Broilmaster Gas Grill H3XPK 1 User Manual
MODELS  
MODELS  
H3X-1  
P3X-1  
P3XN-1  
H3XN-1  
H3XPK-1 Series  
P3SX-1  
P3XF-1  
P3SXN-1  
P3XFN-1  
MODELS  
MODELS  
H4X-1  
P4X-1  
P4XN-1  
H4XN-1  
P4XF-1  
P4XFN-1  
H4PK-1 Series  
MODELS  
R3-1  
R3B-1  
R3N-1  
R3BN-1  
GAS-FIRED  
Page 1  
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Congratulations!  
Welcome to the beauty, durability, and prestige of a Premium Gas Grill  
by Broilmaster®. With award-winning excellence built into every feature  
and durability that surpasses other Premium gas grills, Broilmaster has  
manufactured the ultimate gas grill for discriminating outdoor chefs for  
over 30 years.  
At Broilmaster, we continually strive to enhance the performance and  
quality of our products for your grilling enjoyment. Every effort will be  
made to ensure that Broilmaster continues to be your choice as the  
Premium grill of the future.  
Whether you are at the lake or in the privacy of your own backyard, the  
Broilmaster® Premium Gas Grill performs far beyond the ordinary and is  
designed to provide your family with years of outdoor cooking pleasure.  
Thank You!  
Broilmaster® is a registered trademark of  
Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Telephone 800-851-3153  
B101623-5-1012  
Page 3  
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TABLE OF CONTENTS  
Congratulations!  
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire  
manual before assembling your Premium Broilmaster® gas grill.  
Master Parts Distributor List...........................................................................................................5  
How To Order Repair Parts ............................................................................................................5  
P3X Series Parts Diagram..............................................................................................................6  
P3X Series Parts List......................................................................................................................7  
P4X Series Parts Diagram..............................................................................................................8  
P4X Series Parts List......................................................................................................................9  
H3X Series Parts Diagram ...........................................................................................................10  
H3X Series Parts List ................................................................................................................... 11  
H4X Series Parts Diagram ...........................................................................................................12  
H4X Series Parts List ...................................................................................................................13  
R3 Series Parts Diagram..............................................................................................................14  
R3 Series Parts List......................................................................................................................15  
Grill Assembly...............................................................................................................................16  
Warranty Terms .......................................................................................................................16-17  
Propane Gas Grills..................................................................................................................18-20  
Natural Gas Grills .........................................................................................................................21  
Owner’s Manual for P and H Series Grills...............................................................................22-34  
Hardware Pack.........................................................................................................................23  
Grill Assembly......................................................................................................................24-30  
Operation - Propane & Natural Gas .........................................................................................31  
Operation..................................................................................................................................32  
Maintenance.............................................................................................................................33  
Troubleshooting........................................................................................................................34  
Owner’s Manual for R Series Grills .........................................................................................35-52  
Hardware Pack.........................................................................................................................36  
Safety Precautions ...................................................................................................................37  
Grill Assembly......................................................................................................................38-41  
Gas Conversion to Natural Gas...........................................................................................42-43  
Infrared Cooking..................................................................................................................44-46  
Operation - Propane & Natural Gas Grills...........................................................................47-48  
Blue Flame Burner Maintenance..............................................................................................49  
Infrared Burner Maintenance...............................................................................................50-51  
Troubleshooting........................................................................................................................52  
Appliance Service History........................................................................................................23-55  
Page 4  
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MASTER PARTS DISTRIBUTOR LIST  
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide war-  
ranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.  
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes  
from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.  
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts  
for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.  
Dey Distributing  
1401 Willow Lake Boulevard  
Vadnais Heights, MN 55101  
Phone: 651-490-9191  
Toll Free: 800-397-1339  
Website: www.deydistributing.com  
Parts: Heater, Hearth and Grills  
East Coast Energy Products  
10 East Route 36  
Victor Division of F. W. Webb Company  
200 Locust Street  
West Long Branch, NJ 07764  
Hartford, CT 06114  
Phone: 732-870-8809  
Phone: 860-722-2433  
Toll Free: 800-755-8809  
Toll Free: 800-243-9360  
Fax: 732-870-8811  
Fax: 860-293-0479  
Website: www.eastcoastenergy.com  
Parts: Heater, Hearth and Grills  
Toll Free Fax: 800-274-2004  
Websites: www.fwwebb.com & www.victormfg.com  
Parts: Heater, Hearth and Grills  
HOW TO ORDER REPAIR PARTS  
Parts Not Under Warranty  
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distribu-  
tors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the  
service person/dealer.  
Warranty Parts  
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for  
warranty parts.  
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial Number from the  
name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol-  
lowing illustration and part list. Be sure to give all this information . . .  
Appliance Model Number  
Part Description  
Part Number  
Appliance Serial Number  
Type of Gas (Propane or Natural)  
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.  
Shipments contingent upon strikes, fires and all causes beyond our control.  
B101623-5-1012  
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P3X SERIES PARTS DIAGRAM  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your  
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following  
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,  
and Quantity of parts needed.  
2
3
1
4
5
34  
28  
6
29  
7
8
9
27  
17 or 18  
10  
26  
25  
11  
14 or 15  
24  
12  
21  
16  
32  
22  
35  
23  
20  
19  
Page 6  
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P3X SERIES PARTS LIST  
Part Number  
P3X  
Index  
No.  
Part Description  
P3SX  
P3SXN  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
N/A  
P3XN  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
B058122  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
P3XF  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
N/A  
P3XFN  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
N/A  
1
1
Grill Body Top (with heat indicator, hinge,  
Grill Body Top (casting only)  
Heat Indicator (stainless)  
Lid Handle (stainless)  
Foam Grip  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
N/A  
B100453  
B100456  
B101406  
B070486  
B073097  
B072695  
B101282  
B058122  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
2
3
4
5
Retract-A-Rack (stainless)  
Cooking Grid (2 piece Stainless Steel  
Briquette Bag  
6
7
8
Briquette Rack  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
B101061  
B101512  
B063065  
B057805  
B057804  
DPA106  
P204  
9
Burner Assembly  
10  
11  
12  
13  
14  
15  
16  
17*  
18*  
19  
20  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
32  
33  
34  
35  
NS  
NS  
Wind Deflector  
Bridge Pin  
Hinge Pin  
Lid Stop Kit  
Orifice - LPG (#54 drill)  
Orifice - NAT (#48 drill)  
Electric Ignitor  
P300  
P300  
P300  
P300  
P300  
P300  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
DPA116  
DPA100  
B069756  
B101655  
B101400  
B101648  
B100408  
B100098  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
DPA116  
DPA100  
B069756  
B101655  
B101400  
B101648  
B100408  
B100098  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
N/A  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
N/A  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
DPA116  
N/A  
B072218  
B101420  
B101421  
B073963  
B101514  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
DPA116  
N/A  
Valve - LPG  
Valve - NAT  
Shelf Pin  
Control Panel Assembly (with label)  
Control Panel Label (not shown)  
Valve Knob - Black  
Grill Body Bottom (casting only)  
Control Panel Shield  
Ignitor Ground Wire  
Ignitor Grounding Lug  
Collector Box Spacer  
Collector Box  
Flare Busters Kit  
Smoker/Shutter (includes Actuator Arm & Knob  
Hose & LPS Regulator  
Hardware Package  
N/A  
N/A  
B069756  
B101655  
N/A  
B069756  
B101655  
N/A  
B069756  
B101655  
N/A  
B069756  
B101655  
N/A  
Griddle, Stainless Steel  
Burner Bracket  
B101648  
N/A  
B101648  
N/A  
B101648  
N/A  
B101648  
N/A  
Actuator Arm - Smoker/Shutter  
Knob - Smoker/Shutter Knob  
N/A  
N/A  
N/A  
N/A  
NS - Not Shown  
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.  
B101623-5-1012  
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P4X SERIES PARTS DIAGRAM  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your  
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following  
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,  
and Quantity of parts needed.  
2
1
3
4
5
28  
6
7
8
9
32  
17 or 18  
27  
26  
25  
10  
11  
14 or 15  
24  
12  
21  
16  
22  
20  
34  
23  
19  
Page 8  
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P4X SERIES PARTS LIST  
Part Number  
Index  
No.  
Part Description  
P4X  
P4XN  
P4XF  
P4XFN  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101321  
N/A  
1
1
Grill Body Top (with heat indicator, hinge,  
Grill Body Top (casting only)  
Heat Indicator (stainless)  
Lid Handle (stainless)  
Foam Grip  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101321  
B058122  
B067449  
B101513  
B063065  
B057805  
B057804  
DPA106  
P182  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101321  
B058122  
B067449  
B101513  
B063065  
B057805  
B057804  
DPA106  
P182  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101321  
N/A  
2
3
4
5
Warming Rack (stainless)  
Cooking Grid (2 piece Stainless Steel  
Briquette Bag  
6
7
8
Briquette Rack  
B067449  
B101513  
B063065  
B057805  
B057804  
DPA106  
P182  
B067449  
B101513  
B063065  
B057805  
B057804  
DPA106  
P182  
9
Burner Assembly  
10  
11  
12  
13  
14  
15  
16  
17*  
18*  
19  
20  
20  
21  
22  
23  
24  
25  
26  
27  
28  
32  
33  
34  
Wind Deflector  
Bridge Pin  
Hinge Pin  
Lid Stop Kit  
Orifice - LPG (#55 drill)  
Orifice - NAT (#49 drill)  
Electric Ignitor  
P265  
P265  
P265  
P265  
B072218  
B101420  
B101421  
B073963  
B101515  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
N/A  
B072218  
B101420  
B101421  
B073963  
B101515  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
N/A  
B072218  
B101420  
B101421  
B073963  
B101515  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
DPA117  
B069756  
B101655  
B101648  
B072218  
B101420  
B101421  
B073963  
B101015  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
DPA117  
B069756  
B101655  
B101648  
Valve - LPG  
Valve - NAT  
Shelf Pin  
Control Panel Assembly (with label)  
Control Panel Label (not shown)  
Valve Knob - Black  
Grill Body Bottom (casting only)  
Control Panel Shield  
Ignitor Ground Wire  
Ignitor Grounding Lug  
Collector Box Spacer  
Collector Box  
Flare Busters Kit  
Hose & LPS Regulator  
Hardware Package - LPG & NAT  
Burner Bracket  
B069756  
B01655  
B101648  
B069756  
B101655  
B101648  
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.  
B101623-5-1012  
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H3X SERIES PARTS DIAGRAM  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your  
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following  
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,  
and Quantity of parts needed.  
