Broilmaster Gas Grill SBB 2804 User Manual

SBB2804-1 Gas Grill With Surround  
Owner’s Manual  
GAS-FIRED  
Page 1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Congratulations!  
Welcome to the beauty and durability of a Superb by Broilmaster®  
Gas Grill.  
At Broilmaster, we continually strive to enhance the performance  
and quality of our products for your grilling enjoyment. Every ef-  
fort will be made to ensure that Broilmaster continues to be your  
choice as the grill of the future.  
Whether you are at the lake or in the privacy of your own back-  
yard, the Superb by Broilmaster® Gas Grill performs far beyond  
the ordinary and is designed to provide your family with years of  
outdoor cooking pleasure.  
Thank You!  
Broilmaster® is a registered trademark of  
Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Telephone 800-851-3153  
SBB00104-1-1107  
Page 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TABLE OF CONTENTS  
Congratulations!  
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your  
Superb by Broilmaster® Gas Grill.  
SECTION  
PAGE  
Hardware Package ........................................................................................................................................ 5  
Parts View ..................................................................................................................................................... 6  
Parts List ....................................................................................................................................................... 7  
Grill Assembly .............................................................................................................................................. 8  
Surround Location, Connections, and Safety ............................................................................................... 9  
Enclosure Construction Guidelines ..............................................................................................................10  
Surround Assembly ......................................................................................................................................11  
Surround and Grill Assembly ............................................................................................................... 11 - 12  
Rotisserie Installation .................................................................................................................................. 13  
Alternate Match Lighting ............................................................................................................................ 14  
Rotisserie Operation .................................................................................................................................... 15  
Propane Gas Grills .............................................................................................................................. 16 - 17  
Gas Conversion to Liquid Propane Gas ...................................................................................................... 18  
Operation ............................................................................................................................................. 19 - 20  
Maintenance ................................................................................................................................................ 21  
Troubleshooting .......................................................................................................................................... 22  
Warranty Terms ........................................................................................................................................... 23  
Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas  
type. This information is provided on a product identification label located on the rear panel of  
grill. For your convenience, complete this section for future reference when contacting your  
dealer.  
Model No.  
Dealer  
Serial No.  
Dealer Phone No.  
Date of Purchase  
Gas Type: Propane  
Natural  
Page 4  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
HARDWARE PACKAGE  
SBB00104-1-1107  
Page 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS VIEW  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Cus-  
tion when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.  
1
2
3
3
4
10  
12  
5
11  
9
7
13  
8
6
14  
15  
16  
17  
18  
19  
22  
20  
21  
24  
23  
25  
26  
27  
26  
23  
27  
29  
31  
32  
34  
28  
30  
35  
32  
33  
33  
Page 6  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS LIST  
INDEX NO.  
PART NUMBER DESCRIPTION  
1
SBB00014  
SBB00108  
SBB00013  
SBB00078  
SBB00064  
SBB00065  
SBB00067  
SBB00068  
SBB00069  
SBB00092  
SBB00071  
SBB00070  
SBB00109  
SBB00102  
SBB00106  
SBB00051  
SBB00110  
SBB00073  
SBB00075  
SBB00062  
SBB00060  
SBB00059  
SBB00111  
SBB00050  
SBB00091  
SBB00038  
SBB00037  
SBB00030  
SBB00031  
SBB00041  
B101205  
THERMOMETER  
2
LID  
3
NUT AND LID BOLT  
WARMING RACK  
4
5
ROTISSERIE MOTOR  
ROTISSERIE MOTOR BRACKET  
ROTISSERIE ROD  
6
7
8
ROTISSERIE FORKS  
ROTISSERIE ROD BUSHING & SCREW  
JAMB NUT  
9
10  
11  
ROTISSERIE COUNTERBALANCE  
ROTISSERIE ROD HANDLE  
COOKING GRATE  
12  
13  
14  
FLAME TAMER  
15  
FLAME CARRYOVER  
MAIN BURNER  
16  
17  
ROTISSERIE BURNER BACK COVER  
ROTISSERIE ORIFICE LP  
ROTISSERIE ORIFICE NAT  
ROTISSERIE BURNER  
ROTISSERIE ELECTRODE  
ROTISSERIE THERMOCOUPLE  
ROTISSERIE THERMOCOUPLE SHIELD  
MAIN BURNER ELECTRODE  
RADIATION SHIELD  
ROTISSERIE VALVE  
MAIN BURNER VALVE  
MAIN BURNER ORIFICE LP  
MAIN BURNER ORIFICE NAT  
MANIFOLD  
18  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
27  
28  
29  
FLEX LINE  
30  
SBB00049  
SBB00112  
SBB00033  
SBB00032  
SBB00103  
SBB00107  
IGNITOR  
31  
CONTROL PANEL  
32  
BEZELS  
33  
KNOBS  
34  
35  
GREASE TRAY  
SURROUND  
SBB00104-1-1107  
Page 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GRILLASSEMBLY  
Before You Begin  
Recommended Tools  
These items are recommended for the assembly of your grill:  
This grill requires some assembly and installation. Follow all  
instructions.  
If you purchased an accessory with your Superb by Broilmaster®  
Gas Grill, follow the instructions provided with the accessory for  
assembly and installation. If an instruction refers to a step that is not  
required for your grill model, please continue to the next step.  
