manufacturer of this bagger  
attachment.  
4 Maintaining a ground speed that does not pull down  
the engine RPM will allow for the highest productivity  
and best quality of cut. Bogging the engine RPM down  
by going too fast will cause plugging and quality of cut  
issues.  
Inspecting the Mower Blades  
Refer to your mower Operator’s Manual for complete  
blade maintenance.  
5. When storing the bagger, it is recommended that any  
grass build up in the tubes be cleaned out.  
Caring for the Grass Bags  
Washing the grass bags is not recommended.  
Under normal use the bags will deteriorate and wear. To  
prevent rapid deterioration of the bag material, store the  
bags where they will dry completely after each use.  
Cleaning the Grass Catcher  
1. After each use, remove and wash the inside and out  
side of the Grass Catcher top, discharge tube, chute,  
and the underside of the mower, using water sprayed  
from a garden hose. Use a mild automotive detergent  
to remove stubborn dirt.  
2. Make sure you remove matted grass from all parts.  
3. After washing, let all of the parts dry thoroughly. Do  
not wash the grass bags.  
16  
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TORQUE SPECIFICATIONS  
Proper toque for American fasteners used on Bush Hog equipment.  
Recommended Torque in Foot Pounds (Newton Meters).*  
AMERICAN  
BOLT DIAMETER  
Bolt Head Markings  
WRENCH  
(IN.) “B” AND  
THREAD SIZE  
SAE  
SAE  
SAE  
SIZE (IN.) “A”  
GRADE 2  
GRADE 5  
GRADE 8  
7/16  
7/16  
1/4 - 2O UNC  
1/4 - 28 UNF  
5/16 - 18 UNC  
5/16 - 24 UNF  
3/8 - 16 UNC  
3/8 - 24 UNF  
7/16 - 14 UNC  
7/16 - 20 UNF  
1/2 - 13 UNC  
1/2 - 20 UNF  
9/16 - 12 UNC  
9/16 - 18 UNF  
5/8 - 11 UNC  
5/8 - 18 UNF  
3/4 - 10 UNC  
3/4 - 16 UNF  
7/8 - 9 UNC  
6 (7)  
8 (11)  
10 (13)  
12 (16)  
14 (18)  
6 (8)  
1/2  
11 (15)  
17 (23)  
25 (33)  
1/2  
13 (17)  
19 (26)  
27 (37)  
SAE Grade 2  
(No Dashes)  
9/16  
20 (27)  
31 (42)  
44 (60)  
9/16  
23 (31)  
35 (47)  
49 (66)  
5/8  
32 (43)  
49 (66)  
70 (95)  
5/8  
36 (49)  
55 (75)  
78 (106)  
3/4  
49 (66)  
76 (103)  
106 (144)  
120 (163)  
153 (207)  
172 (233)  
212 (287)  
240 (325)  
376 (509)  
420 (569)  
606 (821)  
668 (905)  
909 (1232)  
995 (1348)  
1019 (1381)  
1288(1745)  
1444 (1957)  
1817 (2462)  
2013 (2728)  
2382 (3228)  
2712 (3675)  
3161 (4283)  
3557 (4820)  
3/4  
55 (75)  
85 (115)  
7/8  
70 (95)  
109 (148)  
122 (165)  
150 (203)  
170 (230)  
266 (360)  
297 (402)  
430 (583)  
474 (642)  
644 (873)  
705 (955)  
721 (977)  
795 (1077)  
890 (1206)  
1120 (1518)  
1241 (1682)  
1470 (1992)  
1672 (2266)  
1950 (2642)  
2194 (2973)  
7/8  
79 (107)  
97 (131)  
110 (149)  
144 (195)  
192 (260)  
166 (225)  
184 (249)  
250 (339)  
274 (371)  
280 (379)  
354 (480)  
397 (538)  
500 (678)  
553 (749)  
655 (887)  
746 (1011)  
870 (1179)  
979 (1327)  
15/16  
15/16  
1-1/8  
1-1/8  
1-5/16  
1-5/16  
1-1/2  
1-1/2  
1-1/2  
1-11/16  
1-11/16  
1-7/8  
1-7/8  
2-1/16  
2-1/16  
2-1/4  
2-1/4  
SAE Grade 5  
(3 Dashes)  
7/8 - 14 UNF  
1 - 8 UNC  
1 - 12 UNF  
1 - 14 UNF  
1-1/8 - 7 UNC  
1-1/8 - 12 UNF  
1-1/4 - 7 UNC  
1-1/4 - 12 UNF  
1-3/8 - 6 UNC  
1-3/8 - 12 UNF  
1-1/2 - 6 UNC  
1-1/2 - 12 UNF  
Wrench  
Size “A”  
SAE Grade 8  
(6 Dashes)  
Proper torque for metric fasteners used on Bush Hog equipment.  
Recommended torque in foot pounds (Newton Meters).*  
METRIC  
—WRENCH  
BOLT  
SIZE  
DIA.  
ASTM  
4.6  
ASTM  
8.8  
ASTM  
9.8  
ASTM  
10.9  
(mm) “A”  
(mm) “B”  
8
5
1.8 (2.4)  
3 (4)  
5.1 (6.9)  
8.7 (12)  
21.1 (29)  
42 (57)  
73 (99)  
116 (157)  
181 (245)  
6.5 (8.8)  
11.1 (15)  
27 (37)  
10  
13  
16  
18  
21  
24  
30  
33  
36  
41  
46  
6
Wrench  
Size “A”  
8
7.3 (10)  
14.5 (20)  
25 (34)  
40 (54)  
62 (84)  
122 (165)  
8.8  
10  
12  
14  
16  
20  
22  
24  
27  
30  
53 (72)  
74 (100)  
118 (160)  
167 (226)  
325 (440)  
443 (600)  
563 (763)  
821 (1112)  
1119 (1516)  
93 (126)  
148 (201)  
230 (312)  
449 (608)  
611 (828)  
778 (1054)  
1138 (1542)  
1547 (2096)  
Numbers appearing on bolt heads  
indicate ASTM class.  
*Use 75% of the specified torque value for plated  
fasteners. Use 85% of the specified torque values  
for lubricated fasteners.  
211 (286)  
418 (566)  
17  
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