Page 10  
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H3X SERIES PARTS LIST  
Part Number  
Index No.  
Part Description  
H3X  
H3XN  
1
1
Grill Body Top (with heat indicator, hinge,  
Grill Body Top (casting only)  
Heat Indicator (stainless)  
Lid Handle (stainless)  
Foam Grip  
B100453  
B100456  
B101406  
B070486  
B073097  
B100594  
B101397  
B058122  
B101061  
B101436  
B063065  
B057805  
B057804  
DPA106  
P182  
B100453  
B100456  
B101406  
B070486  
B073097  
B100594  
B101397  
B058122  
B101061  
B101436  
B063065  
B057805  
B057804  
DPA106  
P182  
2
3
4
5
Warming Rack (Chrome)  
Cooking Grid (2 piece Stainless Steel)  
Briquette Bag  
6
7
8
Briquette Rack  
9
Burner Assembly  
10  
11  
12  
13**  
14  
15  
16  
17*  
18*  
19  
20  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
Wind Deflector  
Bridge Pin  
Hinge Pin  
Lid Stop Kit  
Orifice - LPG (#55 drill)  
Orifice - NAT (#49 drill)  
Electric Ignitor  
P265  
P265  
B072218  
B101420  
B101421  
B073963  
B101563  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
B069756  
B101656  
B101648  
B072218  
B101420  
B101421  
B073963  
B101563  
B101517  
B070084  
B101418  
B101622  
B072684  
B069747  
B069743  
B100446  
B069756  
B101656  
B101648  
Valve - LPG  
Valve - NAT  
Shelf Pin  
Control Panel Assembly (with label)  
Control Panel Label (not shown)  
Valve Knob - Black  
Grill Body Bottom (casting only)  
Control Panel Shield  
Ignitor Ground Wire  
Ignitor Grounding Lug  
Collector Box Spacer  
Collector Box  
Hose & LPS Regulator  
Hardware Package  
Burner Bracket  
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.  
** Note: H3 Series grills do not come with a Lid Stop Kit. The Lid Stop Kit must be purchased separately.  
B101623-5-1012  
Page 11  
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H4X SERIES PARTS DIAGRAM  
2
1
3
4
5
6
7
8
9
32  
17 or 18  
27  
26  
25  
10  
11  
14 or 15  
24  
12  
21  
16  
22  
20  
34  
23  
19  
Page 12  
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H4X SERIES PARTS LIST  
Part Number  
Index  
Part Description  
No.  
H4X  
H4XN  
1
1
Grill Body Top (with heat indicator, hinge,  
Grill Body Top (casting only)  
Heat Indicator (stainless)  
Lid Handle (stainless)  
Foam Grip  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101492  
B058122  
B067449  
B101618  
B063065  
B057805  
B057804  
DPA106  
P312  
B073286  
B076621  
B101406  
B070486  
B073097  
B072696  
B101492  
B058122  
B067449  
B101618  
B063065  
B057805  
B057804  
DPA106  
P312  
2
3
4
5
Warming Rack (stainless)  
Cooking Grid  
6
7
Briquette Bag  
8
Briquette Rack  
9
Burner Assembly  
10  
11  
12  
Wind Deflector  
Bridge Pin  
Hinge Pin  
13** Lid Stop Kit  
Orifice - LPG (#122 mm)  
14  
15  
16  
17*  
18*  
19  
20  
20  
21  
22  
23  
24  
25  
26  
27  
32  
33  
34  
Orifice - NAT (#50 drill)  
Electric Ignitor  
P245  
P245  
B072218  
B101420  
B101421  
B073963  
B101515  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
B069756  
B101656  
B101648  
B072218  
B101420  
B101421  
B073963  
B101515  
B101518  
B070084  
B101443  
B101621  
B072684  
B069747  
B069743  
B100446  
B069756  
B101656  
B101648  
Valve - LPG  
Valve - NAT  
Shelf Pin  
Control Panel Assembly (with label)  
Control Panel Label (not shown)  
Valve Knob - Black  
Grill Body Bottom (casting only)  
Control Panel Shield  
Ignitor Ground Wire  
Ignitor Grounding Lug  
Collector Box Spacer  
Collector Box  
Hose & LPS Regulator  
Hardware Package - LPG & NAT  
Burner Bracket  
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.  
** Note: H4 Series grills do not come with a Lid Stop Kit. The Lid Stop Kit must be purchased separately.  
B101623-5-1012  
Page 13  
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R3 SERIES PARTS DIAGRAM  
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your  
area, visit www.Broilmaster.com. To ensure prompt and accurate service, please provide the following  
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,  
and Quantity of parts needed.  
1
2
3
5
4
6
7
24  
9
15  
25  
8
12  
13  
10  
11  
14  
16  
19  
20  
21  
22  
18  
23  
17  
Page 14  
B101623-5-1012  
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R3 SERIES PARTS LIST  
Part Number  
Index  
Description  
No.  
R3  
R3N  
R3B  
R3BN  
1
2
Grill Body Top - Black  
Heat Indicator (Stainless)  
Lid Handle (Stainless)  
Foam Grip  
B100456  
B101118  
B070486  
B073097  
B072695  
B101282  
N/A  
B100456  
B101118  
B070486  
B073097  
B072695  
B101282  
N/A  
B100456  
B101118  
B070486  
B073097  
B072695  
B101282  
B101369  
B101030  
B101154  
B101212  
B100456  
B101118  
B070486  
B073097  
B072695  
B101282  
B101369  
B101030  
B101154  
B101212  
3
4
5
Stainless Steel Retract-A-Rack  
Stainless Steel Rod Cooking Grid  
Briquet Rack  
6
7
8
Burner  
N/A  
N/A  
9
Burner Shield  
N/A  
N/A  
10  
Collector Box Assembly  
N/A  
N/A  
11  
12  
Ignitor Spacer  
N/A  
N/A  
B101082  
B101269  
N/A  
B101082  
B101269  
N/A  
Infrared Burner (1 required)  
Infrared Burner (2 required)  
Wind Deflector  
N/A  
N/A  
12  
B101269  
B101045  
B101313  
N/A  
B101269  
B101045  
B101313  
N/A  
13  
B101045  
B101313  
B101271  
N/A  
B101045  
B101313  
B101271  
N/A  
14  
Grill Body Bottom - Black  
Infrared Ignitor (1 Required)  
Infrared Ignitor (2 Required)  
Control Panel Shield  
Pin, Shelf  
15  
15  
B101271  
B101046  
B073963  
B101356  
B072218  
B101033  
B101272  
R3918  
B101271  
B101046  
B073963  
B101316  
B072218  
B101033  
B101272  
R3918  
16  
B101046  
B073963  
B101314  
B072218  
B101033  
B101272  
R3918  
B101046  
B073963  
B101317  
B072218  
B101033  
B101272  
R3918  
17  
18  
Manifold And Valve Assembly  
Electronic Ignitor  
19  
20  
Control Panel Assembly  
Control Panel Label  
Valve Knob  
21  
22  
23  
Hose And LP Regulator  
Control Housing - Stainless Steel  
Cover Plate - Black  
B069756  
B101121  
B101596  
B101767  
B101597  
B101768  
N/A  
N/A  
B069756  
B101121  
B101596  
B101767  
B101597  
B101768  
B101323  
B101309  
B057805  
B057804  
BCK1004  
N/A  
N/A  
24*  
25**  
25a**  
25**  
25b**  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
N/S  
B101121  
B101596  
B101767  
B101597  
B101768  
N/A  
B101121  
B101596  
B101767  
B101597  
B101768  
B101323  
B101310  
B057805  
B057804  
N/A  
Cover Plate - Black  
Cover Plate - Stainless Steel  
Cover Plate - Stainless Steel  
Char-Master Briquets  
Hardware Pack  
B101274  
B057805  
B057804  
BCK1004  
B069747  
B072684  
B101097  
B101275  
B057805  
B057804  
N/A  
Bridge Pin  
Hinge Pin  
Natural Gas Conversion Kit  
Ground Lug (2 Required)  
Ground Wire  
B069747  
B072684  
B101097  
N/A  
N/A  
N/A  
Hardware Pack, Adjustable Lid Stop  
B101097  
B101097  
N/S - NOT SHOWN  
*Control Housing is used only when installing grill head onto cart. See the instructions that come with the cart for Control Housing  
installation instructions.  
** Cover Plate is used only when installing grill head onto post. See the instructions that come with the post for Cover Plate installation  
instructions.  
B101623-5-1012  
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GRILL ASSEMBLY  
Before You Begin  
Recommended Tools  
All Broilmaster grills require some assembly and installation. Follow  
These items are recommended for the assembly of your grill:  
all instructions unless noted to apply only to other specific models.  
Do NOT use power tools.  
If you purchased an accessory with your Broilmaster, follow  
the instructions provided with the accessory for assembly and  
installation. If an instruction refers to a step that is not required for  
your grill model, please continue to the next step.  
•
•
•
•
•
Phillips screwdriver  
Adjustable wrench set  
Socket set  
Soapy water solution (to test for leaks)  
Liquid soap (for foam grip)  
Compare the parts found in the shipping container to the parts list  
provided. If any parts are missing contact your Broilmaster® dealer  
before beginning assembly.  
Grill Mountings  
CAUTION: FOR YOUR SAFETY  
Assemble your base option before assembling your Broilmas-  
Parts may have sharp edges. Wear leather work gloves and  
handle parts carefully during the unpacking, assembly and  
installation.  
ter® grill head.  
Refer to the Broilmaster® Cart, Base, and Post instructions  
provided with each accessory for assembly, installation, and  
mounting procedures.  
WARRANTY TERMS  
Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the  
periods specified below. Broilmaster Premium Gas Grills must be installed by a qualified technician and must be maintained and oper-  
ated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not  
transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.  
Limited Lifetime Parts Warranty – Against Rust-Through  
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.  
•
•
•
Aluminum Grill Housing (except paint)  
Stainless Steel Rod Cooking Grids and Stainless Steel Griddles  
Select Stainless Steel Components – Cart, Mounting, Bowtie Burner, Side Burner (DPSBSS), Side Burner Housing, and  
Warming Rack  
•
Stainless Steel Built-In Components – Built-In Kits for 3-Series Grill Heads, Door Kit, Tilt-Out LP Tank Door, and Vent Register  
Kit  
Limited Ten-Year Parts Warranty – Against Rust-Through  
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.  
•
•
H-Series and R3B Stainless Steel Burners  
Side Burner (DPASBC), Side Burner Housing (BSA)  
Page 16  
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WARRANTY TERMS  
Limited Five-Year Parts Warranty – Against Rust-Through  
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.  