Phillips screwdriver  
Soapy water solution (to test for leaks)  
Grill Mountings  
Refer to the instructions provided with each accessory for assem-  
bly, installation, and mounting procedures.  
CAUTION: FOR YOUR SAFETY  
Parts may have sharp edges. Wear leather work gloves and  
handle parts carefully during the unpacking, assembly and  
installation.  
Gas Consumption on Grill Burners  
Each Main Burner  
HI  
12,000 BTU/Hr  
6,500 BTU/Hr  
12,000 BTU/Hr  
13,000 BTU/Hr  
5,750 BTU/Hr  
LO  
Rotisserie Burner  
Optional Side Burner  
HI  
LO  
Page 8  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SURROUND LOCATION, CONNECTIONS, AND SAFETY  
CAUTION: THE GRILLAND ITS INDIVIDUAL SHUTOFF  
Surround Kit Location  
VALVE MUST BE DISCONNECTED FROM THE GAS  
Built-In Kits are designed for outdoor use ONLY.  
SUPPLY PIPING SYSTEM DURING ANY SYSTEM  
PRESSURE TESTING AT TEST PRESSURES IN EXCESS  
OF 1/2 PSIG.  
This Built-In Kit is designed for use with SBB2804 Broilmaster®  
gas grills and cannot be used with any other grill or in any other  
capacity.  
Checking for Gas Leaks  
Never install or operate your Built-In Kit in any building, garage,  
or other enclosed area.  
CAUTION: DO NOT USE AN OPEN FLAME TO CHECK  
FOR LEAKS. CHECKING FOR LEAKS WITH AN  
OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION,  
RESULTING IN PROPERTY DAMAGE OR PERSONAL  
INJURY.  
For your safety, the Built-In Kit should not be installed or operated  
under any combustible materials, such as carports, covered  
porches, awnings, or overhangs.  
Never install or use your Built-In Kit in or on any recreational  
vehicle or boat.  
Using the following steps, check for gas leaks during initial  
use and each time your Broilmaster® gas grill or side burner is  
connected to gas or is connected to a cylinder that has not been  
used recently  
CAUTION: THE INSTALLATION AND OPERATION  
OF THIS BUILT-IN KIT AT CLEARANCES LESS THAN  
SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY  
OF FIRE, PROPERTY DAMAGE, OR PERSONAL  
INJURY.  
1. Using dish washing detergent and water, make a soapy  
solution.  
2. Turn OFF the knob on both the grill and side burner’s control  
panel.  
A minimum clearance of twenty-four (24”) inches is required  
from all sides of the island to any combustible material.  
3. Turn ON the gas at the supply. A hissing sound indicates a  
leak. Turn OFF the gas and repair all leaks.  
Examples of combustible materials are patio furniture, fences, or  
the outside of your home.  
4. If no hissing occurs, apply the soapy solution to all gas  
connections.  
The area surrounding the built-in kit should be clear to ensure  
proper ventilation. Do not obstruct the flow of combustion  
and ventilation air in any way. The ventilation openings on the  
enclosure must also remain free and clear of debris.  
5. Look for bubbles. Bubbles indicate a leak.  
6. If there are bubbles, turn OFF the gas and repair all leaks.  
WARNING:DONOTINSTALLOROPERATETHISBUILT-  
IN KIT WHERE GASOLINE OR OTHER FLAMMABLE  
MATERIALS ARE USED OR STORED. FAILURE TO  
COMPLY WITH THIS WARNING COULD RESULT IN  
EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE  
OR PERSONAL INJURY.  
7. Turn the gas ON and repeat the above procedure until all  
leaks are repaired.  
Connection Requirements  
CAUTION: NEVER USE LIQUID PROPANE GAS IN A  
GRILL DESIGNED FOR NATURAL GAS, OR NATURAL  
GAS IN A GRILL DESIGNED FOR LIQUID PROPANE  
GAS. QUESTIONS REGARDING DIFFERENT TYPES OF  
GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS  
COMPANY.  
Installation must conform to local codes or, in the absence of  
local codes, with the National Fuel Gas Code, ANSI Z223.1.  
In Canada, installation shall be in accordance with CAN/CGA-  
B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural  
Gas Installation Code, and local codes where applicable. Consult  
your local gas company or Propane gas dealer for code regulations  
and recommended procedures.  
Broilmaster® gas grills and side burners are NOT equipped with  
pressure regulators. Your NAT gas grill operates at a manifold  
pressure of seven (7”) inches water column.  
SBB00104-1-1107  
Page 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ENCLOSURE CONSTRUCTION GUIDELINES  
Enclosure must be construction from non-combustible material.  
If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of  
the SBB and BSA to mount flush against the enclosure.  
Screws for enclosure mounting have not been supplied. Installer must measure for thickness and purchase and use appropriate hardware  
for installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws and  
fasteners.  
This diagram is only a basic plan for constructing an enclosure for your built-in kit. All construction and installation should comply with  
all local building codes and requirements. Drawing is not to scale.  