•
•
•
•
Infrared Burners on R3 or R3B  
Flare Buster™ Ceramic Flavor Enhancers  
Painted Electro-Galvanized Steel Components  
Stainless Steel Smoker Shutter  
Limited Two-Year Parts Warranty – Against Rust-Through  
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.  
•
•
•
•
Porcelain Coated Steel Briquette Racks  
Chrome-Plated Warming Rack  
Stainless Steel Flavor Screen  
Stainless Steel Heat Shield  
Limited One-Year Parts Warranty  
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.  
•
Valves, knobs, ignitors, labels, hoses, fittings and all other parts and accessories – including those made from stainless steel –  
unless specified above  
•
Paint on Aluminum Grill Head  
Duties Of The Owner  
The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the ap-  
pliance.  
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.  
Ready access to the appliance for service.  
What Is Not Covered  
Damages that might result from the use, misuse, or improper installation or storage of this appliance.  
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.  
Claims that do not involve defective workmanship or materials.  
Unauthorized service or parts replacements.  
Removal and reinstallation cost.  
Inoperable due to improper or lack of maintenance.  
The costs of a service call to diagnose a problem and labor for replacement or repairs.  
How To Get Service  
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer  
with the model number, serial number, type of gas, and purchase verification. The installing dealer is responsible for providing service  
and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory.  
Shipping expenses are not covered.  
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department,  
Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an e-mail to [email protected] with “Consumer  
Relations” in the subject line.  
Your Rights Under State Law  
This warranty gives your specific legal rights, and you may also have other rights, which vary from state to state.  
Broilmaster is a Division of Empire Comfort Systems, Inc.  
B101623-5-1012  
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PROPANE GAS GRILLS  
The maximum height allowable for a replacement cylinder is ap-  
proximately twelve (12") inches (30.5 centimeters).  
Grill Location  
When choosing the ideal location for your Broilmaster® Premium  
Gas Grill, remember this grill is designed for outdoor use ONLY.  
The propane gas cylinder used must be:  
You should never install or operate your grill in any building, garage,  
or other enclosed area.  
1. Constructed and marked in accordance with the specifications  
for LP gas cylinder of the U.S. Department of Transportation  
(D.O.T.) or the National Standard of Canada, CAN/CSA-B339,  
Cylinders, Spheres, and Tubes for Transportation of Dangerous  
Goods; and Commission as applicable.  
For your safety, this grill should not be installed or operated under  
any combustible materials, such as carports, covered porches,  
awnings, or overhangs.  
2. Provided with a listed overfilling protection device (OPD).  
Never install or operate your grill in or on any recreational vehicle  
or boat.  
3. Provided with a listed safety device having direct access with  
the vapor space of the cylinder and the cylinder supply system  
must be arranged for vapor removal.  
CAUTION: The installation and operation of this grill at clear-  
ances less than specified below may lead to the possibility of  
fire, property damage, or personal injury.  
4. Provided with a shutoff valve terminating in a valve outlet as  
specified in the Standard for Compressed Gas Cylinder Outlet  
and Inlet Connections, ANSICGA-V-1.  
A minimum clearance of sixteen inches (16") is required from the  
sides of the grill to any combustible material.  
5. Provided with a plug to effectively seal off the cylinder outlet  
when the cylinder is being stored or transported.  
A minimum clearance of eighteen inches (18") is required from the  
back of the grill to any combustible material.  
6. Provided with a collar to protect the cylinder valve.  
Some examples of combustible materials are a wall, a fence, patio  
furniture, or the wall of your home.  
Caution: Do not use a propane gas cylinder which has a  
capacity greater than twenty (20) pounds with this grill and  
side burner.  
The area surrounding the grill should be clear to ensure proper  
ventilation. Do not obstruct the flow of combustion and ventilation  
air in any way. The ventilation openings on the propane cylinder  
enclosure must also remain free and clear of debris.  
Portable grills should be level and positioned away from direct wind  
prior to each use.  
WARNING: Do not install or operate this grill where gaso-  
line or other flammable materials are used or stored. Failure  
to comply with this warning could result in explosion or fire  
causing property damage or personal injury.  
Cylinder Requirements  
Your Broilmaster® Premium Gas Grill requires a standard twenty  
(20) pound propane gas cylinder.  
Page 18  
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PROPANE GAS GRILLS  
Propane Cylinder Safety  
installation shall be in accordance with CAN/CGA-B149.2 Propane  
Installation Code, or CAN/CGA-B149.1 Natural Gas Installation  
Code, and local codes where applicable. Consult your local gas  
supplier or propane gas dealer for code regulations and recom-  
mended procedures.  
Liquid Propane (LP) gas has a long history of safe use when the  
safety precautions provided in this manual are followed.  
Failure to follow these safety precautions could result in a  
fire or explosion causing property damage or personal injury.  
Warning: Broilmaster® Premium Gas Grills require Liquid  
Propane (LP) cylinders equipped with an Overfill Protection  
Device (OPD). An overfilled or improperly filled Propane cyl-  
inder can be dangerous.  
Propane gas cylinders should always be handled, stored, and  
transported with extreme caution in a secured upright position.  
Never attempt to use or repair a propane gas cylinder that has been  
damaged. Never attempt to use or repair a cylinder with a faulty or  
damaged valve outlet. A cylinder that has been dropped, dented,  
or otherwise damaged must be replaced.  
Always use the pressure regulator and hose assembly supplied  
with your Propane gas grill.  
Note: Not all valve and cylinder combinations are compatible.  
Check warning tag on valve and cylinder as well as external fitting  
threads.  
A propane gas cylinder should never be transported in the pas-  
senger area of a vehicle.  
All Broilmaster® pressure regulators and hose assemblies require  
Propane cylinders with a Type 1 connection device as illustrated.  
See Figure 1.  
Keep cylinders out of direct sunlight and never apply any other  
source of direct heat to them.  
When refilling your cylinder, always insist on a reputable, qualified  
gas dealer. Your propane gas cylinder is filled by weight, and should  
never exceed eighty percent (80%) of its weight limit. If the cylin-  
der is not completely empty, the gas dealer must make necessary  
adjustments to ensure it is not overfilled. Never use an overfilled  
Propane gas cylinder.  
Cylinder Storage  
Your grill must be stored outdoors in a well ventilated area if the  
cylinder is attached to it.  
Disconnected cylinders must have a threaded valve plug tightly  
installed and must not be stored in any building, garage, or other  
enclosed area.  
Flammable materials (gasoline, grill covers, etc.) must not be stored  
in the cylinder enclosure.  
Always store Propane cylinders in a secured upright position, out  
of the reach of children.  
Connection Requirements  
Caution: Never use Liquid Propane (LP) gas in a grill designed  
for Natural gas, or Natural gas in a grill designed for Liquid  
Propane gas. Questions regarding different types of gases  
should be directed to your local gas supplier.  
Figure 1  
Installation must conform to local codes or, in the absence of local  
codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada,  
B101623-5-1012  
Page 19  
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PROPANE GAS GRILLS  
Pressure Regulator and Hose Assembly  
The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane  
gas cylinder’s female valve outlet before the grill can be operated.  
Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could  
lead to fire or explosion, resulting in property damage or personal injury.  
The pressure regulator’s fitting must remain clean and free of nicks and scratches. A dirty, nicked or scratched fitting can cause a gas  
leak, resulting in an explosion or fire. Use only genuine Broilmaster® replacement parts unless otherwise specified by the manufacturer.  
Connecting to Propane Gas / Cylinder Retention Means  
ATTENTION:  
Propane gas cylinders that are acceptable for use with this grill must comply with Cylinder Requirements, Page 18,  
and Connection Requirements, Page 19.  
Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. See Figure 2.  
Attach the pressure regulator to the Propane gas cylinder’s valve  
using the plastic handwheel. Tighten in a clockwise motion to  
achieve a gas tight seal. See Figure 3.  
Caution: Do not use a wrench or any other tool to tighten. Use  
of a wrench or other tool will damage the plastic handwheel.  
To disconnect the Propane gas cylinder, turn OFF the cylinder’s  
valve and the grill’s control valve. Remove the regulator by turning  
the plastic handwheel counterclockwise.  
Caution: Assure hose does not touch the casting or mounting  
components.  
Figure 2  
CLOCKWISE  
Figure 3  
Page 20  
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NATURAL GAS GRILLS  
Connection Requirements  
Broilmaster grills are not equipped with pressure regulators. Your  
gas grill operates at a manifold pressure of seven (7") inches water  
column.  
Grill Location  
When choosing the ideal location for your Broilmaster Premium  
Gas Grill, remember this grill is designed for outdoor use ONLY.  
You should never install or operate your grill in any building, garage,  
or other enclosed area.  
Connect cart mounted Natural gas grills to a pre-installed gas sup-  
ply line using the twelve (12’) foot flexible hose and quick disconnect  
kit which can be purchased from your local dealer.  
For your safety, this grill should not be installed or operated under  
any combustible materials, such as carports, covered porches,  
awnings, or overhangs.  
Hazardous Locations and Conditions  
•
The LP gas cylinder must be arranged upright for vapor with-  
drawal.  
Never install or operate your grill in or on any recreational vehicle  
or boat.  
•
•
Do not obstruct the flow of combustion and ventilation air.  
This grill should only be used outdoors in a well-ventilated space  
must not be used in a building, garage, or any other enclosed  
area.  
CAUTION: The installation and operation of this grill at clear-  
ances less than specified below may lead to the possibility of  
fire, property damage, or personal injury.  
•
Keep all flammable substances away from the grill. These  
include most aerosols and aerosol containers, gasoline and  
similar liquids, paper and paper products, containers of grease,  
paint, etc.  
A minimum clearance of sixteen (16") inches is required from the  
sides of the grill to any combustible material.  
•
Never store flammable materials or objects such as those  
described above in the pedestal base.  
Never leave grill unattended while in operation.  
Never use any liquid in an attempt to control flare-up.  
It may be necessary to adjust your grill away from the direction  
of prevailing wind.  
A minimum clearance of eighteen (18") inches is required from the  
back of the grill to any combustible material.  
•
•
•
Some examples of combustible materials are a wall, a fence, patio  
furniture, or the wall of your home.  
•
•
Avoid wearing flammable and/or loose clothing such as long-  
sleeves, neckties, scarves, aprons, etc., while the grill is in  
operation.  
The area surrounding the grill should be clear to ensure proper  
ventilation. Do not obstruct the flow of combustion and ventilation  
air in any way. The ventilation openings on the propane cylinder  
enclosure must also remain free and clear of debris.  
Avoid contact of hair to heat and flames.  
Caution: The grill and its individual shutoff valve must be  
disconnected from the gas supply piping system during any  
system pressure testing at test pressures in excess of 1/2 PSIG.  
Portable grills should be level and positioned away from direct wind  
prior to each use.  
WARNING: Do not install or operate this grill where gaso-  
line or other flammable materials are used or stored. Failure  
to comply with this warning could result in explosion or fire  
causing property damage or personal injury.  
Caution: The grill must be isolated from the gas supply piping  
system by closing its individual manual shutoff valve during  
any pressure testing of the gas supply piping system at test  
pressures equal to or less than 1/2 PSIG.  
Gas Type  
The type gas required for your grill can be determined from the  
product identification label located on the grill’s control panel.  
Questions regarding different types of gases should be directed to  
your local gas supplier.  
Caution: Never use Liquid Propane (LP) gas in a grill designed  
for Natural gas, or Natural gas in a grill designed for Liquid  
Propane gas. Questions regarding different types of gases  
should be directed to your local gas company.  
B101623-5-1012  
Page 21  
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Owner’s Manual For Models  
P3X-1  
P3SX-1  
P3XF-1  
P3XN-1  
P3SXN-1  
P3XF-1  
P4X-1  
P4XF-1  
P4XN-1  
P4XF-1  
H3X-1  
H3XN-1  
H4X-1  
H4XN-1  
GAS-FIRED  
Page 22  
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HARDWARE PACK  
PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4  
10-24 KEPS NUT  
10-24 HEX NUT, LOCK  
PHILLIPS TRUSS HEAD SCREW 10-24 X 1  
1/4-20 HEX NUT  
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2  
BRIDGE PIN  
1/4 ID X 5/8 OD FLAT WASHER  
DESCRIPTION  
PART NUMBER  
B073967  
B073978  
B076331  
B076332  
B662325  
R4021  
QUANTITY SUPPLIED  
10-24 KEPS NUT  
2
2
1
2
1
1
1
1
PHILLIPS TRUSS HEAD SCREW 10-24 X 1  
1/4-20 HEX NUT  
1/4 ID X 5/8 OD FLAT WASHER  
PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4  
10-24 HEX NUT, LOCK  
PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2  
BRIDGE PIN  
B101649  
B057805  
B101623-5-1012  
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GRILL ASSEMBLY  
Installing the Hose and Regula-  
Installing Control Panel Shield  
Attach shield by inserting the shield over the studs. See Figure 6.  
tor  
To ease assembly, remove grill top before assembling. Remove the  
2 pins and clips at the rear of the grill top and set aside. See Figure 4.  
Figure 6  
Figure 4  
LP Models: Attach the hose and regulator supplied with the unit as  
shown in Figure 5.  
Installing Control Panel  
Attach control panel assembly to grill bottom with two 10-24 keps  
nuts. See Figure 7.  
Figure 7  
Figure 5  
Page 24  
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GRILL ASSEMBLY  
Ignitor Assembly  
Installing the Ignitor  
Slide the collector box spacer and nut (provided on assembly) onto  
the collector box shaft and tighten. See Figure 8.  
Caution: Do not cut or damage ignitor wire.  
Carefully thread the end of the ignitor wire through the center hole  
in the grill bottom. Slide the ground lug over the ignitor wire and  
fasten with nut provided.  
Note: Peel protective film from control panel label before  
installing ignitor.  
Attach one end of the ground wire to the terminal on the rear of  
the electronic ignitor. Attach the remaining end to the ground lug.  
See Figures 8 and 9.  
Attach ignitor wire to the spark terminal on the rear of the electronic  
ignitor.  
Nut  
Figure 8  
Figure 9  
Installing Control Knobs  
Place control knobs onto valve stems. The knobs will only fit onto  
the stems one way.  
B101623-5-1012  
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GRILL ASSEMBLY  
Wind Deflector  
Place the wind deflector in the grill bottom.  
See Figure 10.  
Figure 10  
Page 26  
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6. The burner bracket should be at a slight angle as shown in  
Figure 12. Once the proper angle is achieved, tighten the screw  
securing the burner bracket to the venturi assembly and burner  
body.  
Installing the Burner  
1. Insert the burner assembly into the grill bottom with the venturi  
tubes facing the front of the grill. See Figure 14.  
11°  
C
L
“H” Series Burner Shown  
Figure 12  
7. Insert the 1/4-20 x 1 1/2 Phillips Truss Head Screw from the  
underside of the grill and secure with the 1/4-20 Hex Nut. See  
Figure 13.  
Figure 14  
Note: If the Grill Head is installed on a PCB1 or DCB1, make sure  
the cart shield is not installed until the burner bracket is mounted.  
2. Slide the venturi on to the valve assembly.  
3. Raise the unsecured end of the burner bracket and slip it over  
the1/4-20x11/2PhillipsTrussHeadScrewasshowninFigure  
15. The screw will fit into the hole on the burner bracket.  
Figure 13  
“P” Series Shown  
Figure 15  
B101623-5-1012  
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4. Slide the bridge pin through the hole in the 1/4-20 x 1 1/2 Phil-  
Handle  
lips Truss Head Screw as shown in Figure 16.  
For your added comfort a foam grip has been provided. See  
Figure 17.  
Tip: For ease of installation, slightly lubricate the front handle with  
liquid soap before pushing the foam grip into place.  
Fasten the front handle to the grill lid with two #10-24 x 1" screws.  
See Figure 18.  
Figure 17  
Figure 16  
Figure 18  
Install side shelves or side burner to side of grill at this time.  
Reinstall grill top to grill bottom with 2 pins and clips removed in  
Figure 4.  
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GRILL ASSEMBLY  
Lid Stop  
See Figure 19.  
Installing Flare Busters  
Attach the lid stop assembly to the grill bottom as shown.  
Place the briquet rack in the grill.  
Position the flare busters as shown in Figures 20a and 20b.  
Note: H3X/H4X Series grills do not come with a Lid Stop Kit. The  
Lid Stop Kit is available as an accessory.  
Figure 19  
P3X  
Figure 20a  
P4X  
Figure 20b  
B101623-5-1012  
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GRILL ASSEMBLY  
Installing Racks  
Place the briquet rack or on the burner assembly.  
Position the flare busters on the briquette rack or the ceramic  
briquets evenly on the briquette rack without overlapping. See  
Figures 20a and 20b.  
For Smoker Shutter installation see DPA100 manual included with  
your P3SX grill.  
Set the multilevel cooking grids. See Figures 21a and 21b.  
Installing Char-Master Briquets  
Individually place the ‘Char-Master’ briquets in a single layer evenly  
on your grill’s briquet rack; DO NOT dump them onto the briquet  
rack. A single layer of ‘Char-Master’ briquets is all that’s needed.  
DO NOT overlap or stack the briquets.  
See Figure 21b.  
Figure 21a  
After properly placing the ‘Char-Master’ briquets on your grill’s  
briquet rack, there may be some briquets left over. Save them for  
future use.  
Before cooking, always preheat the grill as directed by the grill’s  
operating instructions. Hot briquets cause better, quicker cooking  
and better flavor.  
Cleaning  
Routine preheating and routine burn-off (also called post-heating)  
of a grill will clean the ‘Char-Master’ briquets. Periodically turn the  
briquets over while they are cool.  
Note for H3 Package Owners: The side shelf must be installed  
before installing the Briquets and Briquet Rack.  
Figure 21b  
Page 30  
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OPERATION - PROPANE & NATURAL GAS GRILLS  
Checking for Gas Leaks  
Operating Instructions  
Using the Ignitor  
Caution: If a burner fails to light after 5 seconds, turn the burner  
OFF for 5 minutes, to allow the gas to clear, then try again.  
Check for gas leaks every time you connect your Broilmaster® pro-  
pane gas grill to a Propane gas cylinder, when a connected cylinder  
has not been used recently, or when either a natural or propane grill  
is being used for the first time.  
1. Turn knob on the grill CLOCKWISE to the OFF position.  
2. Turn ON gas at the source.  
3. With the grill lid open, push and turn the burner control knob  
COUNTERCLOCKWISE to Hi.  
Caution: Do not use an open flame when checking for leaks.  
Checking for leaks with an open flame may lead to a fire or  
explosion, resulting in property damage or personal injury.  
4. Push and hold the ignitor button until the burner lights (approxi-  
mately 5 seconds).  
To check for gas leaks:  
5. If a burner does not light, turn OFF all gas and refer to the  
Troubleshooting section of this manual.  
1. Use dish washing liquid and a little water to make a soapy solu-  
tion.  
2. Turn OFF the knob on the control panel.  
Operating Instructions  
Using Matches  
Caution: If a burner fails to light after 5 seconds, turn the burner  
OFF for 5 minutes, to allow the gas to clear, then try again.  
3. Turn ON the gas at the supply or cylinder. A hissing sound  
indicates a leak. Turn OFF the gas and repair the leak.  
4. Apply the soapy water solution to all gas connections.  
5. Look for bubbles. Bubbles indicate a leak.  
6. If there are bubbles turn OFF the gas and repair the leak.  
7. Turn the gas back ON and repeat the above procedures until  
all leaks are repaired.  
1. Turn knob on the grill CLOCKWISE to the OFF position.  
2. Turn ON gas at the source.  
3. Open the grill lid.  
4. Insert a burning long wooden match through the lighter hole on  
either side of the grill. See Figure 21.  
5. Turn the burner control knob COUNTERCLOCKWISE to HI.  
6. If a burner does not light, turn OFF all gas and refer to the  
Troubleshooting section of this manual.  
Air Shutter Adjustment  
The venturi air shutter(s) are preset at the factory so that after five  
minutes the burner flames are blue with well defined cones. If,  
after five minutes the flame is yellow, or there is a gap between  
the burner and the flame, adjust the venturi air shutter as follows:  
1. Turn gas OFF and let the burner cool.  
2. Loosen shutter set screw  
3. Close the air shutter to the minimum opening.  
4. Light the burner, wait five minutes and then carefully open the  
air shutter until the flame is blue and well defined.  
5. Retighten the set screw.  
Figure 22  
B101623-5-1012  
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OPERATION  
Electrical Accessories  
Before Cooking  
If an electrical accessory (e.g. rotisserie) is used on your grill, the  
accessory must be electrically grounded in accordance with local  
codes or, in the absence of local codes, with the National Electric  
Code, ANSI/NFPA 70. In Canada, the electrical accessory must  
be electrically grounded in accordance with the applicable section  
of the current Canadian Electrical Code, CSA C22.1.  