MINIMUM REQUIREMENTS  
Key Dimension in Inches  
Key Dimension in Inches  
A
B
C
D
E
38” (Minimum)  
16” (Minimum)  
28” (Minimum)  
27 7/8”  
O
P
14” (Single) - 27 1/2” (Double)  
15 7/16” (Single) - 8 11/16” (Double)  
Q
R
S
13 15/16”  
5” (Minimum)  
24 13/16”  
24 3/4”  
10”  
9 9/32”  
F
12 3/16”  
T
G
H
J
6” (Minimum)  
22 1/2”  
U
V
W
X
Y
Z
2 1/4”  
10 27/32”  
2 3/4”  
K
L
19 13/16”  
9”  
2 1/2”  
1 13/16”  
14 3/8”  
M
N
5 1/32”  
22 3/8” (Single) - 15 5/8” (Double)  
Page 10  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SURROUND ASSEMBLY  
1. Remove the surround from the shipping box and place the  
2. Secure the SBB surround to the enclosure using up to  
eight screws (not provided). See Figure 2.  
SBB surround into position in the constructed enclosure. See  
Figure 1.  
Note: If you have a masonry structure you may need to  
substitute for the appropriate masonry fasteners.  
Figure 1  
Figure 2  
SURROUND AND GRILLASSEMBLY  
3. Slide grill head with flex gas line attached into surround. Make  
sure flex gas line is protruding out surround side. See Figures  
3 and 4.  
Figure 3  
Figure 4  
SBB00104-1-1107  
Page 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SURROUND AND GRILLASSEMBLY  
8. Remove ignitor button, insert AA battery (provided) positive  
4. Attach grill head to surround from inside of the grill  
with four (4) lock washers, and 1/2” screws (provided).  
See Figure 5.  
side facing out, replace ignitor button. See Figure 7.  
Figure 7  
Figure 5  
5. Place flame tamers over burners. Pins on burner box fit through  
holes on flame tamer. See Figure 6.  
6. Place cooking grids into grill. See Figure 6.  
7. Place warming rack on top of grill body side walls.  
See Figure 6.  
Figure 6  
Page 12  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROTISSERIE INSTALLATION  
12. Slide a rotisserie fork onto each end of the spit. See Figure  
The Infrared burner (Rotisserie burner) is for rotisserie cooking  
11.  
only. Warning: Never use the main burners while using the  
Infrared Back Burner, as this could result in igniting the drip-  
pings, or overheating your grill. Remove warming rack and  
cooking grids.  
13. Adjust spacing between rotisserie forks to accommodate your  
food. Tighten the thumbscrews to secure the holding forks.  
14. Slide the bushing onto threaded end of spit. Insert spit into  
slot of motor on left side of grill and place bushing into slot  
on right side of grill. Tighten thumbscrew on bushing.  
See Figure 11.  
9. Remove all components from the carton. See Figure 8.  
Figure 8  
10. Attach the motor bracket to the left side of the grill with two  
(2) lock washers, and 1/4” screws. See Figure 9.  
Figure 11  
15. Screw jamb nut to the threaded side of spit. Slide counterbal-  
ance onto threaded end of spit. The counterbalance will remain  
to the outside of the grill. Screw second jamb nut into the spit  
to hold counterbalance in place. See Figure 12.  
16. Attach handle onto spit. See Figure 12.  
Figure 9  
11. Slide motor into position on motor bracket. See Figure 10.  
Figure 12  
Figure 10  
SBB00104-1-1107  
Page 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ALTERNATE MATCH LIGHTING  
1. Turn the burner control knobs clockwise to the OFF  
position.  
2. Turn ON gas at the source.  
3. Open the grill lid.  
4. Locate the Ignitor Rod, which is permanently attached to the  
inside of the right surround side.  
5. Insert an unlit match into the coiled end of the ignitor rod.  
Light the match.  
6. Insert the ignitor rod through the right hole located on the  
flame tamers of the grill. Position the match near the front  
corner of the burner. See Figure 13.  
7. Turn the left burner control knob counterclockwise to HI.  
8. Iftheburnerfailstolightafter5seconds,turntheburnercontrol  
knob OFF for five minutes then repeat the procedure.  
9. If the burner continues not to light, turn OFF all gas and refer  
to the troubleshooting section of your grill Owner’s Manual.  
Figure 13  
Page 14  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ROTISSERIE OPERATION  
Rotisserie Use  
Using the Ignitor  
Warning: Do not operate the side burner option simultane-  
ously with the rotisserie. The side burner will melt the rotisserie  
handle.  
Caution: If burner fails to light after 5 seconds, turn the burner  
OFF for 5 minutes, to allow the gas to clear, then try again.  
Attention: You must use the control knob that is second from the  
left side of grill to ignite the rotisserie.  
Secure meat firmly to the spit rod with meat holders (It may be  
necessary to tie fowl and rolled roasts to retain their shape for even  
rotation). To ensure proper rotation, it is important to adequately  
balance and fasten the meat or fowl onto the spit rod.  
1. Turn the control knob clockwise  
tion.  
to the OFF posi-  
2. Turn ON gas supply to grill.  
3. With the grill lid open, push and turn the rotisserie control  
knob counterclockwise to ON.  
4. Push and hold the ignitor button until the rotisserie burner  
ignites.  