Before cooking on a grill for the first time, it should be broken in to  
burn off any oil residue from the manufacturing process.  
1. Raise the grill lid.  
2. Light grill burner.  
3. Burn on HI for ten minutes.  
4. Close the lid and burn on HI for an additional ten minutes.  
5. Turn OFF gas. The grill is now ready for use.  
Any electrical accessory should be equipped with a three-prong  
(grounding) plug, and plugged into a properly grounded three-prong  
receptacle or wall outlet. Do not cut or remove the grounding prong  
from the plug.  
Preheating  
If an extension cord is required, use only a three-prong cord and  
plug into a properly grounded receptacle as described above.  
Before cooking on a gas grill, allow the grill to preheat on HI for 5  
minutes with the lid closed.  
This uses very little fuel and provides better flavor.  
Do not expose an electrical accessory to water. Avoid using any  
electrical accessory in wet weather as it may present a shock  
hazard.  
Keep any electrical cord and fuel supply hose away from all heated  
surfaces.  
Page 32  
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MAINTENANCE  
Venturi Tubes  
Cleaning the Grill  
The venturi tubes allow air and gas to mix prior to burning, thus  
ensuring an efficient flame. Spiders or other small insects may  
build webs or nests inside the tubes obstructing air flow. Fire, or  
flashback, can occur, in and/or around obstructed venturi tubes  
and can cause damage to components beneath the grill or an  
unsafe condition. To reduce risk, inspections and cleaning should  
be performed at least twice monthly when spiders are active. If the  
grill has been unused for an extended period of time inspect the  
tubes before using the grill.  
Caution: To prevent injury, use care when cleaning a hot grill.  
Note: Do not use a commercial cleaner on the cooking grid.  
Do not brush grids while they are hot. Do not scrape grids.  
For baked on residue use a brass (NOT STEEL) brush on the  
cooking grid and other components.  
Burn Off  
This process is much like that used in self-cleaning ovens and is  
most efficient when completed after each use of the grill.  
Clean venturi tubes as follows:  
1. Remove the cooking grids and briquette rack.  
2. Remove the burner from the grill.  
3. Lay the burner face down and remove the four retaining screws  
from the venturi tube plate and the burner. See Figure 23.  
4. Use a small flexible brush to remove any debris for the tube(s).  
5. Flush with water.  
Caution: Do not open the grill during the burn off process.  
Opening the grill during the burn off process may cause a  
sudden grease fire flare up that could burn your face and arms.  
Wait until the grill has cooled before opening.  
1. Turn gas knob to HI. Close lid and allow the grill to burn for ten  
minutes, or until no smoke is present. Do not allow the grill to  
burn for more than 30 minutes.  
6. Allow the tube(s) to dry before reinstalling.  
7. Reinstall the venturi tubes and burner.  
2. Turn gas knob and supply to OFF and allow the grill to cool.  
3. Wipe COOL grill with a damp cloth to remove soot.  
Grill Bottom  
Periodically remove cooking grids and flare guard to clean the  
interior of the grill. Scrape off baked on residue with a putty knife  
or brass brush and rinse with water. Clean the bottom air holes  
with a small knife.  
Burner Maintenance  
Stainless steel burners often turn reddish brown after use. This does  
not effect the performance of the grill. When cleaning the interior of  
the grill, remove the burners and clean with a brass brush. Wash  
with water and a mild detergent.  
Grease Cup  
Empty periodically.  
Figure 23  
Note: Bowtie burner is shown. Follow the same steps for the  
H burner assembly.  
Exterior  
Clean regularly with a solution of mild detergent and hot water.  
Touch-up paint is available from your dealer. Broilmaster® protec-  
tive covers are recommended. Stainless steel components can  
be easily cleaned with a spray-on stainless steel cleaner found in  
most hardware stores.  
Briquettes  
If the briquettes did not come clean during burn off, after cooling turn  
them over. The residue will burn off during warm-up for the next use.  
B101623-5-1012  
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TROUBLESHOOTING  
Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily,  
sometimes problems do arise. The following troubleshooting guide lists several possible problems and  
their probable cause and solution.  
Problem  
Cause  
Solution  
Burner will not light.  
Gas injector not inserted in venturi  
tube.  
Realign/engage gas injector with  
the venturi tube.  
Clogged gas injector.  
Remove gas injector from gas con-  
trol assembly and clean.  
Obstruction in gas line.  
For propane models, ensure gas  
valve on cylinder is OFF. Remove  
flexible hose and blow out any  
debris.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Mainte-  
nance Section.  
Misalignment of collector box and  
burner.  
Position electrode properly. Clean  
collector box.  
Out of gas  
Refill LP gas cylinder. If natural  
model, turn on gas at source.  
Dead battery.  
Replace with AA Alkaline battery.  
Adjust air shutter.  
Inadequate grill tem-  
perature.  
Poor combustion.  
Misalignment of venturi tube and  
gas injector.  
Realign/engage gas injector with  
the venturi tube.  
Inadequate gas pressure.  
Contact gas supplier for assistance.  
Incorrect orifice/valve setting.  
Refer to gas conversion instructions  
in this manual.  
Flames blow out.  
Cold grill.  
Preheat grill at least 5 minutes on  
HI with the grill lid closed.  
Misalignment of burner tube and  
gas injector.  
Realign/engage gas injector with  
the burner tube.  
Poor combustion.  
Adjust air shutter.  
Turn or shield grill.  
Open air shutter  
Extreme wind.  
Yellow flames.  
Air shutter improperly set.  
Spider webs in venturi tubes.  
Clean venturi tubes. See Mainte-  
nance Section.  
Seasoning salts on burner.  
Clean by washing burner with mild  
detergent.  
Oil film on burner.  
Allow burner to operate on HI for  
10-15 minutes.  
Page 34  
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Owner’s Manual For Models  
R3-1, R3N-1 ,R3B-1, R3BN-1  
GAS-FIRED  
B101623-5-1012  
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HARDWARE PACK  
SCREW 1/4-20 X 3/4 PH TRUSS HEAD SS  
FOAM GRIP  
SPACER, IGNITOR  
R3B ONLY  
SCREW #10-24 X 1 PHILLIPS TRUSS STAINLESS  
GROUND WIRE  
R3 ONLY  
KNOB  
COLLECTOR BOX ASSEMBLY  
BATTERY, AA  
R3B ONLY  
DESCRIPTION  
PART NUMBER  
QUANTIT SUPPLIED  
Screw 1/4-20 x 3/4 PH Truss Head SS  
Spacer, Ignitor (R3B Only)  
Screw #10-24 x 1 Phillips Truss Stainless  
Knob  
B063096  
B101082  
B073978  
R3918  
6
1
2
2
1
1
1
1
Battery, AA  
N/A  
Foam Grip  
B073097  
B072684  
B101212  
Ground Wire (R3 Only)  
Collector Box Assembly (R3B Only)  
Page 36  
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SAFETY PRECAUTIONS  
Clean the grill with caution. Avoid steam burns; do not use a wet  
sponge or cloth to clean the grill while it is hot. Some cleaners  
produce noxious fumes or can ignite if applied to a hot surface.  
Safety Practices to Avoid  
Personal Injury  
Insect Warning - Spiders and insects can nest in the burners  
of this and any other grill, and cause the gas to flow from the front  
of the burner. This is a very dangerous condition, which can cause  
a fire to occur behind the valve panel, thereby damaging the grill  
and making it unsafe to operate. Inspect the grill at least twice per  
year.  
When properly cared for your Broilmaster Infrared Grill will give  
safe, reliable service for many years. However, extreme care must  
be used since the grill produces intense heat, which can increase  
accident potential. When using this appliance, basic safety prac-  
tices must be followed, including the following:  
Read this Installation Instructions and Owner's Manual care-  
fully and completely before using your grill to reduce the risk  
of fire, burn hazard or other injury.  
Be sure all grill controls are turned off and the grill is cool before  
using any type of aerosol cleaner on or around the grill. The chem-  
ical that produces the spraying action could, in the presence of  
heat, ignite or cause metal parts to corrode. Do not operate the  
grill under unprotected combustible construction. Use only in well  
ventilated areas. Do not use in buildings, garages, sheds, breeze-  
ways or any enclosed areas.  
Begin by ensuring proper assembly.  
Do not repair or replace any part of the grill unless specifically  
recommended in this manual. All other service should be referred  
to a qualified technician.  
Keep the area surrounding the grill free from combustible materi-  
als, trash, or combustible fluids and vapors such as gasoline or  
charcoal lighter fluid. Do not obstruct the flow of combustion and  
ventilation air. Keep the back of the cart free and clear from debris.  
For personal safety, wear proper apparel. Loose fitting garments  
or sleeves should never be worn while using this appliance. Some  
synthetic fabrics are highly flammable and should not be worn  
while cooking. Never let clothing, pot holders or other flammable  
materials come in contact with or too close to any grate, burner  
or hot surface until it has cooled. Fabric may ignite and result in  
personal injury.  
If the unit is stored indoors ensure that it is cool. If propane is used,  
the cylinder must be unhooked and the propane cylinder stored  
outside in a well-ventilated area, out of reach of children.  
Use only dry pot holders: moist or damp pot holders on hot sur-  
faces may cause burns from steam. Do not use a towel or bulky  
cloth in place of pot holders. Do not let pot holders touch hot por-  
tions of the grilling grids.  
Never use the grill in windy conditions. If located in a consistently  
windy area (oceanfront, mountain top, etc) a windbreak will be re-  
quired. Always adhere to the specified clearance.  
Keep any electrical supply cord, or the optional rotisserie motor  
cord away from the heated areas of the grill. Do not use the grill  
for cooking excessively fatty meats or products, which promote  
flare-ups.  
Only certain types of glass, heat-proof glass ceramic, earthen-  
ware, or other glazed utensils are suitable for grill use. Use of these  
types of materials may break with sudden temperature changes.  
Grease is flammable. Let hot grease cool before attempting to  
handle it. Avoid letting grease deposits collect in the bottom of the  
grill. Clean often.  
OUTDOOR USE ONLY  
Your Broilmaster Infrared Grill is designed for outdoor use  
only and must not be installed in or on recreational vehicles  
and/or boats.  
Do not use aluminum foil to line the grilling grids or grill bottom.  
This can severely upset combustion airflow or trap excessive heat  
in the control area. The result of this can be melted knobs, igniters  
and increased chance of personal injury. The drip tray accessory  
may be lined with aluminum foil.  
NEVER USE A DENTED OR RUSTY PROPANE TANK.  
SHUT OFF TANK WHEN NOT IN USE.  