Before heating the grill, rotate the spit rod and meat manually a  
few times. If out of balance, attach the counterbalance assembly  
to the spit to even out the weight and rotate again.  
During cooking, adjust the meat holders if the meat shrinks and  
pulls away from the spit rod. Use gloves and caution to prevent  
burns.  
Attention: When igniting the rotisserie burner, hold rotisserie  
control knob in for 30 seconds in order to energize the thermo-  
couple.  
Be certain that the rotisserie brackets and motor are secured in place,  
then light the burner and close the grill lid for preheating.  
5. If rotisserie burner does not ignite, turn rotisserie control knob  
After preheating, place the loaded spit rod into position. Start the  
rotisserie motor and make certain the food is properly balanced.  
Close the grill lid.  
clockwise  
to the OFF position. Turn OFF gas supply  
to grill. Refer to Troubleshooting section in this manual.  
Before rotisserie cooking you will need to remove the warming rack  
and the Cooking Grids from your grill. When Rotisserie Cooking  
you can place a Cooking pan under the food to be cooked. This will  
capture the drippings and keep your grill clean of excess grease  
which could cause a fire. Use caution when moving a cooking pan  
containing hot oils.  
Note: Beef and pork roasts and certain types of fowl will release  
a considerable amount of fat and juice in the process of cooking  
and are therefore “self-basting.” Lean meat and chicken will taste  
better if basted occasionally with melted butter, margarine, salad  
oil, barbeque sauce or a sauce of your own preference.  
The exact degree of “doneness” can be determined by the use of  
a meat thermometer.  
The Rotisserie Motor is rated to turn a maximum load of  
12 pounds.  
ROTISSERIE COUNTERBALANCE  
Warnings:  
Never use the Rotisserie Motor in the rain, and never use it if it  
has become wet.  
Always use a grounded three-prong outlet and a three-prong exten-  
sion cord to energize the Rotisserie Motor.  
Never alter or remove the grounding prong on the Rotisserie Power  
Cord, as an electric shock hazard would then result.  
Never permit an electrical supply cord or gas supply line to  
contact any heated surface of this grill.  
WARNING  
The Rotisserie Motor must be electrically grounded in accordance  
with local codes or, in the absence of local codes, with the National  
Electric Code, ANSI/NFPA 70. Keep the Rotisserie Motor electric  
cord away from the heated surface of the grill. Do not operate the  
Rotisserie with a damaged cord or plug, or if the Rotisserie malfunc-  
tions or has been damaged in any manner. Call the Customer Service  
for replacement. The power supply cord has a 3-prong grounded  
plug. For your personal safety do not remove the grounding prong.  
It must be plugged into a mating 3-prong grounding type receptacle,  
grounded in accordance with the National Electrical Codes and lo-  
cal codes and ordinances. If an extension cord is used, it must be  
properly grounded and suitable for use with Outdoor Appliances.  
Keep the extension cord connection dry, off of the ground and out  
of the reach of children. When the Rotisserie Motor is not in use,  
remove and store in a dry area.  
Figure 14  
SCREW JAMB NUTS ONTO ROD UNTIL SNUG AGAINST  
COUNTERBALANCE. COUNTERBALANCE CAN BE  
ADJUSTED VERTICALLY FOR BEST WEIGHT DISTRIBU-  
TION.  
SBB00104-1-1107  
Page 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PROPANE GAS GRILLS  
Grill Location  
4. Provided with a shutoff valve terminating in a valve outlet as  
specified in the Standard for Compressed Gas Cylinder Outlet  
and Inlet Connections, ANSI CGA-V-1.  
5. Provided with a plug to effectively seal off the cylinder outlet  
when the cylinder is being stored or transported.  
When choosing the ideal location for your Superb by Broilmaster®  
Gas Grill, remember this grill is designed for outdoor use ONLY.  
You should never install or operate your grill in any building,  
garage, or other enclosed area.  
6. Provided with a collar to protect the cylinder valve.  
For your safety, this grill should not be installed or operated under  
any combustible materials, such as carports, covered porches,  
awnings, or overhangs.  
Caution: Do not use a propane gas cylinder which has a ca-  
pacity greater than twenty (20) pounds with this grill and side  
burner.  
Never install or operate your grill in or on any recreational vehicle  
or boat.  
Propane Cylinder Safety  
Liquid Propane (LP has a long history of safe use when the safety  
precautions provided in this manual are followed.  
CAUTION: The installation and operation of this grill at  
clearances less than specified below may lead to the possibility  
of fire, property damage, or personal injury.  
Failure to follow these safety precautions could result in a fire  
or explosion causing property damage or personal injury.  
Some examples of combustible materials are a wall, a fence, patio  
furniture, or the wall of your home.  
Propane gas cylinders should always be handled, stored, and trans-  
ported with extreme caution in a secured upright position.  
The area surrounding the grill should be clear to ensure proper  
ventilation. Do not obstruct the flow of combustion and ventilation  
air in any way. The ventilation openings on the propane cylinder  
enclosure must also remain free and clear of debris.  
Never attempt to use or repair a propane gas cylinder that has been  
damaged. Never attempt to use or repair a cylinder with a faulty or  
damaged valve outlet.Acylinder that has been dropped, dented, or  
otherwise damaged must be replaced.  
Portable grills should be level and positioned away from direct  
wind prior to each use.  