Children should not be left alone or unattended in an area where  
the grill is being used. Never allow them to sit, stand or play on or  
around the grill at any time. Do not store items of interest to chil-  
dren around or below the grill or in the cart. Never allow children  
to crawl inside of a cart.  
Do not heat unopened food containers as a build-up of pressure  
may cause the container to burst.  
Use a covered hand when opening the grill lid. Never lean over  
an open grill.  
When lighting a burner, always pay close attention to what you  
are doing. Be certain you are depressing the igniter button. When  
using the grill: do not touch the grilling grids, burner, warming rack  
or immediate surrounding area as these areas become extremely  
hot and could cause burns.  
For proper lighting and performance of the burners keep the ports  
clean. The burners will only operate in one position and must be  
mounted correctly for safe operation.  
B101623-5-1012  
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GRILL ASSEMBLY  
1. Mount grill onto cart, post or base per the mounting instruc-  
tions.  
2. Place wind deflector (flange side up) onto four raised bosses  
located on the interior bottom of the grill. See Figure 24.  
4. R3B model only: Insert collector box assembly into hole ad-  
jacent to burner. The opening of the collector box should be  
facing the burner. The infrared ignitor wire slides through the  
empty hole next to the burner. See Figure 26.  
Figure 24  
3. R3B model only: Slide ignitor spacer onto collector box as-  
sembly and secure with nuts. See Figure 25.  
R3B  
Figure 25  
Attention: Do not cut or damage ignitor wires.  
R3  
Figure 26  
Page 38  
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GRILL ASSEMBLY  
5. Place blue flame burner on the left and infrared on the right  
into grill and insert burner tubes over orifice fittings on valve.  
Secure each burner and burner shield with one (1) 1/4-20 x  
3/4 phillips screw and nut. See Figures 27, 28, and 29. R3  
model only: Use lugs to attach ground wire before screwing  
the two infrared burners on. See Figure 28. Tuck ground wire  
underneath the burners to prevent damage.  
Figure 28  
R3B  
R3  
Figure 27  
B101623-5-1012  
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GRILL ASSEMBLY  
6. Remove ignitor from the control panel by unscrewing the ig-  
nitor button and nut. Attach ignitor wires to terminals on the  
ignitor. See Figure 30.  
Figure 30  
7. Re-attach the ignitor to the control panel, then tighten nut and  
insert AA battery, positive side down, and replace ignitor but-  
ton. See Figure 31.  
R3B  
Figure 31  
8. Install foam grip on lid handle. See Figure 32.  
Tip: For ease of installation, slightly lubricate the lid handle  
with liquid soap before pushing the foam grip into place.  
R3  
Figure 29  
Figure 32  
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GRILL ASSEMBLY  
9. Fasten the lid handle to the grill body top with two #10-24 x 1"  
Lid Stop  
screws. See Figure 33.  
AttachthelidstopassemblytothegrillbottomasshowninFigure32.  
Figure 33  
Lid stop assembly hardware  
10. R3B models only: Place the briquet rack over the blue flame  
burner only. See Figure 31.  
11. R3B models only: Position the Char-Master briquet evenly on  
the briquet rack without overlapping. See Figure 34.  
90° ANGLE ON BRIQUETTE  
RACK TO CENTER OF GRILL  
Figure 33  
12. Set the cooking grids.  
13. Push valve knobs on to valves.  
Figure 35  
Note: Control Housing is used only when installing grill head  
onto cart. See the instructions that come with the cart for Control  
Housing installation instructions.  
B101623-5-1012  
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GAS CONVERSION TO NATURAL GAS  
3. Remove LP burner orifices marked 1.25 mm for R3B. Re-  
1. R3B Grills: Remove cooking grids, briquets and briquet rack  
from grill.  
move LP burner orifice marked 1.3 mm for R3. See Figure  
37.  
2. Blue Flame Burner: Remove blue flame burner shield and  
blue flame burner from grill (one (1) 1/4-20 x 3/4 phillips screw  
for burner). See Figure 36. Infrared Burner: Remove ignitor  
wire, lugs and infrared burner from grill (one (1) 1/4-20 x 3/4  
phillips screw for each burner). See Figure 36.  
Figure 37  
4. Install natural gas burner orifice marked 49 into each orifice  
fitting. Apply pipe compound to threads on orifices prior to in-  
stallation.  
5. Blue Flame Burner: Place burner shield and burners into  
grill and insert burner tubes over orifice fittings. Secure  
each burner with one (1) 1/4-20 x 3/4 phillips screw from  
Step 2.  
Infrared Burner: Place infrared burners, ignitor, and lugs into  
grill and insert burner tubes over orifice fittings. Secure each  
burner with one (1) 1/4-20 x 3/4 phillips screw from step 2.  
6. Grasp valve knobs and remove from valves.  
7. The low input adjustment screws are located inside the two  
valve stems. Use a small screwdriver to turn each adjustment  
screw clockwise 1/4 turn (90 degrees). When valves are in  
the "OFF" position, the slot in the adjustment screw should be  
vertical. See Figure 38.  
ADJUSTMENT SCREW  
ADJUSTMENT SCREW  
R3B  
LPG  
NAT  
Figure 38  
8. Remove the hose and regulator from the gas connection on  
grill with adjustable wrench.  
9. Connect the grill to the natural gas supply.  
Attention: Before lighting your grill check all gas con-  
nections including the adjustment screws in valve stems  
for gas leaks with a soapy water mixture.  
Caution: Do not use the grill if a gas leak is detected until gas  
leak is corrected. If a gas leak can not be stopped, do not use  
grill. You must contact a qualified repair person.  
10. Push valve knobs onto valves.  
11. Apply the completed conversion label adjacent to the rating  
plate label on the grill.  
R3  
Figure 36  
Page 42  
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GAS CONVERSION TO NATURAL GAS  
12. The natural gas inlet pressure at the grill is to be set at 7.0" of  
inlet pressure.  
13. Ignite burner on grill and observe flame pattern. If flame is yel-  
low in color or flame is lifting off burner, the air shutter on blue  
flame burners only will require adjustment.  
14. Beneath the control panel you can access the air shutter  
which is located on the end of the burner tube.  
15. Loosen phillips screw at air shutter, open air shutter for a yel-  
low flame or close air shutter for a lifting flame. Tighten phillips  
screw at air shutter.  
16. Ignite burners on grill to verify burner flame characteristics.  
17. Replace briquet rack and briquets and reinstall cooking grids.  
Installation must conform to local codes or in the absence of local  
codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54,  
Natural Gas and Propane Installation Code, CSA B149.1, or Pro-  
pane Storage and Handling Code, B149.2.  
Caution: The grill and its individual shutoff valve must be dis-  
connected from the gas supply piping system during any sys-  
tem pressure testing at test pressures in excess of 1/2 PSIG.  
Caution: The grill must be isolated from the gas supply piping  
system by closing its individual manual shutoff valve during  
any pressure testing of the gas supply piping system at test  
pressures equal to or less than 1/2 PSIG.  
B101623-5-1012  
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INFRARED COOKING  
General Overview  
not recommend cooking portion meats from a frozen state.  
3. Start slowly. Infrared grilling is unlike other outdoor cooking  
methods. It may take time to get used to the fast cooking pro-  
cess. As a benchmark, foods which generally cook in 20 min-  
utes or less on conventional grills cook in about one-half the  
conventional time on a Broilmaster infrared grill. Please refer  
to the Infrared Cooking Sample Times on pages 43 and 44.  
Broilmaster Infrared gas grills make it possible for you to enjoy  
cooking outdoors quickly and effortlessly. In minutes, you can en-  
joy steaks, hamburgers, poultry, pork chops, fish and other foods.  
You can also cook more slowly if you wish. Broilmaster's optional  
accessories are designed to enhance your grill's versatility.  
Infrared Searing Method  
Searing is a process that seals juices in food by cooking with in-  
tense heat for a short period of time. The juices stay in the food  
where they belong and the outside gets coated with flavorful  
smoke. For best results, follow these procedures when cooking.  
Indirect Cooking with a Broil-  
master Infrared Grill  
Indirect cooking is a slower process used to prepare large main  
dishes - roasts, hams, turkeys, etc. Foods are placed on one side  
of the grill and the other side is lighted to produce heat.  
Searing Method  
1. Follow the Burner Ignition procedures and operate the grill for  
5 minutes or until the burners glow uniformly.  
To protect the infrared burner from damage, place a heavy-du-  
ty disposable aluminum pan over the burner to catch drippings.  
Note: Make sure the aluminum pan is the same size or larger than  
the infrared burner. Any liquids that land on the burner while it is  
not burning may cause it to break when ignited.  
2. Set the Burner Output Knob to HIGH and place the food on  
the cooking grid for 1 - 2 minutes, or until food lifts without  
sticking.  
3. Turn the food and repeat Step 2.  
4. Depending upon your taste, continue cooking on HIGH, turn-  
ing the food frequently, or adjust the Burner Output Knob to  
a setting between LOW and "medium" and continue cooking  
until the food is cooked to your satisfaction. Turn as neces-  
sary (generally every one to three minutes).  
The pan may be filled part-way with liquid (water, marinade, etc.)  
to enhance the moisture content of the meat, but take special care  
not to spill anything onto the burner when adding liquids or when  
removing the pan after cooking.  
During the searing period, flashing might occur when juices va-  
porize on contact with the cooking grid and burner surfaces. The  
flashes and smoke greatly enhance the flavor of food.  
The intense infrared energy generated by your Broilmaster Grill has  
other advantages. For example, food is evenly cooked throughout.  
Also, upon contact with the cooking grids and burners, drippings  
vaporize into flavorful smoke that cooks back into the food.  
Flare-Up Control  
NOTICE:  
NEVER  
DOUSE  
A
FLARE-UP  
WITH  
LIQUID. IT WILL DAMAGE THE BURNER AND VOID THE WAR-  
RANTY!  
To minimize flame flare-ups:  
•
•
Trim excess fat from meat.  
Reduce heat and reposition foods away from flare-ups when  
the occur.  
•
Prevent excess grease build up by periodically cleaning cook-  
ing grids.  
Helpful Hints  
1. Use the proper tools. Long handled tongs, spatula, knife, and  
mitts or a hot pad for handling hot items. When turning or  
moving foods, use tongs or a spatula, instead of a fork. Pierc-  
ing the food with a fork allows the natural juices and flavor to  
escape.  