Apropane gas cylinder should never be transported in the passenger  
area of a vehicle.  
WARNING: Do not install or operate this grill where gaso-  
line or other flammable materials are used or stored. Failure  
to comply with this warning could result in explosion or fire  
causing property damage or personal injury.  
Keep cylinders out of direct sunlight and never apply any other  
source of direct heat to them.  
When refilling your cylinder, always insist on a reputable, quali-  
fied gas dealer. Your propane gas cylinder is filled by weight, and  
should never exceed eighty (80%) percent of its weight limit. If  
the cylinder is not completely empty, the gas dealer must make  
necessary adjustments to ensure it is not overfilled. Never use an  
overfilled Propane gas cylinder.  
Gas Type  
Never use Liquid Propane (LP) gas with a grill designed for Natural  
gas, or Natural gas with a grill designed for Liquid Propane gas.  
The type of gas required for your grill can be determined from the  
product identification label located on the grill’s right side panel  
of the cart. Questions regarding different types of gases should be  
directed to your gas supplier.  
Cylinder Storage  
Your grill must be stored outdoors in a well ventilated area if the  
cylinder is attached to it.  
Cylinder Requirements  
Your Superb by Broilmaster® Gas Grill requires a standard twenty  
(20) pound propane gas cylinder.  
Disconnected cylinders must have a threaded valve plug tightly  
installed and must not be stored in any building, garage, or other  
enclosed area.  
Flammable materials (gasoline, grill covers, etc.) must not be stored  
in the cylinder enclosure.  
The maximum height allowable for a replacement cylinder is ap-  
proximately twelve (12”) inches (30.5 centimeters).  
Always store Propane cylinders in a secured upright position, out  
of reach of children.  
The propane gas cylinder must be:  
1. Constructed and marked in accordance with the specifications  
for LP gas cylinder of the U.S. Department of Transportation  
(D.O.T.) or the National Standard of Canada, CAN/CSA-B339,  
Cylinders, Spheres, and Tubes for Transportation of Dangerous  
Goods; and Commission as applicable.  
2. Provided with a listed overfilling protection device (OPD).  
3. Provided with a listed safety device having direct access with  
the vapor space of the cylinder and the cylinder supply system  
must be arranged for vapor removal.  
Connection Requirements  
Caution: Never use Liquid Propane (LP) gas in a grill designed  
for Natural gas, or Natural gas in a grill designed for Liquid  
Propane gas. Questions regarding different types of gases  
should be directed to your local gas supplier.  
Page 16  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PROPANE GAS GRILLS (cont.)  
Installation must conform to local codes or, in the absence of local  
codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada,  
installation shall be in accordance with CAN/CGA-B149.2 Propane  
Installation Code, or CAN/CGA-B149.1 Natural Gas Installation  
Code, and local codes where applicable. Consult your local gas  
supplier or propane gas dealer for code regulations and recom-  
mended procedures.  
Warning: Superb by Broilmaster® Gas Grills require Liquid  
Propane (LP) cylinders equipped with an Overfill Protection  
Device (OPD). An overfilled or improperly filled Propane  
cylinder can be dangerous.  
Always use the pressure regulator and hose assembly supplied with  
your Propane gas grill.  
Figure 15  
Note: Not all valve and cylinder combinations are compatible.  
Check warning tag on valve and cylinder as well as external  
fitting threads.  
Attach the pressure regulator to the Propane gas cylinder’s valve  
using the plastic handwheel. Tighten in a clockwise motion to  
achieve a gas tight seal. See Figure 16.  
All Broilmaster pressure regulators and hose assemblies require  
Propane cylinders with a Type 1 connection device as illustrated.  
See Figure 16.  
Pressure Regulator and Hose Assembly  
The pressure regulator has an outlet pressure of not more than  
eleven (11”) inches water column. It must be connected to the  
Propane gas cylinder’s female valve outlet before the grill can be  
operated.  
Caution: Operation of a propane gas grill without the  
pressure regulator and hose assembly will cause gas leaks which  
could lead to fire or explosion, resulting in property damage  
or personal injury.  
Figure 16  
Caution: Do not use a wrench or any other tool to tighten. Use  
of a wrench or other tool will damage the plastic handwheel.  
The pressure regulator’s fitting must remain clean and free of  
nicks and scratches. A dirty, nicked or scratched fitting can cause  
a gas leak, resulting in an explosion or fire. Use only genuine  
Broilmaster® replacement parts unless otherwise specified by the  
manufacturer.  
Connecting to Propane Gas / Cylinder Retention Means  
Attention: Propane gas cylinders that are acceptable for use with  
this grill must comply with “Cylinder Requirements” section and  
Connection Requirements” section (Pages 16 - 17.)  
Open caddy door. Position the cylinder in the opening at the bottom  
of the caddy. See Figure 15.  
If you are using natural gas or a fixed fuel propane gas supply  
a 3/8 NPT flare is provided for LP tank. Check for gas leaks as  
discussed in the “Checking for Gas Leaks” Section of this manual  
on page 9.  
Figure 17  
To disconnect the Propane gas cylinder, turn OFF the cylinder’s  
valve and the grill’s control valve. Remove the regulator by turning  
the plastic handwheel counterclockwise.  