2. Monitor meat temperature. Bring large cuts of meat, roasts,  
or fowl to room temperature before cooking. Smaller meat  
cuts such as hamburgers, hot dogs, or small steaks may be  
cooked directly from the refrigerator. Note: Broilmaster does  
Page 44  
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS  
FOOD "DONENESS"  
APPROXIMATE  
COOKING TIME  
WITH INFRARED  
FOOD  
COOKING GRID  
POSITION 1  
COOKING GRID  
POSITION 2  
COOKING GRID  
POSITION 3  
4 Minutes, 2 minutes  
per Side  
Medium Rare  
Medium  
Medium/Medium Rare  
Medium Rare  
Medium Well  
Rare  
Medium Rare  
Medium  
Well  
6 Minutes, Turn  
every 2 minutes  
Steak Pieces- 1" Thick  
8 Minutes, Turn  
every 2 minutes  
Well  
10 Minutes, Turn  
every 2 minutes  
Not Recommended  
Rare  
Not Recommended  
Medium Rare  
Medium Well  
4 Minutes, 2 minutes  
per Side  
Rare  
8 Minutes, Turn  
every 2 minutes  
Medium Well  
Well  
Medium  
Medium Well  
Well  
Steak - 1" Thick  
10 Minutes, Turn  
every 2 minutes  
Well  
12 Minutes, Turn  
every 2 minutes  
Not Recommended  
Not Recommended  
Well  
Medium Well  
Well  
Medium Well  
Medium Well  
Well  
6 Minutes per Side  
7 Minutes per Side  
8 Minutes per Side  
Pork Chops  
Hot Dogs  
Not Recommended  
Not Recommended  
Not Recommended  
3 Minutes, Turn as  
Needed  
Done  
Not Recommended  
Done  
Not Recommended  
Not Recommended  
Done  
4 Minutes, Turn as  
Needed  
Not Recommended  
Not Recommended  
Done  
4 to 6 Minutes, Turn  
as Needed  
Not Recommended  
Not Recommended  
Done  
3 Minutes, Turn as  
Needed  
Not Recommended  
Not Recommended  
Done  
4 Minutes, Turn as  
Needed  
Shrimp - 20 to 30 count  
Not Recommended  
Not Recommended  
Not Recommended  
Not Recommended  
Not Recommended  
Medium Well  
5 Minutes, Turn as  
Needed  
Not Recommended  
Done  
12 Minutes, 1/3 turn  
every 2 minutes  
Beef Kabob - 1 1/2" Meat Cubes  
Hamburger - 1" Thick  
Not Recommended  
Not Recommended  
Done  
14 Minutes, Turn  
every 2 minutes  
Done  
16 Minutes, Turn  
every 2 minutes  
Not Recommended  
Medium/Medium Well  
Well  
7 Minutes, Turn  
every 2 minutes  
Medium  
9 Minutes, Turn  
every 2 minutes  
Hamburger - 1/2" Thick  
Well  
Medium Well  
Well  
11 Minutes, Turn  
every 2 minutes  
Not Recommended  
Not Recommended  
B101623-5-1012  
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INFRARED COOKING SAMPLE TIMES & GRID POSITIONS  
FOOD “DONENESS”  
APPROXIMATE  
COOKING TIME  
WITH INFRARED  
FOOD  
COOKING GRID  
POSITION 1  
COOKING GRID  
POSITION 2  
COOKING GRID  
POSITION 3  
Not Recommended Not Recommended Not Recommended 14 Minutes, Turn over every 2 minutes  
Not Recommended Done Not Recommended 16 Minutes, Turn over every 2 minutes  
Not Recommended Not Recommended  
Chicken Breast - Bone In Not Recommended Not Recommended 40 Minutes (Low)  
Boneless Chicken Breast  
- 3/4” Thick  
Done  
18 Minutes, Turn over every 2 minutes  
Turn as Needed  
Chicken Legs - Bone In Not Recommended 15 Minutes (Low)  
Chicken Wings - Bone In Not Recommended 15 Minutes (Low)  
20 Minutes  
20 Minutes  
Turn as Needed  
Turn as Needed  
8 Minutes per Side on High,  
Turn every 4 minutes  
Spare Ribs  
Not Recommended Not Recommended Preferred Position  
Cooking temperature setting is on HI unless otherwise specified.  
Marinades and rubs will cause flare-ups. Use caution with cooking foods seasoned in this manner.  
Caution: Under-cooked and raw meat can cause serious illness. Cook all meats to USDA recommended internal temperatures.  
Cooking times are provided as guideline only. For the best results use a high quality instant-read out thermometer and follow the USDA  
recommended temperatures (www.usda.gov keyword "Is it done yet?").  
NOTICE: NEVER DOUSE A FLARE-UP WITH LIQUID. IT WILL DAMAGE THE BURNER AND VOID THE WARRANTY!  
Cooking Grid Position 1  
Cooking Grid Position 2  
Cooking Grid Position 3  
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OPERATION - PROPANE & NATURAL GAS GRILLS  
Operating Instructions  
Checking for Gas Leaks  
Before each use, inspect all hoses. If it is evident there is  
excessive abrasion or wear, or the hose is cut, it must be  
replaced prior to using your Broilmaster grill. Call your local Broil-  
master dealer for a replacement.  
Check for gas leaks every time you connect your Broilmaster pro-  
pane gas grill to a Propane gas cylinder, when a connected cylinder  
has not been used recently, or when either a natural or propane grill  
is being used for the first time.  
Using the Ignitor  
Caution: Do not use an open flame when checking for leaks.  
Checking for leaks with an open flame may lead to a fire or  
explosion, resulting in property damage or personal injury.  
Caution: If a burner fails to light after 5 seconds, turn the burner  
OFF for 5 minutes, to allow the gas to clear, then try again.  
Note: Each burner must be lit individually.  
To check for gas leaks:  
1. Turn knob on the grill CLOCKWISE to the OFF position.  
2. Turn ON gas at the source.  
1. Use dish washing liquid and a little water to make a soapy solu-  
tion.  
3. With the grill lid open, push and turn the burner control knob  
COUNTERCLOCKWISE to Hi.  
4. Push and hold the ignitor button until the burner lights (approxi-  
mately 5 seconds).  
5. If a burner does not light, turn OFF all gas and refer to the  
Troubleshooting section of this manual.  
6. Repeat steps 3 through 5 for other burner.  
2. Turn OFF the knob on the control panel.  
3. Turn ON the gas at the supply or cylinder. A hissing sound  
indicates a leak. Turn OFF the gas and repair the leak.  
4. Apply the soapy water solution to all gas connections.  
5. Look for bubbles. Bubbles indicate a leak.  
6. If there are bubbles turn OFF the gas and repair the leak.  
7. Turn the gas back ON and repeat the above procedures until  
all leaks are repaired.  
Using Matches to Light the Grill  
Caution: If a burner fails to light after 5 seconds, turn the burner  
Air Shutter Adjustment For R3B Series  
Only  
The burner (venturi) tube air shutter is preset at the factory so  
that after five minutes the burner flames are blue with well defined  
cones. If, after five minutes the flame is yellow, or there is a gap  
between the burner and the flame, adjust the burner (venturi) tube  
air shutter as follows:  
OFF for 5 minutes, to allow the gas to clear, then try again.  
Note: Each burner must be lit individually.  
1. Turn knob on the grill CLOCKWISE to the OFF position.  
2. Turn ON gas at the source.  
3. Open the grill lid.  
4. For Blue Flame grills, insert a burning long wooden match  
through the lighter hole on the left side of the grill. For Infrared  
grills, insert the lighting stick with a long wooden match attached  
through the cooking grid to ignite the infrared burner from the  
top. See Figure 38.  
1. Turn gas OFF and let the burner cool.  
2. Beneath the control panel you can access the air shutter(s)  
which are located on the end of the burner tubes.  
3. Loosen shutter set screw  
5. Turn the burner control knob COUNTERCLOCKWISE to HI.  
6. If a burner does not light, turn OFF all gas and refer to the  
Troubleshooting section of this manual.  
4. Close the air shutter to the minimum opening.  
5. Light the burner, wait five minutes and then carefully open the  
air shutter until the flame is blue and well defined.  
6. Retighten the set screw.  
7. Repeat steps 3 through 6 for other burner.  
KEEP HAND AWAY FROM  
TOP OF GRILL WHEN LIGHTING  
INFRARED BURNER  
LIGHTING STICK  
R734  
MATCH LIGHT HOLE  
BLUE FLAME BURNER  
Figure 39  
B101623-5-1012  
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OPERATION - PROPANE & NATURAL GAS GRILLS  
Before Cooking  
Before cooking on a grill for the first time, it should be operated to  
burn off any oil residue from the manufacturing process.  
1. Raise the grill lid.  
2. Light grill burners.  
3. Burn on HI for ten minutes.  
4. Close the lid and burn on HI for an additional ten minutes.  
5. Turn OFF gas. The grill is now ready for use.  
Preheating  
Before cooking on a gas grill, allow the grill to preheat on HI for 5  
minutes with the lid open.  
This uses very little fuel and provides better flavor.  
AVOID WATER DAM-  
WARNING!  
HOOD MUST BE OPEN WHEN LIGHTING GRILL BURNERS,  
WARMING UP THE GRILL, AND WHILE GRILLING.  
HOOD MAY ONLY BE CLOSED WHILE INFRARED IS IN USE  
AND BOTH KNOBS ARE SET ON "LOW," OR WHILE BLUE  
FLAME BURNER IS IN USE ONLY, OR WHEN THE GRILL IS  
NOT IN USE.  
AGE TO BURNER!  
NEVER ALLOW WATER TO  
CONTACT THE BURNER AS  
DAMAGE WILL RESULT.  
WATER DAMAGE IS NOT  
COVERED BY YOUR BROIL-  
MASTER WARRANTY.  
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BLUE FLAME BURNER MAINTENANCE  
Cleaning the Grill  
Grease Tray  
Caution: To prevent injury, do not clean a hot grill.  
Empty periodically. Replacement tray liners can be purchased at  
most supermarkets where disposable aluminum baking pans are  
displayed.  
Note: Do not use a commercial cleaner on the cooking grids.  
Do not brush grids while they are hot.  
For baked on residue use a BRASS (NOT STEEL) brush on the  
cooking grid and other components.  
Burner (Venturi) Tubes  
The burner (venturi) tubes allow air and gas to mix prior to burning,  
thus ensuring an efficient flame. Spiders or other small insects may  
build webs or nests inside the tubes obstructing air flow. Fire, or  
flashback, can occur, in and/or around obstructed burner (venturi)  
tubes and can cause damage to components beneath the grill or an  
unsafe condition. To reduce risk, inspections and cleaning should  
be performed at least twice monthly when spiders are active. If the  
grill has been unused for an extended period of time inspect the  
tubes before using the grill.  
Burn Off  
This process is much like that used in self-cleaning ovens and is  
most efficient when completed after each use of the grill.  
Caution: Do not open the grill during the burn off process.  
Opening the grill during the burn off process may cause a  
sudden grease fire flare up that could burn your face and arms.  
Wait until the grill has cooled before opening.  
1. Turn gas knob to HI. Close lid and allow the grill to burn for ten  
minutes, or until no smoke is present. Do not allow the grill to  
burn for more than 30 minutes.  
2. Turn gas knob and supply to OFF and allow the grill to cool.  
3. Wipe COOL grill with a damp cloth to remove soot.  
Clean burner (venturi) tubes as follows:  
1. Remove the cooking grids and briquet rack (R3B only).  
2. Remove the burner from the grill.  
3. Use a small flexible brush to remove any debris from the burner  
(venturi) tube.  
4. Flush with water.  
Grill Bottom  
5. Allow the burner (venturi) tube to dry before reinstalling.  
6. Reinstall the burner, briquet rack and briquets and cooking grids.  
Periodically remove cooking grids and Char-Master Briquets or  
flavor screen to clean the interior of the grill. Scrape off baked on  
residue with a putty knife or brass brush and rinse with water. Clean  
the bottom air holes with a small knife.  
Exterior  
Clean regularly with a solution of mild detergent and hot water.  
Touch-up paint is available from your dealer. Broilmaster protec-  
tive covers are recommended. Stainless steel components can  
be easily cleaned with a spray-on stainless steel cleaner found in  
most hardware stores.  
Blue Flame Burner Maintenance  
Visually inspect the burner flames with each use. Five minutes after  
lighting, the flames should be blue and have well defined cones.  
See Figure 40. See the troubleshooting section if the flames are  
yellow or lift off the burner.  
Char-Master Briquets  
If the briquets did not come clean during burn off, after cooling turn  
them over. The residue will burn off during warm-up for the next use.  
Stainless steel burners often turn reddish brown after use. This does  
not effect the performance of the grill. When cleaning the interior of  
the grill, remove the burners and clean with a brass brush. Wash  
with water and a mild detergent.  
Correct Flame Pattern  
Incorrect Flame Pattern  
Figure 40  
B101623-5-1012  
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INFRARED BURNER MAINTENANCE  
it to swell and expand. This expansion will create pressure on the  
ceramic and cause it to crack and crumble.  
General Overview  
Proper care, maintenance and cleaning will help ensure a long life  
for your grill. Periodic cleaning will help avoid accumulations of  
flammable grease and other debris.  
To prevent burner damage caused by liquids, please do the fol-  
lowing:  
•
•
Never throw liquid into the grill to control a flare-up.  
Exterior  
Never expose the burners to the risk of soaking by rainfall,  
sprinklers or otherwise. We recommend that the grill be cov-  
ered with a heavy duty vinyl cover at all times when it is not in  
use. Do not attempt to operate your grill in the open air while  
it is raining. Finally, using the grill, close the hood as soon as  
the burners are off so that, if it rains, the burners will not be  
exposed to direct rainfall while the grill is cooling.  
Clean regularly with a solution of mild detergent and hot water.  
Touch-up paint is available from your dealer. Broilmaster protec-  
tive covers are recommended. Stainless steel components can  
be easily cleaned with a spray-on stainless steel cleaner found in  
most hardware stores.  
•
If standing water is in the grill (because of exposure to rainfall,  
etc.) examine the ceramic burner surfaces for evidence of pos-  
sible water soaking. If the ceramic appears to be wet, remove  
the burners from the grill and turn them upside down to empty  
any water from the burner box.After draining all the water, place  
the burners indoors and allow to dry thoroughly. Also, empty  
any water standing in the grill's drip tray. Then, reinstall the  
burners. After testing for gas leaks around all fittings, resume  
normal use of the grill.  
Protection of Burners  
The burners of your grill are designed to provide a long life of  
satisfactory performance. However, there are steps you must take  
to prevent cracking of their ceramic surfaces, which will cause the  
burners to malfunction. Following are the most common causes of  
cracks and the steps you must take to avoid them. Damage caused  
by failure to follow these steps is not covered by your grill warranty.  
IMPACT WITH HARD OBJECTS - Never allow hard objects to  
strike the ceramic. Take particular care when inserting or removing  
the cooking grids and accessories into or from the grill. If objects  
such as these fall onto the ceramic, it is likely to crack the ceramic.  
Cleaning  
CAUTION: ALWAYS ALLOW THE GRILL TO COOL BEFORE  
CLEANING. DO NOT LET LIQUIDS COME IN CONTACT WITH  
THE BURNER SURFACE AT ANY TIME.  
IMPAIRED VENTILATION OF HOTAIR FROM THE GRILL- In order  
for the burners to function properly, hot air created by the burners  
must have a way to escape the grill. If the hot air is not allowed  
to escape, the burners may become deprived of oxygen, causing  
them to backfire, especially if the burner output is set at HIGH. If  
this occurs repeatedly, the burners may crack. Never operate your  
grill with very little or no open space at the cooking surface (the  
cooking grids provide sufficient open space.  
Grease Tray  
Empty periodically. Replacement tray liners can be purchased at  
most supermarkets where disposable aluminum baking pans are  
displayed.  
Examples:  
•
•
DO NOT operate the grill on "HIGH" with the hood closed.  
DO NOT use accessories in combinations that cover more than  
75% of the cooking surface with solid metal.  
DO NOT cover the entire surface with aluminum foil, a large  
pan, etc.  
•
WATERAND OTHER LIQUIDS - When the burners are in operation,  
their intense heat is normally sufficient to vaporize any drippings,  
marinates or sauces that contact the surface as a by-product of  
grilling. This does not include water thrown into the grill to douse a  
flame. Cold liquid contacting a hot surface in substantial amounts  
can cause the surface to break. Also, if the ceramic or interior of a  
burner becomes wet while not in use, later operation of the burner  
can create steam, which may produce enough pressure to crack  
the ceramic. In addition, repeated soaking of the ceramic will cause  
Page 50  
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INFRARED BURNER MAINTENANCE  
Cooking Grids  
Burn Off  
This process is much like that used in self-cleaning ovens and is  
most efficient when completed after each use of the grill.  
Because of the high intensity of the Infrared burner, any drippings  
and food particles that fall onto the burner surface are immediately  
incinerated. However, some debris and residue may remain. To  
remove this residue after cooking, turn the grill on HIGH for 5-10  
minutes with the hood OPEN.  
Standard Cleaning  
The cooking grids may also be removed and cleaned with a brass  
or stainless steel bristle brush and soapy solution. Standard oven  
cleaners may be used for further cleaning. Rinse the cooking grids  
thoroughly with clean water before using.  
Maintenance  
The Broilmaster requires very little maintenance. However, a  
periodic inspection of orifice openings and venturi inlets to clear  
obstructions to gas flow is recommended.  
Burner Head  
To maintain the performance of the Infrared burner it is important  
to operate the grill on HIGH for at least 5 minutes after each use.  
This procedure will leave some ash on the surface of the burner  
head. If it accumulates in excessive amounts, it will clog the small  
ports in the ceramic surface. To prevent this blockage, remove  
the cooking grid and the burner screen, and vacuum the burner  
surface with a low-suction vacuum cleaner every six months, or  
as necessary. When completing this procedure be careful not to  
scrape or strike the ceramic with the suction device, which may  
damage the ceramic.  
B101623-5-1012  
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TROUBLESHOOTING  
Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise.  
The following troubleshooting guide lists several possible problems and their probable cause and solution.  
Problem  
Cause  
Solution  
Burner will not light.  
Gas injector not inserted in venturi tube.  
Clogged gas injector.  
Realign/engage gas injector with the venturi tube.  
Remove gas injector from gas control assembly  
and clean.  
Obstruction in gas line.  
For propane models, ensure gas valve on cylin-  
der is OFF. Remove flexible hose and blow out  
any debris.  
Spider webs in venturi tubes.  
Misalignment of collector box and burner.  
Out of gas.  
Clean venturi tubes. See Maintenance Section.  
Position electrode properly. Clean collector box.  
Refill LP gas cylinder. If natural model, turn on  
gas at source.  
Dead battery.  
Replace with AA Alkaline battery.  
Adjust air shutter.  
Inadequate grill temperature.  
Poor combustion.  
Misalignment of venturi tube and gas injec- Realign/engage gas injector with the venturi tube.  
tor.  
Inadequate gas pressure.  
Contact gas supplier for assistance.  
Incorrect orifice/valve setting.  
Refer to gas conversion instructions in this  
manual.  
Flames off the burner.  
Cold grill.  
Preheat grill at least 5 minutes on HI with the grill  
lid open.  
Misalignment of burner tube and gas injec- Realign/engage gas injector with the burner tube.  
tor.  
Poor combustion.  
Adjust air shutter.  
Extreme wind.  
Turn or shield grill.  
Yellow flames.  
Air shutter improperly set.  
Spider webs in venturi tubes.  
Seasoning salts on burner.  
Oil film on burner.  
Open air shutter.  
Clean venturi tubes. See Maintenance Section.  
Clean by washing burner with mild detergent.  
Allow burner to operate on HI for 10-15 minutes.  
Check for proper gas supply and pressure.  
Pre-heat grill for a full 15 minutes.  
If using L.P. gas, check for empty tank.  
Check for kinks in supply line.  
Low heat with knob in "High" posi-  
tion.  
If only one burner appears low, clean burner,  
clearing ports of any obstructions.  
Infrared back burner won't light.  
Check the burner inlet for obstructions.  
Grill may be in a dusty area. Move to a less dusty  
area if possible.  
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APPLIANCE SERVICE HISTORY  
Date Dealer Name  
Service Technician Name  
Service Performed/Notes  
B101623-5-1012  
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APPLIANCE SERVICE HISTORY  
Date Dealer Name  
Service Technician Name  
Service Performed/Notes  
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APPLIANCE SERVICE HISTORY  
Date Dealer Name  
Service Technician Name  
Service Performed/Notes  
B101623-5-1012  
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Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and  
gas type. This information is provided on a product identification label located on the  
grill’s control panel. For your convenience, complete this section for future reference  
when contacting your dealer.  
Model No.  
Dealer  
Serial No.  
Dealer Phone No.  
Date of Purchase  
Gas Type: Propane  
Natural  
BROILMASTER®  
A Division of Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Visit our web site at www.broilmaster.com  
If you have a general question about our products, please e-mail us at [email protected].  
If you have a service or repair question, please contact your dealer.  
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