SBB00104-1-1107  
Page 17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GAS CONVERSION TO LIQUID PROPANE GAS  
A conversion kit to liquid propane (LP) gas is included with your  
grill.  
grill. You must contact a qualified repair person.  
14. Replace back panel (5 Phillips screws from step 8).  
15. Replace all control knobs with allen wrench.  
16. Apply the completed conversion label adjacent to the rating  
plate label on the rear panel of the grill.  
17. Ignite burners on grill and observe flame pattern. If flame is  
yellow in color or flame is lifting off burner, the air shutter on  
burners will require adjustment.  
1. Remove cooking grids and flame tamer from grill.  
2. Use allen wrench supplied in conversion kit to remove control  
knobs.  
3. Remove control panel (4 Phillips screws).  
18. Turn OFF (but do NOT remove) LP gas supply to grill.  
19. Loosen (but do NOT remove) two (2) Phillips screws at end  
of each burner. Lift upward and pivot burner out of grill.  
20. Loosen Phillips screw at air shutter. Air shutter for LP gas  
should have about 1/8” opening. Open air shutter for a yellow  
flame or close air shutter for a lifting flame. Tighten Phillips  
screw at air shutter.  
21. Replace burners into grill. Tighten two (2) Phillips screws at  
end of each burner.  
22. Ignite burners on grill to verify burner flame characteristics.  
Installation must conform to local codes or, in the absence of local  
codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada,  
installation shall be in accordance with CAN/CGA-B149.1 Natural  
Gas Installation Code, and local codes where applicable. Contact  
your local gas company for code regulations, recommended pro-  
cedures, and the installation of your grill’s gas supply line.  
Figure 18  
4. Use a 7mm socket or wrench to remove all natural gas orifices  
marked 53 from gas valves.  
5. Install LPgas orifices marked 1.02 into gas valves.Apply pipe  
compound to threads on orifices prior to installation.  
6. Attach left side of control panel to grill with two (2) Phillips  
screws from Step 3. Carefully insert left burner orifice into left  
burner. Continue to carefully insert the remaining orifices into  
the burners. Attach right side of control panel to grill with two  
(2) Phillips screws from Step 3.  
7. The low input adjustment screws are located inside the main  
burner valve stems. Use small screwdriver supplied in conver-  
sion kit to turn each adjustment screw clockwise 1/4 turn (90  
degrees).  
The valve stem that is second from the left side of the grill is  
the rotisserie valve stem and it will not be adjusted.  
8. Remove rotisserie burner back cover (5 Phillips screws - four  
on the back and one on inside top of the back of the grill).  
9. Use a 14mm wrench or adjustable wrench to remove natural  
gas rotisserie orifice marked 1.51 from orifice fitting.  
10. Install LPgas rotisserie orifice marked 1.02 into orifice fitting.  
Apply pipe compound to threads on orifice prior to installa-  
tion.  
11. Remove the flexible gas line from manifold.  
12. Connect the hose and regulator (no included) to manifold with  
an adjustable wrench. Please contact your dealer to order the  
necessary parts for your Broilmaster grill.  
13. Attention: Before lighting your grill check all gas connections  
including the adjustment screws in valve stems for gas leaks  
with a soapy water mixture.  
Caution: Do not use the grill if a gas leak is detected until gas  
leak is corrected. If a gas leak can not be stopped, do not use  
Page 18  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
OPERATING INSTRUCTIONS  
Checking for Gas Leaks  
Using Matches  
Check for gas leaks every time you connect your Superb by  
Broilmaster® propane gas grill to a Propane gas cylinder, when a  
connected cylinder has not been used recently, or when either a  
natural or propane grill is being used for the first time.  
Caution: If a burner fails to light after 5 seconds, turn the  
burner OFF for 5 minutes, to allow the gas to clear, then try  
again.  
Caution: Do not use a flame when checking for leaks. Checking  
for leaks with a flame may lead to a fire or explosion, resulting  
in property damage or personal injury.  
Attention: You must use the control knob on the right side of the  
grill to ignite the first burner. The second burner to be ignited will  
be the second from right side of grill and so forth, always moving  
from right to left.  
To check for gas leaks:  
1. Use dish washing liquid and a little water to make a soapy  
solution.  
Attention: The control knob that is second from left side of grill is  
for the rotisserie. See Rotisserie Operation on page 15.  
2. Turn OFF the knobs on the control panel.  
3. Turn ON the gas at the supply or cylinder. A hissing sound  
indicates a leak. Turn OFF the gas and repair the leak.  
4. Apply the soapy water solution to all gas connections.  
5. Look for bubbles. Bubbles indicate a leak.  
6. If there are bubbles turn OFF the gas and repair the leak.  
7. Turn the gas back ON and repeat the above procedures until  
all leaks are repaired.  
1. Turn the right control knob clockwise  
position.  
2. Turn ON gas supply to the grill.  
3. Open the grill lid.  
4. A match holder is attached to the inside of the right surround  
side. Place a match into match holder. Insert burning match  
through the front right hole of the flame tamer of the grill.  
Place burning match adjacent to right burner.  
to the OFF  
Air Shutter Adjustment  
1. Remove cooking grids and flame tamers from grill.  
2. Ignite burners on grill and observe flame pattern. If flame is  
yellow in color or flame is lifting off burner the air shutter on  
burner will require adjustment.  
3. Turn gas OFF and allow the grill to cool.  
4. Loosen two (2) Phillips screws at end of each burner. Lift  
upward and pivot burner out of grill.  
5. Loosen Phillips screw at air shutter. Open air shutter for a  
yellow flame or close air shutter for a lifting flame. Tighten  
Phillips screw at air shutter.  
6. Replace burners into grill. Tighten two (2) Phillips screws at  
end of each burner.  
7. Ignite burners on grill to verify burner flame characteristics.  
OPERATING INSTRUCTIONS  
Using the Ignitor  
Caution: If a burner fails to light after 5 seconds, turn the  
burner OFF for 5 minutes, to allow the gas to clear, then try  
again.  
Attention: You should use the center burner(s) to ignite the first  
burner, then move from center to both sides.  
Figure 19  
Attention: The control knob that is second from left side of grill  
is for the rotisserie. See Rotisserie Operation on page 15.  
5. Push and turn the right control knob counterclockwise  
to HI.  
6. If right burner does not ignite, turn right control knob clockwise  
to the OFF position. Turn OFF gas supply to grill.  
Refer to Troubleshooting section in this manual.  
1. Turn the right control knob clockwise  
position.  
2. Turn ON gas supply to the grill.  
to the OFF  
3. With the grill lid open, push and turn the right control knob  
counterclockwise to HI.  
4. Push and hold in the ignitor button until the right burner ig-  
nites.  
5. If right burner does not ignite, turn right control knob clockwise  
to the OFF position. Turn OFF gas supply to grill.  
Refer to Troubleshooting section in this manual.  
SBB00104-1-1107  
Page 19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION (cont.)  
Before Cooking  
Before cooking on a grill for the first time, it should be “burned off”  
to remove any oil residue from the manufacturing process.  
1. Raise the grill lid.  
2. Light grill burners.  
3. Burn on HI for ten minutes.  
4. Close the lid and burn on HI for an additional ten minutes.  
5. Turn OFF gas. The grill is now ready for use.  
Preheating  
Before cooking on a gas grill, allow the grill to preheat on HI for  
5 minutes with the lid closed.  
This uses very little fuel and provides better flavor.  
Electrical Accessories  
If an electrical accessory (e.g. rotisserie) is used on your grill, the  
accessory must be electrically grounded in accordance with local  
codes, or in the absence of local codes, with the National Electric  
Code, ANSI/NFPA70. In Canada, the electrical accessory must be  
electrically grounded in accordance with the applicable section of  
the current Canadian Electrical Code, CSA C22.1.  
Any electrical accessory should be equipped with a three-prong  
(grounding) plug, and plugged into a properly grounded three-  
prong receptacle or wall outlet. Do not cut or remove the grounding  
prong from the plug.  
If an extension cord is required, use only a three-prong cord and  
plug into a properly grounded receptacle as described above.  
Do not expose an electrical accessory to water. Avoid using any  
electrical accessory in wet weather as it may present a shock  
hazard.  
Keep any electrical cord and fuel supply hose away from all heated  
surfaces.  
Page 20  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Cleaning the Grill  
Grease Tray  
Caution: To prevent injury, do not clean a hot grill.  
Empty periodically.  
Note: Do not use a commercial cleaner on the cooking grids. Do  
not brush grids while they are hot. Do not scrape grids.  
Exterior  
Clean regularly with a solution of mild detergent and hot water.  
Superb by Broilmaster® protective covers are recommended. Stain-  
less steel components can be easily cleaned with a spray-on stainless  
steel cleaner found in most hardware stores.  
For baked on residue use a BRASS (NOT STEEL) brush on the  
cooking grids and other components.  
Burn Off  
This process is much like that used in self-cleaning ovens and is  
most efficient when completed after each use of the grill.  
Venturi Tubes  
The venturi tubes allow air and gas to mix prior to burning, thus  
ensuring an efficient flame. Spiders or other small insects may  
build webs or nests inside the tubes obstructing air flow. Fire, or  
flashback, can occur, in and/or around obstructed venturi tubes and  
can cause damage to components beneath the grill or an unsafe  
condition. TO reduce risk, inspections and cleaning should be  
performed at least twice monthly when spiders are active. If the  
grill has been unused for an extended period of time inspect the  
tubes before using the grill.  
Caution: Do not open the grill during the burn off process.  
Opening the grill during the burn off process may cause a sud-  
den grease fire flare up that could burn your face and arms.  
Wait until the grill has cooled before opening.  
1. Turn control knobs to HI. Close lid and allow the grill to burn  
for ten minutes, or until no smoke is present. Do not allow the  
grill to burn for more than 30 minutes.  
2. Turn control knobs and gas supply to OFF and allow the grill  
to cool.  
Clean Rotisserie burner and venturi tubes as follows:  
1. Remove rotisserie burner back cover (5 Phillips screws - 4 on  
the back and 1 on the inside top).  
3. Wipe COOL grill with a damp cloth to remove soot.  
2. Use a small flexible brush to remove any debris from the  
venturi tubes (interior of burners).  
3. Replace rotisserie burner back cover.  
Grill Bottom  
Periodically remove cooking grids and flame tamers to clean the  
interior of the grill. Scrape off baked on residue with a putty knife  
or brass brush and rinse with water. Clean the bottom air holes  
with a small knife.  
Burner Maintenance  
Stainless steel burners often turn reddish brown after use. This does  
not effect the performance of the grill. When cleaning the interior  
of the grill, remove the burners and clean with a brass brush. Wash  
with water and a mild detergent.  
Electrode Position  
Igniter electrode tips need to be placed about 1/8” from the burner  
surface in order to work properly. Adjust accordingly if it is mis-  
aligned. See Figure 20.  
BURNER  
1/8”  
IGNITOR  
Figure 20  
SBB00104-1-1107  
Page 21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING  
Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do  
arise. The following troubleshooting guide lists several possible problems and their probable cause and solution.  
Problem  
Cause  
Solution  
Burner will not light.  
Gas injector not inserted in venturi tube.  
Realign/engage gas injector with the  
venturi tube.  
Clogged gas injector.  
Remove gas injector from gas control as-  
sembly and clean.  
Obstruction in gas line.  
For propane models, ensure gas valve on  
cylinder is OFF. Remove flexible hose and  
blow out any debris.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Maintenance  
Section on page 21  
Misalignment of electrode.  
Out of gas.  
Position electrode properly.  
Refill LP gas cylinder. If natural model,  
turn on gas at source.  
Dead battery.  
Replace with “AA” Alkaline battery.  
Adjust air shutter.  
Inadequate grill temperature.  
Poor combustion.  
Misalignment of venturi tube and gas  
injector.  
Realign/engage gas injector with the  
venturi tube.  
Inadequate gas pressure.  
Contact gas supplier for assistance.  
Incorrect orifice/valve setting.  
Refer to gas conversion instructions in this  
manual.  
Flames blow out  
Cold grill.  
Preheat grill at least 5 minutes on HI with  
the grill lid closed.  
Misalignment of burner tube and gas  
injector.  
Realign/engage gas injector with the  
burner tube.  
Poor combustion.  
Adjust air shutter.  
Turn or shield grill.  
Open air shutter.  
Extreme wind.  
Yellow flames.  
Air shutter improperly set.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Maintenance  
Section.  
Seasoning salts on burner.  
Oil film on burner.  
Clean by washing burner with mild deter-  
gent.  
Allow burner to operate on HI for 10 to 15  
minutes.  
Page 22  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY TERMS  
SBB2804 Stainless Steel Grill Lid, Body, and Cooking grids, Stainless Steel Built-In Sur-  
round  
Limited Lifetime Warranty  
5 Years Against Rust-Through  
Stainless steel burners  
Infrared rotisserie burners  
Stainless steel warming rack  
Stainless steel flame tamer  
1 Year Against Rust-Through  
All other parts not listed above  
What Is Covered And For How Long  
From the date this Superb by Broilmaster Gas Grill is first purchased, we will make available at our factory a free replacement for any  
defective part covered by this warranty on the following basis. Proof of purchase required. Warranty applies to original owner and is  
not transferable.  
What Is Not Covered  
Removal and reinstallation cost.  
Labor for replacement or repairs.  
The costs of a service call to diagnose a problem.  
Transportation and shipping cost.  
Surface corrosion.  
Discoloration of stainless steel – a normal result from exposure to heat and weather – is not covered under this warranty.  
Damage caused by dropping, scraping, or abrasive cleaning voids the warranty for all cooking grids.  
Chips in the paint and porcelain coatings are not covered under warranty. Regular maintenance and cleaning - including the  
use of a grill cover – will help keep your grill looking great for years.  
Grills and finishes damaged by abrasive cleaning, improper installation, improper storage, accident, misuse, abuse, alteration,  
commercial use, and unusually harsh environmental conditions. Harsh conditions could include, but are not limited to: continual  
seawater spray, direct contact with pool chemicals or lawn chemicals, direct contact with corrosive materials.  
Inoperable due to improper or lack of cleaning.  
This warranty does not imply or assume any responsibility for consequential damages that might result from misuse, or improper  
installation of this cooking appliance.  
This warranty covers only claims involving defective workmanship or materials.  
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period. Note: Empire  
Comfort Systems is committed to continuous product improvement. Materials and specifications are subject to change without  
notice.  
SBB00104-1-1107  
Page 23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
THE MOST DURABLE GRILL  
KNOWN TO MAN  
BROILMASTER®  
A Division of Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Phone: 1-800-851-3153  
FAX: 1-800-443-8648  
VISIT OUR WEB SITE AT WWW.broilmaster.com  
Page 24  
SBB00104-1-1107  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Black Box Network Hardware 1 Port T1 E1 Ethernet Network Extender Kit User Manual
Black Decker Oven CTO600 User Manual
Bosch Appliances Saw 4100 User Manual
Brother All in One Printer MFC J5910DW User Manual
Bushnell Film Camera 201960 User Manual
Campbell Hausfeld Paint Sprayer HV2105 User Manual
Canon Film Camera 7S User Manual
Canon Photo Printer CP 200 User Manual
Casablanca Fan Company Fan 55010 User Manual
Casio Calculator FX260SLR User Manual